CN113639903A - Stress detection method in FDM printing process - Google Patents
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- G01L1/00—Measuring force or stress, in general
- G01L1/20—Measuring force or stress, in general by measuring variations in ohmic resistance of solid materials or of electrically-conductive fluids; by making use of electrokinetic cells, i.e. liquid-containing cells wherein an electrical potential is produced or varied upon the application of stress
- G01L1/22—Measuring force or stress, in general by measuring variations in ohmic resistance of solid materials or of electrically-conductive fluids; by making use of electrokinetic cells, i.e. liquid-containing cells wherein an electrical potential is produced or varied upon the application of stress using resistance strain gauges
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Abstract
本发明提供一种FDM打印过程应力检测方法,包括如下步骤:步骤一、制作待成型Solidworks零件模型,选定待测区域,于待测区域留有空槽以放置传感器;步骤二、当FDM打印机打印至空槽位置所在层处暂停打印过程;步骤三、在模型中调整待测区域空槽的方位,进而调整应变片方向得以测量X、Y、45°等方向应力;步骤四、通过桥盒与应变仪连接,将应变仪连接采集卡,采集卡将应变仪传输的电压信号存储至计算机,准备采集;步骤五、应变仪开始记录应变片输出的电压;FDM打印机继续打印零件;步骤六、根据零件实际打印、冷却时间,测量30min内的零点漂移,采用信号处理的方法,去除零漂;本发明解决其他应变检测方法无法检测FDM制件内部应力、价格昂贵的问题。
The invention provides a stress detection method in an FDM printing process, comprising the following steps: step 1, making a Solidworks part model to be formed, selecting an area to be measured, and leaving an empty slot in the area to be measured to place a sensor; step 2, when the FDM printer is used Print to the layer where the empty slot is located and pause the printing process; step 3, adjust the orientation of the empty slot in the model to be measured, and then adjust the direction of the strain gauge to measure the stress in directions such as X, Y, 45°; step 4, pass the bridge box Connect to the strain gauge, connect the strain gauge to the acquisition card, and the acquisition card stores the voltage signal transmitted by the strain gauge to the computer, ready to collect; Step 5, the strain gauge starts to record the voltage output by the strain gauge; the FDM printer continues to print parts; Step 6, According to the actual printing and cooling time of the part, the zero drift within 30 minutes is measured, and the zero drift is removed by the method of signal processing; the invention solves the problem that other strain detection methods cannot detect the internal stress of FDM parts and are expensive.
Description
技术领域technical field
本发明涉及应力检测技术领域,是一种FDM打印过程应力检测方法。The invention relates to the technical field of stress detection, and relates to a stress detection method in an FDM printing process.
背景技术Background technique
熔融沉积成型技术简称FDM技术,FDM以其成型材料广泛且成本低、设备运维成本低等优点得到广泛应用,但是由于该技术使用的材料大多为高分子有机合成塑料决定了最终的成型零件会存在尺寸收缩、翘曲变形等影响成型精度。成型过程中的温度场的分布梯度会引起零件内部的热应力及变形,进而引起零件外形尺寸的变化,严重影响零件的成型精度。零件的成型质量不高严重限制了熔融沉积快速成型技术在市场上的推广运用。使得其应用领域主要集中在研发试验环节的试验模型和功能性原型制造。因此,研究FDM成型过程的温度场、应力场的分布对揭示制件尺寸收缩规律及机理对FDM技术推广应用具有重要意义。Fused deposition modeling technology is referred to as FDM technology. FDM is widely used due to its wide range of molding materials, low cost, and low equipment operation and maintenance costs. However, since most of the materials used in this technology are high molecular organic synthetic plastics, the final molding parts will be. There are dimensional shrinkage, warpage deformation, etc. that affect the molding accuracy. The distribution gradient of the temperature field during the forming process will cause thermal stress and deformation inside the part, which will cause the change of the external dimension of the part and seriously affect the forming accuracy of the part. The low molding quality of the parts seriously limits the popularization and application of fused deposition rapid prototyping technology in the market. This makes its application areas mainly focus on the production of test models and functional prototypes in the R&D test link. Therefore, it is of great significance to study the distribution of temperature field and stress field in the FDM molding process to reveal the law and mechanism of dimensional shrinkage of parts, and to promote the application of FDM technology.
电阻应变片测量法是最传统的测量应变的方法,应用非常广泛。其测量原理是把应变片粘贴在变形处,当结构发生应变时,应变片的阻值也会发生变化,通过应变仪把电阻变化的信号转化成电压或电流的信号,就能得到结构的应变值。应变片测量法具有精度高、尺寸小等优点。可以将应变片嵌入试件内部,依据电阻丝的电阻率随电阻丝的变形而变化的关系,把力学参数转换成为电学参数,再将电学参数转换为试件的应变值,从而能够测量试件分布式点应变,为研究FDM内部应力变化提供了可能。而且应变片测量设备便宜,便于在FDM试件应力测量中大量使用。The resistance strain gauge measurement method is the most traditional method of measuring strain and is widely used. The measurement principle is to paste the strain gauge on the deformation place. When the structure is strained, the resistance value of the strain gauge will also change. The strain gauge can convert the resistance change signal into a voltage or current signal, and the strain of the structure can be obtained. value. The strain gauge measurement method has the advantages of high precision and small size. The strain gauge can be embedded in the specimen, and according to the relationship between the resistivity of the resistance wire and the deformation of the resistance wire, the mechanical parameters can be converted into electrical parameters, and then the electrical parameters can be converted into the strain value of the specimen, so that the specimen can be measured. The distributed point strain provides the possibility to study the internal stress change of FDM. Moreover, the strain gauge measuring equipment is cheap, which is convenient to be widely used in the stress measurement of FDM specimens.
本发明的目的是开发一种FDM成型过程温度场、应力场的测试系统。提出一种FDM成型过程应力测试的方法。The purpose of the present invention is to develop a test system for the temperature field and stress field in the FDM forming process. A method of stress testing in FDM molding process is proposed.
发明内容SUMMARY OF THE INVENTION
本发明旨在发明一种FDM成型过程中,测量FDM制件内部动态应力的方法,以解决其他应变检测方法无法检测FDM制件内部应力、价格昂贵的问题。The invention aims to invent a method for measuring the internal dynamic stress of an FDM part in the FDM forming process, so as to solve the problem that other strain detection methods cannot detect the internal stress of the FDM part and are expensive.
本发明公开的一种FDM打印过程应力检测方法,包括如下步骤:A method for detecting stress in an FDM printing process disclosed in the present invention comprises the following steps:
步骤一、制作待成型Solidworks零件模型为零件1,选定待测区域,于待测区域留有空槽以放置传感器;空槽大小与应变片大小相同,其中应变片型号为BA-120-3AA的应变片,应变片包括:工作应变片R1、补偿应变片R2、补偿应变片R3、补偿应变片R4;Step 1. Make the Solidworks part model to be formed as
步骤二、使用FDM打印机加载零件1,设定打印参数,开始打印,当FDM打印机打印至位置2所在层处暂停打印过程;
步骤三、打磨应变片底部,使用502胶水,将工作应变片R1粘贴固定在空槽处待测区域,在模型中调整待测区域空槽的方位,进而调整应变片方向得以测量X、Y、45°等方向应力;
步骤四、将工作应变片R1与补偿应变片R2、补偿应变片R3、补偿应变片R4组成全桥,并将通过桥盒与应变仪连接,将应变仪连接采集卡,采集卡将应变仪传输的电压信号存储至计算机,准备采集;
步骤五、将补偿应变片R2、R3、R4固定于可编程加热平台3上,设定可编程加热平台3的温度为25℃;调平应变仪,设置采集卡采样频率为500Hz,应变仪开始记录应变片输出的电压;FDM打印机继续打印零件;记录应变仪电压Vε=f(i),其中i为采集样本个数;
步骤六、应变片在长时间测量应力过程中会产生零点漂移,零点漂移会影响测量应力的准确性,通过使用与实际测量相同条件,根据零件实际打印、冷却时间,测量30min内的零点漂移,采用信号处理的方法,去除零漂;
步骤七、由于FDM打印过程中,待测区域会发生强烈的温度变化,而应变片在不同温度下会表现不同的电阻,故而需要研究应变片的温度特性;因此通过使用与实际测量相同条件,测量在FDM过程相同的温度变化下的应变片的电压变化,并根据应变片温度漂移特点,采用信号处理的方法,去除温漂;
步骤八、应变、应力计算;Step 8. Strain and stress calculation;
(1)应力计算方法,令去除零漂、温漂后的应力测量电压为VL;(1) Stress calculation method, let the stress measurement voltage after removing zero drift and temperature drift be VL ;
则,VL=Vε-Yl-V2;Then, V L =V ε -Y l -V 2 ;
上式中Vε为打印过程应变仪电压,Yl为零点漂移电压,V2为温度漂移电压;In the above formula, V ε is the voltage of the strain gauge in the printing process, Y l is the zero point drift voltage, and V 2 is the temperature drift voltage;
应变ε为: The strain ε is:
应力,F=E*ε;其中E为打印材料的弹性模量;Stress, F=E*ε; where E is the elastic modulus of the printing material;
(2)编写应变、应力计算软件;其中去噪部分,针对FDM打印过程中测得的温度应力数据特性采用高斯去噪、中值滤波、均值滤波、小波去噪、EMD模特分解方法去除噪声;应力计算部分包括零漂过滤、温漂过滤、温度、应变、应力计算;并添加了画笔、数据缩放,时钟功能,以方便处理数据的细节部分。(2) Write strain and stress calculation software; in the denoising part, Gaussian denoising, median filtering, mean filtering, wavelet denoising, and EMD model decomposition methods are used to remove noise according to the characteristics of the temperature stress data measured in the FDM printing process; The stress calculation part includes zero-drift filtering, temperature-drift filtering, temperature, strain, and stress calculations; and the functions of brush, data scaling, and clock are added to facilitate the processing of the details of the data.
优选的,所述步骤六中去除零漂的步骤为:Preferably, the step of removing zero drift in the
(1)硬件连接,将工作应变片R1、补偿应变片R2、补偿应变片R3、补偿应变片R4组成全桥连接,打磨工作应变片R1、补偿应变片R2、补偿应变片R3、补偿应变片R4底部,将4片应变片粘贴固定于可编程加热平台3上,设定加热平台温度为25℃,采集工作应变片R1、补偿应变片R2、补偿应变片R3、补偿应变片R4零点漂移;(1) Hardware connection, the working strain gauge R 1 , compensation strain gauge R 2 , compensation strain gauge R 3 , compensation strain gauge R 4 form a full bridge connection, grind the working strain gauge R 1 , compensation strain gauge R 2 , compensation strain gauge At the bottom of the sheet R 3 and the compensation strain gauge R 4 , stick the 4 strain gauges on the
(2)数据预处理,应变片漂移分为两种,一种为水平零点漂移,一种为斜率零点漂移;应变采样过程中,设应变采样总时长为T,样本数量为N,采集到的信号为y1-yn,为样本均值:(2) Data preprocessing, strain gauge drift is divided into two types, one is horizontal zero point drift, the other is slope zero point drift; in the process of strain sampling, set the total strain sampling time as T, the number of samples as N, and the collected The signals are y 1 -y n , is the sample mean:
其中i=1,2,···,N where i=1,2,...,N
σy为样本方差:σ y is the sample variance:
当时为水平零点漂移,时为斜率零点漂移;when is the horizontal zero drift, is the zero drift of the slope;
(2.1)去除水平零点漂移,令去除零点漂移后的电压信号为Yi;(2.1) remove the horizontal zero drift, let the voltage signal after removing the zero drift be Y i ;
则零点漂移电压为: Then the zero drift voltage is:
Yi=y(i)-Yl;Y i =y(i)-Y l ;
(2.2)去除斜率零点漂移:(2.2) Remove slope zero drift:
其中为第一均值点,为第二均值点;N为样本数量;T为采样总时长;in is the first mean point, is the second mean point; N is the number of samples; T is the total sampling time;
其中 in
其中 in
则样本数据的斜率 then the slope of the sample data
则零点漂移电压为:Yl=(k*t)Then the zero drift voltage is: Y l =(k*t)
去除斜率零点漂移后的信号Yi:Signal Yi after removing slope zero drift :
Yi=y(i)-Yl,其中i=1,2,···,N。Y i =y(i)-Y l , where i=1,2,...,N.
优选的,所述步骤七中去除温漂的步骤为:Preferably, the step of removing the temperature drift in the seventh step is:
(1)打印过程温度测试,FDM打印机加载第二零件5,在待测区域处有空槽,该温度测量区域与应变检测的测量位置相同,空槽与温度传感器PT100大小相同;(1) Temperature test in the printing process, the FDM printer loads the
将第二零件5切片打印,当FDM打印机打印至位置2所在层处暂停打印过程;将温度传感器PT100使用胶水粘贴固定于空槽中,温度传感器型号为PT100;将温度传感器连接至温度变送器,温度变送器型号为ASC605-V2.0,使用采集卡记录,记录FDM打印机打印过程中温度传感器的电压变化;Slice and print the
(2)打印过程待测区域的温度计算;温度变送器记温度传感器电压变化为V1;(2) The temperature calculation of the area to be measured in the printing process; the temperature transmitter records the voltage change of the temperature sensor as V 1 ;
V1=f(i),其中i=1,2,···,N。V 1 =f(i), where i=1,2,...,N.
则打印过程中测试点的温度变化为T1;Then the temperature change of the test point during the printing process is T 1 ;
T1=20*V1;T 1 =20*V 1 ;
(3)确定温漂,应变片桥路连接方式采用全桥连接,将测得的FDM打印过程的温度变化T1输入可编程加热平台3,将可编程加热平台4温度确定于25℃不变。将工作应变片R1、补偿应变片R2、补偿应变片R3、补偿应变片R4全桥电路接入电桥通过桥盒与应变仪连接,将应变仪连接采集卡,通过采集卡记录R1工作应变片在FDM打印过程的温度变化T1环境下,补偿应变片R2、补偿应变片R3、补偿应变片R4在25℃环境温度下的电压变化;记录应变仪温度漂移电压V2=f(i);其中i=1,2,···,N。。(3) To determine the temperature drift, the bridge connection method of the strain gauge adopts full bridge connection, input the measured temperature change T1 of the FDM printing process into the
本发明的有益效果在于:本发明旨在发明一种FDM成型过程中,测量FDM制件内部动态应力的方法,以解决其他应变检测方法无法检测FDM制件内部应力、价格昂贵的问题。The beneficial effects of the present invention are as follows: the present invention aims to invent a method for measuring the internal dynamic stress of an FDM part during the FDM forming process, so as to solve the problem that other strain detection methods cannot detect the internal stress of the FDM part and are expensive.
附图说明Description of drawings
为了清楚的说明本发明应力测试过程中现有的技术方案或实施例,下面将对需要使用的附图做简要说明,下面所描述的附图仅是本发明的一些实施例。In order to clearly illustrate the existing technical solutions or embodiments in the stress testing process of the present invention, the accompanying drawings to be used will be briefly described below, and the drawings described below are only some embodiments of the present invention.
附图1为本发明的FDM零件应力检测方法;Accompanying drawing 1 is the FDM part stress detection method of the present invention;
附图2为本发明的应变片桥路连接方法;Accompanying drawing 2 is the strain gauge bridge connection method of the present invention;
附图3为本发明的零点漂移过滤方法;Accompanying drawing 3 is the zero drift filtering method of the present invention;
附图4为本发明的温度检测方法;Accompanying drawing 4 is the temperature detection method of the present invention;
附图5为本发明的温度漂移过滤方法;Accompanying drawing 5 is the temperature drift filtering method of the present invention;
附图6为本发明的应变、应力计算软件;Accompanying drawing 6 is the strain and stress calculation software of the present invention;
附图7为本发明的应力检测实施例1;Fig. 7 is
附图8为本发明的温度检测实施例2。Fig. 8 is the
具体实施方式Detailed ways
以下将以图式揭露本发明的多个实施方式,为明确说明起见,许多实物上的细节将在以下叙述中一并说明。然而,应了解到,这些实物上的细节不应用以限制本发明。也就是说,在本发明的部分实施方式中,这些实物上的细节是非必要的。此外,为简化图式起见,一些习知惯用的结构与组件在图式中将以简单的示意的方式绘示之。Various embodiments of the present invention will be disclosed in the drawings below. For the sake of clarity, many physical details will be described together in the following description. It should be understood, however, that these physical details should not be used to limit the invention. That is, in some embodiments of the present invention, these physical details are unnecessary. In addition, for the purpose of simplifying the drawings, some well-known structures and components will be shown in a simple schematic manner in the drawings.
另外,在本发明中如涉及“第一”、“第二”等的描述仅用于描述目的,并非特别指称次序或顺位的意思,亦非用以限定本发明,其仅仅是为了区别以相同技术用语描述的组件或操作而已,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。In addition, descriptions such as “first”, “second”, etc. in the present invention are only for the purpose of description, and do not refer to the meaning of order or sequence, nor are they used to limit the present invention. The components or operations are described by the same technical terms, and should not be construed as indicating or implying their relative importance or implying the quantity of the indicated technical features. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature. In addition, the technical solutions between the various embodiments can be combined with each other, but must be based on the realization by those of ordinary skill in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that the combination of such technical solutions does not exist. , is not within the scope of protection required by the present invention.
应力检测方法。由于熔融沉积成型方法在制造过程中存在复杂的温度变化,从而导致内部应力的复杂变化。使FDM制造零件变形、强度不足等问题,因此本发明开发一种测量FDM制造过程内部应力的方法。其测量结构如图1。Stress detection method. Due to the complex temperature changes in the manufacturing process of the fused deposition modeling method, complex changes in internal stress are caused. Therefore, the present invention develops a method for measuring the internal stress of the FDM manufacturing process because of the problems of deformation and insufficient strength of the FDM manufacturing parts. Its measurement structure is shown in Figure 1.
(1)制作待成型Solidworks零件模型为零件1,选定待测区域,于待测区域留有空槽以放置应变传感器。空槽大小与应变片大小相同。(1) Make the Solidworks part model to be formed as
(2)使用FDM打印机加载零件1,设定打印材料、打印温度,打印层厚、打印速度、打印路径、开始打印。当FDM打印机打印至位置2所在层处暂停打印过程。(2) Use the FDM printer to load
(3)打磨工作应变片R1底部,使用502胶水,将工作应变片R1粘贴固定在空槽处待测区域。静置5分钟,待胶水凝固。可在模型中调整待测区域空槽的方位,进而调整应变片方向得以测量X、Y、45°等方向应力。(3) Grind the bottom of the working strain gauge R 1 , and use 502 glue to stick and fix the working strain gauge R 1 to the area to be measured at the empty groove. Let stand for 5 minutes for the glue to set. The orientation of the cavity in the area to be measured can be adjusted in the model, and then the direction of the strain gauge can be adjusted to measure the stress in directions such as X, Y, and 45°.
(4)将工作应变片R1与补偿应变片R2,R3,R4组成全桥,如图2。并将电桥通过桥盒与应变仪连接,将应变仪连接采集卡,采集卡将应变片传输的电压信号存储至计算机。打开应变仪,采集零件内部应变。(4) The working strain gauge R 1 and the compensation strain gauges R 2 , R 3 , R 4 form a full bridge, as shown in Figure 2. The bridge is connected to the strain gauge through the bridge box, and the strain gauge is connected to the acquisition card, and the acquisition card stores the voltage signal transmitted by the strain gauge to the computer. Turn on the strain gauge and collect the internal strain of the part.
(5)将R2,R3,R4补偿片固定于第二可编程加热平台4上,设定第二可编程加热平台4温度为25℃。调平应变仪,设置采集卡采样频率为500Hz,开始记录。FDM打印机继续打印。记录应变仪电压Vε=f(i),其中i=1,2,···,N。N为采集样本个数。(5) Fix the R 2 , R 3 , and R 4 compensating sheets on the second
2、去除零漂。应变片在长时间测量应力过程中会产生零点漂移,零点漂移会影响测量应力的准确性。因此本发明通过使用与实际测量相同条件,测量一定时间内零点漂移,其测量结构如图3。并根据零漂特点,采用信号处理的方法,去除零漂。2. Remove zero drift. During the long-term stress measurement of the strain gauge, zero-point drift will occur, and the zero-point drift will affect the accuracy of the measured stress. Therefore, the present invention measures the zero point drift within a certain time by using the same conditions as the actual measurement, and its measurement structure is shown in Figure 3 . And according to the characteristics of zero drift, the method of signal processing is used to remove the zero drift.
(1)硬件连接。如图3,将工作应变片R1、补偿应变片R2、补偿应变片R3、补偿应变片R4组成全桥连接,打磨应变片底部,将4片应变片粘贴固定于可编程加热平台3上,设定可编程加热平台3温度为25℃。将电桥通过桥盒与应变仪连接,将应变仪连接采集卡,采集卡将应变片的零漂电压存储至计算机。(1) Hardware connection. As shown in Figure 3, the working strain gauge R 1 , the compensation strain gauge R 2 , the compensation strain gauge R 3 , and the compensation strain gauge R 4 are formed into a full bridge connection, the bottom of the strain gauge is polished, and the 4 strain gauges are pasted and fixed on the programmable heating platform. 3, set the temperature of the
(2)数据预处理。应变片漂移分为两种,一种为水平零点漂移,一种为斜率零点漂移。应变采样过程中,设应变采样总时长为T,样本数量为N,采集到的信号为y1-yn,为样本均值:(2) Data preprocessing. There are two types of strain gage drift, one is horizontal zero drift and the other is slope zero drift. In the process of strain sampling, set the total duration of strain sampling as T, the number of samples as N, and the collected signals as y 1 -y n , is the sample mean:
其中i=1,2,···,N where i=1,2,...,N
σy为样本方差:σ y is the sample variance:
当时为水平零点漂移,时为斜率零点漂移。when is the horizontal zero drift, is the zero drift of the slope.
(3)去除水平零点漂移,令去除零点漂移后的信号为Yi;(3) remove horizontal zero drift, let the signal after removing zero drift be Y i ;
则零点漂移电压为: Then the zero drift voltage is:
Yi=y(i)-Yl;Y i =y(i)-Y l ;
(4)去除斜率零点漂移:(4) Remove slope zero drift:
其中,in,
其中 in
其中 in
则样本数据的斜率 then the slope of the sample data
则零点漂移电压为:Yl=(k*t)Then the zero drift voltage is: Y l =(k*t)
去除斜率零点漂移后的信号Yi:Signal Yi after removing slope zero drift :
Yi=y(i)-Yl,其中i=1,2,···,N;Y i =y(i)-Y l , where i=1,2,...,N;
3、去除温漂。由于FDM打印过程中,待测区域会发生强烈的温度变化,而应变片在不同温度下会表现不同的电阻,故而需要研究应变片的温度特性。因此本发明通过使用与实际测量相同条件,测量在FDM过程相同的温度变化下的应变片的电压变化,其测量结构如图4。并根据应变片温度漂移特点,采用信号处理的方法,去除温漂。3. Remove temperature drift. During the FDM printing process, the area to be tested will undergo strong temperature changes, and the strain gauge will show different resistances at different temperatures, so it is necessary to study the temperature characteristics of the strain gauge. Therefore, the present invention measures the voltage change of the strain gauge under the same temperature change in the FDM process by using the same conditions as the actual measurement, and its measurement structure is shown in Figure 4 . And according to the temperature drift characteristics of the strain gauge, the method of signal processing is used to remove the temperature drift.
(1)打印过程温度测试。如图4,FDM机加载第二零件5,在待测区域处有空槽,零件1与第二零件5外形相同,仅待测区域空槽大小不同,该待测区域与图1中应变检测的待测位置相同,空槽与温度传感器PT100大小相同。(1) Temperature test during printing. As shown in Figure 4, the FDM machine loads the
将第二零件5切片打印,当FDM打印机打印至位置2所在层处暂停打印过程。将温度传感器PT100使用胶水粘贴固定于空槽中,温度传感器型号为PT100;将温度传感器连接至温度变送器,温度变送器型号为ASC605-V2.0,使用采集卡记录,记录FDM打印过程中温度传感器的电压变化。The
(2)打印过程待测区域的温度计算。记温度传感器电压变化为V1。(2) The temperature calculation of the area to be measured during the printing process. Note the temperature sensor voltage change as V 1 .
V1=f(i),其中i=1,2,···,N。V 1 =f(i), where i=1,2,...,N.
则打印过程中测试点的温度变化为T1;Then the temperature change of the test point during the printing process is T 1 ;
T1=20*V1;T 1 =20*V 1 ;
(3)确定温漂。如图5应变片桥路连接方式采用全桥连接,其中R1为工作片,粘贴固定于可编程加热平台3。R2,R3,R4为补偿片,粘贴固定于第二可编程加热平台4。将测得的FDM打印过程的温度变化T1输入可编程加热平台3,将第二可编程加热平台4温度确定于25℃不变。将工作应变片R1、补偿应变片R2、补偿应变片R3、补偿应变片R4全桥电路接入电桥通过桥盒与应变仪连接,将应变仪连接采集卡,通过采集卡记录R1工作片在FDM打印过程的温度变化T1环境下,工作应变片R1、补偿应变片R2、补偿应变片R3、补偿应变片R4在25℃环境下的电压变化。记录应变片温度漂移电压V2=f(i)。其中i=1,2,···,N。(3) Determine the temperature drift. As shown in Figure 5, the bridge connection method of the strain gauge adopts a full bridge connection, in which R 1 is a working piece, which is pasted and fixed on the
应变、应力计算。Strain and stress calculations.
(1)应力计算方法。令去除零漂、温漂后的应力测量电压为VL;(1) Stress calculation method. Let the stress measurement voltage after removing zero drift and temperature drift be VL ;
则,VL=Vε-Yl-V2;Then, V L =V ε -Y l -V 2 ;
则,应变, then, strain,
应力,F=E*ε。其中E为打印材料的弹性模量Stress, F=E*ε. where E is the elastic modulus of the printed material
(2)如图6编写应变、应力计算软件。其中去噪部分,针对FDM打印过程中测得的温度应力数据特性采用高斯去噪、中值滤波、均值滤波、小波去噪、EMD模特分解等方法去除噪声。应力计算部分包括零漂过滤、温漂过滤、温度、应变、应力计算。并添加了画笔、数据缩放,时钟等功能,以方便处理数据的细节部分。(2) Write the strain and stress calculation software as shown in Figure 6. In the denoising part, Gaussian denoising, median filtering, mean filtering, wavelet denoising, EMD model decomposition and other methods are used to remove noise according to the characteristics of temperature stress data measured in the FDM printing process. The stress calculation part includes zero drift filtering, temperature drift filtering, temperature, strain, and stress calculations. And added brush, data scaling, clock and other functions to facilitate the processing of the details of the data.
实施例1:如图7,本发明采用应变传感器型号为BA-120-3AA应变片,应变仪型号为YF-3型,FDM机型号为Ultimaker2+,设置打印材料为PLA,打印温度为210℃,打印层厚为0.6mm,打印速度为20mm/s,打印路径为回字形,成型制造30*30*5mm的长方体零件1,测量其Y方向应力。测试位置为模型中心位置高度1.8mm。Example 1: As shown in Figure 7, the present invention adopts the strain sensor model of BA-120-3AA strain gauge, the strain gauge model of YF-3 model, the FDM machine model of Ultimaker2 + , the printing material is set to PLA, and the printing temperature is 210 ℃, the printing layer thickness is 0.6mm, the printing speed is 20mm/s, and the printing path is a zigzag shape, forming a 30*30*5mm
实施例2:如图8,本发明采用温度传感器型号为PT100温度传感器,温度变送器型号为ASC605-V2.0,FDM机型号为Ultimaker2+,设置打印材料为PLA,打印温度为210℃,打印层厚为0.6mm,打印速度为60mm/s,打印路径为回字形,成型制造30*30*5mm的长方体第二零件5,测量其应力测点处温度。测试位置为模型中心位置高度1.8mm。Example 2: As shown in Figure 8, the present invention adopts the temperature sensor model of PT100 temperature sensor, the temperature transmitter model of ASC605-V2.0, the FDM machine model of Ultimaker2 + , the printing material is set to PLA, and the printing temperature is 210°C , the printing layer thickness is 0.6mm, the printing speed is 60mm/s, the printing path is a zigzag shape, and the
以上所述仅为本发明的实施方式而已,并不用于限制本发明。对于本领域技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原理的内所作的任何修改、等同替换、改进等,均应包括在本发明的权利要求范围之内。The above descriptions are merely embodiments of the present invention, and are not intended to limit the present invention. Various modifications and variations of the present invention are possible for those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the scope of the claims of the present invention.
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