CN113566606A - Fixed tube sheet type three-strand flow heat exchanger - Google Patents
Fixed tube sheet type three-strand flow heat exchanger Download PDFInfo
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- CN113566606A CN113566606A CN202110926445.2A CN202110926445A CN113566606A CN 113566606 A CN113566606 A CN 113566606A CN 202110926445 A CN202110926445 A CN 202110926445A CN 113566606 A CN113566606 A CN 113566606A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D7/00—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D7/0066—Multi-circuit heat-exchangers, e.g. integrating different heat exchange sections in the same unit or heat-exchangers for more than two fluids
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/007—Auxiliary supports for elements
- F28F9/013—Auxiliary supports for elements for tubes or tube-assemblies
- F28F9/0131—Auxiliary supports for elements for tubes or tube-assemblies formed by plates
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F9/0243—Header boxes having a circular cross-section
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/26—Arrangements for connecting different sections of heat-exchange elements, e.g. of radiators
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
一种固定管板式三股流换热器，包括管箱、管束、壳体，该固定管板式三股流换热器为卧式固定管板换热器，其包括四个管箱，从左至右分别为管箱Ⅰ、管箱Ⅱ、管箱Ⅲ、管箱Ⅳ；所述管束的管板采用双管板结构，而管箱Ⅱ由管板Ⅰ和管板Ⅱ之间的筒节兼做，管箱Ⅲ由管板Ⅲ和管板Ⅳ之间的筒节兼做；并与管箱Ⅰ、管箱Ⅳ配合实现管程流体分配和收集；所述管束的换热管在管板上交错排布，换热管在轴向方向上长短交错。本发明可以实现一股流体与两股流体同时换热，与多台换热器并联技术方案相比，提高了壳体使用效率，降低壳体材料重量，节省设备投资；与缠绕管、板翅式换热器相比，本发明结构简单，易于实现工业化生产，制造难度低，设备可检维修。
A fixed tube sheet type three-stream heat exchanger, including a tube box, a tube bundle, and a shell, the fixed tube sheet type three-stream heat exchanger is a horizontal fixed tube sheet heat exchanger, which includes four tube boxes, from left to right. They are tube box I, tube box II, tube box III, and tube box IV; the tube sheet of the tube bundle adopts a double tube sheet structure, and the tube box II is composed of the tube section between the tube sheet I and the tube sheet II. Tube box III is made up of the tube section between tube sheet III and tube sheet IV; it cooperates with tube box I and tube box IV to realize the distribution and collection of tube-side fluids; the heat exchange tubes of the tube bundle are staggered on the tube sheet cloth, the heat exchange tubes are staggered in length in the axial direction. The invention can realize heat exchange between one fluid and two fluids at the same time. Compared with the technical scheme of multiple heat exchangers in parallel, the use efficiency of the shell is improved, the weight of the shell material is reduced, and equipment investment is saved; Compared with the conventional heat exchanger, the invention has the advantages of simple structure, easy realization of industrialized production, low manufacturing difficulty, and equipment can be inspected and maintained.
Description
Technical Field
The invention relates to the technical field of heat exchangers, in particular to a fixed tube sheet type three-strand flow heat exchanger.
Background
The multi-stream heat exchanger functions to heat or cool one or more streams of fluid to a desired temperature in the fluid to be heated or cooled. Because the heat exchanger has the advantage of saving investment compared with a two-stream heat exchanger network, the heat exchanger is increasingly applied in the fields of national defense, petrochemical industry, air separation, deep cooling and the like. The earlier heat exchanger for multi-stream heat exchange is a plate-fin heat exchanger, and the plate-fin heat exchanger has the advantages of compact structure, high heat transfer efficiency, full brazing structure, leakage possibility prevention, high reliability and the like. Simultaneously has the following defects: the flow channel is narrow, so that blockage is easily caused to increase pressure drop; when the heat exchanger is scaled, the cleaning is difficult, so the medium is required to be cleaner; if internal leakage is caused by corrosion, the repair is difficult; the sheet, the seal and the clapboard adopt a brazing process, and have high requirements on the manufacturing capability and the detection level of a manufacturing factory; the maximum using pressure is 8MPa, and the using temperature is 150 to-27 ℃. The invention patent with the publication number of CN104359335A discloses a novel multi-strand heat exchanger, which mainly comprises a core barrel, a shell, heat exchange tubes, filler strips, end sockets, tube plates and the like, wherein the heat exchange tubes are arranged in a space between the core barrel and the shell and are alternately wound layer by layer in a spiral line shape, the winding directions of two adjacent layers of heat exchange tubes are opposite, and the two layers of heat exchange tubes are separated by the metal filler strips to form a shell pass flow channel. The heat exchanger has the advantages of high-efficiency heat exchange, compact structure, difficult scaling, good tube bundle compensation, high operating pressure in the tube, capability of realizing heat exchange of multiple flows and the like, and has complex structure and difficult manufacture and maintenance; the diameter of the heat exchange tube is small, so that the heat exchange tube is easy to block; the cleaning is difficult, and only chemical cleaning can be adopted; high price and the like.
Disclosure of Invention
The invention provides a fixed tube plate type three-strand flow heat exchanger which is simple in structure, easy to manufacture, convenient to inspect and maintain, high in reliability and low in price, and a heat exchange tube is not easy to block.
The technical scheme adopted by the invention is as follows:
a fixed tube plate type three-strand flow heat exchanger comprises tube boxes, tube bundles and a shell, wherein the fixed tube plate type three-strand flow heat exchanger is a horizontal fixed tube plate heat exchanger and comprises four tube boxes, namely a tube box I, a tube box II, a tube box III and a tube box IV from left to right; the tube plate of the tube bundle adopts a double-tube plate structure, the tube box II is also used as a tube section between the tube plate I and the tube plate II, and the tube box III is also used as a tube section between the tube plate III and the tube plate IV; and the distribution and collection of tube pass fluid are realized by matching with the tube box I and the tube box IV; the heat exchange tubes of the tube bundle are arranged on the tube plate in a staggered mode, and the length of the heat exchange tubes in the axial direction is staggered.
The tube box I and the tube box III are paired tube boxes, and the tube box II and the tube box IV are paired tube boxes.
The heat exchange tubes of the medium a of the tube running side are arranged on the tube plate I, the heat exchange tubes of the medium b of the tube running side are arranged on the tube plate IV, the tube heat tubes of the medium a of the tube running side are arranged on the tube plate II and the tube plate III in a row, and the heat exchange tubes of the medium b of the tube running side are arranged in a row.
And the distance between the pipe orifice rows on the pipe plate I and the pipe plate IV is twice that on the pipe plate II and the pipe plate III.
The tube plates I and III are connected with two end parts of odd-numbered rows of heat exchange tubes, and the tube plates II and IV are connected with two end parts of even-numbered rows of heat exchange tubes.
The tube box I and the tube plate I are connected through detachable flanges, and the tube box IV and the tube plate IV are connected through detachable flanges.
The connection mode of the end part of the heat exchange tube bundle and the tube plate is strength welding strengthening expansion, and the connection mode of the end part of the non-heat exchange tube and the tube plate is strength expansion.
The heat exchanger is a multi-tube pass or a two-shell pass.
Compared with the prior art, the invention has the following advantages: compared with the parallel connection of a plurality of heat exchangers, the shell utilization rate is high, the equipment weight is light, and the equipment investment is saved. Compared with a plate-fin heat exchanger: because the heat exchange element is a heat exchange tube, the use temperature and the use pressure of the heat exchanger are not limited; the tube box is connected with the tube plate through a flange, and the detachable tube box is used for mechanically cleaning the inside of the heat exchange tube after scaling is formed on the side of the heat exchange tube; if corrosion series flow exists in the equipment, the pipe can be blocked, and the maintainability of the equipment is good. Compared with a wound tube heat exchanger and a plate-fin heat exchanger, the heat exchanger has the same manufacturing difficulty as the conventional heat exchanger, does not need a heat exchanger manufacturer to increase equipment investment and develop a new production process, and has low manufacturing cost.
The invention can be applied to various three-fluid heat exchange occasions in the industries of electric power, petrifaction, environmental protection, metallurgy and the like.
Drawings
FIG. 1 is a schematic structural view (one tube side and one shell side) of example 1 of the present invention;
FIG. 2 is a schematic structural diagram (two-tube-side and one-shell-side) of example 2 of the present invention;
FIG. 3 is a schematic view of the tube sheet I in example 2 of the present invention;
FIG. 4 is a schematic diagram of tube plate II and tube plate III in example 2 of the present invention;
FIG. 5 is a schematic diagram of tube sheet IV tube arrangement in example 2 of the present invention;
in the figure: 1, a pipe box I; 2, a pipe box II; 3, tube bundle; 4, a shell; 5, a pipe box III; 6, a pipe box IV; 7 a saddle seat; 11, a pass partition plate of a channel I; 31, a tube plate I; 32 a tube plate II; 33, exchanging a heat pipe I; 34 a heat exchange tube II; 35a tube plate III; 36 a tube plate IV; 61, a pass partition plate of a pipe box IV; t1 tube side inlet for media a; a tube side outlet for T3 medium a; a tube side inlet for T2, medium b; a tube side outlet for T4, medium b; an S1 shell side inlet; and an S2 shell side outlet.
Detailed Description
The present invention will be further illustrated by the following examples, but the present invention is not limited to the following examples.
Example 1 referring to fig. 1, this example takes a one-tube-pass one-shell-pass three-stream heat exchanger as an example.
A fixed tube plate type three-strand flow heat exchanger is characterized in that the heat exchanger is a horizontal fixed tube plate heat exchanger and comprises tube boxes, tube bundles, a shell and saddles 7, wherein the four tube boxes are respectively a tube box I1, a tube box II 2, a tube box III 5 and a tube box IV 6 from left to right; the tube plate of the tube bundle adopts a double-tube plate structure, the tube box II 2 is also used as a tube section between the tube plate I31 and the tube plate II 32, and the tube box III 5 is also used as a tube section between the tube plate III 35 and the tube plate IV 36; and the pipe pass fluid distribution and collection are realized by matching with the pipe box I1 and the pipe box IV 6; the heat exchange tubes of the tube bundle are arranged on the tube plate in a staggered mode, and the length of each heat exchange tube in the axial direction is staggered, so that one fluid and two fluids can exchange heat simultaneously. In this embodiment, two media a and b and one media c are taken as examples for heat exchange. The tube pass inlet and outlet T1 and T3 of the medium a are respectively arranged on a tube box I1 and a tube box III 5, the tube pass inlet and outlet T2 and T4 of the medium b are respectively arranged on a tube box IV 6 and a tube box II 2, a pass partition plate is not arranged in the tube box I1 and the tube box IV 6, the tube box I1 and the tube box III 5 are mutually matched tube boxes, and the tube pass medium a is distributed and collected by matching the tube box I1 and the tube box III 5; the pipe box II 2 and the pipe box IV are matched pipe boxes, and the distribution and the collection of the medium b are realized by matching the pipe boxes. The matched tube boxes are matched with each other to realize tube-side fluid distribution and collection. The shell side inlet S1 and the shell side outlet S2 are respectively arranged at the two opposite ends of the shell 4 and used for distributing and collecting the shell side medium c.
The heat exchange tube of this example was arranged in the same manner as in example 2.
The heat exchange process in the one-tube-pass one-shell-pass three-strand heat exchanger is as follows: the medium a enters from a tube side inlet T1 of the medium a on the tube box I1, uniformly enters each heat exchange tube I33 of the heat exchanger, and flows out from a tube side outlet T3 of the medium a of the tube box III after being converged; the medium b enters from a pipe pass inlet T2 of the medium b on the pipe box IV, uniformly enters each heat exchange pipe II 34 of the heat exchanger, and flows out from a pipe pass outlet T4 of the medium b of the pipe box II after the pipe box II is converged; the shell side medium enters the shell from a shell side inlet S1, flows between the heat exchange tubes of the baffle plates in the shell, and then flows out of the heat exchanger from a shell side outlet S2; the flow of the tube side medium and the shell side medium is in counter flow, and the heat exchange between the tube side media a and b and the shell side media c is completed in the flowing process.
Example 2 referring to fig. 2, this example takes a two-tube-pass one-shell-pass three-stream heat exchanger as an example.
A fixed tube plate type three-strand flow heat exchanger is a horizontal fixed tube plate heat exchanger and comprises four tube boxes, a tube bundle 3, a shell 4 and a saddle 7, wherein the four tube boxes are sequentially a tube box I1, a tube box II 2, a tube box III 5 and a tube box IV 6 from left to right. The tube plate of the tube bundle adopts a double-tube plate structure, a tube section between the tube plate I31 and the tube plate II 32 is also used as a tube box II 2, and a tube section between the tube plate III 35 and the tube plate IV 36 is also used as a tube box III 5; and the pipe pass fluid distribution and collection are realized by matching with the pipe box I1 and the pipe box IV 6; the heat exchange tubes of the tube bundle are arranged on the tube plate in a staggered mode, and the length of the heat exchange tubes in the axial direction is staggered, so that one strand of shell pass fluid and two strands of tube pass fluid can exchange heat simultaneously. In this embodiment, two hot media a and b exchange heat with a cold medium c, the two hot media a and b pass through a tube pass, and the cold medium c passes through a shell pass.
The tube pass inlet and outlet ports T1 and T3 for the medium a are arranged at the upper and lower ends of the tube box I1, and the tube pass inlet and outlet ports T2 and T4 for the medium b are arranged at the upper and lower ends of the tube box IV 6. A pass partition plate 11 is arranged in the channel I1 to realize the separation of the material flows of the inlet and the outlet of the medium a; and a pass partition plate 61 is arranged on the tube box IV 6 to realize the separation of the material flows of the inlet and the outlet of the medium b. The tube box I1 and the tube box III 5 are matched tube boxes and are matched with each other to realize distribution and collection of tube pass media a; the pipe box II 2 and the pipe box IV 6 are matched pipe boxes which are matched with each other to realize the distribution and the collection of the pipe pass medium b. The matched tube boxes are matched with each other to realize tube-side fluid distribution and collection. The shell side inlet S1 and the shell side outlet S2 are respectively arranged at the two opposite ends of the shell 4 and used for distributing and collecting the shell side medium c.
Wherein the tube bundle is mounted as follows:
as shown in fig. 3, heat exchange tubes i 33 for the medium a running through the tubes are arranged on the tube plate i 31.
As shown in FIG. 5, only the heat exchange tube II 34 with the medium b is arranged on the tube plate IV 36; the heat exchange tubes I33 and the heat exchange tubes II 34 are arranged in a staggered manner in the projection circles of the tube plate I31 and the tube plate IV 36.
As shown in fig. 4, the heat exchange tubes i 33 and ii 34 are arranged in staggered rows on the tube plate ii 32 and the tube plate iii 35: namely a row of heat exchange tubes I33 of medium a and a row of heat exchange tubes II 34 of medium b.
The distance between the tube orifice rows on the tube plate I31 and the tube plate IV 36 is twice as long as that between the tube orifice rows on the tube plate II 32 and the tube orifice rows on the tube plate III 35.
The tube plate I31 and the tube plate III 35 are connected with two end parts of odd rows of heat exchange tubes, and the tube plate II 32 and the tube plate IV 36 are connected with two end parts of even rows of heat exchange tubes.
The heat exchange tubes are arranged in the length direction of the heat exchange tubes in a staggered manner: the tube plate I31 and the tube plate III 35 are connected with two end parts of the heat exchange tube I33, and the tube plate II 32 and the tube plate IV 36 are connected with two end parts of the heat exchange tube II 34.
The tube box I1 and the tube plate I31, the tube box IV 6 and the tube plate IV 36 are connected through detachable flanges, and the inside of the heat exchanger tube can be mechanically cleaned.
The connection mode of the end part of the heat exchange tube bundle and the tube plate is strength welding strengthening expansion, and the connection mode of the end part of the non-heat exchange tube and the tube plate is strength expansion. The connection mode is adopted to ensure that the process medium is free from leakage and leakage to realize sealing.
The heat exchange flow of the three media a, b and c is as follows: the medium a enters from a tube side inlet T1 of the medium a on the tube box I1, uniformly enters each heat exchange tube I33 on the upper part of the heat exchanger, uniformly enters each heat exchange tube I33 on the lower part of the heat exchanger after being converged by the tube box III 5, and finally flows out from a tube side outlet T3 of the medium a on the tube box I1; the medium b enters from a tube pass inlet T2 of the medium b on the tube box IV 6, uniformly enters each heat exchange tube II 34 on the upper part of the heat exchanger, uniformly enters each heat exchange tube II 34 on the lower part of the heat exchanger after being converged by the tube box II 2, and finally flows out from a tube pass outlet T4 of the medium b of the tube box IV 6; the shell side medium enters the shell 4 from a shell side inlet S1, flows between the heat exchange tubes of the shell side baffle plate and then flows out of the heat exchanger from a shell side outlet S2; the flow of the tube side medium and the shell side medium is in counter flow, and the tube side media a and b and the shell side medium c complete heat exchange in the flowing process.
Example 3 the invention can be extended to multi-tube-pass or two-shell-pass three-stream heat exchangers, depending on the configuration of examples 1, 2.
The invention adopts a horizontal fixed tube plate heat exchanger structure, and when the temperature difference of the shell-tube process medium is larger, in order to solve the problem that different thermal expansion differences are generated due to different shell-tube process material contact media, an expansion joint can be arranged on the shell of the heat exchanger so as to ensure the safety and reliability of the equipment. When the flow rate of the shell pass fluid is low and the shell pass becomes the heat transfer control side, the invention can adopt a two-shell pass structure to improve the heat transfer coefficient of the shell pass. When the flow rate of the tube side fluid is low and the tube side becomes the heat transfer control side, the invention can adopt a multi-tube side structure and improve the heat transfer coefficient of the tube side.
Claims (8)
1. A fixed tube plate type three-strand flow heat exchanger comprises tube boxes, tube bundles and a shell, and is characterized in that the fixed tube plate type three-strand flow heat exchanger is a horizontal fixed tube plate heat exchanger and comprises four tube boxes, namely a tube box I (1), a tube box II (2), a tube box III (5) and a tube box IV (6) from left to right; the tube plate of the tube bundle adopts a double-tube plate structure, the tube box II (2) is also made of a tube section between the tube plate I (31) and the tube plate II (32), and the tube box III (5) is also made of a tube section between the tube plate III (35) and the tube plate IV (36); and the pipe pass fluid distribution and collection are realized by matching with the pipe box I (1) and the pipe box IV (6); the heat exchange tubes of the tube bundle are arranged on the tube plate in a staggered mode, and the length of the heat exchange tubes in the axial direction is staggered.
2. The fixed-tube plate type three-flow heat exchanger as claimed in claim 1, wherein the tube box I (1) and the tube box III (5) are paired tube boxes, and the tube box II (2) and the tube box IV (6) are paired tube boxes.
3. The novel fixed tube plate three-strand flow heat exchanger as claimed in claim 1, wherein the heat exchange tubes for the medium a in the tube running way are arranged on the tube plate I (31), the heat exchange tubes for the medium b in the tube running way are arranged on the tube plate IV (36), the tube heat tubes for the medium a in the tube running way are arranged on the tube plate II (32) and the tube plate III (35) in a row, and the heat exchange tubes for the medium b in the tube running way are arranged in a row.
4. The fixed tube sheet novel three-strand flow heat exchanger as claimed in claim 3, wherein the tube row spacing of the tube sheets I (31) and IV (36) is twice as large as that of the tube sheets II (32) and III (35).
5. The fixed tube sheet type three-flow heat exchanger as claimed in claim 3, wherein the tube sheet I (31) and the tube sheet III (35) are connected with two ends of odd rows of heat exchange tubes, and the tube sheet II (32) and the tube sheet IV (36) are connected with two ends of even rows of heat exchange tubes.
6. The fixed-tube plate type three-flow heat exchanger as claimed in claim 1, wherein the tube box I (1) and the tube plate I (31) and the tube box IV (6) and the tube plate IV (36) are connected by detachable flanges.
7. The fixed tube plate type three-strand heat exchanger as claimed in claim 1, wherein the connection between the end of the heat exchange tube and the tube plate is a strength weld expansion, and the connection between the end of the non-heat exchange tube and the tube plate is a strength expansion.
8. The fixed tube sheet type triple flow heat exchanger of claim 1, wherein the heat exchanger is multi-tube pass or two shell pass.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110926445.2A CN113566606A (en) | 2021-08-12 | 2021-08-12 | Fixed tube sheet type three-strand flow heat exchanger |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110926445.2A CN113566606A (en) | 2021-08-12 | 2021-08-12 | Fixed tube sheet type three-strand flow heat exchanger |
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| Publication Number | Publication Date |
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| CN113566606A true CN113566606A (en) | 2021-10-29 |
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| CN202110926445.2A Pending CN113566606A (en) | 2021-08-12 | 2021-08-12 | Fixed tube sheet type three-strand flow heat exchanger |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114396811A (en) * | 2022-01-10 | 2022-04-26 | 湖北迪峰换热器股份有限公司 | A compact heat exchanger with three heat exchange media on the shell side |
| CN116734631A (en) * | 2023-08-09 | 2023-09-12 | 杭州沈氏节能科技股份有限公司 | Multi-strand flow tube shell type heat exchanger |
| CN118129513A (en) * | 2024-05-08 | 2024-06-04 | 湖南高特暖通设备有限公司 | Horizontal type corrugated pipe heat exchanger with pipe bundle structure |
| CN119845063A (en) * | 2025-03-21 | 2025-04-18 | 佛山市睿佳机械设备有限公司 | Integrated modularized four-in-one efficient heat exchanger |
| CN119958317A (en) * | 2024-12-26 | 2025-05-09 | 浙江博凡动力装备股份有限公司 | A heat exchanger and a method for manufacturing the same |
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| CN114396811A (en) * | 2022-01-10 | 2022-04-26 | 湖北迪峰换热器股份有限公司 | A compact heat exchanger with three heat exchange media on the shell side |
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| CN118129513A (en) * | 2024-05-08 | 2024-06-04 | 湖南高特暖通设备有限公司 | Horizontal type corrugated pipe heat exchanger with pipe bundle structure |
| CN119958317A (en) * | 2024-12-26 | 2025-05-09 | 浙江博凡动力装备股份有限公司 | A heat exchanger and a method for manufacturing the same |
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Application publication date: 20211029 |