CN112428395A - Unit type stepping module, stair stepping die with adjustable stepping height, die and method - Google Patents
Unit type stepping module, stair stepping die with adjustable stepping height, die and method Download PDFInfo
- Publication number
- CN112428395A CN112428395A CN202011287186.5A CN202011287186A CN112428395A CN 112428395 A CN112428395 A CN 112428395A CN 202011287186 A CN202011287186 A CN 202011287186A CN 112428395 A CN112428395 A CN 112428395A
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- mold
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/22—Moulds for making units for prefabricated buildings, i.e. units each comprising an important section of at least two limiting planes of a room or space, e.g. cells; Moulds for making prefabricated stair units
- B28B7/225—Moulds for making units for prefabricated buildings, i.e. units each comprising an important section of at least two limiting planes of a room or space, e.g. cells; Moulds for making prefabricated stair units for making stairs or stair units comprising more than one step
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/02—Moulds with adjustable parts specially for modifying at will the dimensions or form of the moulded article
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- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Steps, Ramps, And Handrails (AREA)
Abstract
The invention discloses a unit type stepping module, a stair stepping die with adjustable stepping height, a die and a method. Adjustable height of marking time stair mould of marking time includes: the sliding holes and the connecting holes between the adjacent unit type tread modules of the plurality of tread height adjustable stair tread module units are connected together through the limiting parts. The stepping die frame is provided with a displacement module which can be movably arranged on the pedal die frame. The unit type stepping module realizes displacement change between adjacent modules through the sliding holes and the connecting holes, so that the change of stepping height can be realized. The invention can realize the rotation of the rotating module and the relative movement of the displacement module on the stepping die frame when the stepping height changes.
Description
Technical Field
The invention relates to the technical field of building industrial production and manufacturing, in particular to a unit type step module, a stair step die with adjustable step height, a die and a method.
Background
With the continuous promotion of building industrialization, building components gradually become assembled components, wherein the standardized requirement degree of prefabricated reinforced concrete stair is higher.
In the case of the conventional prefabricated reinforced concrete stairway, the mark width, the step width and the step number are standard, but the step height changes along with the change of the layer height.
Chinese patent 2018105601510 discloses a stair mold with automatically adjustable height and span, which has the structure: the horizontal edge of a right-angle plate of a right-angle step frame on the inner side surface of the fixed die is connected with a bevel plate, the horizontal edge of the right-angle plate and the vertical edge are provided with more than two crossed grooves, a top hanging bearing seat is hung under the horizontal edge of the right-angle plate, a height adjusting driving screw rod of an oblique bevel gear transmission group on a height adjusting shaft is vertically hung and connected under the top hanging bearing seat, a height adjusting driving worm gear is meshed on the height adjusting driving screw rod, a height adjusting rack on the outer side of the vertical edge of the right-angle plate is meshed through a height adjusting gear in coaxial cross connection, the side edge of the bevel plate can be provided with a span adjusting rack meshed with a span driving gear, the main beam is in cross connection, a span adjusting gear driven by a span adjusting belt wheel group, and the transmission ratios of a plurality of span adjusting gears and a plurality of span. The automatic height and span adjusting device is compact in structure, convenient to adjust, stable and firm and capable of automatically adjusting height and span.
Disclosure of Invention
In view of the above-mentioned prior art, the present invention provides a unit type tread module, a tread height adjustable stair tread mold, a mold and a method thereof, so as to realize the tread height adjustable tread mold.
In order to achieve the purpose, the invention adopts the following technical scheme:
the invention provides a stair mould with adjustable step height,
the utility model provides a module is marked time to unit formula, the lower extreme of the facade of marking time extends and is equipped with the facade and extends the face, the facade extends and sets up a plurality of longitudinal extension's slide opening on the face, the planar tip of marking time be equipped with the facade extends the parallel connection face of face, be equipped with on the connection face a plurality of be used for with adjacent unit formula mark time slide opening matched with connecting holes on the module, when connecting hole and slide opening lower extreme align, connect the slide opening on the sealed adjacent unit formula mark time module of face.
Optionally, the end of the tread plane is further provided with an external chamfer mould.
Optionally, an anti-skid groove die is arranged on the stepping plane.
Adjustable height of marking time stair tread die unit includes:
the unit type stepping module;
the rotating module is connected with the unit type stepping module;
and one end of the displacement module is connected with the rotating module.
Optionally, the rotating module includes a connecting seat connected to the stepping plane, the connecting seat is connected to a rotating shaft, and the rotating shaft is rotatably mounted on the displacement module.
Optionally, a sliding block is arranged on the displacement module, a sliding block positioning plate is further arranged on the displacement module, and a fastening bolt is arranged on the sliding block positioning plate.
Optionally, a railing hole mold is arranged on the stepping plane.
Optionally, be equipped with the magnet sucking disc in the railing hole mould, the planar bottom of marking time is equipped with railing hole magnetism and inhales the mould, railing hole magnetism is inhaled the mould and is included telescopic machanism, telescopic machanism links to each other with the magnet sucking disc, and when the magnet sucking disc was close to railing hole mould, railing hole mould was adsorbed on the magnet sucking disc, and when the magnet sucking disc was kept away from railing hole mould, railing hole mould broke away from with the plane of marking time mutually.
Adjustable height of marking time stair mould of marking time includes:
the sliding holes and the connecting holes between the adjacent unit type tread modules of the plurality of tread height adjustable stair tread module units are connected together through the limiting parts, and the vertical surface extending surfaces are attached to the connecting surfaces together under the action of the limiting parts.
The stepping die frame is provided with a displacement module which can be movably arranged on the pedal die frame.
Optionally, the limiting member includes a connecting shaft mounted on the connecting hole, the connecting shaft passes through the sliding hole of the adjacent unit type step module, and a stopper is arranged at an end of the connecting shaft.
Optionally, the connecting shaft is detachably connected with the connecting hole.
Optionally, the device further comprises an upper platform stepping die and a stepping tail end die, wherein the end part of the upper platform stepping die is provided with a connecting hole matched with a sliding hole of an adjacent unit type stepping module, the upper platform stepping die is connected with a stepping die frame through another rotating module and a fixing module, and the stepping tail end die is connected with the adjacent unit type stepping module.
The stair mold with the adjustable step height comprises a bottom mold, a step mold and a back mold, wherein the step mold is the stair step mold with the adjustable step height.
The step height adjusting method of the stair step mold with the adjustable step height comprises the following steps: adjusting the distance between adjacent displacement modules to drive the rotation modules to rotate, and enabling the limiting parts to longitudinally move in the sliding holes to realize the adjustment of the stepping height of the adjacent unit type stepping modules; and adjusting the spacing of all the unit type stepping modules to be consistent, and then finishing stepping height adjustment.
The invention has the beneficial effects that:
the unit type stepping module realizes displacement change between adjacent modules through the sliding holes and the connecting holes, so that the change of stepping height can be realized. The stair tread mold unit with the adjustable tread height can realize the rotation of the rotating module and the relative movement of the displacement module on the tread mold frame when the tread height changes through the rotating module and the displacement module. In conclusion, the invention can realize the adjustment of the stepping height under the condition of ensuring that the stepping width is not changed.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
fig. 1 is a first perspective view of the stair mold with adjustable step height according to the present invention.
FIG. 2 is a second perspective view of the stair mold with adjustable step height according to the present invention;
FIG. 3 is a front view of the adjustable step height stair mold of the present invention;
FIG. 4 is a left side view of the adjustable step height stair mold of the present invention;
FIG. 5 is a right side view of the adjustable step height stair mold of the present invention;
FIG. 6 is a top view of the stair mold with adjustable step height according to the present invention;
FIG. 7 is a schematic view of a lateral mold opening structure of the stair mold with adjustable step height according to the present invention;
FIG. 8 is a schematic view of a lateral mold opening structure of the stair mold with adjustable step height according to the present invention;
FIG. 9 is a first schematic view of a tread mold of the stair mold with adjustable tread height according to the present invention;
FIG. 10 is a second schematic view of a tread mold of the stair mold with adjustable tread height according to the present invention;
FIG. 11 is a schematic view of the tread mold structure of the stair mold with adjustable tread height according to the present invention;
FIG. 12 is a schematic view of the back mold of the stair mold with adjustable step height according to the present invention;
FIG. 13 is a side view of one side of the back mold of the adjustable step height stair mold of the present invention;
FIG. 14 is a perspective view of an adjustable step height stair tread mold unit of the adjustable step height stair mold of the invention;
FIG. 15 is a side view of a rotating module of the adjustable step height stair mold of the present invention;
FIG. 16 is a view from the A-A direction of FIG. 15;
FIG. 17 is a schematic structural view of a unit step module (step plane);
FIG. 18 is a schematic structural view of a unit step module (step elevation);
FIG. 19 is a first perspective view of the modular tread module of the stair mold with adjustable tread height according to the present invention;
FIG. 20 is a second perspective view of the modular tread module of the stair mold with adjustable tread height according to the present invention;
FIG. 21 is a perspective view of a magnetic attraction mold for a balustrade opening (with a balustrade opening) of the stair mold with adjustable step height according to the present invention;
FIG. 22 is a front view of a railing hole magnetic attraction mold (with a railing hole mold) of the stair mold with adjustable step height according to the present invention;
FIG. 23 is a cross-sectional view of a railing hole magnetic suction mold (mold with railing hole) of the stair mold with adjustable step height according to the present invention.
Description of reference numerals:
a bottom die 1; hoisting a pin shaft 11;
a mark time mould 2;
a railing hole mold 21;
a pin key hole mold 22;
a unit type step module 23; a tread plane 231; a connection face 2311; a stepping facade 232; a facade extension 2321; a slide hole 233; a connecting hole 234; a stopper 235; an outer chamfer die 236; an anti-skid groove die 237; a rail hole 238;
a rotation module 24; a connecting seat 241; a fixing plate 2411; the adjusting and fixing plate is connected with the channel steel 2412; a rotating shaft 242; a sleeve 243; a rotation shaft main shaft bearing 244; rotating the square tube 245; a bearing gland 246;
a displacement module 25; a slider 251; a slider positioning plate 252; fastening bolts 253 (T-shaped);
a railing hole magnetic suction mold 26; a cylinder 261; a magnet cup 262; a cylinder support 263; a magnetic chuck guide post 264; a guide sleeve 265; a magnet chuck guide 266; a cylinder magnetic switch 267;
a step mold frame 27; a guide rail 271; t-bolt rails 272;
an upper platform tread mold 28-1; a lower platform tread mold 28-2;
a step tail end mold 29;
a roll-over stand 3;
a rotating device 4; a turning seat 41; a turnover screw seat 411; a roll-over nest 412; the rotating main shaft 42; a bearing 43; a rotary bearing base 44; bolt holes 45; a bolt adjusting seat 46; a chute 47; a slide rail 48;
a telescoping device 5; a rotary cylinder 51; a hydraulic lock 52; channel hydraulic swivel joint 53; a telescoping adjustment device 54;
a back mold 5;
a chassis 6; a traveling wheel 61; a running friction wheel guide beam 62;
the stair finishing work platform 7.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar parts or parts having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
Example 1 Unit-type stepping Module 23
As shown in fig. 17-20, a unit type tread module 23 for horizontal, left and right vertical casting is composed of an integrally formed tread plane 231 and tread vertical face 232, and a plurality of unit type tread modules 23 are spliced to form the whole tread mold 2.
The lower end of the stepping vertical surface 232 is extended to form a vertical surface extension surface 2321, and the vertical surface extension surface 2321 is provided with a plurality of sliding holes 233 extending in the longitudinal direction. The end of the tread plane 231 is provided with a connecting surface 2311 parallel to the vertical surface 2321, the connecting surface 2311 is provided with a plurality of connecting holes 234 for matching with the sliding holes 233 of the adjacent unit tread module 23, when the connecting holes 234 are aligned with the lower ends of the sliding holes 233, the connecting surface 2311 seals the sliding holes 233 of the adjacent unit tread module, namely, the distance from the connecting holes 234 to the upper edge of the connecting surface 2311 is greater than the length of the sliding holes 233 in the longitudinal direction.
This arrangement has the following advantages: (1) when the limiting piece 235 penetrates through the sliding hole 233 and is located at the lowest end of the sliding hole 233, the upper end of the sliding hole 233 is also blocked by the connecting surface 2311, so that the sliding hole 233 is not exposed by adjusting the step height, and the integrity of the pouring stair is ensured; (2) the connecting surface 2311 has a certain width, so that the tread plane 231 and the tread vertical surface 232 are in surface contact, rather than in line contact between plates and surfaces, thereby ensuring that only sliding operation is performed between one unit tread module 23 and the adjacent unit tread module 23 under the action of the limiting member 235, and the deflection angles are consistent and no deviation is generated.
The connecting hole 234 is used for detachably mounting a limiting member 235, and under the action of the limiting member 235, the vertical surface extension surface 2321 and the connecting surface 2311 are attached together to prevent the adjacent unit-type stepping modules 23 from being separated from each other during rotation, but can move up and down along the sliding hole 233 in the longitudinal direction, so that the stepping height can be adjusted. Meanwhile, the sliding hole 233 and the connecting hole 234 are fixedly connected together by the limiting member 235, and after the angle of one unit type stepping module 23 is adjusted, the other unit type stepping modules 23 all have the same angle after adjustment, and a certain unit type stepping module 23 does not have angle change due to factors such as external force or vibration. Particularly, the structure of the vertical casting mold is more stable.
An outer chamfer mould 236 is further formed at the end of the tread plane 231, namely the upper edge of the connecting surface 2311, and the outer chamfer mould 236 is integrally formed with the tread plane 231 and is used for fitting the tread vertical surfaces 232 of the adjacent unit tread modules 23, so that corners of the poured stair are chamfered.
The tread plane 231 is provided with an anti-skid groove die 237, and the anti-skid groove die 237 protrudes outwards to enable the poured stair to have anti-skid grooves.
The stepping plane 231 is provided with a railing hole 238 for installing the railing hole mold 21.
In this embodiment, the unit step module 23 may be an extruded profile integrally formed, wherein the anti-skid groove die 237 and the outer chamfer die 236 are integrally formed with the profile, and the excess portion is machined by a machine tool.
Embodiment 2 stair tread mold unit with adjustable tread height
As shown in fig. 14 to 16, the stair tread module unit with adjustable tread height comprises the unit type tread module 23 of embodiment 1, a rotation module 24 is connected to the bottom surface of the tread plane 231 of the unit type tread module 23, and the rotation module 24 is connected to a displacement module 25.
Specifically, the rotating module 24 includes two connecting seats 241 connected to both sides of the bottom surface of the stepping plane 231, the connecting seats 241 are connected to both ends of the rotating shaft 242, and both ends of the rotating shaft 242 are rotatably mounted on the displacement module 25 through bushings 243. The connecting base 241 includes a fixing plate 2411 and a fixing plate connecting channel 2412. A rotating square tube 245 is arranged outside the rotating shaft, the rotating shaft is connected with two ends of the rotating square tube 245 through a main shaft bearing 244, and a bearing gland 246 is arranged outside the main shaft bearing 244.
Specifically, the displacement module 25 is provided with a sliding block 251, the displacement module 25 is further provided with a sliding block positioning plate 252, and the sliding block positioning plate 252 is provided with a fastening bolt 253.
As shown in fig. 21-23, optionally, a handrail hole 238 is formed on the stepping plane 231, a handrail mold is disposed on the stepping plane 231, a handrail hole magnetic suction mold 26 is disposed at the bottom end of the stepping plane 231, the handrail hole magnetic suction mold 26 includes a telescopic mechanism, the telescopic mechanism is connected to a magnet suction cup 262, the magnet suction cup 262 is matched with the handrail hole mold 21, when the magnet suction cup 262 is close to the handrail hole mold 21, the handrail hole mold 21 is attracted to the magnet suction cup 262, and when the magnet suction cup 262 is far away from the handrail hole mold 21, the handrail hole mold 21 is separated from the stepping plane 231. Specifically, the telescopic mechanism comprises a cylinder 261, and a cylinder support 263 is arranged outside the cylinder 261. The cylinder is connected to a cylinder magnetic switch 267. The magnet sucker 262 is externally provided with a magnet sucker guide post 264, and the magnet sucker guide post 264 is connected with a magnet sucker guide seat 266 through a guide sleeve 265. The magnet sucker can be a part of the railing mould or a part of the railing hole magnetic suction mould.
As shown in fig. 9-11, the stair tread mold with adjustable tread height comprises a plurality of stair tread mold units with adjustable tread height and tread mold frames 27 according to embodiment 2, and the sliding holes 233 and the connecting holes 234 between adjacent unit type tread modules 23 are connected together through limiting members 235.
Advantageously, the limiting member 235 includes a connecting shaft mounted on the connecting hole 234, the connecting shaft passing through the slide hole 233 of the adjacent unit step module 23, an end of the connecting shaft being provided with a stopper. The connecting shaft is detachably connected with the connecting hole 234.
Specifically, the limiting member 235 may be a bolt or a pin.
The mark time die set 27 is provided with a guide rail 271, and the mark time die set 27 is also provided with a T-shaped bolt clamping rail 272 for being matched with a fastening bolt 253 on the displacement module 25 for positioning. The guide rail 271 is matched with the slide block 251 on the displacement module 25, so that the maximum stability can be provided for the mark time die 2, and particularly, the combination of the guide rail 271 and the slide block 251 does not lead the mark time die 2 to shake during vertical casting.
The embodiment also comprises an upper platform tread mold 28-1, a lower platform tread mold 28-2 and a tread tail mold 29. The end of the upper platform tread mold 28-1 is provided with a connecting hole 234 which is matched with the sliding hole 233 of the adjacent unit tread module 23 and is connected through the same limiting piece 235. The upper platform stepping die 28-1 is connected with the stepping die frame 27 through another rotating module 24 and a fixed module, the other rotating module 24 and the rotating module 24 have the same structure, and the fixed module is directly fixed on the stepping die frame 27 without a slide block 251. The lower platform tread mold 28-2 is also connected with the sliding hole of the adjacent unit tread mold through a limiting piece through a connecting hole. The upper platform tread mold 28-1 and the lower platform tread mold 28-2 have planes without vertical surfaces, and the tread width can be set larger than the tread plane as required. The lower platform tread mold 28-2 is connected with the tread tail end mold 29. The mark time tail end mould 29 is divided into two types: completely closed or empty with mustache tendon.
The step height adjusting method of the stair step mold 2 with the adjustable step height in the embodiment comprises the following steps: adjusting the distance between adjacent displacement modules 25 to drive the rotation module 24 to rotate, and moving the limiting member 235 in the sliding hole 233 longitudinally to adjust the stepping height of the adjacent unit type stepping module 23; after the distances of all the unit type stepping modules 23 are adjusted to be consistent, the stepping height adjustment is finished.
Embodiment 4 prefabricated staircase side direction die sinking mould
As shown in fig. 1 to 13, the prefabricated staircase lateral opening mold comprises a bottom mold 1, a tread mold 2 and a back mold 5, wherein the tread mold 2 is the stair tread mold 2 with the adjustable tread height described in embodiment 3.
The other structures of the mold in this embodiment may be conventional structures, and may also be structures of the prefabricated staircase side opening mold described in embodiment 5.
As shown in fig. 1-23, the prefabricated staircase lateral opening mold comprises a bottom mold 1, a tread mold 2 and a back mold 5, wherein the tread mold 2 and the back mold 5 are respectively connected with a turning frame 3, the turning frame 3 is connected with a rotating device 4 and a telescopic device 5, and the tread mold 2 and the back mold 5 are driven by the telescopic device 5 to rotate around the rotating device 4. When the expansion device 5 is extended, the tread mold 2 or the back mold 5 is in a vertical state, and when the expansion device 5 is shortened, the tread mold 2 or the back mold 5 is opened outwards around the rotating device 4 and is in an outwards inclined state.
The bottom die comprises a bottom die 1, two rotating devices 4 and two telescopic devices 5 which are all arranged on a base plate 6. In order to move conveniently, two sides below the chassis 6 are provided with walking wheels 61, and the middle below the chassis 6 is provided with a walking friction wheel guide beam 62.
And hoisting pin shafts 11 are arranged on two sides of the bottom die 1, so that accurate positioning and carrying are realized.
The rotating device 4 comprises a turning seat 41 connected with the turning frame 3, the turning seat 41 comprises a turning thread seat 411 and a turning hole seat 412, and the turning thread seat 411 and the turning hole seat 412 form a turning hole for the rotating main shaft 42 to pass through. The rotary main shaft 42 has bearings 43 connected to both ends thereof, and the bearings 43 are mounted on a rotary bearing support 44. Advantageously, in order to adjust the left-right movement position of the tread mold 2 or the back mold 5, the turning seat 41 is provided with a bolt hole 45, a bolt adjusting seat 46 (i.e. a left-right adjusting structure) is connected in the bolt hole 45 through a bolt, and the bolt adjusting seat 46 is fixedly connected to the rotating main shaft 42. By screwing the bolt position, the overturning seat 41 is adjusted to move left and right on the rotating main shaft 42, so that the left and right adjustment of the mark time mold 2 or the back mold 5 is realized.
The bearings 43 of both ends of the rotary main shaft 42 of the back mold 5 side are connected to the rotary bearing housing 44 through a back and forth adjustment structure. The front and back adjusting structure is used for adjusting the distance of the turnover frame 3 of the back mould 5 so as to obtain the thicknesses of different prefabricated staircases. The fore-and-aft adjusting structure comprises a sliding groove 47 connected with the bearing 43 and a sliding rail 48 connected with the rotary bearing seat 44, wherein the sliding rail 48 is matched with the sliding groove 47 and fixed through a distance adjusting bolt.
The telescopic device 5 is a rotary oil cylinder 51, one end of the rotary oil cylinder 51 is fixed on the chassis 6, and the telescopic rod at the other end is connected with the roll-over stand 3. The swivel cylinder 51 may also be connected to a hydraulic lock 52, channel hydraulic swivel 53 and associated piping. On the back mold 5 side, after the back mold 5 is adjusted back and forth, it is necessary to keep the back mold 5 in a vertical state during mold clamping, and therefore the expansion and contraction adjusting device 54 for adjusting the expansion and contraction length of the expansion and contraction device 5 is connected to the expansion and contraction device 5. The telescopic adjusting device 54 can be connected with a threaded rod at the tail end of the telescopic rod, the roll-over stand 3 is connected with an adjusting button with internal threads, telescopic adjustment is realized by screwing, and other length adjusting devices in the prior art can also be adopted.
The turning frame 3 is also provided with a stair finishing operation platform 7 for leveling the upper plane of the stair after pouring.
In addition, when the prefabricated staircase is cast, a railing hole mold 21 and/or a pin key hole mold 22 are required to be installed on the tread mold 2. For the conventional horizontal movement mold opening mode, the handrail hole mold 21 and/or the pin key hole mold 22 are fixed with the tread mold 2 into a whole, and the prefabricated staircase is maintained during mold opening, so that the handrail hole mold 21 and/or the pin key hole mold 22 can not damage the prefabricated staircase, but the mold opening time of the patent is before maintenance is completed, so that the handrail hole mold 21 and/or the pin key hole mold 22 are matched with the handrail hole magnetic suction mold 26, see embodiment 3. In the using process, the railing hole mold 21 and/or the pin key hole mold 22 are/is adsorbed on the magnet suction cups 262, after the pouring is finished, the magnet suction cups 262 are driven by the telescopic mechanism to be far away from the railing hole mold 21 and/or the pin key hole mold 22, so that the railing hole mold 21 and/or the pin key hole mold 22 are/is left in the prefabricated staircase, and the railing hole mold 21 and/or the pin key hole mold 22 are/is separated from the tread mold 2; after the prefabricated staircase with the handrail hole mold 21 and/or the pin key hole mold 22 is removed (hoisted away), the handrail hole mold 21 and/or the pin key hole mold 22 are taken down after maintenance is finished, and the prefabricated staircase cannot be damaged.
The mold opening method of the prefabricated staircase lateral mold opening mold of the embodiment comprises the following steps:
(1) opening the back mold 5: the back mold 5 is driven to rotate around the rotating device 4 by the contraction of the telescopic device 5 at one side of the back mold 5 until the back mold 5 is completely opened;
(2) opening the mark time mold 2: the telescoping device 5 at one side of the marking die 2 contracts to drive the marking die 2 to rotate around the rotating device 4 until the marking die 2 is completely opened;
(3) removing the bottom die 1: the prefabricated staircase is supported by the bottom die 1 and is moved away.
The preparation method of the prefabricated staircase comprises the following steps:
(1) pouring the stairs: pouring concrete into the mold to manufacture the prefabricated staircase;
(2) primary maintenance: after the pouring is finished, carrying out primary curing in a stair lateral opening mold, and after the concrete is initially cured, if the primary curing time is 2-4 hours and the initial setting strength is more than 2MPa, carrying out lateral opening on the tread mold 2 and the back mold 5;
(3) removing the bottom die 1: moving the bottom die 1 away, and enabling the bottom die 1 to bear the prefabricated staircase after initial setting to leave;
(4) and (3) continuously pouring: replacing the original bottom die 1 with a new bottom die 1, and laterally closing the mark time die and the back die after installing the reinforcement cage to perform the step (1);
(5) further maintenance: and (4) moving the prefabricated staircase in the step (3) along with the bottom die 1 to other places for further maintenance until the maintenance is finished and the maintenance standard is reached.
The steps (4) and (5) have no time to meet the requirements.
The prefabricated staircase side direction die sinking mould of this embodiment passes through telescoping device and drives marking time mould or back of the body mould and around rotary device rotation to can make the mould surface open the crack from top to bottom gradually, avoid bringing the damage because of the horizontal migration die sinking to the prefabricated staircase that maintenance hardness is not enough. The prefabricated staircase has enough strength after being maintained during conventional die opening, and the prefabricated staircase cannot be damaged by moving the die opening in a normal horizontal mode.
While embodiments of the invention have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.
Claims (10)
1. The utility model provides a module of marking time of unit formula, its characterized in that, including the plane of marking time and the facade of marking time, the lower extreme of the facade of marking time extends and is equipped with the facade and extends the face, the facade extends and sets up the slide opening of a plurality of longitudinal extensions on the face, the planar tip of marking time be equipped with the facade extends the parallel connection face of face, be equipped with a plurality of be used for with adjacent unit formula on the module of marking time slide opening matched with connecting hole on the connection face, when connecting hole and slide opening lower extreme align, connect the slide opening on the sealed adjacent unit formula of face and mark time the module.
2. Adjustable height of marking time stair tread die unit, its characterized in that includes:
the cellular stepping module of claim 1;
the rotating module is connected with the unit type stepping module;
and one end of the displacement module is connected with the rotating module.
3. The stair tread module unit with adjustable tread height of claim 2, wherein the rotation module comprises a connection seat connected to the tread plane, the connection seat being connected to a rotation shaft, the rotation shaft being rotatably mounted on the displacement module.
4. The stair tread mold unit with adjustable tread height of claim 2, wherein the displacement module is provided with a slide block, the displacement module is further provided with a slide block positioning plate, and the slide block positioning plate is provided with a fastening bolt.
5. The stair tread mold unit with adjustable tread height as claimed in claim 2, wherein a railing hole mold is disposed on the tread plane, a magnet chuck is disposed in the railing hole mold, a railing hole magnetic suction mold is disposed at the bottom end of the tread plane, the railing hole magnetic suction mold comprises a telescopic mechanism, the telescopic mechanism is connected with the magnet chuck, the railing hole mold is attracted to the magnet chuck when the magnet chuck is close to the railing hole mold, and the railing hole mold is separated from the tread plane when the magnet chuck is far away from the railing hole mold.
6. Adjustable height stair of marking time mould of marking time, its characterized in that includes:
a plurality of stair tread mould units with adjustable tread heights as claimed in any one of claims 2 to 5, wherein the sliding holes and the connecting holes between the adjacent unit tread modules are connected together through a limiting part, and the vertical extending surface is attached to the connecting surface under the action of the limiting part.
The stepping die frame is provided with a displacement module which can be movably arranged on the pedal die frame.
7. The stair tread mold with adjustable tread height as claimed in claim 6, wherein the limiting member comprises a connecting shaft mounted on the connecting hole, the connecting shaft passes through the sliding hole of the adjacent unit type tread module, and a stopper is provided at an end of the connecting shaft; the connecting shaft is detachably connected with the connecting hole.
8. The stair tread mold with the adjustable tread height as claimed in claim 6, further comprising an upper platform tread mold and a tread tail end mold, wherein the end of the upper platform tread mold is provided with a connecting hole matched with the sliding hole of the adjacent unit tread module, the upper platform tread mold is connected with a tread mold frame through another rotating module and a fixing module, and the tread tail end mold is connected with the adjacent unit tread module.
9. The stair mold with the adjustable stepping height comprises a bottom mold, a stepping mold and a back mold, and is characterized in that the stepping mold is the stair stepping mold with the adjustable stepping height according to any one of claims 6 to 8.
10. The method for adjusting the step height of the stair tread mold with the adjustable step height of claim 9, which comprises the following steps: adjusting the distance between adjacent displacement modules to drive the rotation modules to rotate, and enabling the limiting parts to longitudinally move in the sliding holes to realize the adjustment of the stepping height of the adjacent unit type stepping modules; and adjusting the spacing of all the unit type stepping modules to be consistent, and then finishing stepping height adjustment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011287186.5A CN112428395A (en) | 2020-11-17 | 2020-11-17 | Unit type stepping module, stair stepping die with adjustable stepping height, die and method |
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| CN114347226A (en) * | 2021-12-06 | 2022-04-15 | 江苏新昱住宅工业科技有限公司 | Concatenation formula stair prefab mould with adjustable |
| CN114800805A (en) * | 2022-04-29 | 2022-07-29 | 苏州致美达建筑科技有限公司 | Adjustable universal horizontal die for producing stair components and production process |
| CN116587404A (en) * | 2023-07-05 | 2023-08-15 | 山西一建集团有限公司 | Stair pouring integrated into one piece mould |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116587404A (en) * | 2023-07-05 | 2023-08-15 | 山西一建集团有限公司 | Stair pouring integrated into one piece mould |
| CN116587404B (en) * | 2023-07-05 | 2023-12-08 | 山西一建集团有限公司 | Stair pouring integrated into one piece mould |
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