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CN111974257A - Glue groove glue agitator - Google Patents

Glue groove glue agitator Download PDF

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Publication number
CN111974257A
CN111974257A CN201910433761.9A CN201910433761A CN111974257A CN 111974257 A CN111974257 A CN 111974257A CN 201910433761 A CN201910433761 A CN 201910433761A CN 111974257 A CN111974257 A CN 111974257A
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CN
China
Prior art keywords
stirring
glue
stirring blade
scraper
blade
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910433761.9A
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Chinese (zh)
Inventor
姜欣
黄新波
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nantong Kangerle Composite Material Co ltd
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Nantong Kangerle Composite Material Co ltd
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Application filed by Nantong Kangerle Composite Material Co ltd filed Critical Nantong Kangerle Composite Material Co ltd
Priority to CN201910433761.9A priority Critical patent/CN111974257A/en
Publication of CN111974257A publication Critical patent/CN111974257A/en
Pending legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/85—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with two or more stirrers on separate shafts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05—Stirrers
    • B01F27/09—Stirrers characterised by the mounting of the stirrers with respect to the receptacle
    • B01F27/091—Stirrers characterised by the mounting of the stirrers with respect to the receptacle with elements co-operating with receptacle wall or bottom, e.g. for scraping the receptacle wall
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05—Stirrers
    • B01F27/11—Stirrers characterised by the configuration of the stirrers
    • B01F27/112—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades
    • B01F27/1123—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades sickle-shaped, i.e. curved in at least one direction
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05—Stirrers
    • B01F27/11—Stirrers characterised by the configuration of the stirrers
    • B01F27/112—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades
    • B01F27/1125—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades with vanes or blades extending parallel or oblique to the stirrer axis
    • B01F27/11251—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades with vanes or blades extending parallel or oblique to the stirrer axis having holes in the surface
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05—Stirrers
    • B01F27/11—Stirrers characterised by the configuration of the stirrers
    • B01F27/19—Stirrers with two or more mixing elements mounted in sequence on the same axis
    • B01F27/191—Stirrers with two or more mixing elements mounted in sequence on the same axis with similar elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/23—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by the orientation or disposition of the rotor axis
    • B01F27/232—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by the orientation or disposition of the rotor axis with two or more rotation axes
    • B01F27/2322—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by the orientation or disposition of the rotor axis with two or more rotation axes with parallel axes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms 
    • B01F27/902—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms  cooperating with intermeshing elements fixed on the receptacle walls
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D1/00—Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40—Additives
    • C09D7/60—Additives non-macromolecular
    • C09D7/61—Additives non-macromolecular inorganic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
    • B01F2101/36—Mixing of ingredients for adhesives or glues; Mixing adhesives and gas

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)

Abstract

The invention discloses a glue tank glue stirrer which comprises a stirrer body, wherein the stirrer body comprises a stirring box, the bottom of the stirring box is in an open shape, the stirring box is arranged at the upper end of a glue tank, two groups of stirring mechanisms are arranged in the stirring box and comprise a first stirring mechanism and a second stirring mechanism, the first stirring mechanism comprises a first stirring shaft, a first stirring blade, a second stirring blade, a first scraping plate and a first servo motor, and the second stirring mechanism comprises a second stirring shaft, a third stirring blade, a fourth stirring blade, a second scraping plate and a second servo motor.

Description

一种胶槽胶水搅拌器A glue tank glue mixer

技术领域technical field

本发明涉及胶水搅拌技术领域，具体为一种胶槽胶水搅拌器。The invention relates to the technical field of glue mixing, in particular to a glue tank glue mixer.

背景技术Background technique

搅拌器是使液体、气体介质强迫对流并均匀混合的器件。搅拌器的类型、尺寸及转速，对搅拌功率在总体流动和湍流脉动之间的分配都有影响。一般说来，涡轮式搅拌器的功率分配对湍流脉动有利，而旋桨式搅拌器对总体流动有利。对于同一类型的搅拌器来说，在功率消耗相同的条件下，大直径、低转速的搅拌器，功率主要消耗于总体流动，有利于宏观混合。小直径、高转速的搅拌器，功率主要消耗于湍流脉动，有利于微观混合。搅拌器的放大是与工艺过程有关的复杂问题，至今只能通过逐级经验放大，根据取得的放大判据，外推至工业规模。The stirrer is a device that forces liquid and gas media to convection and mix them uniformly. Stirrer type, size, and rotational speed all affect the distribution of stirring power between bulk flow and turbulent pulsation. In general, the power distribution of a turbine agitator is favorable for turbulent pulsation, while a propeller agitator is favorable for bulk flow. For the same type of agitator, under the condition of the same power consumption, the power of the agitator with large diameter and low speed is mainly consumed in the overall flow, which is conducive to macro mixing. Small-diameter, high-speed agitator, the power is mainly consumed by turbulent pulsation, which is conducive to micro-mixing. The scale-up of the agitator is a complex issue related to the technological process, so far it can only be scaled up by experience in stages, and extrapolated to the industrial scale according to the obtained scale-up criteria.

胶水在喷涂前需要在胶槽内进行搅拌混合，目前的胶水搅拌器结构单一，搅拌效率低，导致胶水质量低下，因此，有必要对现有的搅拌器进行改进。The glue needs to be stirred and mixed in the glue tank before spraying. The current glue mixer has a single structure and low mixing efficiency, resulting in low glue quality. Therefore, it is necessary to improve the existing mixer.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种胶槽胶水搅拌器，以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a glue tank glue mixer to solve the problems raised in the above background technology.

为实现上述目的，本发明提供如下技术方案：一种胶槽胶水搅拌器,包括搅拌器本体，所述搅拌器本体包括搅拌箱，所述搅拌箱底部为开口状，所述搅拌箱安装在胶槽上端，所述搅拌箱内部设有两组搅拌机构，包括第一搅拌机构和第二搅拌机构，所述第一搅拌机构包括第一搅拌轴、第一搅拌叶、第二搅拌叶、第一刮料板和第一伺服电机，所述第一搅拌轴上端连接第一伸缩气缸一端，所述第一伸缩气缸另一端连接第一旋转轴承一端，所述第一旋转轴承另一端与设置在搅拌箱顶部的第一伺服电机连接，所述第一搅拌叶和第二搅拌叶均焊接在第一搅拌轴外壁，所述第一搅拌叶和第二搅拌叶上下交错设置，所述第一刮料板安装在第一搅拌叶外端部；In order to achieve the above purpose, the present invention provides the following technical solutions: a glue tank glue mixer, including a mixer body, the mixer body includes a mixing box, the bottom of the mixing box is open, and the mixing box is installed in the glue tank. At the upper end of the tank, there are two sets of stirring mechanisms inside the stirring box, including a first stirring mechanism and a second stirring mechanism, and the first stirring mechanism includes a first stirring shaft, a first stirring blade, a second stirring blade, a first stirring mechanism The scraper and the first servo motor, the upper end of the first stirring shaft is connected to one end of the first telescopic cylinder, the other end of the first telescopic cylinder is connected to one end of the first rotating bearing, and the other end of the first rotating bearing is connected to the agitator. The first servo motor at the top of the box is connected, the first stirring blade and the second stirring blade are welded to the outer wall of the first stirring shaft, the first stirring blade and the second stirring blade are arranged staggered up and down, and the first scraping blade The plate is installed on the outer end of the first stirring blade;

所述第二搅拌机构包括第二搅拌轴、第三搅拌叶、第四搅拌叶、第二刮料板和第二伺服电机，所述第二搅拌轴上端连接第二伸缩气缸一端，所述第二伸缩气缸另一端连接第二旋转轴承一端，所述第二旋转轴承另一端与设置在搅拌箱顶部的第二伺服电机连接，所述第三搅拌叶和第四搅拌叶均焊接在第二搅拌轴外壁，所述第三搅拌叶和第四搅拌叶上下交错设置，所述第二刮料板安装在第三搅拌叶外端部；所述第一搅拌轴和第二搅拌轴平行设置。The second stirring mechanism includes a second stirring shaft, a third stirring blade, a fourth stirring blade, a second scraper, and a second servo motor. The upper end of the second stirring shaft is connected to one end of the second telescopic cylinder, and the first The other end of the two telescopic cylinders is connected to one end of the second rotating bearing, the other end of the second rotating bearing is connected to the second servo motor arranged on the top of the stirring box, and the third stirring blade and the fourth stirring blade are welded to the second stirring blade. On the outer wall of the shaft, the third stirring blade and the fourth stirring blade are arranged staggered up and down, the second scraper is installed on the outer end of the third stirring blade; the first stirring shaft and the second stirring shaft are arranged in parallel.

所述搅拌箱外壁上还安装有PLC控制器，所述PLC控制器分别连接第一伺服电机、第二伺服电机、第一伸缩气缸和第二伸缩气缸。A PLC controller is also installed on the outer wall of the mixing box, and the PLC controller is respectively connected with the first servo motor, the second servo motor, the first telescopic cylinder and the second telescopic cylinder.

优选的，所述第一刮料板和第二刮料板结构完全一致，包括刮板本体，所述刮板本体上开有螺栓孔，所述刮板本体外端部设置刮料头，所述刮料头表面堆焊一层硬质合金层。Preferably, the structures of the first scraper and the second scraper are completely the same, including a scraper body, a bolt hole is opened on the scraper body, and a scraper head is arranged on the outer end of the scraper body, so A layer of hard alloy layer is surfacing on the surface of the scraping head.

优选的，所述第一搅拌叶和第三搅拌叶截面为矩形状；所述第二搅拌叶和第四搅拌叶截面为弧形状，且所述第二搅拌叶和第四搅拌叶表面开有通孔。Preferably, the cross-sections of the first stirring blade and the third stirring blade are rectangular; the cross-sections of the second stirring blade and the fourth stirring blade are arc-shaped, and the surfaces of the second stirring blade and the fourth stirring blade are through hole.

优选的，所述第一搅拌叶和第三搅拌叶表面复合一层耐磨材料层，所述耐磨材料层由20％碳化硅晶粒、30％片状刚玉、10％二硫化钼、10％碳化钛、15％氧化镁、15％氟化镍组成。Preferably, the surface of the first stirring blade and the third stirring blade is compounded with a layer of wear-resistant material, and the wear-resistant material layer is composed of 20% silicon carbide grains, 30% flake corundum, 10% molybdenum disulfide, 10% % titanium carbide, 15% magnesium oxide, 15% nickel fluoride composition.

优选的，其使用方法包括以下步骤：Preferably, its using method comprises the following steps:

A、在胶槽内倒入待搅拌胶水，之后分别通过PLC控制器控制第一电机和第二电机工作；A. Pour the glue to be stirred in the glue tank, and then control the first motor and the second motor to work through the PLC controller respectively;

B、第一电机和第二电机工作时带动第一搅拌轴和第二搅拌轴旋转，进而带动搅拌叶旋转，对胶槽内的胶水进行搅拌；B. When the first motor and the second motor are working, the first stirring shaft and the second stirring shaft are driven to rotate, and then the stirring blade is driven to rotate, and the glue in the glue tank is stirred;

C、通过PLC控制器控制伸缩气缸工作，伸缩气缸控制搅拌轴的伸缩，进而实现对胶槽内胶水均匀搅拌；C. The operation of the telescopic cylinder is controlled by the PLC controller, and the telescopic cylinder controls the expansion and contraction of the stirring shaft, thereby realizing uniform stirring of the glue in the glue tank;

D、搅拌过程中，刮料板对胶槽内壁上粘附的胶水刮除，确保胶水搅拌质量。D. During the stirring process, the scraper scrapes off the glue adhering to the inner wall of the glue tank to ensure the quality of glue mixing.

与现有技术相比，本发明的有益效果是：Compared with the prior art, the beneficial effects of the present invention are:

(1)本发明结构原理简单，能够实现对胶槽内胶水的均匀搅拌，能够防止胶水粘附在胶槽内壁上，能够提高胶水搅拌效率和搅拌质量。(1) The present invention has a simple structure and principle, can realize uniform stirring of the glue in the glue tank, can prevent the glue from adhering to the inner wall of the glue tank, and can improve the mixing efficiency and stirring quality of the glue.

(2)本发明中，采用两组搅拌机构，能够提高胶水搅拌均匀性，防止胶水出现结块现象，此外，设置交错设置的搅拌叶，能够提高胶水粘度均匀性。(2) In the present invention, two sets of stirring mechanisms are used, which can improve the uniformity of glue stirring and prevent the glue from agglomerating. In addition, staggered stirring blades are arranged to improve the uniformity of glue viscosity.

(3)本发明采用的刮料板能够刮去粘附在胶槽内壁上的胶水，而且该刮料板耐磨性能好，便于拆卸安装。(3) The scraper used in the present invention can scrape off the glue adhering to the inner wall of the glue tank, and the scraper has good wear resistance and is easy to disassemble and install.

(4)本发明中，搅拌叶外壁上复合的耐磨材料层具有优异的耐磨、抗压和耐腐性能，不易损坏，使用寿命长。(4) In the present invention, the composite wear-resistant material layer on the outer wall of the stirring blade has excellent wear resistance, compression resistance and corrosion resistance, is not easy to be damaged, and has a long service life.

附图说明Description of drawings

图1为本发明结构示意图；Fig. 1 is the structural representation of the present invention;

图2为本发明刮料板结构示意图。FIG. 2 is a schematic diagram of the structure of the scraper according to the present invention.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

在本发明的描述中，需要说明的是，术语“上”、“下”、“内”、“外”“前端”、“后端”、“两端”、“一端”、“另一端”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明的限制。此外，术语“第一”、“第二”仅用于描述目的，而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end" and "the other end" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, with a specific orientation. The orientation configuration and operation are therefore not to be construed as limitations of the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.

在本发明的描述中，需要说明的是，除非另有明确的规定和限定，术语“安装”、“设置有”、“连接”等，应做广义理解，例如“连接”，可以是固定连接，也可以是可拆卸连接，或一体地连接；可以是机械连接，也可以是电连接；可以是直接相连，也可以通过中间媒介间接相连，可以是两个元件内部的连通。对于本领域的普通技术人员而言，可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense, for example, "connected" may be a fixed connection It can also be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or the internal communication between the two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.

请参阅图1-2，本发明提供一种技术方案：一种胶槽胶水搅拌器,包括搅拌器本体，所述搅拌器本体包括搅拌箱1，所述搅拌箱1底部为开口状，所述搅拌箱1安装在胶槽2上端，所述搅拌箱1内部设有两组搅拌机构，包括第一搅拌机构和第二搅拌机构，所述第一搅拌机构包括第一搅拌轴3、第一搅拌叶4、第二搅拌叶5、第一刮料板6和第一伺服电机7，所述第一搅拌轴3上端连接第一伸缩气缸8一端，所述第一伸缩气缸8另一端连接第一旋转轴承9一端，所述第一旋转轴承9另一端与设置在搅拌箱1顶部的第一伺服电机7连接，所述第一搅拌叶4和第二搅拌叶5均焊接在第一搅拌轴3外壁，所述第一搅拌叶4和第二搅拌叶5上下交错设置，所述第一刮料板6安装在第一搅拌叶4外端部；1-2, the present invention provides a technical solution: a glue tank glue mixer, including a mixer body, the mixer body includes a mixing box 1, the bottom of the mixing box 1 is open, and the The stirring box 1 is installed on the upper end of the glue tank 2. There are two sets of stirring mechanisms inside the stirring box 1, including a first stirring mechanism and a second stirring mechanism. The first stirring mechanism includes a first stirring shaft 3, a first stirring mechanism The blade 4, the second stirring blade 5, the first scraper 6 and the first servo motor 7, the upper end of the first stirring shaft 3 is connected to one end of the first telescopic cylinder 8, and the other end of the first telescopic cylinder 8 is connected to the first One end of the rotary bearing 9, the other end of the first rotary bearing 9 is connected to the first servo motor 7 arranged on the top of the stirring box 1, and the first stirring blade 4 and the second stirring blade 5 are welded to the first stirring shaft 3. On the outer wall, the first stirring blade 4 and the second stirring blade 5 are staggered up and down, and the first scraper 6 is installed on the outer end of the first stirring blade 4;

所述第二搅拌机构包括第二搅拌轴10、第三搅拌叶11、第四搅拌叶12、第二刮料板13和第二伺服电机14，所述第二搅拌轴10上端连接第二伸缩气缸15一端，所述第二伸缩气缸15另一端连接第二旋转轴承16一端，所述第二旋转轴承16另一端与设置在搅拌箱1顶部的第二伺服电机14连接，所述第三搅拌叶11和第四搅拌叶12均焊接在第二搅拌轴10外壁，所述第三搅拌叶11和第四搅拌叶12上下交错设置，所述第二刮料板13安装在第三搅拌叶11外端部；所述第一搅拌轴3和第二搅拌轴10平行设置。本发明中，采用两组搅拌机构，能够提高胶水搅拌均匀性，防止胶水出现结块现象，此外，设置交错设置的搅拌叶，能够提高胶水粘度均匀性。The second stirring mechanism includes a second stirring shaft 10, a third stirring blade 11, a fourth stirring blade 12, a second scraper 13 and a second servo motor 14, and the upper end of the second stirring shaft 10 is connected to the second telescopic One end of the cylinder 15, the other end of the second telescopic cylinder 15 is connected to one end of the second rotary bearing 16, the other end of the second rotary bearing 16 is connected to the second servo motor 14 arranged on the top of the stirring box 1, the third stirring Both the blade 11 and the fourth stirring blade 12 are welded to the outer wall of the second stirring shaft 10 , the third stirring blade 11 and the fourth stirring blade 12 are staggered up and down, and the second scraper 13 is installed on the third stirring blade 11 The outer end; the first stirring shaft 3 and the second stirring shaft 10 are arranged in parallel. In the present invention, two sets of stirring mechanisms are adopted, which can improve the uniformity of glue stirring and prevent the glue from agglomerating. In addition, staggered stirring blades are arranged to improve the uniformity of glue viscosity.

所述搅拌箱1外壁上还安装有PLC控制器17，所述PLC控制器17分别连接第一伺服电机7、第二伺服电机14、第一伸缩气缸8和第二伸缩气缸15。A PLC controller 17 is also installed on the outer wall of the mixing box 1 , and the PLC controller 17 is respectively connected to the first servo motor 7 , the second servo motor 14 , the first telescopic cylinder 8 and the second telescopic cylinder 15 .

本发明中，第一刮料板6和第二刮料板13结构完全一致，包括刮板本体18，所述刮板本体18上开有螺栓孔19，所述刮板本体18外端部设置刮料头20，所述刮料头20表面堆焊一层硬质合金层。本发明采用的刮料板能够刮去粘附在胶槽内壁上的胶水，而且该刮料板耐磨性能好，便于拆卸安装。In the present invention, the structures of the first scraper 6 and the second scraper 13 are completely the same, including a scraper body 18 , a bolt hole 19 is opened on the scraper body 18 , and the outer end of the scraper body 18 is provided with The scraping head 20 has a hard alloy layer welded on the surface of the scraping head 20 . The scraper used in the invention can scrape off the glue adhering to the inner wall of the glue tank, and the scraper has good wear resistance and is convenient for disassembly and installation.

本发明中，第一搅拌叶4和第三搅拌叶11截面为矩形状；所述第二搅拌叶5和第四搅拌叶12截面为弧形状，且所述第二搅拌叶5和第四搅拌叶12表面开有通孔21。第一搅拌叶4和第三搅拌叶11表面复合一层耐磨材料层，所述耐磨材料层由20％碳化硅晶粒、30％片状刚玉、10％二硫化钼、10％碳化钛、15％氧化镁、15％氟化镍组成。本发明中，搅拌叶外壁上复合的耐磨材料层具有优异的耐磨、抗压和耐腐性能，不易损坏，使用寿命长。In the present invention, the cross-section of the first stirring blade 4 and the third stirring blade 11 is rectangular; the cross-section of the second stirring blade 5 and the fourth stirring blade 12 is arc-shaped, and the second stirring blade 5 and the fourth stirring blade Through holes 21 are formed on the surface of the leaf 12 . The surfaces of the first stirring blade 4 and the third stirring blade 11 are compounded with a layer of wear-resistant material, and the wear-resistant material layer is composed of 20% silicon carbide grains, 30% flake corundum, 10% molybdenum disulfide, and 10% titanium carbide. , 15% magnesium oxide, 15% nickel fluoride composition. In the present invention, the composite wear-resistant material layer on the outer wall of the stirring blade has excellent wear resistance, compression resistance and corrosion resistance, is not easy to be damaged, and has a long service life.

工作原理：本发明的使用方法包括以下步骤：Working principle: the use method of the present invention comprises the following steps:

A、在胶槽内倒入待搅拌胶水，之后分别通过PLC控制器控制第一电机和第二电机工作；A. Pour the glue to be stirred in the glue tank, and then control the first motor and the second motor to work through the PLC controller respectively;

B、第一电机和第二电机工作时带动第一搅拌轴和第二搅拌轴旋转，进而带动搅拌叶旋转，对胶槽内的胶水进行搅拌；B. When the first motor and the second motor are working, the first stirring shaft and the second stirring shaft are driven to rotate, and then the stirring blade is driven to rotate, and the glue in the glue tank is stirred;

C、通过PLC控制器控制伸缩气缸工作，伸缩气缸控制搅拌轴的伸缩，进而实现对胶槽内胶水均匀搅拌；C. The operation of the telescopic cylinder is controlled by the PLC controller, and the telescopic cylinder controls the expansion and contraction of the stirring shaft, thereby realizing uniform stirring of the glue in the glue tank;

D、搅拌过程中，刮料板对胶槽内壁上粘附的胶水刮除，确保胶水搅拌质量。D. During the stirring process, the scraper scrapes off the glue adhering to the inner wall of the glue tank to ensure the quality of glue mixing.

综上所述，本发明结构原理简单，能够实现对胶槽内胶水的均匀搅拌，能够防止胶水粘附在胶槽内壁上，能够提高胶水搅拌效率和搅拌质量。In summary, the present invention has a simple structure and principle, can realize uniform stirring of the glue in the glue tank, can prevent the glue from adhering to the inner wall of the glue tank, and can improve the mixing efficiency and stirring quality of the glue.

对于本领域技术人员而言，显然本发明不限于上述示范性实施例的细节，而且在不背离本发明的精神或基本特征的情况下，能够以其他的具体形式实现本发明。因此，无论从哪一点来看，均应将实施例看作是示范性的，而且是非限制性的，本发明的范围由所附权利要求而不是上述说明限定，因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, but that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments are to be regarded in all respects as illustrative and not restrictive, and the scope of the invention is to be defined by the appended claims rather than the foregoing description, which are therefore intended to fall within the scope of the claims. All changes within the meaning and scope of the equivalents of , are included in the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.

Claims (5)

1.一种胶槽胶水搅拌器,包括搅拌器本体，其特征在于：所述搅拌器本体包括搅拌箱(1)，所述搅拌箱(1)底部为开口状，所述搅拌箱(1)安装在胶槽(2)上端，所述搅拌箱(1)内部设有两组搅拌机构，包括第一搅拌机构和第二搅拌机构，所述第一搅拌机构包括第一搅拌轴(3)、第一搅拌叶(4)、第二搅拌叶(5)、第一刮料板(6)和第一伺服电机(7)，所述第一搅拌轴(3)上端连接第一伸缩气缸(8)一端，所述第一伸缩气缸(8)另一端连接第一旋转轴承(9)一端，所述第一旋转轴承(9)另一端与设置在搅拌箱(1)顶部的第一伺服电机(7)连接，所述第一搅拌叶(4)和第二搅拌叶(5)均焊接在第一搅拌轴(3)外壁，所述第一搅拌叶(4)和第二搅拌叶(5)上下交错设置，所述第一刮料板(6)安装在第一搅拌叶(4)外端部；1. a glue tank glue mixer, comprising a mixer body, characterized in that: the mixer body comprises a mixing box (1), the bottom of the mixing box (1) is an opening, and the mixing box (1) Installed on the upper end of the glue tank (2), two sets of stirring mechanisms are arranged inside the stirring box (1), including a first stirring mechanism and a second stirring mechanism, and the first stirring mechanism includes a first stirring shaft (3), The first stirring blade (4), the second stirring blade (5), the first scraper plate (6) and the first servo motor (7), the upper end of the first stirring shaft (3) is connected to the first telescopic cylinder (8) ), the other end of the first telescopic cylinder (8) is connected to one end of the first rotating bearing (9), and the other end of the first rotating bearing (9) is connected to the first servo motor ( 7) Connection, the first stirring blade (4) and the second stirring blade (5) are welded on the outer wall of the first stirring shaft (3), the first stirring blade (4) and the second stirring blade (5) The top and bottom are staggered, and the first scraper (6) is mounted on the outer end of the first stirring blade (4); 所述第二搅拌机构包括第二搅拌轴(10)、第三搅拌叶(11)、第四搅拌叶(12)、第二刮料板(13)和第二伺服电机(14)，所述第二搅拌轴(10)上端连接第二伸缩气缸(15)一端，所述第二伸缩气缸(15)另一端连接第二旋转轴承(16)一端，所述第二旋转轴承(16)另一端与设置在搅拌箱(1)顶部的第二伺服电机(14)连接，所述第三搅拌叶(11)和第四搅拌叶(12)均焊接在第二搅拌轴(10)外壁，所述第三搅拌叶(11)和第四搅拌叶(12)上下交错设置，所述第二刮料板(13)安装在第三搅拌叶(11)外端部；所述第一搅拌轴(3)和第二搅拌轴(10)平行设置。The second stirring mechanism includes a second stirring shaft (10), a third stirring blade (11), a fourth stirring blade (12), a second scraper (13) and a second servo motor (14). The upper end of the second stirring shaft (10) is connected to one end of the second telescopic cylinder (15), the other end of the second telescopic cylinder (15) is connected to one end of the second rotating bearing (16), and the other end of the second rotating bearing (16) Connected with the second servo motor (14) arranged on the top of the stirring box (1), the third stirring blade (11) and the fourth stirring blade (12) are welded to the outer wall of the second stirring shaft (10). The third stirring blade (11) and the fourth stirring blade (12) are staggered up and down, and the second scraper (13) is installed on the outer end of the third stirring blade (11); the first stirring shaft (3) ) and the second stirring shaft (10) are arranged in parallel. 所述搅拌箱(1)外壁上还安装有PLC控制器(17)，所述PLC控制器(17)分别连接第一伺服电机(7)、第二伺服电机(14)、第一伸缩气缸(8)和第二伸缩气缸(15)。A PLC controller (17) is also installed on the outer wall of the stirring box (1), and the PLC controller (17) is respectively connected to the first servo motor (7), the second servo motor (14), the first telescopic cylinder ( 8) and the second telescopic cylinder (15). 2.根据权利要求1所述的一种胶槽胶水搅拌器，其特征在于：所述第一刮料板(6)和第二刮料板(13)结构完全一致，包括刮板本体(18)，所述刮板本体(18)上开有螺栓孔(19)，所述刮板本体(18)外端部设置刮料头(20)，所述刮料头(20)表面堆焊一层硬质合金层。2. A glue tank glue mixer according to claim 1, characterized in that: the structure of the first scraper (6) and the second scraper (13) are completely consistent, including a scraper body (18) ), bolt holes (19) are opened on the scraper body (18), a scraper head (20) is provided at the outer end of the scraper body (18), and a surface of the scraper head (20) is surfacing with a surface. layer of cemented carbide. 3.根据权利要求1所述的一种胶槽胶水搅拌器，其特征在于：所述第一搅拌叶(4)和第三搅拌叶(11)截面为矩形状；所述第二搅拌叶(5)和第四搅拌叶(12)截面为弧形状，且所述第二搅拌叶(5)和第四搅拌叶(12)表面开有通孔(21)。3. a kind of glue tank glue mixer according to claim 1, is characterized in that: the cross section of described first stirring blade (4) and the third stirring blade (11) is rectangular; 5) and the fourth stirring blade (12) have arc-shaped cross-sections, and through holes (21) are opened on the surfaces of the second stirring blade (5) and the fourth stirring blade (12). 4.根据权利要求1所述的一种胶槽胶水搅拌器，其特征在于：所述第一搅拌叶(4)和第三搅拌叶(11)表面复合一层耐磨材料层，所述耐磨材料层由20％碳化硅晶粒、30％片状刚玉、10％二硫化钼、10％碳化钛、15％氧化镁、15％氟化镍组成。4. A glue tank glue mixer according to claim 1, characterized in that: the surfaces of the first stirring blade (4) and the third stirring blade (11) are compounded with a layer of wear-resistant material, and the The abrasive material layer is composed of 20% silicon carbide grains, 30% flake corundum, 10% molybdenum disulfide, 10% titanium carbide, 15% magnesium oxide, and 15% nickel fluoride. 5.实现权利要求1所述的一种胶槽胶水搅拌器的使用方法，其特征在于：其使用方法包括以下步骤：5. realize the using method of a kind of glue tank glue mixer according to claim 1, it is characterized in that: its using method comprises the following steps: A、在胶槽内倒入待搅拌胶水，之后分别通过PLC控制器控制第一电机和第二电机工作；A. Pour the glue to be stirred in the glue tank, and then control the first motor and the second motor to work through the PLC controller respectively; B、第一电机和第二电机工作时带动第一搅拌轴和第二搅拌轴旋转，进而带动搅拌叶旋转，对胶槽内的胶水进行搅拌；B. When the first motor and the second motor are working, the first stirring shaft and the second stirring shaft are driven to rotate, and then the stirring blade is driven to rotate, and the glue in the glue tank is stirred; C、通过PLC控制器控制伸缩气缸工作，伸缩气缸控制搅拌轴的伸缩，进而实现对胶槽内胶水均匀搅拌；C. The operation of the telescopic cylinder is controlled by the PLC controller, and the telescopic cylinder controls the expansion and contraction of the stirring shaft, thereby realizing uniform stirring of the glue in the glue tank; D、搅拌过程中，刮料板对胶槽内壁上粘附的胶水刮除，确保胶水搅拌质量。D. During the stirring process, the scraper scrapes off the glue adhering to the inner wall of the glue tank to ensure the quality of glue mixing.
CN201910433761.9A 2019-05-23 2019-05-23 Glue groove glue agitator Pending CN111974257A (en)

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