CN113201817A - Drawing frame with microwave sensor and independent drive - Google Patents
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- 238000003825 pressing Methods 0.000 description 3
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- 239000004753 textile Substances 0.000 description 2
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H5/00—Drafting machines or arrangements ; Threading of roving into drafting machine
- D01H5/18—Drafting machines or arrangements without fallers or like pinned bars
- D01H5/22—Drafting machines or arrangements without fallers or like pinned bars in which fibres are controlled by rollers only
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H5/00—Drafting machines or arrangements ; Threading of roving into drafting machine
- D01H5/18—Drafting machines or arrangements without fallers or like pinned bars
- D01H5/32—Regulating or varying draft
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Abstract
Description
技术领域technical field
本发明涉及一种采用微波传感器检测和监控纤维条和独立驱动的并条机,属于纺织机械领域。The invention relates to a drawing frame which adopts a microwave sensor to detect and monitor fiber strips and is independently driven, and belongs to the field of textile machinery.
背景技术Background technique
并条机作为纺纱厂一道不可缺少的生产设备,将纤维条,经过牵伸、混合、除杂和平行后,生产质量和重量均匀一致的纤维条,以供下道工序使用。As an indispensable production equipment in a spinning mill, the drawing frame draws, mixes, removes impurities and parallelizes the fiber sliver to produce fiber sliver with uniform quality and weight for use in the next process.
目前,并条机作为一个非常成熟的机型,多达8根条子从导条架喂入牵伸系统;经过牵伸系统的牵伸、混合、除杂和纤维平行后,生产出一根条子,然后经过圈条盘,圈放在一个棉条筒中,以供下道工序使用。其中:导条架部分:多达8个喂棉罗拉将条子从条筒中拉出;牵伸系统大都是4上3下牵伸装置:4个上皮辊和3个底罗拉的形式;圈条部分是由一个上部圈条盘和一个底部的条筒盘组成,将条子圈放在条筒。At present, the draw frame is a very mature model, with up to 8 sliver fed from the creel to the drafting system; after drafting, mixing, trash removal and fiber parallelization of the drafting system, a single sliver is produced. , and then through the coiling disc, the coil is placed in a sliver can for use in the next process. Among them: creel section: up to 8 feed rollers pull the sliver out of the can; drafting systems are mostly 4-up and 3-down drafting devices: in the form of 4 top rollers and 3 bottom rollers; coiling section It consists of an upper coiling pan and a bottom can pan, where the sliver coils are placed on the cans.
对于自调匀整并条机,对于喂入的纤维条有一个入条检测装置,实时地监控喂入条子的质量和粗细;进一步,一个自调匀整装置,根据入条检测装置获取的纤维条的重量和粗细的变化量,相应地调节牵伸系统的牵伸比,从而实现自调匀整功能,确保生产的条子均匀一致;进一步,一个出条监控装置,实时地监控出条的质量,一旦超出设定的纤维条要求的范围,立即报警或者停车。所以,带有自调匀整的并条机越发重要,对于纺纱厂,控制和改善纱线质量有着不可替代的作用。目前,成熟的并条机自调匀整系统,入条检测装置,采用是一对旋转的凹凸罗拉和一个位移传感器;出条监测装置,采用是一对压辊和一个位移传感器,或者采用是一个导棉器和纤维压力传感器。For the autoleveler draw frame, there is an incoming sliver detection device for the fed fiber sliver, which monitors the quality and thickness of the fed sliver in real time; further, an autoleveler The change of weight and thickness can adjust the drafting ratio of the drafting system accordingly, so as to realize the function of autoleveling and ensure the production of sliver is uniform; further, a sliver monitoring device can monitor the quality of the sliver in real time. Set the required range of fiber strips, immediately alarm or stop. Therefore, the draw frame with autoleveler is more and more important, and it plays an irreplaceable role for the spinning mill to control and improve the quality of the yarn. At present, the mature drawing frame autoleveling system, the entry detection device adopts a pair of rotating concave and convex rollers and a displacement sensor; the outgoing monitoring device adopts a pair of pressure rollers and a displacement sensor, or adopts a Cotton guide and fiber pressure sensor.
虽然目前的并条机已经能够满足纺纱厂的生产要求,并且能够改善和控制条子质量,为纱线质量提高提供了前提条件。但是,目前的并条机,对于不同的原料的纤维条和不同粗细的纤维条,以及不断高升的纺织工人的成本,在生产的灵活性、用户操作的友好性和降低工人成本方面,还存在提升和改善的空间。尤其是:牵伸系统采用一个或者二个电机控制4上3下牵伸系统的3个底罗拉,采用更换工艺齿轮的方法,来实现调节总牵伸倍数、后区牵伸倍数和纤维条张力等设定。导条架系统,牵伸系统,圈条系统都没有实现完全的独立驱动。这种没有独立的驱动方式不仅增加额外的工艺齿轮,而且增加了设备的操作性的复杂程度;另外的一个不利是,对于并条机自调匀整功能,采用凹凸罗拉和压辊分别检测和监控纤维条的方法,对于不同品种的纤维条,需要更换不同尺寸的凹凸罗拉。进一步的是,纤维条在一对加压旋转地凹凸罗拉,喂入牵伸系统;在一对加压的旋转的压辊下,被送入圈条盘,在这些过程中,纤维条和凹凸罗拉和压辊接触,对纤维条质量有不利的影响,尤其是并条机的出条速度超过1200米/分钟,对于纤维条的不利影响显著的上升。Although the current draw frame has been able to meet the production requirements of the spinning mill, and can improve and control the sliver quality, it provides a prerequisite for the improvement of the yarn quality. However, the current drawing frame still exists in terms of production flexibility, user-friendly operation and reduction of labor costs for fiber slivers of different raw materials and different thicknesses, as well as the rising cost of textile workers. Room for improvement and improvement. Especially: the drafting system uses one or two motors to control the three bottom rollers of the four-up and three-down drafting system, and adopts the method of replacing the process gear to adjust the total draft multiple, the draft multiple in the rear area and the tension of the fiber strip. etc. settings. The creel system, the drafting system, and the coiling system are not completely independent drives. This lack of independent drive not only adds additional process gears, but also increases the operational complexity of the equipment; another disadvantage is that for the autoleveling function of the draw frame, the concave and convex rollers and the pressure rollers are used to detect and monitor respectively. The method of fiber sliver, for different varieties of fiber sliver, it is necessary to replace the concave and convex rollers of different sizes. Further, the fiber sliver is fed into the drafting system under a pair of pressurized rotating concave and convex rollers; under a pair of pressurized rotating pressure rollers, it is fed into the coiling disc. During these processes, the fiber strip and the concave and convex The contact between the roller and the pressing roller has an adverse effect on the quality of the fiber sliver, especially when the drawing frame speed exceeds 1200 m/min, the adverse effect on the fiber sliver increases significantly.
发明内容SUMMARY OF THE INVENTION
为了克服目前并条机的导条架系统、牵伸系统和圈条系统没有完全独立地驱动,以及匀整系统的入条和出条采用接触式的检测和监测方法的缺点,本发明提出一种带有微波传感器的独立驱动的并条机。In order to overcome the shortcomings of the current draw frame's creel system, drafting system and coiling system not being driven completely independently, and the shortcomings of the contact detection and monitoring method used for the incoming and outgoing bars of the leveling system, the present invention proposes a Independently driven draw frame with microwave sensor.
本发明提出的一种并条机具体技术方案是:A specific technical scheme of a drawing frame proposed by the present invention is:
对于导条架系统:每根纤维条喂棉罗拉分别采用独立的电机驱动,对于多达8根喂入条子情况,则采用多达8个独立的电机;优选地,一种较为低成本的可选方案是:8根纤维条的喂棉罗拉用一个共同的独立电机驱动。For creel systems: each sliver feeding roller is driven by an independent motor, for up to 8 feeding slivers, up to 8 independent motors; The option is: the feeding rollers with 8 slivers are driven by a common independent motor.
对于牵伸系统:采用4上3下的牵伸系统,其中前、中、后底罗拉分别由独立的电机驱动;For the drafting system: a drafting system with 4 uppers and 3 lowers is adopted, in which the front, middle and rear bottom rollers are driven by independent motors respectively;
对于圈条系统:圈条盘和条筒盘分别由独立的电机驱动。For the coiling system: The coiling drum and the can drum are driven by separate motors.
对于自调匀整系统:入条检测系统采用无接触式的微波传感器实时检测纤维条的重量和粗细变化,出条监测系统采用无接触式的微波传感器实时监测纤维条的重量和粗细变化。For the autoleveling system: the incoming sliver detection system uses a non-contact microwave sensor to detect the weight and thickness changes of the fiber sliver in real time, and the outgoing sliver monitoring system uses a non-contact microwave sensor to monitor the real-time change of the weight and thickness of the fiber sliver.
本发明这个技术方案有益之处是:基于本发明的技术方案,导条架系统的每根纤维条喂棉罗拉,牵伸系统的前、中、后底罗拉,圈条盘和条筒盘分别采用独立的电机驱动,同时,采用微波传感器的无接触式入条检测系统和出条监测系统,取代传统的位移传感器的入条检测系统和出条监测系统,一方面实现了无接触式的高速的并条机,突破目前1200米/分的出条速度限制;一方面由于完全独立的电机控制原理,实现了数字式的并条机,即出条速度,总牵伸倍数、后区牵伸倍数,纤维条在导条架的张力,纤维条在导条架与牵伸系统之间张力,纤维条在前罗拉和圈条盘之间张力,纤维条在圈条盘和条筒盘之间的圈条速度比都可以实现人机界面直接对话和调节。The advantages of this technical solution of the present invention are: based on the technical solution of the present invention, each fiber sliver feeding roller of the creel system, the front, middle and rear bottom rollers of the drafting system, the coiling drum and the can drum are respectively It is driven by an independent motor, and at the same time, the non-contact incoming bar detection system and out bar monitoring system using microwave sensors replace the traditional displacement sensor incoming bar detection system and bar out monitoring system. It breaks through the current drawing frame speed limit of 1200 m/min; on the one hand, due to the completely independent motor control principle, a digital drawing frame is realized, that is, the drawing frame speed, the total draft multiple, and the draft in the rear area. Multiplier, the tension of the sliver in the creel, the tension of the sliver between the creel and the drafting system, the tension of the sliver between the front roller and the coiling drum, the tension of the fiber sliver between the coiling drum and the can drum The speed ratio of the coils can be directly communicated and adjusted by the man-machine interface.
作为本发明一个优选的实施方式1:As a preferred
所述并条机为单眼自调匀整并条机。多达8根纤维条分别从8个条筒里喂入导条架,经过导条架的喂棉罗拉,成为纤维条簇,进入一个由微波传感器构成的入条检测系统。入条检测系统实时地获取纤维条簇的质量和体积的变化。进一步,所述的纤维条簇进入一个由4个上皮辊和3个底罗拉组成的牵伸系统。在牵伸系统,经过牵伸和匀整的作用,纤维条簇变成一根预设重量的纤维条,在由微波传感器构成的出条监测系统的实施监测下,进入一对压辊,接着进入圈条系统。进一步,在旋转的圈条盘作用下,圈放在一个被条筒盘驱动的空条筒里,当达到预设的纤维条长度后,空条筒即被装载满。The draw frame is a single-eye autoleveler draw frame. Up to 8 fiber slivers are fed into the creel from 8 cans respectively, pass through the feeding rollers of the creel, become fiber sliver clusters, and enter an incoming sliver detection system composed of microwave sensors. The incoming sliver detection system acquires the mass and volume changes of the fiber sliver cluster in real time. Further, the fiber strand tufts enter a drafting system consisting of 4 top rollers and 3 bottom rollers. In the drafting system, after the action of drafting and leveling, the fiber sliver cluster becomes a fiber sliver with a preset weight. Under the implementation and monitoring of the sliver monitoring system composed of microwave sensors, it enters a pair of pressing rollers, and then enters the ring. bar system. Further, under the action of the rotating coiling disc, the coils are placed in an empty can driven by the can disc. When the preset fiber sliver length is reached, the empty can is filled.
所述导条架的喂棉罗拉,分别由独立的电机驱动。对于多达8根纤维条的喂入,则有8个独立的电机分别驱动喂棉罗拉,将纤维条从条筒中拉出。相对于传统的导条架共用一个电机驱动,这样的有益之处是,每个电机根据喂入每根纤维条的情况,可以微调驱动喂棉罗拉的速度,从而保持喂入纤维条的张力保持一致,减少意外牵伸。更为有利的是:这个调节可以在并条机的人机界面进行设定。The feeding rollers of the creel are driven by independent motors respectively. For the feeding of up to 8 slivers, there are 8 independent motors driving the feed rollers, which pull the sliver out of the can. Compared with the traditional creel sharing a motor drive, the advantage of this is that each motor can fine-tune the speed of driving the feeding roller according to the feeding situation of each fiber sliver, so as to maintain the tension of the feeding fiber sliver. Consistent, reducing accidental drafts. What's more advantageous is that this adjustment can be set on the man-machine interface of the drawing frame.
所述由4个上皮辊和3个底罗拉组成的4上3下牵伸系统,3个底罗拉沿着纤维条喂入的方向,分别称之为后底罗拉、中底罗拉和前底罗拉。所述前、中、后底罗拉分别由3个电机驱动。由于前底罗拉和后底罗拉之间的线速度比,即是并条机总牵伸倍数,因此,通过设定前底罗拉和后底罗拉之间的电机的转数比,即可设定总牵伸倍数。同样的,由于中底罗拉和后底罗拉之间的线速度比即是并条机的后区牵伸倍数,因此,通过设定中底罗拉和后底罗拉之间的电机的转数比,即可设定后区牵伸倍数。前、中、后底罗拉的电机的转数都可以在人机界面进行设定,从而实现直接在人机界面设定并条机的总牵伸倍数和后区牵伸倍数。这带了并条机工艺参数设定的灵活性和方便性。The 4-up and 3-down drafting system consists of 4 top rollers and 3 bottom rollers. The 3 bottom rollers are called back bottom rollers, middle bottom rollers and front bottom rollers, respectively, along the feeding direction of the fiber sliver. . The front, middle and rear bottom rollers are respectively driven by three motors. Since the linear speed ratio between the front bottom roller and the rear bottom roller is the total drafting multiple of the drawing frame, therefore, by setting the motor revolution ratio between the front bottom roller and the rear bottom roller, it can be set Total draft ratio. Similarly, since the linear speed ratio between the middle bottom roller and the back bottom roller is the drafting multiple of the rear area of the drawing frame, by setting the motor revolution ratio between the middle bottom roller and the back bottom roller, You can set the draft ratio of the rear area. The number of revolutions of the motors of the front, middle and rear bottom rollers can be set on the man-machine interface, so that the total drafting multiple and the drafting multiple of the rear area of the drawing frame can be set directly on the man-machine interface. This brings flexibility and convenience in setting the drawing frame's process parameters.
所述的圈条系统的圈条盘和条筒盘分别由独立的电机驱动,取代了传统的用一个电机共同驱动。这样的有益之处是:一方面减少了机械传动的复杂性,一方面,可以在人机界面调节圈条盘和条筒盘之间的电机的转数比,从而实现调节纤维条在条筒里的圈放间距,确保纤维条之间有合适的间距,不至于纤维之间黏连和起毛。The coiling disc and the can disc of the coiling system are driven by independent motors respectively, instead of the traditional common driving by one motor. The advantages of this are: on the one hand, the complexity of the mechanical transmission is reduced; Make sure that there is a proper spacing between the fiber strips, so that the fibers will not stick and fluff.
所述的入条检测系统和出条监测系统,采用微波传感器获取纤维条的重量和体积的变化量,从而转化为电信号。这个电信号代表了纤维条的粗细变化量和重量偏移量。匀整系统工作原理是,根据入条检测系统获取的纤维条的重量和体积的变化量,匀整系统相应地改变中底罗拉和后底罗拉的电机的转数,从而改变总牵伸倍数,与此同时,前底罗拉的电机转数保持恒定。这样实现了纤维条的匀整作用。对于入条的重量和体积的变化量,一般工作范围在+-25%范围内,超过这个范围,匀整系统将会发出警报。出条监测系统实时地监测经过匀整作用的纤维条的重量和体积的变化量,一旦超出设定纤维条质量的范围,同样地,匀整系统也会发出报警。The incoming strip detection system and outgoing strip monitoring system use microwave sensors to acquire the weight and volume changes of the fiber strips, thereby converting them into electrical signals. This electrical signal represents the change in thickness and weight offset of the fiber strip. The working principle of the leveling system is that, according to the change in the weight and volume of the fiber sliver obtained by the entry detection system, the leveling system correspondingly changes the number of revolutions of the motors of the middle bottom roller and the back bottom roller, thereby changing the total draft ratio. At the same time, the number of motor revolutions of the front bottom roller remains constant. In this way, the leveling effect of the fiber strands is achieved. For the weight and volume variation of the incoming bar, the general working range is within the range of +-25%, beyond this range, the leveling system will issue an alarm. The sliver monitoring system monitors the changes in the weight and volume of the leveled fiber sliver in real time. Once the quality of the fiber sliver is exceeded, the leveling system will also issue an alarm.
所述微波传感器利用微波的物理特性来测量纤维条的重量和体积,有一个空腔谐振装置,纤维条被导入空腔谐振装置。由于纤维条是无接触式通过在空腔谐振装置,因此相对于传统的凹凸罗拉和压辊的接触式的测量,不会由于机械式的接触造成测量误差和由于摩擦造成不利的纤维条质量影响。纤维条输送速度(出条速度),尤其是在出条监测处,可以达到2000米/分钟。进一步,采用微波传感器,另一优点是,对于不同种类和粗细的纤维条,由于谐振空腔足够的空间,不必像凹凸罗拉那样去需要更换凹凸罗拉的尺寸。The microwave sensor utilizes the physical properties of microwaves to measure the weight and volume of the fiber strip, and has a cavity resonator device, and the fiber strip is guided into the cavity resonator device. Since the fiber sliver passes through the cavity resonator without contact, compared with the traditional contact measurement of the concave-convex roller and the pressing roller, there will be no measurement error due to mechanical contact and no adverse impact on the quality of the fiber sliver due to friction. . The sliver conveying speed (sliver speed), especially at the sliver monitoring point, can reach 2000 m/min. Further, by using the microwave sensor, another advantage is that for different types and thicknesses of fiber strips, due to the sufficient space of the resonant cavity, it is not necessary to change the size of the concave-convex roller like the concave-convex roller.
作为本发明一个优选的实施方式2:As a
所述的4上3下的牵伸系统,为了减少投入成本,中、后底罗拉共用一个电机驱动,前底罗拉仍然由一个独立电机驱动。这样牺牲了在人机界面设定后区牵伸倍数的灵活性,但是由于后区牵伸倍数,并不是一个经常需要更改的技术参数,结合机器的投入成本,这是一种经济的解决方案。In the above-mentioned 4-up and 3-down drafting system, in order to reduce the input cost, the middle and rear bottom rollers are driven by a shared motor, and the front bottom roller is still driven by an independent motor. This sacrifices the flexibility of setting the draft ratio of the rear area on the man-machine interface, but because the draft ratio of the rear area is not a technical parameter that needs to be changed frequently, this is an economical solution combined with the input cost of the machine .
作为本发明的一个优选实施方式3:As a
所述的导条架的喂棉罗拉(一般不超过8个),也可以采用共用一个独立电机驱动,或者每2个喂棉罗拉由一个电机驱动,则整个8个喂棉罗拉,一共4个电机驱动。有利之处是能够减少机器设备成本。The feeding rollers (generally no more than 8) of the sliver frame can also be driven by a shared independent motor, or every 2 feeding rollers are driven by a motor, then the entire 8 feeding rollers, a total of 4 motor driven. The advantage is that the cost of machinery and equipment can be reduced.
作为本发明的一个优选实施方式4:As a preferred embodiment 4 of the present invention:
所述的入条微波传感器位于导条架的喂棉罗拉和牵伸系统的后底罗拉之间;所述的出条微波传感器位于牵伸系统的前底罗拉和圈条盘之间。The incoming microwave sensor is located between the feed roller of the creel and the rear bottom roller of the drafting system; the outgoing microwave sensor is located between the front bottom roller of the drafting system and the coiling disc.
作为本发明的一个优选实施方式5:As a preferred embodiment 5 of the present invention:
所述的导条架的喂棉罗拉的电机,牵伸系统的前、中、后底罗拉的电机,圈条系统的圈条盘和条筒盘的电机,由一个或者多个控制系统控制,从而保证各个电机之间的同步性和协作性。所述的电机,优选的是变频电机或者伺服电机。The motors of the feeding rollers of the creel, the motors of the front, middle and rear bottom rollers of the drafting system, and the motors of the coiling reels and the can reels of the coiling system are controlled by one or more control systems, So as to ensure the synchronization and cooperation between the various motors. The motor is preferably a variable frequency motor or a servo motor.
作为本发明的一个优选实施方式6:As a preferred embodiment 6 of the present invention:
所述的并条机的人机界面,能够设定和调整各个电机的参数,尤其是转数,包括但不限于导条架的喂棉罗拉的电机之间,喂棉罗拉电机和后底罗拉电机之间,前底罗拉和和后底罗拉电机之间,后底罗拉和中底罗拉电机之间,前底罗拉电机和圈条盘电机之间,圈条盘电机和条筒盘电机之间,从而能够在人机界面上实现调节这些工艺参数:导条架各个喂入纤维条的张力、总牵伸倍数、后区牵伸倍数、圈条张力、纤维条在条筒圈放纤维条之间的间距等等。The man-machine interface of the drawing frame can set and adjust the parameters of each motor, especially the number of revolutions, including but not limited to the motor between the feeding rollers of the creel, the feeding roller motor and the back bottom roller. Between the motors, between the front bottom roller and the rear bottom roller motor, between the rear bottom roller and the middle bottom roller motor, between the front bottom roller motor and the coiling reel motor, between the coiling reel motor and the can reel motor , so that these process parameters can be adjusted on the man-machine interface: the tension of each feeding fiber sliver of the creel, the total draft multiple, the draft multiple in the rear area, the coil tension, and the fiber sliver before the fiber sliver is placed in the can. spacing, etc.
作为本发明的一个优选实施方式7:As a preferred embodiment 7 of the present invention:
所述的并条机为双眼并条机,由2台单眼并条机组成的。每个眼相对于另一个眼是独立。每个眼采用被本发明的优选实施方式1所述的电机驱动理念。有利之处是:双眼并条机相对于单眼并条机,更能减少占地面积,节省厂房面积。The described drawing frame is a double-eye drawing frame, which is composed of two single-eye drawing frames. Each eye is independent from the other eye. Each eye employs the motor drive concept described by the
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本发明的第一个实施例的示意图1 is a schematic diagram of a first embodiment of the present invention
图2是本发明的第二个实施例的示意图Figure 2 is a schematic diagram of a second embodiment of the present invention
图3是本发明的第三个实施例的示意图Figure 3 is a schematic diagram of a third embodiment of the present invention
图4是本发明的微波传感器自调匀整控制示意图4 is a schematic diagram of the microwave sensor autoleveling control of the present invention
图5是本发明的单眼和双眼并条机示意图5 is a schematic diagram of a single eye and a double eye draw frame of the present invention
其中,in,
M1.前底罗拉电机;M1. Front bottom roller motor;
M2.中底罗拉电机;M2. Middle bottom roller motor;
M3.后底罗拉电机;M3. Back bottom roller motor;
M4.圈条盘电机;M4. coil coil motor;
M5.条筒盘电机;M5. Can motor;
M6.第一喂棉罗拉电机;M6. The first feeding roller motor;
M7.第二喂棉罗拉电机;M7. The second feeding roller motor;
M8.第三喂棉罗拉电机;M8. The third feeding roller motor;
M9.第四喂棉罗拉电机;M9. The fourth feeding roller motor;
M10.第五喂棉罗拉电机;M10. The fifth feeding roller motor;
M11.第六喂棉罗拉电机;M11. The sixth feeding roller motor;
M12.第七喂棉罗拉电机;M12. The seventh feeding roller motor;
M13.第八喂棉罗拉电机;M13. The eighth cotton feeding roller motor;
M14.喂棉罗拉共用电机;M14. Feeding rollers share the motor;
M15.中后底罗拉共用电机;M15. The middle and rear bottom rollers share the motor;
R1.前底罗拉;R1. Front bottom roller;
R2.中底罗拉;R2. Mid bottom roller;
R3.后底罗拉;R3. Back bottom roller;
S1.入条微波传感器;S1. Into the microwave sensor;
S2.出条微波传感器;S2. Outgoing microwave sensor;
F1.纤维条;F1. Fiber strip;
F2.纤维条簇;F2. Fiber sliver cluster;
C1.圈条盘;C1. coiling plate;
C2.条筒;C2. Can;
C3.条筒盘;C3. Can disc;
L1.第一喂棉罗拉;L1. The first feeding roller;
L2.第二喂棉罗拉;L2. The second feeding roller;
L3.第三喂棉罗拉;L3. The third feeding roller;
L4.第四喂棉罗拉;L4. The fourth feeding roller;
L5.第五喂棉罗拉;L5. The fifth feeding roller;
L6.第六喂棉罗拉;L6. The sixth feeding roller;
L7.第七喂棉罗拉;L7. The seventh feeding roller;
L8.第八喂棉罗拉;L8. Eighth cotton feeding roller;
L9.出条罗拉对;L9. Roller pair;
T.纤维条运行方向;T. fiber strip running direction;
P1.电机控制系统;P1. Motor control system;
P2.自调匀整控制系统;P2. Autoleveling control system;
D1.单眼并条机示意图;D1. Schematic diagram of single-eye drawing frame;
D2.双眼并条机示意图。D2. Schematic diagram of the double-eye drawing frame.
具体实施方式Detailed ways
如图1是本发明的第一个优选实施例。图示是一个单眼自调匀整并条机,包括8个喂棉罗拉(L1-L8)、一个入条微波传感器S1和一个出条微波传感器S2、前底罗拉R1、中底罗拉R2、后底罗拉R3、一对出条罗拉L9、圈条盘C1、一个条筒C2、和一个条筒盘C3。电机控制系统P1控制各个电机(M1-M3)的设定。Figure 1 is the first preferred embodiment of the present invention. The picture shows a single-eye autoleveler draw frame, including 8 feeding rollers (L1-L8), one incoming microwave sensor S1 and one outgoing microwave sensor S2, front bottom roller R1, middle bottom roller R2, and back bottom A roller R3, a pair of outgoing rollers L9, a coiling reel C1, a can C2, and a can reel C3. The motor control system P1 controls the settings of each motor (M1-M3).
8根纤维条F1在喂棉罗拉(L1-L8)的牵引下,沿着T的方向,进入入条微波传感器S1,进入由前、中、后底罗拉组成的牵伸区域;在牵伸区域进行牵伸和匀整作用。8 fiber slivers F1 are pulled by the feeding rollers (L1-L8), along the direction of T, enter the incoming microwave sensor S1, and enter the drafting area composed of front, middle and rear bottom rollers; in the drafting area Carry out drafting and leveling action.
进一步,被牵伸和匀整的纤维条簇F2进入出条微波传感器S2。出条微波传感器S2实时地监测纤维条簇F2的质量信息。Further, the drawn and leveled fiber strand cluster F2 enters the outgoing strand microwave sensor S2. The sliver microwave sensor S2 monitors the quality information of the fiber sliver cluster F2 in real time.
进一步,经过一对出条罗拉L9的输送,进入旋转的圈条盘C1;在圈条盘C1的旋转作用下,纤维条簇F2被成圈地圈放在条筒C2中。条筒C2被条筒盘C3驱动旋转,从而将纤维条簇F2有规律地圈放在条筒C2里。Further, after being conveyed by a pair of outgoing rollers L9, it enters the rotating coiling disk C1; under the rotation of the coiling disk C1, the fiber sliver cluster F2 is coiled and placed in the can C2. The can C2 is driven in rotation by the can disc C3, so that the fiber sliver tuft F2 is regularly wound in the can C2.
不同于传统的并条机的限制,图1中所示的并条机中,8个喂棉罗拉(L1-L8)分别由8个独立的电机驱动。所述的喂棉罗拉电机(M6-M13)独立控制每个纤维条F1的喂入。有益之处是:由于每根纤维条F1不同的纤维状态:纤维条蓬松度和抱合度不一样,造成每根纤维条F1在高速牵引过程中,纤维条的张力是不一样的。为了保持8根纤维条张力一致性,每个独立控制的电机(M6-M13)可以改变每根纤维条的牵引速度,从而达到每个纤维条有不同的速度,但是纤维条张力却保持一致,从而达到无意外牵伸的好处。从导条架部件,确保了纤维条的良好的牵引效果。而且这个喂棉罗拉的电机(M6-M13)的调节和设定可以在电机控制系统P1来完成。Unlike the limitations of traditional draw frames, in the draw frame shown in Figure 1, the eight feed rollers (L1-L8) are each driven by eight independent motors. The described cotton feeding roller motors (M6-M13) independently control the feeding of each fiber sliver F1. The benefit is that due to the different fiber states of each fiber strip F1: the bulkiness and cohesion of the fiber strip are different, resulting in different tension of the fiber strip during high-speed pulling of each fiber strip F1. In order to keep the tension of the 8 fiber strips consistent, each independently controlled motor (M6-M13) can change the pulling speed of each fiber strip, so that each fiber strip has a different speed, but the fiber strip tension remains the same, Thereby achieving the benefit of no accidental drafting. From the creel parts, a good pulling effect of the fiber strip is ensured. And the adjustment and setting of the motor (M6-M13) of the feeding roller can be done in the motor control system P1.
图2所示为本发明的第二个实施例,它与图1所示的第一实施例区别是:导条架的8个喂棉罗拉(L1-L8)由一个共同的电机M14驱动。相对于图1所示的第一个实施例,这个实施例显著减少了7个喂棉罗拉电机。对于一些更多考虑性价比的客户来说,这是一种经济的经济方案。Fig. 2 shows the second embodiment of the present invention, which differs from the first embodiment shown in Fig. 1 in that the eight feeding rollers (L1-L8) of the creel are driven by a common motor M14. Compared to the first embodiment shown in Figure 1, this embodiment significantly reduces 7 feeding roller motors. For some customers who are more concerned about cost performance, this is an economical economical solution.
图1中,前底罗拉R1由一个电机M1驱动;中底罗拉R2有一个电机M2驱动;后底罗拉R3由一个电机M3驱动。我们知道的是,并条机的前底罗拉R1和后底罗拉R3的线速度比是总牵伸倍数,中底罗拉R2和后底罗拉R3的线速度比是后区牵伸倍数。不同于传统的并条机,本发明的前、中、后底罗拉(R1、R2、R3)分别由独立的电机(M1、M2、M3)驱动,因此,不需要去更换工艺齿轮,只需直接在电机控制系统P1设定各个电机(M1、M2、M3)的参数,尤其是转数度,即可实现调节前、中、后底罗拉(R1、R2、R3)的线速度比,从而实现调节总牵伸倍数和后区牵伸倍数的值。优选的是,电机控制系统P1连接人机界面,接可以实现数字式的调节,即在人机界面设定并条机的总牵伸倍数和后区牵伸倍数,取代了繁琐地更换工艺齿轮的缺点。In Figure 1, the front bottom roller R1 is driven by a motor M1; the middle bottom roller R2 is driven by a motor M2; the rear bottom roller R3 is driven by a motor M3. What we know is that the ratio of the linear speed of the front bottom roller R1 and the rear bottom roller R3 of the draw frame is the total draft multiple, and the linear speed ratio of the middle bottom roller R2 and the rear bottom roller R3 is the draft multiple of the rear area. Different from the traditional draw frame, the front, middle and rear bottom rollers (R1, R2, R3) of the present invention are driven by independent motors (M1, M2, M3) respectively, so there is no need to replace the process gear, only By setting the parameters of each motor (M1, M2, M3) directly in the motor control system P1, especially the number of revolutions, the linear speed ratio of the front, middle and rear bottom rollers (R1, R2, R3) can be adjusted, thereby Realize the value of adjusting the total draft multiple and the rear area draft multiple. Preferably, the motor control system P1 is connected to the man-machine interface, and the connection can realize digital adjustment, that is, the total drafting multiple and the drafting multiple of the rear area of the drawing frame are set on the man-machine interface, instead of the tedious replacement of the process gear. Shortcomings.
图1中,圈条盘C1和条筒盘C3分别由独立的电机M4和电机M5驱动。圈条盘C1和条筒盘C3之间的转数比,我们称之为圈条比。合适的圈条比,能够保证纤维条F2在条筒C2中优良地成型。因此在实际生产中,圈条盘C1和条筒盘C3由一个电机驱动,甚至由前底罗拉电机驱动,这个圈条比是通过改变工艺齿轮来实现。本发明实施例中,由于圈条盘C1和条筒盘C3由独立的电机M4和M5驱动,因此,能够实现通过电机控制系统P1,直接调节和设定这个圈条比,取代了通过改变齿轮的方法去改变圈条比。In Fig. 1, the coiling disc C1 and the can disc C3 are driven by independent motors M4 and M5, respectively. The ratio of revolutions between the coiling disc C1 and the can disc C3 is called the coiling ratio. A suitable coiling ratio can ensure that the fiber sliver F2 is well formed in the can C2. Therefore, in actual production, the coiling disc C1 and the can disc C3 are driven by one motor, even by the front bottom roller motor. This coiling ratio is realized by changing the process gear. In the embodiment of the present invention, since the coiling disc C1 and the can disc C3 are driven by independent motors M4 and M5, it is possible to directly adjust and set the coiling ratio through the motor control system P1, instead of changing the gear ratio. method to change the coil ratio.
进一步,在前底罗拉R1和圈条盘C1之间,这段纤维条F2的纤维条张力也是非常重要的一个工艺参数。由于本发明的前底罗拉R1和圈条盘C1分别由独立的电机M1和电机M4驱动,同样的有利之处是:我们可以在电机控制系统P1设定这个纤维条张力。Further, between the front bottom roller R1 and the coiling disc C1, the fiber sliver tension of this section of fiber sliver F2 is also a very important process parameter. Since the front bottom roller R1 and the coiling disc C1 of the present invention are driven by the independent motor M1 and the motor M4 respectively, the same advantage is that we can set the fiber sliver tension in the motor control system P1.
图1所述的本发明的实施例中,入条微波传感器S1位于喂棉罗拉L1和后底罗拉R3之间。8根从喂棉罗拉(L1-L9)喂入的纤维条F1,进入入条微波传感器S1,在这里,入条微波传感器S1实时地获取纤维条F1的重量和体积的变化,并且将这个变化量转化为电信号。这些信号代表了纤维条的重量和体积信息。In the embodiment of the present invention shown in FIG. 1, the incoming microwave sensor S1 is located between the feeding roller L1 and the rear bottom roller R3. The 8 fiber slivers F1 fed from the cotton feeding rollers (L1-L9) enter the incoming sliver microwave sensor S1, where the incoming sliver microwave sensor S1 acquires the changes in the weight and volume of the fiber sliver F1 in real time, and converts this change converted into electrical signals. These signals represent the weight and volume information of the fiber strips.
图1所述的本发明的实施例中,出条微波传感器S2位于前底罗拉R1和圈条盘C1之间。在经过牵伸和匀整的纤维条簇F2被输送进入出条微波传感器S2中。在这里,纤维条簇F2的重量和体积被出条微波传感器S2实时的获取,转化为电信号,通过计算,模拟成纤维条簇F2的重量和体积。一旦纤维条簇F2的重量和体积等质量参数超过了预先设定的范围,就会发出报警信息或者停车。从而确保输出的纤维条簇F2的质量在控制范围之内。In the embodiment of the present invention shown in FIG. 1, the outgoing microwave sensor S2 is located between the front bottom roller R1 and the coiling disc C1. The drawn and leveled fiber strand F2 is fed into the outgoing microwave sensor S2. Here, the weight and volume of the fiber strand cluster F2 are acquired in real time by the outgoing microwave sensor S2, converted into an electrical signal, and the weight and volume of the fiber strand cluster F2 are simulated by calculation. Once the quality parameters such as the weight and volume of the fiber sliver cluster F2 exceed the preset range, an alarm message will be issued or the vehicle will stop. Thus, it is ensured that the quality of the output fiber strands F2 is within the control range.
在如图1所示的本发明实施例中,喂棉罗拉(L1-L8)、前、中、后底罗拉(R1、R2、R3)、圈条盘C1、条筒盘C3分别由独立地电机驱动,从而实现了完全独立的驱动理念。In the embodiment of the present invention shown in Figure 1, the feeding rollers (L1-L8), the front, middle and rear bottom rollers (R1, R2, R3), the coiling disc C1 and the can disc C3 are independently Motor drive, thus realizing a completely independent drive concept.
图3是本发明的第三个实施,这是一个更加经济的解决方案。相对于图1和图2所示的第一和第二实施例,本实施例中,喂棉罗拉(L1-L8)由一个共同的电机M14驱动,中底罗拉R2和后底罗拉R3由一个共同的电机M15驱动。Figure 3 is a third implementation of the present invention, which is a more economical solution. Compared with the first and second embodiments shown in Figures 1 and 2, in this embodiment, the feeding rollers (L1-L8) are driven by a common motor M14, and the middle bottom roller R2 and the back bottom roller R3 are driven by a single motor M14. Common motor M15 drive.
图4是本发明微波传感器自调匀整控制示意图。一个自调匀整控制系统P2,从入条微波传感器S1的实时地获取纤维条F1的信息,与标准的纤维条F1的信息对比,进一步,根据纤维条F1信息对比值,计算出需要改变的前底罗拉R1和中底罗拉R2之间的牵伸比。这个牵伸比的改变量,是这样实现:前底罗拉R1的转速保持恒定,中底罗拉R2和后底罗拉R3的转速相对于前底罗拉R1的转数,根据所需要的改变量,在自调匀整控制系统P2命令下进行改变。由于前、中、后底罗拉(R1、R2、R3)分别由电机(M1、M2、M3)驱动,因此这个牵伸比的改变是通过自调匀整控制系统P2控制电机M2和电机M3转数来实现。进一步,经过牵伸和匀整的纤维条簇F2被安装在前底罗拉R1和圈条盘C1之间的出条微波传感器S2实时地监测,一旦纤维条簇F2的质量超过预先设定的报警范围,就会发出警报或者停车。从而实现实时地监控生产的纤维条簇F2的质量,确保在所需的质量范围内。FIG. 4 is a schematic diagram of the autoleveling control of the microwave sensor of the present invention. An autoleveling control system P2 obtains the information of the fiber sliver F1 in real time from the incoming microwave sensor S1, and compares it with the information of the standard fiber sliver F1. The draft ratio between the bottom roller R1 and the middle bottom roller R2. The amount of change in the drafting ratio is achieved as follows: the rotation speed of the front bottom roller R1 remains constant, the rotation speed of the middle bottom roller R2 and the rear bottom roller R3 relative to the number of revolutions of the front bottom roller R1, according to the required change amount, in Changes are made under the command of the autoleveling control system P2. Since the front, middle and rear bottom rollers (R1, R2, R3) are driven by the motors (M1, M2, M3) respectively, the change of the draft ratio is controlled by the autoleveling control system P2 to control the revolutions of the motor M2 and the motor M3 to fulfill. Further, the drawn and leveled fiber sliver cluster F2 is monitored in real time by the outgoing microwave sensor S2 installed between the front bottom roller R1 and the coiling disc C1. Once the quality of the fiber sliver cluster F2 exceeds the preset alarm range, It will sound an alarm or stop. Thereby, the quality of the produced fiber strands F2 can be monitored in real time to ensure that the quality is within the required quality range.
在图5中,是本发明的单眼并条机和双眼并条机的示意图。D1是一个单眼并条机。每台单眼并条机D1同时只生产一根纤维条。 D2是一个双眼并条机,由2台独立的单眼并条机D1组成,其中每个眼的并条机D1都有自己独立的驱动电机和入条和出条微波传感器。In FIG. 5 , it is a schematic diagram of the single-eye drawing frame and the double-eye drawing frame of the present invention. The D1 is a single eye draw frame. Each single-eye draw frame D1 produces only one sliver at the same time. D2 is a double-eye draw frame, consisting of 2 independent single-eye draw frames D1, wherein each eye draw frame D1 has its own independent drive motor and incoming and outgoing microwave sensors.
本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但不会偏离本发明的原理或者权利要求书定义的范围。Those skilled in the art to which the present invention pertains can make various modifications or additions to the described specific embodiments or substitute in similar manners, but will not deviate from the principles of the present invention or the scope defined by the claims.
Claims (10)
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| CN202010496244.9A CN113201817A (en) | 2020-06-03 | 2020-06-03 | Drawing frame with microwave sensor and independent drive |
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