Disclosure of Invention
The application provides a power semiconductor device, with external resistance integrated to the grid structure on to reduce the voltage of IGBT and MOSFET device grid and control the degree of difficulty, improve the precision.
In order to achieve the above object, the present application provides a power semiconductor device including: a gate structure and a plurality of cell structures;
the grid structure comprises a resistance area and a wiring area;
the wiring region is provided with a connection metal layer, and the grid electrode of the cellular structure is electrically connected with the connection metal layer of the wiring region;
the resistance area comprises a resistance wire and a plurality of connecting bonding pads distributed along the extending direction of the resistance wire, and each connecting bonding pad is electrically connected with the resistance wire so as to divide the resistance wire into a plurality of sections of resistors which are connected in series.
The power semiconductor device in this application, grid structure include resistance district and wiring district, and wherein, the resistance district is walked including resistance and is walked a plurality of connection pads that the extending direction that walks along resistance distributes, and each connection pad is walked the line electricity with resistance and is connected, walks the line with resistance and separates for multistage resistance, and a plurality of resistance establish ties each other. Therefore, two connecting bonding pads at different positions are selected to be respectively connected with the power supply wiring and the connecting metal layer; or, selecting a connection pad at a determined position to be connected with the external wiring of the power supply, and selecting connection pads at different positions to be connected with the connection metal layer; or selecting connection pads at different positions to be connected with external wiring of the power supply, and selecting a connection pad at a determined position to be connected with the connection metal layer; so as to adjust the resistance value accessed by the wiring area, and further ensure that the voltage entering each cellular structure is the same. By adopting the mode, the resistance value of the resistor connected with the connecting metal layer in series can be conveniently and rapidly adjusted, and then the voltage of each cell structure connected with the connecting metal layer can be accurately adjusted.
Preferably, the resistance area further includes a substrate layer, a first dielectric layer and a second dielectric layer, the first dielectric layer is disposed on the substrate layer, the resistance wire is disposed on the first dielectric layer, the second dielectric layer is disposed between the resistance wire and the connection pad, a plurality of via holes are disposed in the second dielectric layer along the direction of the resistance wire, the connection pad is disposed above the via holes, and one end of the connection pad penetrates through the via holes to be electrically connected with the resistance wire.
Preferably, the resistor area further includes a substrate layer and a dielectric layer, the dielectric layer is located above the connection pads, the dielectric layer is provided with a plurality of hollow portions, the hollow portions and the connection pads are arranged in a one-to-one correspondence manner, and routing wires pass through the hollow portions and the connection pads corresponding to the hollow portions to be connected with the resistor routing wires.
Preferably, the material of the resistance trace is a polysilicon material after doping treatment.
Another object of the present invention is to provide a method for manufacturing a power semiconductor device, comprising the following steps;
forming a resistance layer on the base layer, and forming a resistance wire through a composition process;
the method comprises the steps of forming a metal layer on a resistor layer, forming a plurality of connecting bonding pads located in a resistor area and a connecting metal layer located in a wiring area through a composition process, wherein the connecting bonding pads are distributed along the extending direction of a resistor wire, and each connecting bonding pad is electrically connected with the resistor wire so as to divide the resistor wire into a plurality of sections of resistors which are connected in series.
Preferably, before forming the resistive layer, further comprising:
a dielectric layer is deposited on the base layer.
Preferably, after forming the resistive trace and before forming the metal layer on the resistive layer, the method further includes:
and depositing a dielectric layer on the resistor layer, and performing a composition process on the dielectric layer to form a plurality of via holes which are distributed along the extending direction of the resistor routing and correspond to the connecting pads one by one.
Preferably, the base layer is a semiconductor silicon epitaxial silicon wafer or a monocrystalline silicon wafer grown by a zone melting method.
Preferably, the resistive layer formed on the base layer includes:
forming a polysilicon layer on the base layer;
the polysilicon layer is doped to form the resistive layer.
Preferably, the forming of the metal layer on the resistive layer includes:
the metal layer is formed through a sputtering process or an evaporation process.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Referring to fig. 1 to 6, the present application provides a power semiconductor device, including: a gate structure and a plurality of cell structures;
the grid structure comprises a resistance region 1 and a wiring region 2;
the wiring region 2 is provided with a connecting metal layer, and the grid electrode of the cellular structure is electrically connected with the connecting metal layer of the wiring region 2;
the resistor area 1 includes a resistor trace 10 and a plurality of connection pads 120 distributed along an extending direction of the resistor trace 10, and each connection pad 120 is electrically connected to the resistor trace 10 to divide the resistor trace 10 into a plurality of series-connected resistors.
In the power semiconductor device in the embodiment of the application, the gate uniform wiring regions 2 of each unit cell structure are connected by the connecting metal layer 12; the resistance region 1 in the gate structure includes a resistance trace 10 and a plurality of connection pads 120 distributed along the extending direction of the resistance trace 10, and because each connection pad 120 is electrically connected to the resistance trace 10 to divide the resistance trace 10 into a plurality of sections of resistances, and the plurality of sections of resistances are connected in series, any two connection pads 120 in the plurality of connection pads 120 can be connected to an external power trace and a connection metal layer respectively; or, selecting a connection pad 120 at a certain position to be connected with the external power supply wiring, and selecting connection pads 120 at different positions to be connected with the connection metal layer; or, selecting the connection pads 120 at different positions to be connected with external power routing, and selecting the connection pad 120 at a determined position to be connected with the connection metal layer; the resistance between the two connection pads 120 is selected according to the voltage required by the cell structure connected to the metal layer, so that the voltage at the cell structure is the required voltage. In the prior art, the grid of the cellular structure needs to be connected with an external resistance component in series for adjustment, or the resistance and routing length at the cellular junction grid need to be accurately controlled; in the embodiment of the present application, in order to ensure that the voltage entering the gates of the cell structures is a set voltage, one of the connection pads 120 is used for being connected to an external power trace, and the other of the connection pads 120 is used for being connected to a connection metal layer of the wiring region 2, and the two connection pads 120 at different positions are selected to adjust the resistance value connected in series with the gates of the cell structures, so that the voltage value at the gates of the cell structures is a required voltage value.
It is assumed that the resistance values of the resistor trace 10 between two adjacent connection pads 120 are both α, and when a resistor with a resistance value of 3 α is required to be connected in series at the gate of the cell structure, one of the connection pads 120 is connected to the external power trace, and a connection pad 120 is provided between another one of the connection pads 120 and one of the connection pads 120, so that the resistance between another one of the connection pads 120 and one of the connection pads 120 is 3 α.
Or, one connection pad 120 connected to the external power trace among the connection pads 120 is located above the end of the resistance trace 10, and another connection pad 120 is located according to the actually required serial resistance value.
As an optional mode, the resistance region 1 further includes a substrate layer 13, a first dielectric layer and a second dielectric layer 11, the first dielectric layer is disposed on the substrate layer 13, the resistance trace 10 is disposed on the first dielectric layer, the second dielectric layer 11 is disposed between the resistance trace 10 and the connection pad 120, a plurality of via holes 110 are disposed in the second dielectric layer 11 along the direction of the resistance trace 10, the connection pad 120 is located above the via holes 110, and one end of the connection pad 120 penetrates through the via holes 110 and is electrically connected to the resistance trace 10.
In this embodiment, the resistor trace 10 is disposed on the first dielectric layer, and the second dielectric layer 11 is disposed between the resistor trace 10 and the connection pads 120, where the second dielectric layer 11 can separate the resistor trace 10 from the connection pads 120, so as to facilitate the arrangement of the connection pads 120; and the second dielectric layer 11 is provided with a plurality of via holes 110 along the extending direction of the resistor trace 10, the via holes 110 and the connection pads 120 are arranged in a one-to-one correspondence manner, and when the connection pads 120 are arranged above the via holes 110, the connection pads penetrate through the via holes 110 and are electrically connected with the resistor trace 10, so that the resistor trace 10 is divided into a plurality of sections of resistors, and a resistance value connected in series with a gate of a cellular structure is convenient to adjust.
As an optional mode, the resistance region 1 further includes a substrate layer 13 and a dielectric layer, the dielectric layer is located above the connection pad 120, the dielectric layer is provided with a plurality of hollow portions, the hollow portions are arranged in one-to-one correspondence with the connection pads 120, and the routing passes through the hollow portions and is electrically connected with the corresponding connection pads 120.
In this embodiment, the dielectric layer is disposed above the connection pad 120, and a hollow portion is disposed on the dielectric layer at a position corresponding to the connection pad 120, the routing wire passes through the hollow portion and is electrically connected to the connection pad 120, and the hollow portion is disposed to enable the connection pad 120 to be conveniently and electrically connected to the connection metal layer.
As an optional manner, the material of the resistor trace 10 is a polysilicon material after doping treatment.
In this embodiment, the material of the resistor trace 10 is preferably a polysilicon material after doping treatment, and the resistivity of the polysilicon material can be adjusted by adjusting the doping, so as to further adjust the resistance value of the resistor trace 10.
Example 2
Referring to fig. 7, another objective of the present invention is to provide a method for manufacturing a power semiconductor device, including the following steps;
forming a resistance layer on the base layer, and forming a resistance wire 10 through a composition process;
forming a metal layer 12 on the resistor layer, and forming a plurality of connection pads 120 located in the resistor region 1 and a connection metal layer 12 located in the wiring region 2 by a patterning process, wherein the connection pads 120 are distributed along the extending direction of the resistor trace 10, and each connection pad 120 is electrically connected with the resistor trace 10 to divide the resistor trace 10 into a plurality of sections of resistors connected in series with each other.
In this embodiment, the resistive layer and the metal layer 12 are formed on the power semiconductor device substrate, and the resistive trace 10 formed by the resistive layer, the plurality of connection pads 120 formed on the metal layer 12 and located in the resistive region 1, and the connection metal layer 12 formed on the wiring region 2 are formed by a patterning process, so that the manufacturing method of the power semiconductor device is relatively simple and is convenient to produce.
As an alternative, before forming the resistive layer 10, the method further comprises:
a dielectric layer is deposited on the base layer.
As an alternative, after forming the resistive trace 10 and before forming the metal layer 12 on the resistive layer, the method further includes:
a dielectric layer is deposited on the resistive layer, and a patterning process is performed on the dielectric layer to form a plurality of via holes 110 distributed along the extending direction of the resistive trace 10 and corresponding to the connection pads 120 one to one.
In this embodiment, a dielectric layer is deposited on the resistive layer to separate the metal layer 12 from the resistive layer, a plurality of vias 110 are formed on the dielectric layer through a patterning process, the vias 110 are disposed to facilitate electrical connection between the connection pads 120 and the resistive traces 10, and the formation of the vias 110 through the patterning process can provide a manufacturing speed of the power semiconductor device.
As an alternative, the base layer is a semiconductor silicon epitaxial wafer or a monocrystalline wafer grown by a float zone method.
As an alternative, the forming of the resistive layer on the base layer includes:
forming a polysilicon layer on the base layer;
the polysilicon layer is doped to form the resistive layer.
As an alternative, the forming of the metal layer 12 on the resistive layer includes:
the metal layer 12 is formed through a sputtering process or an evaporation process.
It will be apparent to those skilled in the art that various changes and modifications may be made in the embodiments of the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.