Horizontal pulping and sorting machine for kitchen and kitchen garbage
Technical Field
The invention relates to a garbage treatment device, in particular to a horizontal type pulping and sorting machine for kitchen and kitchen garbage.
Background
The kitchen waste is the postprandial residue of catering enterprises and families such as hotels, restaurants, dining halls and the like, mainly comprises packaging bags and the like of some foods and food residues, including vegetables, vegetable oil, animal oil, meat and bones, fishbone and the like, wherein the animal oil, the vegetable oil and the like contain rich organic substances with biomass energy.
At present, when kitchen garbage is treated, food residues containing organic substances are mainly crushed and separated, and meanwhile, non-organic substances such as packaging bags, bottle caps and the like are collected together. The existing treatment device conveys kitchen waste into a fixed roller which is horizontally placed, the roller is provided with a plurality of sieve pores, the center of the roller is provided with a main shaft, and a spiral sheet is arranged on the main shaft. When the main shaft rotates, materials are conveyed to the slag outlet from the feeding hole, some materials are screened out from the sieve holes, and some materials are discharged from the slag outlet.
In the above method, most of the organic substances and the organic substances passing through the sieve holes can be sieved out during treatment, but part of the organic substances still adhere to non-organic substances such as packaging bags and the like, so that the organic substances are not separated cleanly.
Disclosure of Invention
The application aims to improve the efficiency of separating organic substances from non-organic substances and provides a horizontal type pulping and sorting machine for kitchen and kitchen waste.
The application provides a horizontal slurrying sorter of kitchen and kitchen garbage, the following technical scheme who adopts:
a horizontal pulping and sorting machine for kitchen and kitchen waste comprises a machine body, wherein a feeding hole and a discharging hole are formed in the machine body, a crushing mechanism and a screen mechanism are arranged in the machine body, and the crushing mechanism comprises a rotating shaft and a crushing blade; the screen mechanism comprises a screen, the screen surrounds the periphery of the crushing blade, a crushing cavity is formed between the screen and the rotating shaft, and the feeding port and the discharging port are respectively communicated with the crushing cavity; the discharge port is connected with a secondary discharge pipe, and the secondary discharge pipe is provided with an organic material secondary separation mechanism and a packaged material discharge port.
Through above-mentioned technical scheme, through entering into broken chamber with rubbish from cooking from the feed inlet, through crushing mechanism with organic matter breakage, broken organic material is discharged from the sieve mesh of screen cloth, organic matter that does not arrange completely sends into the secondary through the discharge gate with inorganic materials such as wrapping bag and arranges the material pipe, discharge organic matter through secondary organic material separating mechanism, remaining inorganic matter is discharged through the terminal packing material discharge port of secondary row material pipe, thereby guaranteed that organic matter and inorganic matter separate comparatively thoroughly clean, separation efficiency has been improved.
Optionally, the secondary discharge pipe in be provided with screw conveyor and construct, organic material secondary separating mechanism including setting up the secondary sieve mesh on the pipe wall of the secondary discharge pipe to the periphery of arranging the material pipe that is equipped with secondary sieve mesh department is provided with the fender material cover.
Through above-mentioned technical scheme, carry the terminal packing material discharge port of secondary row material pipe from the discharge gate of organism through the screw conveyor mechanism in the secondary row material pipe with the material that thoughtlessly has organic material and inorganic substance, at this in-process, thoughtlessly have all been smashed organic material basically, and the organic material produces centrifugal effect through screw conveyor's effect, goes out through the secondary sieve mesh separation on the secondary row material pipe wall, falls into in the material blocking cover to discharge from the material blocking cover through arranging the material pipe.
Optionally, the screen cloth includes first screen cloth and second screen cloth, and first screen cloth and second screen cloth are the tubular structure, first screen cloth cover establish the second screen cloth on, and the inner wall of first screen cloth and the outer wall of second screen cloth laminate mutually, just first screen cloth and second screen cloth between can rotate relatively.
Through above-mentioned technical scheme, through setting the screen cloth to two screen cloth combinations that laminate each other and can rotate relatively, can change the size of the sieve mesh on the screen cloth through the rotation between first screen cloth and the second screen cloth, can also scrape the material in the sieve mesh into through rotation between first screen cloth and the second screen cloth in addition, prevent that the sieve mesh on the screen cloth from blockking up.
Optionally, the second screen mesh is provided with a rack concentrically arranged with the second screen mesh, the rack is engaged with a driving gear, and the driving gear is connected with the screen mesh driving mechanism.
Through above-mentioned technical scheme, drive gear through screen cloth actuating mechanism and rotate, drive gear drives the rack and rotates to can drive the rotation of second screen cloth.
Optionally, the first screen is provided with a first screen inlet and a first screen outlet, the second screen is provided with a second screen inlet and a second screen outlet, and in the process of relative rotation of the first screen and the second screen, the projection of the first screen inlet in the radial direction is always in the second screen inlet, and the projection of the first screen outlet in the radial direction is always in the second screen outlet.
Through above-mentioned technical scheme, first screen cloth import is in the second screen cloth import all the time along the projection of radial direction, and first screen cloth export can guarantee in the second screen cloth is rotatory all the time along the projection of radial direction in the second screen cloth export, and first screen cloth import all the time communicates with the feed inlet, and the second screen cloth can not block up first screen cloth import, and the material can follow the feed inlet and get into broken intracavity through first screen cloth import.
Optionally, an annular groove is formed in the outer circumferential surface of the second screen, and an annular protrusion matched with the annular groove is formed in the inner circumferential surface of the first screen.
Through above-mentioned technical scheme, first screen cloth passes through annular lug and annular groove cooperatees to can be rotatory on first screen cloth with the second screen cloth, guaranteed second screen cloth pivoted stability.
Optionally, the first screen is provided with a first detaching portion distributed along the axial length thereof, and the second screen is provided with a second detaching portion distributed along the axial length thereof.
Through above-mentioned technical scheme, can dismantle first dismantlement portion from first screen cloth, dismantle second dismantlement portion from the second screen cloth, just can open the filter screen to can overhaul filter screen and crushing mechanism in the filter screen.
Optionally, the machine body is further provided with an openable cover, the cover is connected with the first disassembling part, and when the cover is opened, the first disassembling part can be driven to be separated from the first screen.
Through above-mentioned technical scheme, through setting up the cover that can open, be convenient for open the cover and overhaul the part in the organism, simultaneously through being connected cover and first dismantlement portion, can be convenient for overhaul fast with first dismantlement portion and first screen cloth separation when opening the cover like this.
Optionally, the crusher mechanism comprises a rotating shaft, a plurality of mounting discs are sleeved on the rotating shaft and connected through a connecting rod, and the crushing blade is sleeved on the connecting rod and fixed with the mounting discs.
Through above-mentioned technical scheme, be convenient for installation and the regulation of broken blade through setting up mounting disc and connecting rod.
Optionally, an organic matter discharge groove communicated with the machine body is further formed in the machine frame at the lower portion of the machine body, and the machine material secondary separation mechanism is further connected with the organic matter discharge groove through a discharge pipe.
Through the technical scheme, the mailing materials discharged from the machine body and the organic materials separated by the secondary separation mechanism can be concentrated in the organic material discharge groove for concentrated treatment by arranging the organic material discharge groove.
In summary, the present application includes at least one of the following beneficial technical effects:
1. this application is through setting up secondary organic material separating mechanism, and the organic material that will not arrange completely sends into the secondary through the discharge gate together with inorganic materials such as wrapping bag and arranges the material pipe, discharges organic material through secondary organic material separating mechanism, and remaining inorganic material is discharged through the terminal packing material discharge port of secondary row material pipe to guaranteed that organic material and inorganic material separate comparatively thoroughly clean, improved separation efficiency.
2. This application is through setting the screen cloth to two screen cloth combinations that laminate each other and can rotate relatively, can change the size of the sieve mesh on the screen cloth through the rotation between first screen cloth and the second screen cloth, and material in the sieve mesh can also be scraped to the card through rotation between first screen cloth and the second screen cloth in addition, prevents the sieve mesh jam on the screen cloth.
Drawings
Fig. 1 is a schematic structural view of the cover after being opened in embodiment 1 of the present application.
Fig. 2 is a schematic view showing an internal structure of the body in embodiment 1 of the present application.
Fig. 3 is a schematic structural diagram of embodiment 1 of the present application.
FIG. 4 is a schematic view of the structure of a crushing mechanism in example 1 of the present application.
FIG. 5 is a schematic view showing the structure of a secondary discharge pipe in example 1 of the present application.
Fig. 6 is a schematic structural diagram of embodiment 2 of the present application.
Fig. 7 is a schematic structural view of a screen embodied in example 2 of the present application.
Fig. 8 is a schematic structural view of the inside of the body in embodiment 2 of the present application.
FIG. 9 is a schematic view showing the structure of a secondary discharge pipe in example 2 of the present application.
Description of reference numerals:
1. a crushing mechanism; 2. a screen mechanism; 3. a body; 4. a crushing chamber; 5. a secondary discharge pipe; 6. a secondary separation mechanism; 7. a package outlet port; 8. a screw conveying mechanism; 9. a drive gear; 10. a rack; 11. a frame; 12. a bearing seat; 13. a main drive mechanism; 14. an organic matter discharge groove; 15. a discharge pipe; 16. a cylinder; 17. a stepping motor; 101. a rotating shaft; 102. crushing the blade; 103. mounting a disc; 104. a connecting rod; 201. a first screen; 2011. a first screen inlet; 2012. a first screen outlet; 2013. a first detachable part; 2014. an annular projection; 2021. a second screen inlet; 2022. a second screen outlet; 2023. a second detachable part; 2024. an annular groove; 2025. connecting sheets; 2026. an end plate; 301. a feed inlet; 302. a discharge port; 601. secondary sieve pores; 602. the material blocking cover.
Detailed Description
The present application is described in further detail below with reference to figures 1-9.
Example 1:
referring to fig. 1 and 2, the embodiment discloses a horizontal pulping and sorting machine for kitchen and kitchen waste, which includes a frame 11, a machine body 3 is arranged on the frame 11, a crushing mechanism 1 and a screen mechanism 2 are arranged in the machine body 3, the crushing mechanism 1 includes a rotating shaft 101 and a crushing blade 102, two ends of the rotating shaft 101 respectively penetrate through the machine body 3 and are connected with a bearing seat 12 on the frame 11, a main driving mechanism 13 is further connected to a rotating shaft 10 on one side of the rotating shaft, and the main driving mechanism 13 drives the rotating shaft 101 to rotate, in the embodiment, the main driving mechanism 13 is connected with a main motor by a belt driving mechanism or a chain driving mechanism.
Referring to fig. 1 and 2, the screen mechanism 2 includes a first screen 201, in this embodiment, the first screen 201 is a cylindrical structure, the first screen 201 surrounds the periphery of the crushing blade 102, a crushing cavity 4 is formed between the first screen 201 and the rotating shaft 101, and both sides of the first screen 201 in the axial direction respectively abut against the inner wall of the machine body 3, so that both axial ends of the crushing cavity 4 are closed.
Referring to fig. 3 and 4, a plurality of mounting discs 103 concentrically arranged with the rotating shaft 101 are sleeved on the rotating shaft 101, the mounting discs 103 are further connected through a connecting rod 104, and the crushing blade 102 is sleeved on the connecting rod 104 and fixed with the mounting discs 103.
With continued reference to fig. 1 and 2, a feed inlet 301 and a discharge outlet 302 are provided on the machine body 3, and the feed inlet 301 and the discharge outlet 302 are distributed on the machine body 3 along the length direction of the rotating shaft 101. A first screen inlet 2011 and a first screen outlet 2012 are arranged on the first screen 201, wherein the feed inlet 301 is communicated with the first screen inlet 2011, and the discharge outlet 302 is communicated with the first screen outlet 2012.
Referring to fig. 1 and 3, an organic matter discharge chute 14 communicating with the body 3 is further provided on the frame 11 at the lower portion of the body 3. The kitchen waste enters the crushing cavity 4 from the feeding hole 301, the main driving mechanism 13 drives the rotating shaft 101 to rotate, so that the crushing blade 102 is driven to rotate to crush the kitchen waste, food residues including vegetables, meat bones, fish bones and the like can be crushed, the food residues are thrown onto the first screen 201 under the centrifugal effect, the food residues enter the machine body 3 through the screen holes in the first screen 201 and fall into the organic matter discharge groove 14 at the lower part of the machine body 3, packing materials such as packaging bags, bottle caps and the like cannot be crushed, and the packing materials can be brought into the discharge hole 301 through the rotation of the rotating shaft 101.
Referring to fig. 5, a secondary discharge pipe 5 is further connected to the discharge port 302, one end of the secondary discharge pipe 5 is connected to the discharge port 303, and the other end of the secondary discharge pipe 5 is provided with a packaged material discharge port 7. A screw conveying mechanism 8 is arranged in the secondary discharging pipe 5 and is used for conveying the materials discharged from the discharge port 302 to the package discharge port 7 for collection. The secondary discharge pipe 5 is provided with an organic material secondary separation mechanism 6, in this embodiment, the organic material secondary separation mechanism 6 includes a secondary sieve hole 601 arranged on a section of pipe wall of the secondary discharge pipe 5, and a material blocking cover 9 is arranged on the periphery of the secondary discharge pipe 5 where the secondary sieve hole 601 is arranged. The material blocking cover 9 is also connected with an organic matter discharging groove 14 through a discharging pipe 15.
The screw conveyor 8 in the secondary discharge pipe 5 conveys the material mixed with organic and inorganic substances from the discharge port 302 of the machine body 3 to the packaging material discharge port 7 at the end of the secondary discharge pipe 5, in the process, the mixed organic substance material is basically crushed, the organic substance material generates centrifugal action by the action of the screw conveyor 8, is separated out through the secondary sieve holes 601 on the pipe wall of the secondary discharge pipe 5, falls into the material blocking cover 602, and is discharged from the material blocking cover 9 into the machine material discharge groove 14 through the discharge pipe 15.
Referring to fig. 1 and 2, in order to facilitate the maintenance of the equipment, in this embodiment, an openable cover 303 is disposed on the machine body 3, a hinged connection is adopted between the cover 303 and the machine body 3, and an air cylinder 16 is further disposed between the cover 303 and the machine body 3, and the cover 303 is opened or closed by the lifting of a piston rod of the air cylinder.
Because the crushing blades 102 and the like of the crushing mechanism 1 are generally overhauled during overhauling, in this embodiment, the first disassembling portion 2013, which is distributed along the axial length of the first screen 201, is equivalent to dividing the first screen 201 into two parts, the first disassembling portion 2013 is connected with the cover 303 through bolts or welding, and the other part of the first screen 201 is fixedly connected with the machine body 3 through bolts or welding, so when the cover 303 is opened, the first disassembling portion 2013 is also driven to be separated from the first screen 201, the crushing cavity 4 is opened, and the crushing mechanism 1 in the crushing cavity 4 can be overhauled.
The working process of the embodiment is as follows:
the kitchen waste is fed into a feeding hole 301 on the machine body 3, the kitchen waste enters a crushing cavity 4 from the feeding hole 301 through a first screen inlet 2011 on a first screen 201, under the action of a rotating crushing blade 102, food residues are crushed, the kitchen waste is thrown onto the first screen 201 under the centrifugal action, the kitchen waste enters the machine body 3 through a screen hole on the first screen 201 and falls into an organic matter discharge groove 14 at the lower part of the machine body 3, and the garbage which cannot be crushed, such as packaging bags, bottle caps and the like, is brought into a first screen outlet 2012 through the rotation of a rotating shaft 101, enters a discharge hole 302 through a first screen outlet 2012 and enters a secondary discharge pipe 5 from the discharge hole 302.
The screw conveying mechanism 8 of the secondary discharge pipe 5 conveys the material mixed with organic and inorganic substances from the discharge port 302 of the machine body 3 to the packaging material discharge port 7 at the tail end of the secondary discharge pipe 5, and in the process, the organic substance material is separated out through secondary sieve holes 601 on the pipe wall of the secondary discharge pipe 5 under the action of the screw conveying mechanism 8, falls into the material blocking cover 602 and is discharged into the machine material discharge groove 14 from the material blocking cover 602 through the discharge pipe 15.
When needing to overhaul, opening cover 303 through the drive of cylinder 16, cover 303 drives first dismantlement portion 2013 on the first screen cloth 201 and separates from first screen cloth 201 to open crushing chamber 4, can overhaul crushing mechanism 1 in the crushing chamber 4.
Example 2:
the rest of this embodiment is the same as embodiment 1, except that in this embodiment, in order to adjust the size of the screen, the screen is configured as follows:
referring to fig. 6 and 7, in the present embodiment, the screen includes a first screen 201 and a second screen 202, both the first screen 201 and the second screen 202 are cylindrical structures, the first screen 201 is sleeved on the second screen 202, and an inner wall of the first screen 201 is attached to an outer wall of the second screen 202.
Referring to fig. 8 and 9, an annular groove 2024 is provided on the outer circumferential surface of the second screen 202, and an annular projection 2014, which is fitted to the annular groove 2024, is provided on the inner circumferential surface of the first screen 201. The first screen 201 and the second screen 202 can rotate relatively, a crushing cavity 4 is formed between the second screen 202 and the rotating shaft 101, and end plates 2026 are arranged at two axial ends of the second screen 202, so that two axial ends of the crushing cavity 4 are closed.
Referring to fig. 6 and 7, the length of the second screen along the direction of the rotating shaft 101 is greater than the length of the first screen along the direction of the rotating shaft 101, a rack 10 concentrically arranged with the second screen 202 is arranged on one side of the second screen 202 extending out of the first screen 201, the rack 10 is meshed with a driving gear 9, and the driving gear 9 is connected with a screen driving mechanism outside the machine body 3.
When the second screen cloth 202 is at the home position, the sieve pore on the second screen cloth 202 corresponds and overlaps with the sieve pore on the first screen cloth 201, and when the second screen cloth 202 rotated, the sieve pore on the second screen cloth 202 and the sieve pore on the first screen cloth 201 will stagger, and the sieve pore on the first screen cloth 201 will be blocked a part this moment, and the aperture of the sieve pore on the first screen cloth 201 will diminish to play the effect of adjusting the sieve pore size. In addition, the second screen 202 and the first screen 201 can rotate relative to each other to scrape substances clamped in the screen holes, so that the screen holes on the first screen 201 are prevented from being blocked.
Referring to fig. 6 and 7, a first screen inlet 2011 and a first screen outlet 2012 are provided on the first screen 201, the first screen inlet 2011 is communicated with the feed port 301, and the first screen outlet 2012 is communicated with the discharge port 302. A second screen inlet 2021 corresponding to the first screen inlet 2011 is arranged on the second screen 202; the second screen outlet 2022 corresponding to the first screen outlet 2012 is such that during the relative rotation of the first screen 201 and the second screen 202, the projection of the first screen inlet 2011 in the radial direction is always within the second screen inlet 2021, and the projection of the first screen outlet 2012 in the radial direction is always within the second screen outlet 2022. In this way, it is ensured that the first screen inlet 2011 is always communicated with the feed inlet 301, the second screen 202 does not block the first screen inlet 2011, and materials can enter the crushing cavity 4 from the feed inlet 301 through the first screen 2011.
Referring to fig. 6 and 8, in the present embodiment, the first detaching portion 2013 of the first screen 201 distributed along the axial length thereof is equivalent to dividing the first screen 201 into two parts, the first detaching portion 2013 is connected with the cover 303 through a bolt or a welding, and the other part of the first screen 201 is fixedly connected with the machine body 3 through a bolt or a welding, so that when the cover 303 is opened, the first detaching portion 2013 is also driven to be separated from the first screen 201.
In this embodiment, the second screen 202 is provided with the second detachable portion 2023 distributed along the axial length thereof, which is equivalent to dividing the second screen 2023 into two parts, where the rack 10 and the end plate 2026 are both divided into two parts, the second detachable portion 2023 and the second screen 202 are connected by using the connecting piece 2025 and the bolt on the end plate 2026, and the connecting piece 2025 and the bolt on the end plate are detached to separate the second detachable portion 2023 from the second screen 202, so that the crushing chamber 4 can be opened for maintenance.
The working process of the embodiment is as follows:
the kitchen waste is fed into a feeding hole 301 on a machine body 3, the kitchen waste enters a crushing cavity 4 from the feeding hole 301 through a first screen inlet 2011 on a first screen 201 and a second screen inlet 2021 on a second screen 202, food residues are crushed under the action of a rotating crushing blade 102 and are thrown onto the first screen 201 under the action of centrifugation, the kitchen waste enters the machine body 3 through the second screen 202 and screen holes on the first screen 201 and falls into an organic matter discharge groove 14 at the lower part of the machine body 3, the garbage which cannot be crushed, such as packaging bags, bottle caps and the like, is brought into a second screen outlet 2022 through the rotation of a rotating shaft 101, enters a discharge hole 302 through a second screen outlet 2022 and a first screen outlet 2012 and enters a secondary discharge pipe 5 from the discharge hole 302, and the materials mixed with organic matters and inorganic matters are conveyed to the packaging material discharge pipe 5 at the tail end of the secondary discharge pipe 5 from the discharge hole 302 of the machine body 3 through a spiral conveying mechanism 8 of the secondary discharge pipe 5 The outlet 7, in the process, the organic material is separated by the secondary sieve holes 601 on the tube wall of the secondary discharge tube 5 through the centrifugal effect generated by the screw conveying mechanism 8, falls into the material blocking cover 602, and is discharged into the organic material discharge groove 14 from the material blocking cover 602 through the discharge tube 15.
When the aperture of screen cloth needs to be adjusted, rotate through step motor 17 and drive gear 9 and rotate to can drive second screen cloth 202 and rotate, through the crisscross between the sieve mesh on the second screen cloth 202 and the sieve mesh on the first screen cloth 201, thereby adjust the sieve mesh aperture.
When materials block the sieve holes on the first sieve 201 or the second sieve 202, the stepping motor 17 drives the second sieve 202 to rotate, so that the blocked materials can be scraped off, and then the stepping motor 17 returns to the original position to keep the aperture of the original sieve.
When the maintenance is needed, the cover 303 is opened by the driving of the cylinder 16, the cover 303 drives the first detaching part 2013 on the first screen 201 to separate from the first screen 201, and detaches the second detaching part 2023 on the second screen 202, so as to open the crushing cavity 4, and the crushing mechanism 1 in the crushing cavity 4 can be maintained.