CN112225458B - A kind of high temperature resistant and low expansion coefficient bonding slurry for ceramic matrix composite materials and preparation method thereof - Google Patents
A kind of high temperature resistant and low expansion coefficient bonding slurry for ceramic matrix composite materials and preparation method thereof Download PDFInfo
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- 239000002002 slurry Substances 0.000 title claims abstract description 26
- 239000011153 ceramic matrix composite Substances 0.000 title claims abstract description 18
- 239000000463 material Substances 0.000 title claims abstract description 15
- 238000002360 preparation method Methods 0.000 title abstract description 31
- 239000000843 powder Substances 0.000 claims abstract description 86
- 239000002562 thickening agent Substances 0.000 claims abstract description 28
- 239000002270 dispersing agent Substances 0.000 claims abstract description 24
- 239000003960 organic solvent Substances 0.000 claims abstract description 24
- 229910000174 eucryptite Inorganic materials 0.000 claims abstract description 14
- 229910018072 Al 2 O 3 Inorganic materials 0.000 claims abstract description 13
- 229910004298 SiO 2 Inorganic materials 0.000 claims abstract description 13
- 239000011812 mixed powder Substances 0.000 claims abstract description 4
- 239000011521 glass Substances 0.000 claims description 70
- 238000001035 drying Methods 0.000 claims description 25
- 239000007788 liquid Substances 0.000 claims description 19
- 239000002893 slag Substances 0.000 claims description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 16
- 238000005303 weighing Methods 0.000 claims description 14
- 239000002245 particle Substances 0.000 claims description 12
- 238000003756 stirring Methods 0.000 claims description 12
- 238000010791 quenching Methods 0.000 claims description 11
- 230000000171 quenching effect Effects 0.000 claims description 11
- 238000000498 ball milling Methods 0.000 claims description 9
- 239000001856 Ethyl cellulose Substances 0.000 claims description 8
- ZZSNKZQZMQGXPY-UHFFFAOYSA-N Ethyl cellulose Chemical compound CCOCC1OC(OC)C(OCC)C(OCC)C1OC1C(O)C(O)C(OC)C(CO)O1 ZZSNKZQZMQGXPY-UHFFFAOYSA-N 0.000 claims description 8
- WUOACPNHFRMFPN-UHFFFAOYSA-N alpha-terpineol Chemical compound CC1=CCC(C(C)(C)O)CC1 WUOACPNHFRMFPN-UHFFFAOYSA-N 0.000 claims description 8
- SQIFACVGCPWBQZ-UHFFFAOYSA-N delta-terpineol Natural products CC(C)(O)C1CCC(=C)CC1 SQIFACVGCPWBQZ-UHFFFAOYSA-N 0.000 claims description 8
- 229920001249 ethyl cellulose Polymers 0.000 claims description 8
- 235000019325 ethyl cellulose Nutrition 0.000 claims description 8
- 239000012530 fluid Substances 0.000 claims description 8
- 238000000227 grinding Methods 0.000 claims description 8
- 229940116411 terpineol Drugs 0.000 claims description 8
- 239000008367 deionised water Substances 0.000 claims description 7
- 229910021641 deionized water Inorganic materials 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 7
- 239000004615 ingredient Substances 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 6
- 239000006121 base glass Substances 0.000 claims description 5
- 238000002844 melting Methods 0.000 claims description 5
- 230000008018 melting Effects 0.000 claims description 5
- 229910021193 La 2 O 3 Inorganic materials 0.000 claims description 4
- ZFOZVQLOBQUTQQ-UHFFFAOYSA-N Tributyl citrate Chemical compound CCCCOC(=O)CC(O)(C(=O)OCCCC)CC(=O)OCCCC ZFOZVQLOBQUTQQ-UHFFFAOYSA-N 0.000 claims description 4
- 229910001404 rare earth metal oxide Inorganic materials 0.000 claims description 4
- 150000001412 amines Chemical class 0.000 claims description 3
- VXQBJTKSVGFQOL-UHFFFAOYSA-N 2-(2-butoxyethoxy)ethyl acetate Chemical compound CCCCOCCOCCOC(C)=O VXQBJTKSVGFQOL-UHFFFAOYSA-N 0.000 claims description 2
- 229920002134 Carboxymethyl cellulose Polymers 0.000 claims description 2
- 229920000663 Hydroxyethyl cellulose Polymers 0.000 claims description 2
- 239000004354 Hydroxyethyl cellulose Substances 0.000 claims description 2
- 229910017493 Nd 2 O 3 Inorganic materials 0.000 claims description 2
- 239000000020 Nitrocellulose Substances 0.000 claims description 2
- 239000002253 acid Substances 0.000 claims description 2
- 239000001768 carboxy methyl cellulose Substances 0.000 claims description 2
- 235000010948 carboxy methyl cellulose Nutrition 0.000 claims description 2
- 239000008112 carboxymethyl-cellulose Substances 0.000 claims description 2
- 239000010431 corundum Substances 0.000 claims description 2
- 229910052593 corundum Inorganic materials 0.000 claims description 2
- XXJWXESWEXIICW-UHFFFAOYSA-N diethylene glycol monoethyl ether Chemical compound CCOCCOCCO XXJWXESWEXIICW-UHFFFAOYSA-N 0.000 claims description 2
- 235000019447 hydroxyethyl cellulose Nutrition 0.000 claims description 2
- 229920001220 nitrocellulos Polymers 0.000 claims description 2
- 238000002156 mixing Methods 0.000 claims 2
- 238000007873 sieving Methods 0.000 claims 2
- 229920002845 Poly(methacrylic acid) Polymers 0.000 claims 1
- YWYZEGXAUVWDED-UHFFFAOYSA-N triammonium citrate Chemical compound [NH4+].[NH4+].[NH4+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O YWYZEGXAUVWDED-UHFFFAOYSA-N 0.000 claims 1
- 235000011046 triammonium citrate Nutrition 0.000 claims 1
- 239000001393 triammonium citrate Substances 0.000 claims 1
- 239000002241 glass-ceramic Substances 0.000 abstract description 44
- 230000001070 adhesive effect Effects 0.000 abstract description 21
- 239000000853 adhesive Substances 0.000 abstract description 20
- 239000000919 ceramic Substances 0.000 abstract description 9
- 239000000758 substrate Substances 0.000 abstract description 6
- 229910010293 ceramic material Inorganic materials 0.000 abstract description 3
- 239000011230 binding agent Substances 0.000 abstract description 2
- 230000005540 biological transmission Effects 0.000 abstract description 2
- 238000002425 crystallisation Methods 0.000 abstract description 2
- 230000008025 crystallization Effects 0.000 abstract description 2
- 230000009477 glass transition Effects 0.000 abstract description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 19
- 229920000642 polymer Polymers 0.000 description 14
- 238000012360 testing method Methods 0.000 description 12
- 239000002131 composite material Substances 0.000 description 9
- OAYXUHPQHDHDDZ-UHFFFAOYSA-N 2-(2-butoxyethoxy)ethanol Chemical compound CCCCOCCOCCO OAYXUHPQHDHDDZ-UHFFFAOYSA-N 0.000 description 7
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 7
- 229920000768 polyamine Polymers 0.000 description 7
- 239000010453 quartz Substances 0.000 description 7
- 238000005452 bending Methods 0.000 description 6
- 239000000835 fiber Substances 0.000 description 6
- 239000002994 raw material Substances 0.000 description 6
- 239000000377 silicon dioxide Substances 0.000 description 6
- 239000010410 layer Substances 0.000 description 5
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 239000011241 protective layer Substances 0.000 description 3
- 239000011159 matrix material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910052761 rare earth metal Inorganic materials 0.000 description 2
- ILRRQNADMUWWFW-UHFFFAOYSA-K aluminium phosphate Chemical compound O1[Al]2OP1(=O)O2 ILRRQNADMUWWFW-UHFFFAOYSA-K 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005219 brazing Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- -1 rare earth ions Chemical class 0.000 description 1
- 239000011226 reinforced ceramic Substances 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 238000004901 spalling Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C8/00—Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
- C03C8/24—Fusion seal compositions being frit compositions having non-frit additions, i.e. for use as seals between dissimilar materials, e.g. glass and metal; Glass solders
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C10/00—Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition
- C03C10/0036—Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition containing SiO2, Al2O3 and a divalent metal oxide as main constituents
- C03C10/0045—Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition containing SiO2, Al2O3 and a divalent metal oxide as main constituents containing SiO2, Al2O3 and MgO as main constituents
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Ceramic Engineering (AREA)
- Crystallography & Structural Chemistry (AREA)
- Dispersion Chemistry (AREA)
- Glass Compositions (AREA)
Abstract
本发明涉及一种陶瓷基复合材料用耐高温低膨胀系数粘接浆料及其制备方法。该粘接浆料包括重量百分比为55%~85%的微晶玻璃粉和15%~45%的有机粘接相;所述微晶玻璃粉为SiO2‑Al2O3‑B2O3‑MgO‑BaO‑ZnO‑ZrO2系微晶玻璃粉与β‑锂霞石微晶玻璃粉的混合粉体;所述有机粘接相包括有机溶剂、分散剂和增稠剂。本发明通过对微晶玻璃粉中各氧化物的种类及含量的调整,实现对微晶玻璃粉的热膨胀系数、介电常数、介电损耗、玻璃化温度、软化温度、析晶温度等的调节,最终可使粘接浆料的热膨胀系数与陶瓷基材的热膨胀系数相当,能够满足特定频段的透波使用要求;利用该粘接浆料连接的陶瓷材料样件具有良好的结合性能。The invention relates to a high-temperature-resistant and low-expansion-coefficient bonding slurry for ceramic matrix composite materials and a preparation method thereof. The adhesive paste comprises 55%-85% by weight of glass-ceramic powder and 15-45% of organic adhesive phase; the glass-ceramic powder is SiO 2 -Al 2 O 3 -B 2 O 3 ‑MgO‑BaO‑ZnO‑ZrO 2 -series glass-ceramic powder and β‑eucryptite glass-ceramic powder mixed powder; the organic binder phase includes an organic solvent, a dispersant and a thickener. The invention realizes the adjustment of the thermal expansion coefficient, dielectric constant, dielectric loss, glass transition temperature, softening temperature, crystallization temperature, etc. of the glass-ceramic powder by adjusting the type and content of each oxide in the glass-ceramic powder Finally, the thermal expansion coefficient of the adhesive paste can be equal to the thermal expansion coefficient of the ceramic substrate, which can meet the requirements of wave transmission in a specific frequency band; the ceramic material samples connected by the adhesive paste have good bonding performance.
Description
技术领域technical field
本发明涉及粘接剂技术领域,尤其涉及一种透波陶瓷基复合材料高温粘接浆料及其制备方法。The invention relates to the technical field of adhesives, in particular to a high-temperature bonding slurry of a wave-transmitting ceramic matrix composite material and a preparation method thereof.
背景技术Background technique
近年来,陶瓷基频率选择表面(FSS)天线罩在隐身方面的应用越来越广泛,FSS结构需要承受住飞行过程中的高温气流冲刷,能够在恶劣的气动环境下长时间工作。为保证FSS结构的可靠性,将FSS结构置于陶瓷基材内部是一种可行的方案。此时,外侧透波保护层与含 FSS结构层的组合连接成为研究的重点。In recent years, ceramic-based frequency selective surface (FSS) radomes have become more and more widely used in stealth. The FSS structure needs to withstand the high-temperature airflow during flight and can work for a long time in harsh aerodynamic environments. To ensure the reliability of the FSS structure, it is a feasible solution to place the FSS structure inside the ceramic substrate. At this time, the combined connection of the outer wave-transmitting protective layer and the FSS-containing structural layer has become the focus of research.
陶瓷天线罩的成分为纤维增强陶瓷基复合材料,该材料加工性较差,结构松散,难以制造大型或复杂形状的部件,目前常用的连接方法有:焊接、机械连接和粘接。钎焊连接是陶瓷基复合材料之间广泛使用的连接方式,但它们的工艺温度高、设备成本大、对基材损伤较重,陶瓷基材料表面惰性也使得钎料在其表面不易润湿。机械连接是指用机械紧固件如销钉、螺钉、铆钉和螺栓对材料进行结合的连接。目前金属紧固件居多,但与陶瓷的匹配性差,而耐高温、高强度的陶瓷及其复合材料接头的工程应用又不成熟,另外制孔过程会对复合材料产生不同程度的损伤,这会严重影响连接件的力学性能和产品的可靠性。粘接连接所采用的粘接剂,主要分为有机粘接剂、无机粘接剂以及有机无机混合粘接剂,有机粘接剂的耐热性能一般不超过350℃,难以满足高温环境要求。因此需研制一种耐高温、透波性好、与基材匹配良好的无机粘接剂。CN 110511682 A发明了一种高通用性耐高温的磷酸铝盐胶黏剂及其制备方法,但是磷酸铝盐胶黏剂在高温的介电损耗较大,难以满足陶瓷基FSS天线罩的透波性能要求。The composition of the ceramic radome is a fiber-reinforced ceramic matrix composite material, which has poor processability and a loose structure, making it difficult to manufacture large or complex-shaped components. Currently, the commonly used connection methods are welding, mechanical connection and bonding. Brazing connection is a widely used connection method between ceramic matrix composite materials, but they have high process temperature, high equipment cost, and heavy damage to the substrate. Mechanical connections are connections where materials are joined with mechanical fasteners such as pins, screws, rivets, and bolts. At present, there are many metal fasteners, but the matching with ceramics is poor, and the engineering application of high-temperature and high-strength ceramics and their composite joints is immature. Seriously affect the mechanical properties of the connector and the reliability of the product. The adhesives used for bonding and connection are mainly divided into organic adhesives, inorganic adhesives and organic-inorganic hybrid adhesives. Therefore, it is necessary to develop an inorganic adhesive with high temperature resistance, good wave permeability and good matching with the substrate. CN 110511682 A invented a kind of aluminum phosphate adhesive with high versatility and high temperature resistance and its preparation method. performance requirements.
由于玻璃具有粘接特性,并且可以通过调整化学组成改变其性质,因此无机粘接剂可选用玻璃粉作为功能相,通过添加有机溶剂、增稠剂和分散剂制作成玻璃浆料进行粘接。但常用的玻璃粉热膨胀系数较高,远高于石英陶瓷的热膨胀系数(0.47-0.58×10-6/℃)。热膨胀系数的不匹配使得在FSS层与透波保护层间产生很大的热应力,因此在保证FSS层与基材之间匹配的基础上,FSS层与透波保护层也需要良好的匹配,这样才能提高整体构件的可靠性。Since glass has adhesive properties, and its properties can be changed by adjusting the chemical composition, glass powder can be used as the functional phase for inorganic adhesives, and glass paste is made by adding organic solvents, thickeners and dispersants for bonding. However, the commonly used glass powder has a high thermal expansion coefficient, which is much higher than that of quartz ceramics (0.47-0.58×10 -6 /℃). The mismatch of thermal expansion coefficient causes great thermal stress between the FSS layer and the wave-transmitting protective layer. Therefore, on the basis of ensuring the matching between the FSS layer and the substrate, the FSS layer and the wave-transmitting protective layer also need to be well matched. Only in this way can the reliability of the whole component be improved.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服上述现有技术存在的不足,而提供一种陶瓷基复合材料用耐高温低膨胀系数粘接浆料及其制备方法,为陶瓷基透波复合材料的组合连接做好基础研究工作。The purpose of the present invention is to overcome the above-mentioned deficiencies in the prior art, and to provide a high temperature resistant and low expansion coefficient bonding slurry for ceramic matrix composite materials and a preparation method thereof, so as to lay a good foundation for the combined connection of ceramic matrix wave transparent composite materials. research work.
本发明的技术方案是:The technical scheme of the present invention is:
第一方面,本发明提供一种陶瓷基复合材料用耐高温低膨胀系数粘接浆料,包括重量百分比为55%~85%的微晶玻璃粉和15%~45%的有机粘接相;所述微晶玻璃粉为SiO2-Al2O3-B2O3-MgO-BaO-ZnO-ZrO2系微晶玻璃粉与β-锂霞石微晶玻璃粉的混合粉体;所述有机粘接相包括有机溶剂、分散剂和增稠剂。In the first aspect, the present invention provides a high-temperature-resistant and low-expansion-coefficient bonding slurry for ceramic matrix composite materials, comprising 55% to 85% by weight of glass-ceramic powder and 15% to 45% of an organic bonding phase; The glass-ceramic powder is a mixed powder of SiO 2 -Al 2 O 3 -B 2 O 3 -MgO-BaO-ZnO-ZrO 2 series glass-ceramic powder and β-eucryptite glass-ceramic powder; the The organic binder phase includes organic solvents, dispersants and thickeners.
进一步地,所述微晶玻璃粉为SiO2-Al2O3-B2O3-MgO-BaO-ZnO-ZrO2系微晶玻璃粉与β- 锂霞石微晶玻璃粉的混合粉体,其包括重量百分比(占微晶玻璃粉总体重量的比例)为55~72%的SiO2、6~20%的Al2O3、2~13%的B2O3、1~8%的MgO、0~3%的BaO、0~3%的ZnO、0~2%的CaO、0~2%的ZrO2、0-3%的稀土氧化物和3~15%的β-锂霞石微晶玻璃粉;Further, the glass-ceramic powder is a mixed powder of SiO 2 -Al 2 O 3 -B 2 O 3 -MgO-BaO-ZnO-ZrO 2 series glass-ceramic powder and β-eucryptite glass-ceramic powder , which includes 55-72% of SiO 2 , 6-20% of Al 2 O 3 , 2-13% of B 2 O 3 , 1-8% of MgO, 0-3% BaO, 0-3% ZnO, 0-2% CaO, 0-2% ZrO 2 , 0-3% rare earth oxide and 3-15% β-eucryptite glass-ceramic powder;
进一步地,所述有机粘接相包括重量百分比(占有机粘接相总体重量的比例)为70~85%的有机溶剂、2~15%的分散剂、2~15%的增稠剂。Further, the organic adhesive phase includes 70-85% of organic solvent, 2-15% of dispersant, and 2-15% of thickener by weight percentage (the proportion of the total weight of the organic adhesive phase).
进一步地,所述微晶玻璃粉的热膨胀系数为0.5×10-6/℃~1.6×10-6/℃。Further, the thermal expansion coefficient of the glass-ceramic powder is 0.5×10 -6 /°C to 1.6×10 -6 /°C.
进一步地,所述有机溶剂为松油醇、丁基卡必醇、丁基卡必醇醋酸酯、二乙二醇乙醚中的至少一种。Further, the organic solvent is at least one of terpineol, butyl carbitol, butyl carbitol acetate and diethylene glycol ethyl ether.
进一步地,所述分散剂为柠檬酸三胺、聚甲基丙烯酸胺、1,4-二羟基磺酸胺中的至少一种。Further, the dispersant is at least one of triamine citric acid, polyamine methacrylate, and 1,4-dihydroxysulfonic acid amine.
进一步地,所述增稠剂为高分子增稠剂,所述高分子增稠剂为乙基纤维素、羟乙基纤维素、羧甲基纤维素、硝基纤维素、柠檬酸三丁酯中的至少一种。Further, the thickener is a polymer thickener, and the polymer thickener is ethyl cellulose, hydroxyethyl cellulose, carboxymethyl cellulose, nitrocellulose, tributyl citrate at least one of them.
进一步地,所述稀土氧化物为La2O3、Gd2O3、Y2O3、Er2O3、CeO2、Nd2O3中的一种或几种。Further, the rare earth oxide is one or more of La 2 O 3 , Gd 2 O 3 , Y 2 O 3 , Er 2 O 3 , CeO 2 , and Nd 2 O 3 .
进一步地,所述陶瓷基复合材料用耐高温粘接浆料的粘度范围为50Pa·S~120Pa·S,细度小于12μm。Further, the viscosity range of the high temperature resistant adhesive paste for ceramic matrix composites is 50 Pa·S to 120 Pa·S, and the fineness is less than 12 μm.
第二方面,本发明还提供上述陶瓷基复合材料用耐高温低膨胀系数粘接浆料的制备方法,包括以下步骤:In a second aspect, the present invention also provides a method for preparing the above-mentioned high-temperature-resistant and low-expansion-coefficient bonding slurry for the ceramic matrix composite material, comprising the following steps:
步骤1,制备基础玻璃粉:按上述配方中所述重量百分比准备配料,将配料在混料机中混料2-24h,配料混合均匀后,装入刚玉坩埚中,在电阻炉中1500℃~1700℃恒温1~4h,得到澄清的玻璃液,而后将玻璃液在去离子水中水淬后取出,放入鼓风干燥箱中,80-120℃烘干2-6h,得到玻璃渣,再置于行星式球磨机中球磨4-8h,过400-500目筛,得到基础玻璃粉,控制粉体平均粒径低于3μm;Step 1, prepare the basic glass powder: prepare the ingredients according to the weight percentage stated in the above formula, mix the ingredients in a mixer for 2-24 hours, after the ingredients are mixed evenly, put them into a corundum crucible, and put them in a resistance furnace at 1500 ℃~ 1 to 4 hours at a constant temperature of 1700 °C to obtain a clear glass liquid, then the glass liquid is quenched in deionized water and taken out, put into a blast drying oven, and dried at 80-120 °C for 2-6 hours to obtain glass slag. Ball milling in a planetary ball mill for 4-8 hours, passing through a 400-500 mesh sieve to obtain basic glass powder, and controlling the average particle size of the powder to be less than 3 μm;
步骤2,制备微晶玻璃粉:在步骤1得到的玻璃粉中添加β-锂霞石,球磨2-5h,烘干后用300-400目筛筛分,随后进行熔制、水淬、烘干,得到所述微晶玻璃粉,控制粉体平均粒径在1.0um~2.5um;Step 2, prepare glass-ceramic powder: add β-eucryptite to the glass powder obtained in step 1, ball mill for 2-5 hours, sieve with a 300-400 mesh sieve after drying, and then carry out melting, water quenching and baking. Dry to obtain the glass-ceramic powder, and control the average particle size of the powder to be 1.0um~2.5um;
步骤3,制备有机粘接相:将有机溶剂、增稠剂和分散剂准确称量后,装入圆底烧瓶中,在80~85℃恒温搅拌溶解1-3h,得到澄清透明的流体;Step 3, preparing the organic bonding phase: after accurately weighing the organic solvent, thickening agent and dispersing agent, put it into a round-bottomed flask, and stir and dissolve at a constant temperature of 80-85 ° C for 1-3 hours to obtain a clear and transparent fluid;
步骤4,制备粘接浆料:将微晶玻璃粉和有机粘接相于容器中搅拌分散,而后置于三辊研磨机中反复研磨,将细度控制在12um以下,粘度范围50Pa·S~120Pa·S,以获得所述粘接浆料。Step 4, prepare the adhesive slurry: stir and disperse the glass-ceramic powder and the organic adhesive phase in a container, and then place it in a three-roll mill for repeated grinding, control the fineness below 12um, and the viscosity range from 50Pa·S~ 120Pa·S to obtain the adhesive paste.
进一步地,步骤1中粉体平均粒径控制在1.0μm~2.5μm;步骤2中熔制的温度为1250-1400℃,保温0.5-2h。Further, in step 1, the average particle size of the powder is controlled at 1.0 μm to 2.5 μm; in step 2, the melting temperature is 1250-1400° C., and the temperature is kept for 0.5-2 h.
和现有技术相比,本发明的有益技术效果在于:Compared with the prior art, the beneficial technical effects of the present invention are:
(1)本发明提供一种陶瓷基复合材料用耐高温粘接剂及其制备方法,作为透波陶瓷材料之间的粘接剂,通过对微晶玻璃粉中各氧化物的种类及含量的调整,实现对微晶玻璃粉的热膨胀系数、介电常数、介电损耗、玻璃化温度、软化温度、析晶温度等的调节,最终可使粘接浆料的热膨胀系数与陶瓷基材的热膨胀系数相当,频率为9GHz的介电常数为4.5-6.0,介电损耗正切为3×10-3-5×10-3,能够满足特定频段的透波使用要求;(1) The present invention provides a high temperature-resistant adhesive for ceramic matrix composite materials and a preparation method thereof. As an adhesive between wave-transmitting ceramic materials, by adjusting the types and contents of each oxide in the glass-ceramic powder Adjust to realize the adjustment of the thermal expansion coefficient, dielectric constant, dielectric loss, glass transition temperature, softening temperature, crystallization temperature, etc. of the glass-ceramic powder, and finally make the thermal expansion coefficient of the bonding paste and the thermal expansion of the ceramic substrate. The coefficients are equivalent, the dielectric constant at 9GHz is 4.5-6.0, and the dielectric loss tangent is 3×10 -3 -5×10 -3 , which can meet the requirements of wave transmission in specific frequency bands;
(2)玻璃粉组成中SiO2和Al2O3的含量较高,熔制温度及高温粘度都很高,在其中添加稀土元素氧化物后,由于稀土离子的半径大,且配位数较高,当引入量较少时,可破坏网络结构,降低网络连接度,降低粘度,提高浆料烧结后的附着力。(2) The content of SiO 2 and Al 2 O 3 in the composition of glass powder is high, and the melting temperature and high temperature viscosity are high. After adding rare earth element oxides, the radius of rare earth ions is large and the coordination number is high High, when the introduction amount is small, it can destroy the network structure, reduce the degree of network connectivity, reduce the viscosity, and improve the adhesion of the slurry after sintering.
(3)利用该粘接浆料连接的陶瓷材料样件,其室温拉伸剪切强度不低于7.0MPa,压缩剪切强度不低于10.0MPa,具有良好的结合性能,不存在因界面层间的不匹配而存在的层裂、翘曲和裂纹等缺陷。(3) The ceramic material samples connected by the bonding slurry have a tensile shear strength at room temperature of not less than 7.0 MPa and a compressive shear strength of not less than 10.0 MPa, with good bonding properties, and there is no interface layer due to Defects such as spalling, warpage and cracks that exist due to the mismatch between them.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更加明显易懂,下面通过具体实施例,对本发明做进一步详细说明。In order to make the above objects, features and advantages of the present invention more clearly understood, the present invention will be further described in detail below through specific embodiments.
实施例1Example 1
上述陶瓷基复合材料用耐高温低膨胀系数粘接浆料及其制备方法,包括以下步骤:The above-mentioned high-temperature-resistant and low-expansion-coefficient bonding slurry for ceramic matrix composite materials and a preparation method thereof include the following steps:
1、制备基础玻璃粉:称量质量百分比为65%的SiO2、14%的Al2O3、7%的B2O3、6%的MgO、2%的BaO、2%的CaO、2%的ZnO、2%的ZrO2于混料机中12h混合均匀;再于高温电阻炉中1600℃恒温1.5h,得到澄清的玻璃液;而后将玻璃液在去离子水中水淬后取出,放入鼓风干燥箱中,100℃烘干4h,得到玻璃渣;将玻璃渣置于行星式球磨机中球磨8h,过500 目筛,得到粒径为1.0μm~2.5μm的基础玻璃粉;1. Preparation of basic glass powder: weighing 65% SiO 2 , 14% Al 2 O 3 , 7% B 2 O 3 , 6% MgO, 2% BaO, 2% CaO, 2% % ZnO and 2% ZrO 2 were mixed uniformly in a mixer for 12 hours; then kept in a high temperature resistance furnace at 1600 °C for 1.5 hours to obtain a clear glass liquid; then the glass liquid was quenched in deionized water, taken out, and placed in a Put the glass slag into a blast drying oven, and dry it at 100°C for 4 hours to obtain glass slag; place the glass slag in a planetary ball mill for 8 hours, pass through a 500-mesh sieve, and obtain a basic glass powder with a particle size of 1.0 μm to 2.5 μm;
2、制备微晶玻璃粉:在基础玻璃粉中添加5%的β-锂霞石,球磨2h,烘干后用400目筛筛分,将过筛后的原料在1300℃电阻炉中保温1h,待澄清后进行水淬、球磨、烘干,得到所述微晶玻璃粉;2. Preparation of glass-ceramic powder: add 5% β-eucryptite to the basic glass powder, ball mill for 2 hours, sieve with a 400-mesh sieve after drying, and keep the sieved raw materials in a 1300 ℃ resistance furnace for 1 hour , after being clarified, water quenching, ball milling and drying are carried out to obtain the glass-ceramic powder;
具体的,经测试,微晶玻璃粉的软化点为720℃,热膨胀系数为1.2×10-6/℃。Specifically, after testing, the softening point of the glass-ceramic powder is 720°C, and the thermal expansion coefficient is 1.2×10 -6 /°C.
3、制备有机粘接相:将有机溶剂、高分子增稠剂、分散剂于准确称量后,装入圆底烧瓶中,在80~85℃恒温搅拌溶解1-3h,得到澄清透明的流体;3. Preparation of organic bonding phase: After accurately weighing the organic solvent, polymer thickener and dispersant, put it into a round-bottomed flask, stir and dissolve at a constant temperature of 80-85 °C for 1-3 hours, and obtain a clear and transparent fluid ;
具体的,有机溶剂包括重量百分比为55%的松油醇和35%的丁基卡必醇;高分子增稠剂包括重量百分比为8%的乙基纤维素;分散剂包括重量百分比为2%的聚甲基丙烯酸胺;Specifically, the organic solvent includes 55% by weight terpineol and 35% butyl carbitol; the polymer thickener includes 8% by weight ethyl cellulose; the dispersant includes 2% by weight polyamine methacrylate;
4、制备粘接浆料:将重量百分比为67%的微晶玻璃粉和有33%的有机粘接相于容器中搅拌分散,而后置于三辊研磨机中反复研磨,以获得粘接浆料。4. Preparation of bonding paste: Stir and disperse 67% by weight glass-ceramic powder and 33% organic bonding phase in a container, and then place it in a three-roll mill for repeated grinding to obtain bonding paste material.
利用上述粘接浆料将石英纤维增强二氧化硅基复合材料按照标准规定的尺寸进行粘接,粘接后的试样,在120℃下干燥0.5h,之后在950℃下热处理0.5h。然后进行拉伸剪切强度和弯曲剪切强度的测试,测试结果为:拉伸剪切强度为7.5MPa,压缩剪切强度为11.2MPa。The quartz fiber reinforced silica-based composite materials were bonded according to the size specified by the standard using the above bonding slurry. The bonded samples were dried at 120°C for 0.5h, and then heat-treated at 950°C for 0.5h. Then, the tensile shear strength and bending shear strength were tested, and the test results were as follows: the tensile shear strength was 7.5 MPa, and the compressive shear strength was 11.2 MPa.
实施例2Example 2
1、制备基础玻璃粉:称量质量百分比为70%的SiO2、13%的Al2O3、5%的B2O3、3%的MgO、2%的BaO、0%的CaO、2%的ZnO、2%的ZrO2和3%的La2O3于混料机中20h混合均匀;再于高温电阻炉中1600℃恒温2h,得到澄清的玻璃液;而后将玻璃液在去离子水中水淬后取出,放入鼓风干燥箱中,100℃烘干4h,得到玻璃渣;将玻璃渣置于行星式球磨机中球磨8h,过500目筛,得到粒径为1.0μm~2.5μm的基础玻璃粉;1. Preparation of basic glass powder: weighing 70% SiO 2 , 13% Al 2 O 3 , 5% B 2 O 3 , 3% MgO, 2% BaO, 0% CaO, 2% % ZnO, 2% ZrO 2 and 3% La 2 O 3 were mixed uniformly in a mixer for 20 hours; then kept in a high temperature resistance furnace at 1600°C for 2 hours to obtain a clear glass liquid; then the glass liquid was deionized After quenching in water, take it out, put it in a blast drying oven, and dry it at 100 °C for 4 hours to obtain glass slag; put the glass slag in a planetary ball mill for 8 hours, pass through a 500-mesh sieve, and obtain a particle size of 1.0 μm ~ 2.5 μm the base glass powder;
2、制备微晶玻璃粉:在基础玻璃粉中添加5%的β-锂霞石,球磨2h,烘干后用400目筛筛分,将过筛后的原料在1300℃电阻炉中保温1h,待澄清后进行水淬、球磨、烘干,得到所述微晶玻璃粉;2. Preparation of glass-ceramic powder: add 5% β-eucryptite to the basic glass powder, ball mill for 2 hours, sieve with a 400-mesh sieve after drying, and keep the sieved raw materials in a 1300 ℃ resistance furnace for 1 hour , after being clarified, water quenching, ball milling and drying are carried out to obtain the glass-ceramic powder;
具体的,经测试,微晶玻璃粉的软化点为705℃,热膨胀系数为1.55×10-6/℃。Specifically, after testing, the softening point of the glass-ceramic powder is 705°C, and the thermal expansion coefficient is 1.55×10 -6 /°C.
3、制备有机粘接相:将有机溶剂、高分子增稠剂、分散剂于准确称量后,装入圆底烧瓶中,在80~85℃恒温搅拌溶解1-3h,得到澄清透明的流体;3. Preparation of organic bonding phase: After accurately weighing the organic solvent, polymer thickener and dispersant, put it into a round-bottomed flask, stir and dissolve at a constant temperature of 80-85 °C for 1-3 hours, and obtain a clear and transparent fluid ;
具体的,有机溶剂包括重量百分比为55%的松油醇和35%的丁基卡必醇;高分子增稠剂包括重量百分比为8%的乙基纤维素;分散剂包括重量百分比为2%的聚甲基丙烯酸胺;Specifically, the organic solvent includes 55% by weight terpineol and 35% butyl carbitol; the polymer thickener includes 8% by weight ethyl cellulose; the dispersant includes 2% by weight polyamine methacrylate;
4、制备粘接浆料:将重量百分比为67%的微晶玻璃粉和有33%的有机粘接相于容器中搅拌分散,而后置于三辊研磨机中反复研磨,以获得无机粘接浆料。4. Preparation of bonding paste: 67% by weight of glass-ceramic powder and 33% of organic bonding phase are stirred and dispersed in a container, and then placed in a three-roll mill for repeated grinding to obtain inorganic bonding slurry.
利用上述粘接浆料将石英纤维增强二氧化硅基复合材料按照标准规定的尺寸进行粘接,粘接后的试样,在120℃下干燥0.5h,之后在950℃下热处理0.5h。然后进行拉伸剪切强度和弯曲剪切强度的测试,测试结果为:拉伸剪切强度为7.2MPa,压缩剪切强度为10.8MPa。The quartz fiber reinforced silica-based composite materials were bonded according to the size specified by the standard using the above bonding slurry. The bonded samples were dried at 120°C for 0.5h, and then heat-treated at 950°C for 0.5h. Then, the tensile shear strength and bending shear strength were tested, and the test results were as follows: the tensile shear strength was 7.2 MPa, and the compressive shear strength was 10.8 MPa.
实施例3Example 3
1、制备基础玻璃粉:称量质量百分比为70%的SiO2、13%的Al2O3、5%的B2O3、3%的MgO、2%的BaO、0%的CaO、2%的ZnO、2%的ZrO2和3%的CeO2于混料机中20h混合均匀;再于高温电阻炉中1600℃恒温2h,得到澄清的玻璃液;而后将玻璃液在去离子水中水淬后取出,放入鼓风干燥箱中,100℃烘干4h,得到玻璃渣;将玻璃渣置于行星式球磨机中球磨8h,过500目筛,得到粒径为1.0μm~2.5μm的基础玻璃粉;1. Preparation of basic glass powder: weighing 70% SiO 2 , 13% Al 2 O 3 , 5% B 2 O 3 , 3% MgO, 2% BaO, 0% CaO, 2% % ZnO, 2% ZrO 2 and 3% CeO 2 were mixed uniformly in a mixer for 20 hours; then kept in a high temperature resistance furnace at 1600 °C for 2 hours to obtain a clear glass liquid; then the glass liquid was mixed in deionized water After quenching, take it out, put it in a blast drying box, and dry it at 100 °C for 4 hours to obtain glass slag; put the glass slag in a planetary ball mill for 8 hours, pass through a 500-mesh sieve, and obtain a foundation with a particle size of 1.0 μm to 2.5 μm. glass powder;
2、制备微晶玻璃粉:在基础玻璃粉中添加10%的β-锂霞石,球磨2h,烘干后用400目筛筛分,将过筛后的原料在1300℃电阻炉中保温1h,待澄清后进行水淬、球磨、烘干,得到所述微晶玻璃粉;2. Preparation of glass-ceramic powder: add 10% β-eucryptite to the basic glass powder, ball mill for 2 hours, sieve with a 400-mesh sieve after drying, and keep the sieved raw materials in a 1300 ℃ resistance furnace for 1 hour , after being clarified, water quenching, ball milling and drying are carried out to obtain the glass-ceramic powder;
具体的,经测试,微晶玻璃粉的软化点为740℃,热膨胀系数为0.96×10-6/℃。Specifically, after testing, the softening point of the glass-ceramic powder is 740°C, and the thermal expansion coefficient is 0.96×10 -6 /°C.
3、制备有机粘接相:将有机溶剂、高分子增稠剂、分散剂于准确称量后,装入圆底烧瓶中,在80~85℃恒温搅拌溶解1-3h,得到澄清透明的流体;3. Preparation of organic bonding phase: After accurately weighing the organic solvent, polymer thickener and dispersant, put it into a round-bottomed flask, stir and dissolve at a constant temperature of 80-85 °C for 1-3 hours, and obtain a clear and transparent fluid ;
具体的,有机溶剂包括重量百分比为55%的松油醇和35%的丁基卡必醇;高分子增稠剂包括重量百分比为8%的乙基纤维素;分散剂包括重量百分比为2%的聚甲基丙烯酸胺;Specifically, the organic solvent includes 55% by weight terpineol and 35% butyl carbitol; the polymer thickener includes 8% by weight ethyl cellulose; the dispersant includes 2% by weight polyamine methacrylate;
4、制备粘接浆料:将重量百分比为67%的微晶玻璃粉和有33%的有机粘接相于容器中搅拌分散,而后置于三辊研磨机中反复研磨,以获得无机粘接浆料。4. Preparation of bonding paste: 67% by weight of glass-ceramic powder and 33% of organic bonding phase are stirred and dispersed in a container, and then placed in a three-roll mill for repeated grinding to obtain inorganic bonding slurry.
利用上述粘接浆料将石英纤维增强二氧化硅基复合材料按照标准规定的尺寸进行粘接,粘接后的试样,在120℃下干燥0.5h,之后在950℃下热处理0.5h。然后进行拉伸剪切强度和弯曲剪切强度的测试,测试结果为:拉伸剪切强度为8.3MPa,压缩剪切强度为12.4MPa。The quartz fiber reinforced silica-based composite materials were bonded according to the size specified by the standard using the above bonding slurry. The bonded samples were dried at 120°C for 0.5h, and then heat-treated at 950°C for 0.5h. Then, the tensile shear strength and bending shear strength were tested, and the test results were as follows: the tensile shear strength was 8.3 MPa, and the compressive shear strength was 12.4 MPa.
实施例4Example 4
1、制备基础玻璃粉:称量质量百分比为72%的SiO2、12%的Al2O3、6%的B2O3、4%的MgO、2%的BaO、2%的CaO、2%的ZnO于混料机中12h混合均匀;再于高温电阻炉中1600℃恒温1.5h,得到澄清的玻璃液;而后将玻璃液在去离子水中水淬后取出,放入鼓风干燥箱中,100℃烘干4h,得到玻璃渣;将玻璃渣置于行星式球磨机中球磨8h,过500目筛,得到粒径为1.0μm~2.5μm的基础玻璃粉;1. Preparation of basic glass powder: weighing 72% SiO 2 , 12% Al 2 O 3 , 6% B 2 O 3 , 4% MgO, 2% BaO, 2% CaO, 2% % ZnO was mixed uniformly in a mixer for 12 hours; then kept in a high temperature resistance furnace at a constant temperature of 1600 ° C for 1.5 hours to obtain a clear glass liquid; then the glass liquid was quenched in deionized water, taken out, and placed in a blast drying oven , and dried at 100°C for 4 hours to obtain glass slag; the glass slag was ball-milled in a planetary ball mill for 8 hours and passed through a 500-mesh sieve to obtain a basic glass powder with a particle size of 1.0 μm to 2.5 μm;
2、制备微晶玻璃粉:在基础玻璃粉中添加15%的β-锂霞石,球磨2h,烘干后用400目筛筛分,将过筛后的原料在1300℃电阻炉中保温1h,待澄清后进行水淬、球磨、烘干,得到所述微晶玻璃粉;2. Preparation of glass-ceramic powder: Add 15% β-eucryptite to the base glass powder, ball mill for 2 hours, sieve with a 400-mesh sieve after drying, and keep the sieved raw materials in a 1300 ℃ resistance furnace for 1 hour , after being clarified, water quenching, ball milling and drying are carried out to obtain the glass-ceramic powder;
具体的,经测试,微晶玻璃粉的软化点为790℃,热膨胀系数为0.5×10-6/℃。Specifically, after testing, the softening point of the glass-ceramic powder is 790°C, and the thermal expansion coefficient is 0.5×10 -6 /°C.
3、制备有机粘接相:将有机溶剂、高分子增稠剂、分散剂于准确称量后,装入圆底烧瓶中,在80~85℃恒温搅拌溶解1-3h,得到澄清透明的流体;3. Preparation of organic bonding phase: After accurately weighing the organic solvent, polymer thickener and dispersant, put it into a round-bottomed flask, stir and dissolve at a constant temperature of 80-85 °C for 1-3 hours, and obtain a clear and transparent fluid ;
具体的,有机溶剂包括重量百分比为55%的松油醇和35%的丁基卡必醇;高分子增稠剂包括重量百分比为8%的乙基纤维素;分散剂包括重量百分比为2%的聚甲基丙烯酸胺;Specifically, the organic solvent includes 55% by weight terpineol and 35% butyl carbitol; the polymer thickener includes 8% by weight ethyl cellulose; the dispersant includes 2% by weight polyamine methacrylate;
4、制备粘接浆料:将重量百分比为72%的微晶玻璃粉和有28%的有机粘接相于容器中搅拌分散,而后置于三辊研磨机中反复研磨,以获得无机粘接浆料。4. Preparation of bonding paste: 72% by weight of glass-ceramic powder and 28% of organic bonding phase are stirred and dispersed in a container, and then placed in a three-roll mill for repeated grinding to obtain inorganic bonding slurry.
利用上述粘接浆料将石英纤维增强二氧化硅基复合材料按照标准规定的尺寸进行粘接,粘接后的试样,在120℃下干燥0.5h,之后在950℃下热处理0.5h。然后进行拉伸剪切强度和弯曲剪切强度的测试,测试结果为:拉伸剪切强度为10.8MPa,压缩剪切强度为16MPa。The quartz fiber reinforced silica-based composite materials were bonded according to the size specified by the standard using the above bonding slurry. The bonded samples were dried at 120°C for 0.5h, and then heat-treated at 950°C for 0.5h. Then, the tensile shear strength and bending shear strength were tested, and the test results were as follows: the tensile shear strength was 10.8 MPa, and the compressive shear strength was 16 MPa.
实施例5Example 5
1、制备基础玻璃粉:称量质量百分比为72%的SiO2、12%的Al2O3、6%的B2O3、3%的MgO、2%的BaO、2%的ZnO和3%的La2O3于混料机中24h混合均匀;再于高温电阻炉中 1600℃恒温2h,得到澄清的玻璃液;而后将玻璃液在去离子水中水淬后取出,放入鼓风干燥箱中,100℃烘干4h,得到玻璃渣;将玻璃渣置于行星式球磨机中球磨8h,过500目筛,得到粒径为1.0μm~2.5μm的基础玻璃粉;1. Preparation of basic glass powder: weighing 72% SiO 2 , 12% Al 2 O 3 , 6% B 2 O 3 , 3% MgO, 2% BaO, 2% ZnO and 3% by mass. % La 2 O 3 was mixed uniformly in a mixer for 24 hours; then kept in a high temperature resistance furnace at a constant temperature of 1600 ° C for 2 hours to obtain a clear glass liquid; then the glass liquid was quenched in deionized water, taken out, and put into blast drying In a box, drying at 100°C for 4 hours to obtain glass slag; placing the glass slag in a planetary ball mill for 8 hours and passing through a 500-mesh sieve to obtain a basic glass powder with a particle size of 1.0 μm to 2.5 μm;
2、制备微晶玻璃粉:在基础玻璃粉中添加15%的β-锂霞石,球磨2h,烘干后用400目筛筛分,将过筛后的原料在1300℃电阻炉中保温1h,待澄清后进行水淬、球磨、烘干,得到所述微晶玻璃粉;2. Preparation of glass-ceramic powder: Add 15% β-eucryptite to the base glass powder, ball mill for 2 hours, sieve with a 400-mesh sieve after drying, and keep the sieved raw materials in a 1300 ℃ resistance furnace for 1 hour , after being clarified, water quenching, ball milling and drying are carried out to obtain the glass-ceramic powder;
具体的,经测试,微晶玻璃粉的软化点为775℃,热膨胀系数为0.75×10-6/℃。Specifically, after testing, the softening point of the glass-ceramic powder is 775°C, and the thermal expansion coefficient is 0.75×10 -6 /°C.
3、制备有机粘接相:将有机溶剂、高分子增稠剂、分散剂于准确称量后,装入圆底烧瓶中,在80~85℃恒温搅拌溶解1-3h,得到澄清透明的流体;3. Preparation of organic bonding phase: After accurately weighing the organic solvent, polymer thickener and dispersant, put it into a round-bottomed flask, stir and dissolve at a constant temperature of 80-85 °C for 1-3 hours, and obtain a clear and transparent fluid ;
具体的,有机溶剂包括重量百分比为55%的松油醇和35%的丁基卡必醇;高分子增稠剂包括重量百分比为8%的乙基纤维素;分散剂包括重量百分比为2%的聚甲基丙烯酸胺;Specifically, the organic solvent includes 55% by weight terpineol and 35% butyl carbitol; the polymer thickener includes 8% by weight ethyl cellulose; the dispersant includes 2% by weight polyamine methacrylate;
4、制备粘接浆料:将重量百分比为72%的微晶玻璃粉和有28%的有机粘接相于容器中搅拌分散,而后置于三辊研磨机中反复研磨,以获得无机粘接浆料。4. Preparation of bonding paste: 72% by weight of glass-ceramic powder and 28% of organic bonding phase are stirred and dispersed in a container, and then placed in a three-roll mill for repeated grinding to obtain inorganic bonding slurry.
利用上述粘接浆料将石英纤维增强二氧化硅基复合材料按照标准规定的尺寸进行粘接,粘接后的试样,在120℃下干燥0.5h,之后在950℃下热处理0.5h。然后进行拉伸剪切强度和弯曲剪切强度的测试,测试结果为:拉伸剪切强度为12MPa,压缩剪切强度为17.4MPa。The quartz fiber reinforced silica-based composite materials were bonded according to the size specified by the standard using the above bonding slurry. The bonded samples were dried at 120°C for 0.5h, and then heat-treated at 950°C for 0.5h. Then, the tensile shear strength and bending shear strength were tested, and the test results were as follows: the tensile shear strength was 12 MPa, and the compressive shear strength was 17.4 MPa.
实施例6Example 6
1、制备基础玻璃粉:称量质量百分比为58%的SiO2、18%的Al2O3、12%的B2O3、4%的MgO、2%的BaO、2%的CaO、2%的ZnO、2%的ZrO2于混料机中12h混合均匀;再于高温电阻炉中1600℃恒温1.5h,得到澄清的玻璃液;而后将玻璃液在去离子水中水淬后取出,放入鼓风干燥箱中,100℃烘干4h,得到玻璃渣;将玻璃渣置于行星式球磨机中球磨6h,过 400目筛,得到粒径为1.0μm~2.5μm的基础玻璃粉;1. Preparation of basic glass powder: weighing 58% SiO 2 , 18% Al 2 O 3 , 12% B 2 O 3 , 4% MgO, 2% BaO, 2% CaO, 2% % ZnO and 2% ZrO 2 were mixed uniformly in a mixer for 12 hours; then kept in a high temperature resistance furnace at 1600 °C for 1.5 hours to obtain a clear glass liquid; then the glass liquid was quenched in deionized water, taken out, and placed in a Put the glass slag into a blast drying oven, and dry it at 100°C for 4 hours to obtain glass slag; place the glass slag in a planetary ball mill for 6 hours, pass through a 400-mesh sieve, and obtain a basic glass powder with a particle size of 1.0 μm to 2.5 μm;
2、制备微晶玻璃粉:在基础玻璃粉中添加5%的β-锂霞石,球磨2h,烘干后用300目筛筛分,将过筛后的原料在1300℃电阻炉中保温1h,待澄清后进行水淬、球磨、烘干,得到所述微晶玻璃粉;2. Preparation of glass-ceramic powder: add 5% β-eucryptite to the base glass powder, ball mill for 2 hours, sieve with a 300-mesh sieve after drying, and keep the sieved raw materials in a 1300 ℃ resistance furnace for 1 hour , after being clarified, water quenching, ball milling and drying are carried out to obtain the glass-ceramic powder;
具体的,经测试,微晶玻璃粉的软化点为735℃,热膨胀系数为1.5×10-6/℃。Specifically, after testing, the softening point of the glass-ceramic powder is 735°C, and the thermal expansion coefficient is 1.5×10 -6 /°C.
3、制备有机粘接相:将有机溶剂、高分子增稠剂、分散剂于准确称量后,装入圆底烧瓶中,在80~85℃恒温搅拌溶解1-3h,得到澄清透明的流体;3. Preparation of organic bonding phase: After accurately weighing the organic solvent, polymer thickener and dispersant, put it into a round-bottomed flask, stir and dissolve at a constant temperature of 80-85 °C for 1-3 hours, and obtain a clear and transparent fluid ;
具体的,有机溶剂包括重量百分比为55%的松油醇和35%的丁基卡必醇;高分子增稠剂包括重量百分比为8%的乙基纤维素;分散剂包括重量百分比为2%的聚甲基丙烯酸胺;Specifically, the organic solvent includes 55% by weight terpineol and 35% butyl carbitol; the polymer thickener includes 8% by weight ethyl cellulose; the dispersant includes 2% by weight polyamine methacrylate;
4、制备粘接浆料:将重量百分比为67%的微晶玻璃粉和有33%的有机粘接相于容器中搅拌分散,而后置于三辊研磨机中反复研磨,以获得粘接浆料。4. Preparation of bonding paste: Stir and disperse 67% by weight glass-ceramic powder and 33% organic bonding phase in a container, and then place it in a three-roll mill for repeated grinding to obtain bonding paste material.
利用上述粘接浆料将石英纤维增强二氧化硅基复合材料按照标准规定的尺寸进行粘接,粘接后的试样,在120℃下干燥0.5h,之后在950℃下热处理0.5h。然后进行拉伸剪切强度和弯曲剪切强度的测试,测试结果为:拉伸剪切强度为6.1MPa,压缩剪切强度为8.6MPa。The quartz fiber reinforced silica-based composite materials were bonded according to the size specified by the standard using the above bonding slurry. The bonded samples were dried at 120°C for 0.5h, and then heat-treated at 950°C for 0.5h. Then, the tensile shear strength and bending shear strength were tested, and the test results were as follows: the tensile shear strength was 6.1 MPa, and the compressive shear strength was 8.6 MPa.
以上公开的本发明的具体实施例,其目的在于帮助理解本发明的内容并据以实施,本领域的普通技术人员可以理解,在不脱离本发明的精神和范围内,各种替换、变化和修改都是可能的。本发明不应局限于本说明书的实施例所公开的内容,本发明的保护范围以权利要求书界定的范围为准。The specific embodiments of the present invention disclosed above are intended to help understand the content of the present invention and implement them accordingly. Those skilled in the art can understand that various substitutions, changes and modifications can be made without departing from the spirit and scope of the present invention. Modifications are possible. The present invention should not be limited to the contents disclosed in the embodiments of this specification, and the protection scope of the present invention shall be subject to the scope defined by the claims.
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