CN111884358A - Patrol unmanned aerial vehicle wireless charging system, device and method based on high-voltage line energy obtaining - Google Patents
Patrol unmanned aerial vehicle wireless charging system, device and method based on high-voltage line energy obtaining Download PDFInfo
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- H—ELECTRICITY
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- H02J50/10—Circuit arrangements or systems for wireless supply or distribution of electric power using inductive coupling
- H02J50/12—Circuit arrangements or systems for wireless supply or distribution of electric power using inductive coupling of the resonant type
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- B60L53/00—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
- B60L53/10—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles characterised by the energy transfer between the charging station and the vehicle
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Abstract
本发明涉及无线充电技术领域,具体公开了基于高压线取能的巡检无人机无线充电系统、装置及方法,所述系统包括顺序连接的高压取电模块、无线电能传输模块、无人机充电模块,无线电能传输模块包括顺序连接的原边电压调整单元、耦合单元和副边电压调整单元,原边电压调整单元连接高压取电模块,副边电压调整单元连接无人机充电模块;耦合单元包括连接原边电压调整单元的发射线圈,连接无人机充电模块的接收线圈,以及排布在发射线圈与接收线圈之间的多级中继线圈。采用的多个中继线圈能够有效地提高传输距离,结合绝缘子结构,不仅可以保证高压侧与低压侧的绝缘距离要求,还减少了无线电能传输模块的体积和重量。
The invention relates to the technical field of wireless charging, and specifically discloses a wireless charging system, device and method for inspection drones based on high-voltage line energy extraction. Module, the wireless power transmission module includes a primary voltage adjustment unit, a coupling unit and a secondary voltage adjustment unit connected in sequence, the primary voltage adjustment unit is connected to the high-voltage power supply module, and the secondary voltage adjustment unit is connected to the drone charging module; the coupling unit It includes a transmitting coil connected to the primary voltage adjustment unit, a receiving coil connected to the UAV charging module, and a multi-stage relay coil arranged between the transmitting coil and the receiving coil. The multiple relay coils used can effectively increase the transmission distance. Combined with the insulator structure, it can not only ensure the insulation distance between the high-voltage side and the low-voltage side, but also reduce the volume and weight of the wireless power transmission module.
Description
技术领域technical field
本发明涉及无线充电技术领域,尤其涉及基于高压线取能的巡检无人机无线充电系统、装置及方法。The invention relates to the technical field of wireless charging, in particular to a wireless charging system, device and method for inspection drones based on high-voltage line energy extraction.
背景技术Background technique
近年来,随着我国电网快速建设,各电压等级的输电线路迅速发展,为了保障电网的安全运行,电力巡检是一项必不可少的任务。与传统的人工巡检相比,无人机巡检省去了人工攀爬等一系列的高位复杂动作,对高压塔和电力线上特殊现象的观测可以通过无人机上的云台照相机去完成,因此具备安全、高效、精准的优势;其次,无人机可以在高空沿电力线路飞行,复杂的地面环境对无人机的巡检过程完全没有任何影响,大大提高了工作效率;另外,无人机的使用可以显著地减少巡检作业人员,大大节省了人力、物力资源。In recent years, with the rapid construction of my country's power grid, transmission lines of various voltage levels have developed rapidly. In order to ensure the safe operation of the power grid, power inspection is an essential task. Compared with the traditional manual inspection, the drone inspection eliminates a series of high-level complex actions such as manual climbing, and the observation of special phenomena on high-voltage towers and power lines can be completed through the pan-tilt camera on the drone. Therefore, it has the advantages of safety, efficiency and precision; secondly, the drone can fly along the power line at high altitude, and the complex ground environment has no impact on the inspection process of the drone, which greatly improves the work efficiency; The use of the machine can significantly reduce the number of inspection operators and greatly save human and material resources.
目前无人机巡检方式存在的最大问题是电能不足导致工作时间短、检测线路距离较短。因此要想完全发挥无人机在电力巡检方面的优势,首先就要解决无人机的续航问题。目前无人机的续航问题解决办法主要有两类,一类是携带更多的电能,这样就意味着要带多块电池或者扩大电池体积,这样在一方面提升巡航距离的同时,也增加了无人机的重量;另一类是需要对无人机进行多次充电,传统的接触式充电技术意味着无人机在需要补充电能的时候返回降落到基站中,并人为为其充电,这种方式无疑大大增加了人力、物力成本及时间成本,严重制约了无人机在电力巡检中的应用。因此,上述两种巡检方式均不利于无人机自动电力巡检的发展方向。The biggest problem of the current drone inspection method is that the power shortage leads to short working time and short detection line distance. Therefore, in order to give full play to the advantages of drones in power inspection, we must first solve the problem of drone battery life. At present, there are two main solutions to the endurance problem of UAVs. One is to carry more electric energy, which means to bring multiple batteries or expand the battery volume, which not only increases the cruising distance, but also increases The weight of the drone; the other type is that the drone needs to be charged multiple times. The traditional contact charging technology means that the drone returns to the base station and charges it manually when it needs to replenish power. This method undoubtedly greatly increases the cost of manpower, material resources and time, which seriously restricts the application of UAVs in power inspection. Therefore, the above two inspection methods are not conducive to the development direction of UAV automatic power inspection.
相对于传统的接触式传导充电,无线电能传输技术(Wireless Power Transfer,WPT)作为一种理想的电能传输方式,具有更高的安全性、便捷性,能为用电设备提供更加灵活的接入方式。把无线电能传输技术与无人机充电技术结合起来,可以发挥出无线电能传输技术巨大的优势。在杆塔上建立充电平台,从铺设的电路线路中通过电流互感器(Current Transformer,CT)取电到充电平台,然后无线传能至停靠在平台上的无人机,以实现电力巡检无人机的电能就地补充,可以有效解决无人机续航能力不足的问题,同时避免了人为干预,大大提升了巡检的效率,节约了人工成本。Compared with traditional contact conduction charging, Wireless Power Transfer (WPT), as an ideal power transmission method, has higher safety and convenience, and can provide more flexible access to electrical equipment. Way. Combining wireless power transmission technology with UAV charging technology can give play to the huge advantages of wireless power transmission technology. A charging platform is established on the tower, and the current transformer (CT) is used to obtain electricity from the laid circuit line to the charging platform, and then wirelessly transmit energy to the drone parked on the platform to realize unmanned power inspection. The electric energy of the drone can be supplemented on the spot, which can effectively solve the problem of insufficient endurance of the drone, and at the same time avoid human intervention, which greatly improves the efficiency of inspection and saves labor costs.
目前已经出现了利用高压电缆的巡检无人机充电装置及方法等,参考专利《一种巡检无人机高压电缆无线充电装置及方法》(申请号:201811510643.5),它是将磁共振式无线电能传输技术运用在电力巡检无人机的无线充电装置上,装置直接安装于高压电缆上,利用无需停电作业,使得无人机的续航更加便捷高效。在无人机与发射端距离较远的弱耦合条件下,负载和互感不断变化的过程中尽可能地保证较高的功率的传输能力。同时降低因耦合单元因互感和负载变化导致的无功损耗和确保控制系统输出电压恒定。At present, a charging device and method for inspection drones using high-voltage cables have appeared. Refer to the patent "A wireless charging device and method for high-voltage cables for inspection drones" (application number: 201811510643.5). The wireless power transmission technology is used in the wireless charging device of the power inspection drone. The device is directly installed on the high-voltage cable, and the operation without power failure makes the drone's battery life more convenient and efficient. Under the condition of weak coupling between the UAV and the transmitter, the transmission capacity of higher power is ensured as much as possible in the process of changing load and mutual inductance. At the same time, the reactive power loss caused by the mutual inductance and load changes of the coupling unit is reduced, and the output voltage of the control system is guaranteed to be constant.
但该专利是针对传输距离较近、无人机悬停无线充电场合,充电平台不固定,系统稳定性低,无法抗偏移,传输效率不够高,传输距离不够远。However, this patent is aimed at the occasions where the transmission distance is short and the drone is hovering wirelessly. The charging platform is not fixed, the system stability is low, it cannot resist offset, the transmission efficiency is not high enough, and the transmission distance is not long enough.
发明内容SUMMARY OF THE INVENTION
本发明提供基于高压线取能的巡检无人机无线充电系统、装置及方法,解决的技术问题是,现有高压电缆的巡检无人机充电装置及方法,充电平台不固定,系统稳定性低,无法抗偏移,传输效率不够高,传输距离不够远。The present invention provides a wireless charging system, device and method for inspection drones based on high-voltage lines to obtain energy. Low, unable to resist offset, transmission efficiency is not high enough, transmission distance is not far enough.
为解决以上技术问题,本发明提供基于高压线取能的巡检无人机无线充电系统,包括顺序连接的高压取电模块、无线电能传输模块、无人机充电模块,所述无线电能传输模块包括顺序连接的原边电压调整单元、耦合单元和副边电压调整单元,所述原边电压调整单元连接所述高压取电模块,所述副边电压调整单元连接所述无人机充电模块;In order to solve the above technical problems, the present invention provides a wireless charging system for patrol inspection drones based on high-voltage line energy, including a high-voltage power-taking module, a wireless power transmission module, and a drone charging module connected in sequence, and the wireless power transmission module includes: A primary voltage adjustment unit, a coupling unit, and a secondary voltage adjustment unit are sequentially connected, the primary voltage adjustment unit is connected to the high-voltage power taking module, and the secondary voltage adjustment unit is connected to the drone charging module;
所述耦合单元包括连接所述原边电压调整单元的发射线圈,连接所述无人机充电模块的接收线圈,以及排布在所述发射线圈与所述接收线圈之间的多级中继线圈,其中接收线圈和所述无人机充电模块安装于无人机上,最后一级中继线圈为安装于中继充电平台上的中继平台线圈;多级所述中继线圈等间隔绕制在绝缘子内且均为空心结构。The coupling unit includes a transmitting coil connected to the primary voltage adjustment unit, a receiving coil connected to the UAV charging module, and a multi-stage relay coil arranged between the transmitting coil and the receiving coil, The receiving coil and the UAV charging module are installed on the UAV, and the last-stage relay coil is the relay platform coil installed on the relay charging platform; the multi-stage relay coils are wound in the insulator at equal intervals and are All are hollow structures.
本基础方案将传输线圈(包括发射线圈和中继线圈)绕制于绝缘子内部,采用的多个中继线圈能够有效地提高传输距离,结合绝缘子结构,可将中继线圈均设置为中空,不仅可以保证高压侧与低压侧的绝缘距离要求,还减少了无线电能传输模块的体积和重量,实现高低压隔离的同时也能够传输较高能量,还能节约不少成本。整体上,本系统充电平台固定,稳定性好,抗偏移性好,而且充电平台位于低压侧,传输距离远,传输效率高,易于维护。In this basic scheme, the transmission coil (including the transmitting coil and the relay coil) is wound inside the insulator. The multiple relay coils used can effectively increase the transmission distance. Combined with the insulator structure, the relay coils can be set to be hollow, which not only ensures high voltage The insulation distance requirement between the side and the low-voltage side also reduces the volume and weight of the wireless power transmission module, which can transmit high energy while achieving high and low voltage isolation, and can save a lot of cost. On the whole, the charging platform of this system is fixed, with good stability and good offset resistance, and the charging platform is located on the low-voltage side, with long transmission distance, high transmission efficiency, and easy maintenance.
在进一步的实施方案中,所述发射线圈和所述接收线圈均为空心结构。发射线圈设置为空心结构,可进一步减少无线电能传输模块的重量。接收线圈设置为空心结构,可满足无人机轻量化的要求,使得无人机续航能力更强,可飞得更远更高。In further embodiments, both the transmitting coil and the receiving coil are hollow structures. The transmitting coil is set to a hollow structure, which can further reduce the weight of the wireless power transmission module. The receiving coil is set to a hollow structure, which can meet the requirements of lightweight drones, making the drones have stronger endurance and can fly farther and higher.
在进一步的实施方案中,所述中继平台线圈采用“分组串绕线圈+凹凸磁芯”的结构。相对于惯用的条形磁芯,中继平台线圈采用的凹凸型磁芯结构在磁芯用量更少的情况下,增加了磁感应强度,有利于提高电能的纵向传输能力。In a further embodiment, the relay platform coil adopts the structure of "grouped serially wound coil + concave-convex magnetic core". Compared with the conventional bar-shaped magnetic core, the concave-convex magnetic core structure adopted by the relay platform coil increases the magnetic induction intensity under the condition of less magnetic core consumption, which is beneficial to improve the longitudinal transmission capacity of electric energy.
在进一步的实施方案中,所述接收线圈上方设有金属屏蔽层。利用金属屏蔽层中生成的涡流所产生的反向磁场来抵消中继平台线圈的磁场,可大大减小接收线圈上方的磁场,减小无人机充电时接收线圈上方的磁场对充电线路产生的电磁干扰。In a further embodiment, a metal shielding layer is provided over the receiving coil. Using the reverse magnetic field generated by the eddy current generated in the metal shielding layer to cancel the magnetic field of the relay platform coil can greatly reduce the magnetic field above the receiving coil and reduce the magnetic field above the receiving coil when the drone is charging. electromagnetic interference.
在进一步的实施方案中,所述原边电压调整单元包括顺序连接在所述高压取电模块和所述发射线圈之间的DC/DC变换电路、高频逆变电路、第一谐振补偿电路;In a further embodiment, the primary voltage adjustment unit includes a DC/DC conversion circuit, a high-frequency inverter circuit, and a first resonance compensation circuit sequentially connected between the high-voltage power taking module and the transmitting coil;
所述副边电压调整单元包括顺序连接在所述接收线圈和所述无人机充电模块之间的第二谐振补偿电路和整流滤波电路。The secondary voltage adjustment unit includes a second resonance compensation circuit and a rectification filter circuit sequentially connected between the receiving coil and the drone charging module.
因为耦合单元独特的结构设计,本实施方案设计基本的DC/DC变换电路、高频逆变电路、第一谐振补偿电路、第二谐振补偿电路和整流滤波电路即可保证较好的传输质量。Because of the unique structural design of the coupling unit, the basic DC/DC conversion circuit, high frequency inverter circuit, first resonance compensation circuit, second resonance compensation circuit and rectification filter circuit can be designed in this embodiment to ensure better transmission quality.
在进一步的实施方案中,所述高压取电模块包括原边控制器和负载感应单元,所述无人机充电模块包括副边控制器;In a further embodiment, the high-voltage power taking module includes a primary side controller and a load sensing unit, and the drone charging module includes a secondary side controller;
所述负载感应单元用于在感应到所述中继充电平台停靠有无人机时,发送相应的信息至所述原边控制器,所述原边控制器在接收到相应的信息后打开无线通讯功能;The load sensing unit is used to send corresponding information to the primary side controller when sensing that the relay charging platform is docked with a drone, and the primary side controller turns on the wireless after receiving the corresponding information. communication function;
所述副边控制器用于实时获取无人机的电池电量信息,并与所述原边控制器建立无线通信连接以传递所述电池电量信息;所述原边控制器用于根据所述电池电量信息控制所述高压取电模块与所述无线电能传输模块连接的通断。The secondary side controller is used for acquiring the battery power information of the drone in real time, and establishes a wireless communication connection with the primary side controller to transmit the battery power information; the primary side controller is used for according to the battery power information The on-off of the connection between the high-voltage power taking module and the wireless power transmission module is controlled.
本方案在负载感应单元感应到中继充电平台停靠有无人机时,原边控制器打开通讯功能与副边控制器通讯,从而能够获取无人机的电池电量信息,并在副边控制器的请求下,打开无线电能传输模块,开始进行无线充电。In this scheme, when the load sensing unit senses that the relay charging platform is docked with a drone, the primary side controller turns on the communication function to communicate with the secondary side controller, so that the battery power information of the drone can be obtained, and the secondary side controller can At the request of , turn on the wireless power transfer module and start wireless charging.
在进一步的实施方案中,所述副边控制器还连接所述副边电压调整单元,用于获取所述副边电压调整单元输出的充电电压并发送至所述原边控制器,所述原边控制器还用于根据所述充电电压调整所述原边电压调整单元中的DC/DC变换电路,从而调整所述充电电压。In a further embodiment, the secondary-side controller is further connected to the secondary-side voltage adjustment unit, for acquiring the charging voltage output by the secondary-side voltage adjustment unit and sending it to the primary-side controller, the original The side controller is further configured to adjust the DC/DC conversion circuit in the primary side voltage adjustment unit according to the charging voltage, so as to adjust the charging voltage.
在无人机的充电过程中,副边控制器实时发送无人机的充电电压信息至原边控制器,原边控制器进一步调整无线电能传输模块以维持充电电压稳定,保证充电质量。During the charging process of the drone, the secondary side controller sends the charging voltage information of the drone to the primary side controller in real time, and the primary side controller further adjusts the wireless power transmission module to maintain the charging voltage stability and ensure the charging quality.
本发明还提供一种基于高压线取能的巡检无人机无线充电装置,具体包括高压取电装置、无线电能传输装置、感应装置,所述高压取电装置中安装有如上充电系统中的所述高压取电模块及所述原边电压调整单元;所述无线电能传输装置安装有如上所述的充电系统中的所述耦合单元、所述绝缘子和所述中继充电平台;所述感应装置固定于所述中继充电平台上,与所述高压取电装置电性连接。The present invention also provides a wireless charging device for inspection drones based on high-voltage line energy extraction, which specifically includes a high-voltage power-taking device, a wireless power transmission device, and an induction device. The high-voltage power-taking device is installed with all the above charging systems the high-voltage power taking module and the primary voltage adjustment unit; the wireless power transmission device is installed with the coupling unit, the insulator and the relay charging platform in the above-mentioned charging system; the induction device It is fixed on the relay charging platform and is electrically connected with the high-voltage power taking device.
进一步的,所述中继充电平台固定于电线杆上,位于高压线的上方,所述高压取电装置固定于所述高压线上,所述无线电能传输装置安装于所述中继充电平台与所述高压取电装置之间。Further, the relay charging platform is fixed on a utility pole, above the high-voltage line, the high-voltage power taking device is fixed on the high-voltage line, and the wireless power transmission device is installed on the relay charging platform and the high-voltage line. between high-voltage power take-off devices.
本发明还提供一种基于高压线取能的巡检无人机无线充电方法,包括步骤:The present invention also provides a wireless charging method for inspection drones based on high-voltage line energy extraction, comprising the steps of:
S1.无人机判断自身电量是否充足,若否,则向无人机控制器发出充电请求,无人机控制器控制无人机飞行到如上所述无线充电装置的中继充电平台上;S1. The drone judges whether its own power is sufficient, if not, it sends a charging request to the drone controller, and the drone controller controls the drone to fly to the relay charging platform of the wireless charging device as described above;
S2.感应装置感应到无人机的降落后,发送信号至高压取电装置致使高压取电装置打开无线通讯功能;S2. After the sensing device senses the landing of the drone, it sends a signal to the high-voltage power-taking device to enable the high-voltage power-taking device to turn on the wireless communication function;
S3.无人机控制器与高压取电装置建立通讯连接,之后向高压取电装置发送充电准备指令;S3. The UAV controller establishes a communication connection with the high-voltage power-taking device, and then sends a charging preparation instruction to the high-voltage power-taking device;
S4.高压取电装置收到充电准备指令后,检测自身电路是否正常,若是则打开无线电能传输装置,向无人机输送电能并进入步骤S5,若否则进行故障检测,并将检测结果反馈至无人机控制器;S4. After the high-voltage power taking device receives the charging preparation command, it checks whether its own circuit is normal. If so, it turns on the wireless power transmission device, transmits power to the drone and enters step S5. drone controller;
S5.无人机控制器将无人机的充电电压实时反馈至高压取电装置,高压取电装置根据该充电电压调整无线电能传输装置的运行参数,以保持充电电压稳定;S5. The drone controller feeds back the charging voltage of the drone to the high-voltage power taking device in real time, and the high-voltage power taking device adjusts the operating parameters of the wireless power transmission device according to the charging voltage to keep the charging voltage stable;
S6.无人机控制器判断电池是否已充满,若是则反馈至高压取电装置,高压取电装置切断无线电能传输装置;若否,则继续判断。S6. The drone controller judges whether the battery is fully charged, and if so, feeds back to the high-voltage power-taking device, which cuts off the wireless power transmission device; if not, continues to judge.
该无线充电方法应用于上述充电系统和充电装置,完成巡检无人机的智能无线充电。The wireless charging method is applied to the above-mentioned charging system and charging device to complete the intelligent wireless charging of the inspection drone.
附图说明Description of drawings
图1是本发明实施例1提供的基于高压线取能的巡检无人机无线充电系统的模块结构图;Fig. 1 is the module structure diagram of the inspection drone wireless charging system based on high-voltage line energy acquisition provided by
图2是本发明实施例1提供的图1中耦合单元22的线圈分布图;FIG. 2 is a coil distribution diagram of the
图3是本发明实施例1提供的图1中中继平台线圈(中继线圈H)和接收线圈22-3的结构和位置关系图;FIG. 3 is a structure and positional relationship diagram of the relay platform coil (relay coil H) and the receiving coil 22-3 in FIG. 1 provided by
图4是本发明实施例1提供的接收线圈22-3未加屏蔽层的电磁场分布图;4 is an electromagnetic field distribution diagram of the receiving coil 22-3 provided in
图5是本发明实施例1提供的中继线圈22-3表面叠加金属屏蔽层(铝)的电磁场分布图,(a)是铝片,(b)是铝框;5 is an electromagnetic field distribution diagram of a metal shielding layer (aluminum) superimposed on the surface of the relay coil 22-3 provided in
图6是本发明实施例1提供的无线电能传输模块2的结构图;6 is a structural diagram of the wireless
图7是本发明实施例1提供的图6的电路图;7 is the circuit diagram of FIG. 6 provided by
图8是本发明实施例1提供的图1的细化图;8 is a detailed view of FIG. 1 provided in
图9是本发明实施例1提供的系统仿真结果展示图;9 is a system simulation result display diagram provided by
图10是本发明实施例1提供的PID闭环调节控制效果图;Fig. 10 is the PID closed-loop regulation and control effect diagram provided by
图11是本发明实施例1提供的接收线圈22-3横向偏移5cm时的PID闭环调节控制效果图;11 is a diagram showing the effect of PID closed-loop adjustment control when the receiving coil 22-3 is laterally offset by 5 cm according to
图12是本发明实施例1提供的接收线圈22-3横向偏移5cm时的系统输出特性图;12 is a system output characteristic diagram when the receiving coil 22-3 provided in
图13是本发明实施例2提供的一种基于高压线取能的巡检无人机无线充电装置的结构示意图;13 is a schematic structural diagram of a wireless charging device for inspection drones based on high-voltage line energy extraction provided in
图14是本发明实施例2提供的图14所示的巡检无人机停在图13所示的无线充电装置上的示意图;14 is a schematic diagram of the inspection drone shown in FIG. 14 parked on the wireless charging device shown in FIG. 13 according to
图15是本发明实施例3提供的一种基于高压线取能的巡检无人机的结构示意图;15 is a schematic structural diagram of an inspection drone based on high-voltage line energy extraction provided in
图16是本发明实施例4提供的基于高压线取能的巡检无人机无线充电系统的步骤流程图。FIG. 16 is a flow chart of steps of a wireless charging system for inspection drones based on high-voltage line energy extraction provided in
附图标记包括:高压取电模块1(原边控制器11、负载感应单元12);无线电能传输模块2,原边电压调整单元21(DC/DC变换电路21-1、高频逆变电路21-2、第一谐振补偿电路21-3)、耦合单元22(发射线圈22-1、中继线圈22-2、接收线圈22-3)、第一~第八中继线圈A~H、副边电压调整单元23(第二谐振补偿电路23-1和整流滤波电路23-2);无人机充电模块3(副边控制器31);高压取电装置4;无线电能传输装置5,绝缘子24、中继充电平台25;感应装置6;无人机本体7;IC卡8;线圈支架9;平台支架10。Reference numerals include: high voltage power taking module 1 (primary controller 11, load sensing unit 12); wireless
具体实施方式Detailed ways
下面结合附图具体阐明本发明的实施方式,实施例的给出仅仅是为了说明目的,并不能理解为对本发明的限定,包括附图仅供参考和说明使用,不构成对本发明专利保护范围的限制,因为在不脱离本发明精神和范围基础上,可以对本发明进行许多改变。The embodiments of the present invention will be explained in detail below in conjunction with the accompanying drawings. The examples are given only for the purpose of illustration and should not be construed as a limitation of the present invention. The accompanying drawings are only used for reference and description, and do not constitute a limitation on the protection scope of the patent of the present invention. limitation, since many changes may be made in the present invention without departing from the spirit and scope of the invention.
实施例1Example 1
为将电磁感应式无线电能传输技术应用于基于高压线取能的巡检无人机无线充电系统,本实施例提供一种基于高压线取能的巡检无人机无线充电系统,如图1的模块结构图所示,包括顺序连接的高压取电模块1、无线电能传输模块2、无人机充电模块3,无线电能传输模块2包括顺序连接的原边电压调整单元21、耦合单元22和副边电压调整单元23,原边电压调整单元21连接高压取电模块1,副边电压调整单元23连接无人机充电模块3。因为高压取电模块1采用智能互感器从高压线路上取电,故将高压取电模块1的其余部分等效为感应电源模块。In order to apply the electromagnetic induction wireless power transmission technology to the wireless charging system for inspection drones based on high-voltage line energy, this embodiment provides a high-voltage line-based wireless charging system for inspection drones, as shown in the module in Figure 1. As shown in the structure diagram, it includes a high-voltage
耦合单元22包括连接原边电压调整单元21的发射线圈22-1,连接无人机充电模块3的接收线圈22-3,以及排布在发射线圈22-1与接收线圈22-3之间的多级中继线圈22-2,其中接收线圈22-3和无人机充电模块3安装于无人机上,最后一级中继线圈为安装于中继充电平台上的中继平台线圈;多级中继线圈22-2等间隔绕制在绝缘子内且均为空心结构。The
本实施例将传输线圈(包括发射线圈22-1和中继线圈22-2)绕制于绝缘子内部,采用的多个中继线圈22-2能够有效地提高传输距离,结合绝缘子结构,可将中继线圈22-2均设置为中空,不仅可以保证高压侧与低压侧的绝缘距离要求,还减少了无线电能传输模块2的体积和重量,实现高低压隔离的同时也能够传输较高能量,还能节约不少成本。In this embodiment, the transmission coil (including the transmitting coil 22-1 and the relay coil 22-2) is wound inside the insulator, and the multiple relay coils 22-2 used can effectively increase the transmission distance. Combined with the insulator structure, the relay coil can be 22-2 are all set to be hollow, which can not only ensure the insulation distance between the high-voltage side and the low-voltage side, but also reduce the volume and weight of the wireless
耦合单元22是影响无线电能传输系统性能的重要因素,决定了系统的传输功率等级、传输效率、传输距离及抗偏移性能。耦合单元22的设计需要在特定的传输距离和空间尺寸范围内尽可能地提高耦合系数,以提高系统的传输性能。由于电力巡检无人机需要尽可能减轻机载质量以增加其飞行距离,对拾取线圈的质量提出了更高的要求。无人机在室外的降停环境复杂多变,有可能会遇到大风等自然因素的影响,误差有可能进一步增大,这就要求无线充电系统需要良好的抗偏移特性。由于从高压线上取电,需要考虑原边高压侧与副边低压侧的绝缘问题;另外,耦合单元22所产生的电磁干扰可能会对无人机自身的控制电路造成一定的影响,所以需要给无人机设计相应的电磁屏蔽。The
传统的两线圈结构体积和重量过大,不适合安装在电网传输线上,会造成安全隐患。故本系统采用多级中继线圈无线电能传输系统,并将传输线圈绕制于绝缘子内部,增加中继线圈22-2能够有效地提高传输距离,保证高压侧与低压侧的绝缘距离要求。此方式的优点在于结合绝缘子结构,减少了整体装置的体积、重量和成本,实现高低压隔离的同时也能够传输能量。The volume and weight of the traditional two-coil structure are too large, and it is not suitable for installation on the power grid transmission line, which will cause safety hazards. Therefore, the system adopts a multi-stage relay coil wireless power transmission system, and the transmission coil is wound inside the insulator. Adding the relay coil 22-2 can effectively increase the transmission distance and ensure the insulation distance between the high-voltage side and the low-voltage side. The advantage of this method is that combined with the insulator structure, the volume, weight and cost of the overall device are reduced, and high and low voltage isolation can be achieved while energy can be transmitted.
根据选取的绝缘子的尺寸和型号,如图2所示,本实施例设计了8个大小相同的圆环型的线圈,分别是发射线圈22-1和7个中继线圈(第一~第七中继线圈A-G),依次绕制于绝缘子内部,中继线圈22-2之间的间距也相同。因为在绝缘子内部,不方便设置磁芯,故中继线圈22-2、发射线圈22-1均采用空心结构。According to the size and model of the selected insulator, as shown in FIG. 2 , in this embodiment, 8 annular coils of the same size are designed, which are the transmitting coil 22-1 and 7 relay coils (the first to the seventh relay wire respectively). Coils A-G) are wound inside the insulator in turn, and the spacing between the relay coils 22-2 is also the same. Because it is inconvenient to set a magnetic core inside the insulator, the relay coil 22-2 and the transmitting coil 22-1 all adopt hollow structures.
考虑到耦合单元22需要具备一定的抗偏移特性,本系统的中继平台线圈(即是第八中继线圈H,也是第8个中继线圈)采用如图3所示的“分组串绕线圈+凹凸磁芯”的“圆形发射线圈22-1”结构,相对于条形磁芯,凹凸型磁芯结构在磁芯用量更少的情况下,增加了磁感应强度,有利于提高纵向传输能力。又考虑到无人机耦合机构的接收线圈22-3需要轻量化设计,本系统的接收线圈22-3采用如图2所示的圆形空心的结构,将线圈固定在无人机控制电路的下方。Considering that the
无人机在进行无线充电的时候,磁耦合机构具有高频特性,产生的电磁干扰可能会对无人机造成不良影响,目前的电磁屏蔽技术主要分为两种,被动屏蔽技术和主动屏蔽技术。When the drone is wirelessly charging, the magnetic coupling mechanism has high-frequency characteristics, and the electromagnetic interference generated may cause adverse effects on the drone. The current electromagnetic shielding technology is mainly divided into two types, passive shielding technology and active shielding technology .
被动屏蔽一般选取较为便宜且工作频率范围较广的铁氧体作为屏蔽板,但其密度较大,不利于无人机屏蔽装置的轻量化设计。无线充电还可以利用导电材料进行被动屏蔽,常见的导电材料有铜和铝。在进行无线充电的时候,时变的磁场会在周围空间里感应产生电场,在这些导电材料中就会产生涡流,由楞次定律可知,涡电流产生的反向磁场会抵消原谐振线圈的磁场,从而实现对周围环境的电磁屏蔽,金属中的涡流最终以热的形式损耗掉。因为铝是地壳中含量最丰富的金属元素,价格便宜,重量轻,导电性良好,涡流损耗也很小,所以这里用铝板作为屏蔽材料,将铝板放置于接收线圈22-3的正上方,利用涡流来消除漏磁场。For passive shielding, ferrite, which is relatively cheap and has a wide operating frequency range, is generally selected as the shielding plate, but its density is relatively high, which is not conducive to the lightweight design of the UAV shielding device. Wireless charging can also be passively shielded using conductive materials, such as copper and aluminum. During wireless charging, the time-varying magnetic field will induce an electric field in the surrounding space, and eddy currents will be generated in these conductive materials. According to Lenz's law, the reverse magnetic field generated by the eddy current will cancel the magnetic field of the original resonant coil. , so as to achieve electromagnetic shielding to the surrounding environment, and the eddy currents in the metal are eventually lost in the form of heat. Because aluminum is the most abundant metal element in the earth's crust, it is cheap, light in weight, good in electrical conductivity and small in eddy current loss, so here an aluminum plate is used as the shielding material, and the aluminum plate is placed directly above the receiving coil 22-3. Eddy currents to cancel the leakage magnetic field.
图4是接收线圈22-3未加屏蔽前的磁场强度界面图,可以看到接收线圈22-3上方的磁场强度依然很大,最大磁场强度有240uH,严重影响无人机的正常运行。Figure 4 is the interface diagram of the magnetic field strength before the receiving coil 22-3 is shielded. It can be seen that the magnetic field strength above the receiving coil 22-3 is still very large, and the maximum magnetic field strength is 240uH, which seriously affects the normal operation of the drone.
本系统选用铝板作为屏蔽装置,利用铝板中生成的涡流来减小磁场,在仿真过程中,实际上设计了两种结构,一种是只在接收线圈22-3上面加一个半径为3cm,高度为0.5cm的铝片,如图5(a)所示,大大减小了接收线圈22-3上方的磁场,无人机控制电路附件的最大磁场强度只有65uH。在这个设计的基础上,由在铝片外围增加了一个厚度为0.5cm,高3cm,外半径为3.5cm,内半径为3cm的圆环型的铝片,如图5(b)所示,无人机控制电路附近的磁场强度最大之后20uH,屏蔽效果更好。经过计算,采用第二种屏蔽方式多出来的铝的重量为30.6g,出于无人机轻量化的考虑,本实施例采用第一种屏蔽方式,铝板总重为14.1g。当然,在其他实施方式中,可选用其他的金属材料,其他的结构。In this system, aluminum plate is used as shielding device, and the eddy current generated in the aluminum plate is used to reduce the magnetic field. In the simulation process, two structures are actually designed. A 0.5cm aluminum sheet, as shown in Figure 5(a), greatly reduces the magnetic field above the receiving coil 22-3, and the maximum magnetic field strength of the UAV control circuit accessories is only 65uH. On the basis of this design, a ring-shaped aluminum sheet with a thickness of 0.5cm, a height of 3cm, an outer radius of 3.5cm and an inner radius of 3cm is added to the periphery of the aluminum sheet, as shown in Figure 5(b), After the maximum magnetic field strength near the drone control circuit is 20uH, the shielding effect is better. After calculation, the weight of the extra aluminum in the second shielding method is 30.6g. In consideration of the lightweight of the drone, the first shielding method is adopted in this embodiment, and the total weight of the aluminum plate is 14.1g. Of course, in other embodiments, other metal materials and other structures may be selected.
在本实施例中,如图6所示,原边电压调整单元21包括顺序连接在高压取电模块1和发射线圈22-1之间的DC/DC变换电路21-1、高频逆变电路21-2、第一谐振补偿电路21-3;In this embodiment, as shown in FIG. 6 , the primary-side voltage adjustment unit 21 includes a DC/DC conversion circuit 21-1 and a high-frequency inverter circuit sequentially connected between the high-voltage
副边电压调整单元23包括顺序连接在接收线圈22-3和无人机充电模块3之间的第二谐振补偿电路23-1和整流滤波电路23-2。The secondary
由于应用场合的需求,高压侧与低压侧需要满足一定的绝缘距离,发射线圈22-1与接收线圈22-3之间的隔离距离较远,所以耦合机构使用多中继线圈的传输方式,原因在于:①相对于传统两线圈传输方式,多中继无线电能传输系统能有效提升系统的传输距离、传输功率以及效率;②线圈可以绕制于绝缘子上,线圈直径显著减少,有效减小了耦合机构尺寸,方便安装。高频逆变电路21-2将高压取电模块1输出的直流电源变换成较高频的交变电源,从而提高系统的功率密度及增强系统的功率传输能力。Due to the requirements of the application, the high-voltage side and the low-voltage side need to meet a certain insulation distance, and the isolation distance between the transmitting coil 22-1 and the receiving coil 22-3 is relatively long, so the coupling mechanism uses the transmission method of multiple relay coils. The reason is that : ①Compared with the traditional two-coil transmission method, the multi-relay wireless power transmission system can effectively improve the transmission distance, transmission power and efficiency of the system; ②The coil can be wound on an insulator, and the diameter of the coil is significantly reduced, effectively reducing the coupling mechanism. size for easy installation. The high-frequency inverter circuit 21-2 converts the DC power output from the high-voltage
其中,原边电压调整单元21采用LCC补偿网络,中继及接收线圈22-3采用S型补偿,构成了发射-多中继-接收的LCC-Multi-S型多中继磁耦合WPT系统,其电路图如图7所示。图7中,Vdc为高压取电模块1输出的直流电压源,MOS管S0、二极管D0、电感L0、电容C0构成前端BUCK电路,功率MOS管S1-S4组成全桥逆变环节,为逆变输出电压,Lf1为谐振电感,n为线圈数量,Cf1、C1…Cn为谐振电容,L1为发射线圈22-1自感,L2…Ln-1中继线圈22-2自感,Ln为接收线圈22-3自感,Mi_j为线圈i和线圈j之间的互感,为逆变输出电流,In为流经线圈n的电流,二极管D1-D4组成全桥整流环节,RL为负载电阻,Req为等效负载电阻,CL为滤波电容。Among them, the primary voltage adjustment unit 21 adopts LCC compensation network, and the relay and receiving coil 22-3 adopts S-type compensation, which constitutes the LCC-Multi-S type multi-relay magnetic coupling WPT system of transmit-multi-relay-receive. Its circuit diagram is shown in Figure 7. In Fig. 7, V dc is the DC voltage source output by the high-voltage
因为耦合单元22独特的结构设计,本实施例设计基本的DC/DC变换电路21-1、高频逆变电路21-2、第一谐振补偿电路21-3、第二谐振补偿电路23-1和整流滤波电路23-2即可保证较好的传输质量。Because of the unique structural design of the
在本实施例中,如图8所示,高压取电模块1包括原边控制器11和负载感应单元12,无人机充电模块3包括副边控制器31;In this embodiment, as shown in FIG. 8 , the high-voltage
负载感应单元12用于在感应到中继充电平台停靠有无人机时,发送相应的信息至原边控制器11,原边控制器11在接收到相应的信息后打开无线通讯功能;The load sensing unit 12 is used to send corresponding information to the primary side controller 11 when sensing that the relay charging platform is docked with the drone, and the primary side controller 11 turns on the wireless communication function after receiving the corresponding information;
副边控制器31用于实时获取无人机的电池电量信息,并与原边控制器11建立无线通信连接以传递电池电量信息;原边控制器11用于根据电池电量信息控制高压取电模块1与无线电能传输模块2连接的通断。The
在负载感应单元12感应到中继充电平台停靠有无人机时,原边控制器11打开通讯功能与副边控制器31通讯,从而能够获取无人机的电池电量信息,并在副边控制器31的请求下,打开无线电能传输模块2,开始进行无线充电。When the load sensing unit 12 senses that the relay charging platform is docked with the drone, the primary side controller 11 turns on the communication function to communicate with the
进一步的,副边控制器31还连接副边电压调整单元23,用于获取副边电压调整单元23输出的充电电压并发送至原边控制器11,原边控制器11还用于根据充电电压调整原边电压调整单元21中的DC/DC变换电路21-1,从而调整充电电压。Further, the secondary-
在无人机的充电过程中,副边控制器31实时发送无人机的充电电压信息至原边控制器11,原边控制器11进一步调整无线电能传输模块2以维持充电电压稳定,保证充电质量。During the charging process of the drone, the
高压取电模块1更具体的电路结构如图8所示,由于取电CT输出为直流电流源,不能直接使用,需要有电能变换模块将其输出为稳定的直流电压。这里所选择的取电CT电源可输出24V恒压直流,最大输出功率50W。同时由于输入电源只有一路,而原边控制部分分控制电和主电两部分,故设计隔离式DC/DC变换将主电与控制电进行电气隔离,另外考虑到控制器部分和负载检测部分为常开状态,而无线传能装置需要工作时才打开,这里用一个受控制器控制的继电器来控制主电通断。副边接收装置在补偿拓扑之后经整流滤波给BMS供电,同时BMS实时检测电池电压传递给副边控制器31。副边控制器31在飞行时要与无人机控制器实时通信,以传递电池电量信息,提供充电指示,另外,在充电时副边控制器31还要先与原边建立通信以传递充电信息,提供关闭充电系统信息。The more specific circuit structure of the high-voltage power-taking
在本实施例中,无人机充电模块3还包括如图8所示的充电电路、负载电池、BMS模块,基于这些都是通用设计,本实施例便不再说明。In this embodiment, the
仿真模型中,将输入直流电压源设定为24V恒压直流,负载根据功率等效为4Ω电阻,多级耦合线圈根据COMSOL中仿真结果输入参数,副边检测负载电压作为反馈信号与给定值比较后,经PID控制器控制原边BUCK电路中开关管的通断,构成闭环控制系统。在仿真过程中,通过调整系统频率f及LCC配谐参数L1,来观察系统输出功率、传输效率、耦合机构电流等,确定性能最优的一组参数值。In the simulation model, the input DC voltage source is set to 24V constant voltage DC, the load is equivalent to a 4Ω resistance according to the power, the multi-stage coupling coil is input parameters according to the simulation results in COMSOL, and the secondary side detects the load voltage as a feedback signal and a given value. After comparison, the on-off of the switch tube in the primary side BUCK circuit is controlled by the PID controller to form a closed-loop control system. In the simulation process, by adjusting the system frequency f and the LCC harmonic distribution parameter L1, the system output power, transmission efficiency, coupling mechanism current, etc. are observed, and a set of parameter values with the best performance is determined.
通过试凑,得到一组理想的参数值,选择配谐频率f为200kHz、系统输入频率为195.5kHz、谐振电感L1=2.5uH,此时系统输入功率为25.83W,满足取电CT输出功率要求,在负载端拾取到8V稳定电压,16W的直流电能,系统效率达到61.94%,达到系统指标要求,而且PID控制性能良好,满足系统需求。仿真结果如图9、10所示。Through trial and error, a set of ideal parameter values is obtained. The harmonic frequency f is selected as 200kHz, the system input frequency is 195.5kHz, and the resonant inductance L1=2.5uH. At this time, the system input power is 25.83W, which meets the output power requirements of the power-taking CT. , Picking up 8V stable voltage and 16W DC power at the load end, the system efficiency reaches 61.94%, which meets the system index requirements, and the PID control performance is good, meeting the system requirements. The simulation results are shown in Figures 9 and 10.
同时,根据系统要求需要考虑系统抗偏移能力,所以仿真时研究了对应互感变化对输出性能的影响。图11、12为接收线圈22-3横向偏移5cm时系统输出特性,可以看出,由于加入了反馈调节,系统具有较强的抗偏移能力,能够达到输出要求,系统效率只是略有下降。At the same time, the anti-offset capability of the system needs to be considered according to the system requirements, so the influence of the corresponding mutual inductance change on the output performance is studied in the simulation. Figures 11 and 12 show the output characteristics of the system when the receiving coil 22-3 is laterally offset by 5cm. It can be seen that due to the addition of feedback adjustment, the system has strong anti-offset ability and can meet the output requirements, but the system efficiency is only slightly reduced .
实施例2Example 2
本实施例提供一种基于高压线取能的巡检无人机无线充电装置,用于停靠无人机以及对无人机进行充电,如图13所示,具体包括高压取电装置4、无线电能传输装置5、感应装置6,高压取电装置4中安装有如实施例1充电系统中的高压取电模块1及原边电压调整单元21;无线电能传输装置5安装有如实施例1充电系统中的耦合单元22、绝缘子24(耦合单元22安装在绝缘子24内)和中继充电平台25;感应装置6(对应于负载感应单元12)固定于中继充电平台25上,与高压取电装置4电性连接。This embodiment provides a wireless charging device for inspection drones based on high-voltage line energy extraction, which is used to dock the drone and charge the drone, as shown in FIG. The
具体的,中继充电平台25固定于电线杆上,位于高压线缆的上方,高压取电装置4固定于高压线缆上,无线电能传输装置5安装于中继充电平台25与高压取电装置4之间。Specifically, the
在本实施例中,如图14所示,本装置还包括平台支架10,固定在电力杆塔上,并固定中继充电平台25。In this embodiment, as shown in FIG. 14 , the device further includes a
实施例3Example 3
本实施例提供一种基于高压线取能的巡检无人机,如图15所示,具体包括无人机本体7,安装于无人机本体7上侧边的IC卡8,安装于无人机本体7下的线圈支架9,安装于线圈支架9上的接收线圈22-3,固定于接收线圈22-3上方的金属屏蔽层(安装在接收线圈22-3和无人机本体7之间,图14中并未示出)。This embodiment provides an inspection drone based on high-voltage line energy extraction, as shown in FIG. 15 , which specifically includes a
无人机本体7中则安装有如实施例1所述的无人机充电模块3,本实施例则不再赘述。本实施例所述无人机停靠在实施例2所述的无线充电装置上的位置关系如图13所示,感应装置6识别到IC卡8上的相关信息后,如实施例1所述,将相关信号通过副边控制器31发送至原边控制器11,从而才能开启充电。The
实施例4Example 4
本实施例提供一种基于高压线取能的巡检无人机无线充电方法,该无线充电方法应用于上述实施例1所述充电系统或实施例2所述充电装置,完成巡检无人机的智能无线充电。如图16所示,该方法包括步骤:This embodiment provides a wireless charging method for inspection drones based on high-voltage line energy extraction. The wireless charging method is applied to the charging system described in
S1.无人机(的BMS模块)判断自身电量是否充足,若否,则向无人机控制器(副边控制器31)发出充电请求,无人机控制器控制无人机飞行到如实施例2所述无线充电装置的中继充电平台25上;S1. The UAV (the BMS module) judges whether its own power is sufficient, if not, it sends a charging request to the UAV controller (secondary side controller 31), and the UAV controller controls the UAV to fly until it is implemented. On the
S2.感应装置6感应到无人机的降落后,发送信号至高压取电装置4(的原边控制器11)致使高压取电装置4打开无线通讯功能;S2. After the induction device 6 senses the landing of the drone, it sends a signal to the high-voltage power-taking device 4 (the primary side controller 11) to cause the high-voltage power-taking
S3.无人机控制器与高压取电装置4建立通讯连接,之后向原边控制器11发送充电准备指令;S3. The drone controller establishes a communication connection with the high-voltage
S4.高压取电装置4(的原边控制器11)收到充电准备指令后,检测自身电路是否正常,若是则打开无线电能传输装置5(的继电器),向无人机输送电能并进入步骤S5,若否则进行故障检测,并将检测结果反馈至无人机控制器(检测过程并未在附图中体现,在其他实施方式中,检测不是必须的);S4. After receiving the charging preparation instruction (the primary side controller 11 of the high-voltage power take-off device 4), it detects whether its own circuit is normal. If so, it turns on the (relay of the wireless power transmission device 5), transmits power to the UAV and enters the step S5, if otherwise, perform fault detection, and feed back the detection result to the UAV controller (the detection process is not reflected in the accompanying drawings, and in other embodiments, detection is not necessary);
S5.无人机控制器将无人机的充电电压实时反馈至高压取电装置4(的原边控制器11),高压取电装置4(的原边控制器11)根据该充电电压调整无线电能传输装置5(的BUCK变换电路,即DC/DC变换电路21-1)的运行参数,以保持充电电压稳定(这一步骤并未在附图16中体现);S5. The drone controller feeds back the charging voltage of the drone to the high-voltage power take-off device 4 (the primary side controller 11) in real time, and the high-voltage power take-off device 4 (the primary side controller 11) adjusts the radio according to the charging voltage. can transmit the operating parameters of the device 5 (the BUCK conversion circuit, that is, the DC/DC conversion circuit 21-1) to keep the charging voltage stable (this step is not shown in FIG. 16);
S6.无人机控制器判断电池是否已充满,若是则反馈至高压取电装置4(的原边控制器11),高压取电装置4切断无线电能传输装置5(的继电器);若否,则继续判断。S6. The drone controller judges whether the battery is fully charged, and if so, feeds back to the high-voltage power take-off device 4 (the primary side controller 11), and the high-voltage power take-
上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above-mentioned embodiments are preferred embodiments of the present invention, but the embodiments of the present invention are not limited by the above-mentioned embodiments, and any other changes, modifications, substitutions, combinations, The simplification should be equivalent replacement manners, which are all included in the protection scope of the present invention.
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| CN112924476A (en) * | 2021-01-29 | 2021-06-08 | 上海科技大学 | X-ray imaging and online electricity taking system of overhead cable |
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