Metalized film capacitor material disc locking mechanism
Technical Field
The invention relates to the technical field of capacitor production equipment, in particular to a metalized film capacitor tray locking mechanism.
Background
The capacitor is a combined conductor used for storing a small amount of charges, the application field is wide, various electrical appliances can find the body shadow in the interior of articles such as computers, televisions, mobile phones, walkmans and the like, in the production and processing, the electrodes in the capacitor are usually manufactured by taking a metallized film as a raw material and winding the metallized film in a multilayer mode, so that a plurality of roll shafts for fixing film material trays are required to limit the roll shafts, and the roll shafts in the past are inconvenient and single in functionality when the material trays are disassembled and installed, and the production and processing efficiency is easy to reduce.
In the process of implementing the invention, the inventor finds that at least the following problems in the prior art are not solved:
(1) the locking of the traditional metalized film capacitor charging tray locking mechanism requires a worker to manually screw a bolt to limit and fix the charging tray on the roll shaft, which wastes time;
(2) the traditional metalized film capacitor material tray locking mechanism cannot draw and limit the led-out metal film, and a roller shaft is required to be independently arranged, so that the cost is correspondingly improved;
(3) a roll shaft of a traditional metalized film capacitor material tray locking mechanism is in contact with a material tray for a long time without a lubricating structure, so that the abrasion condition is serious;
(4) the tray locking space of the traditional metalized film capacitor tray locking mechanism cannot be adjusted, so that the tray locking mechanism is difficult to limit and fix trays with various specifications and widths;
(5) the traditional locking mechanism of the metallized film capacitor tray does not carry out dust cleaning on the derived film in advance or influence the quality of the finished product.
Disclosure of Invention
The invention aims to provide a metalized film capacitor tray locking mechanism to solve the problem that time is consumed for disassembling and replacing a tray in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a metalized film capacitor charging tray locking mechanism comprises a main board, a base, a rotary table and a rod body, wherein one side of the bottom end of the main board is fixedly connected with the base, the bottom end of the base is movably connected with the rotary table, one end between the base and the rotary table is provided with a fixing structure, one side of the rotary table is fixedly connected with a connecting plate, a cleaning structure is arranged in the middle position of the bottom end of the connecting plate, one side of the bottom end of the connecting plate is movably connected with a roller, one side of the top end of the connecting plate is fixedly connected with an inserted rod, the other side of the bottom end of the main board is provided with a limiting groove, the interior of the base is movably connected with the rod body, a lubricating structure is arranged in the rod body, the;
the clamping mechanism comprises a pressing plate, the pressing plate is arranged in the middle of the outer side of the rod body, a compression spring is movably connected between the pressing plate and the base, a clamping block is fixedly connected to the bottom end of the pressing plate, external threads are arranged at the top end of the outer side of the rod body, and a variable frequency motor fixedly connected with the main board is arranged at the top end of the rod body in a penetrating mode.
Preferably, fixed knot constructs by accomodating groove, rack bar, casing, gear and fixture block and constitutes, casing fixed connection is on the top of base, the inside both sides of casing swing joint respectively have the gear, the inside intermediate position department of casing is provided with rack bar, accomodate the groove and set up the one side in the mainboard bottom, fixture block fixed connection is on the top of carousel respectively.
Preferably, the gears are symmetrically distributed about a vertical mid-line of the rack bar.
Preferably, lubricating structure comprises smooth pearl, runner, main cavity room, cotton pad, activity groove, push rod and drainage groove, the drainage groove sets up in the inside bottom of the body of rod, the inside swing joint in drainage groove has the push rod, the top in drainage groove is provided with the main cavity room, and the main cavity room is both sides and both ends and are provided with the multiunit runner respectively, one side of runner sets up the activity groove in addition, and the inside swing joint in activity groove has smooth pearl, the cotton pad of inside fixedly connected with of runner one side.
Preferably, the sliding beads are arranged inside the movable groove, and the sliding beads, the movable groove and the rod body are arranged in a concentric circle.
Preferably, the flow passages are arranged in the rod body at equal intervals.
Preferably, the block structure comprises drawing piece, reset spring, the lantern ring, hollow groove, draw-in groove and spout, the spout sets up the bottom at the body of rod both ends respectively, one side of spout is provided with the draw-in groove, the lantern ring sets up the bottom in the body of rod outside, the inside both sides of the lantern ring are provided with hollow groove respectively, and the inside in hollow groove is provided with draws the piece, draw respectively fixedly connected with multiunit reset spring between one side of piece and the lantern ring.
Preferably, the pulling block is embedded in the movable hollow groove, and the pulling block and the rod body are positioned on the same vertical plane.
Preferably, the structure of brushing is become by framework, first brush section of thick bamboo, logical groove, roll groove, swing handle, screw rod, chain, sleeve and second brush section of thick bamboo, framework fixed connection is in the intermediate position department of connecting plate bottom, the inside one end swing joint of framework has first brush section of thick bamboo, be provided with logical groove between the both sides of framework, the inside other end of framework is provided with the roll groove, and the inside swing joint in roll groove has the second brush section of thick bamboo, the top and the bottom of the outside other end of framework are fixedly connected with sleeve respectively, and swing joint has the screw rod between the one end in sleeve and roll groove, the bottom swing joint of the outside other end of framework has the swing handle, and has the chain through tooth piece swing joint between swing joint in swing handle and the telescopic outside.
Preferably, the diameter of the second brush cylinder is smaller than the inner diameter of the rolling groove, and the second brush cylinder and the first brush cylinder are located on the same horizontal plane.
Compared with the prior art, the invention has the beneficial effects that: the metalized film capacitor charging tray locking mechanism not only saves the time spent on dismounting and mounting the charging tray, realizes real-time guiding and tension lifting of the derived film, realizes the contact part of the lubricating roller and the charging tray, realizes the adjustment and limitation of the space of the charging tray, but also realizes the cleaning of dust adsorbed by the metal film;
(1) when the metal film on the material tray is completely consumed, the variable frequency motor is started to enable the rod body to rotate inside the base, so that the external threads on the surface of the rod body can be meshed with the linkage pressing plate to enable the rod body to gradually press the lantern ring to lock the material tray in time, and then the material tray is detached and replaced, so that time is saved;
(2) the fixing structure is arranged at one end between the base and the turntable and consists of the accommodating groove, the rack rod, the shell, the gear and the clamping blocks, the roller is shifted to a proper position through the connecting plate, then the convex block on the rack rod is pinched and inserted between the clamping blocks on the turntable, and at the moment, the position of the rack rod can be fastened under the meshing limit of the gears at two sides in the shell, so that the tension borne by the metal film is increased or reduced by adjusting the height of the guide roller according to needs, and the metal film is ensured to be led out stably;
(3) the lubricating structure is arranged in the rod body and consists of a sliding bead, a flow channel, a main cavity chamber, a cotton pad, a movable groove, a push rod and a drainage groove, lubricating oil is dripped into the main cavity chamber along the drainage groove, then the push rod is inserted, so that not only is the oil prevented from dripping out, but also the lubricating oil adhered to the inner wall of the drainage groove can be pushed into the main cavity chamber to avoid waste, then the variable frequency motor rotates the rod body for a few circles slightly, so that the oil can uniformly fall into the cotton pad in the flow channel, and then the oil is smeared at the contact part of the material tray and the rod body along with the rolling sliding bead, so that the service lives of the;
(4) the clamping structure is arranged at the bottom end of the outer side of the rod body and consists of the pull block, the reset spring, the lantern ring, the hollow groove, the clamping groove and the sliding groove, the pull blocks on two sides are respectively pinched by two hands, the pull blocks slightly retreat into the lantern ring for a certain distance, then the lantern ring is rotated along the sliding groove until the pull blocks slide into the clamping groove, the two hands can be loosened, the clamping plate connected with the compression spring is matched with the top end of the rod body, the fixing of a charging tray can be completed, the clamping distance can be automatically adjusted according to the width of the rod body, and the clamping structure is very convenient;
(5) be provided with the structure of brushing through the intermediate position department in the connecting plate bottom, the structure of brushing is by the framework, first brush section of thick bamboo, lead to the groove, the roll groove, revolve the handle, the screw rod, the chain, sleeve and second brush section of thick bamboo are constituteed, it revolves the handle to rotate, it is rotatory simultaneously to drive two places sleeves of framework outside one end with the chain, and make the screw rod progressively insert inside the framework, adjust the distance between the second brush section of thick bamboo in the roll groove and the first brush section of thick bamboo, so that brush the dust on metal film surface, thereby be convenient for follow-up processing such as winding to it.
Drawings
FIG. 1 is a schematic front sectional view of the present invention;
FIG. 2 is a schematic front sectional view of the fixing structure of the present invention;
FIG. 3 is a schematic structural view of a lubricating structure according to the present invention in a front view;
FIG. 4 is a schematic top sectional view of the lubrication structure of the present invention;
FIG. 5 is a schematic view of an elevational cross-sectional structure of the engaging structure of the present invention;
FIG. 6 is a schematic side view of a cross-sectional structure of the cleaning structure of the present invention.
In the figure: 1. a main board; 2. inserting a rod; 3. a base; 4. a variable frequency motor; 5. a fixed structure; 501. a receiving groove; 502. a rack bar; 503. a housing; 504. a gear; 505. a clamping block; 6. a turntable; 7. an external thread; 8. a compression spring; 9. pressing a plate; 10. a clamping block; 11. a lubrication structure; 1101. a sliding bead; 1102. a flow channel; 1103. a main chamber; 1104. a cotton pad; 1105. a movable groove; 1106. a push rod; 1107. a drainage groove; 12. a snap-fit structure; 1201. pulling the block; 1202. a return spring; 1203. a collar; 1204. a hollow groove; 1205. a card slot; 1206. a chute; 13. a rod body; 14. a brushing structure; 1401. a frame body; 1402. a first brush drum; 1403. a through groove; 1404. a rolling groove; 1405. turning a handle; 1406. a screw; 1407. a chain; 1408. a sleeve; 1409. a second brush drum; 15. a drum; 16. a connecting plate; 17. a limiting groove.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1: referring to fig. 1-6, a locking mechanism for a tray of a metalized film capacitor comprises a main board 1, a base 3, a turntable 6 and a rod body 13, wherein one side of the bottom end of the main board 1 is fixedly connected with the base 3, the bottom end of the base 3 is movably connected with the turntable 6, one end between the base 3 and the turntable 6 is provided with a fixed structure 5, one side of the turntable 6 is fixedly connected with a connecting plate 16, the middle position of the bottom end of the connecting plate 16 is provided with a cleaning structure 14, one side of the bottom end of the connecting plate 16 is movably connected with a roller 15, one side of the top end of the connecting plate 16 is fixedly connected with an inserted rod 2, the other side of the bottom end of the main board 1 is provided with a limiting groove 17, the inside of the base 3 is movably connected with the rod body 13, a lubricating structure 11 is arranged inside;
referring to fig. 1-6, a locking mechanism for a tray of a metallized film capacitor further comprises a clamping mechanism, the clamping mechanism comprises a pressing plate 9, the pressing plate 9 is arranged at the middle position of the outer side of a rod body 13, a compression spring 8 is movably connected between the pressing plate 9 and a base 3, the bottom end of the pressing plate 9 is fixedly connected with a clamping block 10, the top end of the outer side of the rod body 13 is provided with an external thread 7, the top end of the rod body 13 penetrates through a main board 1 and is fixedly connected with a variable frequency motor 4, and the type of the variable frequency motor 4 can be YVF-801-4;
specifically, as shown in fig. 1, when the thin metal film on the charging tray consumes totally, start inverter motor 4, make the body of rod 13 rotatory in the inside of base 3, alright with external screw thread 7 meshing linkage clamp plate 9 on its surface, make it progressively press to lantern ring 1203 to in time lock the charging tray, then dismantle the change, comparatively save time.
Example 2: fixed knot constructs 5 and comprises holding groove 501, rack bar 502, casing 503, gear 504 and fixture block 505, and casing 503 fixed connection is on the top of base 3, and the inside both sides of casing 503 have gear 504 respectively swing joint, and the inside intermediate position department of casing 503 is provided with rack bar 502, holds groove 501 and sets up the one side in mainboard 1 bottom, and fixture block 505 fixed connection is respectively in the top of carousel 6
The gears 504 are symmetrically distributed about the vertical mid-line of the rack bar 502;
specifically, as shown in fig. 1 and fig. 2, the roller 15 is shifted to a suitable position by the connecting plate 16, and then the protruding block on the rack bar 502 is pinched and inserted between the clamping blocks 505 on the rotary table 6, so that the position of the rack bar 502 can be fastened under the meshing limit of the gears 504 at two sides inside the housing 503, so as to adjust the height of the guiding roller 15 as required to increase or decrease the tension applied to the metal film, and ensure that the metal film is smoothly guided out.
Example 3: the lubricating structure 11 comprises a sliding bead 1101, a flow channel 1102, a main chamber 1103, a cotton pad 1104, a movable groove 1105, a push rod 1106 and a drainage groove 1107, wherein the drainage groove 1107 is arranged at the bottom end inside the rod body 13, the push rod 1106 is movably connected inside the drainage groove 1107, the main chamber 1103 is arranged at the top end of the drainage groove 1107, a plurality of groups of flow channels 1102 are respectively arranged on two sides and two ends of the main chamber 1103, the movable groove 1105 is also arranged on one side of the flow channel 1102, the sliding bead 1101 is movably connected inside the movable groove 1105, and the cotton pad 1104 is fixedly connected inside one side of the flow channel 1102;
the sliding ball 1101 is arranged inside the movable groove 1105, and the sliding ball 1101, the movable groove 1105 and the rod body 13 are arranged in a concentric circle;
the runners 1102 are arranged in the rod body 13 at equal intervals;
specifically, as shown in fig. 1 and 3, lubricating oil is dropped into the main chamber 1103 along the drainage groove 1107, and then the push rod 1106 is inserted, so that the oil is prevented from dropping out, and the lubricating oil adhered to the inner wall of the drainage groove 1107 can be pushed into the main chamber 1103 to avoid waste, and then the frequency conversion motor 4 rotates the rod body 13 slightly for several circles, so that the oil can uniformly drop into the cotton pad 1104 in the flow passage 1102, and then the oil is smeared at the contact position of the material tray and the rod body 13 along with the rolling sliding bead 1101, so as to prolong the service lives of the two.
Example 4: the clamping structure 12 is composed of a pull block 1201, a reset spring 1202, a sleeve ring 1203, a hollow groove 1204, a clamping groove 1205 and a sliding groove 1206, the sliding grooves 1206 are respectively arranged at the bottoms of the two ends of the rod body 13, the clamping groove 1205 is arranged at one side of the sliding groove 1206, the sleeve ring 1203 is arranged at the bottom end of the outer side of the rod body 13, the hollow groove 1204 is respectively arranged at the two sides of the inner part of the sleeve ring 1203, the pull block 1201 is arranged in the hollow groove 1204, and a plurality of groups of reset springs 1202 are respectively fixedly connected between the pull block 1201 and one;
the pull block 1201 is embedded in the movable hollow groove 1204, and the pull block 1201 and the rod body 13 are positioned on the same vertical plane;
specifically, as shown in fig. 1 and 5, the pull blocks 1201 on both sides are respectively pinched by both hands, so that the pull blocks are slightly retracted into the inside of the lantern ring 1203 for a certain distance, then the lantern ring 1203 is rotated along the sliding groove 1206 until the pull blocks 1201 slide into the clamping groove 1205, both hands can be loosened, the top end of the rod body 13 is matched with the pressing plate 9 connected by the compression spring 8, the fixation of the charging tray can be completed, the clamping distance can be automatically adjusted according to the width of the rod body, and the clamping device is very convenient.
Example 5: the cleaning structure 14 comprises a frame 1401, a first brush barrel 1402, a through groove 1403, a rolling groove 1404, a rotary handle 1405, a screw rod 1406, a chain 1407, a sleeve 1408 and a second brush barrel 1409, wherein the frame 1401 is fixedly connected at the middle position of the bottom end of the connecting plate 16, one end inside the frame 1401 is movably connected with the first brush barrel 1402, the through groove 1403 is arranged between two sides of the frame 1401, the other end inside the frame 1401 is provided with the rolling groove 1404, the inside of the rolling groove 1404 is movably connected with the second brush barrel 1409, the top and the bottom of the other end outside the frame 1401 are respectively and fixedly connected with the sleeve 1408, the screw rod 1406 is movably connected between the sleeve 1408 and one end of the rolling groove 1404, the rotary handle 1405 is movably connected at the bottom of the other end outside the frame 1401, and the chain 1407 is movably connected between the rotary handle 1405 and the outside;
the diameter of the second brush barrel 1409 is smaller than the inner diameter of the rolling groove 1404, and the second brush barrel 1409 is on the same horizontal plane with the first brush barrel 1402;
specifically, as shown in fig. 1 and fig. 6, the turning handle 1405 is rotated, the chain 1407 drives the two sleeves 1408 at one end of the outer side of the frame 1401 to rotate simultaneously, and the screw rod 1406 is gradually inserted into the frame 1401, and the distance between the second brush barrel 1409 and the first brush barrel 1402 in the rolling groove 1404 is adjusted, so as to clean dust on the surface of the metal film, thereby facilitating subsequent processing such as winding.
The working principle is as follows: when the invention is used, firstly, lubricating oil is dripped into the main cavity 1103 along the drainage groove 1107, then the push rod 1106 is inserted, so that not only is the oil prevented from dripping out, but also the lubricating oil adhered to the inner wall of the drainage groove 1107 is pushed into the main cavity 1103 to avoid waste, then the frequency conversion motor 4 rotates the rod body 13 for a few circles, so that the oil can uniformly fall into the cotton pad 1104 in the flow passage 1102, and then the lubricating oil is smeared at the contact part of the material tray and the rod body 13 along with the rolling sliding bead 1101, so as to prolong the service life of the two.
Afterwards, the pulling block 1201 of both sides is pinched respectively to both hands, makes its one section distance of slightly withdrawing the lantern ring 1203 inside, later rotates the lantern ring 1203 along spout 1206, until pulling block 1201 and slide into draw-in groove 1205, can loosen both hands, and the cooperation body of rod 13 top can accomplish the fixed of mated charging tray with the clamp plate 9 that compression spring 8 connects, and can be according to its width and automatically regulated centre gripping distance, and is very convenient.
Immediately following closely, when the thin metal film consumption on the charging tray was totally up, start inverter motor 4, make the body of rod 13 rotatory in the inside of base 3, alright in order to make it progressively press to lantern ring 1203 in the external screw thread 7 meshing linkage clamp plate 9 on its surface to in time lock the charging tray, then dismantle the change, comparatively save time.
Furthermore, the turning handle 1405 is rotated, the chain 1407 drives the two sleeves 1408 at the outer end of the frame 1401 to rotate simultaneously, the screw rod 1406 is gradually inserted into the frame 1401, and the distance between the second brush tube 1409 and the first brush tube 1402 in the rolling groove 1404 is adjusted, so as to clean the dust on the surface of the metal film, thereby facilitating the subsequent processing such as winding.
Finally, the roller 15 is shifted to a proper position by the connecting plate 16, then the convex block on the rack rod 502 is pinched and inserted between the clamping blocks 505 on the rotary disc 6, and at the moment, the position of the rack rod 502 can be fastened under the meshing limit of the gears 504 at two sides in the shell 503, so that the tension borne by the metal film can be increased or reduced by adjusting the height of the guide roller 15 as required, and the metal film can be stably led out.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.