CN113771325B - Extrusion shaping device for polystyrene decoration strip production - Google Patents
Extrusion shaping device for polystyrene decoration strip production Download PDFInfo
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- CN113771325B CN113771325B CN202110946829.0A CN202110946829A CN113771325B CN 113771325 B CN113771325 B CN 113771325B CN 202110946829 A CN202110946829 A CN 202110946829A CN 113771325 B CN113771325 B CN 113771325B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B13/00—Conditioning or physical treatment of the material to be shaped
- B29B13/10—Conditioning or physical treatment of the material to be shaped by grinding, e.g. by triturating; by sieving; by filtering
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C37/0092—Drying moulded articles or half products, e.g. preforms, during or after moulding or cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/285—Feeding the extrusion material to the extruder
- B29C48/288—Feeding the extrusion material to the extruder in solid form, e.g. powder or granules
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/78—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
- B29C48/793—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling upstream of the plasticising zone, e.g. heating in the hopper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/90—Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article
- B29C48/906—Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article using roller calibration
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2025/00—Use of polymers of vinyl-aromatic compounds or derivatives thereof as moulding material
- B29K2025/04—Polymers of styrene
- B29K2025/06—PS, i.e. polystyrene
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
本发明公开了一种用于聚苯乙烯的装饰条生产的挤出定型装置,涉及相框装饰条生产设备技术领域;为了解决聚苯乙烯材料中含有固态颗粒的问题;具体包括机体,所述机体的顶部外壁设置有箱门;所述机体的一侧内壁设置有熔融箱,熔融箱的一侧内壁设置有破碎辊,机体的一侧外壁通过固定板连接有第三电机,熔融箱的一侧外壁设置有输送管,输送管包括电热层,输送管的圆周内壁设置有四个以上的断开板;所述机体紧贴熔融箱的一侧内壁设置有挤料箱,挤料箱的一侧内壁设置有分散组件,挤料箱靠近分散组件的一侧内壁设置有过筛板。本发明使得原料中无法熔融的物质颗粒被隔离,避免被挤出塑造,确保物料的塑形质量。
The invention discloses an extrusion shaping device for the production of polystyrene decorative strips, which relates to the technical field of production equipment for photo frame decorative strips; in order to solve the problem that polystyrene materials contain solid particles; it specifically includes a body, the body The top outer wall of the body is provided with a box door; the inner wall of one side of the body is provided with a melting tank, the inner wall of one side of the melting tank is provided with a crushing roller, the outer wall of one side of the body is connected with a third motor through a fixing plate, and one side of the melting tank is connected with a third motor. The outer wall is provided with a conveying pipe, and the conveying pipe includes an electric heating layer. The inner wall of the conveying pipe is provided with more than four disconnecting plates; The inner wall is provided with a dispersing assembly, and the inner wall of the extrusion box close to the dispersing assembly is provided with a sieve plate. The invention enables the material particles that cannot be melted in the raw material to be isolated, avoiding being extruded and shaped, and ensuring the shaping quality of the material.
Description
技术领域technical field
本发明涉及相框装饰条生产设备技术领域,尤其涉及一种用于聚苯乙烯的装饰条生产的挤出定型装置。The invention relates to the technical field of production equipment for photo frame decorative strips, in particular to an extrusion and shaping device for the production of polystyrene decorative strips.
背景技术Background technique
随着人们审美程度的不断提高,各具形态的相框一一出现。人们拍照后通常利用相框对照片进行展示及防护,而相框作为展示品需要进行美化装饰,装饰品根据材质分有塑料、木材、金属三大类,其中,塑料类别中聚苯乙烯装饰条常用于相框的装饰件。装饰条可以遮掩照片中效果不好的位置,而且在相框面板的收口部位,如果不用装饰条保护,在后期使用过程中面板表面容易被擦伤,影响使用。聚苯乙烯装饰条的制造过程一般为破碎、融化、注塑成型,在聚苯乙烯装饰条的注塑成型期间,需要将熔融态的聚苯乙烯从热熔腔导出并挤出注入模具中成型,但传统用于生产装饰条的挤出模具上没有安装冷却装置,导致挤出成型效率不高,影响产品的整体品质和生产效率。With the continuous improvement of people's aesthetic level, photo frames with various shapes appear one by one. People usually use photo frames to display and protect photos after taking pictures, and photo frames need to be beautified and decorated as exhibits. Decorations are divided into three categories: plastic, wood, and metal according to their materials. Among them, polystyrene decorative strips in the plastic category are often used. Decorative piece for photo frame. The decorative strips can cover up the unfavorable positions in the photos, and if the closing part of the photo frame panel is not protected by the decorative strips, the surface of the panel will be easily scratched during later use, which will affect the use. The manufacturing process of polystyrene decorative strips is generally crushing, melting, and injection molding. During the injection molding of polystyrene decorative strips, the molten polystyrene needs to be exported from the hot melt cavity and extruded into the mold for molding, but Traditional extrusion dies used for the production of decorative strips are not equipped with cooling devices, resulting in low extrusion efficiency and affecting the overall quality and production efficiency of the product.
经检索,中国专利申请号为CN201010219266.7的专利,公开了一种塑料型条加工系统,该系统由挤出成型装置、冷却定型装置、牵引装置及段切装置组成,该挤出成型装置、冷却定型装置、牵引装置及段切装置依次连接,从而对塑料型条进行加工。上述专利中的塑料型条加工系统存在以下不足:聚苯乙烯在热熔腔实际加热过程中无法完全熔融,导致挤出的聚苯乙烯材料中含有固态颗粒,影响注塑成型的品质。After retrieval, the Chinese patent application number is CN201010219266.7, which discloses a plastic strip processing system, which is composed of an extrusion molding device, a cooling and shaping device, a traction device and a segment cutting device. The extrusion molding device, The cooling and setting device, the traction device and the segment cutting device are connected in sequence to process the plastic profile. The plastic molding strip processing system in the above-mentioned patent has the following disadvantages: the polystyrene cannot be completely melted during the actual heating process of the hot-melt chamber, resulting in solid particles in the extruded polystyrene material, which affects the quality of injection molding.
发明内容Contents of the invention
本发明的目的是为了解决现有技术中存在的缺点,而提出的一种用于聚苯乙烯的装饰条生产的挤出定型装置。The purpose of the present invention is to solve the shortcomings in the prior art, and propose an extrusion setting device for the production of polystyrene decorative strips.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种用于聚苯乙烯的装饰条生产的挤出定型装置,包括机体,所述机体的顶部外壁设置有箱门;所述机体的一侧内壁设置有熔融箱,熔融箱的一侧内壁设置有破碎辊,机体的一侧外壁通过固定板连接有第三电机,熔融箱的一侧外壁设置有输送管,输送管包括电热层,输送管的圆周内壁通过转轴转动连接有四个以上的断开板;所述机体紧贴熔融箱的一侧内壁设置有挤料箱,挤料箱的一侧内壁设置有分散组件,挤料箱靠近分散组件的一侧内壁设置有过筛板,且挤料箱与熔融箱的内壁均设置有加热层;An extrusion and shaping device for the production of polystyrene decorative strips, including a machine body, the top outer wall of the body is provided with a box door; one side of the body is provided with a melting tank, and one side of the melting tank is provided There is a crushing roller, the outer wall of one side of the machine body is connected with a third motor through a fixed plate, the outer wall of one side of the melting tank is provided with a conveying pipe, and the conveying pipe includes an electric heating layer, and the inner wall of the conveying pipe is connected with more than four broken parts through a rotating shaft. Open the plate; the body is provided with an extrusion box close to the inner wall of one side of the melting box, the inner wall of one side of the extrusion box is provided with a dispersion component, and the inner wall of the side of the extrusion box close to the dispersion component is provided with a sieve plate, and the extrusion The inner walls of the material box and the melting box are equipped with heating layers;
原料融化后与断开板接触,断开板被原料传送带动进而旋转,随着断开板的旋转使得原料被隔断成不同节段在输送管内传送,确保原料的熔融加热质量;After the raw material is melted, it contacts with the breaking plate, and the breaking plate is driven by the raw material transmission and then rotates. With the rotation of the breaking plate, the raw material is divided into different segments and conveyed in the conveying pipe to ensure the melting and heating quality of the raw material;
当传送至挤料箱内时,分散组件被原料输送重量下落带动旋转,从而对原料进行传送,分散组件与原料接触期间,原料穿过分散组件,保证原料的分散细密性,被传送过去分散后的原料最后经过筛板过滤传送。When conveyed into the extrusion box, the dispersing component is driven to rotate by the weight of the raw material conveyed, thereby conveying the raw material. During the contact between the dispersing component and the raw material, the raw material passes through the dispersing component to ensure the fineness of the dispersion of the raw material. The raw materials are finally filtered and sent through the sieve plate.
优选地:所述熔融箱的一侧内壁设置有温度传感器,输送管的圆周外壁设置有电动阀门,挤料箱的顶部内壁设置有液压缸,液压缸的延伸端设置有压板,挤料箱的底部外壁设置有下料口,下料口的底部外壁设置有塑形模。Preferably: a temperature sensor is provided on the inner wall of one side of the melting tank, an electric valve is provided on the peripheral outer wall of the conveying pipe, a hydraulic cylinder is provided on the top inner wall of the extrusion box, and a pressure plate is provided on the extension end of the hydraulic cylinder, and the extrusion box The outer wall of the bottom is provided with a feeding port, and the outer wall of the bottom of the feeding port is provided with a shaping mold.
优选地:所述下料口的圆周内壁设置有两个升降组件,升降组件包括电动滑槽和折叠罩,两个升降组件的内壁设置有同一个下出料板,下出料板的圆周外壁设置有两个圆杆,两个圆杆的另一端设置有同一个中出料板,中出料板的圆周外壁设置有两个滑杆,两个滑杆的另一端设置有同一个上出料板,上出料板的圆周外壁设置于下料口的内壁,且上出料板、中出料板和下出料板的顶部外壁均设置有出料孔。Preferably: the circumferential inner wall of the discharge port is provided with two lifting assemblies, the lifting assembly includes an electric chute and a folding cover, the inner walls of the two lifting assemblies are provided with the same lower discharge plate, and the circumferential outer wall of the lower discharge plate There are two round rods, the other ends of the two round rods are provided with the same middle discharge plate, the outer wall of the middle discharge plate is provided with two slide bars, and the other ends of the two slide rods are provided with the same upper discharge plate. As for the feed plate, the peripheral outer wall of the upper discharge plate is arranged on the inner wall of the discharge port, and the top outer walls of the upper discharge plate, the middle discharge plate and the lower discharge plate are all provided with discharge holes.
优选地:所述塑形模的底部外壁设置有隔离箱,机体的一侧内壁设置有风轮,机体的一侧外壁通过底板连接有第一电机,第一电机的输出端通过连接轴与风轮的输入端相连接。Preferably: the outer wall of the bottom of the molding die is provided with an isolation box, the inner wall of one side of the body is provided with a wind wheel, the outer wall of one side of the body is connected with a first motor through the bottom plate, and the output end of the first motor is connected to the wind turbine through the connecting shaft. The input terminal of the wheel is connected.
优选地:所述机体的一侧内壁设置有凹槽,凹槽的相对一侧内壁均设置有电动推柱,两个电动推柱的延伸端均设置有第一定型辊,机体的底部内壁呈倒弧形结构,机体的一侧内壁设置有上下对列的第二定型辊。Preferably: the inner wall of one side of the body is provided with a groove, the inner wall of the opposite side of the groove is provided with electric push columns, the extension ends of the two electric push columns are provided with first shaping rollers, and the bottom inner wall of the body It has an inverted arc structure, and the inner wall of one side of the machine body is provided with the second shaping rollers aligned up and down.
优选地:所述机体的底部内壁设置有冷却箱,冷却箱的底部面呈倾斜状,冷却箱的相对一侧内壁均设置有弹性组件,弹性组件包括弹簧和橡胶筒构成,两个弹性组件的另一端均设置有定型板,两个定型板的一侧外壁均设置有两个以上的导向筒。Preferably: the bottom inner wall of the body is provided with a cooling box, the bottom surface of the cooling box is inclined, and the inner wall on the opposite side of the cooling box is provided with an elastic assembly, the elastic assembly includes a spring and a rubber tube, the two elastic assemblies The other ends are provided with shaping plates, and the outer walls of one side of the two shaping plates are provided with more than two guide cylinders.
优选地:所述机体的一侧内壁设置有旋转辊,旋转辊的外壁设置有四个伸缩抓手,机体的一侧外壁通过底板连接有第二电机,第二电机的输出端通过轴承与旋转辊的输入端相连接,机体的一侧内壁设置有压料辊,机体远离压料辊的一侧内壁设置有导向辊。Preferably: the inner wall of one side of the body is provided with a rotating roller, the outer wall of the rotating roller is provided with four telescopic grippers, the outer wall of one side of the body is connected with a second motor through the bottom plate, and the output end of the second motor is connected to the rotating shaft through a bearing. The input ends of the rollers are connected, the inner wall of one side of the body is provided with a nip roller, and the inner wall of the body away from the nip roller is provided with a guide roller.
优选地:所述机体靠近导向辊的一侧外壁设置有出口槽,出口槽的四周内壁均设置有除湿层。Preferably: the outer wall of the body near the guide roller is provided with an outlet groove, and the inner walls around the outlet groove are provided with dehumidification layers.
本发明的有益效果为:The beneficial effects of the present invention are:
1.本发明使用时,当熔融后的原料被传送至挤料箱内时,分散组件被原料输送重量下落带动旋转,从而对原料进行传送,分散组件与原料接触期间,原料穿过分散组件,保证原料的分散细密性,被传送过去分散后的原料最后经过筛板过滤传送,使得原料中无法熔融的物质颗粒被隔离,避免被挤出塑造,确保物料的塑形质量。1. When the present invention is used, when the melted raw material is conveyed into the extrusion box, the dispersing component is driven to rotate by the falling weight of the raw material conveying, thereby conveying the raw material. During the contact between the dispersing component and the raw material, the raw material passes through the dispersing component, To ensure the fineness of the dispersion of raw materials, the dispersed raw materials are sent to the past and finally passed through the sieve plate to filter and transfer, so that the material particles that cannot be melted in the raw materials are isolated, avoid being extruded and shaped, and ensure the shaping quality of the materials.
2.本发明当原料融化后经输送管传送至挤料箱内时,原料与断开板接触,断开板被原料传送带动进而旋转,随着断开板的旋转使得原料被隔断成不同节段在输送管内传送,减小原料连接的面积,确保原料的熔融加热质量。2. In the present invention, when the raw material is melted and transported to the extrusion box through the conveying pipe, the raw material is in contact with the breaking plate, and the breaking plate is driven by the raw material transmission and then rotates. With the rotation of the breaking plate, the raw material is divided into different sections. The section is conveyed in the conveying pipe, which reduces the area of raw material connection and ensures the quality of raw material melting and heating.
3.本发明原料经下料口输出时,启动两个升降组件带动下出料板向下移动,使得上出料板、中出料板和下出料板通过圆杆和滑杆上下连接并分开,扩大原料经下料口出料时的输送速度,反之启动两个升降组件带动下出料板向上移动,使得上出料板、中出料板和下出料板通过圆杆和滑杆收缩叠放,对下料口出料时的输送速度进行有效控制,便于根据塑造物件的实际情况进行调整导料速度。3. When the raw material of the present invention is output through the discharge port, the two lifting components are activated to drive the lower discharge plate to move downward, so that the upper discharge plate, the middle discharge plate and the lower discharge plate are connected up and down through the round rod and the slide bar. Separate to increase the conveying speed of raw materials when they are discharged through the lower discharge port, otherwise start the two lifting components to drive the lower discharge plate to move upward, so that the upper discharge plate, middle discharge plate and lower discharge plate pass through the round bar and the slide bar Shrinking and stacking can effectively control the conveying speed when the material is discharged from the lower material port, and it is convenient to adjust the material guiding speed according to the actual situation of the molded object.
4.本发明风轮透过隔离箱对刚出料的物件进行降温,根据物件的尺寸调节两个电动推柱的距离,使得物件从中穿过,对物件进行初步定型导向,然后物件经弧形结构的机体底部导向,进入上下对列的第二定型辊之间二次定型然后进入两个定型板之间,两个定型板在弹性组件的作用下同时将物件向中间推动,对物件进行限形,同时导向筒起到使得物件顺利传送的作用,避免物件变形。4. The wind wheel of the present invention cools the objects just discharged through the isolation box, and adjusts the distance between the two electric push columns according to the size of the objects, so that the objects pass through, and the objects are preliminarily shaped and guided, and then the objects pass through the arc Guided by the bottom of the machine body, it enters the upper and lower second shaping rollers for secondary shaping and then enters between the two shaping plates. The two shaping plates simultaneously push the object to the middle under the action of the elastic component to limit the object. At the same time, the guide cylinder plays a role in making the object transport smoothly and avoiding the deformation of the object.
5.本发明当其中一个伸缩抓手位于底部时,其受离心力作用自动伸展延长,在旋转辊继续旋转时,该伸缩抓手在旋转过程中受力自动收缩,避免碰撞到其他结构,当物件一端被传送与底部的伸缩抓手接触时,被带动一端勾起,在物件挤出的不断传送延长过程中,物件被输送至导向辊上,最后经出口槽导出,除湿层吸取物件四周表面的水分,压料辊对物件进行限位,避免物件被带动向上时翘起幅度过高而弯折。5. In the present invention, when one of the telescopic grippers is at the bottom, it will automatically extend and extend under the action of centrifugal force. When the rotating roller continues to rotate, the telescopic gripper will automatically shrink under force during the rotation to avoid collision with other structures. When one end is conveyed and touches the telescopic gripper at the bottom, it is driven to hook up the other end. During the continuous conveying and extension process of the extrusion of the object, the object is transported to the guide roller, and finally exported through the outlet groove. The dehumidification layer absorbs the moisture on the surface around the object. Moisture, the nip rollers limit the position of the object to prevent the object from being too high and bent when it is driven upward.
附图说明Description of drawings
图1为本发明提出的一种用于聚苯乙烯的装饰条生产的挤出定型装置的主视剖面结构示意图;Fig. 1 is the front view sectional structure schematic diagram of a kind of extruding setting device that is used for the decorative strip production of polystyrene that the present invention proposes;
图2为本发明提出的一种用于聚苯乙烯的装饰条生产的挤出定型装置的侧视剖面结构示意图;Fig. 2 is a side view sectional structure schematic diagram of an extrusion shaping device for the production of polystyrene decorative strips proposed by the present invention;
图3为本发明提出的一种用于聚苯乙烯的装饰条生产的挤出定型装置的背视结构示意图;Fig. 3 is the back view structure schematic diagram of a kind of extruding shaping device that is used for the production of the decorative strip of polystyrene that the present invention proposes;
图4为本发明提出的一种用于聚苯乙烯的装饰条生产的挤出定型装置的下料口剖面结构示意图;Fig. 4 is a schematic diagram of the cross-sectional structure of the feed opening of an extrusion shaping device for the production of decorative strips of polystyrene proposed by the present invention;
图5为本发明提出的一种用于聚苯乙烯的装饰条生产的挤出定型装置的定型板结构示意图;Fig. 5 is a structural schematic diagram of a sizing plate of an extrusion sizing device for the production of polystyrene decorative strips proposed by the present invention;
图6为本发明提出的一种用于聚苯乙烯的装饰条生产的挤出定型装置的电路流程示意图。Fig. 6 is a schematic circuit flow diagram of an extrusion and shaping device for the production of polystyrene decorative strips proposed by the present invention.
图中:1机体、2挤料箱、3熔融箱、4温度传感器、5加热层、6破碎辊、7液压缸、8压板、9断开板、10输送管、11压料辊、12除湿层、13导向辊、14旋转辊、15下料口、16隔离箱、17第一定型辊、18冷却箱、19塑形模、20风轮、21第一电机、22箱门、23分散组件、24伸缩抓手、25导向筒、26第二定型辊、27电动推柱、28过筛板、29第二电机、30第三电机、31上出料板、32滑杆、33升降组件、34下出料板、35中出料板、36弹性组件、37定型板。In the figure: 1 body, 2 extrusion box, 3 melting box, 4 temperature sensor, 5 heating layer, 6 crushing roller, 7 hydraulic cylinder, 8 pressing plate, 9 breaking plate, 10 conveying pipe, 11 pressing roller, 12 dehumidification layer, 13 guide roller, 14 rotating roller, 15 feeding port, 16 isolation box, 17 first shaping roller, 18 cooling box, 19 shaping mold, 20 wind wheel, 21 first motor, 22 box door, 23 dispersion Components, 24 telescopic gripper, 25 guide cylinder, 26 second shaping roller, 27 electric push column, 28 sieve plate, 29 second motor, 30 third motor, 31 upper discharge plate, 32 sliding rod, 33 lifting assembly , 34 under the discharge plate, 35 in the discharge plate, 36 elastic components, 37 stereotypes plate.
具体实施方式Detailed ways
下面结合具体实施方式对本专利的技术方案作进一步详细地说明。The technical solution of this patent will be further described in detail below in conjunction with specific embodiments.
下面详细描述本专利的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本专利,而不能理解为对本专利的限制。Embodiments of the present patent are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals designate the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary and are only used for explaining the patent, and should not be construed as limiting the patent.
在本专利的描述中,需要理解的是,术语“中心”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本专利和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本专利的限制。In the description of this patent, it is to be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", The orientation or positional relationship indicated by "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing this patent and simplifying the description, rather than indicating or implying References to devices or elements must have a particular orientation, be constructed, and operate in a particular orientation and therefore should not be construed as limiting on the patent.
在本专利的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“设置”应做广义理解,例如,可以是固定相连、设置,也可以是可拆卸连接、设置,或一体地连接、设置。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本专利中的具体含义。In the description of this patent, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", "connection", and "setting" should be understood in a broad sense, for example, it can be fixed connection, setting , can also be detachably connected and set, or integrally connected and set. Those of ordinary skill in the art can understand the specific meanings of the above terms in this patent according to specific situations.
一种用于聚苯乙烯的装饰条生产的挤出定型装置,如图1-3和图6所示,包括机体1,所述机体1的顶部外壁通过铰链连接有箱门22;所述机体1的一侧内壁通过螺栓固定有熔融箱3,熔融箱3的一侧内壁通过转轴转动连接有破碎辊6,机体1的一侧外壁通过固定板连接有第三电机30,熔融箱3的一侧外壁通过螺栓固定有输送管10,输送管10包括电热层,输送管10的圆周内壁通过转轴转动连接有四个以上的断开板9;所述机体1紧贴熔融箱3的一侧内壁通过螺栓固定有挤料箱2,挤料箱2的一侧内壁通过转轴转动连接有分散组件23,挤料箱2靠近分散组件23的一侧内壁通过螺栓固定有过筛板28,且挤料箱2与熔融箱3的内壁均填充有加热层5,打开箱门22向熔融箱3内添加原料,启动第三电机30带动破碎辊6作业,对物料进行绞碎处理,将加热层5通电对原料进行熔融,当原料融化后经输送管10传送至挤料箱2内时,原料与断开板9接触,断开板9被原料传送带动进而旋转,随着断开板9的旋转使得原料被隔断成不同节段在输送管10内传送,确保原料的熔融加热质量,当传送至挤料箱2内时,分散组件23被原料输送重量下落带动旋转,从而对原料进行传送,分散组件23与原料接触期间,原料穿过分散组件23,保证原料的分散细密性,被传送过去分散后的原料最后经过筛板28过滤传送,使得原料中无法熔融的物质颗粒被隔离,避免被挤出塑造,确保物料的塑形质量。An extruding and shaping device for the production of decorative strips of polystyrene, as shown in Figures 1-3 and Figure 6, includes a
为了便于原料的挤出;如图1、图2和图6所示,所述熔融箱3的一侧内壁通过螺栓固定有温度传感器4,温度传感器4的型号为WRM-101系列,温度传感器4的信号输出端与控制模块电性连接,输送管10的圆周外壁通过螺栓固定有电动阀门,电动阀门的开关控制端与控制模块电性连接,挤料箱2的顶部内壁通过螺栓固定有液压缸7,液压缸7的延伸端通过螺栓固定有压板8,挤料箱2的底部外壁通过螺栓固定有下料口15,下料口15的底部外壁通过螺栓固定有塑形模19,温度传感器4实时检测熔融箱3内的温度变化,当达到设定值范围后传递信号至控制模块,其电性连接控制电动阀门启动,使得熔融后的物料输送,便于物料的不断加工作业,当分散后的原料被传送至挤料箱2的底部内后,启动液压缸7推动压板8下压,对原料进行下压,使得原料经下料口15导出后经塑形模19塑形。In order to facilitate the extrusion of raw materials; as shown in Figure 1, Figure 2 and Figure 6, a
为了控制原料的输出速度;如图1和图4所示,所述下料口15的圆周内壁开设有两个升降组件33,升降组件33包括电动滑槽和折叠罩,两个升降组件33的内壁通过滑块滑动连接有同一个下出料板34,下出料板34的圆周外壁套接有两个圆杆,两个圆杆的另一端插接有同一个中出料板35,中出料板35的圆周外壁套接有两个滑杆32,两个滑杆32的另一端插接有同一个上出料板31,上出料板31的圆周外壁通过螺栓固定于下料口15的内壁,且上出料板31、中出料板35和下出料板34的顶部外壁均开设有出料孔,在原料经下料口15输出时,启动两个升降组件33带动下出料板34向下移动,使得上出料板31、中出料板35和下出料板34通过圆杆和滑杆32上下连接并分开,扩大原料经下料口15出料时的输送速度,反之启动两个升降组件33带动下出料板34向上移动,使得上出料板31、中出料板35和下出料板34通过圆杆和滑杆32收缩叠放,对下料口15出料时的输送速度进行有效控制,便于根据塑造物件的实际情况进行调整。In order to control the output speed of the raw material; as shown in Figure 1 and Figure 4, the circumferential inner wall of the
为了对物件进行降温定型;如图1和图2所示,所述塑形模19的底部外壁通过螺栓固定有隔离箱16,机体1的一侧内壁通过转轴转动连接有风轮20,机体1的一侧外壁通过底板连接有第一电机21,第一电机21的输出端通过连接轴与风轮20的输入端相连接,机体1的一侧内壁开设有凹槽,凹槽的相对一侧内壁均通过螺栓固定有电动推柱27,两个电动推柱27的延伸端均通过转轴转动连接有第一定型辊17,机体1的底部内壁呈倒弧形结构,机体1的一侧内壁通过转轴转动连接有上下对列的第二定型辊26,机体1的底部内壁通过螺栓固定有冷却箱18,原料经塑形模19塑形后输出,启动第一电机21带动风轮20作业,透过隔离箱16对刚出料的物件进行降温,启动两个电动推柱27,根据物件的尺寸调节两个电动推柱27的距离,使得物件从中穿过,对物件进行初步定型导向,然后物件经弧形结构的机体1底部导向,进入上下对列的第二定型辊26之间二次定型,最后进入冷却箱18内再次冷却降温。In order to cool and shape the object; as shown in Figure 1 and Figure 2, the outer wall of the bottom of the molding die 19 is fixed with an
为了便于物件输出;如图1-3和图5所示,所述冷却箱18的底部面呈倾斜状,冷却箱18的相对一侧内壁均通过螺栓固定有弹性组件36,弹性组件36包括弹簧和橡胶筒构成,两个弹性组件36的另一端均焊接有定型板37,两个定型板37的一侧外壁均通过转轴转动连接有两个以上的导向筒25,机体1的一侧内壁通过转轴转动连接有旋转辊14,旋转辊14的外壁通过螺栓固定有四个伸缩抓手24,机体1的一侧外壁通过底板连接有第二电机29,第二电机29的输出端通过轴承与旋转辊14的输入端相连接,机体1的一侧内壁通过转轴转动连接有压料辊11,机体1远离压料辊11的一侧内壁通过转轴转动连接有导向辊13,机体1靠近导向辊13的一侧外壁开设有出口槽,出口槽的四周内壁均粘接有除湿层12,物件经第二定型辊26传送后进入两个定型板37之间,两个定型板37在弹性组件36的作用下同时将物件向中间推动,对物件进行限形,同时导向筒25起到使得物件顺利传送的作用,物件在冷却箱18内依次传送后,迅速降温冷却定型,启动第二电机29带动旋转辊14旋转作业,旋转辊14旋转时,当其中一个伸缩抓手24位于底部时,其受离心力作用自动伸展延长,在旋转辊14继续旋转时,该伸缩抓手24在旋转过程中受力自动收缩,避免碰撞到其他结构,当物件一端被传送与底部的伸缩抓手24接触时,被带动一端勾起,在物件挤出的不断传送延长过程中,物件被输送至导向辊13上,最后经出口槽导出,除湿层12吸取物件四周表面的水分,压料辊11对物件进行限位,避免物件被带动向上时翘起幅度过高而弯折。In order to facilitate the output of objects; as shown in Figures 1-3 and Figure 5, the bottom surface of the
本实施例在使用时,打开箱门22向熔融箱3内添加原料,启动第三电机30带动破碎辊6作业,对物料进行绞碎处理,将加热层5通电对原料进行熔融,温度传感器4实时检测熔融箱3内的温度变化,当达到设定值范围后传递信号至控制模块,其电性连接控制电动阀门启动,使得熔融后的物料输送,当原料融化后经输送管10传送至挤料箱2内时,原料与断开板9接触,断开板9被原料传送带动进而旋转,随着断开板9的旋转使得原料被隔断成不同节段在输送管10内传送,确保原料的熔融加热质量,当传送至挤料箱2内时,分散组件23被原料输送重量下落带动旋转,分散组件23与原料接触期间,原料穿过分散组件23,保证原料的分散细密性,被传送过去分散后的原料最后经过筛板28过滤传送,使得原料中无法熔融的物质颗粒被隔离,当分散后的原料被传送至挤料箱2的底部内后,启动液压缸7推动压板8下压,对原料进行下压,使得原料经下料口15导出,在原料经下料口15输出时,启动两个升降组件33带动下出料板34向下移动,使得上出料板31、中出料板35和下出料板34通过圆杆和滑杆32上下连接并分开,扩大原料经下料口15出料时的输送速度,反之启动两个升降组件33带动下出料板34向上移动,使得上出料板31、中出料板35和下出料板34通过圆杆和滑杆32收缩叠放,对下料口15出料时的输送速度进行有效控制,原料经塑形模19塑形后输出,启动第一电机21带动风轮20作业,透过隔离箱16对刚出料的物件进行降温,启动两个电动推柱27,根据物件的尺寸调节两个电动推柱27的距离,使得物件从中穿过,然后物件经弧形结构的机体1底部导向,进入上下对列的第二定型辊26之间二次定型,最后进入两个定型板37之间,两个定型板37在弹性组件36的作用下同时将物件向中间推动,对物件进行限形,同时导向筒25起到使得物件顺利传送的作用,物件在冷却箱18内依次传送后,迅速降温冷却定型,启动第二电机29带动旋转辊14旋转作业,旋转辊14旋转时,当其中一个伸缩抓手24位于底部时,其受离心力作用自动伸展延长,在旋转辊14继续旋转时,该伸缩抓手24在旋转过程中受力自动收缩,避免碰撞到其他结构,当物件一端被传送与底部的伸缩抓手24接触时,被带动一端勾起,在不断传送延长过程中,物件被输送至导向辊13上,最后经出口槽导出,除湿层12吸取物件四周表面的水分,压料辊11对物件进行限位,避免物件被带动向上时翘起幅度过高而弯折。When this embodiment is in use, open the
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.
Claims (8)
Priority Applications (1)
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| CN202110946829.0A CN113771325B (en) | 2021-08-18 | 2021-08-18 | Extrusion shaping device for polystyrene decoration strip production |
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| DE4207944C2 (en) * | 1992-03-12 | 1994-08-25 | Hench Automatik App Masch | Device for cooling and granulating strands of thermoplastic plastics emerging from the nozzle in molten form |
| CN205997312U (en) * | 2016-08-11 | 2017-03-08 | 江苏领瑞新材料科技有限公司 | A kind of plastic granulating extruder feeding device |
| CN209682693U (en) * | 2019-03-20 | 2019-11-26 | 张家界利达印务有限公司 | A kind of automatic producing device of plastic packaging bag |
| CN210047026U (en) * | 2019-04-12 | 2020-02-11 | 广州川也汽车装备有限公司 | Automatic processing equipment for sealing strip |
| CN210362382U (en) * | 2019-08-21 | 2020-04-21 | 武汉市华康新型建材有限责任公司 | Plastic pipe traction device |
| CN112976397B (en) * | 2021-02-05 | 2022-12-09 | 陈军 | A plastic granulator |
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