CN112077816B - Device and method for testing force feedback function of teleoperation equipment - Google Patents
Device and method for testing force feedback function of teleoperation equipment Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J3/00—Manipulators of leader-follower type, i.e. both controlling unit and controlled unit perform corresponding spatial movements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/16—Programme controls
- B25J9/1602—Programme controls characterised by the control system, structure, architecture
- B25J9/161—Hardware, e.g. neural networks, fuzzy logic, interfaces, processor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/16—Programme controls
- B25J9/1628—Programme controls characterised by the control loop
- B25J9/1633—Programme controls characterised by the control loop compliant, force, torque control, e.g. combined with position control
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- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L5/00—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
- G01L5/16—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes for measuring several components of force
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Abstract
本发明提供了一种遥操作设备力反馈功能的测试装置及方法,包括主手设备力反馈测试标定平台和从手设备力感知测试标定平台,以及主手性能测试标定方法、从手性能测试标定方法和主从手联机测试方法。所述主手设备力反馈测试标定平台包括主手平台底座、主手六维力传感器、主手传感器紧固连接法兰、主手传感器输入法兰、手动滑台、滑台支架、主手手柄抱箍;所述主手六维力传感器通过主手传感器输入法兰与主手手柄抱箍连接。所述从手设备力感知测试标定平台包括从手平台底座、从手六维力传感器、从手操作对象;从手六维力传感器固定于从手平台底座上,其输入端通过传感器连接法兰固定有从手操作对象。本发明实现了对力反馈的闭环控制性能测试。
The invention provides a testing device and method for the force feedback function of remote operation equipment, including a master hand equipment force feedback test calibration platform and a slave hand equipment force perception test calibration platform, as well as a master hand performance test and calibration method, and a slave hand performance test calibration method. Method and master-slave online testing method. The main hand equipment force feedback test calibration platform includes a main hand platform base, a main hand six-dimensional force sensor, a main hand sensor fastening connection flange, a main hand sensor input flange, a manual slide table, a slide table bracket, and a main hand handle. Holding hoop; the main hand six-dimensional force sensor is connected to the main hand handle holding hoop through the main hand sensor input flange. The slave device force sensing test calibration platform includes a slave hand platform base, a slave hand six-dimensional force sensor, and a slave hand operating object; the slave hand six-dimensional force sensor is fixed on the slave hand platform base, and its input end is connected through the sensor flange Fixed objects to be manipulated from hand. The invention realizes the closed-loop control performance test of force feedback.
Description
技术领域Technical field
本发明涉及一种力反馈技术领域,具体地,涉及一种遥操作设备力反馈功能的测试装置及方法,尤其涉及一种主从式遥操作设备力反馈功能的测试平台及测试方法。The present invention relates to the field of force feedback technology, specifically to a test device and method for the force feedback function of remote operation equipment, and in particular to a test platform and test method for the force feedback function of a master-slave remote operation equipment.
背景技术Background technique
遥操作技术是指操作者操纵远端机器设备进行作业的技术。其基本原理是操作者直接操纵主端设备(也称主手)运动,控制器将主端设备的运动信息通过无线或有线的通信方式发送给从端设备(也称从手),从端设备通过对主端设备的同步跟随运动来完成远端的作业任务。从端设备所在作业环境一般有视觉信息反馈到操作者,而在很多情况下,力觉和触觉也是非常重要的,尤其是精细作业的应用场景如微创手术机器人。设备与环境之间的力/触觉信息反馈到操作者一端,通过主端设备使操作者直接感受到从端设备与环境对象的受力交互情况,结合操作者自身的经验判断完成精细的作业。这其中最核心的技术,即让操作者真实准确且实时地获取从端设备与环境交互的力觉信息,被称为力反馈技术。Teleoperation technology refers to the technology in which operators control remote machines and equipment to perform operations. The basic principle is that the operator directly controls the movement of the master device (also called the master hand), and the controller sends the motion information of the master device to the slave device (also called the slave hand) through wireless or wired communication. The slave device Complete remote work tasks by synchronously following the movement of the main device. The working environment where the slave device is located generally has visual information fed back to the operator. In many cases, force and touch are also very important, especially in application scenarios of delicate operations such as minimally invasive surgical robots. The force/tactile information between the device and the environment is fed back to the operator. Through the master device, the operator can directly feel the force interaction between the slave device and the environmental object, and complete precise operations based on the operator's own experience and judgment. The core technology among them is to allow the operator to truly, accurately and real-time obtain the force sense information of the interaction between the slave device and the environment, which is called force feedback technology.
力反馈技术与视觉、听觉等技术相结合,使得操作者可以获得更加真实、丰富的临场感体验,帮助操作者遥控从端设备完成更加精细的工作。在理想情况下,力反馈技术能够让操作者体验到直接触碰、推拉、挤压和握持远端环境物体的感觉,达到身临其境的感觉。The combination of force feedback technology with visual, auditory and other technologies enables operators to obtain a more realistic and rich presence experience, helping operators to remotely control slave devices to complete more precise work. Under ideal circumstances, force feedback technology can allow the operator to experience the feeling of directly touching, pushing, pulling, squeezing and holding objects in the remote environment to achieve an immersive feeling.
在实际应用中,主手和从手一般是异构的,从手端的力传感器如何检测力信号,如何映射变换成为主手的动作,这其中各环节的静态特性和动态特性是决定力反馈性能的关键因素,也是设计和改进遥操作运动控制算法的依据。In practical applications, the master hand and the slave hand are generally heterogeneous. How the force sensor on the slave hand detects the force signal and how it is mapped and transformed into the action of the master hand. The static and dynamic characteristics of each link determine the force feedback performance. The key factor is also the basis for designing and improving teleoperation motion control algorithms.
目前国内针对力反馈遥操作装置的测试标定装置及标定方法的研究往往仅限于主手设备的标定,结合从手设备的标定研究相对较少。At present, domestic research on test calibration devices and calibration methods for force feedback teleoperation devices is often limited to the calibration of master hand equipment, and there is relatively little research on the calibration of slave hand equipment.
专利文献CN103753519A公开了一种针对三自由度力反馈手控器的标定方法的平台机构,可实现对特定自制主手设备的测试标定,但其三自由度机构结构复杂、稳定性差,影响标定精度,且其通用性差,不能对市面上广泛应用的力反馈设备进行标定,同时未提供对应从手设备的标定装置及方法。专利文献CN109632173A公开了一种多自由度力反馈设备末端三维力精度的标定装置,可以实现对三维力反馈设备的测试标定,但该装置只针对三维力反馈设备进行标定,不适用六维设备,且该装置采用六个力传感器分别采集数据,彼此耦合,精度难以保证,且设计成本较高、测试过程复杂,同时也未提供对应从手设备的标定装置及方法。Patent document CN103753519A discloses a platform mechanism for the calibration method of a three-degree-of-freedom force feedback hand controller, which can realize the test calibration of a specific self-made main hand device. However, its three-degree-of-freedom mechanism has a complex structure and poor stability, which affects the calibration accuracy. , and its versatility is poor, and it cannot calibrate the force feedback equipment widely used in the market. At the same time, it does not provide a calibration device and method corresponding to the slave equipment. Patent document CN109632173A discloses a calibration device for three-dimensional force accuracy at the end of a multi-degree-of-freedom force feedback device, which can achieve test calibration of three-dimensional force feedback devices. However, this device only performs calibration for three-dimensional force feedback devices and is not suitable for six-dimensional devices. Moreover, this device uses six force sensors to collect data separately, which are coupled to each other. The accuracy is difficult to guarantee, and the design cost is high and the testing process is complicated. At the same time, it does not provide a calibration device and method corresponding to the slave equipment.
发明内容Contents of the invention
针对现有技术中的缺陷,本发明的目的是提供一种遥操作设备力反馈功能的测试装置及方法。In view of the deficiencies in the prior art, the purpose of the present invention is to provide a testing device and method for the force feedback function of remote operation equipment.
根据本发明提供的一种主从式遥操作设备力反馈功能的测试平台及测试方法,包括主手设备力反馈测试标定平台和从手设备力感知测试标定平台,以及主手性能测试方法、从手性能测试方法和主从手联机测试方法。According to a test platform and test method for the force feedback function of a master-slave remote operation device provided by the present invention, it includes a master hand device force feedback test calibration platform and a slave hand device force perception test calibration platform, as well as a master hand performance test method, a slave hand device force feedback test calibration platform, and a master hand device force feedback test calibration platform. Hand performance test method and master-slave hand online test method.
所述主手设备力反馈测试标定平台,其功能是对主手设备实施测试和标定,所述主手设备可以是各种自研设备或者现有带有力反馈功能的遥操作输入设备。包括主手平台底座1、主手六维力传感器4、主手传感器紧固连接法兰41、主手传感器输入法兰42、手动滑台3、滑台支架2、主手手柄抱箍5;所述主手平台底座1面板上布满定位孔网格,用于调整滑台支架2的位置并固定不同的主手设备;所述滑台支架2呈倒“T”字型,由底部四个螺纹孔通过螺栓固定于主手平台底座1上,通过选择不同的定位孔可以改变测试位置和姿态;所述手动滑台3包括滑台底座35、导向轴34、螺杆33、旋钮32、滑块31;所述滑台底座35呈竖直方向固定于滑台支架2上;所述滑块31与螺杆33通过螺纹方式连接,螺杆33的转动带动滑块31做直线运动;所述导向轴34平均分布于螺杆33两侧并与滑块31固定,保证滑块31沿螺杆33做轴向直线运动;所述旋钮32固定于螺杆33顶部,螺杆33的转动可通过手动旋转旋钮32实现,两者呈同轴配合;所述六维力传感器4通过主手传感器紧固连接法兰41固定于手动滑台3中的滑块31上,其高度的变化调节通过旋动旋钮32带动滑块31做直线运动来实现;所述主手六维力传感器4的输入端通过主手传感器输入法兰42连接主手手柄抱箍5;所述主手手柄抱箍5用于夹紧主手操作手柄。The function of the main hand device force feedback test and calibration platform is to test and calibrate the main hand device. The main hand device can be various self-developed devices or existing remote operation input devices with force feedback functions. Including main hand platform base 1, main hand six-dimensional force sensor 4, main hand sensor fastening connection flange 41, main hand sensor input flange 42, manual slide table 3, slide table bracket 2, main hand handle clamp 5; The panel of the main hand platform base 1 is covered with a grid of positioning holes, which is used to adjust the position of the slide bracket 2 and fix different main hand devices; the slide bracket 2 is in an inverted "T" shape, with four sides at the bottom. Threaded holes are fixed on the main hand platform base 1 through bolts, and the test position and attitude can be changed by selecting different positioning holes; the manual slide 3 includes a slide base 35, a guide shaft 34, a screw 33, a knob 32, a slide Block 31; the slide base 35 is fixed on the slide bracket 2 in a vertical direction; the slide block 31 is connected to the screw 33 through a thread, and the rotation of the screw 33 drives the slide block 31 to move linearly; the guide shaft 34 are evenly distributed on both sides of the screw 33 and fixed with the slider 31 to ensure that the slider 31 moves axially linearly along the screw 33; the knob 32 is fixed on the top of the screw 33, and the rotation of the screw 33 can be achieved by manually rotating the knob 32. The two cooperate coaxially; the six-dimensional force sensor 4 is fixed on the slide block 31 in the manual slide 3 through the main hand sensor fastening connection flange 41, and its height change is adjusted by rotating the knob 32 to drive the slide block 31 is realized by linear motion; the input end of the main hand six-dimensional force sensor 4 is connected to the main hand handle hoop 5 through the main hand sensor input flange 42; the main hand handle hoop 5 is used to clamp the main hand operation handle.
所述主手设备力反馈测试标定方法,对主手端操纵设备的力反馈功能进行测试和标定。将主手操纵端按照前述方式固定在所述主手力反馈测试标定平台上,由主手设备控制器向主手操纵机构发送力反馈指令,即出力信号。所述出力信号是方向和大小不同的力/力矩信号。同步记录主手六维力传感器4在其自身坐标系下x、y、z轴三个方向上感知到的力/力矩数据。通过主手自身坐标系与主手六维力传感器4自身坐标系的变换关系,将主手六维力传感器4采集到的力/力矩信号与力反馈指令信号转换到同一坐标系下(一般就取主手坐标系),对主手设备的力反馈性能进行综合评价和参数标定。具体可包括力反馈机构的量程、精度、灵敏度、线性度、正交度、死区、回差、延时等性能参数,以及各参数在手柄处于不同位置时的变化情况。The force feedback test and calibration method of the main hand device tests and calibrates the force feedback function of the main hand control device. The main hand control end is fixed on the main hand force feedback test calibration platform in the aforementioned manner, and the main hand equipment controller sends a force feedback command, that is, a force output signal, to the main hand control mechanism. The output signal is a force/torque signal with different directions and magnitudes. Synchronously record the force/torque data sensed by the six-dimensional force sensor 4 of the main hand in the three directions of x, y, and z axes in its own coordinate system. Through the transformation relationship between the main hand's own coordinate system and the main hand six-dimensional force sensor 4's own coordinate system, the force/torque signal and the force feedback command signal collected by the main hand six-dimensional force sensor 4 are converted into the same coordinate system (generally Taking the main hand coordinate system), conduct a comprehensive evaluation and parameter calibration of the force feedback performance of the main hand equipment. Specifically, it can include performance parameters such as range, accuracy, sensitivity, linearity, orthogonality, dead zone, hysteresis, delay, etc. of the force feedback mechanism, as well as the changes of each parameter when the handle is in different positions.
所述从手设备力感知测试标定平台,其功能是对从手设备的力/力矩检测功能实施测试和标定,主要是力传感器性能及其安装方式对测力效果的影响。检测的所述从手设备可以是各种自研设备或者现有能独立完成目标任务的自动化执行机构,如机器人等。所述从手力反馈设备测试标定平台包括从手平台底座6、从手六维力传感器7、从手传感器输入法兰71、从手操作对象8。所述从手六维力传感器7固定于从手平台底座6上,从手六维力传感器7上安装有从手传感器输入法兰71,其上固定有从手操作对象8,固定方式均采用螺纹连接,方便拆装。所述从手操作对象8是模拟实际的被操作对象或者环境而制作的模型,根据从手的用途不同而不同,例如在手术机器人遥操作应用中,从手操作对象8可以是硅胶器官模型,甚至是真实的动物组织器官等。The function of the slave device force sensing test and calibration platform is to test and calibrate the force/torque detection function of the slave device, mainly focusing on the impact of the performance of the force sensor and its installation method on the force measurement effect. The slave equipment tested can be various self-developed equipment or existing automated execution mechanisms that can independently complete target tasks, such as robots. The slave hand force feedback equipment test and calibration platform includes a slave hand platform base 6, a slave hand six-dimensional force sensor 7, a slave hand sensor input flange 71, and a slave hand operating object 8. The slave hand six-dimensional force sensor 7 is fixed on the slave hand platform base 6. The slave hand six-dimensional force sensor 7 is equipped with a slave hand sensor input flange 71, on which the slave hand operating object 8 is fixed. The fixation method is adopted. Threaded connection for easy disassembly and assembly. The slave hand operating object 8 is a model made to simulate the actual operated object or environment, and varies according to the use of the slave hand. For example, in surgical robot teleoperation applications, the slave hand operating object 8 can be a silicone organ model. Even real animal tissues and organs.
所述从手设备力感知测试标定方法,对从手端设备的力感知性能进行测试和标定。将所述从手设备力感知测试标定平台按照前述方式固定在从手工作区域内,由从手控制器控制向从手末端执行器发送指令,对从手操作对象8完成碰触、推拉等动作,同步记录从手设备自身的力传感器所感知到的力/力矩数据,以及从手六维力传感器7在其自身坐标系下x、y、z轴三个方向上感知到的力/力矩数据。通过从手设备自身坐标系与从手六维力传感器7自身坐标系的变换关系,将从手六维力传感器7采集到的力/力矩信号与从手自身力感知信号转换到同一坐标系下(一般就取测试平台所在坐标系),对从手设备的力感知性能进行综合评价和参数标定。具体可包括力感知设备的量程、精度、灵敏度、线性度、正交度、死区、回差、延时等等性能参数,以及各参数在从手处于不同姿态时的变化情况。The force sensing test and calibration method of the slave device tests and calibrates the force sensing performance of the slave device. The slave hand equipment force sensing test calibration platform is fixed in the slave hand working area in the aforementioned manner, and is controlled by the slave hand controller to send instructions to the slave hand end effector to complete touching, pushing and pulling actions on the slave hand operating object 8 , synchronously recording the force/torque data sensed by the force sensor of the hand device itself, and the force/torque data sensed by the six-dimensional force sensor 7 of the hand device in the three directions of x, y, and z axes in its own coordinate system. . Through the transformation relationship between the slave hand device's own coordinate system and the slave hand six-dimensional force sensor 7's own coordinate system, the force/torque signal collected from the slave hand six-dimensional force sensor 7 and the slave hand's own force sensing signal are converted into the same coordinate system (Generally, take the coordinate system where the test platform is located) to conduct a comprehensive evaluation and parameter calibration of the force sensing performance of the slave device. Specifically, it can include performance parameters such as range, accuracy, sensitivity, linearity, orthogonality, dead zone, hysteresis, delay, etc. of the force sensing device, as well as the changes of each parameter when the slave hand is in different postures.
所述主从手联机测试方法,对主从式遥操作设备的力反馈功能进行完整的性能测试。主手端设备和从手端设备各自完成标定后,连接形成完整的遥操作闭环系统,即从手端的力感知信号反馈到主手端的执行机构,形成力/力矩输出。其中主手操纵端按照前述方式固定在所述主手力反馈测试标定平台上,从手设备力感知测试标定平台按照前述方式固定在从手工作区域内。通过从手控制器向从手末端执行器发送指令,对从手操作对象8完成碰触、推拉等动作,同步记录从手六维力传感器7和主手六维力传感器4在其自身坐标系下x、y、z轴三个方向上感知到的力/力矩数据。将两者转换到同一坐标系下(一般就取从手设备力感知测试标定平台所在的坐标系),对整个主从遥操作设备的力感知-力复现的过程进行综合性能评价和参数标定。在前述独立的主手力反馈执行性能测试、标定以及从手力感知性能测试、标定的基础上,主要对力反馈算法的坐标变换正确性、滤波能力、修正补偿能力、延时等指标进行检测。The master-slave online test method conducts a complete performance test on the force feedback function of the master-slave remote operation device. After the master hand-end device and the slave hand-end device have completed their respective calibrations, they are connected to form a complete remote operation closed-loop system, that is, the force sensing signal from the slave hand-end is fed back to the actuator of the master hand-end to form a force/torque output. The master hand control end is fixed on the master hand force feedback test calibration platform in the aforementioned manner, and the slave hand equipment force sensing test calibration platform is fixed in the slave hand working area in the aforementioned manner. By sending instructions from the slave hand controller to the slave hand end effector, the slave hand operating object 8 is touched, pushed and pulled, etc., and the slave hand's six-dimensional force sensor 7 and the master hand's six-dimensional force sensor 4 are simultaneously recorded in their own coordinate system. Below is the force/torque data sensed in the three directions of x, y, and z axes. Convert the two to the same coordinate system (usually the coordinate system where the force perception test calibration platform of the slave device is located), and conduct a comprehensive performance evaluation and parameter calibration of the entire force perception-force reproduction process of the master-slave remote operation device. . Based on the aforementioned independent main hand force feedback execution performance test and calibration and slave hand force perception performance test and calibration, the coordinate transformation correctness, filtering ability, correction and compensation ability, delay and other indicators of the force feedback algorithm are mainly tested. .
与现有技术相比,本发明具有如下的有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1、本发明既能实现对主手设备力反馈的标定,又可实现对从手设备力感知的标定,还可以完成主从手联机测试,在遥操作应用领域实现了对力反馈的闭环控制性能测试。1. The present invention can not only realize the calibration of the force feedback of the master hand device, but also can realize the calibration of the force perception of the slave hand device. It can also complete the master and slave hand online test, and realize the closed-loop control of force feedback in the field of remote operation applications. Performance Testing.
2、本发明采用的六维力传感器,测试精度高,且对三维力反馈设备和六维设备均适用,应用范围广;2. The six-dimensional force sensor used in the present invention has high testing accuracy, is applicable to both three-dimensional force feedback equipment and six-dimensional equipment, and has a wide range of applications;
3、本发明中,主从手测试标定平台各只需一个传感器,结构简单、设计成本低、操作过程简单。3. In the present invention, the master-slave test calibration platform only needs one sensor each, with simple structure, low design cost and simple operation process.
附图说明Description of drawings
通过阅读参照以下附图对非限制性实施例所作的详细描述,本发明的其它特征、目的和优点将会变得更明显:Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of the non-limiting embodiments with reference to the following drawings:
图1为本发明中主手设备力反馈测试标定平台的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the main hand device force feedback test and calibration platform in the present invention.
图2为本发明中主手设备力反馈测试标定平台的爆炸示意图。Figure 2 is an exploded schematic diagram of the main hand device force feedback test and calibration platform in the present invention.
图3为本发明中以Omega.7为主手的实施例的主手设备力反馈测试标定平台的示意图。Figure 3 is a schematic diagram of the main hand device force feedback test calibration platform according to the embodiment of the present invention using Omega.7 as the main hand.
图4为本发明中从手设备力感知测试标定平台的整体结构示意图。Figure 4 is a schematic diagram of the overall structure of the slave handheld device force sensing test calibration platform in the present invention.
图5为本发明中从手设备力感知测试标定平台的爆炸示意图。Figure 5 is an exploded schematic diagram of the slave handheld device force sensing test calibration platform in the present invention.
图6为本发明中以Robotiq二指夹持器作为末端执行器的实施例的从手设备力感知测试标定平台的示意图。FIG. 6 is a schematic diagram of the force sensing test and calibration platform of the slave device using the Robotiq two-finger gripper as the end effector in the embodiment of the present invention.
具体实施方式Detailed ways
下面结合具体实施例对本发明进行详细说明。以下实施例将有助于本领域的技术人员进一步理解本发明,但不以任何形式限制本发明。应当指出的是,对本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变化和改进。这些都属于本发明的保护范围。The present invention will be described in detail below with reference to specific embodiments. The following examples will help those skilled in the art to further understand the present invention, but do not limit the present invention in any form. It should be noted that, for those of ordinary skill in the art, several changes and improvements can be made without departing from the concept of the present invention. These all belong to the protection scope of the present invention.
图1、2所示分别为主手设备力反馈测试标定平台的整体结构示意图和爆炸视图。包括主手平台底座1、主手六维力传感器4、主手传感器紧固连接法兰41、主手传感器输入法兰42、手动滑台3、滑台支架2、主手手柄抱箍5;所述主手平台底座1面板上布满定位孔网格,用于调整滑台支架2的位置并固定不同的主手设备;所述滑台支架2呈倒“T”型,由底部四个螺纹孔通过螺栓固定于主手平台底座1上;所述手动滑台3包括滑台底座35、导向轴34、螺杆33、旋钮32、滑块31;所述滑台底座35呈竖直方向固定于滑台支架2上;所述滑块31与螺杆33通过螺纹方式连接,螺杆33的转动带动滑块31做直线运动;所述导向轴34平均分布于螺杆33两侧并与滑块31固定,保证滑块31沿螺杆33做轴向直线运动;所述旋钮32固定于螺杆33顶部,螺杆33的转动可通过手动旋转旋钮32实现,两者呈同轴配合;所述主手六维力传感器4通过主手传感器紧固连接法兰41固定于手动滑台3中的滑块31上,其高度通过旋动旋钮32带动滑块31做直线运动来实现;所述主手六维力传感器4的输入端通过主手传感器输入法兰42连接主手手柄抱箍5;所述主手手柄抱箍5用于夹紧主手操作手柄。Figures 1 and 2 show the overall structural diagram and exploded view of the force feedback test calibration platform for main hand equipment respectively. Including main hand platform base 1, main hand six-dimensional force sensor 4, main hand sensor fastening connection flange 41, main hand sensor input flange 42, manual slide table 3, slide table bracket 2, main hand handle clamp 5; The panel of the main hand platform base 1 is covered with a grid of positioning holes, which is used to adjust the position of the slide bracket 2 and fix different main hand devices; the slide bracket 2 is in an inverted "T" shape, with four bottom parts. The threaded hole is fixed on the main hand platform base 1 through bolts; the manual slide 3 includes a slide base 35, a guide shaft 34, a screw 33, a knob 32, and a slide 31; the slide base 35 is fixed in a vertical direction on the slide bracket 2; the slide block 31 and the screw rod 33 are connected by threads, and the rotation of the screw rod 33 drives the slide block 31 to move linearly; the guide shaft 34 is evenly distributed on both sides of the screw rod 33 and fixed with the slide block 31 , ensuring that the slider 31 moves axially linearly along the screw 33; the knob 32 is fixed on the top of the screw 33, and the rotation of the screw 33 can be achieved by manually rotating the knob 32, and the two cooperate coaxially; the six-dimensional force of the main hand The sensor 4 is fixed on the slider 31 in the manual slide 3 through the main hand sensor fastening connection flange 41, and its height is achieved by rotating the knob 32 to drive the slider 31 to make linear motion; the main hand six-dimensional force sensor The input end of 4 is connected to the main hand handle hoop 5 through the main hand sensor input flange 42; the main hand handle hoop 5 is used to clamp the main hand operating handle.
图3为安装主手设备后的主手设备力反馈测试标定平台的整体结构示意图。本实施例中以瑞士Force Dimens ion公司的Omega.7作为主手设备,其它自研设备或者现有带有力反馈功能的遥操作输入设备均适用于此平台,不同形状大小的主手设备均可通过主手平台底座1中的定位孔来固定。Figure 3 is a schematic diagram of the overall structure of the main hand device force feedback test calibration platform after the main hand device is installed. In this embodiment, Omega.7 from Swiss Force Dimension Company is used as the main hand device. Other self-developed devices or existing remote operation input devices with force feedback functions are suitable for this platform. Main hand devices of different shapes and sizes can be used. It is fixed through the positioning holes in the base 1 of the main hand platform.
下文结合附图及具体实施例对本发明中的主手设备力反馈测试标定方法实施例进行详细描述。主手的测试标定过程分为静态特性标定和动态特性标定。其中静态特性标定可检测主手设备本身的指向精度、分辨率、灵敏度、死区、重复精度、线性度等基本性能指标;动态特性标定可检测系统的指令延时和主手的机械延时。Embodiments of the main hand device force feedback test and calibration method in the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. The test calibration process of the main hand is divided into static characteristic calibration and dynamic characteristic calibration. Among them, the static characteristic calibration can detect the pointing accuracy, resolution, sensitivity, dead zone, repetition accuracy, linearity and other basic performance indicators of the main hand device itself; the dynamic characteristic calibration can detect the command delay of the system and the mechanical delay of the main hand.
如图3所示,将Omega.7手柄固定在主手六维力传感器4工具端测点上,即主手手柄抱箍5夹紧主手操作手柄。As shown in Figure 3, the Omega.7 handle is fixed on the tool end measuring point of the main hand six-dimensional force sensor 4, that is, the main hand handle hoop 5 clamps the main hand operating handle.
(1)主手设备静态测试标定方法:(1) Main hand equipment static test calibration method:
通过Omega.7主手控制器(计算机)对其在自身坐标系下x、y、z轴三个方向上分别发送力控指令,其中包含单方向上的单调递增/递减指令,以及三个方向上的随机数指令;同步记录主手六维力传感器4在其自身坐标系下x、y、z轴三个方向上感知到的力信息;根据采集到的原始数据,通过最优化方法进行参数辨识,计算Omega.7主手相对于固定台架的坐标变换矩阵,并在此基础上对系统精度进行综合评价。The Omega.7 main hand controller (computer) sends force control instructions to it in the three directions of x, y, and z axes in its own coordinate system, including monotonic increase/decrease instructions in one direction, and monotonic increase/decrease instructions in three directions. Random number instructions; synchronously record the force information sensed by the six-dimensional force sensor 4 of the main hand in the three directions of x, y, and z axes in its own coordinate system; perform parameter identification through optimization methods based on the collected raw data , calculate the coordinate transformation matrix of the Omega.7 main hand relative to the fixed platform, and conduct a comprehensive evaluation of the system accuracy on this basis.
在Omega.7处于全重力补偿情况下将其手柄移动到至合适的位置(不触碰任何物体),对Omega.7发送各坐标方向的力控指令,逐级增大控制力,观察Omega.7在多大的力控指令时可以克服死区开始移动。When Omega.7 is under full gravity compensation, move its handle to the appropriate position (without touching any object), send force control instructions in each coordinate direction to Omega.7, gradually increase the control force, and observe Omega. 7. How much force control command can be used to overcome the dead zone and start moving.
(2)主手设备动态测试标定方法:(2) Main hand equipment dynamic test calibration method:
设置六维力传感器4采样频率大于100Hz,通过Omega.7主手控制器(计算机)对Omega.7主手在其坐标系下x、y、z轴三个方向上分别发送正弦波、方波、锯齿波等波形的力信号。同步记录六轴力传感器4在其自身坐标系下x、y、z轴三个方向上感知到的力信息,通过静态测试标定中所获得的主手坐标系与主手六维力传感器4坐标系之间的基础变换关系,将采集到的六维力传感器4上的数据转换到Omega.7主手坐标系下,分析系统的指令延时和Omega.7主手的机械延时情况,以及在不同频率下的响应能力、衰减情况等。Set the sampling frequency of the six-dimensional force sensor 4 to be greater than 100Hz, and send sine waves and square waves to the Omega.7 main hand in the three directions of x, y, and z axes in its coordinate system through the Omega.7 main hand controller (computer). , sawtooth wave and other waveform force signals. Simultaneously record the force information sensed by the six-axis force sensor 4 in the three directions of x, y, and z axes in its own coordinate system, and obtain the main hand coordinate system and the main hand six-dimensional force sensor 4 coordinates through the static test calibration. The basic transformation relationship between systems, convert the collected data on the six-dimensional force sensor 4 to the Omega.7 main hand coordinate system, analyze the command delay of the system and the mechanical delay of the Omega.7 main hand, and Response capabilities, attenuation conditions, etc. at different frequencies.
图4、5分别为从手设备力感知测试标定平台的示意图和爆炸视图。包括从手平台底座6、从手六维力传感器7、从手传感器输入法兰71、从手操作对象8;所述从手六维力传感器7固定于从手平台底座6上,从手六维力传感器7的输入端通过从手传感器输入法兰71固定从手操作对象8,固定方式均采用螺纹连接,方便拆装;所述从手操作对象8是模拟实际的被操作对象或者环境而制作的模型,根据从手的用途不同而不同,例如在手术机器人遥操作应用中,从手操作对象8可以是硅胶器官模型,甚至是真实的动物组织器官等;所述从手设备在本实例中以德国Franka Emika公司的Panda机械臂为例,机械臂末端执行器以加拿大Robotiq二指夹持器为例,其它同类从手设备及末端执行器同样适用于此平台。Figures 4 and 5 are respectively a schematic diagram and an exploded view of the slave handheld device force perception test calibration platform. It includes the slave hand platform base 6, the slave hand six-dimensional force sensor 7, the slave hand sensor input flange 71, and the slave hand operating object 8; the slave hand six-dimensional force sensor 7 is fixed on the slave hand platform base 6, and the slave hand six-dimensional force sensor 7 is fixed on the slave hand platform base 6. The input end of the Weili sensor 7 fixes the slave hand operating object 8 through the slave hand sensor input flange 71, and the fixation method adopts threaded connection to facilitate disassembly and assembly; the slave hand operating object 8 is simulated to simulate the actual operated object or environment. The model produced varies according to the use of the slave hand. For example, in the application of surgical robot teleoperation, the slave hand operation object 8 can be a silicone organ model, or even a real animal tissue or organ, etc.; the slave hand device is used in this example. The Panda robotic arm of the German Franka Emika company is used as an example. The end effector of the robotic arm is the Canadian Robotiq two-finger gripper. Other similar slave devices and end effectors are also suitable for this platform.
下文结合附图及具体实施例对本发明中的从手设备力感知测试标定方法实施例进行详细描述。The following describes in detail the embodiments of the force perception test and calibration method of the slave hand device in the present invention with reference to the accompanying drawings and specific embodiments.
将从手设备力感知测试标定平台固定在从手工作区域内,在机械臂腕部安装传感器用于检测末端执行器信息,将Robotiq二指夹持器安装在传感器工具端。由从手控制器控制向从手末端执行器发送指令,使Robotiq二指夹持器夹取一定质量的重物,将Franka从手调整到7种不同姿态,读取机械臂腕部六维力传感器原始数据与反馈到Omega.7主手上的力信息,检测Z轴方向上实际从手设备末端执行器与外部的接触力反馈到主手上的精度。The slave device force sensing test calibration platform is fixed in the slave hand working area, a sensor is installed on the wrist of the robot arm to detect end effector information, and the Robotiq two-finger gripper is installed on the sensor tool end. The slave hand controller sends instructions to the slave hand end effector to make the Robotiq two-finger gripper grasp a heavy object of a certain mass, adjust the Franka slave hand to 7 different postures, and read the six-dimensional force on the wrist of the robotic arm. The sensor raw data and the force information fed back to the Omega.7 master hand are used to detect the actual contact force between the end effector of the slave device and the outside in the Z-axis direction and the accuracy of the feedback to the master hand.
将从手操作对象8固定于从手六维力传感器7上。由从手控制器控制向从手末端执行器发送指令,使Robotiq二指夹持器对从手操作对象8向各个方向触碰、推拉,对比两传感器受力大小和方向。对比数据一方是从手六维力传感器7上的读数,另一方是从手腕部传感器信号经过解耦和滤波后的数据。通过从手设备自身坐标系与从手六维力传感器7自身坐标系的变换关系,将从手六维力传感器7采集到的力信号与从手自身力感知信号转换到同一坐标系下(取测试平台所在坐标系),对从手设备力感知精度、灵敏度、线性度、正交度、死区、回差、延时等性能参数进行综合评价和标定。测试过程中控制器控制从手以不同的末端姿态进行,以验证解耦和补偿算法的正确性。The slave hand operating object 8 is fixed on the slave hand six-dimensional force sensor 7 . The slave hand controller sends instructions to the slave hand end effector, causing the Robotiq two-finger gripper to touch, push and pull the slave hand operating object 8 in various directions, and compare the force magnitude and direction of the two sensors. One side of the comparison data is the reading from the hand six-dimensional force sensor 7, and the other side is the decoupled and filtered data from the wrist sensor signal. Through the transformation relationship between the slave hand device's own coordinate system and the slave hand six-dimensional force sensor 7's own coordinate system, the force signal collected from the slave hand six-dimensional force sensor 7 and the slave hand's own force sensing signal are converted into the same coordinate system (taken The coordinate system where the test platform is located), comprehensively evaluate and calibrate performance parameters such as force sensing accuracy, sensitivity, linearity, orthogonality, dead zone, hysteresis, and delay of the slave device. During the test, the controller controlled the slave hand in different end postures to verify the correctness of the decoupling and compensation algorithms.
下文结合附图及具体实施例对本发明中的主从手联机测试方法实施例进行详细描述。Embodiments of the master-slave handheld online testing method in the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
Omega.7主手设备和Franka从手设备各自完成标定后,连接形成完整的遥操作闭环系统,即从手端的力感知信号反馈到主手端的执行机构,形成力输出。其中主手操纵端按照前述方式固定在所述主手力反馈测试标定平台上,从手设备力感知测试标定平台按照前述方式固定在从手工作区域内。由Franka机械臂的控制器控制Franka从手以及末端执行器Robotiq二指夹持器的运动,对从手操作对象8完成碰触、推拉等动作,同步记录从手六维力传感器7和主手六维力传感器4在其自身坐标系下x、y、z轴三个方向上感知到的力数据。将两者转换到同一坐标系下(取对象平台所在坐标系),对整个主从遥操作设备的力感知-力复现的过程进行综合性能评价和标定,对力反馈算法的坐标变换正确性、滤波能力、修正补偿能力、延时等指标进行检测。After the Omega.7 master hand device and the Franka slave hand device have completed their respective calibrations, they are connected to form a complete remote operation closed-loop system, that is, the force sensing signal from the hand end is fed back to the actuator of the master hand end to form a force output. The master hand control end is fixed on the master hand force feedback test calibration platform in the aforementioned manner, and the slave hand equipment force sensing test calibration platform is fixed in the slave hand working area in the aforementioned manner. The controller of the Franka robot arm controls the movement of the Franka slave hand and the end effector Robotiq two-finger gripper, completes touching, pushing and pulling actions on the slave hand operating object 8, and simultaneously records the slave hand's six-dimensional force sensor 7 and the master hand. The force data sensed by the six-dimensional force sensor 4 in the three directions of x, y, and z axes in its own coordinate system. Convert the two to the same coordinate system (take the coordinate system where the object platform is located), conduct a comprehensive performance evaluation and calibration of the force sensing-force reproduction process of the entire master-slave teleoperation device, and evaluate the correctness of the coordinate transformation of the force feedback algorithm. , filtering ability, correction and compensation ability, delay and other indicators are tested.
本发明公开了一种遥操作设备力反馈功能的测试平台及测试方法,包括主手设备力反馈测试标定平台和从手设备力感知测试标定平台,以及主手性能测试标定方法、从手性能测试标定方法和主从手联机测试方法。所述主手设备力反馈测试标定平台,包括主手平台底座、主手六维力传感器、主手传感器紧固连接法兰、主手传感器输入法兰、手动滑台、滑台支架、主手手柄抱箍;所述滑台支架固定于主手平台底座上;所述手动滑台固定于滑台支架上;所述主手六维力传感器固定于手动滑台上;所述主手六维力传感器通过主手传感器输入法兰与主手手柄抱箍连接。所述主手设备力反馈测试标定方法,对主手端操纵设备的力反馈功能进行测试和标定,具体见发明内容。所述从手设备力感知测试标定平台包括从手平台底座、从手六维力传感器、从手操作对象;所述从手六维力传感器固定于从手平台底座上,其输入端通过传感器连接法兰固定有从手操作对象。所述从手设备力感知测试标定方法,对从手端设备的力感知性能进行测试和标定,具体见发明内容。所述主从手联机测试方法,对主从式遥操作设备的力反馈功能进行完整的性能测试,具体见发明内容。The invention discloses a test platform and test method for the force feedback function of remote operation equipment, which includes a master hand equipment force feedback test calibration platform and a slave hand equipment force perception test calibration platform, as well as a master hand performance test calibration method and a slave hand performance test. Calibration method and master-slave online test method. The main hand equipment force feedback test calibration platform includes a main hand platform base, a main hand six-dimensional force sensor, a main hand sensor fastening connection flange, a main hand sensor input flange, a manual slide table, a slide bracket, and a main hand hand. The handle hoop; the slide bracket is fixed on the main hand platform base; the manual slide is fixed on the slide bracket; the main hand six-dimensional force sensor is fixed on the manual slide; the main hand six-dimensional The force sensor is connected to the main hand handle clamp through the main hand sensor input flange. The force feedback test and calibration method of the main hand device tests and calibrates the force feedback function of the main hand control device. For details, see the content of the invention. The slave device force sensing test calibration platform includes a slave hand platform base, a slave hand six-dimensional force sensor, and a slave hand operating object; the slave hand six-dimensional force sensor is fixed on the slave hand platform base, and its input end is connected through the sensor The flange is fixed with hand-operated objects. The force sensing test and calibration method of the slave device tests and calibrates the force sensing performance of the slave device. For details, see the content of the invention. The master-slave online test method conducts a complete performance test on the force feedback function of the master-slave remote control device. For details, see the content of the invention.
在本申请的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of this application, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", The orientations or positional relationships indicated by "bottom", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings. They are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying the device referred to. Or elements must have a specific orientation, be constructed and operate in a specific orientation and therefore are not to be construed as limitations on the application.
以上对本发明的具体实施例进行了描述。需要理解的是,本发明并不局限于上述特定实施方式,本领域技术人员可以在权利要求的范围内做出各种变化或修改,这并不影响本发明的实质内容。在不冲突的情况下,本申请的实施例和实施例中的特征可以任意相互组合。Specific embodiments of the present invention have been described above. It should be understood that the present invention is not limited to the specific embodiments described above. Those skilled in the art can make various changes or modifications within the scope of the claims, which does not affect the essence of the present invention. The embodiments of the present application and the features in the embodiments can be combined with each other arbitrarily without conflict.
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| CN115778555B (en) * | 2022-10-20 | 2025-09-12 | 合肥合滨智能机器人有限公司 | Master-end equipment pressure accuracy test device and master-slave contact force accuracy test system |
| CN116141385B (en) * | 2023-04-25 | 2023-06-27 | 江西明天高科技股份有限公司 | Multifunctional test bench for force feedback mechanical arm and test method thereof |
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