CN113509577B - A robotic arm for disinfection and a special trolley for environmental disinfection thereof - Google Patents
A robotic arm for disinfection and a special trolley for environmental disinfection thereof Download PDFInfo
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- 238000004659 sterilization and disinfection Methods 0.000 title claims abstract description 50
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- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/16—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using chemical substances
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- A61L2/24—Apparatus using programmed or automatic operation
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
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- A61L2202/00—Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
- A61L2202/10—Apparatus features
- A61L2202/14—Means for controlling sterilisation processes, data processing, presentation and storage means, e.g. sensors, controllers, programs
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- A—HUMAN NECESSITIES
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- A61L2202/00—Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
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- A61L2202/00—Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
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Abstract
Description
技术领域technical field
本发明建筑环境卫生消毒设备领域,具体涉及一种消毒用机械臂及其环境消毒专用小车。The invention relates to the field of sanitation and disinfection equipment for building environments, and in particular relates to a robotic arm for disinfection and a trolley dedicated to environmental disinfection.
背景技术Background technique
当一些建筑场所,如工厂、商场、学校、养殖场、广场等由于疫情爆发等原因需要进行全面消毒措施时,通常是由消毒人员佩戴防毒面罩,穿戴防毒衣物后携带消毒装置进入场所进行消毒。但消毒人员穿戴好防毒衣物后,再携带消毒设备进行操作,会导致存在行动不便,操作不便等问题。同时如果操作者不小心衣物破损,还会导致影响到操作者自身的安全性。When some construction sites, such as factories, shopping malls, schools, farms, squares, etc., need to carry out comprehensive disinfection measures due to the outbreak of the epidemic, the disinfection personnel usually wear anti-virus masks, put on anti-virus clothing and carry disinfection equipment into the site for disinfection. However, after the disinfection personnel wear anti-virus clothing, they carry disinfection equipment for operation, which will cause problems such as inconvenient movement and inconvenient operation. At the same time, if the operator accidentally damages the clothes, it will also affect the safety of the operator himself.
另外,建筑场所疫情爆发后需要消毒时,通常需要由专业的疫情处理人员进行消毒处理。普通人员一般不允许进入疫情场所进行处理工作,这样也可能因为处理不及时而导致提高了疫情扩散的风险。In addition, when the construction site needs to be disinfected after the outbreak of the epidemic, it usually needs to be disinfected by professional epidemic handling personnel. Ordinary personnel are generally not allowed to enter the epidemic site to handle the work, which may also increase the risk of the spread of the epidemic due to untimely handling.
为了解决上述问题,申请人考虑设计一种能够遥控指挥的环境消毒专用小车,在小车上负载药液箱,然后在小车上设置机械臂,利用机械臂实现药液的喷洒消毒,再安装摄像头以实现远程现场监控。这样可以避免消毒人员进入现场环境,提高安全性。In order to solve the above problems, the applicant considers to design a special trolley for environmental disinfection that can be commanded by remote control, load the liquid medicine tank on the trolley, and then install a mechanical arm on the trolley to realize the spraying and disinfection of the liquid medicine by using the mechanical arm, and then install a camera to Realize remote on-site monitoring. This can prevent disinfection personnel from entering the on-site environment and improve safety.
但其中机械臂的具体结构怎样设置,才能具有结构简单,控制可靠,方便药液输送等优点,成为有待考虑解决的问题。However, how to set up the specific structure of the mechanical arm can have the advantages of simple structure, reliable control, and convenient liquid medicine delivery, which has become a problem to be considered and solved.
发明内容Contents of the invention
针对上述现有技术的不足,本发明所要解决的技术问题是:如何提供一种结构简单,控制可靠,能够方便药液输送至喷头实现药液喷射的消毒液机械臂及其环境消毒专用小车。Aiming at the deficiencies of the above-mentioned prior art, the technical problem to be solved by the present invention is: how to provide a disinfectant manipulator with simple structure and reliable control, which can facilitate the delivery of liquid medicine to the nozzle for spraying the liquid medicine and its special trolley for environmental disinfection.
为了解决上述技术问题,本发明采用了如下的技术方案:In order to solve the problems of the technologies described above, the present invention adopts the following technical solutions:
一种消毒用机械臂,包括竖直设置的下支臂,下支臂下端通过水平旋转控制机构可水平转动地安装在车架前端,下支臂上端通过一个竖向转动控制机构和上支臂后端相连;其特征在于,上支臂前端安装喷头,喷头能够通过药液管道和药液箱相连。A robotic arm for disinfection, comprising a vertically arranged lower arm, the lower end of the lower arm is horizontally rotatably mounted on the front end of the vehicle frame through a horizontal rotation control mechanism, and the upper end of the lower arm is passed through a vertical rotation control mechanism and the upper arm The rear end is connected; it is characterized in that a spray head is installed at the front end of the upper support arm, and the spray head can be connected with the liquid medicine tank through the liquid medicine pipeline.
这样,可以通过控制下支臂水平转动和上支臂竖向转动,实现对喷头喷射方向的控制,方便实现对待消毒场所各个空间位置的消毒。In this way, by controlling the horizontal rotation of the lower support arm and the vertical rotation of the upper support arm, the control of the spraying direction of the nozzle can be realized, which facilitates the disinfection of various spatial positions in the place to be disinfected.
进一步地,所述水平旋转控制机构,包括一个水平设置的下支臂支撑台,下支臂下端固定安装在下支臂支撑台上,下支臂支撑台中部下方向下延伸形成有一个圆柱状的传动柱,传动柱外套设有一个整体呈竖向圆筒状的保持套,保持套固定在车架上,保持套内部上端和下端分别设置有轴承和传动柱可转动配合,传动柱下端悬空并水平设置有一个下支臂被动齿轮,下支臂被动齿轮和一个下支臂主动齿轮啮合,下支臂主动齿轮和安装在车架上的下支臂转动控制电机输出端相连;所述传动柱内部竖向设置有过液通道,过液通道上端口位于下支臂支撑台上表面并连接通往喷头的药液管道,下支臂中空设置并供通往喷头的药液管道穿过,保持套内侧壁上沿周向内凹形成有一圈药液汇聚腔室,过液通道下端连通至药液汇聚腔室,保持套外侧壁上设置有连通至药液汇聚腔室的药液接口,药液接口连接通往药液箱的药液管道。Further, the horizontal rotation control mechanism includes a horizontally arranged lower arm support platform, the lower end of the lower arm support platform is fixedly installed on the lower arm support platform, and a cylindrical transmission is formed below the middle part of the lower arm support platform. There is a vertical cylindrical retaining sleeve on the outside of the transmission column. The retaining sleeve is fixed on the frame. The upper and lower ends of the retaining sleeve are respectively provided with bearings and the transmission column can be rotatably matched. The lower end of the transmission column is suspended and horizontal There is a lower arm driven gear, the lower arm driven gear meshes with a lower arm driving gear, and the lower arm driving gear is connected to the output end of the lower arm rotation control motor installed on the frame; the transmission column inside A liquid passage is arranged vertically, and the upper port of the liquid passage is located on the upper surface of the support platform of the lower arm and is connected to the liquid medicine pipeline leading to the nozzle. A ring of liquid medicine converging chamber is formed on the inner wall along the circumferential direction, and the lower end of the liquid passage is connected to the liquid medicine converging chamber, and the outer wall of the holding sleeve is provided with a liquid medicine interface connected to the liquid medicine converging chamber. The interface is connected to the liquid medicine pipeline leading to the liquid medicine tank.
这样,水平旋转控制机构不仅仅结构简单紧凑,能够控制下支臂的水平转动,而且能够实现药液的输送连通,使得下支臂的转动不会造成药液管道的缠绕,不会干涉药液的输送,并保证了药液输送的稳定性和可靠性。In this way, the horizontal rotation control mechanism not only has a simple and compact structure, can control the horizontal rotation of the lower arm, but also can realize the communication of the liquid medicine, so that the rotation of the lower arm will not cause the winding of the liquid medicine pipeline, and will not interfere with the liquid medicine. The delivery, and to ensure the stability and reliability of liquid medicine delivery.
进一步地,药液汇聚腔室上下两端的保持套内壁和传动柱之间设置有动密封结构。Further, a dynamic sealing structure is provided between the inner wall of the holding sleeve at the upper and lower ends of the liquid medicine converging chamber and the transmission column.
这样可以避免泄漏,更好地保证药液输送的可靠性。This can avoid leakage and better ensure the reliability of liquid medicine delivery.
作为优化,下支臂支撑台上安装下支臂位置外的区域镂空设置。这样可以更好地降低控制臂重量。更好地方便转动控制,且能够避免因为控制臂重量过大而影响车辆平衡。As an optimization, the area outside the position where the lower arm is installed on the lower arm support platform is hollowed out. This allows for better control arm weight reduction. It is more convenient to turn and control, and it can avoid affecting the balance of the vehicle due to the excessive weight of the control arm.
进一步地,所述竖向转动控制机构,包括沿垂直方向设置在上支臂后端的上支臂转轴,上支臂转轴安装在下支臂上端的转轴安装支耳上,上支臂转轴上还固定安装有一个蜗轮,蜗轮和安装在下支臂上端的一根蜗杆啮合,蜗杆上还固定安装有一个上支臂被动齿轮,上支臂被动齿轮和一个上支臂主动齿轮啮合,上支臂主动齿轮和安装在下支臂上的上支臂转动控制电机的输出端连接。Further, the vertical rotation control mechanism includes an upper arm shaft arranged vertically at the rear end of the upper arm, the upper arm shaft is mounted on the shaft mounting lug at the upper end of the lower arm, and the upper arm shaft is also fixed A worm gear is installed, and the worm gear meshes with a worm installed on the upper end of the lower arm, and a driven gear of the upper arm is fixedly installed on the worm, and the driven gear of the upper arm meshes with a driving gear of the upper arm, and the driving gear of the upper arm It is connected with the output end of the upper arm rotation control motor installed on the lower arm.
这样,结构简单紧凑,蜗轮蜗杆能够自锁以保证上支臂前端上下摆动(即转动)控制的稳定性,方便稳定可靠地控制上支臂转动。In this way, the structure is simple and compact, and the worm gear and worm can be self-locked to ensure the stability of the upper and lower swing (ie rotation) control of the front end of the upper support arm, which is convenient, stable and reliable to control the rotation of the upper support arm.
进一步地,所述蜗轮和蜗杆安装在下支臂上端的一个保护壳内部。Further, the worm gear and the worm are installed inside a protective case at the upper end of the lower support arm.
这样可以避免蜗轮蜗杆外露,提高保护。This avoids the exposure of the worm gear and improves protection.
进一步地,上支臂前端设置有一个喷头切换装置,喷头切换装置包括一个整体呈圆盘形的喷头安装盘,喷头安装盘前端表面沿周向安装有一圈喷头,喷头安装盘内部对应每个喷头设置有喷头通道,喷头安装盘后端中部内凹形成有一个输液柱安装槽,各喷头通道前端连接至喷头安装位,后端连接至输液柱安装槽周向侧壁的同一圆周位置上,上支臂前端中部前凸设置有一个整体呈圆柱形的输液柱,输液柱外周同轴设置有一圈整体呈套筒形的限位套,输液柱前端形成一个直径变大的大直径段且该大直径段配合安装在喷头安装盘后端的输液柱安装槽内,输液柱靠近大直径段位置和喷头安装盘之间以及喷头安装盘和外部的限位套之间均设置有轴承实现可转动连接,输液柱内整体沿长度方向设置有输液通道,输液通道后端和药液管道相连,输液通道前端出口处折向后和输液柱安装槽周向侧壁上的喷头通道所在位置相正对,输液通道前端出口处前后位置的输液柱大直径段外周和输液柱安装槽之间还设置有动密封结构;喷头安装盘后端还具有一个同轴设置的圈齿轮,该圈齿轮和安装在上支臂前端的一个喷头切换控制电机(可采用舵机实现)传动连接。Further, the front end of the upper support arm is provided with a nozzle switching device, the nozzle switching device includes a disc-shaped nozzle mounting plate as a whole, a ring of nozzles is installed on the front surface of the nozzle mounting plate along the circumference, and the inside of the nozzle mounting plate corresponds to each nozzle. There is a nozzle channel, and an infusion column installation groove is formed in the middle of the rear end of the nozzle installation plate. An overall cylindrical infusion column is provided in the middle part of the front end of the support arm, and a sleeve-shaped stop sleeve is coaxially arranged on the outer periphery of the infusion column. The front end of the infusion column forms a large diameter section with an enlarged diameter. The diameter section is fitly installed in the infusion column installation groove at the rear end of the nozzle mounting plate. Bearings are provided between the position of the infusion column close to the large diameter section and the nozzle mounting plate, and between the nozzle mounting plate and the outer limit sleeve to realize rotatable connection. The infusion column is provided with an infusion channel along the length direction as a whole. The rear end of the infusion channel is connected to the liquid medicine pipeline. There is also a dynamic sealing structure between the outer circumference of the large-diameter section of the infusion column at the front and rear positions of the outlet of the front end of the channel and the installation groove of the infusion column; the rear end of the nozzle installation plate also has a ring gear coaxially arranged, and the ring gear is installed on the upper support. A nozzle switching control motor at the front end of the arm (which can be realized by a steering gear) is connected to the transmission.
这样,喷头切换控制电机能够通过圈齿轮带动喷头安装盘在限位套和输液柱之间稳定地转动,使得不同的喷头通道切换至正对输液通道的位置,进而实现对不同喷头的切换;这样可以预先安装一圈不同型号的喷头,使用时可以根据需要对喷头进行切换,调整喷头喷出药液的远近范围和覆盖范围;使其使用更加灵活可调,提高实用性。同时该喷头切换装置自身结构具有结构紧凑,药液传送和切换控制传动旋转均非常稳定可靠的优点。In this way, the nozzle switching control motor can drive the nozzle mounting plate to rotate stably between the limit sleeve and the infusion column through the ring gear, so that different nozzle channels can be switched to the position facing the infusion channel, thereby realizing the switching of different nozzles; A circle of nozzles of different types can be pre-installed, and the nozzles can be switched according to the needs during use to adjust the distance and coverage of the liquid sprayed by the nozzles; making it more flexible and adjustable to improve practicability. At the same time, the nozzle switching device itself has the advantages of compact structure, very stable and reliable liquid medicine delivery and switching control drive rotation.
进一步地,上支臂前端具有一个折向段,喷头切换装置安装在折向段上。Furthermore, the front end of the upper support arm has a turning section, and the nozzle switching device is installed on the turning section.
这样,上支臂前端折向设置,更方便调整喷头喷洒药液的角度。In this way, the front end of the upper support arm is folded toward the setting, which makes it easier to adjust the angle at which the spray head sprays the liquid medicine.
作为优化,上支臂中部位置镂空设置并供药液管道布置通过。As an optimization, the middle part of the upper support arm is hollowed out for the passage of the liquid medicine pipeline.
这样,上支臂镂空布置可以减轻重量且方便布置药液管道,避免支臂转动时导致管道缠绕。In this way, the hollow arrangement of the upper support arm can reduce the weight and facilitate the arrangement of the liquid medicine pipeline, avoiding the entanglement of the pipeline when the support arm rotates.
进一步地,上支臂包括从后向前相连的主体段和折向段,折向段整体呈柱状,主体段整体呈弧形板状,主体段上沿前后各设置有一个镂空区域,上支臂上的药液管道捆绑固定在两个镂空区域之间的位置上。Further, the upper support arm includes a main body section and a bending section connected from the back to the front. The liquid medicine pipeline on the arm is bound and fixed at the position between the two hollow areas.
这样,折向段为柱状可以方便其上喷头切换装置的安装设置,主体段的结构不仅仅可以极大地减轻机械臂的重量,而且及其方便药液管道在上支臂上的布置和固定。In this way, the columnar shape of the turning section can facilitate the installation of the nozzle switching device on it, and the structure of the main section can not only greatly reduce the weight of the mechanical arm, but also facilitate the arrangement and fixing of the liquid medicine pipeline on the upper arm.
进一步地,上支臂前端外侧(具体为折向段外侧)还具有一个摄像头安装位,摄像头安装位上固定有一个前端摄像头模块,前端摄像头模块包括一个前端摄像头,前端摄像头为沿上支臂前凸的广角镜头。Further, the outer side of the front end of the upper arm (specifically, the outer side of the folding section) also has a camera installation position, and a front-end camera module is fixed on the camera installation position. The front-end camera module includes a front-end camera. Convex wide angle lens.
这样,前端摄像头和喷头安装方向一致,可以实时监控喷头喷雾情况,和喷头喷洒药液效果,以更好地判断控制车辆前进或后退,更好地并保证消毒效果。In this way, the front-end camera and the nozzle are installed in the same direction, which can monitor the spraying situation of the nozzle in real time and the spraying effect of the nozzle, so as to better judge and control the vehicle to move forward or backward, and better and ensure the disinfection effect.
进一步地,前端摄像头模块整体呈矩形体,前端摄像头安装固定于前端摄像头模块前端,前端摄像头模块内部具有一个风扇安装腔,风扇安装腔内安装固定有一个向前的摄像头风扇,摄像头风扇后方的风扇安装腔周壁上沿周向设置有进风格栅,前端摄像头模块的前端端面上沿前端摄像头四周还围设布置有一圈出风孔,出风孔后端和风扇安装腔相通。Further, the front-end camera module is rectangular as a whole, and the front-end camera is installed and fixed on the front end of the front-end camera module. There is a fan installation chamber inside the front-end camera module, and a forward camera fan is installed and fixed in the fan installation chamber. The fan behind the camera fan The wall of the installation cavity is provided with an air inlet grill along the circumference, and a circle of air outlet holes is arranged on the front end surface of the front camera module along the periphery of the front camera, and the rear end of the air outlet holes communicates with the fan installation chamber.
这样,当需要对前方或者顶部的建筑物消毒,喷头向上或者斜上方喷药时,可以控制启动摄像头风扇,保证前端摄像头四周的出风孔能够有风流喷出,并形成一个整体呈筒状的风流帷幕,可以避免喷头喷出的药液向后撒落到摄像头上而影响镜头成像效果。保证监控的可靠性。In this way, when it is necessary to disinfect the buildings in front or on the top, and when the nozzle is spraying upwards or obliquely upwards, the camera fan can be controlled and started to ensure that the air outlet holes around the front camera can be blown out by wind, and form a whole cylindrical shape. The wind curtain can prevent the liquid sprayed from the nozzle from falling backward on the camera and affecting the imaging effect of the lens. Ensure the reliability of monitoring.
进一步地,出风孔整体沿前后方向设置且前部具有一段向内靠近前端摄像头的倾斜段。这样使得从出风口喷出的风流能够形成锥筒状的风流帷幕,风流前端形成封闭可以更好地避免药液落入前端摄像头表面。进一步地,可以将出风孔出口处整体相连构成一个环形的出风槽。进一步提高出风构成的环形风幕效果,提高对药液的屏蔽效果。Furthermore, the entire air outlet hole is arranged along the front-to-rear direction, and the front part has an inclined section inwardly close to the front-end camera. In this way, the air flow ejected from the air outlet can form a cone-shaped air flow curtain, and the front end of the air flow is closed to better prevent the liquid medicine from falling into the surface of the front camera. Furthermore, the outlets of the air outlet holes can be integrally connected to form an annular air outlet groove. The effect of the annular air curtain formed by the air outlet is further improved, and the shielding effect on the liquid medicine is improved.
本发明还公开了一种环境消毒专用小车,包括车架,车架下方设置有车轮行走系统,车架上设置有控制模块,其特征在于,车架上一端还安装有一个上述机械臂,车架上还负载设置有药液箱,药液箱内设置有药液管道和喷头相连,药液管道上安装有液压泵,所述机械臂或车架上还安装有摄像头,控制模块一端和车轮行走系统、机械臂以及摄像头相连,另一端和远程遥控装置无线通讯连接。The invention also discloses a special trolley for environmental disinfection, which includes a vehicle frame, a wheel walking system is arranged under the vehicle frame, and a control module is arranged on the vehicle frame. The frame is also loaded with a liquid medicine tank, which is provided with a liquid medicine pipeline connected to the nozzle, a hydraulic pump is installed on the liquid medicine pipeline, a camera is also installed on the mechanical arm or the frame, and one end of the control module and the wheel The walking system, the robotic arm and the camera are connected, and the other end is wirelessly connected to the remote control device.
这样,本设备使用于建筑场所消毒时可以依靠药液箱携带消毒药液,依靠摄像头实时拍摄并进行远程图像传输反馈消毒现场情况,利用远程遥控装置遥控指挥设备行走,并控制机械臂操作喷头喷洒药液进行现场环境消毒。无需消毒人员进入现场,解放了消毒操作者并消除了其安全隐患,普通人员也可以遥控操作设备实现对场所环境的及时消毒。故极大地提高了场所环境消毒的便捷性、可靠性和安全性。实施时,控制模块部分和远程遥控装置部分为控制领域中成熟现有技术,不在此详细介绍。实施时,摄像头可以安装在机械臂上或者车架上,摄像头可以在周向上安装多个,实现全景扫描效果,摄像头自身结构和安装方式为成熟现有技术,不在此详述。In this way, when the equipment is used for disinfection in construction sites, it can rely on the liquid tank to carry the disinfectant liquid, rely on the camera to take real-time pictures and perform remote image transmission to feed back the disinfection site situation, use the remote control device to remotely command the equipment to walk, and control the robotic arm to operate the nozzle to spray The liquid medicine is used for on-site environmental disinfection. There is no need for disinfection personnel to enter the site, which liberates the disinfection operators and eliminates their safety hazards. Ordinary personnel can also remotely operate the equipment to achieve timely disinfection of the site environment. Therefore, the convenience, reliability and safety of the disinfection of the place environment are greatly improved. During implementation, the control module part and the remote control device part are mature existing technologies in the control field, and will not be introduced in detail here. During implementation, the camera can be installed on the mechanical arm or on the vehicle frame, and multiple cameras can be installed in the circumferential direction to achieve a panoramic scanning effect. The structure and installation method of the camera itself are mature existing technologies and will not be described in detail here.
进一步地,车轮行走系统包括安装在车架两侧前后位置的履带行走装置,履带行走装置包括竖向设置并相对固定于车架的一个整体呈三角形的基板,基板上端安装有一个主动链轮,基板下部前后两个角落处各安装有一个从动链轮,基板中部下方还前后并列安装有两个行走轮,所述从动链轮位置高于行走轮位置,所述主动链轮、从动链轮和行走轮外配合套接设置有链条式履带。Further, the wheel running system includes crawler running devices installed at the front and rear positions on both sides of the frame. The crawler running device includes a triangular-shaped base plate that is vertically arranged and relatively fixed to the frame. A driving sprocket is installed on the upper end of the base plate. A driven sprocket is installed at the front and rear corners of the lower part of the base plate, and two running wheels are installed side by side at the bottom of the base plate. The position of the driven sprocket is higher than that of the running wheels. The sprocket and the traveling wheel are externally fitted with a chain type track.
这样,使用时通过控制车架上的动力机带动主动链轮转动进而实现履带行走装置的行走,采用履带行走装置可以更好地提高车辆行走的稳定性,同时方便提高车辆行走的通过性。具体控制部分为成熟现有技术不在此详述。In this way, when in use, the power machine on the vehicle frame drives the driving sprocket to rotate to realize the walking of the crawler running device. The use of the crawler running device can better improve the stability of the vehicle's walking, and at the same time facilitate the improvement of the vehicle's walking performance. The specific control part is a mature prior art and will not be described in detail here.
进一步地,基板位于前后两侧侧边位置各具有一个沿侧边方向设置的从动链轮安装支臂,从动链轮安装支臂下端安装所述从动链轮,从动链轮安装支臂中部通过转轴可转动连接安装在基板上,从动链轮安装支臂和基板之间还设置有支臂保持用弹簧。Further, the base plate is located at the side positions of the front and rear sides, and each has a driven sprocket installation arm arranged along the side direction, the driven sprocket is installed at the lower end of the driven sprocket installation arm, and the driven sprocket installation arm The middle part of the arm is rotatably connected and installed on the base plate through a rotating shaft, and a spring for maintaining the arm is also arranged between the driven sprocket installation arm and the base plate.
这样,支臂保持用弹簧在从动链轮安装支臂未受外力时,保持从动链轮安装支臂处于和基板侧边平行一致的位置,当车辆前进或后退过程中遇到障碍物或台阶时,从动链轮所在位置先和障碍物或台阶接触,当阻力过大大于支臂保持用弹簧的保持力时,从动链轮安装支臂下端可以向上抬起一定距离,这样就极大地提高了履带行走装置在行走过程中的通过性能。In this way, when the driven sprocket installation arm is not subjected to external force, the spring for supporting the arm keeps the driven sprocket installation arm at a position parallel to the side of the base plate. When stepping, the position of the driven sprocket first contacts with obstacles or steps. When the resistance is too large and greater than the holding force of the spring for supporting the arm, the lower end of the supporting arm on which the driven sprocket is installed can be lifted up for a certain distance, which is very convenient. Greatly improved the passing performance of the crawler walking device during walking.
进一步地,基板下部还设置有一个行走轮安装板,行走轮安装板上端可转动地连接安装在基板上,行走轮安装在行走轮安装板下侧前后两端,行走轮安装板和基板之间设置有安装板保持用弹簧。Further, the lower part of the base plate is also provided with a traveling wheel mounting plate, the upper end of the traveling wheel mounting plate is rotatably connected and mounted on the base plate, and the traveling wheels are installed at the front and rear ends of the lower side of the traveling wheel mounting plate, between the traveling wheel mounting plate and the base plate A spring for holding the mounting plate is provided.
这样,遇到障碍物时,两个行走轮也可以前后浮动抬起一定高度,提高行走通过性。In this way, when an obstacle is encountered, the two traveling wheels can also be floated back and forth and raised to a certain height, so as to improve the walking passability.
进一步地,从动链轮安装支臂上端靠内的一侧垂直向下凸起设置有第一支耳,第一支耳和一个整体沿水平设置的杠杆靠内一端铰接,杠杆中部支点可转动地安装在基板上,杠杆靠外一端和一个垂直安装在行走轮安装板侧边的第二支耳铰接。Further, the inner side of the upper end of the driven sprocket mounting support arm protrudes vertically downwards and is provided with a first lug, the first lug is hinged to the inner end of a horizontally arranged lever as a whole, and the fulcrum in the middle of the lever can be rotated Ground is installed on the base plate, and the outer end of the lever is hinged with a second lug that is vertically installed on the side of the traveling wheel mounting plate.
这样,当基板一端的从动链轮遇到障碍物被迫抬高时,从动链轮安装支臂下端向上转动,动链轮安装支臂上端向下转动并能够通过杠杆作用到相邻侧的行走轮安装板上,使得该相邻侧的行走轮安装板能够向上抬起一定距离,同时通过另一侧的杠杆能够带动另一侧的从动链轮同步向下压下一定距离。这样产生了同步协调效果,提高了履带行走装置的整体性,遇到障碍物时能够将基板下部的四个轮的高度同步协调至更容易通过障碍物的位置。故进一步极大地提高了其对障碍物的通过性。从上述方案能够看出,本发明中尤其注意改进提高设备对遇到障碍物时的通过性,这样是因为在遇到疫情突然爆发当人员紧急撤离后,需要消毒的环境往往会显得比较杂乱,场地上会存在大量丢弃物。故本发明中采用了通过性高的履带行走装置作为行走动力装置,并在其基础上做了种种改进以进一步提高其通过性能。In this way, when the driven sprocket at one end of the base plate encounters an obstacle and is forced to lift up, the lower end of the driven sprocket mounting arm turns upward, and the upper end of the moving sprocket mounting arm turns downward and can be leveraged to the adjacent side. The walking wheel mounting plate on the adjacent side can be lifted up a certain distance, and the driven sprocket on the other side can be driven down a certain distance synchronously by the lever on the other side. This produces a synchronous coordination effect, improves the integrity of the crawler running device, and can coordinate the height of the four wheels at the bottom of the base plate to a position where it is easier to pass obstacles when encountering obstacles. Therefore, its passability to obstacles is further greatly improved. It can be seen from the above scheme that in the present invention, special attention is paid to improving the passability of the equipment when encountering obstacles. This is because the environment that needs to be disinfected tends to be more messy when the emergency evacuation occurs when the epidemic suddenly breaks out. There will be a lot of discards on the field. Therefore, in the present invention, the crawler belt traveling device with high passability is adopted as the walking power device, and various improvements are made on the basis of it to further improve its passability.
进一步地,基板外表面位于杠杆中部位置外凸固定设置有一个杠杆转轴,杠杆中部沿长度方向设置有一个条孔,杠杆转轴穿过条孔形成杠杆支点。Further, the outer surface of the substrate is located in the middle of the lever, and a lever shaft is fixedly protruded, and the middle of the lever is provided with a bar hole along the length direction, and the lever shaft passes through the bar hole to form a lever fulcrum.
这样,从动链轮安装支臂带动杠杆转动时,作为杠杆中部支点的杠杆转轴能够在条孔内左右滑动一定距离,形成足够的让位空间,更好地保证杠杆转动的可靠性。In this way, when the driven sprocket mounting arm drives the lever to rotate, the lever shaft as the fulcrum of the middle part of the lever can slide a certain distance left and right in the bar hole, forming enough space to make way, and better ensuring the reliability of the lever rotation.
进一步地,从动链轮安装支臂和基板相对的侧面上各自对应杠杆位置设置有一个让位槽,第一支耳、第二支耳和杠杆的两端分别被容纳到对应的让位槽内。Further, on the opposite side of the driven sprocket mounting arm and the base plate, a relief groove is provided corresponding to the position of the lever, and the first lug, the second lug, and the two ends of the lever are respectively accommodated in the corresponding relief groove Inside.
这样依靠从动链轮安装支臂和基板相对的侧面上的两个让位槽实现对杠杆机构的让位,可以让基板和从动链轮安装支臂设置得更加紧密,传力结构更加稳定可靠。In this way, relying on the two relief grooves on the opposite side of the driven sprocket mounting arm and the base plate to realize the displacement of the lever mechanism, the base plate and the driven sprocket mounting arm can be arranged more closely, and the force transmission structure is more stable reliable.
进一步地,所述药液箱沿车架长度方向覆盖式安装在车架上表面。Further, the liquid medicine tank is installed on the upper surface of the vehicle frame in a covering manner along the length direction of the vehicle frame.
这样可以尽量提高药液装载量。This can maximize the liquid loading capacity.
进一步地,车架上还设置有水平传感器和控制模块相连,所述药液箱前端铰接安装在车架上,车架后端还设置有一个举升装置,举升装置的伸缩臂向上设置且伸缩臂上端活动连接在药液箱后端下表面。Further, the vehicle frame is also provided with a level sensor connected to the control module, the front end of the liquid medicine tank is hingedly mounted on the vehicle frame, and a lifting device is provided at the rear end of the vehicle frame, the telescopic arm of the lifting device is set upward and The upper end of the telescopic arm is movably connected to the lower surface of the rear end of the liquid medicine tank.
这样是因为本设备中药液箱会占据设备非常大的空间体积比例,使用时药液箱会携带大量药液,药液具有流动性。故当车辆前端通过较大的障碍物时,设备前端抬升过程中,药液会向后流动,当倾斜角度过大时就很容易造成设备因重心失稳而倾翻。故申请人针对性地进行了上述改进,这样水平传感器检测到车辆前端向上倾斜角度过大时,可以通过举升装置控制药液箱后端向上抬起,使得药液流回前端,保持设备前后重量平衡。这样使得设备可以更加稳定可靠地越过较大的障碍,更好地提高设备通过性。实施时还可以进一步改进,使得药液箱下部前后两端均设置举升装置并依靠举升装置连接到车架上。这样无论前后方向遇到较大障碍物均可以通过反方向举升药液箱控制平衡,提高其通过性。实施时举升装置可以是液压缸或电缸等机构实现。This is because the liquid medicine tank in this device occupies a very large proportion of the space volume of the equipment. When in use, the liquid medicine tank will carry a large amount of liquid medicine, and the liquid medicine has fluidity. Therefore, when the front end of the vehicle passes through a large obstacle, the liquid medicine will flow backward during the lifting process of the front end of the equipment. When the inclination angle is too large, it is easy to cause the equipment to overturn due to the instability of the center of gravity. Therefore, the applicant has carried out the above improvements in a targeted manner, so that when the level sensor detects that the front end of the vehicle is tilted upwards too much, the rear end of the liquid medicine tank can be controlled to lift upward through the lifting device, so that the liquid medicine flows back to the front end, keeping the front and back of the equipment weight balance. In this way, the equipment can go over larger obstacles more stably and reliably, and better improve the passability of the equipment. It can also be further improved during implementation, so that the front and rear ends of the lower part of the liquid medicine tank are provided with lifting devices and are connected to the vehicle frame by means of the lifting devices. In this way, regardless of the large obstacles encountered in the front and rear directions, the liquid tank can be lifted in the opposite direction to control the balance and improve its passability. During implementation, the lifting device can be realized by mechanisms such as hydraulic cylinders or electric cylinders.
进一步地,车架后端中部还设置有一个辅助支撑轮,辅助支撑轮安装在一个辅助支撑臂下端,辅助支撑臂上端可转动地铰接在车辆后端中部,车架上还设置有和辅助支撑臂效率且能够控制辅助支撑臂上下转动的伸缩装置。Further, an auxiliary supporting wheel is also provided in the middle part of the rear end of the vehicle frame, the auxiliary supporting wheel is installed at the lower end of an auxiliary supporting arm, the upper end of the auxiliary supporting arm is rotatably hinged at the middle part of the rear end of the vehicle, and the vehicle frame is also provided with an auxiliary supporting wheel. The telescoping device with high arm efficiency and the ability to control the up and down rotation of the auxiliary support arm.
这样当药液箱内药液用完时,车辆前方遇较大的障碍物需要调整设备倾斜角度时,可以控制伸缩装置带动辅助支撑臂下端向下张开并撑起设备后端,使设备恢复前后平衡,利于进一步提高设备通过性。In this way, when the liquid medicine in the liquid medicine tank is used up and the vehicle encounters a large obstacle in front of the vehicle and needs to adjust the tilt angle of the equipment, the telescopic device can be controlled to drive the lower end of the auxiliary support arm to open downward and prop up the rear end of the equipment to restore the equipment. The front and rear balance is conducive to further improving the passability of the equipment.
综上所述,本发明具有结构简单,控制可靠,能够方便药液输送至喷头实现药液喷射,能够远程控制实现场所环境消毒,提高消毒过程便捷性、可靠性和安全性的优点。To sum up, the present invention has the advantages of simple structure, reliable control, convenient delivery of liquid medicine to the nozzle for spraying liquid medicine, remote control for environmental disinfection of places, and improved convenience, reliability and safety of the disinfection process.
附图说明Description of drawings
图1为本发明的环境消毒专用小车的整体结构示意图。Fig. 1 is the overall structure schematic diagram of the special trolley for environmental disinfection of the present invention.
图2为图1的左视图。Fig. 2 is a left side view of Fig. 1 .
图3为图1设备中单独水平旋转控制机构部分的结构示意图。Fig. 3 is a structural schematic diagram of a separate horizontal rotation control mechanism part of the device in Fig. 1 .
图4为图1设备中单独机械臂部分结构,并将竖向转动控制机构位置剖开显示内部结构的示意图。Fig. 4 is a schematic diagram showing the structure of the individual mechanical arm part of the device in Fig. 1, and the position of the vertical rotation control mechanism is cut away to show the internal structure.
图5为图4俯视图。Fig. 5 is a top view of Fig. 4 .
图6为图1设备中单独喷头切换装置部分的结构示意图。Fig. 6 is a schematic structural diagram of a separate nozzle switching device in the device in Fig. 1 .
图7为图6的剖视图。FIG. 7 is a cross-sectional view of FIG. 6 .
图8为图1设备中单独履带行走装置部分的结构示意图。Fig. 8 is a schematic diagram of the structure of the separate crawler walking device part of the equipment in Fig. 1 .
图9为图1中前端摄像头模块的结构示意图。FIG. 9 is a schematic structural diagram of the front-end camera module in FIG. 1 .
具体实施方式Detailed ways
下面结合附图对本发明作进一步的详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings.
最优实施方式:如图1至图9所示,一种环境消毒专用小车,包括车架1,车架1下方设置有车轮行走系统,车架上设置有控制模块(图中未显示),其中,车架上一端还安装有一个机械臂,机械臂前端设置有喷头2,车架上还负载设置有药液箱3,药液箱3内设置有药液管道(图中未显示)和喷头2相连,药液管道上安装有液压泵,所述机械臂或车架上还安装有摄像头(图中标号4为摄像头安装位,用于安装前端摄像头模块),控制模块一端和车轮行走系统、机械臂以及摄像头相连,另一端和远程遥控装置无线通讯连接。Optimum implementation mode: as shown in Figures 1 to 9, a special trolley for environmental disinfection includes a
这样,本设备使用于建筑场所消毒时可以依靠药液箱携带消毒药液,依靠摄像头实时拍摄并进行远程图像传输反馈消毒现场情况,利用远程遥控装置遥控指挥设备行走,并控制机械臂操作喷头喷洒药液进行现场环境消毒。无需消毒人员进入现场,解放了消毒操作者并消除了其安全隐患,普通人员也可以遥控操作设备实现对场所环境的及时消毒。故极大地提高了场所环境消毒的便捷性、可靠性和安全性。实施时,控制模块部分和远程遥控装置部分为控制领域中成熟现有技术,不在此详细介绍。实施时,摄像头可以安装在机械臂上或者车架上,摄像头可以在周向上安装多个,实现全景扫描效果,摄像头自身结构和安装方式为成熟现有技术,不在此详述。本设备的小车大小通常小于乘驾用车辆,以能够方便进入场所为准,通常采用电力驱动。In this way, when the equipment is used for disinfection in construction sites, it can rely on the liquid tank to carry the disinfectant liquid, rely on the camera to take real-time pictures and perform remote image transmission to feed back the disinfection site situation, use the remote control device to remotely command the equipment to walk, and control the robotic arm to operate the nozzle to spray The liquid medicine is used for on-site environmental disinfection. There is no need for disinfection personnel to enter the site, which liberates the disinfection operators and eliminates their safety hazards. Ordinary personnel can also remotely operate the equipment to achieve timely disinfection of the site environment. Therefore, the convenience, reliability and safety of the disinfection of the place environment are greatly improved. During implementation, the control module part and the remote control device part are mature existing technologies in the control field, and will not be introduced in detail here. During implementation, the camera can be installed on the mechanical arm or on the vehicle frame, and multiple cameras can be installed in the circumferential direction to achieve a panoramic scanning effect. The structure and installation method of the camera itself are mature existing technologies and will not be described in detail here. The size of the trolley of this equipment is usually smaller than that of a driving vehicle, subject to the convenience of entering the place, it is usually driven by electricity.
其中,所述机械臂结构包括竖直设置的下支臂5,下支臂5下端通过水平旋转控制机构可水平转动地安装在车架前端,下支臂5上端通过一个竖向转动控制机构和上支臂6后端相连,上支臂6前端安装喷头2。实施时下支臂整体为镂空设置的架体结构,以降低机械臂重量。上支臂整体呈一块中部镂空的弧形板状结构,以降低机械臂重量。Wherein, the mechanical arm structure includes a vertical
这样,可以通过控制下支臂水平转动和上支臂竖向转动,实现对喷头喷射方向的控制,方便实现对待消毒场所各个空间位置的消毒。In this way, by controlling the horizontal rotation of the lower support arm and the vertical rotation of the upper support arm, the control of the spraying direction of the nozzle can be realized, which facilitates the disinfection of various spatial positions in the place to be disinfected.
其中,所述水平旋转控制机构,包括一个水平设置的下支臂支撑台7,下支臂5下端固定安装在下支臂支撑台7上,下支臂支撑台7中部下方向下延伸形成有一个圆柱状的传动柱8,传动柱8外套设有一个整体呈竖向圆筒状的保持套9,保持套9固定在车架上,保持套9内部上端和下端分别设置有轴承和传动柱8可转动配合,传动柱下端悬空并水平设置有一个下支臂被动齿轮10,下支臂被动齿轮10和一个下支臂主动齿轮(图中未显示)啮合,下支臂主动齿轮和安装在车架上的下支臂转动控制电机输出端(图中未显示)相连;所述传动柱8内部竖向设置有过液通道,过液通道上端口位于下支臂支撑台上表面并连接通往喷头的药液管道,下支臂中空设置并供通往喷头的药液管道穿过,保持套内侧壁上沿周向内凹形成有一圈药液汇聚腔室11,过液通道下端连通至药液汇聚腔室11,保持套外侧壁上设置有连通至药液汇聚腔室11的药液接口12,药液接口12连接通往药液箱的药液管道。Wherein, the horizontal rotation control mechanism includes a horizontally arranged lower arm support platform 7, the lower end of the lower arm support platform 5 is fixedly installed on the lower arm support platform 7, and a bottom part of the lower arm support platform 7 extends downward to form a Cylindrical transmission column 8, the outer cover of transmission column 8 is provided with a vertical cylindrical retaining sleeve 9 as a whole, the retaining sleeve 9 is fixed on the vehicle frame, and the inner upper and lower ends of the retaining sleeve 9 are respectively provided with bearings and transmission column 8 Rotatable fit, the lower end of the transmission column is suspended and horizontally provided with a lower arm driven gear 10, the lower arm driven gear 10 meshes with a lower arm driving gear (not shown in the figure), the lower arm driving gear and the lower arm driving gear are installed on the vehicle The output end of the lower arm rotation control motor on the frame (not shown in the figure) is connected; the inside of the transmission column 8 is vertically provided with a liquid passage, and the upper port of the liquid passage is located on the upper surface of the lower arm support platform and connected to the The liquid medicine pipeline of the spray head, the lower arm is hollowly set and allows the liquid medicine pipeline leading to the spray head to pass through, and a ring of liquid medicine converging chambers 11 is formed on the inner wall of the holding sleeve along the circumferential direction, and the lower end of the liquid passage is connected to the medicine liquid pipeline. The
这样,水平旋转控制机构不仅仅结构简单紧凑,能够控制下支臂的水平转动,而且能够实现药液的输送连通,使得下支臂的转动不会造成药液管道的缠绕,不会干涉药液的输送,并保证了药液输送的稳定性和可靠性。In this way, the horizontal rotation control mechanism not only has a simple and compact structure, can control the horizontal rotation of the lower arm, but also can realize the communication of the liquid medicine, so that the rotation of the lower arm will not cause the winding of the liquid medicine pipeline, and will not interfere with the liquid medicine. The delivery, and to ensure the stability and reliability of liquid medicine delivery.
实施时,下支臂支撑台7上除去安装下支臂的区域外,其余区域可以镂空设置,以降低控制臂重量。更好地方便转动控制,且能够避免因为控制臂重量过大而影响车辆平衡。During implementation, except the area where the lower arm is installed on the lower
其中,药液汇聚腔室11上下两端的保持套9内壁和传动柱8之间设置有动密封结构。Wherein, a dynamic sealing structure is provided between the inner wall of the holding
这样可以避免泄漏,更好地保证药液输送的可靠性。This can avoid leakage and better ensure the reliability of liquid medicine delivery.
其中,所述竖向转动控制机构,包括沿垂直方向设置在上支臂6后端的上支臂转轴13,上支臂转轴13安装在下支臂上端的转轴安装支耳14上,上支臂转轴13上还固定安装有一个蜗轮15,蜗轮15和安装在下支臂上端的一根蜗杆16啮合,蜗杆16上还固定安装有一个上支臂被动齿轮17,上支臂被动齿轮17和一个上支臂主动齿轮18啮合,上支臂主动齿轮18和安装在下支臂5上的上支臂转动控制电机19的输出端连接。Wherein, the vertical rotation control mechanism includes an
这样,结构简单紧凑,蜗轮蜗杆能够自锁以保证上支臂前端上下摆动(即转动)控制的稳定性,方便稳定可靠地控制上支臂转动。In this way, the structure is simple and compact, and the worm gear and worm can be self-locked to ensure the stability of the upper and lower swing (ie rotation) control of the front end of the upper support arm, which is convenient, stable and reliable to control the rotation of the upper support arm.
其中,所述蜗轮和蜗杆安装在下支臂上端的一个保护壳20内部。Wherein, the worm gear and the worm are installed inside a
这样可以避免蜗轮蜗杆外露,提高保护。This avoids the exposure of the worm gear and improves protection.
其中,上支臂前端设置有一个喷头切换装置,喷头切换装置包括一个整体呈圆盘形的喷头安装盘21,喷头安装盘21前端表面沿周向安装有一圈喷头2,喷头安装盘21内部对应每个喷头设置有喷头通道22,喷头安装盘21后端中部内凹形成有一个输液柱安装槽,各喷头通道22前端连接至喷头安装位,后端连接至输液柱安装槽周向侧壁的同一圆周位置上,上支臂前端中部前凸设置有一个整体呈圆柱形的输液柱23,输液柱外周同轴设置有一圈整体呈套筒形的限位套24,输液柱23前端形成一个直径变大的大直径段且该大直径段配合安装在喷头安装盘后端的输液柱安装槽内,输液柱23靠近大直径段位置和喷头安装盘之间以及喷头安装盘和外部的限位套之间均设置有轴承实现可转动连接,输液柱23内整体沿长度方向设置有输液通道25,输液通道25后端和药液管道相连,输液通道25前端出口处折向后和输液柱安装槽周向侧壁上的喷头通道22所在位置相正对,输液通道25前端出口处前后位置的输液柱大直径段外周和输液柱安装槽之间还设置有动密封结构;喷头安装盘后端还具有一个同轴设置的圈齿轮26,该圈齿轮26和安装在上支臂前端的一个喷头切换控制电机27(可采用舵机实现)传动连接。Wherein, a nozzle switching device is provided at the front end of the upper support arm, and the nozzle switching device includes a
这样,喷头切换控制电机能够通过圈齿轮带动喷头安装盘在限位套和输液柱之间稳定地转动,使得不同的喷头通道切换至正对输液通道的位置,进而实现对不同喷头的切换;这样可以预先安装一圈不同型号的喷头,使用时可以根据需要对喷头进行切换,调整喷头喷出药液的远近范围和覆盖范围;使其使用更加灵活可调,提高实用性。同时该喷头切换装置自身结构具有结构紧凑,药液传送和切换控制传动旋转均非常稳定可靠的优点。In this way, the nozzle switching control motor can drive the nozzle mounting plate to rotate stably between the limit sleeve and the infusion column through the ring gear, so that different nozzle channels can be switched to the position facing the infusion channel, thereby realizing the switching of different nozzles; A circle of nozzles of different types can be pre-installed, and the nozzles can be switched according to the needs during use to adjust the distance and coverage of the liquid sprayed by the nozzles; making it more flexible and adjustable to improve practicability. At the same time, the nozzle switching device itself has the advantages of compact structure, very stable and reliable liquid medicine delivery and switching control drive rotation.
其中,上支臂6前端具有一个折向段28,喷头切换装置安装在折向段上。Wherein, the front end of the
这样,上支臂前端折向设置,更方便调整喷头喷洒药液的角度。In this way, the front end of the upper support arm is folded toward the setting, which makes it easier to adjust the angle at which the spray head sprays the liquid medicine.
其中,上支臂6中部位置镂空设置并供药液管道布置通过。Wherein, the middle part of the
这样,上支臂镂空布置可以减轻重量且方便布置药液管道,避免支臂转动时导致管道缠绕。In this way, the hollow arrangement of the upper support arm can reduce the weight and facilitate the arrangement of the liquid medicine pipeline, avoiding the entanglement of the pipeline when the support arm rotates.
其中,上支臂6包括从后向前相连的主体段和折向段28,折向段整体呈柱状,主体段整体呈弧形板状,主体段上沿前后各设置有一个镂空区域43,上支臂上的药液管道捆绑固定在两个镂空区域43之间的位置上。Wherein, the
这样,折向段为柱状可以方便其上喷头切换装置的安装设置,主体段的结构不仅仅可以极大地减轻机械臂的重量,而且及其方便药液管道在上支臂上的布置和固定。In this way, the columnar shape of the turning section can facilitate the installation of the nozzle switching device on it, and the structure of the main section can not only greatly reduce the weight of the mechanical arm, but also facilitate the arrangement and fixing of the liquid medicine pipeline on the upper arm.
其中,上支臂前端外侧(具体为折向段外侧)还具有一个摄像头安装位4,摄像头安装位上固定有一个前端摄像头模块44,前端摄像头模块44包括一个前端摄像头45;前端摄像头45优选采用沿上支臂前凸的广角镜头。Wherein, the outer side of the front end of the upper support arm (specifically the outer side of the folding section) also has a camera installation position 4, and a front-
这样,前端摄像头和喷头安装方向一致,可以实时监控喷头喷雾情况,和喷头喷洒药液效果,以更好地判断控制车辆前进或后退,更好地并保证消毒效果。In this way, the front-end camera and the nozzle are installed in the same direction, which can monitor the spraying situation of the nozzle in real time and the spraying effect of the nozzle, so as to better judge and control the vehicle to move forward or backward, and better and ensure the disinfection effect.
其中,前端摄像头模块44整体呈矩形体,前端摄像头45安装固定于前端摄像头模块前端,前端摄像头模块内部具有一个风扇安装腔,风扇安装腔内安装固定有一个向前的摄像头风扇46,摄像头风扇后方的风扇安装腔周壁上沿周向设置有进风格栅47,前端摄像头模块的前端端面上沿前端摄像头四周还围设布置有一圈出风孔48,出风孔后端和风扇安装腔相通。Wherein, the front-
这样,当需要对前方或者顶部的建筑物消毒,喷头向上或者斜上方喷药时,可以控制启动摄像头风扇,保证前端摄像头四周的出风孔能够有风流喷出,并形成一个整体呈筒状的风流帷幕,可以避免喷头喷出的药液向后撒落到摄像头上而影响镜头成像效果。保证监控的可靠性。另外,实施时,还可以在前端摄像头模块底部设置进风孔或者进风格栅,替换周向设置的进风格栅,可以更好地防止喷出的雾状药液被进风格栅吸入。In this way, when it is necessary to disinfect the buildings in front or on the top, and when the nozzle is spraying upwards or obliquely upwards, the camera fan can be controlled and started to ensure that the air outlet holes around the front camera can be blown out by wind, and form a whole cylindrical shape. The wind curtain can prevent the liquid sprayed from the nozzle from falling backward on the camera and affecting the imaging effect of the lens. Ensure the reliability of monitoring. In addition, during implementation, air inlet holes or air intake grilles can also be provided at the bottom of the front camera module to replace the circumferentially arranged air intake grilles, which can better prevent the sprayed mist liquid from being sucked by the air intake grilles .
其中,出风孔47整体沿前后方向设置且前部具有一段向内靠近前端摄像头的倾斜段。这样使得从出风口喷出的风流能够形成锥筒状的风流帷幕,风流前端形成封闭可以更好地避免药液落入前端摄像头表面。进一步地,可以将出风孔出口处整体相连构成一个环形的出风槽。进一步提高出风构成的环形风幕效果,提高对药液的屏蔽效果。Wherein, the
其中,车轮行走系统包括安装在车架两侧前后位置的履带行走装置,履带行走装置包括竖向设置并相对固定于车架1的一个整体呈三角形的基板29,基板29上端安装有一个主动链轮30,基板下部前后两个角落处各安装有一个从动链轮31,基板中部下方还前后并列安装有两个行走轮32,所述从动链轮31位置高于行走轮32位置,所述主动链轮30、从动链轮31和行走轮32外配合套接设置有链条式履带33。Among them, the wheel walking system includes crawler belt running devices installed at the front and back positions on both sides of the vehicle frame. The crawler belt running equipment includes a triangular-shaped
这样,使用时通过控制车架上的动力机带动主动链轮转动进而实现履带行走装置的行走,采用履带行走装置可以更好地提高车辆行走的稳定性,同时方便提高车辆行走的通过性。具体控制部分为成熟现有技术不在此详述。In this way, when in use, the power machine on the vehicle frame drives the driving sprocket to rotate to realize the walking of the crawler running device. The use of the crawler running device can better improve the stability of the vehicle's walking, and at the same time facilitate the improvement of the vehicle's walking performance. The specific control part is a mature prior art and will not be described in detail here.
其中,基板29位于前后两侧侧边位置各具有一个沿侧边方向设置的从动链轮安装支臂34,从动链轮安装支臂34下端安装所述从动链轮31,从动链轮安装支臂34中部通过转轴可转动连接安装在基板29上,从动链轮安装支臂和基板之间还设置有支臂保持用弹簧(图中未显示)。Wherein, the
这样,支臂保持用弹簧在从动链轮安装支臂未受外力时,保持从动链轮安装支臂处于和基板侧边平行一致的位置,当车辆前进或后退过程中遇到障碍物或台阶时,从动链轮所在位置先和障碍物或台阶接触,当阻力过大大于支臂保持用弹簧的保持力时,从动链轮安装支臂下端可以向上抬起一定距离,这样就极大地提高了履带行走装置在行走过程中的通过性能。In this way, when the driven sprocket installation arm is not subjected to external force, the spring for supporting the arm keeps the driven sprocket installation arm at a position parallel to the side of the base plate. When stepping, the position of the driven sprocket first contacts with obstacles or steps. When the resistance is too large and greater than the holding force of the spring for supporting the arm, the lower end of the supporting arm on which the driven sprocket is installed can be lifted up for a certain distance, which is very convenient. Greatly improved the passing performance of the crawler walking device during walking.
其中,基板29下部还设置有一个行走轮安装板35,行走轮安装板35上端可转动地连接安装在基板29上,行走轮32安装在行走轮安装板35下侧前后两端,行走轮安装板35和基板29之间设置有安装板保持用弹簧(图中未显示)。Wherein, the bottom of the
这样,遇到障碍物时,两个行走轮也可以前后浮动抬起一定高度,提高行走通过性。In this way, when an obstacle is encountered, the two traveling wheels can also be floated back and forth and raised to a certain height, so as to improve the walking passability.
其中,从动链轮安装支臂34上端靠内的一侧垂直向下凸起设置有第一支耳36,第一支耳36和一个整体沿水平设置的杠杆37靠内一端铰接,杠杆37中部支点可转动地安装在基板上,杠杆37靠外一端和一个垂直安装在行走轮安装板35侧边的第二支耳38铰接。Wherein, the inner side of the upper end of the driven sprocket mounting
这样,当基板一端的从动链轮遇到障碍物被迫抬高时,从动链轮安装支臂下端向上转动,动链轮安装支臂上端向下转动并能够通过杠杆作用到相邻侧的行走轮安装板上,使得该相邻侧的行走轮安装板能够向上抬起一定距离,同时通过另一侧的杠杆能够带动另一侧的从动链轮同步向下压下一定距离。这样产生了同步协调效果,提高了履带行走装置的整体性,遇到障碍物时能够将基板下部的四个轮的高度同步协调至更容易通过障碍物的位置。故进一步极大地提高了其对障碍物的通过性。从上述方案能够看出,本发明中尤其注意改进提高设备对遇到障碍物时的通过性,这样是因为在遇到疫情突然爆发当人员紧急撤离后,需要消毒的环境往往会显得比较杂乱,场地上会存在大量丢弃物。故本发明中采用了通过性高的履带行走装置作为行走动力装置,并在其基础上做了种种改进以进一步提高其通过性能。In this way, when the driven sprocket at one end of the base plate encounters an obstacle and is forced to lift up, the lower end of the driven sprocket mounting arm turns upward, and the upper end of the moving sprocket mounting arm turns downward and can be leveraged to the adjacent side. The walking wheel mounting plate on the adjacent side can be lifted up a certain distance, and the driven sprocket on the other side can be driven down a certain distance synchronously by the lever on the other side. This produces a synchronous coordination effect, improves the integrity of the crawler running device, and can coordinate the height of the four wheels at the bottom of the base plate to a position where it is easier to pass obstacles when encountering obstacles. Therefore, its passability to obstacles is further greatly improved. It can be seen from the above scheme that in the present invention, special attention is paid to improving the passability of the equipment when encountering obstacles. This is because the environment that needs to be disinfected tends to be more messy when the emergency evacuation occurs when the epidemic suddenly breaks out. There will be a lot of discards on the field. Therefore, in the present invention, the crawler belt traveling device with high passability is adopted as the walking power device, and various improvements are made on the basis of it to further improve its passability.
其中,基板外表面位于杠杆中部位置外凸固定设置有一个杠杆转轴,杠杆中部沿长度方向设置有一个条孔,杠杆转轴穿过条孔形成杠杆支点。Wherein, the outer surface of the substrate is located in the middle of the lever and is fixedly provided with a lever rotating shaft, and the middle of the lever is provided with a bar hole along the length direction, and the lever rotating shaft passes through the bar hole to form a lever fulcrum.
这样,从动链轮安装支臂带动杠杆转动时,作为杠杆中部支点的杠杆转轴能够在条孔内左右滑动一定距离,形成足够的让位空间,更好地保证杠杆转动的可靠性。In this way, when the driven sprocket mounting arm drives the lever to rotate, the lever shaft as the fulcrum of the middle part of the lever can slide a certain distance left and right in the bar hole, forming enough space to make way, and better ensuring the reliability of the lever rotation.
其中,从动链轮安装支臂和基板相对的侧面上各自对应杠杆位置设置有一个让位槽39,第一支耳、第二支耳和杠杆的两端分别被容纳到对应的让位槽内。Wherein, on the opposite side of the driven sprocket mounting support arm and the base plate, a
这样依靠从动链轮安装支臂和基板相对的侧面上的两个让位槽实现对杠杆机构的让位,可以让基板和从动链轮安装支臂设置得更加紧密,传力结构更加稳定可靠。In this way, relying on the two relief grooves on the opposite side of the driven sprocket mounting arm and the base plate to realize the displacement of the lever mechanism, the base plate and the driven sprocket mounting arm can be arranged more closely, and the force transmission structure is more stable reliable.
其中,所述药液箱3沿车架1长度方向覆盖式安装在车架上表面。Wherein, the liquid medicine tank 3 is installed on the upper surface of the
这样可以尽量提高药液装载量。This can maximize the liquid loading capacity.
其中,车架1上还设置有水平传感器(图中未显示)和控制模块相连,所述药液3箱前端下方铰接安装在车架1上,车架1后端还设置有一个举升装置39,举升装置39的伸缩臂向上设置且伸缩臂上端活动连接在药液箱3后端下表面。Wherein, the
这样是因为本设备中药液箱会占据设备非常大的空间体积比例,使用时药液箱会携带大量药液,药液具有流动性。故当车辆前端通过较大的障碍物时,设备前端抬升过程中,药液会向后流动,当倾斜角度过大时就很容易造成设备因重心失稳而倾翻。故申请人针对性地进行了上述改进,这样水平传感器检测到车辆前端向上倾斜角度过大时,可以通过举升装置控制药液箱后端向上抬起,使得药液流回前端,保持设备前后重量平衡。这样使得设备可以更加稳定可靠地越过较大的障碍,更好地提高设备通过性。实施时还可以进一步改进,使得药液箱下部前后两端均设置举升装置并依靠举升装置连接到车架上。这样无论前后方向遇到较大障碍物均可以通过反方向举升药液箱控制平衡,提高其通过性。实施时举升装置可以是液压缸或电缸等机构实现。This is because the liquid medicine tank in this device occupies a very large proportion of the space volume of the equipment. When in use, the liquid medicine tank will carry a large amount of liquid medicine, and the liquid medicine has fluidity. Therefore, when the front end of the vehicle passes through a large obstacle, the liquid medicine will flow backward during the lifting process of the front end of the equipment. When the inclination angle is too large, it is easy to cause the equipment to overturn due to the instability of the center of gravity. Therefore, the applicant has carried out the above improvements in a targeted manner, so that when the level sensor detects that the front end of the vehicle is tilted upwards too much, the rear end of the liquid medicine tank can be controlled to lift upward through the lifting device, so that the liquid medicine flows back to the front end, keeping the front and back of the equipment weight balance. In this way, the equipment can go over larger obstacles more stably and reliably, and better improve the passability of the equipment. It can also be further improved during implementation, so that the front and rear ends of the lower part of the liquid medicine tank are provided with lifting devices and are connected to the vehicle frame by means of the lifting devices. In this way, regardless of the large obstacles encountered in the front and rear directions, the liquid tank can be lifted in the opposite direction to control the balance and improve its passability. During implementation, the lifting device can be realized by mechanisms such as hydraulic cylinders or electric cylinders.
其中,车架后端中部还设置有一个辅助支撑轮40,辅助支撑轮40安装在一个辅助支撑臂41下端,辅助支撑臂上端可转动地铰接在车辆后端中部,车架上还设置有和辅助支撑臂效率且能够控制辅助支撑臂上下转动的伸缩装置42。Wherein, an auxiliary supporting
这样当药液箱内药液用完时,车辆前方遇较大的障碍物需要调整车辆倾斜角度时,可以控制伸缩装置带动辅助支撑臂下端向下张开并撑起设备后端,使设备恢复前后平衡,利于进一步提高设备通过性。In this way, when the liquid medicine in the liquid medicine tank is used up, and the front of the vehicle encounters a large obstacle and needs to adjust the tilt angle of the vehicle, the telescopic device can be controlled to drive the lower end of the auxiliary support arm to open downward and prop up the rear end of the equipment to restore the equipment. The front and rear balance is conducive to further improving the passability of the equipment.
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