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CN111799981A - A permanent magnet coupling direct drive device - Google Patents

A permanent magnet coupling direct drive device Download PDF

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Publication number
CN111799981A
CN111799981A CN202010732104.7A CN202010732104A CN111799981A CN 111799981 A CN111799981 A CN 111799981A CN 202010732104 A CN202010732104 A CN 202010732104A CN 111799981 A CN111799981 A CN 111799981A
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CN
China
Prior art keywords
permanent magnet
conductor
rotor
assembly
output shaft
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CN202010732104.7A
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Chinese (zh)
Inventor
吴明
马玉顺
范欣
马银飞
何超
江雯璟
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Shanghai Oriental Maritime Engineering Technology Co ltd
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Shanghai Oriental Maritime Engineering Technology Co ltd
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Priority to CN202010732104.7A priority Critical patent/CN111799981A/en
Publication of CN111799981A publication Critical patent/CN111799981A/en
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K49/00Dynamo-electric clutches; Dynamo-electric brakes
    • H02K49/02Dynamo-electric clutches; Dynamo-electric brakes of the asynchronous induction type
    • H02K49/04Dynamo-electric clutches; Dynamo-electric brakes of the asynchronous induction type of the eddy-current hysteresis type
    • H02K49/043Dynamo-electric clutches; Dynamo-electric brakes of the asynchronous induction type of the eddy-current hysteresis type with a radial airgap
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K49/00Dynamo-electric clutches; Dynamo-electric brakes
    • H02K49/10Dynamo-electric clutches; Dynamo-electric brakes of the permanent-magnet type
    • H02K49/104Magnetic couplings consisting of only two coaxial rotary elements, i.e. the driving element and the driven element
    • H02K49/106Magnetic couplings consisting of only two coaxial rotary elements, i.e. the driving element and the driven element with a radial air gap

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Permanent Magnet Type Synchronous Machine (AREA)

Abstract

The invention discloses a permanent magnet coupling direct-drive device which comprises a machine shell, and a stator assembly, a permanent magnet rotor assembly, a conductor rotor assembly and an output shaft which are coaxially arranged in the machine shell from outside to inside in sequence. The output shaft rotates and is connected in the casing, and the conductor rotor subassembly links firmly in the output shaft. The stator assembly is fixedly connected with the machine shell and is used for communicating external multi-phase alternating current and generating a rotating magnetic field. The permanent magnet rotor component is rotationally connected with the shell or the output shaft, and the permanent magnet rotor component drives the permanent magnet rotor component to rotate through the interaction of the permanent magnetic field and the rotating magnetic field. The conductor rotor assembly cuts the rotating permanent magnetic field and generates torque, and the torque drives the conductor rotor assembly to rotate so as to drive the output shaft to rotate. The invention integrates the advantages of the permanent magnet synchronous motor and the asynchronous induction motor, and can solve the problems of large starting impact, easy demagnetization of locked rotor and the like of the existing permanent magnet synchronous motor, and the problems of low efficiency, difficult direct starting of large rotational inertia load, easy burnout of locked rotor and the like of the asynchronous motor.

Description

一种永磁耦合直驱装置A permanent magnet coupling direct drive device

技术领域technical field

本发明属于永磁驱动技术领域,尤其涉及一种永磁耦合直驱装置。The invention belongs to the technical field of permanent magnet drive, and in particular relates to a permanent magnet coupling direct drive device.

背景技术Background technique

永磁同步电机采用永磁体励磁,具备高功率因数、高效率、高效运行区间广等优势,并且可以设计高极数直接驱动负载运行,缩短传动链。对于异步启动永磁同步电机,在启动过程中,永磁转子上的启动笼切割定子绕组通电后产生的旋转磁场,从而在启动笼上产生感应电流,进而产生力矩,驱动永磁转子运行。The permanent magnet synchronous motor adopts permanent magnet excitation, which has the advantages of high power factor, high efficiency, and a wide range of high-efficiency operation, and can be designed to directly drive the load with a high number of poles to shorten the transmission chain. For the asynchronous starting permanent magnet synchronous motor, during the starting process, the starting cage on the permanent magnet rotor cuts the rotating magnetic field generated after the stator winding is energized, thereby generating an induced current on the starting cage, thereby generating torque and driving the permanent magnet rotor to run.

异步启动永磁同步电机启动时间较短,会导致负载的转速快速增加至同步转速,加速度大,启动冲击大。当异步启动永磁同步电机驱动大转动惯量负载时,负载加速至额定过程所需的启动时间较长,电机转子会较长时间处于异步状态,永磁转子上的启动笼会感应产生大量的热量,容易导致转子上的永磁体退磁、电机绕组烧毁。同时,当永磁同步电机驱动负载同步运行过程中,一旦负载发生堵转现象或者负载力矩过大时,电机就会发生失步,永磁转子上同样会感应产生大量的热量,容易导致永磁体退磁。Asynchronous start-up permanent magnet synchronous motor has a short start-up time, which will cause the speed of the load to rapidly increase to the synchronous speed, with large acceleration and large start-up shock. When an asynchronous start permanent magnet synchronous motor drives a load with a large rotational inertia, the starting time required for the load to accelerate to the rated process is longer, the motor rotor will be in an asynchronous state for a long time, and the starting cage on the permanent magnet rotor will induce a lot of heat. , it is easy to cause the permanent magnets on the rotor to demagnetize and the motor windings to burn. At the same time, when the permanent magnet synchronous motor drives the load synchronously, once the load is locked or the load torque is too large, the motor will be out of step, and a large amount of heat will also be induced on the permanent magnet rotor, which is easy to cause permanent magnets. demagnetization.

要实现工频运行永磁同步电机的缓冲启动,目前主要是在电机前端加入电气装置实现。现有技术中,有用于工频运行的永磁同步电机的直接启动方法,通过采用变频器实现永磁同步电机的缓冲启动,然后再脱开变频器直接工频运行;也有在不需要变频器的基础上就可以实现永磁同步电机软启动的装置。但是以上这些方法都需要额外增加电子元器件,不仅会增加成本,而且会降低系统可靠性。In order to realize the buffer start of the permanent magnet synchronous motor running at the power frequency, it is mainly realized by adding electrical devices at the front end of the motor. In the prior art, there are direct start-up methods of permanent magnet synchronous motors for power frequency operation. The permanent magnet synchronous motor is buffered and started by using a frequency converter, and then the frequency converter is disconnected and the direct power frequency operation is performed; On the basis of this, the device for soft start of permanent magnet synchronous motor can be realized. However, all of the above methods require additional electronic components, which will not only increase the cost, but also reduce the system reliability.

异步感应电机通过在转子上感应产生励磁磁场,转子内部不存在永磁体,也就不存在永磁体高温退磁的问题,但相比于异步启动永磁同步电机,其启动时间可以相对更长,但是在启动大转动惯量负载时,异步感应电机也会因为长时间处于高转差率运行及负载加速状态,导致定子绕组电流大、发热过大,从而无法直接启动大转动惯量的负载,同时异步感应电机也存在堵转时电机容易烧毁等问题。同时异步感应电机难以设计成高极数来直接驱动低速负载,并且在低负载率时,异步感应电机的效率和功率因数会快速降低。The asynchronous induction motor generates an excitation magnetic field by induction on the rotor, and there is no permanent magnet inside the rotor, so there is no problem of high temperature demagnetization of the permanent magnet. When starting a load with a large inertia moment, the asynchronous induction motor will also be in a high-slip operation and load acceleration state for a long time, resulting in a large stator winding current and excessive heat, so that the load with a large moment of inertia cannot be directly started. At the same time asynchronous induction The motor also has the problem that the motor is easy to burn when the rotor is locked. At the same time, it is difficult to design an asynchronous induction motor with a high number of poles to directly drive a low-speed load, and at a low load rate, the efficiency and power factor of the asynchronous induction motor will decrease rapidly.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种永磁耦合直驱装置,综合永磁同步电机和异步感应电机的优势,以解决现有技术中永磁同步电机启动冲击大、异步感应电机难以直接启动大转动惯量负载的问题。The purpose of the present invention is to provide a permanent magnet coupling direct drive device, which combines the advantages of the permanent magnet synchronous motor and the asynchronous induction motor, so as to solve the problem that the permanent magnet synchronous motor has a large starting impact and the asynchronous induction motor is difficult to directly start the large moment of inertia in the prior art. load problem.

本发明的技术方案为:The technical scheme of the present invention is:

一种永磁耦合直驱装置,其特征在于,包括机壳以及在所述机壳内由外到内依次同轴设置的定子组件、永磁转子组件、导体转子组件和输出轴;A permanent magnet coupling direct drive device is characterized in that it comprises a casing and a stator assembly, a permanent magnet rotor assembly, a conductor rotor assembly and an output shaft which are coaxially arranged in sequence from outside to inside in the casing;

所述输出轴转动连接于所述机壳;the output shaft is rotatably connected to the casing;

所述导体转子组件固连于所述输出轴;the conductor rotor assembly is fastened to the output shaft;

所述定子组件与所述机壳固定连接,所述定子组件用于连通外部多相交流电并产生旋转磁场;The stator assembly is fixedly connected with the casing, and the stator assembly is used for connecting external multi-phase alternating current and generating a rotating magnetic field;

所述永磁转子组件与所述机壳或所述输出轴转动连接,所述永磁转子组件通过永磁场与所述旋转磁场的相互作用驱动所述永磁转子组件转动;The permanent magnet rotor assembly is rotatably connected to the casing or the output shaft, and the permanent magnet rotor assembly drives the permanent magnet rotor assembly to rotate through the interaction between the permanent magnet field and the rotating magnetic field;

所述导体转子组件切割转动的所述永磁场并产生力矩,所述力矩驱动所述导体转子组件转动,以带动所述输出轴转动。The conductor rotor assembly cuts the rotating permanent magnetic field and generates a torque, and the torque drives the conductor rotor assembly to rotate, so as to drive the output shaft to rotate.

优选地,本发明一实施例,所述定子组件包括定子铁芯和定子绕组,所述定子铁芯与所述机壳固定连接,所述定子绕组环形均布于所述定子铁芯的内侧,所述定子绕组用于连通所述外部多相交流电。Preferably, in an embodiment of the present invention, the stator assembly includes a stator iron core and a stator winding, the stator iron core is fixedly connected to the casing, and the stator windings are annularly distributed on the inner side of the stator iron core, The stator winding is used to communicate with the external multi-phase alternating current.

优选地,本发明一实施例,所述永磁转子组件包括永磁体、永磁转子铁芯和永磁转子导体条,所述永磁转子铁芯转动连接于所述机壳或所述输出轴,所述永磁体和所述永磁转子导体条分别环形均布于所述永磁转子铁芯,所述永磁体位于所述永磁转子导体条的内侧,所述永磁体用于产生所述永磁场。Preferably, in an embodiment of the present invention, the permanent magnet rotor assembly includes a permanent magnet, a permanent magnet rotor core and a permanent magnet rotor conductor bar, and the permanent magnet rotor core is rotatably connected to the casing or the output shaft , the permanent magnets and the permanent magnet rotor conductor bars are annularly distributed on the permanent magnet rotor core, the permanent magnets are located inside the permanent magnet rotor conductor bars, and the permanent magnets are used to generate the permanent magnetic field.

优选地,本发明一实施例,所述导体转子组件包括导体转子导体和导体转子铁芯,所述导体转子导体分布于所述导体转子铁芯的外侧,所述导体转子铁芯固连于所述输出轴,所述导体转子导体用于切割转动的所述永磁场。Preferably, in an embodiment of the present invention, the conductor rotor assembly includes a conductor rotor conductor and a conductor rotor iron core, the conductor rotor conductors are distributed outside the conductor rotor iron core, and the conductor rotor iron core is fixed to the The output shaft, the conductor rotor conductor is used for cutting the rotating permanent magnetic field.

优选地,本发明一实施例,所述永磁转子组件分别与所述定子组件和所述导体转子组件之间分布有气隙。Preferably, in an embodiment of the present invention, air gaps are distributed between the permanent magnet rotor assembly and the stator assembly and the conductor rotor assembly, respectively.

优选地,本发明一实施例,所述永磁转子铁芯上环形分布有隔磁磁桥。Preferably, in an embodiment of the present invention, a magnetic isolation magnetic bridge is annularly distributed on the iron core of the permanent magnet rotor.

优选地,本发明一实施例,所述永磁转子组件轴向上的两端分别设有永磁转子导体环,每一所述永磁转子导体条轴向上的两端均分别与对应的所述永磁转子导体环连接,并配合形成鼠笼状闭合回路。Preferably, in an embodiment of the present invention, both ends of the permanent magnet rotor assembly in the axial direction are respectively provided with permanent magnet rotor conductor rings, and the axial ends of each of the permanent magnet rotor conductor bars are respectively connected with the corresponding The permanent magnet rotor conductors are connected in rings and cooperate to form a squirrel-cage closed loop.

优选地,本发明一实施例,所述导体转子导体为金属筒,所述金属筒套设于所述导体转子铁芯并与所述导体转子铁芯连接。Preferably, in an embodiment of the present invention, the conductor rotor conductor is a metal cylinder, and the metal cylinder is sleeved on the conductor rotor iron core and connected to the conductor rotor iron core.

优选地,本发明一实施例,所述导体转子导体的包括多根导体转子导体条,所述导体转子导体条环形均布于所述导体转子铁芯的周侧,所述导体转子组件轴向上的两端分别设有导体转子导体环,每一所述导体转子导体条在轴向上的两端分别与对应的所述导体转子导体环连接,并配合形成鼠笼状闭合回路。Preferably, in an embodiment of the present invention, the conductor rotor conductor includes a plurality of conductor rotor conductor bars, the conductor rotor conductor bars are annularly distributed on the circumference side of the conductor rotor core, and the conductor rotor assembly is axially Conductor rotor conductor rings are respectively provided at both ends of the upper conductor rotor, and both ends of each conductor rotor conductor bar in the axial direction are respectively connected with the corresponding conductor rotor conductor rings, and cooperate to form a squirrel-cage closed loop.

优选地,本发明一实施例,所述输出轴和所述机壳通过轴承转动连接,所述永磁转子铁芯在轴向上的两端分别连接有支撑盖,所述支撑盖通过轴承转动连接于所述机壳或所述输出轴。Preferably, in an embodiment of the present invention, the output shaft and the casing are rotatably connected through bearings, and two ends of the permanent magnet rotor core in the axial direction are respectively connected with support covers, and the support covers rotate through the bearings connected to the casing or the output shaft.

本发明由于采用以上技术方案,使其与现有技术相比具有以下的优点和积极效果:Compared with the prior art, the present invention has the following advantages and positive effects due to the adoption of the above technical solutions:

(1)本发明提供的永磁耦合直驱装置,定子组件上的定子绕组通外部多相交流电后产生的旋转磁场,旋转磁场和永磁转子组件的永磁场相互作用,驱动永磁转子组件同步转动;转动的永磁转子组件和静止的导体转子组件发生相对转动,使得导体转子组件切割转动的永磁场,使得导体转子组件产生电磁力,以驱动导体转子组件及负载转动。该装置启动时永磁转子组件转速快速增加至与旋转磁场的同步转速,导体转子组件及负载则缓慢增速,可以有效缓解启动冲击,同时,本发明的永磁耦合直驱装置在启动大转动惯量负载时,定子绕组电流不会长时间处于大电流状态,避免了定子绕组过热烧毁。因此,解决了现有技术中永磁同步电机启动冲击大、异步感应电机难以直接启动大转动惯量负载的问题。(1) In the permanent magnet coupling direct drive device provided by the present invention, the rotating magnetic field generated after the stator winding on the stator assembly is connected to the external multi-phase alternating current, the rotating magnetic field interacts with the permanent magnet field of the permanent magnet rotor assembly, and drives the permanent magnet rotor assembly to synchronize Rotation; the rotating permanent magnet rotor assembly and the stationary conductor rotor assembly rotate relative to each other, so that the conductor rotor assembly cuts the rotating permanent magnet field, so that the conductor rotor assembly generates electromagnetic force to drive the conductor rotor assembly and the load to rotate. When the device starts, the speed of the permanent magnet rotor assembly rapidly increases to the synchronous speed with the rotating magnetic field, and the conductor rotor assembly and the load increase slowly, which can effectively alleviate the start-up impact. During inertia load, the stator winding current will not be in a high current state for a long time, which avoids the overheating and burning of the stator winding. Therefore, the problems in the prior art that the permanent magnet synchronous motor has a large starting impact and the asynchronous induction motor is difficult to directly start the large rotational inertia load is solved.

(2)本发明实施例提供的永磁耦合直驱装置,运行过程中励磁磁场由永磁体提供,无需定子绕组提供励磁电流,功率因数高,可以设计成高极数直接驱动负载运行,低负荷状态也可以保持高效运行。(2) In the permanent magnet coupling direct drive device provided by the embodiment of the present invention, the excitation magnetic field is provided by permanent magnets during operation, and there is no need for stator windings to provide excitation current, and the power factor is high. State can also be kept running efficiently.

(3)本发明实施例提供的永磁耦合直驱装置,当导体转子组件所连接的负载发生堵转或者阻力突然过大时,永磁转子组件还是保持着与定子绕组产生的旋转磁场同步运转,永磁转子组件上不会产生涡流损耗,仅在导体转子组件上产生涡流损耗,并不会导致永磁转子组件上永磁体高温烧毁。(3) In the permanent magnet coupling direct drive device provided by the embodiment of the present invention, when the load connected to the conductor rotor assembly is locked or the resistance is suddenly too large, the permanent magnet rotor assembly still keeps running synchronously with the rotating magnetic field generated by the stator winding , eddy current loss will not be generated on the permanent magnet rotor assembly, only the eddy current loss will be generated on the conductor rotor assembly, and will not cause the permanent magnet on the permanent magnet rotor assembly to be burned at high temperature.

(4)本发明实施例提供的永磁耦合直驱装置,永磁转子组件和导体转子组件之间传递的力矩存在一个极值,当导体转子组件所连接的负载阻力突然过大超过最大力矩时,导体转子组件及负载则减速至停止,输出力矩减小,避免定子绕组电流过大而烧毁,实现力矩保护功能。(4) In the permanent magnet coupling direct drive device provided by the embodiment of the present invention, the torque transmitted between the permanent magnet rotor assembly and the conductor rotor assembly has an extreme value, and when the load resistance connected to the conductor rotor assembly suddenly exceeds the maximum torque , the conductor rotor assembly and the load are decelerated to stop, the output torque is reduced, and the stator winding current is prevented from being burnt due to excessive current, and the torque protection function is realized.

(5)本发明实施例提供的永磁耦合直驱装置,在永磁转子铁芯上设置隔磁磁桥,使永磁体产生的主磁通通过外部气隙(即永磁转子组件和定子组件之间的气隙)与定子绕组交链,同时也通过内部气隙(即永磁转子组件和导体转子组件之间的气隙)与导体转子组件上的导体转子导体交链。(5) In the permanent magnet coupling direct drive device provided by the embodiment of the present invention, a magnetic isolation magnetic bridge is arranged on the core of the permanent magnet rotor, so that the main magnetic flux generated by the permanent magnet passes through the external air gap (that is, the permanent magnet rotor assembly and the stator assembly). The air gap between the permanent magnet rotor assembly and the conductor rotor assembly is interlinked with the stator windings, and also with the conductor rotor conductors on the conductor rotor assembly through the internal air gap (ie, the air gap between the permanent magnet rotor assembly and the conductor rotor assembly).

附图说明Description of drawings

下面结合附图对本发明的具体实施方式作进一步详细说明,其中:The specific embodiments of the present invention will be described in further detail below in conjunction with the accompanying drawings, wherein:

图1为本发明的一种永磁耦合直驱装置的正视剖面示意图;Fig. 1 is a schematic cross-sectional front view of a permanent magnet coupling direct drive device of the present invention;

图2为本发明的一种永磁耦合直驱装置的侧视剖面示意图;FIG. 2 is a schematic cross-sectional side view of a permanent magnet coupling direct drive device according to the present invention;

图3为本发明的一种永磁耦合直驱装置的A区域放大示意图;FIG. 3 is an enlarged schematic diagram of a region A of a permanent magnet coupling direct drive device of the present invention;

图4为本发明的一种永磁耦合直驱装置的B区域放大示意图。FIG. 4 is an enlarged schematic diagram of the B region of a permanent magnet coupling direct drive device of the present invention.

附图标记说明:Description of reference numbers:

1:机壳;2:定子组件;21:定子铁芯;22:定子绕组;3:永磁转子组件;31:永磁转子铁芯;32:永磁体;33:永磁转子导体条;34:永磁转子导体环;4:导体转子组件;41:导体转子导体条;42:导体转子铁芯;43:导体转子导体环;5:输出轴;6:隔磁磁桥;7:支撑盖;8:轴承。1: casing; 2: stator assembly; 21: stator core; 22: stator winding; 3: permanent magnet rotor assembly; 31: permanent magnet rotor core; 32: permanent magnet; 33: permanent magnet rotor conductor bar; 34 : Permanent magnet rotor conductor ring; 4: Conductor rotor assembly; 41: Conductor rotor conductor bar; 42: Conductor rotor core; 43: Conductor rotor conductor ring; 5: Output shaft; 6: Magnetic isolation bridge; 7: Support cover ; 8: Bearing.

具体实施方式Detailed ways

以下结合附图和具体实施例对本发明提出的一种永磁耦合直驱装置作进一步详细说明。根据下面说明和权利要求书,本发明的优点和特征将更清楚。需说明的是,附图均采用非常简化的形式且均使用非精准的比率,仅用以方便、明晰地辅助说明本发明实施例的目的。The following describes a permanent magnet coupling direct drive device proposed by the present invention in further detail with reference to the accompanying drawings and specific embodiments. The advantages and features of the present invention will become apparent from the following description and claims. It should be noted that, the accompanying drawings are all in a very simplified form and use imprecise ratios, and are only used to facilitate and clearly assist the purpose of explaining the embodiments of the present invention.

同时,“第一”、“第二”等表述仅用于区分多个构型的目的,而不是限制构型或其他特征之间的顺序。Also, expressions such as "first," "second," etc. are only used for the purpose of distinguishing between multiple configurations, rather than limiting the order among the configurations or other features.

另外,“包括”元件的表述是“开放式”表述,该“开放式”表述仅仅是指存在对应的部件,不应当解释为排除附加的部件。In addition, the expression "comprising" an element is an "open-ended" expression that merely refers to the presence of corresponding components and should not be interpreted as excluding additional components.

参看图1至图4,本实施例提供一种永磁耦合直驱装置,包括机壳1以及在机壳1内由外到内依次同轴设置的定子组件2、永磁转子组件3、导体转子组件4和输出轴5。输出轴5转动连接于机壳1,导体转子组件4固连于输出轴5。定子组件2与机壳1固定连接,定子组件2用于连通外部多相交流电并产生旋转磁场。永磁转子组件3与机壳1或输出轴5转动连接,永磁转子组件3通过永磁场与旋转磁场的相互作用驱动永磁转子组件3转动。导体转子组件4切割转动的永磁场并产生转动,以带动输出轴5转动。1 to 4 , the present embodiment provides a permanent magnet coupling direct drive device, including a casing 1 and a stator assembly 2, a permanent magnet rotor assembly 3, a conductor and a stator assembly 2, a permanent magnet rotor assembly 3, and a coaxially arranged in order from outside to inside inside the casing 1. Rotor assembly 4 and output shaft 5. The output shaft 5 is rotatably connected to the casing 1 , and the conductor rotor assembly 4 is fixedly connected to the output shaft 5 . The stator assembly 2 is fixedly connected to the casing 1 , and the stator assembly 2 is used for connecting external multi-phase alternating current and generating a rotating magnetic field. The permanent magnet rotor assembly 3 is rotatably connected with the casing 1 or the output shaft 5, and the permanent magnet rotor assembly 3 drives the permanent magnet rotor assembly 3 to rotate through the interaction between the permanent magnet field and the rotating magnetic field. The conductor rotor assembly 4 cuts the rotating permanent magnetic field and generates rotation to drive the output shaft 5 to rotate.

定子组件2上的定子绕组22通外部多相交流电后产生的旋转磁场,旋转磁场和永磁转子组件3的永磁场相互作用,驱动永磁转子组件3同步转动;转动的永磁转子组件3和静止的导体转子组件4发生相对转动,使得导体转子组件4切割转动的永磁场,使得导体转子组件4产生电磁力,以驱动导体转子组件4及负载转动。该装置启动时永磁转子组件3转速快速增加至与旋转磁场的同步转速,导体转子组件4及负载则缓慢增速,可以有效缓解启动冲击,同时,本实施例的永磁耦合直驱装置在启动大转动惯量负载时,定子绕组电流不会长时间处于大电流状态,避免了定子绕组过热烧毁。The rotating magnetic field generated after the stator winding 22 on the stator assembly 2 is connected to the external multi-phase alternating current, the rotating magnetic field interacts with the permanent magnetic field of the permanent magnet rotor assembly 3, and drives the permanent magnet rotor assembly 3 to rotate synchronously; the rotating permanent magnet rotor assembly 3 and The stationary conductor rotor assembly 4 rotates relatively, so that the conductor rotor assembly 4 cuts the rotating permanent magnetic field, so that the conductor rotor assembly 4 generates electromagnetic force to drive the conductor rotor assembly 4 and the load to rotate. When the device starts, the speed of the permanent magnet rotor assembly 3 increases rapidly to the synchronous speed with the rotating magnetic field, and the conductor rotor assembly 4 and the load increase slowly, which can effectively alleviate the start-up impact. At the same time, the permanent magnet coupling direct drive device of this embodiment is When starting a load with a large moment of inertia, the stator winding current will not be in a high current state for a long time, avoiding the overheating and burning of the stator winding.

现对本实施例的结构进行说明。The structure of this embodiment will now be described.

定子组件2包括定子绕组22和定子铁芯21,定子铁芯21通过定位嵌入与机壳1固定连接。具体地,在本实施例中可在定子铁芯21的外侧壁上开设定位凹槽,在机壳1的内表面设置与定位凹槽相匹配的定位筋,通过将定位筋嵌入对应的定位凹槽来实现定子铁芯21与机壳1的固定连接;当然,在其他实施例中可采用其他方式连接定子铁芯21和机壳1,此处不做限制。定子铁芯21为横截面为圆环的柱体,定子铁芯21的内侧沿轴向方向若干用于安装定子绕组22的第一容置槽,若干第一容置槽环形均布于定子铁芯21的内侧,因此定子绕组22也环形均布于定子铁芯21靠内侧的部分。当定子绕组22中通入多相交流电时会产生旋转磁场。The stator assembly 2 includes a stator winding 22 and a stator iron core 21 , and the stator iron core 21 is fixedly connected to the casing 1 by positioning and embedding. Specifically, in this embodiment, a positioning groove can be set on the outer side wall of the stator core 21, and a positioning rib matching the positioning groove can be set on the inner surface of the casing 1. By inserting the positioning rib into the corresponding positioning groove The slot is used to realize the fixed connection between the stator iron core 21 and the casing 1; of course, in other embodiments, other ways may be used to connect the stator iron core 21 and the casing 1, which is not limited here. The stator iron core 21 is a cylinder with a circular cross section. The inner side of the stator iron core 21 has several first accommodating slots along the axial direction for installing the stator windings 22, and the plurality of first accommodating slots are annularly distributed on the stator iron. The inner side of the core 21, therefore, the stator windings 22 are also uniformly distributed in the inner side of the stator iron core 21. A rotating magnetic field is generated when a multi-phase alternating current is passed through the stator winding 22 .

永磁转子组件3包括永磁体32、永磁转子铁芯31和永磁转子导体条33。永磁转子铁芯31转动连接于机壳1或输出轴5,具体地,在本实施例中,永磁转子铁芯31在轴向上的两端分别连接有支撑盖7,支撑盖7通过轴承8与输出轴5转动连接。在永磁转子铁芯31的靠外侧部分上环形均布有若干第二容置槽,第二容置槽的长度方向为轴向方向,用于安装永磁转子导体条33,所以,永磁转子导体条33环形均布于永磁转子铁芯31靠外侧的部分。永磁转子组件3的两端分别采用永磁转子导体环34进行连接,形成闭合回路。具体的,可以是在永磁转子组件3轴向上的两端分别设置一个永磁转子导体环34,每一永磁转子导体条33轴向上的两端均分别与对应同一端的永磁转子导体环34连接,并配合形成鼠笼状闭合回路。The permanent magnet rotor assembly 3 includes permanent magnets 32 , permanent magnet rotor cores 31 and permanent magnet rotor conductor bars 33 . The permanent magnet rotor iron core 31 is rotatably connected to the casing 1 or the output shaft 5. Specifically, in this embodiment, both ends of the permanent magnet rotor iron core 31 in the axial direction are respectively connected with support covers 7, and the support covers 7 pass through The bearing 8 is rotatably connected with the output shaft 5 . A plurality of second accommodating grooves are uniformly distributed on the outer part of the permanent magnet rotor core 31, and the length direction of the second accommodating grooves is the axial direction, which is used for installing the permanent magnet rotor conductor bars 33. Therefore, the permanent magnet rotor The rotor conductor bars 33 are uniformly distributed in the outer portion of the permanent magnet rotor core 31 . The two ends of the permanent magnet rotor assembly 3 are respectively connected by the permanent magnet rotor conductor rings 34 to form a closed loop. Specifically, a permanent magnet rotor conductor ring 34 may be provided at both ends of the permanent magnet rotor assembly 3 in the axial direction, and the two ends of each permanent magnet rotor conductor bar 33 in the axial direction are respectively connected with the permanent magnet rotor corresponding to the same end. The conductor loops 34 are connected and cooperate to form a squirrel-cage closed loop.

在永磁转子铁芯31上环形均匀开设有若干第三容置槽,第三容置槽的长度方向为轴向方向,用于安装永磁体32,所以永磁体32也换向均布于永磁转子铁芯31上。同时环形布置的永磁体32位于环形布置的永磁转子导体条33的内侧。永磁体32产生永磁场。A plurality of third accommodating grooves are uniformly opened in a ring shape on the permanent magnet rotor core 31 , and the length direction of the third accommodating groove is the axial direction, which is used for installing the permanent magnets 32 , so the permanent magnets 32 are also commutated and evenly distributed in the permanent magnets. on the magnetic rotor core 31 . At the same time the annularly arranged permanent magnets 32 are located inside the annularly arranged permanent magnet rotor conductor bars 33 . The permanent magnets 32 generate a permanent magnetic field.

在本实施例提供的永磁耦合直驱装置启动时,各永磁转子导体条33切割定子绕组22产生的旋转磁场并产生感应电流,通过两端的永磁转子导体环34形成闭合回路,从而在永磁转子导体条33上产生电磁力矩,带动永磁转子组件3快速启动。当永磁转子组件3切入同步转速时,永磁转子导体条33不再产生感应电流,此时永磁体32产生的永磁场与定子绕组22产生的旋转磁场相互作用,在永磁体32上产生电磁力矩,从而带动永磁转子组件3运转。When the permanent magnet coupling direct drive device provided in this embodiment is started, each permanent magnet rotor conductor bar 33 cuts the rotating magnetic field generated by the stator winding 22 and generates an induced current, and forms a closed loop through the permanent magnet rotor conductor rings 34 at both ends, so that the The permanent magnet rotor conductor bar 33 generates electromagnetic torque, which drives the permanent magnet rotor assembly 3 to start up quickly. When the permanent magnet rotor assembly 3 cuts into the synchronous rotation speed, the permanent magnet rotor conductor bars 33 no longer generate induced current. At this time, the permanent magnet field generated by the permanent magnet 32 interacts with the rotating magnetic field generated by the stator winding 22, and an electromagnetic field is generated on the permanent magnet 32. torque, thereby driving the permanent magnet rotor assembly 3 to run.

导体转子组件4包括导体转子导体和导体转子铁芯42。导体转子铁芯42为横截面为圆环的柱体,导体转子铁芯42的内侧与输出轴5过盈配合从而固定连接。导体转子导体均布于导体转子铁芯42。导体转子导体可以是金属筒,套设连接于导体转子铁芯42并与导体转子铁芯42连接;导体转子导体也可以是包括多根导体转子导体条,镶嵌在导体转子铁芯42上并在两端采用导体转子导体环43进行连接;亦或者导体转子导体是其他形式的,此处不做限制。具体地,在本实施例中,导体转子导体为多根导体转子导体条41。在导体转子铁芯42的靠外侧部分环形均匀设置有若干第四容置槽,第四容置槽的长度方向为轴向方向,用于安装导体转子导体条41,所以导体转子导体条41均布于导体转子铁芯42靠外侧的部分。在导体转子导体的两端,分别通过导体转子导体环43进行连接,形成闭合回路。具体地,可以在导体转子组件4轴向上的两端分别设置一个导体转子导体环43,每一导体转子导体条41轴向上的两端分别与对应同一端的导体转子导体环43连接,并配合形成鼠笼状闭合回路。Conductor rotor assembly 4 includes conductor rotor conductors and conductor rotor core 42 . The conductor rotor iron core 42 is a cylinder with a circular cross section, and the inner side of the conductor rotor iron core 42 is in interference fit with the output shaft 5 to be fixedly connected. The conductor rotor conductors are uniformly distributed on the conductor rotor core 42 . The conductor rotor conductor can be a metal cylinder, which is sleeved and connected to the conductor rotor iron core 42 and connected to the conductor rotor iron core 42; Both ends are connected by conductor rotor conductor rings 43; or the conductor rotor conductors are of other forms, which are not limited here. Specifically, in this embodiment, the conductor rotor conductors are a plurality of conductor rotor conductor bars 41 . A plurality of fourth accommodating grooves are uniformly arranged in the outer part of the conductor rotor iron core 42, and the length direction of the fourth accommodating groove is the axial direction, which is used for installing the conductor rotor conductor bars 41, so the conductor rotor conductor bars 41 are all It is arranged on the outer portion of the conductor rotor core 42 . The two ends of the conductor rotor conductors are respectively connected by the conductor rotor conductor rings 43 to form a closed loop. Specifically, a conductor rotor conductor ring 43 may be provided at both ends of the conductor rotor assembly 4 in the axial direction respectively, and the two ends of each conductor rotor conductor bar 41 in the axial direction are respectively connected with the conductor rotor conductor rings 43 corresponding to the same end, and Cooperate to form a squirrel-cage closed loop.

永磁转子组件3分别与定子组件2和导体转子组件4之间存在间隙。永磁转子组件3和定子组件2之间的气隙,称为外部气隙;永磁转子组件3和导体转子组件4之间的气隙,称为内部气隙。外部气隙和内部气隙的存在,使得永磁转子导体组件可以相对定子组件2和导体转子组件4进行转动。There are gaps between the permanent magnet rotor assembly 3 and the stator assembly 2 and the conductor rotor assembly 4, respectively. The air gap between the permanent magnet rotor assembly 3 and the stator assembly 2 is called the outer air gap; the air gap between the permanent magnet rotor assembly 3 and the conductor rotor assembly 4 is called the inner air gap. The existence of the outer air gap and the inner air gap allows the permanent magnet rotor conductor assembly to rotate relative to the stator assembly 2 and the conductor rotor assembly 4 .

输出轴5和机壳1可以通过轴承8转动连接,输出轴5用于连接永磁耦合直驱装置的负载,输出轴5在转动时带动负载转动。The output shaft 5 and the casing 1 can be rotatably connected through the bearing 8, the output shaft 5 is used to connect the load of the permanent magnet coupling direct drive device, and the output shaft 5 drives the load to rotate when rotating.

导体转子组件4可以相对机壳1(通过输出轴5)以及永磁转子组件3转动。在启动或运行过程中,导体转子导体条41切割永磁体32产生的永磁场并产生感应电流,通过两端的导体转子导体环43进行形成电流回路,在导体转子导体条41上产生电磁力矩,驱动导体转子组件4转动。The conductor rotor assembly 4 is rotatable relative to the casing 1 (through the output shaft 5 ) and the permanent magnet rotor assembly 3 . During start-up or operation, the conductor rotor conductor bar 41 cuts the permanent magnetic field generated by the permanent magnet 32 and generates an induced current, and a current loop is formed through the conductor rotor conductor rings 43 at both ends, and an electromagnetic torque is generated on the conductor rotor conductor bar 41 to drive the The conductor rotor assembly 4 rotates.

其中,永磁转子导体条33和导体转子导体条41都可以采用金属导体条。Wherein, both the permanent magnet rotor conductor bars 33 and the conductor rotor conductor bars 41 can be metal conductor bars.

较佳地,在永磁转子铁芯31上设有隔磁磁桥6,使永磁体32产生的主磁通通过外部气隙(即永磁转子组件3和定子组件2之间的气隙)与定子绕组22交链,同时也通过内部气隙(即永磁转子组件3和导体转子组件4之间的气隙)与导体转子组件上的导体转子导体条41交链。Preferably, a magnetic isolation magnetic bridge 6 is provided on the permanent magnet rotor iron core 31, so that the main magnetic flux generated by the permanent magnet 32 passes through the external air gap (ie the air gap between the permanent magnet rotor assembly 3 and the stator assembly 2). It is interlinked with the stator windings 22, while also interlinked with the conductor rotor conductor bars 41 on the conductor rotor assembly through the internal air gap (ie the air gap between the permanent magnet rotor assembly 3 and the conductor rotor assembly 4).

本实施例提供的永磁耦合直驱装置,在启动过程中动力传递过程为:定子绕组22通电产生旋转磁场,在永磁转子导体条33上感应产生电流,从而产生电磁力驱动永磁转子组件3的转速快速增加,并在永磁场与旋转磁场的作用力下切入至同步转速。同时,导体转子导体切割永磁场,感应产生电流从而产生电磁力矩,驱动导体转子组件4带动负载缓慢启动。In the permanent magnet coupling direct drive device provided in this embodiment, the power transmission process during the startup process is as follows: the stator winding 22 is energized to generate a rotating magnetic field, and a current is induced on the permanent magnet rotor conductor bars 33 to generate electromagnetic force to drive the permanent magnet rotor assembly. The speed of 3 increases rapidly and switches to synchronous speed under the force of the permanent magnetic field and the rotating magnetic field. At the same time, the conductor rotor conductor cuts the permanent magnetic field, induces current to generate electromagnetic torque, and drives the conductor rotor assembly 4 to drive the load to start slowly.

本实施例提供的永磁耦合直驱装置,在正常运行过程中动力传递过程为:定子绕组22通多相交流电产生旋转磁场,与永磁转子组件3上永磁体32的永磁场相互作用,从而驱动永磁转子组件3以与旋转磁场相同转速进行同步运转。永磁转子组件3与导体转子组件4间存在转差,导体转子导体切割永磁场,从而感应产生电流,进而产生电磁力,驱动导体转子组件4运转,带动负载转动。In the permanent magnet coupling direct drive device provided in this embodiment, the power transmission process during normal operation is as follows: the stator winding 22 generates a rotating magnetic field through multi-phase alternating current, and interacts with the permanent magnet field of the permanent magnet 32 on the permanent magnet rotor assembly 3, thereby The permanent magnet rotor assembly 3 is driven to run synchronously at the same rotational speed as the rotating magnetic field. There is a slip between the permanent magnet rotor assembly 3 and the conductor rotor assembly 4, and the conductor rotor conductor cuts the permanent magnet field, thereby inducing a current to generate an electromagnetic force, driving the conductor rotor assembly 4 to run, and driving the load to rotate.

本实施例提供的永磁耦合直驱装置,当负载发生堵转或者阻力突然过大时,永磁转子组件3还是保持着与定子绕组22产生的旋转磁场同步运转,永磁转子组件3上不会产生涡流损耗;仅在导体转子组件4上产生涡流损耗,并不会导致永磁转子组件3上永磁体32高温退磁。In the permanent magnet coupling direct drive device provided in this embodiment, when the load is locked or the resistance is suddenly too large, the permanent magnet rotor assembly 3 still keeps running synchronously with the rotating magnetic field generated by the stator winding 22 , and the permanent magnet rotor assembly 3 does not run synchronously. Eddy current loss will be generated; eddy current loss is only generated on the conductor rotor assembly 4 and will not cause high temperature demagnetization of the permanent magnets 32 on the permanent magnet rotor assembly 3 .

本实施例提供的永磁耦合直驱装置,运行时励磁磁场由永磁体32提供,无需定子绕组22提供励磁电流,效率和功率因数高,同时可以设计成高极数直接驱动负载运行,低负荷运行也可以保持高效运行,并且可以实现缓冲启动,减小启动冲击,特别是针对大转动惯量负载的启动;即使在堵转时也能够避免烧毁及永磁体32退磁,可靠性高。In the permanent magnet coupling direct drive device provided in this embodiment, the excitation magnetic field is provided by the permanent magnet 32 during operation, and the stator winding 22 does not need to provide the excitation current, so the efficiency and power factor are high, and at the same time, it can be designed to directly drive the load with a high number of poles, with a low load. The operation can also maintain high-efficiency operation, and can realize the buffer start, reduce the start-up shock, especially for the start of the large rotational inertia load; even when the rotor is locked, it can avoid burning and demagnetization of the permanent magnet 32, and the reliability is high.

上面结合附图对本发明的实施方式作了详细说明,但是本发明并不限于上述实施方式。即使对本发明作出各种变化,倘若这些变化属于本发明权利要求及其等同技术的范围之内,则仍落入在本发明的保护范围之中。The embodiments of the present invention have been described in detail above with reference to the accompanying drawings, but the present invention is not limited to the above-mentioned embodiments. Even if various changes are made to the present invention, if these changes fall within the scope of the claims of the present invention and the technical equivalents thereof, they still fall within the protection scope of the present invention.

Claims (10)

1. A permanent magnet coupling direct-drive device is characterized by comprising a machine shell, and a stator assembly, a permanent magnet rotor assembly, a conductor rotor assembly and an output shaft which are coaxially arranged in the machine shell from outside to inside in sequence;
the output shaft is rotationally connected with the shell;
the conductor rotor assembly is fixedly connected to the output shaft;
the stator assembly is fixedly connected with the shell and is used for communicating external multi-phase alternating current and generating a rotating magnetic field;
the permanent magnet rotor assembly is rotationally connected with the shell or the output shaft and is driven to rotate through the interaction of a permanent magnetic field and the rotating magnetic field;
the conductor rotor assembly cuts the rotating permanent magnetic field and generates torque, and the torque drives the conductor rotor assembly to rotate so as to drive the output shaft to rotate.
2. The permanent magnet coupling direct drive device according to claim 1, wherein the stator assembly comprises a stator core and stator windings, the stator core is fixedly connected with the machine shell, the stator windings are annularly and uniformly distributed on the inner side of the stator core, and the stator windings are used for being communicated with external multi-phase alternating current.
3. The permanent magnet coupling direct drive device according to claim 1, wherein the permanent magnet rotor assembly comprises a permanent magnet, a permanent magnet rotor core and permanent magnet rotor conductor bars, the permanent magnet rotor core is rotatably connected to the casing or the output shaft, the permanent magnet and the permanent magnet rotor conductor bars are respectively and uniformly distributed on the permanent magnet rotor core in an annular manner, the permanent magnet is located on the inner side of the permanent magnet rotor conductor bars, and the permanent magnet is used for generating the permanent magnetic field.
4. The permanent magnet coupling direct drive device according to claim 1, wherein the conductor rotor assembly comprises conductor rotor conductors and a conductor rotor core, the conductor rotor conductors are distributed on the periphery side of the conductor rotor core, the conductor rotor core is fixedly connected to the output shaft, and the conductor rotor conductors are used for cutting the rotating permanent magnet field.
5. The permanent magnet coupling direct drive device according to claim 1, wherein air gaps are distributed between the permanent magnet rotor assembly and the stator assembly and between the permanent magnet rotor assembly and the conductor rotor assembly respectively.
6. The permanent magnet coupling direct drive device according to claim 3, wherein magnetic isolation magnetic bridges are annularly distributed on the permanent magnet rotor core.
7. The permanent magnet coupling direct drive device according to claim 3, wherein permanent magnet rotor conductor rings are respectively arranged at two axial ends of the permanent magnet rotor assembly, and two axial ends of each permanent magnet rotor conductor bar are respectively connected with the corresponding permanent magnet rotor conductor rings and are matched with each other to form a squirrel-cage-shaped closed loop.
8. The permanent magnet coupling direct drive device according to claim 4, wherein the conductor rotor conductor is a metal cylinder, and the metal cylinder is sleeved on the conductor rotor core and connected with the conductor rotor core.
9. The permanent magnet coupling direct drive device according to claim 4, wherein the conductor rotor conductor comprises a plurality of conductor rotor conductor bars, the conductor rotor conductor bars are annularly and uniformly distributed on the periphery of the conductor rotor core, conductor rotor conductor rings are respectively arranged at two axial ends of the conductor rotor assembly, and two axial ends of each conductor rotor conductor bar are respectively connected with the corresponding conductor rotor conductor rings and are matched with each other to form a squirrel cage-shaped closed loop.
10. The permanent magnet coupling direct drive device according to claim 3, wherein the output shaft and the housing are rotatably connected through a bearing, two ends of the permanent magnet rotor core in the axial direction are respectively connected with a supporting cover, and the supporting covers are rotatably connected to the housing or the output shaft through bearings.
CN202010732104.7A 2020-07-27 2020-07-27 A permanent magnet coupling direct drive device Pending CN111799981A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20150194866A1 (en) * 2014-01-09 2015-07-09 Louis J. Finkle Hybrid Electric Motor with Self Aligning Permanent Magnet and Squirrel Cage Rotors
CN106130279A (en) * 2016-06-29 2016-11-16 清华大学 A kind of asynchronous machine with permanent magnet excitation
US20180212502A1 (en) * 2014-01-09 2018-07-26 Louis J. Finkle Hybrid Electric Motor with Self Aligning Permanent Magnet and Squirrel Cage Rotors
CN111245195A (en) * 2020-03-03 2020-06-05 东南大学 A Squirrel-Cage Conductor Rotor Brushless Power Feedback Permanent Magnet Governor
CN212392795U (en) * 2020-07-27 2021-01-22 上海市东方海事工程技术有限公司 Permanent magnet coupling direct-drive device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20150194866A1 (en) * 2014-01-09 2015-07-09 Louis J. Finkle Hybrid Electric Motor with Self Aligning Permanent Magnet and Squirrel Cage Rotors
US20180212502A1 (en) * 2014-01-09 2018-07-26 Louis J. Finkle Hybrid Electric Motor with Self Aligning Permanent Magnet and Squirrel Cage Rotors
CN106130279A (en) * 2016-06-29 2016-11-16 清华大学 A kind of asynchronous machine with permanent magnet excitation
CN111245195A (en) * 2020-03-03 2020-06-05 东南大学 A Squirrel-Cage Conductor Rotor Brushless Power Feedback Permanent Magnet Governor
CN212392795U (en) * 2020-07-27 2021-01-22 上海市东方海事工程技术有限公司 Permanent magnet coupling direct-drive device

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