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CN111810529A - High-speed motor spindle planetary gear supporting device and supporting method - Google Patents

High-speed motor spindle planetary gear supporting device and supporting method Download PDF

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Publication number
CN111810529A
CN111810529A CN202010805731.9A CN202010805731A CN111810529A CN 111810529 A CN111810529 A CN 111810529A CN 202010805731 A CN202010805731 A CN 202010805731A CN 111810529 A CN111810529 A CN 111810529A
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rotating shaft
planetary
roller
planetary roller
bearing
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CN202010805731.9A
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CN111810529B (en
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唐正宽
唐坚梁
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Xinchang Jinduoduo Intelligent Equipment Co ltd
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Zhejiang Ranxing Turbine Technology Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/50Other types of ball or roller bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/0018Shaft assemblies for gearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/08General details of gearing of gearings with members having orbital motion
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/003Couplings; Details of shafts
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/08Structural association with bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2380/00Electrical apparatus
    • F16C2380/26Dynamo-electric machines or combinations therewith, e.g. electro-motors and generators

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Power Engineering (AREA)
  • Friction Gearing (AREA)

Abstract

The invention discloses a high-speed motor spindle planet wheel supporting device and a supporting method thereof. The supporting method comprises the following steps: a. an axial thrust support is formed between the planetary roller and the rotating shaft; b. the outer diameter of the planet roller is designed to output the bearing rotating speed of the planet roller; c. the distribution of the planetary rollers acting on the rotating shaft is designed; d. the acting force applied by the planetary roller to the rotating shaft is designed; e. the planetary roller applies an urging force to the rotary shaft in a direction perpendicular to the axial center of the rotary shaft. The invention arranges at least three planetary rollers around the rotating shaft as the center at the position of the original bearing of the rotating shaft to replace the bearing to apply an acting force vertical to the axis direction of the rotating shaft to the rotating shaft, thereby providing stable radial support for the rotating shaft, playing the role of axial thrust and greatly improving the rotating speed and the bearing capacity of the rotating shaft.

Description

高速电机主轴行星轮支撑装置及其支撑方法High-speed motor spindle planetary gear supporting device and supporting method

技术领域technical field

本发明属于高速电机主轴支撑技术领域,具体涉及高速电机主轴行星轮支撑装置及其支撑方法。The invention belongs to the technical field of high-speed motor spindle support, and in particular relates to a high-speed motor spindle planetary wheel support device and a support method thereof.

背景技术Background technique

高速电机具有体积小、转动惯量小,结构紧凑,能量密度大等优点故被工业、医疗、汽车、航天等领域广泛采用。如图1所示,现有技术采用轴承b对高速转子a提供支撑。然而在电机中给高速转子提供支撑作用的轴承已经成为影响高速电机发展的主要障碍。High-speed motors have the advantages of small size, small rotational inertia, compact structure, and high energy density, so they are widely used in industry, medical, automotive, aerospace and other fields. As shown in FIG. 1 , in the prior art, the bearing b is used to provide support for the high-speed rotor a. However, the bearing that supports the high-speed rotor in the motor has become the main obstacle to the development of the high-speed motor.

目前在高速电机中应用较为广泛的轴承有精密金属轴承、精密陶瓷球轴承、动静压空气轴承、磁悬浮轴承等四种。前两者为传统机械结构的接触式滚珠轴承,后两者为轴悬浮非接触式轴承。为了追求极限转速,这些年传统的滚珠轴承在材料、精度上虽然有非常大的进步,但因为受到结构原理的限制,滚珠轴承在高速电机领域的应用中受到加工装配精度、轴承极限转速、润滑方式等制约,已经成为电机实现超高转速的最大瓶颈。而近几年兴起的动静压空气悬浮轴承、磁悬浮轴承等技术虽然不受传统滚珠轴承的转速限制,但该类非接触式轴承能提供的支撑力度非常有限,主轴径向、轴向均无法承受较大载荷,亦无法承受加速度较大的震动。At present, the widely used bearings in high-speed motors include precision metal bearings, precision ceramic ball bearings, dynamic and static pressure air bearings, and magnetic suspension bearings. The first two are contact ball bearings with traditional mechanical structure, and the latter two are shaft suspension non-contact bearings. In order to pursue the limit speed, although the traditional ball bearing has made great progress in material and accuracy in recent years, due to the limitation of the structure principle, the application of ball bearing in the field of high-speed motor is affected by the processing and assembly accuracy, bearing limit speed, lubrication Constraints such as methods have become the biggest bottleneck for the motor to achieve ultra-high speed. Although the technologies such as dynamic and static pressure air suspension bearings and magnetic suspension bearings that have emerged in recent years are not limited by the rotational speed of traditional ball bearings, the support provided by such non-contact bearings is very limited, and the radial and axial directions of the main shaft cannot be supported. Larger loads cannot withstand the vibrations with large accelerations.

发明内容SUMMARY OF THE INVENTION

本发明目的在于解决现有技术中存在的上述不足,提供高速电机主轴行星轮支撑装置及其支撑方法,在旋转轴原有设置轴承位置处,围绕以旋转轴为中心,设置至少三个行星滚轮,以代替轴承,来对旋转轴施加垂直于旋转轴的轴心方向的作用力,起到对旋转轴提供稳固的径向支撑,同时能起到轴向止推作用,能大幅提高旋转轴的转速和承载能力;利用行星滚轮来降低行星滚轮的轴承转速,极大地降低了行星滚轮的轴承转速负载和加工难度,让普通级别的轴承替代原本高等级的精密轴承变为可能;而且具有结构简单、制造便利、成本低廉的特点。The purpose of the present invention is to solve the above-mentioned deficiencies in the prior art, and to provide a high-speed motor spindle planetary wheel supporting device and a supporting method thereof. At the original bearing position of the rotating shaft, at least three planetary rollers are arranged around the rotating shaft as the center. , instead of the bearing, it can exert a force perpendicular to the axis of the rotating shaft to provide a stable radial support for the rotating shaft, and at the same time, it can play an axial thrust function, which can greatly improve the rotation speed of the rotating shaft. Speed and carrying capacity; the use of planetary rollers to reduce the bearing speed of the planetary rollers greatly reduces the bearing speed load and processing difficulty of the planetary rollers, making it possible for ordinary-grade bearings to replace the original high-grade precision bearings; and has a simple structure , The characteristics of convenient manufacture and low cost.

为了解决上述技术问题,本发明采用如下技术方案:In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions:

高速电机主轴行星轮支撑装置,包括壳体和旋转轴,旋转轴安装于壳体中;其特征在于:还包括安装于壳体上的至少三个行星滚轮,行星滚轮围绕于旋转轴为中心圆周布置。在旋转轴原有设置轴承位置处,围绕以旋转轴为中心,设置至少三个行星滚轮,以代替轴承,来对旋转轴施加垂直于旋转轴的轴心方向的作用力,起到对旋转轴提供稳固的径向支撑,能大幅提高旋转轴的转速和承载能力,而且具有结构简单、制造便利、成本低廉的特点。The high-speed motor spindle planetary wheel supporting device includes a casing and a rotating shaft, and the rotating shaft is installed in the casing; it is characterized in that: it also includes at least three planetary rollers installed on the casing, and the planetary rollers surround the rotating shaft as a central circumference layout. At the original bearing position of the rotating shaft, at least three planetary rollers are arranged around the rotating shaft to replace the bearing to exert a force perpendicular to the axial direction of the rotating shaft to the rotating shaft. Provides stable radial support, can greatly improve the rotational speed and bearing capacity of the rotating shaft, and has the characteristics of simple structure, convenient manufacture and low cost.

进一步,处于旋转轴上方的行星滚轮活动在壳体上,处于旋转轴下方的行星滚轮固定在壳体上,使得多个行星滚轮对旋转轴提供更加稳固的径向支撑。Further, the planetary rollers above the rotating shaft move on the casing, and the planetary rollers below the rotating shaft are fixed on the casing, so that the plurality of planetary rollers provide more stable radial support for the rotating shaft.

进一步,壳体设有垂直于旋转轴的轴心方向的安装孔,安装孔中活动连接有弹性张紧器,弹性张紧器对上方的行星滚轮施加预紧力,使上方的行星滚轮压紧旋转轴。本发明的弹性张紧器一般分为连接部分和弹性部分,弹性部分由弹性材料制成,对上方的行星滚轮施加预紧力的方式可以为:(1)安装孔为内壁光滑的孔,通过顶推结构对弹性张紧器施加向下作用力,弹性张紧器向下运动,使得弹性部分作用在上方的行星滚轮上,并发生形变,就能对上方的行星滚轮施加预紧力,使上方的行星滚轮牢牢地压在旋转轴上;(2)将安装孔设计为带有螺纹的孔,将弹性张紧器的连接部分也设置螺纹,将连接部分螺纹连接在安装孔中,通过拧动连接部分,使弹性张紧器向下运动,将弹性部分作用在上方的行星滚轮上,并发生形变,就能对上方的行星滚轮施加预紧力,使上方的行星滚轮牢牢地压在旋转轴上。通过上述结构,既能旋转轴被限制在多个滚轮的夹角中间旋转,使得多个行星滚轮对旋转轴提供更加稳固的径向支撑。Further, the housing is provided with an installation hole perpendicular to the axis direction of the rotating shaft, and an elastic tensioner is movably connected in the installation hole, and the elastic tensioner exerts a pre-tightening force on the upper planetary roller, so that the upper planetary roller is pressed tightly. axis of rotation. The elastic tensioner of the present invention is generally divided into a connecting part and an elastic part, the elastic part is made of elastic material, and the method of applying a pre-tightening force to the upper planetary roller can be: (1) The installation hole is a hole with a smooth inner wall, and the installation hole is a hole with a smooth inner wall. The jacking structure exerts downward force on the elastic tensioner, and the elastic tensioner moves downward, so that the elastic part acts on the upper planetary roller and deforms, so that a pre-tightening force can be applied to the upper planetary roller to make The upper planetary roller is firmly pressed on the rotating shaft; (2) the mounting hole is designed as a threaded hole, the connecting part of the elastic tensioner is also threaded, and the connecting part is threaded in the mounting hole, through Twist the connecting part to make the elastic tensioner move downward, and the elastic part acts on the upper planetary roller and deforms, so that the upper planetary roller can be pre-tightened, so that the upper planetary roller can be firmly pressed on the axis of rotation. Through the above structure, the rotating shaft can be restricted to rotate in the middle of the included angle of the plurality of rollers, so that the plurality of planetary rollers can provide more stable radial support for the rotating shaft.

进一步,由于需要将行星滚轮固定在壳体中,因此本发明在行星滚轮的前后两端均设置轴承,同时在壳体中设置和轴承相对应的轴承孔,下方的行星滚轮上的轴承和下方的轴承孔相匹配,也就是下方的行星滚轮上的轴承外表面贴合在轴承孔的内侧上。上方的行星滚轮上的轴承和上方的轴承孔之间存在活动间隙,弹性张紧器对上方的行星滚轮上的轴承施加预紧力,使得弹性张紧器对行星滚轮施加预紧力的节点设置在壳体的内部,起到保护作用,使得弹性张紧器对行星滚轮施加预紧力可靠、安全。本发明的行星滚轮的宽度可根据工况需求自由设置。Further, since the planetary roller needs to be fixed in the housing, the present invention is provided with bearings at the front and rear ends of the planetary roller, and at the same time, bearing holes corresponding to the bearings are provided in the housing, and the bearing on the lower planetary roller and the lower The bearing holes are matched, that is, the outer surface of the bearing on the lower planetary roller fits on the inner side of the bearing hole. There is an active gap between the bearing on the upper planetary roller and the bearing hole above, and the elastic tensioner applies a pre-tightening force to the bearing on the upper planetary roller, so that the elastic tensioner exerts a pre-tightening force on the planetary roller. Node setting Inside the casing, it plays a protective role, so that the elastic tensioner exerts a reliable and safe pre-tightening force on the planetary roller. The width of the planetary roller of the present invention can be freely set according to the requirements of the working conditions.

进一步,行星滚轮的外径(行星滚轮外径定为N)大于旋转轴的外径(旋转轴外径定为D),行星滚轮外径N与旋转轴外径D之间的比例,决定旋转轴转速与行星滚轮轴承转速的比例,减速比计算公式为N/D=P。在旋转轴转速恒定、旋转轴的外径恒定的情况下,P值越大,行星滚轮轴承转速越低。如高速电机的旋转轴转速设计为120000rpm,旋转轴外径15毫米,行星滚轮外径75毫米,则算出P值为5,得出滚轮支撑轴承转速仅为24000rpm,极大地降低了滚轮支撑轴承的转速负载和加工难度,让普通级别的轴承替代原本高等级的精密轴承变为可能。Further, the outer diameter of the planetary roller (the outer diameter of the planetary roller is set as N) is larger than the outer diameter of the rotating shaft (the outer diameter of the rotating shaft is set as D), and the ratio between the outer diameter of the planetary roller N and the outer diameter of the rotating shaft D determines the rotation The ratio of the shaft speed to the planetary roller bearing speed, and the formula for calculating the reduction ratio is N/D=P. When the rotational speed of the rotating shaft is constant and the outer diameter of the rotating shaft is constant, the larger the P value, the lower the rotational speed of the planetary roller bearing. If the rotating shaft speed of the high-speed motor is designed to be 120,000 rpm, the outer diameter of the rotating shaft is 15 mm, and the outer diameter of the planetary roller is 75 mm, the P value is calculated to be 5, and the speed of the roller support bearing is only 24,000 rpm, which greatly reduces the roller support bearing. Speed load and processing difficulty make it possible for ordinary-grade bearings to replace original high-grade precision bearings.

进一步,行星滚轮处于同一平面周向分布在旋转轴上,处于旋转轴下方的行星滚轮的设置数量为至少两个,处于旋转轴下方的两个行星滚轮之间的夹角大于0度小于180度,起到结构简单、制造便利的效果。Further, the planetary rollers are circumferentially distributed on the rotating shaft in the same plane, the number of planetary rollers below the rotating shaft is at least two, and the angle between the two planetary rollers below the rotating shaft is greater than 0 degrees and less than 180 degrees. , has the effect of simple structure and convenient manufacture.

进一步,采用三个行星滚轮处于同一平面周向分布在旋转轴上,三个行星滚轮的尺寸均相同,两个行星滚轮之间的夹角为120度。当旋转轴转速较低而行星滚轮轴承极限转速较高,P值有富余时,一般都以同一支撑面的三个行星滚轮为一组,为了追求P值最大化,三个滚轮一般采用的周向120度均布排列,三个行星滚轮的尺寸相同,在同一平面三个尺寸相同的行星滚轮以120度均布时最大可获得6.45的P值。Further, three planetary rollers are circumferentially distributed on the rotating shaft in the same plane, the dimensions of the three planetary rollers are the same, and the included angle between the two planetary rollers is 120 degrees. When the rotational speed of the rotating shaft is low, the limit rotational speed of the planetary roller bearing is high, and the P value is surplus, three planetary rollers on the same support surface are generally used as a group. In order to maximize the P value, the three rollers generally use the Evenly distributed to 120 degrees, the size of the three planetary rollers is the same, and the maximum P value of 6.45 can be obtained when the three planetary rollers of the same size are evenly distributed at 120 degrees on the same plane.

当旋转轴转速较高,而行星滚轮轴承极限转速较低,P值不够的情况下,则可以选用不同支撑面,并加大行星滚轮的直径以增加P值,也就是行星滚轮不在一平面支撑在旋转轴上,理论上可获得无限大的P值。When the rotational speed of the rotating shaft is high, the limit speed of the planetary roller bearing is low, and the P value is not enough, different support surfaces can be selected, and the diameter of the planetary roller can be increased to increase the P value, that is, the planetary roller is not supported on one plane. On the axis of rotation, theoretically infinite P-values can be obtained.

进一步,行星滚轮和旋转轴之间形成轴向止推支撑,用于限制旋转轴的轴向移动。Further, an axial thrust support is formed between the planetary roller and the rotating shaft to limit the axial movement of the rotating shaft.

进一步,轴向止推支撑方式具体分为圆柱行星滚轮、阶梯行星滚轮、圆锥行星滚轮、楔形行星滚轮、圆弧行星滚轮,具体为:Further, the axial thrust support methods are specifically divided into cylindrical planetary rollers, stepped planetary rollers, conical planetary rollers, wedge-shaped planetary rollers, and arc planetary rollers, specifically:

(1)圆柱行星滚轮:行星滚轮边缘设有凸起的滚轮止推面,滚轮止推面可设置双面,亦可只设置单面。旋转轴边缘设有凸起的旋转轴止推面,滚轮止推面和旋转轴止推面接触,给旋转轴提供单向止推作用。(1) Cylindrical planetary roller: The edge of the planetary roller is provided with a raised roller thrust surface, and the roller thrust surface can be provided with both sides or only one side. The edge of the rotating shaft is provided with a raised rotating shaft thrust surface, and the roller thrust surface is in contact with the rotating shaft thrust surface to provide one-way thrust to the rotating shaft.

(2)阶梯行星滚轮:行星滚轮边缘设有呈阶梯形状的滚轮止推面,旋转轴边缘设有和呈阶梯形状的滚轮止推面相配合的旋转轴止推面,滚轮止推面和旋转轴止推面接触,给旋转轴提供单向止推作用。(2) Step planetary roller: the edge of the planetary roller is provided with a stepped roller thrust surface, the edge of the rotating shaft is provided with a rotating shaft thrust surface that matches the stepped roller thrust surface, the roller thrust surface and the rotating shaft The thrust surfaces contact and provide a one-way thrust to the rotating shaft.

(3)圆锥行星滚轮:行星滚轮的形状设计为圆锥形状,行星滚轮的外表面作为滚轮圆锥面,旋转轴边缘设有呈圆锥形状的第一凸起部,第一凸起部外表面作为旋转轴圆锥面,滚轮圆锥面的锥度和旋转轴圆锥面的锥度相反,滚轮圆锥面与旋转轴圆锥面互相配合,行星滚轮和之间不需要有专门的止推面,给旋转轴提供单向止推作用。(3) Conical planetary roller: the shape of the planetary roller is designed as a conical shape, the outer surface of the planetary roller is used as the roller conical surface, the edge of the rotating shaft is provided with a first convex portion in a conical shape, and the outer surface of the first convex portion serves as a rotating surface. The conical surface of the shaft, the taper of the conical surface of the roller is opposite to that of the conical surface of the rotating shaft, the conical surface of the roller and the conical surface of the rotating shaft cooperate with each other, and there is no need for a special thrust surface between the planetary roller and the rotating shaft, providing a one-way stop for the rotating shaft. push action.

(4)楔形行星滚轮:行星滚轮和旋转轴之间楔形限位连接,可以在行星滚轮上设置楔形状的沟槽,在旋转轴上设置凸起形成楔形,使得旋转轴上的凸起和行星滚轮上的沟槽相匹配;或者在旋转轴上设置楔形状的沟槽,在行星滚轮上设置凸起形成楔形,使得行星滚轮上的凸起和旋转轴上的沟槽相匹配。行星滚轮和之间不需要有专门的止推面,给旋转轴提供双向止推作用。(4) Wedge-shaped planetary roller: Wedge-shaped limit connection between the planetary roller and the rotating shaft, wedge-shaped grooves can be set on the planetary roller, and protrusions are set on the rotating shaft to form a wedge shape, so that the protrusions on the rotating shaft and the planetary The grooves on the rollers match; or wedge-shaped grooves are arranged on the rotating shaft, and protrusions are arranged on the planetary rollers to form wedges, so that the protrusions on the planetary rollers match the grooves on the rotating shaft. There is no need for a special thrust surface between the planetary rollers and the rotating shaft to provide a two-way thrust function.

(5)圆弧行星滚轮:行星滚轮设有第一圆弧面,旋转轴设有和第一圆弧面反向的第二圆弧面,第二圆弧面和第一圆弧面互相配合,行星滚轮和之间不需要有专门的止推面,给旋转轴提供双向止推作用。(5) Circular planetary roller: the planetary roller is provided with a first circular arc surface, the rotating shaft is provided with a second circular arc surface opposite to the first circular arc surface, and the second circular arc surface and the first circular arc surface cooperate with each other , There is no need for a special thrust surface between the planetary roller and the rotating shaft to provide a two-way thrust function for the rotating shaft.

高速电机主轴行星轮支撑装置的支撑方法,其特征在于包括如下步骤:The supporting method of the high-speed motor spindle planetary gear supporting device is characterized by comprising the following steps:

a、对行星滚轮的形状进行设计,根据行星滚轮的形状设计旋转轴的形状,使得行星滚轮和旋转轴之间形成轴向止推支撑,用于限制旋转轴的轴向移动。a. Design the shape of the planetary roller, and design the shape of the rotating shaft according to the shape of the planetary roller, so that an axial thrust support is formed between the planetary roller and the rotating shaft to limit the axial movement of the rotating shaft.

b、行星滚轮的外径设计,输出行星滚轮的轴承转速:将行星滚轮的外径定为N,将旋转轴的外径定为D,行星滚轮外径N与旋转轴外径D之间的比例,决定旋转轴转速与行星滚轮的轴承转速的比例,根据减速比计算公式P=N/D,根据旋转轴的外径D恒定的情况下,来调整行星滚轮的外径N的数值,通过旋转轴转速恒定,输出行星滚轮的轴承转速。b. The design of the outer diameter of the planetary roller and the bearing speed of the output planetary roller: set the outer diameter of the planetary roller as N, the outer diameter of the rotating shaft as D, and the distance between the outer diameter of the planetary roller N and the outer diameter of the rotating shaft D The ratio determines the ratio of the rotational speed of the rotating shaft to the rotational speed of the bearing of the planetary roller. According to the reduction ratio calculation formula P=N/D, when the outer diameter D of the rotating shaft is constant, adjust the value of the outer diameter N of the planetary roller. The rotation speed of the rotating shaft is constant, and the bearing speed of the planetary roller is output.

c、行星滚轮作用在旋转轴上的分布情况进行设计:在保证减速比P值富余的情况下,设计三个行星滚轮处于同一平面周向分布在旋转轴上,三个行星滚轮的尺寸均相同,三个行星滚轮采用周向120度均布排列。c. Design the distribution of the planetary rollers acting on the rotating shaft: under the condition that the reduction ratio P value is guaranteed, three planetary rollers are designed to be in the same plane and circumferentially distributed on the rotating shaft, and the dimensions of the three planetary rollers are the same. , The three planetary rollers are arranged evenly in the circumferential direction of 120 degrees.

d、行星滚轮对旋转轴施加的作用力进行设计:处于旋转轴上方的一个行星滚轮在壳体上活动式设计,将上方的行星滚轮上的轴承装入到上方的轴承孔中,两者之间存在活动间隙,同时处于旋转轴下方的两个行星滚轮在壳体上固定式设计,将下方的行星滚轮上的轴承限位到下方的轴承孔中。d. Design the force exerted by the planetary roller on the rotating shaft: a planetary roller above the rotating shaft is designed to be movable on the housing, and the bearing on the upper planetary roller is loaded into the upper bearing hole, and the other There is a movable gap between them, and the two planetary rollers below the rotating shaft are fixedly designed on the housing to limit the bearing on the lower planetary roller to the lower bearing hole.

e、行星滚轮对旋转轴施加垂直于旋转轴的轴心方向的作用力:在壳体的垂直于旋转轴的轴心方向的安装孔中装入弹性张紧器,再对弹性张紧器在安装孔中施加向下作用力,弹性张紧器对上方的行星滚轮施加预紧力,使上方的行星滚轮竖直向下运动,使得三个行星滚轮压在旋转轴上。e. The planetary roller exerts a force perpendicular to the axial direction of the rotating shaft: install an elastic tensioner in the installation hole of the casing perpendicular to the axial direction of the rotating shaft, and then place the elastic tensioner in the axial direction of the rotating shaft. A downward force is applied to the installation hole, and the elastic tensioner applies a pre-tightening force to the upper planetary roller, so that the upper planetary roller moves vertically downward, so that the three planetary rollers are pressed on the rotating shaft.

本发明由于采用了上述技术方案,具有以下有益效果:The present invention has the following beneficial effects due to the adoption of the above-mentioned technical solutions:

1、本发明在旋转轴原有设置轴承位置处,围绕以旋转轴为中心,设置至少三个行星滚轮,以代替轴承,来对旋转轴施加垂直于旋转轴的轴心方向的作用力,起到对旋转轴提供稳固的径向支撑,能大幅提高旋转轴的转速和承载能力,而且具有结构简单、制造便利、成本低廉的特点。1. In the present invention, at the original bearing position of the rotating shaft, at least three planetary rollers are arranged around the rotating shaft to replace the bearing to exert a force perpendicular to the axial direction of the rotating shaft to the rotating shaft. In order to provide a stable radial support for the rotating shaft, the rotating speed and bearing capacity of the rotating shaft can be greatly improved, and the utility model has the characteristics of simple structure, convenient manufacture and low cost.

2、本发明将处于旋转轴上方的行星滚轮活动在壳体上,同时将处于旋转轴下方的行星滚轮固定在壳体上,使得多个行星滚轮对旋转轴提供更加稳固的径向支撑。2. The present invention moves the planetary roller above the rotating shaft on the housing, and at the same time fixes the planetary roller below the rotating shaft on the housing, so that multiple planetary rollers provide more stable radial support for the rotating shaft.

3、行星滚轮的外径(行星滚轮外径定为N)大于旋转轴的外径(旋转轴外径定为D),行星滚轮外径N与旋转轴外径D之间的比例,决定旋转轴转速与行星滚轮轴承转速的比例,减速比计算公式为N/D=P。在旋转轴转速恒定、旋转轴的外径恒定的情况下,P值越大,行星滚轮轴承转速越低。如高速电机的旋转轴转速设计为120000rpm,旋转轴外径15毫米,行星滚轮外径75毫米,则算出P值为5,得出滚轮支撑轴承转速仅为24000rpm,极大地降低了滚轮支撑轴承的转速负载和加工难度,让普通级别的轴承替代原本高等级的精密轴承变为可能。3. The outer diameter of the planetary roller (the outer diameter of the planetary roller is set as N) is larger than the outer diameter of the rotating shaft (the outer diameter of the rotating shaft is set as D). The ratio between the outer diameter of the planetary roller N and the outer diameter of the rotating shaft D determines the rotation The ratio of the shaft speed to the planetary roller bearing speed, and the formula for calculating the reduction ratio is N/D=P. When the rotational speed of the rotating shaft is constant and the outer diameter of the rotating shaft is constant, the larger the P value, the lower the rotational speed of the planetary roller bearing. If the rotating shaft speed of the high-speed motor is designed to be 120,000 rpm, the outer diameter of the rotating shaft is 15 mm, and the outer diameter of the planetary roller is 75 mm, the P value is calculated to be 5, and the speed of the roller support bearing is only 24,000 rpm, which greatly reduces the roller support bearing. Speed load and processing difficulty make it possible for ordinary-grade bearings to replace original high-grade precision bearings.

4、本发明在行星滚轮和旋转轴之间形成轴向止推支撑,用于限制旋转轴的轴向移动。4. The present invention forms an axial thrust support between the planetary roller and the rotating shaft to limit the axial movement of the rotating shaft.

附图说明Description of drawings

下面结合附图对本发明作进一步说明:The present invention will be further described below in conjunction with the accompanying drawings:

图1为现有技术的结构示意图;Fig. 1 is the structural representation of the prior art;

图2为本发明中高速电机主轴行星轮支撑装置的结构示意图;2 is a schematic structural diagram of a high-speed motor spindle planetary gear support device in the present invention;

图3为本发明中弹性张紧器对行星滚轮上的轴承施加预紧力的结构示意图;3 is a schematic structural diagram of the elastic tensioner in the present invention applying a pre-tightening force to the bearing on the planetary roller;

图4为本发明中行星滚轮处于同一平面周向分布在旋转轴上的结构示意图;4 is a schematic structural diagram of the planetary rollers in the same plane circumferentially distributed on the rotating shaft in the present invention;

图5为本发明中行星滚轮处于不同平面分布在旋转轴上的结构示意图;5 is a schematic structural diagram of the planetary rollers in different planes distributed on the rotating shaft in the present invention;

图6为本发明中行星滚轮处于不同平面分布在旋转轴上的局部结构示意图;6 is a schematic diagram of the partial structure of the planetary rollers in different planes distributed on the rotating shaft in the present invention;

图7为本发明中行星滚轮的结构示意图;Fig. 7 is the structural representation of the planetary roller in the present invention;

图8为图7的左视图;Fig. 8 is the left side view of Fig. 7;

图9为本发明中旋转轴的结构示意图;Fig. 9 is the structural representation of the rotating shaft in the present invention;

图10为本发明中三个相同尺寸的行星滚轮处于同一平面周向分布在旋转轴上的结构示意图;10 is a schematic structural diagram of three planetary rollers of the same size in the same plane circumferentially distributed on the rotating shaft in the present invention;

图11为本发明中三个不同尺寸的行星滚轮处于同一平面周向分布在旋转轴上的结构示意图;11 is a schematic structural diagram of three planetary rollers of different sizes in the same plane circumferentially distributed on the rotating shaft in the present invention;

图12为本发明中弹性张紧器对上方的一个行星滚轮施加预紧力的结构示意图;12 is a schematic structural diagram of the elastic tensioner applying a pre-tightening force to an upper planetary roller in the present invention;

图13为本发明中弹性张紧器对上方的两个行星滚轮施加预紧力的结构示意图;13 is a schematic structural diagram of the elastic tensioner applying pre-tightening force to the upper two planetary rollers in the present invention;

图14为本发明中采用圆柱行星滚轮的轴向止推支撑方式的结构示意图;14 is a schematic structural diagram of an axial thrust support method using cylindrical planetary rollers in the present invention;

图15为本发明中采用阶梯行星滚轮的轴向止推支撑方式的结构示意图;15 is a schematic structural diagram of an axial thrust support method using stepped planetary rollers in the present invention;

图16为本发明中采用圆锥行星滚轮的轴向止推支撑方式的结构示意图;16 is a schematic structural diagram of an axial thrust support method using a conical planetary roller in the present invention;

图17为本发明中采用楔形行星滚轮的轴向止推支撑方式的结构示意图;17 is a schematic structural diagram of an axial thrust support method using a wedge-shaped planetary roller in the present invention;

图18为本发明中采用圆弧行星滚轮的轴向止推支撑方式的结构示意图。FIG. 18 is a schematic structural diagram of an axial thrust support method using a circular arc planetary roller in the present invention.

图中,1-旋转轴;2-壳体;3-弹性张紧器;4-安装孔;5-行星滚轮;6-轴承;7-滚轮止推面;8-旋转轴止推面。In the figure, 1-rotating shaft; 2-housing; 3-elastic tensioner; 4-installation hole; 5-planet roller; 6-bearing; 7-roller thrust surface; 8-rotating shaft thrust surface.

具体实施方式Detailed ways

如图2至图18所示,为本发明高速电机主轴行星轮支撑装置,包括壳体2和旋转轴1,旋转轴1安装于壳体2中。As shown in FIG. 2 to FIG. 18 , it is a high-speed motor spindle planetary gear support device of the present invention, including a casing 2 and a rotating shaft 1 , and the rotating shaft 1 is installed in the casing 2 .

本发明还包括安装于壳体2上的至少三个行星滚轮5,行星滚轮5围绕于旋转轴1为中心圆周布置。在旋转轴1原有设置轴承位置处,围绕以旋转轴1为中心,设置至少三个行星滚轮5,以代替轴承,来对旋转轴1施加垂直于旋转轴1的轴心方向的作用力,起到对旋转轴1提供稳固的径向支撑,能大幅提高旋转轴1的转速和承载能力,而且具有结构简单、制造便利、成本低廉的特点。The present invention also includes at least three planetary rollers 5 mounted on the housing 2 , and the planetary rollers 5 are arranged around the rotating shaft 1 as a central circumference. At the original bearing position of the rotating shaft 1, at least three planetary rollers 5 are arranged around the rotating shaft 1 to replace the bearings, so as to exert a force perpendicular to the axial direction of the rotating shaft 1 to the rotating shaft 1, It can provide stable radial support for the rotating shaft 1, can greatly improve the rotational speed and bearing capacity of the rotating shaft 1, and has the characteristics of simple structure, convenient manufacture and low cost.

处于旋转轴1上方的行星滚轮5活动在壳体2上,处于旋转轴1下方的行星滚轮5固定在壳体2上,使得多个行星滚轮5对旋转轴1提供更加稳固的径向支撑。行星滚轮5具体设置为:壳体2设有垂直于旋转轴1的轴心方向的安装孔4,安装孔4中活动连接有弹性张紧器3,弹性张紧器3对上方的行星滚轮5施加预紧力,使上方的行星滚轮5压紧旋转轴1。本发明的弹性张紧器3一般分为连接部分和弹性部分,弹性部分由弹性材料制成,对上方的行星滚轮5施加预紧力的方式可以为:(1)安装孔4为内壁光滑的孔,通过顶推结构对弹性张紧器3施加向下作用力,弹性张紧器3向下运动,使得弹性部分作用在上方的行星滚轮5上,并发生形变,就能对上方的行星滚轮5施加预紧力,使上方的行星滚轮5牢牢地压在旋转轴1上;(2)将安装孔4设计为带有螺纹的孔,将弹性张紧器3的连接部分也设置螺纹,将连接部分螺纹连接在安装孔4中,通过拧动连接部分,使弹性张紧器3向下运动,将弹性部分作用在上方的行星滚轮5上,并发生形变,就能对上方的行星滚轮5施加预紧力,使上方的行星滚轮5牢牢地压在旋转轴1上。通过上述结构,既能旋转轴1被限制在多个滚轮的夹角中间旋转,使得多个行星滚轮5对旋转轴1提供更加稳固的径向支撑。由于需要将行星滚轮5固定在壳体2中,因此本发明在行星滚轮5的前后两端均设置轴承6,同时在壳体2中设置和轴承6相对应的轴承孔,下方的行星滚轮5上的轴承6和下方的轴承孔相匹配,也就是下方的行星滚轮5上的轴承6外表面贴合在轴承孔的内侧上。上方的行星滚轮5上的轴承6和上方的轴承孔之间存在活动间隙,弹性张紧器3对上方的行星滚轮5上的轴承6施加预紧力,使得弹性张紧器3对行星滚轮5施加预紧力的节点设置在壳体2的内部,起到保护作用,使得弹性张紧器3对行星滚轮5施加预紧力可靠、安全。本发明的行星滚轮5的宽度可根据工况需求自由设置。The planetary rollers 5 above the rotating shaft 1 move on the casing 2 , and the planetary rollers 5 below the rotating shaft 1 are fixed on the casing 2 , so that the plurality of planetary rollers 5 provide more stable radial support for the rotating shaft 1 . The planetary roller 5 is specifically configured as follows: the housing 2 is provided with a mounting hole 4 perpendicular to the axial direction of the rotating shaft 1, and an elastic tensioner 3 is movably connected in the mounting hole 4, and the elastic tensioner 3 is opposite to the upper planetary roller 5. Apply pre-tightening force so that the upper planetary roller 5 presses the rotating shaft 1. The elastic tensioner 3 of the present invention is generally divided into a connecting part and an elastic part, the elastic part is made of elastic material, and the method of applying a pre-tightening force to the upper planetary roller 5 can be: (1) The mounting hole 4 has a smooth inner wall A downward force is applied to the elastic tensioner 3 through the pushing structure, and the elastic tensioner 3 moves downward, so that the elastic part acts on the upper planetary roller 5 and deforms, so that the upper planetary roller can be adjusted. 5. Apply a pre-tightening force to make the upper planetary roller 5 firmly press on the rotating shaft 1; (2) Design the mounting hole 4 as a threaded hole, and set the connecting part of the elastic tensioner 3 with threads. The connecting part is screwed into the mounting hole 4, and the elastic tensioner 3 is moved downward by screwing the connecting part, and the elastic part acts on the upper planetary roller 5 and deforms, so that the upper planetary roller can be adjusted to the upper planetary roller. 5. Apply pre-tightening force so that the upper planetary roller 5 is firmly pressed on the rotating shaft 1. Through the above structure, the rotating shaft 1 can be restricted to rotate in the middle of the included angle of the plurality of rollers, so that the plurality of planetary rollers 5 can provide more stable radial support for the rotating shaft 1 . Since the planetary roller 5 needs to be fixed in the housing 2, the present invention is provided with bearings 6 at the front and rear ends of the planetary roller 5, and at the same time, bearing holes corresponding to the bearing 6 are arranged in the housing 2, and the lower planetary roller 5 The upper bearing 6 matches the lower bearing hole, that is, the outer surface of the bearing 6 on the lower planetary roller 5 is fitted on the inner side of the bearing hole. There is an active gap between the bearing 6 on the upper planetary roller 5 and the bearing hole above, and the elastic tensioner 3 applies a pre-tightening force to the bearing 6 on the upper planetary roller 5, so that the elastic tensioner 3 is on the planetary roller 5. The nodes applying the preloading force are arranged inside the housing 2 and play a protective role, so that the elastic tensioner 3 exerts the preloading force on the planetary roller 5 reliably and safely. The width of the planetary roller 5 of the present invention can be freely set according to the requirements of the working conditions.

行星滚轮5的外径(行星滚轮5外径定为N)一般大于旋转轴1的外径(旋转轴1外径定为D),行星滚轮5外径N与旋转轴1外径D之间的比例,决定旋转轴1转速与行星滚轮5轴承6转速的比例,减速比计算公式为N/D=P。在旋转轴1转速恒定、旋转轴1的外径恒定的情况下,P值越大,行星滚轮5的轴承6转速越低。如高速电机的旋转轴1转速设计为120000rpm,旋转轴1外径15毫米,行星滚轮5外径75毫米,则算出P值为5,得出滚轮支撑轴承6转速仅为24000rpm,极大地降低了滚轮支撑轴承6的转速负载和加工难度,让普通级别的轴承替代原本高等级的精密轴承变为可能。The outer diameter of the planetary roller 5 (the outer diameter of the planetary roller 5 is set as N) is generally larger than the outer diameter of the rotating shaft 1 (the outer diameter of the rotating shaft 1 is set as D), between the outer diameter N of the planetary roller 5 and the outer diameter D of the rotating shaft 1 Determines the ratio of the rotational speed of the rotating shaft 1 to the rotational speed of the planetary roller 5 bearing 6, and the calculation formula of the reduction ratio is N/D=P. When the rotational speed of the rotating shaft 1 is constant and the outer diameter of the rotating shaft 1 is constant, the larger the P value, the lower the rotational speed of the bearing 6 of the planetary roller 5 . For example, the rotating speed of the rotating shaft 1 of the high-speed motor is designed to be 120,000 rpm, the outer diameter of the rotating shaft 1 is 15 mm, and the outer diameter of the planetary roller 5 is 75 mm, then the P value is calculated to be 5, and the rotating speed of the roller support bearing 6 is only 24,000 rpm, which greatly reduces the The rotational speed load and processing difficulty of the roller support bearing 6 make it possible for ordinary-grade bearings to replace the original high-grade precision bearings.

行星滚轮5处于同一平面周向分布在旋转轴1上,处于旋转轴1下方的行星滚轮5的设置数量为至少两个,处于旋转轴1下方的两个行星滚轮5之间的夹角大于0度小于180度,起到结构简单、制造便利的效果。行星滚轮5的数量和分布具体设计:采用三个行星滚轮5处于同一平面周向分布在旋转轴1上,三个行星滚轮5的尺寸均相同,两个行星滚轮5之间的夹角为120度。当旋转轴1转速较低而行星滚轮5的轴承6极限转速较高,P值有富余时,一般都以同一支撑面的三个行星滚轮5为一组,为了追求P值最大化,三个行星滚轮5一般采用的周向120度均布排列,三个行星滚轮5的尺寸相同,在同一平面三只尺寸相同的行星滚轮5以120度均布时,最大可获得6.45的P值,如图10所示,T1=T2=120度。亦可根据需要对每只行星滚轮5设置不同尺寸,可设置周向角度非120度均布排列,如图11所示,T4>T3。当旋转轴1转速较高,而行星滚轮5的轴承6极限转速较低,P值不够的情况下,则可以选用不同支撑面,并加大行星滚轮5的直径以增加P值,也就是行星滚轮5不在一平面支撑在旋转轴1上,理论上可获得无限大的P值,如图5和图6所示。可根据行星滚轮5的尺寸,设置四个行星滚轮5对旋转轴1进行径向支撑,如图13所示。The planetary rollers 5 are circumferentially distributed on the rotating shaft 1 in the same plane. The number of the planetary rollers 5 below the rotating shaft 1 is at least two, and the angle between the two planetary rollers 5 below the rotating shaft 1 is greater than 0 The degree is less than 180 degrees, which has the effect of simple structure and convenient manufacture. The specific design of the number and distribution of the planetary rollers 5: Three planetary rollers 5 are circumferentially distributed on the rotating shaft 1 in the same plane, the dimensions of the three planetary rollers 5 are the same, and the angle between the two planetary rollers 5 is 120 Spend. When the rotational speed of the rotating shaft 1 is low and the limit rotational speed of the bearing 6 of the planetary roller 5 is high, and the P value has a margin, generally three planetary rollers 5 on the same support surface are used as a group. In order to maximize the P value, three The planetary rollers 5 are generally arranged in a circumferential direction of 120 degrees, and the three planetary rollers 5 are of the same size. When three planetary rollers 5 of the same size are evenly distributed at 120 degrees on the same plane, the maximum P value of 6.45 can be obtained, such as As shown in FIG. 10, T1=T2=120 degrees. Different sizes can also be set for each planetary roller 5 as required, and the circumferential angle can be set to be non-uniformly arranged at 120 degrees, as shown in FIG. 11 , T4>T3. When the rotational speed of the rotating shaft 1 is high, but the limit rotational speed of the bearing 6 of the planetary roller 5 is low, and the P value is not enough, different supporting surfaces can be selected, and the diameter of the planetary roller 5 can be increased to increase the P value, that is, the planetary roller The roller 5 is not supported on the rotating shaft 1 in a plane, and an infinite P value can theoretically be obtained, as shown in FIG. 5 and FIG. 6 . According to the size of the planetary rollers 5 , four planetary rollers 5 can be arranged to radially support the rotating shaft 1 , as shown in FIG. 13 .

行星滚轮5和旋转轴1之间形成轴向止推支撑,用于限制旋转轴1的轴向移动。轴向止推支撑方式具体分为圆柱行星滚轮(如图14)、阶梯行星滚轮(如图15)、圆锥行星滚轮(如图16)、楔形行星滚轮5(如图17)、圆弧行星滚轮(如图18),具体为:An axial thrust support is formed between the planetary roller 5 and the rotating shaft 1 to limit the axial movement of the rotating shaft 1 . The axial thrust support methods are specifically divided into cylindrical planetary rollers (as shown in Fig. 14), stepped planetary rollers (as shown in Fig. 15), conical planetary rollers (as shown in Fig. 16), wedge-shaped planetary rollers 5 (as shown in Fig. 17), and arc planetary rollers (Figure 18), specifically:

(1)圆柱行星滚轮5:行星滚轮5边缘设有凸起的滚轮止推面7,滚轮止推面7可设置双面,亦可只设置单面。旋转轴1边缘设有凸起的旋转轴止推面8,滚轮止推面7和旋转轴止推面8接触,给旋转轴1提供单向止推作用。(1) Cylindrical planetary roller 5: The edge of the planetary roller 5 is provided with a raised roller thrust surface 7, and the roller thrust surface 7 can be provided with both sides or only one side. The edge of the rotating shaft 1 is provided with a raised rotating shaft thrust surface 8 , and the roller thrust surface 7 is in contact with the rotating shaft thrust surface 8 to provide a one-way thrust to the rotating shaft 1 .

(2)阶梯行星滚轮5:行星滚轮5边缘设有呈阶梯形状的滚轮止推面7,旋转轴1边缘设有和呈阶梯形状的滚轮止推面7相配合的旋转轴止推面8,滚轮止推面7和旋转轴止推面8接触,给旋转轴1提供单向止推作用。(2) stepped planetary roller 5: the edge of the planetary roller 5 is provided with a stepped roller thrust surface 7, and the edge of the rotating shaft 1 is provided with a rotating shaft thrust surface 8 that matches the stepped roller thrust surface 7, The roller thrust surface 7 is in contact with the rotating shaft thrust surface 8 to provide a one-way thrust to the rotating shaft 1 .

(3)圆锥行星滚轮5:行星滚轮5的形状设计为圆锥形状,行星滚轮5的外表面作为滚轮圆锥面,旋转轴1边缘设有呈圆锥形状的第一凸起部,第一凸起部外表面作为旋转轴1圆锥面,滚轮圆锥面的锥度和旋转轴1圆锥面的锥度相反,滚轮圆锥面与旋转轴1圆锥面互相配合,行星滚轮5和之间不需要有专门的止推面,给旋转轴1提供单向止推作用。(3) Conical planetary roller 5: The shape of the planetary roller 5 is designed as a conical shape, the outer surface of the planetary roller 5 is used as a roller conical surface, and the edge of the rotating shaft 1 is provided with a conical first convex portion, the first convex portion The outer surface is the conical surface of the rotating shaft 1. The taper of the conical surface of the roller is opposite to that of the conical surface of the rotating shaft 1. The conical surface of the roller and the conical surface of the rotating shaft 1 cooperate with each other, and there is no need for a special thrust surface between the planetary rollers 5 and 1. , to provide a one-way thrust to the rotating shaft 1.

(4)楔形行星滚轮5:行星滚轮5和旋转轴1之间楔形限位连接,可以在行星滚轮5上设置楔形状的沟槽,在旋转轴1上设置凸起形成楔形,使得旋转轴1上的凸起和行星滚轮5上的沟槽相匹配;或者在旋转轴1上设置楔形状的沟槽,在行星滚轮5上设置凸起形成楔形,使得行星滚轮5上的凸起和旋转轴1上的沟槽相匹配。行星滚轮5和之间不需要有专门的止推面,给旋转轴1提供双向止推作用。(4) Wedge-shaped planetary roller 5: a wedge-shaped limit connection between the planetary roller 5 and the rotating shaft 1, a wedge-shaped groove can be set on the planetary roller 5, and a wedge-shaped protrusion can be set on the rotating shaft 1, so that the rotating shaft 1 The protrusion on the planetary roller 5 matches the groove on the planetary roller 5; or a wedge-shaped groove is set on the rotating shaft 1, and a protrusion is set on the planetary roller 5 to form a wedge shape, so that the protrusion on the planetary roller 5 and the rotating shaft are 1 on the groove to match. There is no need for a special thrust surface between the planetary roller 5 and the rotating shaft 1 to provide a two-way thrust function.

(5)圆弧行星滚轮5:行星滚轮5设有第一圆弧面,旋转轴1设有和第一圆弧面反向的第二圆弧面,第二圆弧面和第一圆弧面互相配合,行星滚轮5和之间不需要有专门的止推面,给旋转轴1提供双向止推作用。(5) Circular planetary roller 5: the planetary roller 5 is provided with a first circular arc surface, the rotating shaft 1 is provided with a second circular arc surface opposite to the first circular arc surface, the second circular arc surface and the first circular arc The surfaces cooperate with each other, and there is no need for a special thrust surface between the planetary rollers 5 and the rotating shaft 1 to provide a two-way thrust function.

高速电机主轴行星轮支撑装置的支撑方法,包括如下步骤:The supporting method of the high-speed motor spindle planetary gear supporting device includes the following steps:

a、对行星滚轮5的形状进行设计,根据行星滚轮5的形状设计旋转轴1的形状,使得行星滚轮5和旋转轴1之间形成轴向止推支撑,用于限制旋转轴1的轴向移动。a. Design the shape of the planetary roller 5, and design the shape of the rotating shaft 1 according to the shape of the planetary roller 5, so that an axial thrust support is formed between the planetary roller 5 and the rotating shaft 1 to limit the axial direction of the rotating shaft 1 move.

本发明通过多个行星滚轮5对旋转轴1提供径向支撑;同时通过行星滚轮5和旋转轴1之间形成轴向止推支撑,用于限制旋转轴1的轴向移动。The present invention provides radial support to the rotating shaft 1 through a plurality of planetary rollers 5 ; meanwhile, axial thrust support is formed between the planetary rollers 5 and the rotating shaft 1 to limit the axial movement of the rotating shaft 1 .

b、行星滚轮5的外径设计,输出行星滚轮5的轴承6转速:将行星滚轮5的外径定为N,将旋转轴1的外径定为D,行星滚轮5外径N与旋转轴1外径D之间的比例,决定旋转轴1转速与行星滚轮5的轴承6转速的比例,根据减速比计算公式P=N/D,根据旋转轴1的外径D恒定的情况下,来调整行星滚轮5的外径N的数值,通过旋转轴1转速恒定,输出行星滚轮5的轴承6转速。b. Design of the outer diameter of the planetary roller 5, outputting the rotational speed of the bearing 6 of the planetary roller 5: the outer diameter of the planetary roller 5 is set as N, the outer diameter of the rotating shaft 1 is set as D, the outer diameter of the planetary roller 5 is N and the rotating shaft The ratio between the outer diameter D of 1 determines the ratio of the rotational speed of the rotating shaft 1 to the rotational speed of the bearing 6 of the planetary roller 5. According to the reduction ratio calculation formula P=N/D, according to the case where the outer diameter D of the rotating shaft 1 is constant, By adjusting the value of the outer diameter N of the planetary roller 5 , the rotational speed of the bearing 6 of the planetary roller 5 is output by the constant rotational speed of the rotating shaft 1 .

在旋转轴1转速恒定、旋转轴1的外径恒定的情况下,P值越大,行星滚轮5轴承6转速越低。如高速电机的旋转轴1转速设计为120000rpm,旋转轴1外径15毫米,行星滚轮5外径75毫米,则算出P值为5,得出滚轮支撑轴承6转速仅为24000rpm,极大地降低了滚轮支撑轴承6的转速负载和加工难度,让普通级别的轴承替代原本高等级的精密轴承变为可能。When the rotational speed of the rotating shaft 1 is constant and the outer diameter of the rotating shaft 1 is constant, the larger the P value, the lower the rotational speed of the planetary roller 5 bearing 6 . For example, the rotating speed of the rotating shaft 1 of the high-speed motor is designed to be 120,000 rpm, the outer diameter of the rotating shaft 1 is 15 mm, and the outer diameter of the planetary roller 5 is 75 mm, then the P value is calculated to be 5, and the rotating speed of the roller support bearing 6 is only 24,000 rpm, which greatly reduces the The rotational speed load and processing difficulty of the roller support bearing 6 make it possible for ordinary-grade bearings to replace the original high-grade precision bearings.

c、行星滚轮5作用在旋转轴1上的分布情况进行设计:在保证减速比P值富余的情况下,设计三个行星滚轮5处于同一平面周向分布在旋转轴1上,三个行星滚轮5的尺寸均相同,三个行星滚轮5采用周向120度均布排列。c. Design the distribution of the planetary rollers 5 acting on the rotating shaft 1: under the condition that the reduction ratio P value is guaranteed, three planetary rollers 5 are designed to be circumferentially distributed on the rotating shaft 1 in the same plane, and the three planetary rollers are designed. The dimensions of the 5 are the same, and the three planetary rollers 5 are uniformly arranged in a circumferential direction of 120 degrees.

在同一平面三只尺寸相同的滚轮120度均布时最大可获得6.45的P值。The maximum P value of 6.45 can be obtained when three rollers of the same size are distributed evenly at 120 degrees on the same plane.

d、行星滚轮5对旋转轴1施加的作用力进行设计:处于旋转轴1上方的一个行星滚轮5在壳体2上活动式设计,将上方的行星滚轮5上的轴承6装入到上方的轴承孔中,两者之间存在活动间隙,同时处于旋转轴1下方的两个行星滚轮5在壳体2上固定式设计,将下方的行星滚轮5上的轴承6限位到下方的轴承孔中。d. Design the force exerted by the planetary roller 5 on the rotating shaft 1: a planetary roller 5 above the rotating shaft 1 is movably designed on the housing 2, and the bearing 6 on the upper planetary roller 5 is loaded into the upper one. In the bearing hole, there is a movable gap between the two, and the two planetary rollers 5 below the rotating shaft 1 are fixedly designed on the housing 2, and the bearing 6 on the lower planetary roller 5 is limited to the lower bearing hole. middle.

e、行星滚轮5对旋转轴1施加垂直于旋转轴1的轴心方向的作用力:在壳体2的垂直于旋转轴1的轴心方向的安装孔4中装入弹性张紧器3,再对弹性张紧器3在安装孔4中施加向下作用力,弹性张紧器3对上方的行星滚轮5施加预紧力,使上方的行星滚轮5竖直向下运动,使得三个行星滚轮5压在旋转轴1上。e. The planetary roller 5 exerts a force perpendicular to the axial direction of the rotating shaft 1 on the rotating shaft 1: the elastic tensioner 3 is installed in the mounting hole 4 of the casing 2 perpendicular to the axial direction of the rotating shaft 1, Then apply downward force to the elastic tensioner 3 in the installation hole 4, and the elastic tensioner 3 applies a pre-tightening force to the upper planetary roller 5, so that the upper planetary roller 5 moves vertically downward, so that the three planets The roller 5 is pressed on the rotating shaft 1 .

以上仅为本发明的具体实施例,但本发明的技术特征并不局限于此。任何以本发明为基础,为解决基本相同的技术问题,实现基本相同的技术效果,所作出的简单变化、等同替换或者修饰等,皆涵盖于本发明的保护范围之中。The above are only specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent replacements or modifications made based on the present invention in order to solve basically the same technical problems and achieve basically the same technical effects are all included in the protection scope of the present invention.

Claims (10)

1.高速电机主轴行星轮支撑装置,包括:1. High-speed motor spindle planetary gear support device, including: 壳体;case; 旋转轴,所述旋转轴安装于所述壳体中;a rotating shaft, the rotating shaft is installed in the housing; 其特征在于:It is characterized by: 还包括安装于所述壳体上的至少三个行星滚轮,所述行星滚轮围绕于所述旋转轴为中心圆周布置,所述行星滚轮均对所述旋转轴施加垂直于所述旋转轴的轴心方向的作用力。It also includes at least three planetary rollers mounted on the housing, the planetary rollers are arranged around the rotation axis as a central circumference, and the planetary rollers all apply an axis perpendicular to the rotation axis to the rotation axis force in the direction of the heart. 2.根据权利要求1所述的高速电机主轴行星轮支撑装置,其特征在于:处于所述旋转轴上方的所述行星滚轮活动在所述壳体上,处于所述旋转轴下方的所述行星滚轮固定在所述壳体上。2 . The high-speed motor spindle planetary wheel supporting device according to claim 1 , wherein the planetary roller above the rotating shaft moves on the casing, and the planetary wheel below the rotating shaft moves on the casing. 3 . The roller is fixed on the housing. 3.根据权利要求2所述的高速电机主轴行星轮支撑装置,其特征在于:所述壳体设有垂直于所述旋转轴的轴心方向的安装孔,所述安装孔中活动连接有弹性张紧器,所述弹性张紧器对上方的所述行星滚轮施加预紧力,使上方的所述行星滚轮压在所述旋转轴上。3 . The high-speed motor spindle planetary gear support device according to claim 2 , wherein the housing is provided with a mounting hole perpendicular to the axial direction of the rotating shaft, and the mounting hole is movably connected with elasticity. 4 . A tensioner, the elastic tensioner applies a pre-tightening force to the upper planetary roller, so that the upper planetary roller is pressed on the rotating shaft. 4.根据权利要求3所述的高速电机主轴行星轮支撑装置,其特征在于:所述行星滚轮的前后两端均设有轴承,所述壳体设有和所述轴承相对应的轴承孔,下方的所述行星滚轮上的所述轴承和下方的所述轴承孔相匹配,上方的所述行星滚轮上的所述轴承和上方的所述轴承孔之间存在活动间隙,所述弹性张紧器对上方的所述行星滚轮上的所述轴承施加预紧力。4. The high-speed motor spindle planetary wheel supporting device according to claim 3, wherein the front and rear ends of the planetary roller are provided with bearings, and the housing is provided with bearing holes corresponding to the bearings, The bearing on the lower planetary roller matches the bearing hole below, there is a movable gap between the bearing on the upper planetary roller and the bearing hole above, and the elastic tension The device applies a preload force to the bearing on the upper planetary roller. 5.根据权利要求1所述的高速电机主轴行星轮支撑装置,其特征在于:所述行星滚轮的外径大于所述旋转轴的外径。5. The high-speed motor spindle planetary wheel supporting device according to claim 1, wherein the outer diameter of the planetary roller is larger than the outer diameter of the rotating shaft. 6.根据权利要求1~5任意一项所述的高速电机主轴行星轮支撑装置,其特征在于:所述行星滚轮处于同一平面周向分布在所述旋转轴上,处于所述旋转轴下方的所述行星滚轮的设置数量为至少两个,处于所述旋转轴下方的两个所述行星滚轮之间的夹角大于0度小于180度。6. The high-speed motor spindle planetary wheel support device according to any one of claims 1 to 5, wherein the planetary rollers are circumferentially distributed on the rotating shaft in the same plane, and the planetary rollers are located below the rotating shaft. The number of the planetary rollers is at least two, and the included angle between the two planetary rollers below the rotating shaft is greater than 0 degrees and less than 180 degrees. 7.根据权利要求6所述的高速电机主轴行星轮支撑装置,其特征在于:采用三个所述行星滚轮处于同一平面周向分布在所述旋转轴上,三个所述行星滚轮的尺寸均相同,两个所述行星滚轮之间的夹角为120度。7 . The high-speed motor spindle planetary wheel supporting device according to claim 6 , wherein the three planetary rollers are circumferentially distributed on the rotating shaft in the same plane, and the sizes of the three planetary rollers are the same. 8 . Likewise, the included angle between the two planetary rollers is 120 degrees. 8.根据权利要求1所述的高速电机主轴行星轮支撑装置,其特征在于:所述行星滚轮和所述旋转轴之间形成轴向止推支撑,用于限制所述旋转轴的轴向移动。8 . The high-speed motor spindle planetary gear support device according to claim 1 , wherein an axial thrust support is formed between the planetary roller and the rotating shaft to limit the axial movement of the rotating shaft. 9 . . 9.根据权利要求8所述的高速电机主轴行星轮支撑装置,其特征在于:所述轴向止推支撑方式具体分为:9. The high-speed motor spindle planetary gear support device according to claim 8, wherein the axial thrust support mode is specifically divided into: (1)所述行星滚轮边缘设有凸起的滚轮止推面,所述旋转轴边缘设有凸起的旋转轴止推面,所述滚轮止推面和所述旋转轴止推面接触,给所述旋转轴提供单向止推作用;(1) The edge of the planetary roller is provided with a raised roller thrust surface, the edge of the rotating shaft is provided with a raised rotating shaft thrust surface, and the roller thrust surface is in contact with the rotating shaft thrust surface, providing a one-way thrust to the rotating shaft; (2)所述行星滚轮边缘设有呈阶梯形状的滚轮止推面,所述旋转轴边缘设有和呈阶梯形状的滚轮止推面相配合的旋转轴止推面,所述滚轮止推面和所述旋转轴止推面接触,给所述旋转轴提供单向止推作用;(2) The edge of the planetary roller is provided with a stepped roller thrust surface, and the edge of the rotating shaft is provided with a rotating shaft thrust surface matched with the stepped roller thrust surface. The roller thrust surface and The thrust surface of the rotating shaft is in contact to provide a one-way thrust function for the rotating shaft; (3)所述行星滚轮的形状设计为圆锥形状,所述行星滚轮的外表面作为滚轮圆锥面,所述旋转轴边缘设有呈圆锥形状的第一凸起部,所述第一凸起部外表面作为旋转轴圆锥面,所述滚轮圆锥面的锥度和所述旋转轴圆锥面的锥度相反,所述滚轮圆锥面与所述旋转轴圆锥面互相配合,给所述旋转轴提供单向止推作用;(3) The shape of the planetary roller is designed to be a conical shape, the outer surface of the planetary roller is used as a roller conical surface, the edge of the rotating shaft is provided with a first convex portion in a conical shape, and the first convex portion is The outer surface is the conical surface of the rotating shaft. The taper of the conical surface of the roller is opposite to that of the conical surface of the rotating shaft. The conical surface of the roller and the conical surface of the rotating shaft cooperate with each other to provide a one-way stop for the rotating shaft. push; (4)所述行星滚轮和所述旋转轴之间楔形限位连接,给所述旋转轴提供双向止推作用;(4) The wedge-shaped limit connection between the planetary roller and the rotating shaft provides bidirectional thrust to the rotating shaft; (5)所述行星滚轮设有第一圆弧面,所述旋转轴设有和所述第一圆弧面反向的第二圆弧面,所述第二圆弧面和所述第一圆弧面互相配合,给所述旋转轴提供双向止推作用。(5) The planetary roller is provided with a first circular arc surface, the rotating shaft is provided with a second circular arc surface opposite to the first circular arc surface, and the second circular arc surface is opposite to the first circular arc surface. The arc surfaces cooperate with each other to provide a two-way thrust function for the rotating shaft. 10.基于权利要求1所述的高速电机主轴行星轮支撑装置的支撑方法,其特征在于包括如下步骤:10. The support method of the high-speed motor spindle planetary gear support device according to claim 1, characterized in that it comprises the following steps: a、对行星滚轮的形状进行设计,根据行星滚轮的形状设计旋转轴的形状,使得行星滚轮和旋转轴之间形成轴向止推支撑,用于限制旋转轴的轴向移动;a. Design the shape of the planetary roller, and design the shape of the rotating shaft according to the shape of the planetary roller, so that an axial thrust support is formed between the planetary roller and the rotating shaft to limit the axial movement of the rotating shaft; b、行星滚轮的外径设计,输出行星滚轮的轴承转速:将行星滚轮的外径定为N,将旋转轴的外径定为D,行星滚轮外径N与旋转轴外径D之间的比例,决定旋转轴转速与行星滚轮的轴承转速的比例,根据减速比计算公式P=N/D,根据旋转轴的外径D恒定的情况下,来调整行星滚轮的外径N的数值,通过旋转轴转速恒定,输出行星滚轮的轴承转速;b. The design of the outer diameter of the planetary roller and the bearing speed of the output planetary roller: set the outer diameter of the planetary roller as N, the outer diameter of the rotating shaft as D, and the distance between the outer diameter of the planetary roller N and the outer diameter of the rotating shaft D The ratio determines the ratio of the rotational speed of the rotating shaft to the rotational speed of the bearing of the planetary roller. According to the reduction ratio calculation formula P=N/D, when the outer diameter D of the rotating shaft is constant, adjust the value of the outer diameter N of the planetary roller. The rotation speed of the rotating shaft is constant, and the bearing speed of the output planetary roller; c、行星滚轮作用在旋转轴上的分布情况进行设计:在保证减速比P值富余的情况下,设计三个行星滚轮处于同一平面周向分布在旋转轴上,三个行星滚轮的尺寸均相同,三个行星滚轮采用周向120度均布排列;c. Design the distribution of the planetary rollers acting on the rotating shaft: under the condition that the reduction ratio P value is guaranteed, three planetary rollers are designed to be in the same plane and circumferentially distributed on the rotating shaft, and the dimensions of the three planetary rollers are the same. , the three planetary rollers are arranged evenly in the circumferential direction of 120 degrees; d、行星滚轮对旋转轴施加的作用力进行设计:处于旋转轴上方的一个行星滚轮在壳体上活动式设计,将上方的行星滚轮上的轴承装入到上方的轴承孔中,两者之间存在活动间隙,同时处于旋转轴下方的两个行星滚轮在壳体上固定式设计,将下方的行星滚轮上的轴承限位到下方的轴承孔中;d. Design the force exerted by the planetary roller on the rotating shaft: a planetary roller above the rotating shaft is designed to be movable on the housing, and the bearing on the upper planetary roller is loaded into the upper bearing hole, and the other There is a movable gap between the two planetary rollers, and the two planetary rollers below the rotating shaft are fixedly designed on the housing to limit the bearing on the lower planetary roller to the lower bearing hole; e、行星滚轮对旋转轴施加垂直于旋转轴的轴心方向的作用力:在壳体的垂直于旋转轴的轴心方向的安装孔中装入弹性张紧器,再对弹性张紧器在安装孔中施加向下作用力,弹性张紧器对上方的行星滚轮施加预紧力,使上方的行星滚轮竖直向下运动,使得三个行星滚轮压在旋转轴上。e. The planetary roller exerts a force perpendicular to the axial direction of the rotating shaft: install an elastic tensioner in the installation hole of the casing perpendicular to the axial direction of the rotating shaft, and then place the elastic tensioner in the axial direction of the rotating shaft. A downward force is applied to the installation hole, and the elastic tensioner applies a pre-tightening force to the upper planetary roller, so that the upper planetary roller moves vertically downward, so that the three planetary rollers are pressed on the rotating shaft.
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