CN111936751B - Hydraulic drive system for construction machinery - Google Patents
Hydraulic drive system for construction machinery Download PDFInfo
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- CN111936751B CN111936751B CN201880092456.1A CN201880092456A CN111936751B CN 111936751 B CN111936751 B CN 111936751B CN 201880092456 A CN201880092456 A CN 201880092456A CN 111936751 B CN111936751 B CN 111936751B
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/08—Superstructures; Supports for superstructures
- E02F9/10—Supports for movable superstructures mounted on travelling or walking gears or on other superstructures
- E02F9/12—Slewing or traversing gears
- E02F9/121—Turntables, i.e. structure rotatable about 360°
- E02F9/123—Drives or control devices specially adapted therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/08—Superstructures; Supports for superstructures
- E02F9/10—Supports for movable superstructures mounted on travelling or walking gears or on other superstructures
- E02F9/12—Slewing or traversing gears
- E02F9/121—Turntables, i.e. structure rotatable about 360°
- E02F9/128—Braking systems
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2203—Arrangements for controlling the attitude of actuators, e.g. speed, floating function
- E02F9/2214—Arrangements for controlling the attitude of actuators, e.g. speed, floating function for reducing the shock generated at the stroke end
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2221—Control of flow rate; Load sensing arrangements
- E02F9/2232—Control of flow rate; Load sensing arrangements using one or more variable displacement pumps
- E02F9/2235—Control of flow rate; Load sensing arrangements using one or more variable displacement pumps including an electronic controller
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/30—Directional control
- F15B2211/305—Directional control characterised by the type of valves
- F15B2211/30525—Directional control valves, e.g. 4/3-directional control valve
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/30—Directional control
- F15B2211/32—Directional control characterised by the type of actuation
- F15B2211/327—Directional control characterised by the type of actuation electrically or electronically
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/60—Circuit components or control therefor
- F15B2211/63—Electronic controllers
- F15B2211/6303—Electronic controllers using input signals
- F15B2211/6306—Electronic controllers using input signals representing a pressure
- F15B2211/6313—Electronic controllers using input signals representing a pressure the pressure being a load pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/60—Circuit components or control therefor
- F15B2211/63—Electronic controllers
- F15B2211/6303—Electronic controllers using input signals
- F15B2211/6336—Electronic controllers using input signals representing a state of the output member, e.g. position, speed or acceleration
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/60—Circuit components or control therefor
- F15B2211/63—Electronic controllers
- F15B2211/6303—Electronic controllers using input signals
- F15B2211/6346—Electronic controllers using input signals representing a state of input means, e.g. joystick position
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/60—Circuit components or control therefor
- F15B2211/665—Methods of control using electronic components
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/70—Output members, e.g. hydraulic motors or cylinders or control therefor
- F15B2211/755—Control of acceleration or deceleration of the output member
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/80—Other types of control related to particular problems or conditions
- F15B2211/85—Control during special operating conditions
- F15B2211/853—Control during special operating conditions during stopping
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Mechanical Engineering (AREA)
- Operation Control Of Excavators (AREA)
- Fluid-Pressure Circuits (AREA)
Abstract
建筑机械的油压驱动系统,具备:回转马达、输出与操作杆的倾倒角对应的回转操作信号的回转操作装置、在阻断一对给排管线的中立位置和使一对给排管线的一方与泵管线而另一方与储罐管线连通的工作位置之间进行切换的回转方向切换阀以及将随着回转操作信号变大而越大的指令电流发送至回转方向切换阀的控制装置,控制装置在回转操作装置的操作杆回到中立状态的情况下,以速度检测器检测的回转速度低于第一阈值时,使回转方向切换阀从中立位置切换至使排出侧的给排管线和储罐管线连通的工作位置,速度检测器检测的回转速度低于第二阈值时,使回转方向切换阀从工作位置切换至中立位置的形式,对回转方向切换阀进行控制。
The hydraulic drive system of construction machinery is equipped with: a rotary motor, a rotary operating device that outputs a rotary operation signal corresponding to the tilting angle of the operating lever, and one of the neutral positions that block a pair of supply and discharge pipelines and the pair of supply and discharge pipelines. A swing direction switching valve that switches between working positions that communicate with the pump line and the other side communicates with the tank line, and a control device that sends a larger command current to the swing direction switching valve as the swing operation signal becomes larger, the control device When the operating lever of the rotary operating device returns to the neutral state, when the rotary speed detected by the speed detector is lower than the first threshold value, the rotary direction switching valve is switched from the neutral position to the discharge pipeline and the storage tank on the discharge side. In the working position where the pipeline is connected, when the rotation speed detected by the speed detector is lower than the second threshold value, the rotation direction switching valve is switched from the working position to the neutral position to control the rotation direction switching valve.
Description
技术领域technical field
本发明涉及建筑机械的油压驱动系统。The invention relates to a hydraulic drive system of a construction machine.
背景技术Background technique
如油压挖掘机(shovel)或油压起重机(crane)这样的建筑机械中,搭载有包括使回转体回转的回转马达的油压驱动系统(例如,参照专利文献1)。工作液从泵经回转方向切换阀供给至回转马达。A construction machine such as a hydraulic shovel or a hydraulic crane is equipped with a hydraulic drive system including a rotary motor that rotates a rotary body (for example, refer to Patent Document 1). The working fluid is supplied from the pump to the swing motor through the swing direction switching valve.
具体地,回转方向切换阀通过一对给排管线与回转马达连接。回转方向切换阀在使一对给排管线阻断(block)的中立位置和使一对给排管线的一方与泵管线、另一方与储罐管线连通的工作位置之间进行切换(shift)。回转方向切换阀在回转操作装置的操作杆倾倒时从中立位置切换至工作位置,为与操作杆的倾倒角(回转操作量)对应的开度。Specifically, the rotary direction switching valve is connected to the rotary motor through a pair of supply and discharge pipelines. The rotary directional switching valve switches between a neutral position where a pair of supply and discharge pipelines are blocked (block), and a working position where one of the pair of supply and discharge pipelines communicates with the pump pipeline, and the other communicates with the storage tank pipeline. The swivel direction switching valve is switched from the neutral position to the working position when the operating lever of the rotary operating device is tilted, and has an opening corresponding to the tilting angle (rotation operation amount) of the operating lever.
然而,为了停止回转中的回转体而使回转操作杆回到中立状态时,由回转方向切换阀使一对给排管线阻断。因此,回转体的回转速度减速至零时,在为关闭状态的排出侧的给排管线和回转减速时从储罐直接流入工作液的供给侧的给排管线之间残留有压差,有时会反复发生回转体因该压差而反转,给排管线间的压差大小因该反转而逆转从而使回转体进一步反转的所谓的回摆现象。However, when the turning operation lever is returned to the neutral state in order to stop the turning body in turning, the pair of supply and discharge lines are blocked by the turning direction switching valve. Therefore, when the turning speed of the turning body decelerates to zero, a pressure difference remains between the supply and discharge line on the discharge side that is in the closed state and the supply and discharge line on the supply side that directly flows into the working fluid from the storage tank at the time of turning deceleration. The so-called backswing phenomenon in which the rotor reverses due to the pressure difference and the magnitude of the pressure difference between the supply and discharge lines is reversed due to the reversal occurs repeatedly, causing the rotor to further reverse.
专利文献1所公开的油压驱动系统中,为了防止这样的回摆现象,使用了防反转阀。In the hydraulic drive system disclosed in Patent Document 1, an anti-reverse valve is used in order to prevent such a backlash phenomenon.
现有技术文献:Prior art literature:
专利文献:Patent documents:
专利文献1:日本特开平9-310701号公报。Patent Document 1: Japanese Patent Application Laid-Open No. 9-310701.
发明内容Contents of the invention
发明要解决的问题:Problems to be solved by the invention:
但是,在如专利文献1使用防反转阀的情况下,回转回路的尺寸会较大,并且成本会较高。However, in the case of using the anti-reverse valve as in Patent Document 1, the size of the swing circuit will be large, and the cost will be high.
因此,本发明的目的在于,不使用防反转阀也能够防止回转停止时的回摆现象。Therefore, an object of the present invention is to prevent the backlash phenomenon when the rotation is stopped without using an anti-rotation valve.
解决问题的手段:Means to solve the problem:
为了解决所述问题,本发明从第一侧面,提供一种建筑机械的油压驱动系统,具备:使回转体回转的回转马达;包括操作杆,输出与所述操作杆的倾倒角对应的回转操作信号的回转操作装置;通过一对给排管线与所述回转马达连接的回转方向切换阀,所述回转方向切换阀包括阀芯(spool)和接收指令电流并驱动所述阀芯的驱动部,在阻断所述一对给排管线的中立位置和使所述一对给排管线的一方与泵管线而另一方与储罐管线连通的工作位置之间进行切换;将所述回转操作信号越大时越大的指令电流发送至所述回转方向切换阀的控制装置;以及对所述回转体的回转速度进行检测的速度检测器;所述控制装置以如下形式控制所述回转方向切换阀:所述回转操作装置的操作杆回到中立状态的情况下,在所述速度检测器检测的回转速度低于第一阈值时,使所述回转方向切换阀从中立位置切换至使排出侧的给排管线和储罐管线连通的工作位置,在所述速度检测器检测的回转速度低于比所述第一阈值小的第二阈值时,使所述回转方向切换阀从工作位置切换至中立位置。In order to solve the above problems, the present invention provides a hydraulic drive system for construction machinery from a first aspect, comprising: a rotary motor for rotating a rotary body; A rotary operating device for operating signals; a rotary direction switching valve connected to the rotary motor through a pair of supply and discharge pipelines, the rotary direction switching valve includes a spool and a driving part that receives command current and drives the spool , to switch between the neutral position of blocking the pair of supply and discharge pipelines and the working position of making one of the pair of supply and discharge pipelines communicate with the pump pipeline and the other side communicates with the storage tank pipeline; the rotary operation signal The larger the command current is, the larger the command current is sent to the control device of the rotary direction switching valve; and the speed detector detects the rotary speed of the rotary body; the control device controls the rotary direction switching valve in the following form : When the operating lever of the rotary operating device returns to the neutral state, when the rotary speed detected by the speed detector is lower than the first threshold value, the rotary direction switching valve is switched from the neutral position to the discharge side. The working position where the supply and discharge pipeline communicates with the storage tank pipeline, when the rotation speed detected by the speed detector is lower than the second threshold value smaller than the first threshold value, the rotation direction switching valve is switched from the working position to neutral Location.
根据上述结构,回转停止时(回转操作装置的操作杆回到中立状态的情况下),回转速度低于第一阈值则回转方向切换阀切换至工作位置。由此,排出侧的给排管线的压力迅速降低从而给排管线间的压差下降,防止回转体的反转。因此,不使用防反转阀也能够防止回转停止时的回摆现象。According to the above configuration, when the turning is stopped (when the operating lever of the turning operating device returns to the neutral state), the turning direction switching valve is switched to the working position when the turning speed is lower than the first threshold value. As a result, the pressure of the supply and discharge pipeline on the discharge side decreases rapidly, thereby reducing the pressure difference between the supply and discharge pipelines, and preventing the rotary body from reversing. Therefore, it is possible to prevent the swinging phenomenon when the rotation is stopped without using the anti-rotation valve.
又,本发明从第二侧面,提供一种建筑机械的油压驱动系统,具备:使回转体回转的回转马达;包括操作杆,输出与所述操作杆的倾倒角对应的回转操作信号的回转操作装置;通过一对给排管线与所述回转马达连接的回转方向切换阀,所述回转方向切换阀包括阀芯和接收指令电流并驱动所述阀芯的驱动部,在阻断所述一对给排管线的中立位置和使所述一对给排管线的一方与泵管线而另一方与储罐管线连通的工作位置之间进行切换;将所述回转操作信号越大时越大的指令电流发送至所述回转方向切换阀的控制装置;对所述回转体的回转速度进行检测的速度检测器;以及对所述回转马达的流入压及流出压进行检测的一对压力传感器;所述控制装置以如下形式控制所述回转方向切换阀:所述回转操作装置的操作杆回到中立状态的情况下,在所述一对压力传感器的一方检测的所述回转马达的流出压低于第一阈值时,使所述回转方向切换阀从中立位置切换至使排出侧的给排管线和储罐管线连通的工作位置,在所述速度检测器检测的回转速度低于第二阈值时,使所述回转方向切换阀从工作位置切换至中立位置。Also, from the second aspect, the present invention provides a hydraulic drive system for a construction machine, comprising: a rotary motor for rotating a rotary body; An operating device; a rotary direction switching valve connected to the rotary motor through a pair of supply and discharge pipelines, the rotary direction switching valve includes a valve core and a driving part that receives the command current and drives the valve core. switching between the neutral position of the supply and discharge pipeline and the working position where one of the pair of supply and discharge pipelines communicates with the pump pipeline and the other communicates with the storage tank pipeline; the greater the rotation operation signal, the greater the command A control device that sends current to the slewing direction switching valve; a speed detector that detects the slewing speed of the slewing body; and a pair of pressure sensors that detect the inflow pressure and outflow pressure of the slewing motor; the The control device controls the swing direction switching valve in such a manner that the outflow pressure of the swing motor detected by one of the pair of pressure sensors is lower than the first pressure when the operation lever of the swing control device returns to a neutral state. When the threshold value is reached, the rotation direction switching valve is switched from the neutral position to the working position where the supply and discharge pipeline on the discharge side communicates with the storage tank pipeline, and when the rotation speed detected by the speed detector is lower than the second threshold value, the rotation direction switching valve The rotary direction switching valve is switched from the working position to the neutral position.
根据上述结构,回转停止时(回转操作装置的操作杆回到中立状态的情况下),回转马达的流出压低于第一阈值则回转方向切换阀切换至工作位置。由此,排出侧的给排管线的压力迅速降低从而给排管线间的压差下降,防止回转体的反转。因此,不使用防反转阀也能够防止回转停止时的回摆现象。According to the above configuration, when the turning is stopped (when the operating lever of the turning operating device returns to the neutral state), the turning direction switching valve is switched to the working position when the outflow pressure of the turning motor is lower than the first threshold. As a result, the pressure of the supply and discharge pipeline on the discharge side decreases rapidly, thereby reducing the pressure difference between the supply and discharge pipelines, and preventing the rotary body from reversing. Therefore, it is possible to prevent the swinging phenomenon when the rotation is stopped without using the anti-rotation valve.
又,本发明从第三侧面,一种建筑机械的油压驱动系统,具备:使回转体回转的回转马达;包括操作杆,输出与所述操作杆的倾倒角对应的回转操作信号的回转操作装置;通过一对给排管线与所述回转马达连接的回转方向切换阀,所述回转方向切换阀包括阀芯和接收指令电流并驱动所述阀芯的驱动部,在阻断所述一对给排管线的中立位置和使所述一对给排管线的一方与泵管线而另一方与储罐管线连通的工作位置之间进行切换;将所述回转操作信号越大时越大的指令电流发送至所述回转方向切换阀的控制装置;对所述回转体的回转速度进行检测的速度检测器;以及对所述回转马达的流入压及流出压进行检测的一对压力传感器;所述控制装置以如下形式控制所述回转方向切换阀:所述回转操作装置的操作杆回到中立状态的情况下,在所述速度检测器检测的回转速度低于阈值时,使所述回转方向切换阀从中立位置切换至使排出侧的给排管线和储罐管线连通的工作位置,之后使所述回转方向切换阀为与所述一对压力传感器检测的回转马达的流入压和流出压的压差对应的开度。In addition, the present invention provides a hydraulic drive system for a construction machine from a third aspect, comprising: a swing motor for turning a swing body; device; a rotary direction switching valve connected to the rotary motor through a pair of supply and discharge pipelines, the rotary direction switching valve includes a spool and a driving part that receives command current and drives the spool, and blocks the pair of switch between the neutral position of the supply and discharge pipeline and the working position in which one of the pair of supply and discharge pipelines communicates with the pump pipeline and the other communicates with the storage tank pipeline; the greater the rotation operation signal, the greater the command current A control device sent to the rotation direction switching valve; a speed detector for detecting the rotation speed of the rotation body; and a pair of pressure sensors for detecting the inflow pressure and outflow pressure of the rotation motor; the control The device controls the slewing direction switching valve in the following form: When the operating rod of the slewing operating device returns to the neutral state, when the slewing speed detected by the speed detector is lower than a threshold value, the slewing direction switching valve is activated. Switch from the neutral position to the working position where the supply and discharge pipeline on the discharge side communicates with the storage tank pipeline, and then set the rotary direction switching valve to the pressure difference between the inflow pressure and the outflow pressure of the rotary motor detected by the pair of pressure sensors. the corresponding opening.
根据上述结构,回转停止时(回转操作装置的操作杆回到中立状态的情况下),回转速度低于阈值则回转方向切换阀切换至工作位置。由此,排出侧的给排管线的压力迅速降低从而给排管线间的压差下降,防止回转体的反转。因此,不使用防反转阀也能够防止回转停止时的回摆现象。而且,上述结构中,回转方向切换阀切换至工作位置时为与回转马达的流入压和流出压的压差对应的开度,从而能够将给排管线间的压差抑制成尽可能地小。According to the above configuration, when the turning is stopped (when the operating lever of the turning operating device returns to the neutral state), the turning direction switching valve is switched to the operating position when the turning speed is lower than the threshold value. As a result, the pressure of the supply and discharge pipeline on the discharge side decreases rapidly, thereby reducing the pressure difference between the supply and discharge pipelines, and preventing the rotary body from reversing. Therefore, it is possible to prevent the swinging phenomenon when the rotation is stopped without using the anti-rotation valve. Moreover, in the above structure, when the rotary direction switching valve is switched to the working position, the opening degree corresponds to the pressure difference between the inflow pressure and the outflow pressure of the rotary motor, so that the pressure difference between the supply and discharge lines can be suppressed as small as possible.
又,本发明从第四侧面,提供一种建筑机械的油压驱动系统,具备:使回转体回转的回转马达;包括操作杆,输出与所述操作杆的倾倒角对应的回转操作信号的回转操作装置;通过一对给排管线与所述回转马达连接的回转方向切换阀,所述回转方向切换阀包括阀芯和接收指令电流并驱动所述阀芯的驱动部,在阻断所述一对给排管线的中立位置和使所述一对给排管线的一方与泵管线而另一方与储罐管线连通的工作位置之间进行切换;将所述回转操作信号越大时越大的指令电流发送至所述回转方向切换阀的控制装置;以及对所述回转马达的流入压及流出压进行检测的一对压力传感器;所述控制装置以如下形式控制所述回转方向切换阀:所述回转操作装置的操作杆回到中立状态的情况下,在所述一对压力传感器的一方检测的所述回转马达的流出压低于阈值时,使所述回转方向切换阀从中立位置切换至使排出侧的给排管线和储罐管线连通的工作位置,之后使所述回转方向切换阀为与所述一对压力传感器检测的回转马达的流入压和流出压的压差对应的开度。Also, from the fourth aspect, the present invention provides a hydraulic drive system for a construction machine, comprising: a swing motor for turning a swing body; An operating device; a rotary direction switching valve connected to the rotary motor through a pair of supply and discharge pipelines, the rotary direction switching valve includes a valve core and a driving part that receives the command current and drives the valve core. switching between the neutral position of the supply and discharge pipeline and the working position where one of the pair of supply and discharge pipelines communicates with the pump pipeline and the other communicates with the storage tank pipeline; the greater the rotation operation signal, the greater the command The current is sent to the control device of the rotary direction switching valve; and a pair of pressure sensors for detecting the inflow pressure and the outflow pressure of the rotary motor; the control device controls the rotary direction switching valve in the following form: the When the operating lever of the swing operating device returns to the neutral state, when the outflow pressure of the swing motor detected by one of the pair of pressure sensors is lower than a threshold value, the swing direction switching valve is switched from the neutral position to discharge The working position where the supply and discharge pipeline on the side communicates with the storage tank pipeline, and then the swing direction switching valve is opened to an opening corresponding to the pressure difference between the inflow pressure and the outflow pressure of the swing motor detected by the pair of pressure sensors.
根据上述结构,回转停止时(回转操作装置的操作杆回到中立状态的情况下),回转马达的流出压低于阈值则回转方向切换阀切换至工作位置。由此,排出侧的给排管线的压力迅速降低从而给排管线间的压差下降,防止回转体的反转。因此,不使用防反转阀也能够防止回转停止时的回摆现象。而且,上述结构中,回转方向切换阀切换至工作位置时为与回转马达的流入压和流出压的压差对应的开度,从而能够将给排管线间的压差抑制成尽可能地小。According to the above configuration, when the turning is stopped (when the operating lever of the turning operating device returns to the neutral state), the turning direction switching valve is switched to the operating position when the outflow pressure of the turning motor is lower than the threshold value. As a result, the pressure of the supply and discharge pipeline on the discharge side decreases rapidly, thereby reducing the pressure difference between the supply and discharge pipelines, and preventing the rotary body from reversing. Therefore, it is possible to prevent the swinging phenomenon when the rotation is stopped without using the anti-rotation valve. Moreover, in the above structure, when the rotary direction switching valve is switched to the working position, the opening degree corresponds to the pressure difference between the inflow pressure and the outflow pressure of the rotary motor, so that the pressure difference between the supply and discharge lines can be suppressed as small as possible.
所述第三及第四侧面中,也可以是,所述控制装置以如下形式控制所述回转方向切换阀:所述回转操作装置的操作杆回到中立状态,所述回转方向切换阀切换至使排出侧的给排管线和储罐管线连通的工作位置后,在所述回转马达的流入压高于流出压时,使所述回转方向切换阀切换至使供给侧的给排管线和储罐管线连通的工作位置。根据该结构,即使回转体在回转停止时反转,能够防止之后的进一步反转。In the third and fourth sides, the control device may control the rotary direction switching valve in the following manner: the operating rod of the rotary operating device returns to the neutral state, and the rotary direction switching valve is switched to After the working position of connecting the supply and discharge pipeline on the discharge side with the storage tank pipeline, when the inflow pressure of the rotary motor is higher than the outflow pressure, the rotary direction switching valve is switched to connect the supply and discharge pipeline on the supply side to the storage tank. The working position where the pipeline is connected. According to this configuration, even if the revolving body reverses when the revolving stops, subsequent further reversing can be prevented.
发明效果:Invention effect:
根据本发明,不使用防反转阀也能够防止回转停止时的回摆现象。According to the present invention, it is possible to prevent the backlash phenomenon when the rotation is stopped without using the anti-reverse valve.
附图说明Description of drawings
图1为本发明第一实施形态的建筑机械的油压驱动系统的概略结构图;1 is a schematic configuration diagram of a hydraulic drive system of a construction machine according to a first embodiment of the present invention;
图2为作为建筑机械的一例的油压挖掘机的侧视图;2 is a side view of a hydraulic excavator as an example of a construction machine;
图3中3A~3D为第一实施形态中回转停止时的图表,图3中3A示出了回转方向切换阀的阀芯位移的随时间变化,图3中3B示出了回转速度的随时间变化,图3中3C示出了回转马达的流入压的随时间变化,图3中3D示出了回转马达的流出压的随时间变化;3A to 3D in Fig. 3 are graphs when the rotation is stopped in the first embodiment, 3A in Fig. 3 shows the variation of the spool displacement of the rotary direction switching valve with time, and 3B in Fig. 3 shows the variation of the rotation speed with time. Changes, 3C in Figure 3 shows the change with time of the inflow pressure of the rotary motor, and 3D in Figure 3 shows the change with time of the outflow pressure of the rotary motor;
图4为第一实施形态的变形例的油压驱动系统的概略结构图;Fig. 4 is a schematic configuration diagram of a hydraulic drive system according to a modified example of the first embodiment;
图5中5A~5D为第二实施形态中回转停止时的图表,图5中5A示出了回转方向切换阀的阀芯位移的随时间变化,图5中5B示出了回转速度的随时间变化,图5中5C示出了回转马达的流入压的随时间变化,图5中5D示出了回转马达的流出压的随时间变化。5A to 5D in Fig. 5 are graphs when the rotation stops in the second embodiment. 5A in Fig. 5 shows the variation of the spool displacement of the rotary direction switching valve with time, and 5B in Fig. 5 shows the variation of the rotation speed with time. 5C in FIG. 5 shows the change with time of the inflow pressure of the swing motor, and 5D in FIG. 5 shows the change with time of the outflow pressure of the swing motor.
具体实施方式Detailed ways
(第一实施形态)(first embodiment)
图1中示出了本发明第一实施形态的建筑机械的油压驱动系统1,图2中示出了搭载有该油压驱动系统1的建筑机械10。图2所示的建筑机械10为油压挖掘机,但本发明也可适用于油压起重机等其他的建筑机械。FIG. 1 shows a hydraulic drive system 1 for a construction machine according to a first embodiment of the present invention, and FIG. 2 shows a construction machine 10 equipped with the hydraulic drive system 1 . The construction machine 10 shown in FIG. 2 is a hydraulic excavator, but the present invention can also be applied to other construction machines such as hydraulic cranes.
图2所示的建筑机械10为自走式,包括行驶体75和可回转地支持于行驶体75的回转体76。回转体76中设有包括驾驶座的舱室(cabin),并连结有动臂(boom)。动臂的梢端连结有斗杆(arm),斗杆的梢端连结有铲斗(bucket)。但建筑机械10也可以不是自走式。The construction machine 10 shown in FIG. 2 is self-propelled and includes a running body 75 and a revolving body 76 rotatably supported by the running body 75 . The revolving body 76 is provided with a cabin (cabin) including a driver's seat, and is connected with a boom (boom). An arm is connected to a tip end of the boom, and a bucket is connected to a tip end of the arm. However, the construction machine 10 does not need to be self-propelled.
油压驱动系统1包括图2所示的动臂缸71、斗杆缸72及铲斗缸73(actuator),且包括图1所示的回转马达4及未图示的左右一对行驶马达而作为油压执行器。回转马达4使回转体76回转。又,油压驱动系统1如图1所示,包括向这些执行器供给工作液的泵2。另外,图1中为了图面简洁,省略了回转马达4以外的油压执行器。The hydraulic drive system 1 includes a boom cylinder 71, an arm cylinder 72, and a bucket cylinder 73 (actuator) shown in FIG. 2, and includes a swing motor 4 shown in FIG. As a hydraulic actuator. The turning motor 4 turns the turning body 76 . Also, as shown in FIG. 1 , the hydraulic drive system 1 includes a pump 2 for supplying hydraulic fluid to these actuators. In addition, in FIG. 1 , hydraulic actuators other than the rotary motor 4 are omitted for simplicity of the drawing.
此外,油压驱动系统1包括控制对回转马达4的工作液的供给及排出的回转方向切换阀3、包括接受回转操作的操作杆51的回转操作装置5以及控制装置6。Further, the hydraulic drive system 1 includes a swing direction switching valve 3 for controlling supply and discharge of hydraulic fluid to the swing motor 4 , a swing operation device 5 including an operating lever 51 for receiving a swing operation, and a control device 6 .
泵2为倾转角可改变的可变容量型的泵。泵2可以是斜板泵,也可以是斜轴泵。泵2的倾转角由调节器(regulator)21进行调节。调节器21可以是由电气信号驱动,也可以是由先导压驱动。The pump 2 is a variable capacity type pump whose inclination angle can be changed. The pump 2 can be a slant plate pump or an inclined axis pump. The tilt angle of the pump 2 is adjusted by a regulator 21 . The regulator 21 can be driven by an electrical signal, or by a pilot pressure.
泵2通过泵管线11与回转方向切换阀3连接。泵管线11中设有逆止阀12。泵2的吐出压由图示省略的安全阀保持于第一上限压以下。又,回转方向切换阀3通过储罐管线13与储罐连接。The pump 2 is connected to the swivel direction switching valve 3 via a pump line 11 . A non-return valve 12 is provided in the pump line 11 . The discharge pressure of the pump 2 is kept below the first upper limit pressure by a safety valve (not shown). Also, the rotary direction switching valve 3 is connected to the storage tank through the storage tank line 13 .
此外,回转方向切换阀3通过一对给排管线41、42与回转马达4连接。从给排管线41、42分别分叉有释放管线43,释放管线43与储罐连接。各释放管线43中设有安全阀44。也就是说,给排管线41、42各自的压力由安全阀44保持于第二上限压以下。另外,第二上限压可以和上述的第一上限压相等,也可以不同。In addition, the rotary direction switching valve 3 is connected to the rotary motor 4 through a pair of supply and discharge pipelines 41 , 42 . A release pipeline 43 is branched from the supply and discharge pipelines 41 and 42 respectively, and the release pipeline 43 is connected with the storage tank. A safety valve 44 is provided in each release line 43 . That is to say, the respective pressures of the supply and discharge lines 41 and 42 are kept below the second upper limit pressure by the safety valve 44 . In addition, the second upper limit pressure may be equal to or different from the above-mentioned first upper limit pressure.
又,给排管线41、42分别通过补充管线45与储罐连接。各补充管线45中设有允许向给排管线(41或42)的流动但禁止其相反的流动的逆止阀46。补充管线45起到回转减速时使工作液从储罐直接流入至供给侧的给排管线(41或42)的作用。In addition, the supply and discharge pipelines 41 and 42 are respectively connected to the storage tank through the replenishment pipeline 45 . Each supplementary line 45 is provided with a check valve 46 that permits flow to the supply/drain line ( 41 or 42 ) but prohibits flow in the opposite direction. The supplementary pipeline 45 serves as the supply and discharge pipeline (41 or 42) for directly flowing the working fluid from the storage tank to the supply side when the rotation is decelerated.
回转方向切换阀3在阻断给排管线41、42双方的中立位置、使给排管线41与泵管线11连通并使给排管线42与储罐管线13连通的第一工作位置(图1的左侧位置)以及使给排管线42与泵管线11连通并使给排管线41与储罐管线13连通的第二工作位置(图1的右侧位置)之间进行切换。The rotary direction switching valve 3 is in the neutral position of blocking both the supply and discharge pipelines 41, 42, the first working position of making the supply and discharge pipeline 41 communicate with the pump pipeline 11 and making the supply and discharge pipeline 42 communicate with the storage tank pipeline 13 (Fig. 1 Switch between the left position) and the second working position (the right position in FIG. 1 ) where the supply and discharge pipeline 42 communicates with the pump pipeline 11 and the supply and discharge pipeline 41 communicates with the storage tank pipeline 13 .
回转方向切换阀3由电气信号驱动。具体地,回转方向切换阀3包括阀芯31和接收指令电流并驱动阀芯31的驱动部32。例如,驱动部32可以构成为输出互相逆向地作用于阀芯31的二次压的一对电磁比例阀,也可以是和阀芯31连结的包括电气马达及滚珠丝杠等的直动机构。而且,回转方向切换阀3在发送至驱动部32的指令电流越大时为越大的开度,使向回转马达4的工作液的供给量及来自回转马达4的工作液的排出量增大。The rotary direction switching valve 3 is driven by an electric signal. Specifically, the rotary direction switching valve 3 includes a spool 31 and a driving part 32 that receives command current and drives the spool 31 . For example, the drive unit 32 can be configured as a pair of electromagnetic proportional valves that output secondary pressures that act on the spool 31 in opposite directions, or can be a direct-acting mechanism connected to the spool 31 including an electric motor and a ball screw. Furthermore, the swing direction switching valve 3 has a larger opening degree as the command current sent to the drive unit 32 increases, so that the supply amount of the hydraulic fluid to the swing motor 4 and the discharge amount of the hydraulic fluid from the swing motor 4 are increased. .
回转操作装置5输出与操作杆51的倾倒角(回转操作量)对应的回转操作信号(右回转操作信号或左回转操作信号)。也就是说,从回转操作装置5输出的回转操作信号随着操作杆51的倾倒角越大而越大。本实施形态中,回转操作装置5为输出电气信号作为回转操作信号的电气操纵杆。The swing operation device 5 outputs a swing operation signal (right swing operation signal or left swing operation signal) corresponding to the tilt angle (swing operation amount) of the operation lever 51 . That is, the swing operation signal output from the swing operation device 5 becomes larger as the tilt angle of the operation lever 51 becomes larger. In this embodiment, the turning operation device 5 is an electric joystick that outputs an electric signal as a turning operation signal.
从回转操作装置5输出的回转操作信号(电气信号)输入至控制装置6。例如,控制装置6具有ROM或RAM等存储器和CPU,ROM中储存的程序由CPU执行。A swing operation signal (electrical signal) output from the swing operation device 5 is input to the control device 6 . For example, the control device 6 has a memory such as ROM or RAM, and a CPU, and the programs stored in the ROM are executed by the CPU.
控制装置6将在回转操作信号越大时越大的指令电流发送至回转方向切换阀3的驱动部32。由此,回转方向切换阀3的阀芯31在回转操作装置5的操作杆51的倾倒角越大时越大地移动。The control device 6 sends a larger command current to the driving unit 32 of the turning direction switching valve 3 as the turning operation signal becomes larger. Accordingly, the spool 31 of the turning direction switching valve 3 moves more as the tilt angle of the operating lever 51 of the turning operating device 5 increases.
控制装置6和对回转体76的回转速度进行检测的速度检测器65电气连接。速度检测器65例如是设于回转体76的陀螺仪传感器。但是,速度检测器65也可以是例如安装于回转马达4的编码器(encoder)或旋转变压器(resolver)等。The control device 6 is electrically connected to a speed detector 65 that detects the turning speed of the turning body 76 . The speed detector 65 is, for example, a gyro sensor provided on the revolving body 76 . However, the speed detector 65 may be, for example, an encoder or a resolver attached to the swing motor 4 .
控制装置6在回转操作装置5的操作杆51回到中立状态的情况下,以防止回转停止时的回摆现象的形式控制回转方向切换阀3。具体地,控制装置6在回转操作装置5的操作杆51回到中立状态时,使发送至回转方向切换阀3的驱动部32的指令电流为零。由此,如图3中3A所示,回转方向切换阀3从工作位置(第一工作位置或第二工作位置)切换至中立位置。其结果是,如图3中3C所示回转马达4的流入压(供给侧的给排管线的压力)为零,如图3中3D所示回转马达4的流出压(排出侧的给排管线的压力)上升。The control device 6 controls the turning direction switching valve 3 so as to prevent the swinging phenomenon when turning stops when the operating lever 51 of the turning operating device 5 returns to the neutral state. Specifically, the control device 6 sets the command current sent to the drive unit 32 of the turning direction switching valve 3 to zero when the operating lever 51 of the turning operating device 5 returns to the neutral state. Thus, as shown in 3A in FIG. 3 , the rotary direction switching valve 3 is switched from the working position (the first working position or the second working position) to the neutral position. As a result, the inflow pressure of the rotary motor 4 (the pressure of the supply and discharge pipeline on the supply side) as shown in 3C in FIG. pressure) rises.
回转方向切换阀3切换至中立位置时,借助排出侧的安全阀44的制动(brake)作用,如图3中3B所示回转体76的回转速度慢慢降低。速度检测器65检测的回转体76的回转速度低于第一阈值α时,控制装置6以使回转方向切换阀3从中立位置切换至使排出侧的给排管线和储罐管线13连通的工作位置的形式,将指令电流发送至回转方向切换阀3的驱动部32。由此,回转马达4的流出压降低至零。When the turning direction switching valve 3 is switched to the neutral position, the turning speed of the turning body 76 gradually decreases as shown in 3B in FIG. 3 by the brake action of the relief valve 44 on the discharge side. When the rotation speed of the rotation body 76 detected by the speed detector 65 is lower than the first threshold value α, the control device 6 switches the rotation direction switching valve 3 from the neutral position to the operation of connecting the supply and discharge pipeline on the discharge side with the storage tank pipeline 13 In the form of the position, the command current is sent to the driving part 32 of the rotary direction switching valve 3 . As a result, the outflow pressure of the swing motor 4 drops to zero.
之后,速度检测器65检测的回转体76的回转速度低于比第一阈值α小的第二阈值β时,控制装置6以使回转方向切换阀3从工作位置切换至中立位置的形式,将指令电流发送至回转方向切换阀3的驱动部32。由此,回转体76完全停止。Afterwards, when the rotational speed of the rotational body 76 detected by the speed detector 65 is lower than the second threshold value β smaller than the first threshold value α, the control device 6 switches the rotational direction switching valve 3 from the working position to the neutral position. The command current is sent to the drive unit 32 of the turning direction switching valve 3 . Thereby, the revolving body 76 stops completely.
上述的第一阈值α及第二阈值β可以是预先设定的固定值,也可以每次由回转停止前的回转速度乘上系数而计算出。例如,在使第一阈值α及第二阈值β为固定值的情况下,第一阈值α为最高速度的5~20%,第二阈值β为最高速度的1~10%。The above-mentioned first threshold α and second threshold β may be preset fixed values, or may be calculated each time by multiplying the rotation speed before the rotation stops by a coefficient. For example, when the first threshold α and the second threshold β are fixed values, the first threshold α is 5 to 20% of the maximum speed, and the second threshold β is 1 to 10% of the maximum speed.
如以上说明,本实施形态中,回转停止时,回转速度低于第一阈值α则回转方向切换阀3切换至工作位置。由此,排出侧的给排管线的压力迅速降低从而给排管线41、42间的压差下降,防止回转体76的反转。因此,不使用防反转阀也能够防止回转停止时的回摆现象。作为参考,图3的3C及3D中以虚线示出了不进行本实施形态的控制而发生回摆现象时的压力变化。As described above, in this embodiment, when the rotation is stopped, the rotation direction switching valve 3 is switched to the operating position when the rotation speed is lower than the first threshold value α. As a result, the pressure of the supply and discharge line on the discharge side drops rapidly, thereby reducing the pressure difference between the supply and discharge lines 41 and 42 , and preventing the rotating body 76 from reversing. Therefore, it is possible to prevent the swinging phenomenon when the rotation is stopped without using the anti-rotation valve. For reference, in 3C and 3D of FIG. 3 , the pressure change when the kickback phenomenon occurs without the control of the present embodiment is shown by dotted lines.
又,本实施形态中,能够对使回转速度降低的时机或其降低程度通过电子控制的调节而自由地进行设定。因此,对每个机体的工作液温度的影响进行补偿的校准(calibration)变得容易,扩大了进行配合操作者(operator)的喜好的调节等回转停止的操作性的调节幅度。In addition, in the present embodiment, the timing of reducing the rotation speed or the degree of reduction can be freely set by adjusting the electronic control. Therefore, the calibration (calibration) for compensating for the influence of the working fluid temperature of each body becomes easy, and the operability adjustment range of the rotation stop, such as adjustment according to the preference of the operator, is expanded.
<变形例><Modifications>
如图4所示,给排管线41、42中也可以设有一对压力传感器61、62。压力传感器61、62的一方检测回转马达4的流入压,压力传感器61、62的另一方检测回转马达4的流出压。As shown in FIG. 4 , a pair of pressure sensors 61 , 62 may also be provided in the supply and discharge pipelines 41 , 42 . One of the pressure sensors 61 and 62 detects the inflow pressure of the swing motor 4 , and the other of the pressure sensors 61 and 62 detects the outflow pressure of the swing motor 4 .
图3中3A所示的例中,回转操作装置5的操作杆51回到中立状态后回转方向切换阀3切换至工作位置时,回转方向切换阀3的开度(阀芯31的位移)为一定。对此,也可以在设有压力传感器61、62的情况下,回转操作装置5的操作杆51回到中立状态后回转方向切换阀3切换至工作位置时,以回转方向切换阀3为与压力传感器61、62检测的回转马达4的流入压和流出压的压差对应的开度的形式进行控制。根据该结构,能够将给排管线41、42间的压差抑制成尽可能地小。In the example shown in 3A in Fig. 3, when the operating rod 51 of the rotary operating device 5 returns to the neutral state, when the rotary direction switching valve 3 is switched to the working position, the opening degree of the rotary direction switching valve 3 (displacement of the spool 31) is must. In this regard, when pressure sensors 61 and 62 are provided, when the operating rod 51 of the rotary operating device 5 returns to the neutral state, when the rotary direction switching valve 3 is switched to the working position, the pressure of the rotary direction switching valve 3 is used as the pressure. The opening degree corresponding to the pressure difference between the inflow pressure and the outflow pressure of the rotary motor 4 detected by the sensors 61 and 62 is controlled. According to this configuration, the pressure difference between the supply and discharge lines 41 and 42 can be suppressed as small as possible.
此外,也可以在设有压力传感器61、62的情况下,回转操作装置5的操作杆51回到中立状态后,在压力传感器61、62的一方检测的回转马达4的流出压低于第一阈值α’时,控制装置6以使回转方向切换阀3从中立位置切换至使排出侧的给排管线和储罐管线13连通的工作位置的形式,将指令电流发送至回转方向切换阀3的驱动部32。以该结构也能够得到和所述实施形态同样的效果。In addition, when the pressure sensors 61 and 62 are provided, after the operating rod 51 of the swing operating device 5 returns to the neutral state, the outflow pressure of the swing motor 4 detected by one of the pressure sensors 61 and 62 is lower than the first threshold value. When α', the control device 6 makes the rotary direction switching valve 3 switch from the neutral position to the working position in which the supply and discharge pipeline on the discharge side communicates with the storage tank pipeline 13, and sends the command current to the drive of the rotary direction switching valve 3 Section 32. Also in this structure, the same effect as that of the above-mentioned embodiment can be obtained.
又,第一阈值α(或α’)也可以分为回转单独操作用的阈值α1以及同时进行回转操作和其他操作(例如,动臂操作、斗杆操作或铲斗操作)的回转复合操作用的阈值α2(<α1)。In addition, the first threshold α (or α') can also be divided into the threshold α1 for single swing operation and the combined swing operation for simultaneous swing operation and other operations (for example, boom operation, arm operation, or bucket operation). The threshold α2 (< α1).
(第二实施形态)(Second Embodiment)
接着,参照图5中5A~5D,对本发明第二实施形态的建筑机械的油压驱动系统进行说明。第二实施形态的油压驱动系统的结构和图4所示的第一实施形态的变形例相同。Next, a hydraulic drive system for a construction machine according to a second embodiment of the present invention will be described with reference to 5A to 5D in FIG. 5 . The structure of the hydraulic drive system of the second embodiment is the same as that of the modified example of the first embodiment shown in FIG. 4 .
本实施形态中,控制装置6在回转操作装置5的操作杆51回到中立状态的情况下,以防止回转停止时的回摆现象的形式控制回转方向切换阀3。具体地,控制装置6在回转操作装置5的操作杆51回到中立状态时,使向回转方向切换阀3的驱动部32发送的指令电流为零。由此,如图5中5A所示,回转方向切换阀3从工作位置(第一工作位置或第二工作位置)切换至中立位置。其结果是,如图5中5C所示回转马达4的流入压(供给侧的给排管线的压力)为零,如图5中5D所示回转马达4的流出压(排出侧的给排管线的压力)上升。In the present embodiment, the control device 6 controls the swivel direction switching valve 3 so as to prevent the swinging phenomenon when the swivel stops when the operating lever 51 of the swivel operating device 5 returns to the neutral state. Specifically, the control device 6 sets the command current sent to the driving unit 32 of the turning direction switching valve 3 to zero when the operating lever 51 of the turning operating device 5 returns to the neutral state. Thus, as shown in 5A in FIG. 5 , the rotary direction switching valve 3 is switched from the working position (the first working position or the second working position) to the neutral position. As a result, the inflow pressure of the rotary motor 4 (the pressure of the supply and discharge pipeline on the supply side) as shown in 5C in FIG. 5 is zero, and the outflow pressure of the rotary motor 4 (the pressure of the supply and discharge pipeline on the discharge side) pressure) rises.
回转方向切换阀3切换至中立位置时,借助排出侧的安全阀44的制动作用,如图5中5B所示回转体76的回转速度慢慢降低。速度检测器65检测的回转体76的回转速度低于阈值γ时,控制装置6以使回转方向切换阀3从中立位置切换至使排出侧的给排管线和储罐管线13连通的工作位置的形式,向回转方向切换阀3的驱动部32发送指令电流。由此,回转马达4的流出压降低至零。阈值γ可以是预先设定的固定值,也可以每次由回转停止前的回转速度乘上系数而计算出。When the rotary direction switching valve 3 is switched to the neutral position, the rotary speed of the rotary body 76 gradually decreases as shown in 5B in FIG. 5 by the braking action of the safety valve 44 on the discharge side. When the rotation speed of the rotation body 76 detected by the speed detector 65 is lower than the threshold value γ, the control device 6 switches the rotation direction switching valve 3 from the neutral position to the working position where the supply and discharge pipeline on the discharge side communicates with the storage tank pipeline 13. In this form, a command current is sent to the drive unit 32 of the rotary direction switching valve 3 . As a result, the outflow pressure of the swing motor 4 drops to zero. The threshold γ may be a predetermined fixed value, or may be calculated each time by multiplying the rotation speed before the rotation stops by a coefficient.
之后,控制装置6以使回转方向切换阀3为与压力传感器61、62检测的回转马达4的流入压和流出压的压差对应的开度的形式,向回转方向切换阀3的驱动部32发送指令电流。更详细地,控制装置6在回转马达4的流入压和流出压的压差越大时使回转方向切换阀3的开度越大。After that, the control device 6 turns the rotation direction switching valve 3 to the drive unit 32 of the rotation direction switching valve 3 in such a manner that the opening degree of the rotation direction switching valve 3 corresponds to the pressure difference between the inflow pressure and the outflow pressure of the swing motor 4 detected by the pressure sensors 61 and 62 . Send command current. More specifically, the control device 6 increases the opening degree of the turning direction switching valve 3 as the pressure difference between the inflow pressure and the outflow pressure of the swing motor 4 increases.
回转操作装置5的操作杆51回到中立状态,回转方向切换阀3切换至使排出侧的给排管线和储罐管线13连通的工作位置后,控制装置6在回转马达4的流入压高于流出压时,以使回转方向切换阀3切换至使供给侧的给排管线和储罐管线13连通的工作位置的形式,对回转方向切换阀3进行控制。也就是说,回转方向切换阀3从第一工作位置切换至第二工作位置,或从第二工作位置切换至第一工作位置。The operating lever 51 of the rotary operating device 5 returns to the neutral state, and the rotary direction switching valve 3 is switched to the working position where the supply and discharge pipeline on the discharge side communicates with the storage tank pipeline 13. When the outflow pressure is reached, the rotary direction switching valve 3 is controlled in such a manner that the rotary direction switching valve 3 is switched to the working position where the supply and discharge pipelines on the supply side communicate with the storage tank pipeline 13 . That is to say, the rotary direction switching valve 3 is switched from the first working position to the second working position, or from the second working position to the first working position.
如以上说明,本实施形态中,回转停止时,回转速度低于阈值γ则回转方向切换阀3切换至工作位置。由此,排出侧的给排管线的压力迅速降低,从而给排管线41、42间的压差下降,防止回转体76的反转。因此,不使用防反转阀也能够防止回转停止时的回摆现象。而且,本实施形态中,回转方向切换阀3切换至工作位置时为与回转马达4的流入压和流出压的压差对应的开度,从而能够将给排管线41、42间的压差抑制成尽可能地小。As described above, in this embodiment, when the rotation is stopped, the rotation direction switching valve 3 is switched to the operating position when the rotation speed is lower than the threshold value γ. As a result, the pressure of the supply and discharge line on the discharge side decreases rapidly, thereby reducing the pressure difference between the supply and discharge lines 41 and 42 , and preventing the rotating body 76 from reversing. Therefore, it is possible to prevent the swinging phenomenon when the rotation is stopped without using the anti-rotation valve. Moreover, in this embodiment, when the rotary direction switching valve 3 is switched to the working position, the opening degree corresponds to the pressure difference between the inflow pressure and the outflow pressure of the rotary motor 4, so that the pressure difference between the supply and discharge lines 41, 42 can be suppressed. into as small as possible.
又,本实施形态中,能够对使回转速度降低的时机或其降低程度通过电子控制的调节而自由地进行设定。因此,对每个机体的工作液温度的影响进行补偿的校准变得容易,扩大了进行配合操作者的喜好的调节等回转停止的操作性的调节幅度。In addition, in the present embodiment, the timing of reducing the rotation speed or the degree of reduction can be freely set by adjusting the electronic control. Therefore, calibration for compensating for the influence of the working fluid temperature for each machine body becomes easy, and the operability adjustment range for turning stop, such as adjustment to suit the operator's preference, is expanded.
此外,本实施形态中,回转马达4的流入压高于流出压时,回转方向切换阀3的工作位置切换,从而即使回转体76在回转停止时反转,也能够防止之后的进一步反转。In addition, in this embodiment, when the inflow pressure of the slewing motor 4 is higher than the outflow pressure, the operating position of the slewing direction switching valve 3 is switched, so that even if the slewing body 76 reverses when the slewing stops, it can prevent further inversion thereafter.
<变形例><Modifications>
也可以在回转操作装置5的操作杆51回到中立状态后,压力传感器61、62的一方检测的回转马达4的流出压低于阈值γ’时,控制装置6以使回转方向切换阀3从中立位置切换至使排出侧的给排管线和储罐管线13连通的工作位置的形式,向回转方向切换阀3的驱动部32发送指令电流。该结构也能够得到和所述实施形态同样的效果。该情况下,速度检测器65也可以省略。It is also possible that after the operating rod 51 of the rotary operating device 5 returns to the neutral state, when the outflow pressure of the rotary motor 4 detected by one of the pressure sensors 61 and 62 is lower than the threshold value γ′, the control device 6 causes the rotary direction switching valve 3 to change from the neutral state to the neutral position. The position is switched to the working position in which the supply and discharge pipeline on the discharge side communicates with the storage tank pipeline 13 , and a command current is sent to the drive unit 32 of the rotary direction switching valve 3 . Also in this structure, the same effect as that of the above-mentioned embodiment can be obtained. In this case, the speed detector 65 may also be omitted.
又,也可以是回转操作装置5的操作杆51回到中立位置后,回转方向切换阀3切换至工作位置时,根据回转马达4的流入压和/或流出压的变化率对回转方向切换阀3的开度进行调节。Also, after the operating rod 51 of the rotary operating device 5 returns to the neutral position, when the rotary direction switching valve 3 is switched to the working position, the rotary direction switching valve is adjusted according to the rate of change of the inflow pressure and/or outflow pressure of the rotary motor 4. 3 to adjust the opening.
此外,阈值γ(或γ’)也可以分为回转单独操作用的阈值γ1及同时进行回转操作和其他操作(例如,动臂操作、斗杆操作或铲斗操作)的回转复合操作用的阈值γ2(<γ1)。In addition, the threshold value γ (or γ') can also be divided into the threshold value γ1 for the swing operation alone and the threshold value for the combined swing operation in which the swing operation and other operations (such as boom operation, arm operation, or bucket operation) are performed simultaneously. γ2 (<γ1).
(其他实施形态)(Other implementation forms)
本发明不限定于上述的实施形态,在不脱离本发明的主旨的范围内能够进行多种变形。The present invention is not limited to the above-described embodiments, and various modifications can be made without departing from the gist of the present invention.
例如,回转操作装置5不必必须是电气操纵杆,也可以是输出先导压作为回转操作信号的先导操作阀。该情况下,从回转操作装置5输出的先导压由压力传感器检测并输入至控制装置6。For example, the swing operation device 5 does not necessarily have to be an electric joystick, and may be a pilot operated valve that outputs a pilot pressure as a swing operation signal. In this case, the pilot pressure output from the swing operating device 5 is detected by a pressure sensor and input to the control device 6 .
符号说明:Symbol Description:
1 油压驱动系统1 hydraulic drive system
11 泵管线11 Pump lines
13 储罐管线13 Tank lines
3 回转方向切换阀3 Rotary directional switching valves
31 阀芯31 Spool
32 驱动部32 drive unit
4 回转马达4 swing motor
5 回转操作装置5 Swivel operating device
51 操作杆51 joystick
6 控制装置6 Controls
61、62 压力传感器61, 62 Pressure sensor
65 速度检测器。65 Speed detector.
Claims (6)
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| PCT/JP2018/019514 WO2019224877A1 (en) | 2018-05-21 | 2018-05-21 | Hydraulic drive system for construction machinery |
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| CN111936751B true CN111936751B (en) | 2023-08-01 |
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|---|---|---|---|---|
| JPH02261907A (en) * | 1989-03-31 | 1990-10-24 | Nippon Air Brake Co Ltd | Swivel control device of hydraulic shovel or the like |
| JPH0738701U (en) * | 1993-12-14 | 1995-07-14 | 新キャタピラー三菱株式会社 | Hydraulic control circuit device for hydraulic motor |
| JPH09242708A (en) * | 1996-03-11 | 1997-09-16 | Kobe Steel Ltd | Speed control device of hydraulic actuator |
| JPH10246205A (en) * | 1997-03-05 | 1998-09-14 | Shin Caterpillar Mitsubishi Ltd | Hydraulic control circuit device of hydraulic motor |
| EP2706151B1 (en) * | 2011-05-02 | 2017-10-11 | Kobelco Construction Machinery Co., Ltd. | Slewing type working machine |
| JP5783184B2 (en) * | 2013-01-10 | 2015-09-24 | コベルコ建機株式会社 | Construction machinery |
-
2018
- 2018-05-21 CN CN201880092456.1A patent/CN111936751B/en active Active
- 2018-05-21 GB GB2017037.9A patent/GB2585813B/en active Active
- 2018-05-21 WO PCT/JP2018/019514 patent/WO2019224877A1/en not_active Ceased
Also Published As
| Publication number | Publication date |
|---|---|
| CN111936751A (en) | 2020-11-13 |
| WO2019224877A1 (en) | 2019-11-28 |
| GB2585813B (en) | 2022-10-19 |
| GB202017037D0 (en) | 2020-12-09 |
| GB2585813A (en) | 2021-01-20 |
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