CN111842219B - Error correction device for finished cigarette box - Google Patents
Error correction device for finished cigarette box Download PDFInfo
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- CN111842219B CN111842219B CN202010752847.0A CN202010752847A CN111842219B CN 111842219 B CN111842219 B CN 111842219B CN 202010752847 A CN202010752847 A CN 202010752847A CN 111842219 B CN111842219 B CN 111842219B
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- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 155
- 239000000779 smoke Substances 0.000 claims abstract description 11
- 230000000007 visual effect Effects 0.000 claims description 3
- 238000007689 inspection Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 11
- 238000001514 detection method Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 3
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 2
- 238000004364 calculation method Methods 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
- B07C5/3422—Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/3412—Sorting according to other particular properties according to a code applied to the object which indicates a property of the object, e.g. quality class, contents or incorrect indication
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- Engineering & Computer Science (AREA)
- Multimedia (AREA)
- Wrapping Of Specific Fragile Articles (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及卷烟成品烟箱在线分拣技术领域,尤其涉及一种卷烟成品烟箱纠错装置。The invention relates to the technical field of online sorting of finished cigarette boxes, and in particular to an error correction device for finished cigarette boxes.
背景技术Background technique
烟成品烟箱分拣是卷烟制造自动物流系统必不可少的环节。卷烟成品烟箱在封装完成后,需要在烟箱正面右下角打上国家统一的白色“一号工程码”,称之为“白码”,里面包含商品信息,证明商品卷烟合格可入库,然后存入成品库区。如果生产的是复检品,需要进入复检品库区。在烟箱的侧面,还有一个包含品牌信息的“商品码”。贴有不同识别码的成品烟箱需要经过成品烟箱分拣系统以识别工程码类别,通过分拣后进入不同的库区。Finished cigarette box sorting is an essential part of the automatic logistics system for cigarette manufacturing. After the finished cigarette box is packaged, the national unified white "No. 1 engineering code" needs to be stamped on the lower right corner of the front of the cigarette box, which is called the "white code". It contains product information, proving that the product cigarettes are qualified and can be put into storage, and then stored in the finished product storage area. If the product is a re-inspected product, it is necessary to enter the re-inspected product storage area. On the side of the cigarette box, there is also a "product code" containing brand information. Finished cigarette boxes with different identification codes need to pass through the finished cigarette box sorting system to identify the engineering code category, and enter different storage areas after sorting.
目前国内的分拣系统主要对贴有工程码的成品烟箱进行扫码入库,在入库过程中,并未对烟箱正面所贴工程码中包含的成品品牌信息与烟箱侧面商品码中所包含的品牌信息进行比对。曾经出现过因操作人员误将品牌A加至品牌B打码机,导致品牌A错打了品牌B“一号工程码”入库的串号事故。在生产中,有时会生产不带工程码的复检品,生产的复检品因为烟箱正面没有工程码,只有侧面印有商品码,所以无法通过扫码方式入库。一些卷烟厂虽然通过技术改造,实现了复检品扫“厂内识别码”(黄码)入库功能,但同样存在因没有对“厂内识别码”与商品码信息进行比对而出现串号事故的隐患。At present, the domestic sorting system mainly scans the finished cigarette boxes with engineering codes for storage. During the storage process, the finished product brand information contained in the engineering code affixed to the front of the cigarette box is not compared with the brand information contained in the product code on the side of the cigarette box. There was a serial number accident in which the operator mistakenly added brand A to the brand B coding machine, resulting in brand A being mistakenly printed with brand B's "No. 1 engineering code" for storage. In production, re-inspected products without engineering codes are sometimes produced. Because the re-inspected products do not have engineering codes on the front of the cigarette box, but only product codes are printed on the side, they cannot be stored by scanning. Although some cigarette factories have realized the function of scanning the "factory identification code" (yellow code) for re-inspected products to enter the warehouse through technical transformation, there is still a hidden danger of serial number accidents due to the failure to compare the "factory identification code" with the product code information.
因此,为了避免串号事故的发生,亟需一种卷烟成品烟箱纠错装置。Therefore, in order to avoid the occurrence of serial number accidents, a cigarette finished product cigarette box error correction device is urgently needed.
发明内容Summary of the invention
本发明的目的是提供一种卷烟成品烟箱纠错装置,以解决上述现有技术中的问题,能有效减避免串号事故的发生。The purpose of the present invention is to provide a cigarette box error correction device for finished cigarettes to solve the above-mentioned problems in the prior art and effectively reduce the occurrence of serial number accidents.
本发明提供了一种卷烟成品烟箱纠错装置,其中,包括:The present invention provides a device for correcting errors in a finished cigarette box, which includes:
色标传感器、工程码扫码头、所述工程码扫码头控制器、商品码扫码头、商品码扫码头控制器和可编程逻辑控制器,其中,所述色标传感器的输出端与所述可编程逻辑控制器的输入端连接;所述工程码扫码头的输出端与所述工程码扫码头控制器的输入端连接,所述工程码扫码头控制器的输出端与所述可编程逻辑控制器的输入端连接;所述商品码扫码头的输出端与所述商品码扫码头控制器的输入端连接,所述商品码扫码头控制器的输出端与所述可编程逻辑控制器的输入端连接;A color mark sensor, an engineering code scanning terminal, the engineering code scanning terminal controller, a commodity code scanning terminal, a commodity code scanning terminal controller and a programmable logic controller, wherein the output end of the color mark sensor is connected to the input end of the programmable logic controller; the output end of the engineering code scanning terminal is connected to the input end of the engineering code scanning terminal controller, and the output end of the engineering code scanning terminal controller is connected to the input end of the programmable logic controller; the output end of the commodity code scanning terminal is connected to the input end of the commodity code scanning terminal controller, and the output end of the commodity code scanning terminal controller is connected to the input end of the programmable logic controller;
所述色标传感器用于对烟箱正面的工程码进行色标识别,以根据识别的颜色将所述工程码区分为一号工程码和厂内识别码;所述工程码扫码头用于识别所述烟箱正面的一号工程码或厂内识别码;所述工程码扫码头控制器用于将所述工程码扫码头所识别的工程码信息转换为所述可编程逻辑控制器可以识别的信号;所述商品码扫码头用于识别所述烟箱侧面的商品码;所述商品码扫码头控制器用于将所述商品码扫码头所识别的商品码信息转换为所述可编程逻辑控制器可以识别的信号;所述可编程逻辑控制器用于编写控制程序,所述控制程序用于对所述工程码扫码头所识别的工程码信息与所述商品码扫码头所识别的商品码信息进行比对,以确定所述工程码信息与所述商品码信息是否一致,并控制所述工程码信息与所述商品码信息一致且为所述一号工程码对应的烟箱进入成品库、所述工程码信息与所述商品码信息一致且为所述厂内识别码对应的烟箱进入复检品库,所述工程码信息与所述商品码信息不一致的烟箱进入剔除通道。The color code sensor is used to perform color code recognition on the engineering code on the front of the cigarette box, so as to distinguish the engineering code into a No. 1 engineering code and an in-factory identification code according to the recognized color; the engineering code scanning terminal is used to recognize the No. 1 engineering code or the in-factory identification code on the front of the cigarette box; the engineering code scanning terminal controller is used to convert the engineering code information recognized by the engineering code scanning terminal into a signal that can be recognized by the programmable logic controller; the commodity code scanning terminal is used to recognize the commodity code on the side of the cigarette box; the commodity code scanning terminal controller is used to convert the commodity code information recognized by the commodity code scanning terminal into a signal that can be recognized by the programmable logic controller A signal that can be identified; the programmable logic controller is used to write a control program, and the control program is used to compare the engineering code information identified by the engineering code scanning terminal with the commodity code information identified by the commodity code scanning terminal to determine whether the engineering code information is consistent with the commodity code information, and to control the cigarette boxes whose engineering code information is consistent with the commodity code information and corresponds to the No. 1 engineering code to enter the finished product warehouse, the cigarette boxes whose engineering code information is consistent with the commodity code information and corresponds to the factory identification code to enter the re-inspection product warehouse, and the cigarette boxes whose engineering code information is inconsistent with the commodity code information to enter the rejection channel.
如上所述的卷烟成品烟箱纠错装置,其中,优选的是,所述卷烟成品烟箱纠错装置还包括报警器,与所述可编程逻辑控制器连接,用于在所述工程码信息与所述商品码信息不一致时,输出报警信号。The finished cigarette box error correction device as described above, wherein preferably, the finished cigarette box error correction device also includes an alarm connected to the programmable logic controller, for outputting an alarm signal when the engineering code information is inconsistent with the commodity code information.
如上所述的卷烟成品烟箱纠错装置,其中,优选的是,所述报警器包括声光报警器。In the finished cigarette box error correction device as described above, preferably, the alarm includes an audible and visual alarm.
如上所述的卷烟成品烟箱纠错装置,其中,优选的是,所述卷烟成品烟箱纠错装置还包括人机界面,与所述可编程逻辑控制器连接,用于显示报警信息,并根据报警信息对故障进行处理。The finished cigarette box error correction device as described above, wherein preferably, the finished cigarette box error correction device further includes a human-machine interface connected to the programmable logic controller for displaying alarm information and processing faults according to the alarm information.
如上所述的卷烟成品烟箱纠错装置,其中,优选的是,所述卷烟成品烟箱纠错装置还包括剔除电磁阀,与所述可编程逻辑控制器连接,用于在所述工程码信息与商品码信息不一致时,将烟箱推入所述剔除通道。The finished cigarette box error correction device as described above, wherein preferably, the finished cigarette box error correction device also includes a rejection solenoid valve connected to the programmable logic controller, for pushing the cigarette box into the rejection channel when the engineering code information is inconsistent with the commodity code information.
如上所述的卷烟成品烟箱纠错装置,其中,优选的是,所述卷烟成品烟箱纠错装置还包括安装支架,用于对所述色标传感器、所述工程码扫码头、所述工程码扫码头控制器、所述商品码扫码头和所述商品码扫码头控制器提供支撑。The finished cigarette box error correction device as described above, wherein preferably, the finished cigarette box error correction device also includes a mounting bracket for providing support for the color mark sensor, the engineering code scanning terminal, the engineering code scanning terminal controller, the commodity code scanning terminal and the commodity code scanning terminal controller.
如上所述的卷烟成品烟箱纠错装置,其中,优选的是,所述卷烟成品烟箱纠错装置还包括烟箱输送带,用于输送烟箱。The finished cigarette box error correction device as described above, wherein preferably, the finished cigarette box error correction device further comprises a cigarette box conveyor belt for conveying the cigarette boxes.
如上所述的卷烟成品烟箱纠错装置,其中,优选的是,所述可编程逻辑控制器包括西门子S7-300可编程逻辑控制器。In the above-mentioned error correction device for a finished cigarette box, preferably, the programmable logic controller comprises a Siemens S7-300 programmable logic controller.
如上所述的卷烟成品烟箱纠错装置,其中,优选的是,所述卷烟成品烟箱纠错装置还包括电源,与所述色标传感器、所述工程码扫码头、所述工程码扫码头控制器、所述商品码扫码头和所述商品码扫码头控制器连接,用于提供电能。The finished cigarette box error correction device as described above, wherein preferably, the finished cigarette box error correction device also includes a power supply, which is connected to the color mark sensor, the engineering code scanning terminal, the engineering code scanning terminal controller, the commodity code scanning terminal and the commodity code scanning terminal controller for providing electrical energy.
如上所述的卷烟成品烟箱纠错装置,其中,优选的是,。The finished cigarette box error correction device as described above, wherein preferably,.
本发明提供一种卷烟成品烟箱纠错装置,通过色标传感器识别工程码可以有效区分一号工程码和厂内识别码,进而可以有效区分成品和复检品,并把不同工程码的烟箱送入对应库区,避免人工分类,降低人工成本;通过同时扫描烟箱正面的工程码和侧面的商品码,并对两个码进行对比,有效识别两个码段的商品信息不一致的烟箱并剔除,这样可以对两码不符合的烟箱进行有效纠错;而且能识别误打工程码的烟箱,避免烟箱串号,防止不合格品流入下道工序,避免由此而造成的原辅料浪费;而且卷烟成品烟箱纠错装置运行稳定、高效、可靠、精度高,检测性能好,易于调整及维护。The invention provides a cigarette finished product box error correction device. The color code sensor can identify the engineering code to effectively distinguish the No. 1 engineering code and the factory identification code, and further can effectively distinguish the finished product and the re-inspected product, and send the cigarette boxes with different engineering codes to the corresponding warehouse area, so as to avoid manual classification and reduce the labor cost; by simultaneously scanning the engineering code on the front of the cigarette box and the commodity code on the side, and comparing the two codes, the cigarette boxes with inconsistent commodity information in the two code segments are effectively identified and eliminated, so that the cigarette boxes with inconsistent codes can be effectively corrected; and the cigarette boxes with erroneous engineering codes can be identified, so as to avoid the serial number of the cigarette boxes, prevent unqualified products from flowing into the next process, and avoid the waste of raw and auxiliary materials caused by this; and the cigarette finished product box error correction device has stable operation, high efficiency, reliability, high precision, good detection performance, and is easy to adjust and maintain.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明作进一步描述,其中:In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention will be further described below with reference to the accompanying drawings, in which:
图1为本发明提供的卷烟成品烟箱纠错装置的实施例的结构示意图;FIG1 is a schematic structural diagram of an embodiment of a finished cigarette box error correction device provided by the present invention;
图2为本发明提供的卷烟成品烟箱纠错装置的实施例的结构框图;FIG2 is a structural block diagram of an embodiment of a finished cigarette box error correction device provided by the present invention;
图3为本发明提供的卷烟成品烟箱纠错装置的实施例的工作状态的流程图。FIG3 is a flow chart showing the working state of an embodiment of the error correction device for a finished cigarette box provided by the present invention.
附图标记说明:Description of reference numerals:
1-工程码扫码头 2-工程码扫码头控制器1-Engineering code scanning terminal 2-Engineering code scanning terminal controller
3-商品码扫码头控制器 4-商品码扫码头3- Product code scanning terminal controller 4- Product code scanning terminal
5-报警器 6-人机界面5- Alarm 6- Human-machine interface
7-可编程逻辑控制器 8-剔除电磁阀7-Programmable logic controller 8-Rejection solenoid valve
9-安装支架 10、烟箱9-Mounting bracket 10. Smoke box
11-烟箱输送带 12-色标传感器11-Cigarette box conveyor belt 12-Color mark sensor
具体实施方式Detailed ways
现在将参照附图来详细描述本公开的各种示例性实施例。对示例性实施例的描述仅仅是说明性的,决不作为对本公开及其应用或使用的任何限制。本公开可以以许多不同的形式实现,不限于这里所述的实施例。提供这些实施例是为了使本公开透彻且完整,并且向本领域技术人员充分表达本公开的范围。应注意到:除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、材料的组分、数字表达式和数值应被解释为仅仅是示例性的,而不是作为限制。Various exemplary embodiments of the present disclosure will now be described in detail with reference to the accompanying drawings. The description of the exemplary embodiments is merely illustrative and is in no way intended to limit the present disclosure and its application or use. The present disclosure can be implemented in many different forms and is not limited to the embodiments described herein. These embodiments are provided to make the present disclosure thorough and complete and to fully express the scope of the present disclosure to those skilled in the art. It should be noted that unless otherwise specifically stated, the relative arrangement of the components and steps, the composition of the materials, the numerical expressions and the numerical values set forth in these embodiments should be interpreted as being merely exemplary and not as limiting.
本公开中使用的“第一”、“第二”:以及类似的词语并不表示任何顺序、数量或者重要性,而只是用来区分不同的部分。“包括”或者“包含”等类似的词语意指在该词前的要素涵盖在该词后列举的要素,并不排除也涵盖其他要素的可能。“上”、“下”等仅用于表示相对位置关系,当被描述对象的绝对位置改变后,则该相对位置关系也可能相应地改变。The words "first", "second", and similar words used in this disclosure do not indicate any order, quantity, or importance, but are only used to distinguish different parts. The words "include" or "comprises" and similar words mean that the elements before the word include the elements listed after the word, and do not exclude the possibility of including other elements. "Up", "down", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
在本公开中,当描述到特定部件位于第一部件和第二部件之间时,在该特定部件与第一部件或第二部件之间可以存在居间部件,也可以不存在居间部件。当描述到特定部件连接其它部件时,该特定部件可以与所述其它部件直接连接而不具有居间部件,也可以不与所述其它部件直接连接而具有居间部件。In the present disclosure, when a specific component is described as being located between a first component and a second component, there may or may not be an intermediate component between the specific component and the first component or the second component. When a specific component is described as being connected to other components, the specific component may be directly connected to the other components without an intermediate component, or may not be directly connected to the other components but have an intermediate component.
本公开使用的所有术语(包括技术术语或者科学术语)与本公开所属领域的普通技术人员理解的含义相同,除非另外特别定义。还应当理解,在诸如通用字典中定义的术语应当被解释为具有与它们在相关技术的上下文中的含义相一致的含义,而不应用理想化或极度形式化的意义来解释,除非这里明确地这样定义。All terms (including technical terms or scientific terms) used in the present disclosure have the same meanings as those understood by ordinary technicians in the field to which the present disclosure belongs, unless otherwise specifically defined. It should also be understood that terms defined in general dictionaries should be interpreted as having meanings consistent with their meanings in the context of the relevant technology, and should not be interpreted in an idealized or extremely formal sense, unless explicitly defined herein.
对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,技术、方法和设备应当被视为说明书的一部分。Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be considered part of the specification.
目前的烟成品烟箱纠错装置主要由扫码头、安装支架、PLC(Programmable LogicController,可编程逻辑控制器)模块、电柜、分流电磁阀组成。在自动物流系统将成品烟箱运送至扫码处时,扫码头对成品烟箱进行扫码,从工程码上识别品牌信息并传入PLC。PLC通过识别条码信息,确定烟箱属于“一号工程码”(白码)还是“厂内识别码”(黄码),并控制分流装置使得贴不同码的成品烟箱进入对应的入库通道。The current error correction device for finished cigarette boxes mainly consists of a scanning terminal, a mounting bracket, a PLC (Programmable Logic Controller) module, an electric cabinet, and a diversion solenoid valve. When the automatic logistics system delivers the finished cigarette box to the scanning station, the scanning terminal scans the finished cigarette box, identifies the brand information from the engineering code and transmits it to the PLC. The PLC identifies the barcode information to determine whether the cigarette box belongs to the "No. 1 engineering code" (white code) or the "factory identification code" (yellow code), and controls the diversion device to allow the finished cigarette boxes with different codes to enter the corresponding storage channel.
目前的烟成品烟箱纠错装置存在以下几个问题:首先,在成品烟箱分拣中,只对“一号工程码”和“厂内识别码”进行区分,使得烟箱分别进入成品区和复检品区,但是并没有识别成品烟箱侧面的商品码。如果成品烟箱上商品码与烟箱上一号工程码不同,将会造成串号,但是目前的烟成品烟箱纠错装置无法识别,因此不能实现串号产品的纠错。其次,在生产过程中,卷烟存在手工装箱的情况,装箱完成的烟箱需要放到打码机上打码,这就存在操作人员误将品牌A的烟箱错加在品牌B的打码机的情况,给品牌A打上品牌B的“一号工程码”,造成产品串号,而目前的烟成品烟箱纠错装置没有对商品码和“一号工程码”对比识别的功能,因此没有对人为误操作串号的纠错,如果串号的产品流入市场,将对品牌形象造成很大的危害。The current error correction device for finished cigarette boxes has the following problems: First, in the sorting of finished cigarette boxes, only the "No. 1 engineering code" and the "factory identification code" are distinguished, so that the cigarette boxes enter the finished product area and the re-inspection product area respectively, but the product code on the side of the finished cigarette box is not identified. If the product code on the finished cigarette box is different from the No. 1 engineering code on the cigarette box, it will cause serial numbers, but the current error correction device for finished cigarette boxes cannot identify it, so it cannot realize the error correction of serial number products. Secondly, in the production process, cigarettes are manually packed, and the packed cigarette boxes need to be put on the coding machine for coding. This means that the operator mistakenly adds the cigarette box of brand A to the coding machine of brand B, and brands brand A with the "No. 1 engineering code" of brand B, resulting in product serial numbers. The current error correction device for finished cigarette boxes does not have the function of comparing and identifying the product code and the "No. 1 engineering code", so there is no error correction for human error operation of serial numbers. If serial number products flow into the market, it will cause great harm to the brand image.
如图1所示,本发明实施例提供了一种卷烟成品烟箱纠错装置,其包括色标传感器12、工程码扫码头1、工程码扫码头控制器2、商品码扫码头4、商品码扫码头控制器3和可编程逻辑控制器(Programmable Logic Controller,PLC)7,其中,如图2所示,所述色标传感器12的输出端与所述可编程逻辑控制器7的输入端连接;所述工程码扫码头1的输出端与所述工程码扫码头控制器2的输入端连接,所述工程码扫码头控制器2的输出端与所述可编程逻辑控制器7的输入端连接;所述商品码扫码头4的输出端与所述商品码扫码头控制器3的输入端连接,所述商品码扫码头控制器3的输出端与所述可编程逻辑控制器7的输入端连接;As shown in FIG1 , an embodiment of the present invention provides a cigarette finished product box error correction device, which includes a color mark sensor 12, an engineering code scanning terminal 1, an engineering code scanning terminal controller 2, a commodity code scanning terminal 4, a commodity code scanning terminal controller 3 and a programmable logic controller (PLC) 7, wherein, as shown in FIG2 , the output end of the color mark sensor 12 is connected to the input end of the programmable logic controller 7; the output end of the engineering code scanning terminal 1 is connected to the input end of the engineering code scanning terminal controller 2, and the output end of the engineering code scanning terminal controller 2 is connected to the input end of the programmable logic controller 7; the output end of the commodity code scanning terminal 4 is connected to the input end of the commodity code scanning terminal controller 3, and the output end of the commodity code scanning terminal controller 3 is connected to the input end of the programmable logic controller 7;
所述色标传感器12用于对烟箱10正面的工程码进行色标识别,以根据识别的颜色将所述工程码区分为一号工程码和厂内识别码;所述工程码扫码头1用于识别所述烟箱10正面的一号工程码或厂内识别码;所述工程码扫码头控制器2用于将所述工程码扫码头所识别的工程码信息转换为所述可编程逻辑控制器7可以识别的信号;所述商品码扫码头4用于识别所述烟箱10侧面的商品码;所述商品码扫码头控制器3用于将所述商品码扫码头4所识别的商品码信息转换为所述可编程逻辑控制器7可以识别的信号;所述可编程逻辑控制器7用于编写控制程序,所述控制程序用于对所述工程码扫码头1所识别的工程码信息与所述商品码扫码头4所识别的商品码信息进行比对,以确定所述工程码信息与所述商品码信息是否一致,并控制所述工程码信息与所述商品码信息一致且为所述一号工程码对应的烟箱10进入成品库、所述工程码信息与所述商品码信息一致且为所述厂内识别码对应的烟箱10进入复检品库,所述工程码信息与所述商品码信息不一致的烟箱10进入剔除通道。The color code sensor 12 is used to perform color code recognition on the engineering code on the front of the cigarette box 10, so as to distinguish the engineering code into a No. 1 engineering code and an in-factory identification code according to the recognized color; the engineering code scanning terminal 1 is used to recognize the No. 1 engineering code or the in-factory identification code on the front of the cigarette box 10; the engineering code scanning terminal controller 2 is used to convert the engineering code information recognized by the engineering code scanning terminal into a signal that can be recognized by the programmable logic controller 7; the commodity code scanning terminal 4 is used to recognize the commodity code on the side of the cigarette box 10; the commodity code scanning terminal controller 3 is used to convert the commodity code information recognized by the commodity code scanning terminal 4 into a signal that can be recognized by the programmable logic controller 7; The programmable logic controller 7 is used to write a control program, and the control program is used to compare the engineering code information recognized by the engineering code scanning terminal 1 with the commodity code information recognized by the commodity code scanning terminal 4 to determine whether the engineering code information is consistent with the commodity code information, and control the cigarette box 10 whose engineering code information is consistent with the commodity code information and corresponds to the No. 1 engineering code to enter the finished product warehouse, the cigarette box 10 whose engineering code information is consistent with the commodity code information and corresponds to the factory identification code to enter the re-inspection product warehouse, and the cigarette box 10 whose engineering code information is inconsistent with the commodity code information to enter the rejection channel.
色标传感器12能有效识别烟箱10正面的工程码上的颜色,并转换为能被可编程逻辑控制器识别的电信号,有效保证成品和复检品分通道入库。具体地,烟箱10正面的工程码的颜色有两种,分别是白色和黄色,若所述色标传感器12识别的烟箱10正面的工程码的颜色为白色,则确定该烟箱对应的工程码为一号工程码,若可编程逻辑控制器7对该烟箱的工程码信息与商品码信息进行比对的结果为一致(匹配),则该烟箱10最终进入成品库;若所述色标传感器12识别的烟箱10正面的工程码的颜色为黄色,则确定该烟箱对应的工程码为厂内识别码,若可编程逻辑控制器7对该烟箱的工程码信息与商品码信息进行比对的结果为一致(匹配),则该烟箱10最终进入复检品库。The color mark sensor 12 can effectively identify the color of the engineering code on the front of the cigarette box 10, and convert it into an electrical signal that can be recognized by the programmable logic controller, effectively ensuring that the finished products and re-inspected products are stored in different channels. Specifically, there are two colors of the engineering code on the front of the cigarette box 10, namely white and yellow. If the color of the engineering code on the front of the cigarette box 10 identified by the color mark sensor 12 is white, it is determined that the engineering code corresponding to the cigarette box is the No. 1 engineering code. If the programmable logic controller 7 compares the engineering code information of the cigarette box with the commodity code information and the result is consistent (match), the cigarette box 10 finally enters the finished product warehouse; if the color of the engineering code on the front of the cigarette box 10 identified by the color mark sensor 12 is yellow, it is determined that the engineering code corresponding to the cigarette box is the factory identification code. If the programmable logic controller 7 compares the engineering code information of the cigarette box with the commodity code information and the result is consistent (match), the cigarette box 10 finally enters the re-inspected product warehouse.
所述卷烟成品烟箱纠错装置还包括报警器5,与所述可编程逻辑控制器7连接,用于在所述工程码信息与所述商品码信息不一致时,输出报警信号。具体地,所述报警器安装在烟箱剔除口的电柜箱顶部,用于在烟箱剔除时提醒操作人员对烟箱的商品码和工程码进行人工复检。作为一个示例而非限制,所述报警器5可以为声光报警器,通过报警信号,可以提醒人工复检,避免串号产品流入下道工序。示例性地,所述声光报警器通过三种不同颜色的指示灯指示烟箱的状态,本发明在一种实现方式中,采用绿色、红色、黄色三种颜色的指示灯,若色标传感器12识别的烟箱正面的工程码的颜色为白色,并且该烟箱的工程码信息与商品码信息一致,则声光报警器亮绿灯,该烟箱进入成品库;若色标传感器12识别的烟箱正面的工程码的颜色为黄色,并且该烟箱的工程码信息与商品码信息一致,则声光报警器亮黄灯,该烟箱进入复检品库;若烟箱的工程码信息与商品码信息不一致,不管色标传感器12识别的烟箱正面的工程码的颜色为白色还是黄色,则声光报警器亮红灯并闪烁,该烟箱通过剔除口进入剔除通道,并运送到剔除点。The finished cigarette box error correction device also includes an alarm 5, which is connected to the programmable logic controller 7 and is used to output an alarm signal when the engineering code information is inconsistent with the commodity code information. Specifically, the alarm is installed on the top of the electric cabinet box at the cigarette box rejection port, and is used to remind the operator to manually recheck the commodity code and engineering code of the cigarette box when the cigarette box is rejected. As an example but not limitation, the alarm 5 can be an audible and visual alarm, which can remind manual recheck through the alarm signal to prevent serial number products from flowing into the next process. Exemplarily, the sound and light alarm indicates the status of the cigarette box through indicator lights of three different colors. In one implementation of the present invention, three indicator lights of green, red and yellow are used. If the color of the engineering code on the front of the cigarette box identified by the color mark sensor 12 is white, and the engineering code information of the cigarette box is consistent with the product code information, the sound and light alarm lights up green, and the cigarette box enters the finished product warehouse; if the color of the engineering code on the front of the cigarette box identified by the color mark sensor 12 is yellow, and the engineering code information of the cigarette box is consistent with the product code information, the sound and light alarm lights up yellow, and the cigarette box enters the re-inspection product warehouse; if the engineering code information of the cigarette box is inconsistent with the product code information, regardless of whether the color of the engineering code on the front of the cigarette box identified by the color mark sensor 12 is white or yellow, the sound and light alarm lights up red and flashes, and the cigarette box enters the rejection channel through the rejection port and is transported to the rejection point.
所述可编程逻辑控制器7可以采用型号西门子S7-300的可编程逻辑控制器。所述可编程逻辑控制器7通过接收工程码扫码头控制器2、商品码扫码头控制器3扫码控制器以及色标传感器12传递过来的信息,通过程序编写,实时控制烟箱的运输和剔除,当工程码和商品码不一致时,控制剔除电磁阀动作剔除烟箱,并控制报警器进行报警,以提醒人工复检。The programmable logic controller 7 can be a Siemens S7-300 programmable logic controller. The programmable logic controller 7 receives information transmitted by the engineering code scanning dock controller 2, the commodity code scanning dock controller 3 and the color code sensor 12, and controls the transportation and rejection of the cigarette box in real time through program writing. When the engineering code and the commodity code are inconsistent, the rejection solenoid valve is controlled to reject the cigarette box, and the alarm is controlled to sound an alarm to remind manual re-inspection.
所述卷烟成品烟箱纠错装置还包括人机界面6,与所述可编程逻辑控制器7连接,用于显示报警信息,并根据报警信息对故障进行处理。同时,通过人机界面6,可以查看进入剔除通道的烟箱的缺陷类别,所述缺陷类别具体包括烟箱不正确和工程码不正确,烟箱不正确是指机器人抓取烟箱或人工拿烟箱的时候,将品牌A的烟箱误认为是品牌B的烟箱,工程码不正确是指将装箱完成的烟箱放到打码机上打码时,误将品牌A的烟箱错加在品牌B的打码机,这样会导致给品牌A打上品牌B的工程码,造成产品串号。The finished cigarette box error correction device also includes a human-machine interface 6, which is connected to the programmable logic controller 7, and is used to display alarm information and process faults according to the alarm information. At the same time, through the human-machine interface 6, the defect categories of the cigarette boxes entering the rejection channel can be viewed, and the defect categories specifically include incorrect cigarette boxes and incorrect engineering codes. Incorrect cigarette boxes refer to when the robot grabs the cigarette box or the human takes the cigarette box, the cigarette box of brand A is mistaken for the cigarette box of brand B. Incorrect engineering codes refer to when the packed cigarette box is placed on the coding machine for coding, the cigarette box of brand A is mistakenly added to the coding machine of brand B, which will cause brand A to be marked with the engineering code of brand B, resulting in product serial numbers.
图3为本发明提供的卷烟成品烟箱纠错装置的实施例的工作状态的流程图,在工作中,首先,色标传感器12对到位的烟箱正面的工程码进行色标识别,判定工程码为何种颜色,若为白色,则该工程码为一号工程码;若为黄色,则该工程码为厂内识别码。接着,若该烟箱的工程码的颜色为白色,则分别采用工程码扫码头1和商品码扫码头4扫描其一号工程码和商品码;然后,由可编程逻辑控制器7通过程序控制与运算,判断两码信息(一号工程码信息和商品码信息)是否吻合,若吻合,则该烟箱进入成品库;若不吻合,则该烟箱进入剔除通道,声光报警器进行声光报警,然后进行人工复检。若该烟箱的工程码的颜色为黄色,则分别采用工程码扫码头1和商品码扫码头4扫描其厂内工程码和商品码;然后,由可编程逻辑控制器7通过程序控制与运算,判断两码信息(厂内工程码信息和商品码信息)是否吻合,若吻合,则该烟箱进入复检品库;若不吻合,则该烟箱同样进入剔除通道,声光报警器进行声光报警,然后进行人工复检。因此,本发明的卷烟成品烟箱纠错装置可以解决现有的卷烟成品烟箱不能对比识别复检、一号工程码和商品码的问题,保证产品能按照需要自动分拣进入不同仓库,并且增加了对商品码的识别,能对打错工程码的烟箱进行识别纠错剔除,提醒人工复检,避免串号产品流入下道工序。Fig. 3 is a flow chart of the working state of the embodiment of the error correction device for finished cigarette boxes provided by the present invention. In operation, first, the color code sensor 12 performs color code recognition on the engineering code on the front of the cigarette box in place to determine the color of the engineering code. If it is white, the engineering code is the No. 1 engineering code; if it is yellow, the engineering code is the factory identification code. Next, if the color of the engineering code of the cigarette box is white, the engineering code scanning terminal 1 and the commodity code scanning terminal 4 are used to scan the No. 1 engineering code and commodity code respectively; then, the programmable logic controller 7 determines whether the two code information (No. 1 engineering code information and commodity code information) match through program control and calculation. If they match, the cigarette box enters the finished product warehouse; if they do not match, the cigarette box enters the rejection channel, the sound and light alarm gives a sound and light alarm, and then a manual re-inspection is performed. If the color of the engineering code of the cigarette box is yellow, the engineering code scanning terminal 1 and the commodity code scanning terminal 4 are used to scan the factory engineering code and commodity code respectively; then, the programmable logic controller 7 determines whether the two code information (factory engineering code information and commodity code information) are consistent through program control and calculation. If they are consistent, the cigarette box enters the re-inspection product warehouse; if they are not consistent, the cigarette box also enters the rejection channel, the sound and light alarm performs sound and light alarm, and then manual re-inspection is performed. Therefore, the cigarette finished product cigarette box error correction device of the present invention can solve the problem that the existing cigarette finished product cigarette box cannot compare and identify the re-inspection, the No. 1 engineering code and the commodity code, ensure that the products can be automatically sorted into different warehouses as needed, and increase the recognition of the commodity code, can identify and correct the cigarette box with the wrong engineering code, and remind manual re-inspection to avoid the serial number products from flowing into the next process.
由此,相对于现有技术而言,本实施例提供的卷烟成品烟箱纠错装置,通过色标传感器识别工程码可以有效区分一号工程码和厂内识别码,进而可以有效区分成品和复检品,并把不同工程码的烟箱送入对应库区,避免人工分类,降低人工成本;通过同时扫描烟箱正面的工程码和侧面的商品码,并对两个码进行对比,有效识别两个码段的商品信息不一致的烟箱并剔除,这样可以对两码不符合的烟箱进行有效纠错;而且能识别误打工程码的烟箱,避免烟箱串号,防止不合格品流入下道工序,避免由此而造成的原辅料浪费;而且卷烟成品烟箱纠错装置运行稳定、高效、可靠、精度高,检测性能好,易于调整及维护。Therefore, compared with the prior art, the finished cigarette box error correction device provided in this embodiment can effectively distinguish between the No. 1 engineering code and the factory identification code by identifying the engineering code through the color code sensor, and then can effectively distinguish between the finished products and the re-inspected products, and send the cigarette boxes with different engineering codes to the corresponding storage area, avoiding manual classification and reducing labor costs; by simultaneously scanning the engineering code on the front of the cigarette box and the product code on the side, and comparing the two codes, the cigarette boxes with inconsistent product information in the two code segments can be effectively identified and discarded, so that the cigarette boxes with inconsistent codes can be effectively corrected; and the cigarette boxes with erroneous engineering codes can be identified, avoiding the serial number of cigarette boxes, preventing unqualified products from flowing into the next process, and avoiding the waste of raw and auxiliary materials caused thereby; and the finished cigarette box error correction device operates stably, efficiently, reliably, and with high precision, has good detection performance, and is easy to adjust and maintain.
所述卷烟成品烟箱纠错装置还包括剔除电磁阀8,与所述可编程逻辑控制器7连接,用于在所述工程码信息与商品码信息不一致时,将烟箱10推入所述剔除通道。The finished cigarette box error correction device further comprises a rejection solenoid valve 8 connected to the programmable logic controller 7 and used for pushing the cigarette box 10 into the rejection channel when the engineering code information is inconsistent with the commodity code information.
所述卷烟成品烟箱纠错装置还包括安装支架9,用于对所述色标传感器12、所述工程码扫码头1、所述工程码扫码头控制器2、所述商品码扫码头4和所述商品码扫码头控制器3提供支撑。具体地,如图1所示,所述安装支架9包括位于顶部的水平框架和位于两侧的垂直框架,以对色标传感器12、工程码扫码头1、工程码扫码头控制器2、商品码扫码头4和商品码扫码头控制器3提供有力支撑,因此本发明的卷烟成品烟箱纠错装置既能保证检测的有效,也保证烟箱运输通道的安全有序。The finished cigarette box error correction device also includes a mounting bracket 9, which is used to provide support for the color mark sensor 12, the engineering code scanning terminal 1, the engineering code scanning terminal controller 2, the commodity code scanning terminal 4, and the commodity code scanning terminal controller 3. Specifically, as shown in FIG1, the mounting bracket 9 includes a horizontal frame located at the top and vertical frames located at both sides to provide strong support for the color mark sensor 12, the engineering code scanning terminal 1, the engineering code scanning terminal controller 2, the commodity code scanning terminal 4, and the commodity code scanning terminal controller 3. Therefore, the finished cigarette box error correction device of the present invention can ensure the effectiveness of detection and the safety and orderliness of the cigarette box transportation channel.
进一步地,如图1所示,所述工程码扫码头控制器2和所述商品码扫码头控制器3设置在所述安装支架9的侧面,分别与所述工程码扫码头1和所述商品码扫码头4连接,能对工程码扫码头1传递过来的工程码信息以及所述商品码扫码头4传递过来的商品码信息进行有效处理,将图形信号转换成数字信号,例如高电平对应于1,低电平对应于0,并传送到可编程逻辑控制器7,具体处理方法可参照现有技术,本发明不再赘述。Further, as shown in Figure 1, the engineering code scanning terminal controller 2 and the commodity code scanning terminal controller 3 are arranged on the side of the mounting bracket 9, and are respectively connected to the engineering code scanning terminal 1 and the commodity code scanning terminal 4, and can effectively process the engineering code information transmitted from the engineering code scanning terminal 1 and the commodity code information transmitted from the commodity code scanning terminal 4, convert the graphic signal into a digital signal, for example, a high level corresponds to 1, and a low level corresponds to 0, and transmit it to the programmable logic controller 7. The specific processing method can refer to the prior art, and the present invention will not repeat it.
所述卷烟成品烟箱纠错装置还包括烟箱输送带11,用于输送烟箱10。在色标传感器12识别的烟箱10正面的工程码的颜色为白色,且可编程逻辑控制器7判断的比对结果为一致的情况下,可编程逻辑控制器7的输出信号控制由电机所带动的烟箱输送带11推动烟箱10进入成品库通道;在色标传感器12识别的烟箱10正面的工程码的颜色为黄色,且可编程逻辑控制器7判断的比对结果为一致的情况下,可编程逻辑控制器7的输出信号控制由电机所带动的烟箱输送带11推动烟箱10进入复检品库通道。The finished cigarette box error correction device also includes a box conveyor belt 11 for conveying the box 10. When the color of the engineering code on the front of the box 10 identified by the color mark sensor 12 is white, and the comparison result determined by the programmable logic controller 7 is consistent, the output signal of the programmable logic controller 7 controls the box conveyor belt 11 driven by the motor to push the box 10 into the finished product warehouse channel; when the color of the engineering code on the front of the box 10 identified by the color mark sensor 12 is yellow, and the comparison result determined by the programmable logic controller 7 is consistent, the output signal of the programmable logic controller 7 controls the box conveyor belt 11 driven by the motor to push the box 10 into the re-inspection product warehouse channel.
所述卷烟成品烟箱纠错装置还包括电源(未示出),与所述色标传感器12、所述工程码扫码头1、所述工程码扫码头控制器2、所述商品码扫码头4和所述商品码扫码头控制器3连接,用于提供电能。具体地,所述电源为24V直流电源,24V直流电源从原机主电柜内采集,为本发明的卷烟成品烟箱纠错装置的所有输入端供电部分进行供电。本发明的工程码扫码头1和商品码扫码头4由24V直流电源供电,能对条码实时进行有效扫描,并将条码信息分别传递到工程码扫码头控制器2和商品码扫码头控制器3,检测速率高,方便快捷。The finished cigarette box error correction device also includes a power supply (not shown), which is connected to the color mark sensor 12, the engineering code scanning terminal 1, the engineering code scanning terminal controller 2, the commodity code scanning terminal 4 and the commodity code scanning terminal controller 3, and is used to provide electrical energy. Specifically, the power supply is a 24V DC power supply, and the 24V DC power supply is collected from the main power cabinet of the original machine to power all input power supply parts of the finished cigarette box error correction device of the present invention. The engineering code scanning terminal 1 and the commodity code scanning terminal 4 of the present invention are powered by a 24V DC power supply, can effectively scan the barcode in real time, and transmit the barcode information to the engineering code scanning terminal controller 2 and the commodity code scanning terminal controller 3 respectively, with a high detection rate and convenient and fast.
本发明实施例提供的卷烟成品烟箱纠错装置,通过色标传感器识别工程码可以有效区分一号工程码和厂内识别码,进而可以有效区分成品和复检品,并把不同工程码的烟箱送入对应库区,避免人工分类,降低人工成本;通过同时扫描烟箱正面的工程码和侧面的商品码,并对两个码进行对比,有效识别两个码段的商品信息不一致的烟箱并剔除,这样可以对两码不符合的烟箱进行有效纠错;而且能识别误打工程码的烟箱,避免烟箱串号,防止不合格品流入下道工序,避免由此而造成的原辅料浪费;而且卷烟成品烟箱纠错装置运行稳定、高效、可靠、精度高,检测性能好,易于调整及维护。The finished cigarette box error correction device provided by the embodiment of the present invention can effectively distinguish between the No. 1 engineering code and the factory identification code by identifying the engineering code through the color code sensor, and further can effectively distinguish between the finished products and the re-inspected products, and send the cigarette boxes with different engineering codes to the corresponding storage area, thereby avoiding manual classification and reducing labor costs; by simultaneously scanning the engineering code on the front of the cigarette box and the product code on the side, and comparing the two codes, the cigarette boxes with inconsistent product information in the two code segments are effectively identified and discarded, so that the cigarette boxes with inconsistent codes can be effectively corrected; and the cigarette boxes with erroneous engineering codes can be identified, so as to avoid the serial number of the cigarette boxes, prevent unqualified products from flowing into the next process, and avoid the waste of raw and auxiliary materials caused thereby; and the finished cigarette box error correction device operates stably, efficiently, reliably, and with high precision, has good detection performance, and is easy to adjust and maintain.
至此,已经详细描述了本公开的各实施例。为了避免遮蔽本公开的构思,没有描述本领域所公知的一些细节。本领域技术人员根据上面的描述,完全可以明白如何实施这里公开的技术方案。So far, various embodiments of the present disclosure have been described in detail. In order to avoid obscuring the concept of the present disclosure, some details known in the art are not described. Based on the above description, those skilled in the art can fully understand how to implement the technical solution disclosed here.
虽然已经通过示例对本公开的一些特定实施例进行了详细说明,但是本领域的技术人员应该理解,以上示例仅是为了进行说明,而不是为了限制本公开的范围。本领域的技术人员应该理解,可在不脱离本公开的范围和精神的情况下,对以上实施例进行修改或者对部分技术特征进行等同替换。本公开的范围由所附权利要求来限定。Although some specific embodiments of the present disclosure have been described in detail by way of examples, it should be understood by those skilled in the art that the above examples are for illustration only and are not intended to limit the scope of the present disclosure. It should be understood by those skilled in the art that the above embodiments may be modified or some technical features may be replaced by equivalents without departing from the scope and spirit of the present disclosure. The scope of the present disclosure is defined by the appended claims.
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| CN113534733A (en) * | 2021-07-16 | 2021-10-22 | 广东中烟工业有限责任公司 | Cigarette box bar code identification system and method |
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