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CN112694918A - Biomass pressurized fluidized bed gasification and cyclone cracking composite gasification system - Google Patents

Biomass pressurized fluidized bed gasification and cyclone cracking composite gasification system Download PDF

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Publication number
CN112694918A
CN112694918A CN202110141460.6A CN202110141460A CN112694918A CN 112694918 A CN112694918 A CN 112694918A CN 202110141460 A CN202110141460 A CN 202110141460A CN 112694918 A CN112694918 A CN 112694918A
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gasification
cyclone
gasifier
fly ash
cracking
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CN112694918B (en
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马道远
曾海英
王福明
张信
吴坷显
马凌河
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Shanghai Puhe Green Carbon Clean Energy Technology Co ltd
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Shanghai Puming Energy Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/46Gasification of granular or pulverulent flues in suspension
    • C10J3/54Gasification of granular or pulverulent fuels by the Winkler technique, i.e. by fluidisation
    • C10J3/56Apparatus; Plants
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/72Other features
    • C10J3/80Other features with arrangements for preheating the blast or the water vapour
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/72Other features
    • C10J3/82Gas withdrawal means
    • C10J3/84Gas withdrawal means with means for removing dust or tar from the gas
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J2200/00Details of gasification apparatus
    • C10J2200/15Details of feeding means
    • C10J2200/152Nozzles or lances for introducing gas, liquids or suspensions
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/141Feedstock
    • Y02P20/145Feedstock the feedstock being materials of biological origin

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Combustion & Propulsion (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Processing Of Solid Wastes (AREA)
  • Devices And Processes Conducted In The Presence Of Fluids And Solid Particles (AREA)
  • Industrial Gases (AREA)

Abstract

一种生物质加压流化床气化与旋风裂解的复合气化系统,涉及生物质气化技术领域,包括气化炉、高温旋风裂解炉、热量回收设备、旋风分离器、高温过滤器、料封阀、汽包和灰斗;气化炉从下至上分别包括排渣环管、气化剂喷管、气化炉气室、分布板、飞灰返料口II、气化炉密相段、生物质进料口、飞灰返料口I、二次气化剂喷管和气化炉稀相段,所述排渣环管用于将气化炉密相段床层内的灰渣排出气化炉,所述气化剂喷管用于向气化炉密相段床层内喷入气化剂;所述高温旋风裂解炉的固体出料口与料封阀的固体进料口连通,这种生物质加压流化床气化与旋风裂解的复合气化系统能够缩短气化反应时间,气化炉气化强度获得大幅提升,并生成更多可燃成分。

Figure 202110141460

A composite gasification system of biomass pressurized fluidized bed gasification and cyclone cracking relates to the technical field of biomass gasification, including gasifier, high temperature cyclone cracking furnace, heat recovery equipment, cyclone separator, high temperature filter, Material sealing valve, steam drum and ash hopper; gasifier from bottom to top respectively includes slag discharge ring pipe, gasification agent nozzle, gasifier gas chamber, distribution plate, fly ash return port II, gasifier dense phase section, biomass feed port, fly ash return port I, secondary gasification agent nozzle and gasifier dilute phase section, the slag discharge loop is used to discharge the ash and slag in the bed layer of the gasifier dense phase section The gasification furnace, the gasification agent nozzle is used to spray the gasification agent into the bed layer of the dense phase section of the gasifier; the solid discharge port of the high temperature cyclone cracking furnace is communicated with the solid feed port of the material sealing valve, This composite gasification system of biomass pressurized fluidized bed gasification and cyclone cracking can shorten the gasification reaction time, greatly improve the gasification intensity of the gasifier, and generate more combustible components.

Figure 202110141460

Description

Biomass pressurized fluidized bed gasification and cyclone cracking composite gasification system
The technical field is as follows:
the invention relates to the technical field of biomass gasification, in particular to a composite gasification system of biomass pressurized fluidized bed gasification and cyclone cracking.
Background art:
because the energy structure of China mainly takes fossil energy such as coal, oil and the like as main energy, the storage capacity of fossil fuel (coal, oil, natural gas) is limited, and the environmental problem generated in the utilization process is increasingly severe, the development of clean renewable energy is urgently needed, and biomass energy which is one of the renewable energy is clean energy which can be stored and transported, and the biomass energy has the advantages of wide resource distribution and large storage capacity, so the development potential is huge.
The biomass gasification technology is a thermochemical treatment technology, and the basic principle is that solid biomass is put into a gasification furnace for incomplete combustion, and gasification agents such as oxygen or water vapor are added in the conversion process to cause the solid biomass to have partial oxidation reaction, and then the solid biomass is combusted and gasified. Because the solid biomass raw material has special physical properties, the solid biomass raw material needs to be pretreated by crushing, adding a medium and the like before entering a gasification furnace for gasification. The pretreated raw materials are combusted in a gasification furnace, the generated heat is used for maintaining pyrolysis and reduction reaction, combustible mixed gas is finally obtained, and the gas is filtered to remove tar and impurities, so that the combustible mixed gas can be used for combustion, power generation, gas production or further synthesis of chemical products.
The patent application with the application number of 201110094281.8 and the publication number of CN102206514A relates to a two-section biomass cyclone pyrolysis gasifier. The gasification furnace consists of an upper cyclone high-temperature thermal cracking gasification chamber, a lower steam spraying pyrolysis gasification chamber, a screw feeder, a biomass gas discharge pipe, a gas fuel high-speed combustor and a slag box. The gasifier can greatly reduce the content of tar in the produced biomass gas, but the high-temperature (above 1600 ℃) anaerobic smoke generated by the high-speed gas fuel combustor consumes a large amount of fuel gas generated in the biomass gasification process, namely, the gas production of unit biomass consumption is greatly reduced, and meanwhile, in order to form a strong cyclone vortex, the high-temperature smoke is sprayed into the cyclone pyrolysis gasification chamber along the cyclone tangential direction at a high speed of more than 80m/s and close to the inner wall of the cyclone pyrolysis gasification chamber, and under the operation condition, the high-temperature smoke and biomass particles carried by the high-temperature smoke can seriously erode and abrade the inner wall of the cyclone.
The invention content is as follows:
in order to solve the technical problem, the invention provides a composite gasification system for biomass pressurized fluidized bed gasification and cyclone cracking.
The invention is realized by the following technical scheme:
a composite gasification system of biomass pressurized fluidized bed gasification and cyclone cracking is characterized by comprising a gasification furnace, a high-temperature cyclone cracking furnace, heat recovery equipment, a cyclone separator, a high-temperature filter, a material sealing valve, a steam pocket and an ash bucket; the gasification furnace comprises a slag discharging ring pipe, a gasification agent spray pipe, a gasification furnace air chamber, a distribution plate, a fly ash return port II, a gasification furnace dense-phase section, a biomass feed inlet, a fly ash return port I, a secondary gasification agent spray pipe and a gasification furnace dilute-phase section from bottom to top respectively, the slag discharging ring pipe is used for discharging ash in a bed layer of the gasification furnace dense-phase section out of the gasification furnace, and the gasification agent spray pipe is used for spraying a gasification agent into the bed layer of the gasification furnace dense-phase section; the solid discharge port of the high-temperature cyclone cracking furnace is communicated with the solid feed port of the material sealing valve, the solid discharge port of the material sealing valve is communicated with the dense-phase section bed layer of the gasification furnace through a fly ash return port I, the bottom outlet of the lower conical section of the cyclone separator is communicated with the top feed port of the ash bucket, the bottom discharge port of the ash bucket is communicated with the dense-phase section bed layer of the gasification furnace through a fly ash return port II, the solid discharge port of the high-temperature filter is communicated with the dense-phase section bed layer of the gasification furnace through the fly ash return port II, the biomass feed port is positioned above the distribution plate, the secondary gasification agent nozzle is positioned above the dense-phase section bed layer of the gasification furnace, the top outlet of the gasification furnace is communicated with the crude synthesis gas inlet of the high-temperature cyclone cracking furnace, the gasification agent feed port is arranged on the opposite, the water/steam side of the heat recovery device is communicated with the steam drum; a saturated water outlet at the bottom of the steam drum is communicated with a saturated water inlet of the heat recovery device, a saturated water/steam outlet at the top of the water/steam side of the heat recovery device is communicated with a saturated water/steam inlet at the bottom of the steam drum, a saturated steam outlet at the top of the steam drum is communicated with a saturated steam inlet of the heat recovery device, and an overheated steam outlet of the heat recovery device is respectively communicated with a gasifying agent inlet of the cyclone cracking furnace and a gasifying agent inlet of a gasification furnace air chamber and a gasifying agent spray pipe of the gasification furnace; the bottom of the heat recovery equipment is communicated to a gas-solid phase inlet of the cyclone separator, and an outlet at the top of the cyclone separator is communicated with a crude synthesis gas inlet of the high-temperature filter.
In another aspect of the invention, the heat recovery device is used for partially recovering sensible heat of the high-temperature dust-containing raw synthesis gas and by-producing superheated steam.
In another aspect of the invention, the cyclone is used to further separate a portion of the solid particles in the dusty raw synthesis gas.
In another aspect of the present invention, the high temperature filter is used to further filter out the semi-coke fly ash particles in the dust-containing raw synthesis gas that cannot be separated by the cyclone separator, and the semi-coke fly ash particles filtered out by the high temperature filter fall into the bottom cone section of the high temperature filter.
In another aspect of the present invention, the filter element of the high temperature filter is a metal filter element or a ceramic filter element.
In another aspect of the invention, the height of the dense phase bed of the gasifier is adjusted by controlling the slag removal rate; a central high-temperature area is arranged in a dense-phase bed layer of the gasification furnace, a gasification agent with certain oxygen concentration is sprayed into the central high-temperature area through a gasification agent spray pipe, the central high-temperature area is maintained at a higher temperature level than the average temperature of the dense-phase bed layer, and the central high-temperature area is used for burning and gasifying semi-coke fly ash particles with lower reactivity, which are collected from a high-temperature cyclone cracking furnace, a cyclone separator and a high-temperature filter in a filtering way; semicoke fly ash particles separated by the high-temperature cyclone cracking furnace enter a dense-phase bed layer of the gasification furnace from a fly ash return port I above the distribution plate, and semicoke fly ash particles separated by the cyclone separator and the high-temperature filter are introduced into a central high-temperature area of the dense-phase bed layer of the gasification furnace from a fly ash return port II; introducing the other part of gasifying agent into the gasification furnace gas chamber for maintaining the materials in the dense phase section bed layer above the distribution plate in a stable fluidized state; the biomass feed inlet is positioned above the distribution plate and is used for introducing a biomass raw material after the raw material pretreatment is finished; the secondary gasification agent nozzle is positioned above the bed layer of the dense-phase section of the gasification furnace, and secondary gasification agent is introduced to promote the solid-gas material above the dense-phase section of the gasification furnace to further generate gasification and tar cracking reaction; gasification of solid gas components in the gasification furnace, cracking reaction of macromolecular gases such as tar and the like and sedimentation of large-particle solids continue to occur in the dilute phase section of the gasification furnace.
In another aspect of the invention, the gas-solid phase material at the top outlet of the gasification furnace enters a high-temperature cyclone cracking furnace, a strand of cracking reaction catalyst is introduced between the top outlet of the gasification furnace and the high-temperature cyclone cracking furnace, and a strand of gasifying agent is introduced at the opposite side of the gas-solid phase feed inlet of the cylinder body of the high-temperature cyclone cracking furnace, so that fly ash and catalyst solid particles in the high-temperature cyclone cracking furnace are fully mixed with the gas-solid phase containing tar gas and the gasifying agent to generate violent reaction, and the catalytic cracking reaction of hydrocarbons such as tar and methane is generated while gas-solid separation is performed; feeding the semicoke fly ash which is separated from the high-temperature cyclone cracking furnace and contains catalyst particles and is not completely reacted into a material sealing valve, communicating the material sealing valve with a fly ash return port I which is close to the upper part of a distribution plate on a dense-phase bed layer of the gasification furnace through the material sealing valve, and continuously participating in reaction in the dense-phase bed layer of the gasification furnace; a gas-solid phase outlet at the top of the high-temperature cyclone cracking furnace is connected to heat recovery equipment, and the semicoke fly ash particles separated by the cyclone separator enter an ash bucket from an outlet at the bottom of a lower conical section of the cyclone separator; the top dust-containing crude synthesis gas after gas-solid separation by the cyclone separator enters a high-temperature filter, and semi-coke fly ash in the bottom conical sections of the ash hopper and the high-temperature filter is combined and conveyed to a fly ash discharge port II of the gasification furnace through carbon dioxide/air/nitrogen pneumatic conveying gas and enters a central high-temperature area of a bed layer of a dense-phase section of the gasification furnace to participate in combustion and gasification reactions.
In another aspect of the invention, the high temperature filter introduces oxygen, oxygen-enriched air or air gas below the dust removal filter element for forming a continuous smoldering state on the dust covered on the metal or ceramic high temperature filter element to reduce the pressure drop across the filter element.
The invention has the beneficial effects that:
the material adaptability is strong, the bed height is controllable, the bed material in the bed layer can quickly heat the added biomass feed, the gasification reaction time is shortened, the gasification strength of the gasification furnace is greatly improved, and more combustible components are generated;
by adopting the spouted fluidized bed gasification technology with the circulating return material, the carbon particles which are not completely reacted can return to the dense-phase bed layer of the gasification furnace or the central high-temperature area of the dense-phase bed layer in a pneumatic conveying mode through the return feeder for further reaction, thereby improving the gasification efficiency and the fuel gas heat value, simultaneously, the system has no extra fly ash to be discharged, and effectively solving the problems of discharge and treatment of the escape fly ash in the fluidized bed gasification system;
the bottom of the dilute phase section of the gasification furnace is provided with a secondary gasification agent nozzle, and the concentration of tar in the dust-containing crude synthesis gas entering the dilute phase section of the gasification furnace can be effectively reduced by further increasing the temperature of the dilute phase section of the gasification furnace;
the tar cracking catalyst is directly added to a high-temperature pipeline between an outlet at the top of the gasification furnace and the high-temperature cyclone cracking furnace, a strong rotational flow is formed by using high-temperature cyclone, and a stream of gasifying agent is introduced into the cyclone, so that fly ash and catalyst solid in the high-temperature cyclone are fully mixed with gas-solid containing tar gas and the gasifying agent, the reaction is violent, the catalytic cracking reaction of hydrocarbons such as tar and methane is generated during gas-solid separation, the reaction time is effectively prolonged due to the internal and external reverse rotational flow generated in the cyclone, the tar content in the outlet gas of the fluidized bed can be greatly reduced, and a subsequent gas purification system is simplified; the structure of the cyclone cracking furnace is very simple;
tar in the hot gas is completely removed, so that the hot gas subjected to dry dust removal is directly utilized, pollution to pipelines and equipment caused by tar condensation is avoided, and the heat efficiency of gas utilization is correspondingly improved;
the tar produced in the biomass gasification process can be effectively converted into low molecular weight gas products such as hydrogen, carbon monoxide and the like, and the effective gas yield of unit biomass consumption is correspondingly and effectively improved.
Description of the drawings:
fig. 1 is a schematic structural diagram of an apparatus according to embodiment 1 of the present invention.
Fig. 2 is a schematic structural diagram of an apparatus in embodiment 2 of the present invention.
FIG. 3 is a schematic view of the structure of the furnace body of the gasification furnace and the division of the regions in the furnace body of the gasification furnace.
In the drawings: 1. the device comprises a gasification furnace, 2, a high-temperature cyclone cracking furnace, 3, heat recovery equipment, 4, a cyclone separator, 5, a high-temperature filter, 6, a material sealing valve, 7, a steam pocket, 8, an ash bucket, 9, oxygen/oxygen-enriched air/water vapor (gasifying agent), 10, a secondary gasifying agent, 11, slag discharging, 12, raw material biomass, 13, a cracking reaction catalyst, 14, boiler feed water, 15, tar-removed synthesis gas, 16, oxygen/oxygen-enriched air, 17, a gasification furnace dilute phase section, 18, a secondary gasifying agent nozzle, 19, a gasification furnace dense phase section, 20, a fly ash return port I, 21, a distribution plate, 22, a gasifying agent spray pipe, 23, a slag discharging ring pipe, 24, a gasification furnace air chamber, 25, a fly ash return port II, 26 and a biomass feed port.
The specific implementation mode is as follows:
the following describes the embodiments of the present invention with reference to the drawings and examples:
in the description of the present invention, it is to be understood that the description indicating the orientation or positional relationship is based on the orientation or positional relationship shown in the drawings only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the scope of the present invention.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1
A composite gasification system of biomass pressurized fluidized bed gasification and cyclone cracking comprises a gasification furnace 1, a high-temperature cyclone cracking furnace 2, a heat recovery device 3, a cyclone separator 4, a high-temperature filter 5, a material sealing valve 6, a steam drum 7 and an ash bucket 8; the gasification furnace 1 comprises a slag discharging ring pipe, a gasification agent spray pipe, a gasification furnace air chamber, a distribution plate, a fly ash return port II, a gasification furnace dense-phase section, a biomass feed inlet, a fly ash return port I, a secondary gasification agent spray pipe and a gasification furnace dilute-phase section from bottom to top respectively, the slag discharging ring pipe is used for discharging ash in a gasification furnace dense-phase section bed layer, and the gasification agent spray pipe is used for spraying a gasification agent into the gasification furnace dense-phase section bed layer; the solid discharge port of the high-temperature cyclone cracking furnace is communicated with the solid feed port of the material sealing valve, the solid discharge port of the material sealing valve is communicated with the dense-phase section bed layer of the gasification furnace through a fly ash return port I, the bottom outlet of the lower conical section of the cyclone separator is communicated with the top feed port of the ash bucket, the bottom discharge port of the ash bucket is communicated with the dense-phase section bed layer of the gasification furnace through a fly ash return port II, the solid discharge port of the high-temperature filter is communicated with the dense-phase section bed layer of the gasification furnace through the fly ash return port II, the biomass feed port is positioned above the distribution plate, the secondary gasification agent nozzle is positioned above the dense-phase section bed layer of the gasification furnace, the top outlet of the gasification furnace is communicated with the crude synthesis gas inlet of the high-temperature cyclone cracking furnace, the gasification agent feed port is arranged on the opposite, the water/steam side of the heat recovery device is communicated with the steam drum; a saturated water outlet at the bottom of the steam drum is communicated with a saturated water inlet of the heat recovery device, a saturated water/steam outlet at the top of the water/steam side of the heat recovery device is communicated with a saturated water/steam inlet at the bottom of the steam drum, a saturated steam outlet at the top of the steam drum is communicated with a saturated steam inlet of the heat recovery device, and an overheated steam outlet of the heat recovery device is respectively communicated with a gasifying agent inlet of the cyclone cracking furnace and a gasifying agent inlet of a gasification furnace air chamber and a gasifying agent spray pipe of the gasification furnace; the bottom of the heat recovery equipment is communicated to a gas-solid phase inlet of the cyclone separator, and an outlet at the top of the cyclone separator is communicated with a crude synthesis gas inlet of the high-temperature filter. The heat recovery equipment 3 is used for partially recovering sensible heat of the high-temperature dust-containing crude synthesis gas and by-producing superheated steam. The cyclone 4 serves to further separate a part of the solid particles in the dusty raw synthesis gas. The high-temperature filter 5 is used for further filtering out semicoke fly ash particles in the dust-containing crude synthesis gas which cannot be separated by the cyclone separator 4, and the semicoke fly ash particles filtered out by the high-temperature filter 5 fall into the bottom conical section of the high-temperature filter 5. And the filter element of the high-temperature filter 5 is a metal filter element or a ceramic filter element. The height of a dense-phase section bed layer of the gasification furnace is adjusted by controlling the slag discharge rate; a central high-temperature area is arranged in a dense-phase bed layer of the gasification furnace, a gasification agent with certain oxygen concentration is sprayed into the central high-temperature area through a gasification agent spray pipe, the central high-temperature area is maintained at a higher temperature level than the average temperature of the dense-phase bed layer, and the central high-temperature area is used for burning and gasifying semi-coke fly ash particles with lower reactivity, which are collected from a high-temperature cyclone cracking furnace, a cyclone separator and a high-temperature filter in a filtering way; semicoke fly ash particles separated by the high-temperature cyclone cracking furnace enter a dense-phase bed layer of the gasification furnace from a fly ash return port I above the distribution plate, and semicoke fly ash particles separated by the cyclone separator and the high-temperature filter are introduced into a central high-temperature area of the dense-phase bed layer of the gasification furnace from a fly ash return port II; introducing the other part of gasifying agent into the gasification furnace gas chamber for maintaining the materials in the dense phase section bed layer above the distribution plate in a stable fluidized state; the biomass feed inlet is positioned above the distribution plate and is used for introducing a biomass raw material after the raw material pretreatment is finished; the secondary gasification agent nozzle is positioned above the bed layer of the dense-phase section of the gasification furnace, and secondary gasification agent is introduced to promote the solid-gas material above the dense-phase section of the gasification furnace to further generate gasification and tar cracking reaction; gasification of solid gas components in the gasification furnace, cracking reaction of macromolecular gases such as tar and the like and sedimentation of large-particle solids continue to occur in the dilute phase section of the gasification furnace. The gas-solid phase material at the top outlet of the gasification furnace 1 enters a high-temperature cyclone cracking furnace 2, a cracking reaction catalyst is introduced between the top outlet of the gasification furnace 1 and the high-temperature cyclone cracking furnace 2, and a gasifying agent is introduced at the opposite side of a gas-solid phase feed inlet of a cylinder body of the high-temperature cyclone cracking furnace 2, so that fly ash and catalyst solid particles in the high-temperature cyclone cracking furnace 2 are fully mixed with gas-solid phase containing tar gas and the gasifying agent to generate violent reaction, and the catalytic cracking reaction of hydrocarbons such as tar and methane is generated while gas-solid separation is performed; the semicoke fly ash which is separated from the high-temperature cyclone cracking furnace 2 and contains catalyst particles and is not completely reacted enters a material sealing valve 6, is communicated with a fly ash return port I which is close to the upper part of a distribution plate of a dense-phase bed layer of the gasification furnace 1 through the material sealing valve 6 and enters the dense-phase bed layer of the gasification furnace 1 to continuously participate in reaction; a gas-solid phase outlet at the top of the high-temperature cyclone cracking furnace 2 is connected to a heat recovery device 3, and the semicoke fly ash particles separated by the cyclone separator 4 enter an ash bucket 8 from an outlet at the bottom of a lower conical section of the cyclone separator 4; the top dust-containing crude synthesis gas after gas-solid separation by the cyclone separator 4 enters the high-temperature filter 5, and the semicoke fly ash in the conical sections at the bottom of the ash hopper 8 and the high-temperature filter 5 is combined and conveyed to a fly ash discharge port II of the gasification furnace 1 through carbon dioxide/air/nitrogen pneumatic conveying gas, and enters the central high-temperature region of the dense-phase bed layer of the gasification furnace 1 to participate in combustion and gasification reaction.
The composite gasification system of biomass pressurized fluidized bed gasification and cyclone cracking comprises a gasification furnace 1, a high-temperature cyclone cracking furnace 2, a heat recovery device 3, a cyclone separator 4, a high-temperature filter 5, a material sealing valve 6, a steam drum 7 and an ash bucket 8.
The gasification furnace 1 is composed of a slag discharging ring pipe, a gasification agent spray pipe, a gasification furnace air chamber, a distribution plate, a fly ash discharge hole II, a gasification furnace dense-phase section, a biomass feed inlet, a fly ash discharge hole I, a secondary gasification agent spray pipe and a gasification furnace dilute-phase section from bottom to top. Ash in the dense-phase bed layer of the gasification furnace is discharged out of the gasification furnace through a slag discharge ring pipe, and the height of the dense-phase bed layer of the gasification furnace can be correspondingly adjusted by controlling the slag discharge rate; a central high-temperature area is arranged in a dense-phase bed layer of the gasification furnace, a gasification agent with certain oxygen concentration is sprayed into the central high-temperature area through a gasification agent spray pipe, the central high-temperature area is maintained at a higher temperature level than the average temperature of the dense-phase bed layer, and the central high-temperature area is used for burning and gasifying semi-coke fly ash particles with lower reactivity, which are collected from a high-temperature cyclone cracking furnace, a cyclone separator and a high-temperature filter in a filtering way; semicoke fly ash particles separated by the high-temperature cyclone cracking furnace enter a dense-phase bed layer of the gasification furnace from a fly ash return port I above the distribution plate, and semicoke fly ash particles separated by the cyclone separator and the high-temperature filter are introduced into a central high-temperature area of the dense-phase bed layer of the gasification furnace from a fly ash return port II; introducing the other part of gasifying agent into the gasification furnace gas chamber for maintaining the materials in the dense phase section bed layer above the distribution plate in a stable fluidized state; the biomass feed inlet is positioned above and near the distribution plate and is used for introducing a biomass raw material after the raw material pretreatment is finished; the secondary gasification agent nozzle is positioned near the upper part of the bed layer of the dense-phase section of the gasification furnace, and secondary gasification agent is introduced to promote the solid-gas materials above the dense-phase section of the gasification furnace to further generate gasification and tar cracking reaction; gasification of solid gas components in the gasification furnace, cracking reaction of macromolecular gases such as tar and the like and sedimentation of large-particle solids continue to occur in the dilute phase section of the gasification furnace.
The gas-solid phase material at the top outlet of the gasification furnace 1 enters a high-temperature cyclone cracking furnace 2, a cracking reaction catalyst is introduced between the top outlet of the gasification furnace 1 and the high-temperature cyclone cracking furnace 2, and a gasifying agent is introduced at the opposite side of a gas-solid phase feed inlet of a cylinder body of the high-temperature cyclone cracking furnace 2, so that fly ash and catalyst solid particles in the high-temperature cyclone cracking furnace 2 are fully mixed with gas-solid phase containing tar gas and the gasifying agent to generate violent reaction, and the catalytic cracking reaction of hydrocarbons such as tar and methane is generated while gas-solid separation is performed; the semicoke fly ash which is separated from the high-temperature cyclone cracking furnace 2 and contains catalyst particles and is not completely reacted enters a material sealing valve 6, is communicated with a fly ash return port I which is close to the upper part of a distribution plate of a dense-phase bed layer of the gasification furnace 1 through the material sealing valve 6 and enters the dense-phase bed layer of the gasification furnace 1 to continuously participate in reaction; the top gas-solid phase outlet of the high-temperature cyclone cracking furnace 2 is connected to a heat recovery device 3.
The heat recovery device 3 is used for partially recovering sensible heat of the high-temperature dust-containing raw synthesis gas and by-producing superheated steam. The water/steam side of the heat recovery device 4 is in communication with a steam drum 7; the steam drum 7 maintains the liquid level thereof by supplementing boiler feed water; the saturated water outlet at the bottom of the steam drum 7 is communicated with the saturated water inlet of the heat recovery device 4, the saturated water/steam outlet at the top of the water/steam side of the heat recovery device 4 is communicated with the saturated water/steam inlet at the bottom of the steam drum 7, the saturated steam outlet at the top of the steam drum 7 is communicated with the saturated steam inlet of the heat recovery device 4, and the superheated steam outlet of the heat recovery device 4 is respectively communicated with the gasifying agent inlet of the cyclone cracking furnace 2 and the gasifying agent inlet of the gasification furnace air chamber and the gasifying agent spray pipe of the gasification furnace 1.
The dust-containing raw synthesis gas after partial cooling of the heat recovery device 3 is communicated from the bottom of the heat recovery device 3 to a gas-solid phase inlet of the cyclone separator 4, and the cyclone separator 4 is used for further separating partial solid particles in the dust-containing raw synthesis gas. The semicoke fly ash particles separated by the cyclone separator 4 enter an ash bucket 8 from an outlet at the bottom of the lower conical section of the cyclone separator 4; the top dust-containing crude synthesis gas after gas-solid separation by the cyclone separator 4 enters a high-temperature filter 5.
The high temperature filter 5 is used to further filter out the semi-coke fly ash particles in the dust-containing raw synthesis gas which cannot be separated by the cyclone 4. The semicoke fly ash particles filtered by the high-temperature filter 5 fall into the bottom conical section of the high-temperature filter 5; the raw synthesis gas after being filtered and dedusted by the high-temperature filter 5 does not contain tar, and can be directly utilized or utilized after being further purified.
The semicoke fly ash in the bottom conical sections of the ash bucket 8 and the high-temperature filter 5 is conveyed to a fly ash discharge port II of the gasification furnace 1 through pneumatic conveying gas such as carbon dioxide/air/nitrogen and the like, and enters a central high-temperature area of a dense-phase bed layer of the gasification furnace 1 to participate in combustion and gasification reactions.
The high-temperature filter 5 can be made of a metal filter element or a ceramic filter element.
Example 2
In the embodiment, a small amount of oxygen, oxygen-enriched air or air gas is introduced below the dust removal filter element of the high-temperature filter 5 in the embodiment 1 and is used for forming a continuous smoldering state on dust covered on the metal or ceramic high-temperature filter element so as to reduce the pressure drop on two sides of the filter element.
In summary, the above-mentioned embodiments are only preferred embodiments of the present invention, and all equivalent changes and modifications made in the claims of the present invention should be covered by the claims of the present invention.

Claims (8)

1.一种生物质加压流化床气化与旋风裂解的复合气化系统,其特征是,包括气化炉(1)、高温旋风裂解炉(2)、热量回收设备(3)、旋风分离器(4)、高温过滤器(5)、料封阀(6)、汽包(7)和灰斗(8);所述气化炉(1)从下至上分别包括排渣环管、气化剂喷管、气化炉气室、分布板、飞灰返料口II、气化炉密相段、生物质进料口、飞灰返料口I、二次气化剂喷管和气化炉稀相段,所述排渣环管用于将气化炉密相段床层内的灰渣排出气化炉,所述气化剂喷管用于向气化炉密相段床层内喷入气化剂;所述高温旋风裂解炉的固体出料口与料封阀的固体进料口连通,所述料封阀的固体出料口通过飞灰返料口I与气化炉密相段床层连通,所述旋风分离器的下方锥段底部出口与灰斗的顶部进料口连通,灰斗的底部出料口通过飞灰返料口II与气化炉密相段床层连通,所述高温过滤器的固体出料口通过飞灰返料口II与气化炉密相段床层连通,生物质进料口位于分布板上方,二次气化剂喷口位于气化炉密相段床层上方,气化炉的顶部出口与高温旋风裂解炉的粗合成气入口连通,高温旋风裂解炉上粗合成气入口的对侧设有气化剂进料口,高温旋风裂解炉的顶部气固相出口连接至热量回收设备,热量回收设备的水/汽侧与汽包连通;汽包底部饱和水出口与热量回收设备的饱和水进口连通,热量回收设备的水/汽侧顶部饱和水/汽出口与汽包的底部饱和水/汽进口连通,汽包顶部饱和蒸汽出口与热量回收设备的饱和蒸汽入口连通,热量回收设备的过热蒸汽出口分别与旋风裂解炉的气化剂进口和气化炉的气化炉气室和气化剂喷管的气化剂进口连通;热量回收设备底部连通至旋风分离器的气固相入口,旋风分离器的顶部出口与高温过滤器的粗合成气入口连通。1. A composite gasification system of biomass pressurized fluidized bed gasification and cyclone cracking, characterized in that it comprises a gasifier (1), a high temperature cyclone cracking furnace (2), a heat recovery device (3), a cyclone A separator (4), a high temperature filter (5), a material sealing valve (6), a steam drum (7) and an ash hopper (8); the gasifier (1) from bottom to top comprises a slag discharge loop, Gasification agent nozzle, gas chamber of gasifier, distribution plate, fly ash return port II, dense phase section of gasifier, biomass feed port, fly ash return port I, secondary gasification agent nozzle and gas In the dilute phase section of the gasifier, the slag discharge ring pipe is used to discharge the ash and slag in the bed of the dense phase section of the gasifier out of the gasifier, and the gasification agent nozzle is used to spray into the bed of the dense phase section of the gasifier Enter the gasification agent; the solid discharge port of the high temperature cyclone cracking furnace is communicated with the solid feed port of the material seal valve, and the solid discharge port of the material seal valve is in a dense phase with the gasifier through the fly ash return port I The bottom outlet of the lower cone section of the cyclone is communicated with the top feed port of the ash hopper, and the bottom discharge port of the ash hopper is communicated with the dense phase bed of the gasifier through the fly ash return port II. , the solid discharge port of the high temperature filter is communicated with the dense phase bed of the gasifier through the fly ash return port II, the biomass feed port is located above the distribution plate, and the secondary gasification agent nozzle is located in the dense phase of the gasifier. Above the phase bed, the top outlet of the gasifier is connected to the crude synthesis gas inlet of the high-temperature cyclone cracking furnace. The gasification agent feed port is provided on the opposite side of the crude synthesis gas inlet of the high-temperature cyclone cracking furnace. The top gas-solid phase outlet is connected to the heat recovery device, and the water/steam side of the heat recovery device is connected to the steam drum; the saturated water outlet at the bottom of the steam drum is connected to the saturated water inlet of the heat recovery device, and the top of the water/steam side of the heat recovery device is saturated The water/steam outlet is communicated with the saturated water/steam inlet at the bottom of the steam drum, the saturated steam outlet at the top of the steam drum is communicated with the saturated steam inlet of the heat recovery device, and the superheated steam outlet of the heat recovery device is respectively connected with the gasifier inlet and gas inlet of the cyclone cracking furnace. The gas chamber of the gasifier is connected to the gasification agent inlet of the gasification agent nozzle; the bottom of the heat recovery device is connected to the gas-solid phase inlet of the cyclone separator, and the top outlet of the cyclone separator is connected to the crude synthesis gas inlet of the high temperature filter Connected. 2.根据权利要求1所述的一种生物质加压流化床气化与旋风裂解的复合气化系统,其特征在于,所述热量回收设备(3)用于部分回收高温含尘粗合成气的显热,并副产过热蒸汽。2 . The composite gasification system of biomass pressurized fluidized bed gasification and cyclone cracking according to claim 1 , wherein the heat recovery equipment ( 3 ) is used for partial recovery of high-temperature dust-containing crude synthesis The sensible heat of the gas and by-produced superheated steam. 3.根据权利要求1所述的一种生物质加压流化床气化与旋风裂解的复合气化系统,其特征在于,所述旋风分离器(4)用于进一步分离含尘粗合成气中的部分固体颗粒。3 . The composite gasification system of biomass pressurized fluidized bed gasification and cyclone cracking according to claim 1 , wherein the cyclone separator ( 4 ) is used to further separate the dust-laden crude syngas part of the solid particles. 4.根据权利要求1所述的一种生物质加压流化床气化与旋风裂解的复合气化系统,其特征在于,所述高温过滤器(5)用于进一步过滤掉旋风分离器(4)无法分离出的含尘粗合成气中的半焦飞灰颗粒,经高温过滤器(5)过滤掉的半焦飞灰颗粒落入高温过滤器(5)的底部锥段内。4. The composite gasification system of biomass pressurized fluidized bed gasification and cyclone cracking according to claim 1, wherein the high temperature filter (5) is used to further filter out the cyclone separator ( 4) The semi-coke fly ash particles in the dusty crude syngas that cannot be separated, and the semi-coke fly ash particles filtered out by the high temperature filter (5) fall into the bottom cone section of the high temperature filter (5). 5.根据权利要求1所述的一种生物质加压流化床气化与旋风裂解的复合气化系统,其特征在于,所述高温过滤器(5)的滤芯为金属滤芯或陶瓷滤芯。5 . The composite gasification system of biomass pressurized fluidized bed gasification and cyclone cracking according to claim 1 , wherein the filter element of the high temperature filter ( 5 ) is a metal filter element or a ceramic filter element. 6 . 6.根据权利要求1所述的一种生物质加压流化床气化与旋风裂解的复合气化系统,其特征在于,通过控制排渣速率调节气化炉密相段床层高度;气化炉密相段床层内存在中心高温区,中心高温区通过气化剂喷管喷入含一定氧气浓度的气化剂,维持中心高温区处于较密相段床层平均温度更高的温度水平,用于燃烧、气化从高温旋风裂解炉和旋风分离器、高温过滤器过滤收集下来返料的反应活性较低的半焦飞灰颗粒;高温旋风裂解炉分离下来的半焦飞灰颗粒从分布板上方的飞灰返料口I进入气化炉密相段床层,旋风分离器和高温过滤器分离下来的半焦飞灰颗粒从飞灰返料口II通入气化炉密相段床层的中心高温区;气化炉气室内通入另一部分气化剂,用于维持分布板上方密相段床层内物料处于稳定的流化状态;生物质进料口位于分布板上方,用于通入经原料预处理完成后的生物质原料;二次气化剂喷口位于气化炉密相段床层上方,通入二次气化剂,以促进气化炉密相段上方固气物料进一步发生气化及焦油裂解反应;气化炉稀相段内继续发生气化炉内固气组分的气化和焦油等大分子气体的裂解反应,以及大颗粒固体的沉降。6. The composite gasification system of biomass pressurized fluidized bed gasification and cyclone cracking according to claim 1, characterized in that the bed height of the dense phase section of the gasifier is adjusted by controlling the slag discharge rate; There is a central high temperature zone in the dense phase bed of the furnace. The central high temperature zone is sprayed with a gasification agent containing a certain oxygen concentration through the gasification agent nozzle to maintain the central high temperature zone at a higher temperature than the average bed temperature of the dense phase zone. Horizontal, used for combustion and gasification of low-reactivity semi-coke fly ash particles collected from high-temperature cyclone cracking furnace, cyclone separator, and high-temperature filter; semi-coke fly ash particles separated from high-temperature cyclone cracking furnace From the fly ash return port I above the distribution plate, it enters the bed layer of the dense phase section of the gasifier, and the semi-coke fly ash particles separated by the cyclone separator and the high temperature filter pass into the dense phase of the gasifier from the fly ash return port II. The central high temperature zone of the section bed; another part of the gasification agent is introduced into the gas chamber of the gasifier to maintain the material in the dense phase bed above the distribution plate in a stable fluidized state; the biomass feed port is located above the distribution plate , used to feed the biomass raw material after the pretreatment of the raw material; the secondary gasification agent nozzle is located above the bed layer of the dense phase section of the gasifier, and the secondary gasification agent is passed in to promote the upper part of the dense phase section of the gasifier The solid and gas materials further undergo gasification and tar cracking reactions; in the dilute phase section of the gasifier, the gasification of solid and gas components in the gasifier, the cracking reactions of macromolecular gases such as tar, and the sedimentation of large solids continue to occur. 7.根据权利要求6所述的一种生物质加压流化床气化与旋风裂解的复合气化系统,其特征在于,气化炉(1)顶部出口的气固相物料进入高温旋风裂解炉(2),在气化炉(1)顶部出口和高温旋风裂解炉(2)之间通入一股裂解反应催化剂,同时在高温旋风裂解炉(2)筒体的气固相进料口对侧通入一股气化剂,使高温旋风裂解炉(2)内的飞灰、催化剂固体颗粒和含焦油气体、气化剂间的气固相充分混合并产生剧烈反应,在气固分离的同时产生焦油及甲烷等碳氢化合物的催化裂解反应;高温旋风裂解炉(2)分离下来的含催化剂颗粒的未反应完全的半焦飞灰进入料封阀(6),并通过料封阀(6)与气化炉密相段床层靠近分布板上方的飞灰返料口I连通,进入气化炉(1)的密相段床层内继续参与反应;高温旋风裂解炉(2)的顶部气固相出口接至热量回收设备(3),经旋风分离器(4)分离下来的半焦飞灰颗粒从旋风分离器(4)的下方锥段底部出口进入灰斗(8);经旋风分离器(4)气固分离后的顶部含尘粗合成气进入高温过滤器(5),灰斗(8)和高温过滤器(5)的底部锥段内半焦飞灰通过二氧化碳/空气/氮气气力输送气合并输送至气化炉(1)的飞灰放料口II,进入气化炉密相段床层的中心高温区内参与燃烧、气化反应。7. The composite gasification system of biomass pressurized fluidized bed gasification and cyclone cracking according to claim 6, characterized in that the gas-solid phase material at the top outlet of the gasifier (1) enters the high temperature cyclone cracking Furnace (2), a cracking reaction catalyst is passed between the top outlet of the gasifier (1) and the high-temperature cyclone cracking furnace (2). A stream of gasification agent is introduced into the opposite side, so that the fly ash, catalyst solid particles, tar-containing gas and gas-solid phase between the gasification agent in the high-temperature cyclone cracking furnace (2) are fully mixed and a violent reaction occurs. At the same time, the catalytic cracking reaction of hydrocarbons such as tar and methane is generated; the unreacted semi-coke fly ash containing catalyst particles separated from the high-temperature cyclone cracking furnace (2) enters the material sealing valve (6), and passes through the material sealing valve. (6) Connect with the fly ash return port I above the distribution plate near the dense phase bed of the gasifier, and enter the dense phase bed of the gasifier (1) to continue to participate in the reaction; high temperature cyclone cracking furnace (2) The gas-solid phase outlet at the top of the cyclone is connected to the heat recovery equipment (3), and the semi-coke fly ash particles separated by the cyclone separator (4) enter the ash hopper (8) from the bottom outlet of the lower cone section of the cyclone separator (4); After the gas-solid separation of the cyclone separator (4), the dust-laden crude synthesis gas at the top enters the high temperature filter (5), and the ash hopper (8) and the semi-coke fly ash in the bottom cone section of the high temperature filter (5) pass through the carbon dioxide / The air/nitrogen pneumatic conveying gas is combined and conveyed to the fly ash discharge port II of the gasifier (1), and enters the central high temperature zone of the dense phase bed of the gasifier to participate in the combustion and gasification reactions. 8.根据权利要求1至7任一项所述的一种生物质加压流化床气化与旋风裂解的复合气化系统,其特征在于,高温过滤器(5)在除尘滤芯下方引入氧气、富氧或空气气体,用于对金属或陶瓷高温滤芯上覆盖的粉尘形成持续阴燃状态,以降低滤芯两侧压降。8. The composite gasification system of biomass pressurized fluidized bed gasification and cyclone cracking according to any one of claims 1 to 7, characterized in that the high temperature filter (5) introduces oxygen under the dust removal filter element , oxygen-enriched or air gas, used to form a continuous smoldering state for the dust covered on the metal or ceramic high-temperature filter element, so as to reduce the pressure drop on both sides of the filter element.
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CN112646609B (en) * 2021-02-02 2025-03-18 上海浦合绿碳清洁能源科技有限公司 A device and method for producing hydrogen by biomass gasification
CN119709271A (en) * 2024-12-31 2025-03-28 康泰斯(上海)化学工程有限公司 Process for converting biomass particles into synthesis gas using a pressurized bubbling fluidized bed device
CN119709271B (en) * 2024-12-31 2025-09-16 康泰斯(上海)化学工程有限公司 Process for converting biomass particles into synthesis gas using pressurized bubbling fluidized bed equipment

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