CN111879122A - Horizontal type ventilating stirring pressure roasting furnace - Google Patents
Horizontal type ventilating stirring pressure roasting furnace Download PDFInfo
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- CN111879122A CN111879122A CN202010766567.5A CN202010766567A CN111879122A CN 111879122 A CN111879122 A CN 111879122A CN 202010766567 A CN202010766567 A CN 202010766567A CN 111879122 A CN111879122 A CN 111879122A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B21/00—Open or uncovered sintering apparatus; Other heat-treatment apparatus of like construction
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D27/00—Stirring devices for molten material
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D7/00—Forming, maintaining or circulating atmospheres in heating chambers
- F27D7/06—Forming or maintaining special atmospheres or vacuum within heating chambers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D99/00—Subject matter not provided for in other groups of this subclass
- F27D99/0001—Heating elements or systems
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D7/00—Forming, maintaining or circulating atmospheres in heating chambers
- F27D7/06—Forming or maintaining special atmospheres or vacuum within heating chambers
- F27D2007/063—Special atmospheres, e.g. high pressure atmospheres
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Abstract
本发明公开一种卧式通气搅拌带压焙烧炉,涉及高温带压焙烧技术领域,包括外壳体和内筒体;外壳体上设置热风进口和热风出口,内筒体上设置有物料进口、物料出口以及加压口,内筒体内设置有搅拌轴。本发明结构简单合理,物料从物料进口进入内筒体,通入热风进行焙烧,由于搅拌轴的搅拌作用,可使物料加热均匀,提高焙烧效果;同时对内筒体通过加压口进行加压实现加压焙烧,一段时间后通过加压口卸压,打开物料出口排料,即完成一批物料焙烧,然后再进行下一批操作,操作简便,实现了高温带压焙烧,可有效满足催化剂生产企业的需求,适用于催化剂及其他需要高温带压焙烧的领域,实用性强。
The invention discloses a horizontal ventilation stirring belt pressure roasting furnace, which relates to the technical field of high temperature belt pressure roasting. It includes an outer casing and an inner cylinder; the outer casing is provided with a hot air inlet and a hot air outlet; The outlet and the pressure port are provided with a stirring shaft in the inner cylinder. The structure of the invention is simple and reasonable. The material enters the inner cylinder from the material inlet, and the hot air is introduced for roasting. Due to the stirring effect of the stirring shaft, the material can be heated evenly and the roasting effect is improved; meanwhile, the inner cylinder is pressurized through the pressure port. Realize pressurized roasting. After a period of time, the pressure is released through the pressure port, and the material outlet is opened to discharge the material, that is, the roasting of a batch of materials is completed, and then the next batch of operations is performed. It is suitable for catalysts and other fields that require high temperature and pressure roasting, and has strong practicability.
Description
技术领域technical field
本发明涉及高温带压焙烧技术领域,特别是涉及一种卧式通气搅拌带压焙烧炉。The invention relates to the technical field of high temperature belt pressure roasting, in particular to a horizontal ventilation stirring belt pressure roasting furnace.
背景技术Background technique
焙烧炉是炼油、催化剂制备的重要设备。目前主要以卧式滚筒焙烧炉为主,已广泛应用于催化剂行业。目前的催化剂制备只需要在高温下焙烧即可,但随着催化剂技术的改进,还需要在高温下加压焙烧。为了满足市场需求,催化剂生产企业需要一种能带压焙烧的设备。The roaster is an important equipment for oil refining and catalyst preparation. At present, the horizontal drum roasting furnace is mainly used, which has been widely used in the catalyst industry. The current catalyst preparation only needs to be calcined at high temperature, but with the improvement of catalyst technology, it also needs to be calcined at high temperature under pressure. In order to meet the market demand, catalyst manufacturers need a device that can be roasted under pressure.
然而,目前国内已有的焙烧设备只能在常压或微负压下运行。因此,开发一种带压焙烧炉已成为催化剂生产企业的重要需求。However, the existing domestic roasting equipment can only operate under normal pressure or slightly negative pressure. Therefore, the development of a belt-pressure roaster has become an important requirement for catalyst manufacturers.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种卧式通气搅拌带压焙烧炉,可用于催化剂的高温带压焙烧,以满足催化剂生产企业的需求。The purpose of the present invention is to provide a horizontal ventilation stirring belt pressure roasting furnace, which can be used for the high temperature belt pressure roasting of catalysts, so as to meet the needs of catalyst production enterprises.
为实现上述目的,本发明提供了如下方案:For achieving the above object, the present invention provides the following scheme:
本发明提供一种卧式通气搅拌带压焙烧炉,包括外壳体和设置于所述外壳体内部的内筒体;所述外壳体上设置有热风进口和热风出口,热风由所述热风进口进入所述外壳体与所述内筒体之间,用于对所述内筒体内的物料加热;所述内筒体上设置有物料进口、物料出口以及加压口,所述加压口用于在物料焙烧时对所述内壳体内部加压;所述内筒体内贯穿设置有搅拌轴,所述搅拌轴用于物料焙烧时搅拌物料。The invention provides a horizontal ventilating stirring belt-pressure roasting furnace, comprising an outer casing and an inner cylinder arranged inside the outer casing; the outer casing is provided with a hot air inlet and a hot air outlet, and hot air enters from the hot air inlet. The space between the outer casing and the inner cylinder is used to heat the material in the inner cylinder; the inner cylinder is provided with a material inlet, a material outlet and a pressure port, and the pressure port is used for When the material is roasted, the inner shell is pressurized; a stirring shaft is arranged through the inner cylinder, and the stirring shaft is used for stirring the material when the material is roasted.
可选的,所述外壳体与所述内筒体之间设置有保温层,热风由所述热风进口进入所述保温层与所述内筒体之间。Optionally, an insulation layer is provided between the outer casing and the inner cylinder, and hot air enters between the insulation layer and the inner cylinder through the hot air inlet.
可选的,所述物料进口和所述物料出口分别设置于所述内筒体的上部和下部。Optionally, the material inlet and the material outlet are respectively arranged at the upper and lower parts of the inner cylinder.
可选的,所述外壳体的两端均设置有端座,所述搅拌轴的两端均贯穿所述端座设置;所述搅拌轴的一端连接有用于驱动所述搅拌轴转动的驱动系统。Optionally, both ends of the outer casing are provided with end seats, and both ends of the stirring shaft are provided through the end seats; one end of the stirring shaft is connected with a drive system for driving the stirring shaft to rotate .
可选的,所述搅拌轴与所述端座之间设置有通过盘根密封的一级密封和通过油封密封的二级密封。Optionally, a primary seal sealed by packing and a secondary seal sealed by oil seal are provided between the stirring shaft and the end seat.
可选的,所述端座的上部和下部均设置有静密封。Optionally, both the upper and lower parts of the end seat are provided with static seals.
可选的,所述搅拌轴上设置若干搅拌桨,且所述搅拌轴的两端通过轴承进行支持并旋转。Optionally, several stirring paddles are arranged on the stirring shaft, and both ends of the stirring shaft are supported and rotated by bearings.
可选的,所述搅拌轴的一端设置有搅拌轴热风进口和搅拌轴热风出口,热风由所述搅拌轴热风进口进入所述搅拌轴内,用于对物料间接加热。Optionally, one end of the stirring shaft is provided with a stirring shaft hot air inlet and a stirring shaft hot air outlet, and the hot air enters the stirring shaft from the stirring shaft hot air inlet to indirectly heat the material.
可选的,所述驱动系统包括驱动电机和传动齿轮组,所述驱动电机通过所述传动齿轮组与所述搅拌轴动力连接。Optionally, the drive system includes a drive motor and a transmission gear set, and the drive motor is powered with the stirring shaft through the transmission gear set.
可选的,还包括机架,所述外壳体安装于所述机架上。Optionally, it also includes a rack, and the outer casing is mounted on the rack.
本发明相对于现有技术取得了以下技术效果:The present invention has achieved the following technical effects with respect to the prior art:
本发明提供的卧式通气搅拌带压焙烧炉,结构简单合理,物料从物料进口进入内筒体,封闭物料进口后,通入热风进行焙烧,由于搅拌轴的搅拌作用,可使物料加热均匀,提高焙烧效果;同时对内筒体通过加压口进行加压实现加压焙烧,一段时间后通过加压口卸压,打开物料出口排料,即完成一批物料焙烧,然后再进行下一批操作,操作简便,实现了高温带压焙烧,可有效满足催化剂生产企业的需求,适用于催化剂及其他需要高温带压焙烧的领域。The horizontal ventilation stirring belt pressure roasting furnace provided by the invention has a simple and reasonable structure. The material enters the inner cylinder from the material inlet, and after the material inlet is closed, hot air is introduced for roasting. Due to the stirring effect of the stirring shaft, the material can be heated evenly. Improve the roasting effect; at the same time, the inner cylinder is pressurized through the pressure port to achieve pressurized roasting, and after a period of time, the pressure is relieved through the pressure port, and the material outlet is opened to discharge, that is, the roasting of a batch of materials is completed, and then the next batch is carried out. The operation is simple and easy to operate, realizes high temperature and pressure roasting, can effectively meet the needs of catalyst production enterprises, and is suitable for catalysts and other fields that require high temperature and pressure roasting.
此外,本发明通过在搅拌轴也设置热风进出口,对焙烧的物料进行间接辅助加热,有利于提高焙烧效果,实用性强。In addition, in the present invention, the hot air inlet and outlet are also arranged on the stirring shaft to indirectly assist the heating of the roasted material, which is beneficial to improve the roasting effect and has strong practicability.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the accompanying drawings required in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some of the present invention. In the embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without any creative effort.
图1为本发明卧式通气搅拌带压焙烧炉的结构示意图;Fig. 1 is the structural representation of the horizontal ventilation stirring belt pressure roasting furnace of the present invention;
其中,附图标记为:1-搅拌轴热风进口,2-搅拌轴承,3-油封,4-静密封,5-盘根,6-热风进口,7-保温层,8-热风出口,9-加压口,10-驱动系统,11-内筒体,12-外壳体,13-物料进口,14-搅拌轴,15-机架,16-端座,17-搅拌轴热风出口,18-物料出口。Among them, the reference signs are: 1- hot air inlet of stirring shaft, 2- stirring bearing, 3- oil seal, 4- static seal, 5- packing, 6- hot air inlet, 7- insulation layer, 8- hot air outlet, 9- Pressure port, 10-drive system, 11-inner cylinder, 12-outer body, 13-material inlet, 14-stirring shaft, 15-frame, 16-end seat, 17-stirring shaft hot air outlet, 18-material Export.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
本发明的目的是提供一种卧式通气搅拌带压焙烧炉,可用于催化剂的高温带压焙烧,以满足催化剂生产企业的需求。The purpose of the present invention is to provide a horizontal ventilation stirring belt pressure roasting furnace, which can be used for the high temperature belt pressure roasting of catalysts, so as to meet the needs of catalyst production enterprises.
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more clearly understood, the present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.
实施例一:Example 1:
如图1所示,本实施例提供一种卧式通气搅拌带压焙烧炉,包括外壳体12和同轴设置于外壳体12内部的内筒体11,外壳体12两端安装端座16,内筒体11上部设置物料进口13,下部设置物料出口18,且物料进口13和物料出口18分别贯穿外壳体12的侧壁设置。外壳体12与内筒体11之间设置保温层7,保温层7的两端延伸至两筒体的端面间隙之间,保温层7固定于外壳体12的内壁,外壳体12上部的热风由热风进口6进入内筒体11与保温层7之间,以对内筒体11内的物料进行加热,降温后的热风由外壳体12上部的热风出口8排出。搅拌轴14的两端均通过搅拌轴承2进行支持并旋转。两端的端座16上下均设置有静密封4,搅拌轴14两端均设置有通过盘根5密封的一级密封以及通过油封3密封的二级密封。搅拌轴14一端连接驱动系统10,驱动系统10用于驱动搅拌轴转动以搅拌物料,使物料加热均匀,搅拌轴14的非传动侧设置有搅拌轴热风进口1和搅拌轴热风出口17,热风由搅拌轴热风进口1进入搅拌轴14内部对物料进行间接加热。物料从物料进口13进入内筒体11,封闭物料入口后,通过从热风进口6进入的热风及从搅拌轴热风进口1进入的热风对物料进行焙烧,同时对内筒体11通过加压口9进行加压,通过一定时间的焙烧后,通过加压口9卸压,等压力为零后,打开物料出口18排料,完成一批物料焙烧,然后再进行下一批操作。As shown in FIG. 1 , this embodiment provides a horizontal ventilating agitating belt-pressure roasting furnace, which includes an
本实施例中,如图1所示,外壳体12与内筒体11之间设置保温层7,焙烧过程中外壳体12温度较低,设置保温层7有效避免热量流失过快,有利于提高焙烧效果。其中,保温层7可采用任意一种现有的保温材质制作。In this embodiment, as shown in FIG. 1 , an
本实施例中,如图1所示,搅拌轴14上设置若干搅拌桨,搅拌桨沿周向和轴向间隔均匀分布;随驱动系统10的转动搅拌物料,使物料加热均匀。其中,驱动系统10包括驱动电机和传动齿轮组,驱动电机通过传动齿轮组与搅拌轴一端动力连接,以实现动力传动。本实施例中,传动齿轮组包括主动齿轮和与该主动齿轮啮合的从动齿轮,主动齿轮安装于驱动电机输出轴,从动齿轮安装于搅拌轴的一端。In this embodiment, as shown in FIG. 1 , several stirring paddles are arranged on the
本实施例中,如图1所示,搅拌轴14端部同时设置用盘根5密封的一级密封及用油封3密封的二级密封,可以达到良好的密封效果。In this embodiment, as shown in FIG. 1 , the end of the stirring
本实施例中,如图1所示,还设置有机架15,机架15用于支撑并安装其余各部件。In this embodiment, as shown in FIG. 1 , a
需要说明的是,对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内,不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It should be noted that it is obvious to those skilled in the art that the present invention is not limited to the details of the above-mentioned exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. . Therefore, the embodiments are to be regarded in all respects as illustrative and not restrictive, and the scope of the invention is defined by the appended claims rather than the foregoing description, which are therefore intended to fall within the scope of the appended claims. All changes that come within the meaning and scope of equivalents of , are intended to be embraced within the invention, and any reference signs in the claims shall not be construed as limiting the involved claim.
本发明中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处。综上所述,本说明书内容不应理解为对本发明的限制。In the present invention, specific examples are used to illustrate the principles and implementations of the present invention, and the descriptions of the above embodiments are only used to help understand the method and the core idea of the present invention; There will be changes in the specific implementation manner and application scope of the idea of the invention. In conclusion, the contents of this specification should not be construed as limiting the present invention.
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| CN112378250A (en) * | 2020-11-12 | 2021-02-19 | 吴石金 | Three-dimensional material guide assembly adopting granular heating |
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| CN212645371U (en) * | 2020-08-03 | 2021-03-02 | 天华化工机械及自动化研究设计院有限公司 | Horizontal type ventilating stirring pressure roasting furnace |
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