CN111933745A - A kind of preparation method of black silicon passivation contact cell based on reactive ion etching - Google Patents
A kind of preparation method of black silicon passivation contact cell based on reactive ion etching Download PDFInfo
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- 238000001020 plasma etching Methods 0.000 title claims abstract description 47
- 238000002161 passivation Methods 0.000 title claims abstract description 46
- 229910021418 black silicon Inorganic materials 0.000 title claims abstract description 29
- 238000002360 preparation method Methods 0.000 title claims abstract description 23
- 229910021421 monocrystalline silicon Inorganic materials 0.000 claims abstract description 97
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- 238000000034 method Methods 0.000 claims abstract description 44
- 238000004140 cleaning Methods 0.000 claims abstract description 25
- 238000005530 etching Methods 0.000 claims abstract description 10
- 238000010849 ion bombardment Methods 0.000 claims abstract description 4
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 27
- 229910052796 boron Inorganic materials 0.000 claims description 27
- 238000009792 diffusion process Methods 0.000 claims description 25
- 239000011259 mixed solution Substances 0.000 claims description 18
- 229910021420 polycrystalline silicon Inorganic materials 0.000 claims description 13
- 229920005591 polysilicon Polymers 0.000 claims description 12
- 230000005641 tunneling Effects 0.000 claims description 9
- ILAHWRKJUDSMFH-UHFFFAOYSA-N boron tribromide Chemical compound BrB(Br)Br ILAHWRKJUDSMFH-UHFFFAOYSA-N 0.000 claims description 8
- 239000003513 alkali Substances 0.000 claims description 7
- 238000012805 post-processing Methods 0.000 claims description 6
- 239000003929 acidic solution Substances 0.000 claims description 3
- 150000002500 ions Chemical class 0.000 abstract description 6
- 229910021645 metal ion Inorganic materials 0.000 abstract description 5
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- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 10
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 9
- 229910052710 silicon Inorganic materials 0.000 description 9
- 239000010703 silicon Substances 0.000 description 9
- 239000013078 crystal Substances 0.000 description 8
- 238000002310 reflectometry Methods 0.000 description 8
- 235000012431 wafers Nutrition 0.000 description 7
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 5
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- 238000010329 laser etching Methods 0.000 description 2
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Abstract
本发明涉及一种基于反应离子刻蚀的黑硅钝化接触电池的制备方法。该方法包括:对制绒后的n型单晶硅基体前表面进行反应离子刻蚀处理,以在微米级的金字塔结构上形成纳米级孔洞结构;清洗n型单晶硅基体,以去除反应离子刻蚀过程中产生的残留物和离子轰击形成的损伤层,并对所述纳米级孔洞结构进行扩孔处理;对n型单晶硅基体进行后处理。本发明的制备方法不会引入金属离子,其对后续的清洗工艺要求不高,且能获得定制大小的纳米级孔洞结构,其工艺简单,稳定性可靠,适用于大规模量产。
The invention relates to a preparation method of a black silicon passivation contact battery based on reactive ion etching. The method includes: performing reactive ion etching treatment on the front surface of the n-type single crystal silicon substrate after texturing, so as to form nano-scale hole structures on the micron-level pyramid structure; cleaning the n-type single crystal silicon substrate to remove reactive ions The residues generated in the etching process and the damaged layer formed by ion bombardment are subjected to hole expansion treatment on the nanoscale hole structure; and the n-type single crystal silicon substrate is subjected to post-treatment. The preparation method of the present invention does not introduce metal ions, does not require high subsequent cleaning processes, and can obtain a nano-scale hole structure with a custom size, the process is simple, the stability is reliable, and it is suitable for mass production.
Description
技术领域technical field
本发明涉及太阳能电池技术领域,具体涉及一种基于反应离子刻蚀的黑硅钝化接触电池的制备方法。The invention relates to the technical field of solar cells, in particular to a preparation method of a black silicon passivation contact cell based on reactive ion etching.
背景技术Background technique
在晶体硅太阳电池中,光学、电学和电阻损失是限制太阳能电池效率的主要因素。目前已有的商业化晶体硅太阳电池中,多晶太阳能电池采用酸制绒,形成蠕虫状的孔洞结构,制绒后表面反射率在16%-20%;相较于多晶电池,单晶电池表面采用碱制绒技术,形成金字塔结构,可以获得比常规多晶电池更低的表面反射率,制绒后反射率为11%-13%。由于多晶硅片金刚线切割的推广,常规的酸制绒工艺后表面反射率更高,并且伴有明显的线痕等外观缺陷,严重影响多晶电池效率,黑硅技术可以完美的解决这一问题。In crystalline silicon solar cells, optical, electrical and resistive losses are the main factors limiting the efficiency of solar cells. Among the existing commercial crystalline silicon solar cells, polycrystalline solar cells are textured with acid to form a worm-like hole structure, and the surface reflectivity after textured is 16%-20%; The surface of the battery adopts alkali texturing technology to form a pyramid structure, which can obtain a lower surface reflectivity than conventional polycrystalline batteries, and the reflectivity after texturing is 11%-13%. Due to the promotion of diamond wire cutting of polycrystalline silicon wafers, the surface reflectivity after the conventional acid texturing process is higher, and it is accompanied by obvious appearance defects such as line marks, which seriously affects the efficiency of polycrystalline cells. Black silicon technology can perfectly solve this problem. .
目前,国内已经有一些厂商将该黑硅技术应用到多晶电池生产中,该技术可以降低表面反射率,提升电池的短路电流,从而提升电池效率。然而,黑硅技术在单晶电池中的应用却鲜有报道。在单晶电池中叠加黑硅技术,可以进一步的降低电池表面反射率,提升短路电流,从而提升电池效率;此外,黑硅单晶电池表面各角度反射率均很低,而常规单晶只对垂直入射的光反射率低,黑硅TOPCon电池可以满足特斯拉瓦的需求。At present, some domestic manufacturers have applied the black silicon technology to the production of polycrystalline cells. This technology can reduce the surface reflectivity and increase the short-circuit current of the battery, thereby improving the battery efficiency. However, the application of black silicon technology in monocrystalline cells is rarely reported. Superimposing black silicon technology in single crystal cells can further reduce the reflectivity of the cell surface, increase the short-circuit current, and thus improve the cell efficiency; in addition, the surface reflectivity of black silicon single crystal cells is very low at all angles, while conventional single crystal cells are only suitable for The light reflectivity of normal incidence is low, and the black silicon TOPCon cell can meet the needs of Tesla watts.
目前,常用的黑硅技术有如下几种:1)激光刻蚀法、2)气相腐蚀法、3)金属催化化学腐蚀法。其中,激光刻蚀法和气相腐蚀法由于设备造价昂贵,在产业化中应用很少,一般用于实验室研究。At present, the commonly used black silicon technologies are as follows: 1) laser etching method, 2) vapor phase etching method, and 3) metal catalyzed chemical etching method. Among them, the laser etching method and the vapor phase etching method are rarely used in industrialization due to the high cost of equipment, and are generally used in laboratory research.
金属催化化学腐蚀法在多晶电池产业中有广泛的应用,其主要利用金属的催化能力,通过利用AgNO3/H2O2的混合溶液或者CuSO4/HF的混合溶液来刻蚀硅表面。其原理为:溶液中的金属离子扩散到硅片表面后,从硅片中吸收电子被还原成金属单质吸附在硅片表面,同时将金属单质下的硅氧化成氧化硅,随着反应的持续进行,在硅片表面形成纳米级孔洞结构。该制备方法会引入金属离子,这将对后续的清洗要求更高;并且,该制备方法中,形成的纳米级孔洞结构的尺寸与引入的金属粒子大小的相关,无法获得定制大小的孔洞结构。The metal-catalyzed chemical etching method is widely used in the polycrystalline battery industry. It mainly uses the catalytic ability of metals to etch the silicon surface by using a mixed solution of AgNO 3 /H 2 O 2 or a mixed solution of CuSO 4 /HF. The principle is: after the metal ions in the solution diffuse to the surface of the silicon wafer, the absorbed electrons from the silicon wafer are reduced to metal element and adsorbed on the surface of the silicon wafer, and at the same time, the silicon under the metal element is oxidized to silicon oxide. Then, a nanoscale hole structure is formed on the surface of the silicon wafer. This preparation method will introduce metal ions, which will have higher requirements for subsequent cleaning; and, in this preparation method, the size of the nano-scale hole structure formed is related to the size of the introduced metal particles, and a custom-sized hole structure cannot be obtained.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服现有技术的不足,提供一种基于反应离子刻蚀的黑硅钝化接触电池的制备方法。The purpose of the present invention is to overcome the deficiencies of the prior art, and to provide a preparation method of a black silicon passivation contact cell based on reactive ion etching.
本发明的一种基于反应离子刻蚀的黑硅钝化接触电池的制备方法,包括以下步骤:A preparation method of a black silicon passivation contact cell based on reactive ion etching of the present invention comprises the following steps:
(1)、对制绒后的n型单晶硅基体前表面进行反应离子刻蚀处理,以在微米级的金字塔结构上形成纳米级孔洞结构;(1), perform reactive ion etching on the front surface of the n-type single crystal silicon substrate after texturing, so as to form a nano-scale hole structure on the micron-scale pyramid structure;
(2)、清洗步骤(1)处理后的n型单晶硅基体,以去除反应离子刻蚀过程中产生的残留物和离子轰击形成的损伤层,并对所述纳米级孔洞结构进行扩孔处理;(2), cleaning the n-type single crystal silicon substrate processed in step (1) to remove the residues produced in the reactive ion etching process and the damaged layer formed by ion bombardment, and to expand the nano-scale hole structure deal with;
(3)、对步骤(2)处理后的n型单晶硅基体进行后处理。(3), performing post-processing on the n-type single crystal silicon substrate processed in step (2).
本发明提供的一种基于反应离子刻蚀的黑硅钝化接触电池的制备方法,还包括如下附属技术方案:The preparation method of a black silicon passivation contact cell based on reactive ion etching provided by the present invention also includes the following subsidiary technical solutions:
其中,在步骤(1)中,Wherein, in step (1),
反应离子刻蚀的气体为SF4、CL2与O2的混合气体,反应离子刻蚀的功率为100-600w;其中,SF4、CL2与O2的体积比为1:1:2-1:1:4。The gas for reactive ion etching is a mixed gas of SF 4 , CL 2 and O 2 , and the power of reactive ion etching is 100-600w; wherein, the volume ratio of SF 4 , CL 2 and O 2 is 1:1:2- 1:1:4.
其中,在步骤(1)中,Wherein, in step (1),
所述纳米级孔洞结构的内径为50-300nm,深度为50-300nm。The inner diameter of the nanoscale hole structure is 50-300 nm, and the depth is 50-300 nm.
其中,在步骤(2)中,Wherein, in step (2),
采用BOE、H2O2与H2O的混合溶液清洗步骤(1)处理后的n型单晶硅基体,清洗时的温度为20~25℃,清洗时间为30~3000s。The n-type single crystal silicon substrate treated in step (1) is cleaned with a mixed solution of BOE, H 2 O 2 and H 2 O. The cleaning temperature is 20-25° C. and the cleaning time is 30-3000 s.
在步骤(2)中,In step (2),
BOE、H2O2与H2O的混合溶液中,BOE、H2O2与H2O的体积比为1:2:5。In the mixed solution of BOE, H 2 O 2 and H 2 O, the volume ratio of BOE, H 2 O 2 and H 2 O is 1:2:5.
其中,在步骤(3)中,所述对步骤(2)处理后的n型单晶硅基体进行后处理包括:Wherein, in step (3), the post-processing of the n-type single crystal silicon substrate processed in step (2) includes:
(3.1)、对步骤(2)处理后的n型单晶硅基体进行硼掺杂,形成正面p+发射极和背面p+发射极;(3.1) Doping the n-type single crystal silicon substrate processed in step (2) with boron to form a front p+ emitter and a back p+ emitter;
(3.2)、采用酸性溶液刻蚀n型单晶硅基体的背面,以去除背面p+发射极,并在n型单晶硅基体背面形成平整形貌;(3.2), the backside of the n-type single crystal silicon substrate is etched with an acidic solution to remove the p+ emitter on the backside, and a flat morphology is formed on the backside of the n-type single crystal silicon substrate;
(3.3)、在n型单晶硅基体的背面制备背面隧穿氧化层和背面掺杂多晶硅层;(3.3), prepare the backside tunneling oxide layer and the backside doped polysilicon layer on the backside of the n-type single crystal silicon substrate;
(3.4)、在n型单晶硅基体的正面制备正面钝化减反膜,并在n型单晶硅基体的背面制备背面钝化减反膜;(3.4), prepare a front passivation anti-reflection film on the front of the n-type single crystal silicon substrate, and prepare a back passivation anti-reflection film on the back of the n-type single crystal silicon substrate;
(3.5)、在n型单晶硅基体的正面制备正面“H”型栅线,在n型单晶硅基体的背面制备背面“H”型栅线。(3.5) Prepare front "H" type grid lines on the front side of the n-type single crystal silicon substrate, and prepare back "H" type grid lines on the back side of the n-type single crystal silicon substrate.
其中,在步骤(3.1)中,Wherein, in step (3.1),
采用硼扩散的方法对步骤(2)处理后的n型单晶硅基体进行硼掺杂,硼扩散的硼源为三溴化硼,扩散温度为950-1100℃,扩散方阻为70~150Ω/sq。The n-type single crystal silicon substrate treated in step (2) is doped with boron by means of boron diffusion, the boron source for boron diffusion is boron tribromide, the diffusion temperature is 950-1100°C, and the diffusion resistance is 70-150Ω /sq.
其中,在步骤(3.2)中,Wherein, in step (3.2),
采用HF/HNO3/H2SO4的混合溶液刻蚀n型单晶硅基体的背面,刻蚀完成后,n型单晶硅基体减重0.4~0.8g;其中,HF、HNO3与H2SO4的体积比为3:7:1。A mixed solution of HF/HNO 3 /H 2 SO 4 is used to etch the back of the n-type single crystal silicon substrate. After the etching is completed, the weight of the n-type single crystal silicon substrate is reduced by 0.4-0.8 g; among them, HF, HNO 3 and H The volume ratio of 2SO4 is 3 :7:1.
其中,在步骤(3.3)中,Wherein, in step (3.3),
所述背面隧穿氧化层的厚度为0.5~1.5nm,所述背面掺杂多晶硅层的厚度为60~300nm。The thickness of the back surface tunnel oxide layer is 0.5-1.5 nm, and the thickness of the back surface doped polysilicon layer is 60-300 nm.
其中,在步骤(3.4)中,Wherein, in step (3.4),
所述正面钝化减反膜为氧化铝和氮化硅的叠层膜,所述背面钝化减反膜为氮化硅的单层膜。The front passivation anti-reflection film is a laminated film of aluminum oxide and silicon nitride, and the back passivation anti-reflection film is a single-layer film of silicon nitride.
其中,在步骤(3.5)中,Wherein, in step (3.5),
所述正面“H”型栅线包括正面主栅和正面副栅;所述正面主栅等间距设置4-12根,其宽度为100~800μm,高度为10~40μm;所述背面副栅等间距设置90~120根,其宽度为20~60μm,高度为10~40μm;The front "H" type grid line includes a front main grid and a front sub grid; 4-12 front main grids are arranged at equal intervals, with a width of 100-800 μm and a height of 10-40 μm; the back sub-grids, etc. The spacing is set to 90 to 120, the width is 20 to 60 μm, and the height is 10 to 40 μm;
所述背面“H”型栅线包括背面主栅和背面副栅;所述背面主栅等间距设置4-12根,其宽度为100~800μm,高度为10~40μm;所述背面副栅等间距设置90~120根,其宽度为20~60μm,高度为10~40μm。The backside "H" type grid line includes a backside busbar and a backside subgrid; 4-12 backside busbars are arranged at equal intervals, with a width of 100-800 μm and a height of 10-40 μm; the backside subgrids, etc. The pitch is set to 90 to 120, the width is 20 to 60 μm, and the height is 10 to 40 μm.
其中,在步骤(1)之前,所述方法还包括:Wherein, before step (1), the method also includes:
(1)’、对n型单晶硅基体进行预清洗,去除机械损伤层,并进行碱制绒处理,形成金字塔结构,所述金字塔结构上靠近所述n型单晶硅基体一端的厚度为2-5um。(1)', pre-cleaning the n-type single crystal silicon substrate, removing the mechanical damage layer, and performing alkali texturing treatment to form a pyramid structure, and the thickness of the pyramid structure near one end of the n-type single crystal silicon substrate is 2-5um.
本发明的实施包括以下技术效果:The implementation of the present invention includes the following technical effects:
本发明中的黑硅钝化接触电池相较于常规的钝化接触电池而言,其对各个方向的光均有良好的吸收,不受光线入射角度的影响。再者,本发明针对黑硅技术因比表面积大而带来的电学损失增大的情况,通过调整反应离子刻蚀黑硅后的清洗工艺来弥补电学损失,从而保证开路电压持平。最后,本发明的制备方法不会引入金属离子,其对后续的清洗工艺要求不高,且能获得定制大小的纳米级孔洞结构,其工艺简单,稳定性可靠,适用于大规模量产。Compared with the conventional passivation contact cell, the black silicon passivation contact cell of the present invention has good absorption of light in all directions, and is not affected by the incident angle of the light. Furthermore, the present invention aims at increasing the electrical loss due to the large specific surface area of the black silicon technology, and makes up for the electrical loss by adjusting the cleaning process after the reactive ion etching of the black silicon, thereby ensuring that the open circuit voltage remains flat. Finally, the preparation method of the present invention does not introduce metal ions, which does not have high requirements on the subsequent cleaning process, and can obtain a nano-scale hole structure with a custom size. The process is simple, the stability is reliable, and it is suitable for mass production.
附图说明Description of drawings
图1为本发明实施例的一种基于反应离子刻蚀的黑硅钝化接触电池的制备方法步骤(1)’后的电池结构截面示意图。Fig. 1 is a schematic cross-sectional view of the battery structure after step (1)' of a method for preparing a black silicon passivation contact battery based on reactive ion etching according to an embodiment of the present invention.
图2为本发明实施例的一种基于反应离子刻蚀的黑硅钝化接触电池的制备方法步骤(1)后的电池结构截面示意图。2 is a schematic cross-sectional view of the battery structure after step (1) of a method for preparing a black silicon passivation contact battery based on reactive ion etching according to an embodiment of the present invention.
图3为本发明实施例的一种基于反应离子刻蚀的黑硅钝化接触电池的制备方法步骤(3.1)后的电池结构截面示意图。3 is a schematic cross-sectional view of the cell structure after step (3.1) of a method for preparing a black silicon passivation contact cell based on reactive ion etching according to an embodiment of the present invention.
图4为本发明实施例的一种基于反应离子刻蚀的黑硅钝化接触电池的制备方法步骤(3.2)后的电池结构截面示意图。4 is a schematic cross-sectional view of the cell structure after step (3.2) of a method for preparing a black silicon passivation contact cell based on reactive ion etching according to an embodiment of the present invention.
图5为本发明实施例的一种基于反应离子刻蚀的黑硅钝化接触电池的制备方法步骤(3.3)后的电池结构截面示意图。5 is a schematic cross-sectional view of the cell structure after step (3.3) of a method for preparing a black silicon passivation contact cell based on reactive ion etching according to an embodiment of the present invention.
图6为本发明实施例的一种基于反应离子刻蚀的黑硅钝化接触电池的制备方法步骤(3.4)后的电池结构截面示意图。6 is a schematic cross-sectional view of the cell structure after step (3.4) of a method for preparing a black silicon passivation contact cell based on reactive ion etching according to an embodiment of the present invention.
图7为本发明实施例的一种基于反应离子刻蚀的黑硅钝化接触电池的制备方法步骤(3.5)后的电池结构截面示意图。7 is a schematic cross-sectional view of the cell structure after step (3.5) of a method for preparing a black silicon passivation contact cell based on reactive ion etching according to an embodiment of the present invention.
图中,1-N型晶体n型单晶硅基体,2-金字塔结构,3-纳米级孔洞结构,4-p+发射极,5-平整形貌,6-背面隧穿氧化层,7-背面掺杂多晶硅层,8-正面钝化减反膜,9-背面钝化减反膜,10-正面“H”型栅线,11-背面“H”型栅线。In the figure, 1-N-type crystal n-type single crystal silicon substrate, 2-pyramid structure, 3-nano-scale hole structure, 4-p+ emitter, 5-flat morphology, 6-backside tunneling oxide layer, 7-backside Doped polysilicon layer, 8 - front passivation anti-reflection film, 9 - back passivation anti-reflection film, 10 - front "H" type grid line, 11 - back side "H" type grid line.
具体实施方式Detailed ways
下面结合实例对本发明进行详细的说明。The present invention will be described in detail below with reference to examples.
具体实施例仅仅是对本发明的解释,并不是对本发明的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改,但只要在本发明的权利要求范围内都受到保护。The specific embodiment is only an explanation of the present invention, not a limitation of the present invention. Those skilled in the art can make modifications without creative contribution to the present embodiment as required after reading this specification, but only within the scope of the claims of the present invention are protected inside.
本发明的一种基于反应离子刻蚀的黑硅钝化接触电池的制备方法,包括以下步骤:A preparation method of a black silicon passivation contact cell based on reactive ion etching of the present invention comprises the following steps:
(1)、对制绒后的n型单晶硅基体前表面进行反应离子刻蚀处理,以在微米级的金字塔结构上形成纳米级孔洞结构;(1), perform reactive ion etching on the front surface of the n-type single crystal silicon substrate after texturing, so as to form a nano-scale hole structure on the micron-scale pyramid structure;
(2)、清洗步骤(1)处理后的n型单晶硅基体,以去除反应离子刻蚀过程中产生的残留物和离子轰击形成的损伤层,并对所述纳米级孔洞结构进行扩孔处理;(2), cleaning the n-type single crystal silicon substrate processed in step (1) to remove the residues produced in the reactive ion etching process and the damaged layer formed by ion bombardment, and to expand the nano-scale hole structure deal with;
(3)、对步骤(2)处理后的n型单晶硅基体进行后处理。(3), performing post-processing on the n-type single crystal silicon substrate processed in step (2).
本发明创造性地将反应离子刻蚀黑硅技术与单晶TOPCon电池技术相结合,降低了电池表面反射率,提高了电池短路电流,从而提高了电流效率。并且,本发明中的黑硅钝化接触电池相较于常规的钝化接触电池而言,其对各个方向的光均有良好的吸收,不受光线入射角度的影响。再者,本发明针对黑硅技术因比表面积大而带来的电学损失增大的情况,通过调整反应离子刻蚀黑硅后的清洗工艺来弥补电学损失,从而保证开路电压持平。最后,本发明的制备方法不会引入金属离子,其对后续的清洗工艺要求不高,且能获得定制大小的纳米级孔洞结构,其工艺简单,稳定性可靠,适用于大规模量产。The invention creatively combines the reactive ion etching black silicon technology with the single crystal TOPCon battery technology, reduces the surface reflectivity of the battery, increases the short-circuit current of the battery, and thus improves the current efficiency. Moreover, compared with the conventional passivation contact cell, the black silicon passivation contact cell in the present invention has good absorption of light in all directions, and is not affected by the incident angle of the light. Furthermore, the present invention aims at increasing the electrical loss due to the large specific surface area of the black silicon technology, and makes up for the electrical loss by adjusting the cleaning process after the reactive ion etching of the black silicon, thereby ensuring that the open circuit voltage remains flat. Finally, the preparation method of the present invention does not introduce metal ions, which does not have high requirements on the subsequent cleaning process, and can obtain a nano-scale hole structure with a custom size. The process is simple, the stability is reliable, and it is suitable for mass production.
在一个实施例中,在步骤(1)中,In one embodiment, in step (1),
反应离子刻蚀的气体为SF4、CL2与O2的混合气体,反应离子刻蚀的功率为100-600w;其中,SF4、CL2与O2的体积比为1:1:2-1:1:4。The gas for reactive ion etching is a mixed gas of SF 4 , CL 2 and O 2 , and the power of reactive ion etching is 100-600w; wherein, the volume ratio of SF 4 , CL 2 and O 2 is 1:1:2- 1:1:4.
所述纳米级孔洞结构的内径为50-300nm,深度为50-300nm。The inner diameter of the nanoscale hole structure is 50-300 nm, and the depth is 50-300 nm.
在一个实施例中,在步骤(2)中,In one embodiment, in step (2),
采用BOE、H2O2与H2O的混合溶液清洗步骤(1)处理后的n型单晶硅基体,清洗时的温度为20~25℃,清洗时间为30~3000s。The n-type single crystal silicon substrate treated in step (1) is cleaned with a mixed solution of BOE, H 2 O 2 and H 2 O. The cleaning temperature is 20-25° C. and the cleaning time is 30-3000 s.
BOE、H2O2与H2O的混合溶液中,BOE、H2O2与H2O的体积比为1:2:5。In the mixed solution of BOE, H 2 O 2 and H 2 O, the volume ratio of BOE, H 2 O 2 and H 2 O is 1:2:5.
需要说明的是,本实施例中的BOE为氟化铵与氢氟酸的混合溶液的简称。It should be noted that BOE in this embodiment is the abbreviation of the mixed solution of ammonium fluoride and hydrofluoric acid.
在一个实施例中,在步骤(3)中,所述对步骤(2)处理后的n型单晶硅基体进行后处理包括:In one embodiment, in step (3), the post-processing of the n-type single crystal silicon substrate processed in step (2) includes:
(3.1)、对步骤(2)处理后的n型单晶硅基体进行硼掺杂,形成正面p+发射极和背面p+发射极;(3.1) Doping the n-type single crystal silicon substrate processed in step (2) with boron to form a front p+ emitter and a back p+ emitter;
(3.2)、采用酸性溶液刻蚀n型单晶硅基体的背面,以去除背面p+发射极,并在n型单晶硅基体背面形成平整形貌;(3.2), the backside of the n-type single crystal silicon substrate is etched with an acidic solution to remove the p+ emitter on the backside, and a flat morphology is formed on the backside of the n-type single crystal silicon substrate;
(3.3)、在n型单晶硅基体的背面制备背面隧穿氧化层和背面掺杂多晶硅层;(3.3), prepare the backside tunneling oxide layer and the backside doped polysilicon layer on the backside of the n-type single crystal silicon substrate;
(3.4)、在n型单晶硅基体的正面制备正面钝化减反膜,并在n型单晶硅基体的背面制备背面钝化减反膜;(3.4), prepare a front passivation anti-reflection film on the front of the n-type single crystal silicon substrate, and prepare a back passivation anti-reflection film on the back of the n-type single crystal silicon substrate;
(3.5)、在n型单晶硅基体的正面制备正面“H”型栅线,在n型单晶硅基体的背面制备背面“H”型栅线;(3.5), prepare the front "H" type grid line on the front side of the n-type single crystal silicon substrate, and prepare the back "H" type grid line on the back side of the n-type single crystal silicon substrate;
在一个实施例中,在步骤(3.1)中,In one embodiment, in step (3.1),
采用硼扩散的方法对步骤(2)处理后的n型单晶硅基体进行硼掺杂,硼扩散的硼源为三溴化硼,扩散温度为950-1100℃,扩散方阻为70~150Ω/sq。The n-type single crystal silicon substrate treated in step (2) is doped with boron by means of boron diffusion, the boron source for boron diffusion is boron tribromide, the diffusion temperature is 950-1100°C, and the diffusion resistance is 70-150Ω /sq.
在一个实施例中,在步骤(3.2)中,In one embodiment, in step (3.2),
采用HF/HNO3/H2SO4的混合溶液刻蚀n型单晶硅基体的背面,刻蚀完成后,n型单晶硅基体减重0.4~0.8g。A mixed solution of HF/HNO 3 /H 2 SO 4 is used to etch the back surface of the n-type single crystal silicon substrate. After the etching is completed, the weight of the n-type single crystal silicon substrate is reduced by 0.4-0.8 g.
在一个实施例中,在步骤(3.3)中,In one embodiment, in step (3.3),
所述背面隧穿氧化层的厚度为0.5~1.5nm,所述背面掺杂多晶硅层的厚度为60~300nm。The thickness of the back surface tunnel oxide layer is 0.5-1.5 nm, and the thickness of the back surface doped polysilicon layer is 60-300 nm.
在一个实施例中,在步骤(3.4)中,In one embodiment, in step (3.4),
所述正面钝化减反膜为氧化铝和氮化硅的叠层膜,所述背面钝化减反膜为氮化硅的单层膜。The front passivation anti-reflection film is a laminated film of aluminum oxide and silicon nitride, and the back passivation anti-reflection film is a single-layer film of silicon nitride.
在一个实施例中,,在步骤(3.5)中,In one embodiment, in step (3.5),
所述正面“H”型栅线包括正面主栅和正面副栅;所述正面主栅等间距设置4-12根,其宽度为100~800μm,高度为10~40μm;所述背面副栅等间距设置90~120根,其宽度为20~60μm,高度为10~40μm;The front "H" type grid line includes a front main grid and a front sub grid; 4-12 front main grids are arranged at equal intervals, with a width of 100-800 μm and a height of 10-40 μm; the back sub-grids, etc. The spacing is set to 90 to 120, the width is 20 to 60 μm, and the height is 10 to 40 μm;
所述背面“H”型栅线包括背面主栅和背面副栅;所述背面主栅等间距设置4-12根,其宽度为100~800μm,高度为10~40μm;所述背面副栅等间距设置90~120根,其宽度为20~60μm,高度为10~40μm。The backside "H" type grid line includes a backside busbar and a backside subgrid; 4-12 backside busbars are arranged at equal intervals, with a width of 100-800 μm and a height of 10-40 μm; the backside subgrids, etc. The pitch is set to 90 to 120, the width is 20 to 60 μm, and the height is 10 to 40 μm.
可选地,在步骤(1)之前,所述方法还包括:Optionally, before step (1), the method further includes:
(1)’、对n型单晶硅基体进行预清洗,去除机械损伤层,并进行碱制绒处理,形成金字塔结构,所述金字塔结构上靠近所述n型单晶硅基体一端的厚度为2-5um。(1)', pre-cleaning the n-type single crystal silicon substrate, removing the mechanical damage layer, and performing alkali texturing treatment to form a pyramid structure, and the thickness of the pyramid structure near one end of the n-type single crystal silicon substrate is 2-5um.
具体地,本发明的反应离子刻蚀法是一种等离子体刻蚀技术,其综合利用了等离子体的化学刻蚀能力和等离子体的离子动能,是化学过程和物理过程的协同过程。其采用辉光放电的方式对气体分子进行分解和电离,产生可以进行化学反应的离子态的反应物,以与硅片反应生成挥发性的生产物。其整个过程包括辉光放电产生等离子体,直流偏压的形成,反应物的扩散和强制对流,反应物在硅片上的吸收、反应、解吸的过程。其采用的是SF4/CL2/O2的混合气体。其反应过程主要分为以下几步:Specifically, the reactive ion etching method of the present invention is a plasma etching technology, which comprehensively utilizes the chemical etching ability of the plasma and the ion kinetic energy of the plasma, and is a synergistic process of the chemical process and the physical process. It uses glow discharge to decompose and ionize gas molecules to generate ionic reactants that can undergo chemical reactions to react with silicon wafers to generate volatile products. The whole process includes the plasma generation by glow discharge, the formation of DC bias, the diffusion and forced convection of reactants, and the processes of absorption, reaction and desorption of reactants on the silicon wafer. It uses a mixed gas of SF 4 /CL 2 /O 2 . The reaction process is mainly divided into the following steps:
1)SF4和Cl2通过辉光放电形成F-和Cl-;1) SF 4 and Cl 2 form F - and Cl - through glow discharge;
2)F-和Cl-刻蚀硅形成SixOyFz和SixOyClz;2) F - and Cl - etch silicon to form Six O y F z and Six O y Cl z ;
3)SFx等一些离子会对刻蚀坑的底部产生溅射作用,以去除SixOyFz和SixOyClz。3) Some ions such as SF x will sputter the bottom of the etched pit to remove Six O y F z and Six O y Cl z .
其中,SF4等离子体F-起各向同性作用,Cl2等离子体Cl-起各项异性作用。通过调整SF4/Cl2气流量比例控制F/Cl原子密度比例,最终刻蚀形成不同纳米结构。跟金属催化化学腐蚀法相比,本发明的反应离子刻蚀法(RIE)可以更加精准地控制纳米结构的尺寸。Among them, SF 4 plasma F - plays an isotropic role, and Cl 2 plasma Cl - plays an anisotropic role. The atomic density ratio of F/Cl is controlled by adjusting the gas flow ratio of SF 4 /Cl 2 , and finally different nanostructures are formed by etching. Compared with the metal-catalyzed chemical etching method, the reactive ion etching (RIE) method of the present invention can control the size of the nanostructures more precisely.
下面将以具体的实施例对发明的制备方法进行详细地说明。The preparation method of the invention will be described in detail below with specific examples.
实施例1Example 1
步骤(1)’、选择N型晶体n型单晶硅基体1,对N型晶体n型单晶硅基体1进行预清洗,去除机械损伤层,并进行碱制绒处理,形成金字塔结构2,如图1所示。其中,N型n型单晶硅基体1的电阻率为0.3Ω·cm,厚度为100μm,金字塔结构2的尺寸为2um。完成本步骤后的电池结构如图1所示。Step (1)', selecting an N-type crystal n-type single
步骤(1)、对制绒后的n型单晶硅基体的前表面进行反应离子刻蚀处理,以在微米级的金字塔结构2上形成均匀分布的纳米级孔洞结构3;其中,反应离子刻蚀处理的气体为SF4、CL2、O2的混合气体,反应离子刻蚀的功率为100w,形成的孔洞内径为50nm,深度为50nm,SF4、CL2与O2的体积比为1:1:2。完成本步骤后的电池结构如图2所示。In step (1), reactive ion etching is performed on the front surface of the n-type monocrystalline silicon substrate after texturing, so as to form a uniformly distributed nano-
步骤(2)、采用BOE、H2O2与H2O的混合溶液对反应离子刻蚀处理后的n型单晶硅基体进行扩孔清洗处理,以去除反应离子刻蚀过程中产生的残留物和离子轰击形成的损伤层,并对所述纳米级孔洞结构3进行扩孔处理。Step (2), using the mixed solution of BOE, H 2 O 2 and H 2 O to carry out hole expansion cleaning treatment on the n-type single crystal silicon substrate after the reactive ion etching process, so as to remove the residues generated during the reactive ion etching process The damaged layer formed by the bombardment of objects and ions, and the nano-
步骤(3.1)、对扩孔后的n型单晶硅基体进行双面硼扩散,形成正面p+发射极4和背面p+发射极4。其中,硼扩散的硼源为硼浆,扩散温度为950℃,扩散方阻为70Ω/sq。完成本步骤后的电池结构如图3所示。In step (3.1), double-sided boron diffusion is performed on the n-type single crystal silicon substrate after hole expansion to form a
步骤(3.2)、采用HF/HNO3/H2SO4的混合溶液刻蚀n型单晶硅基体的背面,以去除背面p+发射极4,并在n型单晶硅基体背面形成平整形貌5;其中,HF、HNO3与H2SO4的体积比为3:7:1。完成本步骤后的电池结构如图4所示。Step (3.2), using the mixed solution of HF/HNO 3 /H 2 SO 4 to etch the back surface of the n-type single crystal silicon substrate to remove the
步骤(3.3)、在N型n型单晶硅基体1的背面沉积背面隧穿氧化层6和背面掺杂多晶硅层7;其中,隧穿氧化层的厚度为0.5nm,掺杂多晶硅层的厚度为60nm。完成本步骤后的电池结构如图5所示。Step (3.3), depositing a backside
步骤(3.4)、在N型n型单晶硅基体1的正面利用ALD技术沉积正面钝化减反膜8,在n型单晶硅基体的背面利用ALD技术沉积背面钝化减反膜9;其中,正面钝化减反膜8为氧化铝和氮化硅的叠层钝化减反膜,背面钝化减反膜9为氮化硅单层膜。完成本步骤后的电池结构如图6所示。Step (3.4), depositing a front
步骤(3.5)、在n型单晶硅基体的正面丝网印刷正面“H”型栅线10,并烧结,在n型单晶硅基体的背面丝网印刷背面“H”型栅线11,并烧结,正面“H”型栅线10为p+金属电极,背面“H”型栅线11为n+金属电极;其中,所述正面“H”型栅线包括正面主栅和正面副栅;所述正面主栅等间距设置4根,其宽度为100μm,高度为10μm;所述背面副栅等间距设置90根,其宽度为20μm,高度为10μm;所述背面“H”型栅线包括背面主栅和背面副栅;所述背面主栅等间距设置4根,其宽度为100μm,高度为10μm;所述背面副栅等间距设置90根,其宽度为20μm,高度为10μm。完成本步骤后的电池结构如图7所示。In step (3.5), the front "H"
实施例2Example 2
步骤(1)’、选择N型晶体n型单晶硅基体1,对N型晶体n型单晶硅基体1进行预清洗,去除机械损伤层,并进行碱制绒处理,形成金字塔结构2,如图1所示。其中,N型n型单晶硅基体1的电阻率为1.5Ω·cm,厚度为200μm,金字塔结构2的尺寸为3um。完成本步骤后的电池结构如图1所示。Step (1)', selecting an N-type crystal n-type single
步骤(1)、对制绒后的n型单晶硅基体的前表面进行反应离子刻蚀处理,以在微米级的金字塔结构2上形成均匀分布的纳米级孔洞结构3;其中,反应离子刻蚀处理的气体为SF4、CL2、O2的混合气体,反应离子刻蚀的功率为300w,形成的孔洞内径为100nm,深度为100nm,SF4、CL2与O2的体积比为1:1:3。完成本步骤后的电池结构如图2所示。In step (1), reactive ion etching is performed on the front surface of the n-type monocrystalline silicon substrate after texturing, so as to form a uniformly distributed nano-
步骤(2)、采用BOE、H2O2与H2O的混合溶液对反应离子刻蚀处理后的n型单晶硅基体进行扩孔清洗处理,以去除反应离子刻蚀过程中产生的残留物和离子轰击形成的损伤层,并对所述纳米级孔洞结构3进行扩孔处理。Step (2), using the mixed solution of BOE, H 2 O 2 and H 2 O to carry out hole expansion cleaning treatment on the n-type single crystal silicon substrate after the reactive ion etching process, so as to remove the residues generated during the reactive ion etching process The damaged layer formed by the bombardment of objects and ions, and the nano-
步骤(3.1)、对扩孔后的n型单晶硅基体进行双面硼扩散,形成正面p+发射极4和背面p+发射极。其中,硼扩散的硼源为三溴化硼,扩散温度为1000℃,扩散方阻为100Ω/sq。完成本步骤后的电池结构如图3所示。In step (3.1), double-sided boron diffusion is performed on the n-type single crystal silicon substrate after hole expansion to form a
步骤(3.2)、采用HF/HNO3/H2SO4的混合溶液刻蚀n型单晶硅基体的背面,以去除背面p+发射极4,并在n型单晶硅基体背面形成平整形貌5;其中,HF、HNO3与H2SO4的体积比为3:7:1。完成本步骤后的电池结构如图4所示。Step (3.2), using the mixed solution of HF/HNO 3 /H 2 SO 4 to etch the back surface of the n-type single crystal silicon substrate to remove the
步骤(3.3)、在N型n型单晶硅基体1的背面沉积背面隧穿氧化层6和背面掺杂多晶硅层7;其中,隧穿氧化层的厚度为1nm,掺杂多晶硅层的厚度为100nm。完成本步骤后的电池结构如图5所示。Step (3.3), depositing a backside
步骤(3.4)、在N型n型单晶硅基体1的在n型单晶硅基体的正面利用ALD技术沉积正面钝化减反膜8,在n型单晶硅基体的背面利用ALD技术沉积背面钝化减反膜9;其中,正面钝化减反膜8为氧化铝和氮化硅的叠层钝化减反膜,背面钝化减反膜9为氮化硅单层膜。完成本步骤后的电池结构如图6所示。In step (3.4), a front-side
步骤(3.5)、在n型单晶硅基体的正面丝网印刷正面“H”型栅线10,并烧结,在n型单晶硅基体的背面丝网印刷背面“H”型栅线11,并烧结,正面“H”型栅线10为p+金属电极,背面“H”型栅线11为n+金属电极;其中,所述正面“H”型栅线包括正面主栅和正面副栅;所述正面主栅等间距设置8根,其宽度为500μm,高度为25μm;所述背面副栅等间距设置110根,其宽度为40μm,高度为30μm;所述背面“H”型栅线包括背面主栅和背面副栅;所述背面主栅等间距设置8根,其宽度为500μm,高度为25μm;所述背面副栅等间距设置110根,其宽度为40μm,高度为30μm。完成本步骤后的电池结构如图7所示。In step (3.5), the front "H"
实施例3Example 3
步骤(1)’、选择N型晶体n型单晶硅基体1,对N型晶体n型单晶硅基体1进行预清洗,去除机械损伤层,并进行碱制绒处理,形成金字塔结构2,如图1所示。其中,N型n型单晶硅基体1的电阻率为2.1Ω·cm,厚度为300μm,金字塔结构2的尺寸为5um。完成本步骤后的电池结构如图1所示。Step (1)', selecting an N-type crystal n-type single
步骤(1)、对制绒后的n型单晶硅基体的前表面进行反应离子刻蚀处理,以在微米级的金字塔结构2上形成均匀分布的纳米级孔洞结构3;其中,反应离子刻蚀处理的气体为SF4、CL2、O2的混合气体,反应离子刻蚀的功率为600w,形成的孔洞内径为300nm,深度为300nm,SF4、CL2与O2的体积比为1:1:4。完成本步骤后的电池结构如图2所示。In step (1), reactive ion etching is performed on the front surface of the n-type monocrystalline silicon substrate after texturing, so as to form a uniformly distributed nano-
步骤(2)、采用BOE、H2O2与H2O的混合溶液对反应离子刻蚀处理后的n型单晶硅基体进行扩孔清洗处理,以去除反应离子刻蚀过程中产生的残留物和离子轰击形成的损伤层,并对所述纳米级孔洞结构3进行扩孔处理。Step (2), using the mixed solution of BOE, H 2 O 2 and H 2 O to carry out hole expansion cleaning treatment on the n-type single crystal silicon substrate after the reactive ion etching process, so as to remove the residues generated during the reactive ion etching process The damaged layer formed by the bombardment of objects and ions, and the nano-
步骤(3.1)、对扩孔后的n型单晶硅基体进行双面硼扩散,形成正面p+发射极4和背面p+发射极。其中,硼扩散的硼源为硼奖,扩散温度为950-1100℃,扩散方阻为70~150Ω/sq。完成本步骤后的电池结构如图3所示。In step (3.1), double-sided boron diffusion is performed on the n-type single crystal silicon substrate after hole expansion to form a
步骤(3.2)、采用HF/HNO3/H2SO4的混合溶液刻蚀n型单晶硅基体的背面,以去除背面p+发射极4,并在n型单晶硅基体背面形成平整形貌5;其中,HF、HNO3与H2SO4的体积比为3:7:1。完成本步骤后的电池结构如图4所示。Step (3.2), using the mixed solution of HF/HNO 3 /H 2 SO 4 to etch the back surface of the n-type single crystal silicon substrate to remove the
步骤(3.3)、在N型n型单晶硅基体1的背面沉积背面隧穿氧化层6和背面掺杂多晶硅层7;其中,隧穿氧化层的厚度为-1.5nm,掺杂多晶硅层的厚度为300nm。完成本步骤后的电池结构如图5所示。In step (3.3), a backside
步骤(3.4)、在N型n型单晶硅基体1的在n型单晶硅基体的正面利用ALD技术沉积正面钝化减反膜8,在n型单晶硅基体的背面利用ALD技术沉积背面钝化减反膜9;其中,正面钝化减反膜8为氧化铝和氮化硅的叠层钝化减反膜,背面钝化减反膜9为氮化硅单层膜。完成本步骤后的电池结构如图6所示。In step (3.4), a front-side
步骤(3.5)、在n型单晶硅基体的正面丝网印刷正面“H”型栅线10,并烧结,在n型单晶硅基体的背面丝网印刷背面“H”型栅线11,并烧结,正面“H”型栅线10为p+金属电极,背面“H”型栅线11为n+金属电极;其中,所述正面“H”型栅线包括正面主栅和正面副栅;所述正面主栅等间距设置12根,其宽度为800μm,高度为40μm;所述背面副栅等间距设置120根,其宽度为60μm,高度为40μm;所述背面“H”型栅线包括背面主栅和背面副栅;所述背面主栅等间距设置12根,其宽度为800μm,高度为40μm;所述背面副栅等间距设置120根,其宽度为60μm,高度为40μm。完成本步骤后的电池结构如图7所示。In step (3.5), the front "H"
最后应当说明的是,以上实施例仅用以说明本发明的技术方案,而非对本发明保护范围的限制,尽管参照较佳实施例对本发明作了详细地说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的实质和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, not to limit the protection scope of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that , the technical solutions of the present invention may be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention.
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