CN111774603A - A double-clamp automatic lock cylinder processing machine tool - Google Patents
A double-clamp automatic lock cylinder processing machine tool Download PDFInfo
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- CN111774603A CN111774603A CN202010817879.4A CN202010817879A CN111774603A CN 111774603 A CN111774603 A CN 111774603A CN 202010817879 A CN202010817879 A CN 202010817879A CN 111774603 A CN111774603 A CN 111774603A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B41/00—Boring or drilling machines or devices specially adapted for particular work; Accessories specially adapted therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/08—Work-clamping means other than mechanically-actuated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
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- B23Q2703/00—Work clamping
- B23Q2703/02—Work clamping means
- B23Q2703/04—Work clamping means using fluid means or a vacuum
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Abstract
Description
技术领域technical field
本发明涉及一种双夹具全自动锁胆加工机床,属于机械设备领域。The invention relates to a double-clamp full-automatic locking gallbladder processing machine tool, which belongs to the field of mechanical equipment.
背景技术Background technique
如图10所示,为目前市面上所生产的锁胆整体结构图,锁胆为整体件,采用型材切断取料后,实施机加工后得到,主要的加工部位为:锁芯孔200、锁芯外孔300、弹子孔400、安装螺纹孔500以及锁舌缺槽600,目前生产厂家还是采用半人工半机械的方式,分开加工锁胆的各部位,效率非常低,而且锁胆各孔位分开加工,势必需要多次夹紧锁胆,而此举将直接影响各孔位的精度,从而影响产品的品质。As shown in Figure 10, it is the overall structure diagram of the lock cylinder currently produced on the market. The lock cylinder is an integral piece, which is obtained after cutting and taking out the material by using a profile. The main processing parts are: the
发明内容SUMMARY OF THE INVENTION
(一)要解决的技术问题(1) Technical problems to be solved
为解决上述问题,本发明提出了一种双夹具全自动锁胆加工机床。In order to solve the above problems, the present invention proposes a double-clamp automatic cylinder locking machine tool.
(二)技术方案(2) Technical solutions
本发明的一种双夹具全自动锁胆加工机床,包括:机架台、安装固定在机架台上的第一弹子孔钻孔机,第二弹子孔钻孔机,第一锁芯钻孔机组,和第二锁芯钻孔机组和切、上料机构、第一工件夹具、第二工件夹具;其特征在于:所述机架台的台板上安装有双丝杆伺服滑台,侧面安装有控制箱;所述双丝杆伺服滑台上安装有第一工件夹具和第二工件夹具;所述切、上料机构分布于双丝杆伺服滑台的一侧,对应对接第一工件夹具和第二工件夹具;所述双丝杆伺服滑台两端分布有结构及原理完全相同的第一弹子孔钻孔机和第二弹子孔钻孔机;所述双丝杆伺服滑台中部两侧还相对分布有第一锁芯钻孔机组和第二锁芯钻孔机组;所述第一弹子孔钻孔机、第二弹子孔钻孔机、第一锁芯钻孔机组和第二锁芯钻孔机组各自设有一组用于控制进刀量且对应与机架台台面连接的第一伺服滑台;所述机架台通过跳梁于第一锁芯钻孔机组的正上方还安装有一台安装孔钻孔机和一台自动攻丝机;所述安装孔钻孔机也包含有一组第一伺服滑台,对应与机架台连接;所述切、上料机构包括:安装在连接底板上的型材送料组件,切割接料组件以及推料组件;所述连接底板对应与机架台连接;所述切割接料组件和推料组件分布于型材送料组件后方两侧;所述推料组件对接于切割接料组件,以将工件推入至第一工件夹具和第二工件夹具。A double-clamp automatic lock cylinder processing machine tool of the present invention comprises: a rack table, a first pinhole hole drilling machine installed and fixed on the rack table, a second pinhole hole drilling machine, and a first lock cylinder drilling machine The unit, the second lock cylinder drilling unit, the cutting and feeding mechanism, the first workpiece fixture, and the second workpiece fixture; it is characterized in that: a double-screw servo sliding table is installed on the platform of the frame table, and the side A control box is installed; a first workpiece fixture and a second workpiece fixture are installed on the double-screw servo slide table; the cutting and feeding mechanisms are distributed on one side of the double-screw servo slide table, corresponding to butt the first workpiece A fixture and a second workpiece fixture; both ends of the double-screw servo slide table are distributed with a first pinhole drilling machine and a second pinhole hole drilling machine with the same structure and principle; the middle of the double-screw servo slide table There are also a first lock cylinder drilling unit and a second lock cylinder drilling unit relatively distributed on both sides; the first pin hole drilling machine, the second pin hole drilling machine, the first lock cylinder drilling unit and the second pin hole drilling machine The lock cylinder drilling units are each provided with a set of first servo slides for controlling the feed amount and correspondingly connected with the rack table; the rack table is also installed directly above the first lock cylinder drilling unit through a jump beam There is a mounting hole drilling machine and an automatic tapping machine; the mounting hole drilling machine also includes a group of first servo slides, which are correspondingly connected with the rack table; the cutting and feeding mechanisms include: The profile feeding assembly, the cutting and splicing assembly and the pushing assembly on the connection base plate; the connecting base plate is correspondingly connected with the rack table; the cutting and splicing assemblies and the pushing assemblies are distributed on both sides of the rear of the section feeding assembly; the pushing The material assembly is butted to the cutting material receiving assembly to push the workpiece into the first workpiece fixture and the second workpiece fixture.
进一步地,所述机架台的台面上还安装有出料机构;所述出料机构与切、上料机构呈相对分布,同样对接于第一工件夹具和第二工件夹具。Further, a discharge mechanism is also installed on the table surface of the rack table; the discharge mechanism and the cutting and feeding mechanism are distributed relative to each other, and are also connected to the first workpiece fixture and the second workpiece fixture.
进一步地,所述双丝杆伺服滑台设有两根滚珠丝杆;所述每根滚珠丝杆连接有一台伺服电机;所述每根滚珠丝杆上螺接有一个滑台;所述两个滑台的底部同时滑接于滑轨上,顶部分别安装有第一工件夹具和第二工件夹具;所述滑轨安装于油槽内;所述油槽对应与机架台连接固定。Further, the double-screw servo slide table is provided with two ball screws; each ball screw is connected with a servo motor; each ball screw is screwed with a slide table; the two The bottom of each slide table is slidably connected to the slide rail at the same time, and a first workpiece fixture and a second workpiece fixture are respectively installed on the top; the slide rail is installed in an oil groove; the oil groove is correspondingly connected and fixed with the rack table.
进一步地,所述第一锁芯钻孔机组和第二锁芯钻孔机组结构和原理完全相同,均包含有两台钻孔机;所述第一锁芯钻孔机组的两台钻孔机分别对应位于安装孔钻孔机和自动攻丝机的正下方。Further, the structure and principle of the first lock cylinder drilling unit and the second lock cylinder drilling unit are identical, and both include two drilling machines; the two drilling machines of the first lock cylinder drilling unit Correspondingly located directly below the mounting hole drilling machine and the automatic tapping machine.
进一步地,所述型材送料组件设有第二伺服滑台、移动型材夹具和固定型材夹具;所述第二伺服滑台和固定型材夹具对应固定安装在连接底板上;所述移动型材夹具对应安装在第二伺服滑台上,以将型材推送至固定型材夹具内;所述移动型材夹具包括:第一型材夹紧块、第一型材夹紧气缸;所述第一型材夹紧块对应安装固定在第二伺服滑台,其上开设有第一型材夹紧槽;所述第一型材夹紧气缸安装固定在第一型材夹紧块上,其顶推端连接固定有顶压块,对应顶压型材;所述固定型材夹具包括:第二型材夹紧块、第二型材夹紧气缸;所述第二型材夹紧块对应安装固定在连接底板上,其上开设有第二型材夹紧槽;所述第二型材夹紧气缸安装固定在第二型材夹紧块上,其顶推端连接固定有顶压块,对应压紧固定型材;所述第二型材夹紧块的侧面开设有便于加工的避位槽。Further, the profile feeding assembly is provided with a second servo slide table, a movable profile fixture and a fixed profile fixture; the second servo slide table and the fixed profile fixture are correspondingly and fixedly installed on the connecting base plate; the mobile profile fixture is correspondingly installed On the second servo slide table, to push the profile into the fixed profile fixture; the movable profile fixture includes: a first profile clamping block and a first profile clamping cylinder; the first profile clamping block is correspondingly installed and fixed The second servo slide table is provided with a first profile clamping groove; the first profile clamping cylinder is installed and fixed on the first profile clamping block, and its pushing end is connected and fixed with a top pressing block, corresponding to the top Pressing the profile; the fixing profile clamp includes: a second profile clamping block and a second profile clamping cylinder; the second profile clamping block is correspondingly installed and fixed on the connecting base plate, and a second profile clamping groove is opened on it The second profile clamping cylinder is installed and fixed on the second profile clamping block, and its pushing end is connected and fixed with a top pressing block, corresponding to pressing and fixing the profile; the side of the second profile clamping block is provided with convenient Machined escape grooves.
进一步地,所述切割接料组件设有对应安装在连接底板上的第三伺服滑台;所述第三伺服滑台上安装有对接于固定型材夹具的切割机头;所述切割机头的输出端安装有两片切割片;所述第三伺服滑台上还安装固定有第四伺服滑台;所述第四伺服滑台上安装有用于接放型材切断后得到的工件的接料板;所述接料板上开设有工件滑槽。Further, the cutting and splicing assembly is provided with a third servo sliding table correspondingly installed on the connecting base plate; Two cutting blades are installed at the output end; a fourth servo sliding table is also installed and fixed on the third servo sliding table; a material receiving plate for receiving and placing the workpiece obtained after the profile is cut is installed on the fourth servo sliding table ; A workpiece chute is provided on the receiving plate.
进一步地,所述推料组件仅由推料块和第五伺服滑台组成;所述第五伺服滑台对应安装固定在连接底板上;所述第五伺服滑台上安装有推料块。Further, the material pushing assembly is only composed of a material pushing block and a fifth servo sliding table; the fifth servo sliding table is correspondingly installed and fixed on the connecting base plate; a material pushing block is installed on the fifth servo sliding table.
进一步地,所述第一工件夹具与第二工件夹具结构相同,包括:旋转机构、夹持机构;所述旋转机构设有连接底座,对应固定连接在滑台上;所述连接底座中部通过轴承垂直轴接有转轴;所述转轴的顶部安装固定有用于固定工件的夹持机构和两根限位块,底端连接固定有齿轮;所述连接底座上还安装有顶推油缸;所述顶推油缸的顶推杆前端连接有齿条;所述齿条对应啮合齿轮,以驱动转轴旋转;所述夹持机构包括:工件压紧气缸、夹具体;所述夹具体上设有工件槽以及固定连接有工件压紧气缸;所述工件压紧气缸的顶推端连接固定有顶压块,以伸至工件槽内压紧工件;所述工件槽设有便于加工的避位槽;所述连接底座上还安装固定有顶靠轮和两根限位柱;所述顶靠轮对应顶靠齿条;所述两根限位柱,对应抵靠两根限位块,以限定转轴每次旋转的角度。Further, the first workpiece fixture has the same structure as the second workpiece fixture, including: a rotating mechanism and a clamping mechanism; the rotating mechanism is provided with a connecting base, which is correspondingly fixed on the sliding table; the middle of the connecting base passes through a bearing. A rotating shaft is connected to the vertical shaft; a clamping mechanism for fixing the workpiece and two limit blocks are installed and fixed on the top of the rotating shaft, and a gear is connected and fixed at the bottom end; a jacking oil cylinder is also installed on the connecting base; The front end of the push rod of the push cylinder is connected with a rack; the rack corresponds to the meshing gear to drive the rotating shaft to rotate; the clamping mechanism includes: a workpiece pressing cylinder and a clamping body; the clamping body is provided with a workpiece groove and A workpiece pressing cylinder is fixedly connected; the pushing end of the workpiece pressing cylinder is connected and fixed with a pressing block, so as to extend into the workpiece groove to press the workpiece; the workpiece groove is provided with an escape groove that is convenient for processing; the The connecting base is also installed and fixed with an abutment wheel and two limit posts; the abutment wheel corresponds to abutment against the rack; the two limit posts abut against the two limit blocks, so as to limit the rotation shaft each time angle of rotation.
进一步地,所述出料机构包括:安装架台、安装固定在安装架台上的“十”字伺服滑台和孔边倒角机头、出料轨道槽;所述安装架台对应固定连接在机架台上;所述“十”字伺服滑台上安装有出料轨道槽,当工件经过出料轨道槽,所述 “十”字伺服滑台会带动工件靠向孔边倒角机头,以完成倒角。Further, the discharging mechanism includes: an installation stand, a "cross" servo slide installed and fixed on the mounting stand, a hole edge chamfering head, and a discharge track groove; the mounting stand is correspondingly and fixedly connected to the rack. On the table; a discharge track groove is installed on the "cross" servo slide table. When the workpiece passes through the discharge track groove, the "cross" servo slide will drive the workpiece to the hole edge chamfering head, so as to Complete the chamfer.
进一步地,所述出料轨道槽由三段组成,依次为横向槽段-、变向槽段-和纵向槽段-;所述横向槽段-对应对接第一工件夹具与第二工件夹具;所述横向槽段-上设有相互连接的第一压簧片和压块;所述压块对应压紧横卧的工件;所述纵向槽段-上安装有若干第二压簧片,依次压紧立直的工件。Further, the discharge track groove is composed of three sections, which are a transverse groove section-, a direction changing groove section- and a longitudinal groove section- in turn; the transverse groove section-corresponds to butt the first workpiece fixture and the second workpiece fixture; The transverse groove segment is provided with a first pressure spring and a pressure block that are connected to each other; the pressure block corresponds to pressing the horizontal workpiece; the longitudinal groove segment is provided with a number of second pressure springs, which are arranged in sequence. Press the workpiece upright.
(三)有益效果(3) Beneficial effects
本发明其具有以下有益效果:The present invention has the following beneficial effects:
本发明的一种双夹具全自动锁胆加工机床,从下料开始到最后得到成品,全程自动完成,大大提升生产效率,采用双夹具大大提升设备的利用率,从而降低能耗,整个锁胆孔位加工过程中,只需一次夹紧工件,产品的一致性和品质得到了保障。The double-clamp automatic lock cylinder processing machine tool of the present invention can automatically complete the whole process from the start of blanking to the final product, which greatly improves production efficiency. The use of double clamps greatly improves the utilization rate of equipment, thereby reducing energy consumption. In the process of hole processing, the workpiece is only clamped once, and the consistency and quality of the product are guaranteed.
附图说明Description of drawings
图1是本发明的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the present invention.
图2是本发明的俯视图。Figure 2 is a plan view of the present invention.
图3是本发明中双丝杆伺服滑台的整体结构示意图。3 is a schematic diagram of the overall structure of the double-screw servo slide in the present invention.
图4是本发明中切、上料机构的整体结构示意图。4 is a schematic diagram of the overall structure of the cutting and feeding mechanism of the present invention.
图5是本发明中第一工件夹具的结构示意图。FIG. 5 is a schematic structural diagram of the first workpiece fixture in the present invention.
图6是本发明中第一锁芯钻孔机组的结构示意图。6 is a schematic structural diagram of the first lock cylinder drilling unit in the present invention.
图7是本发明中第一弹子孔钻孔机的结构示意图。FIG. 7 is a schematic structural diagram of the first pinhole drilling machine in the present invention.
图8是本发明中出料机构的结构示意图。FIG. 8 is a schematic structural diagram of the discharging mechanism in the present invention.
图9是本发明中出料轨道槽的结构示意图。FIG. 9 is a schematic view of the structure of the discharge rail groove in the present invention.
图10是本发明所加工生产的锁胆工件的结构示意图。FIG. 10 is a schematic structural diagram of the lock cylinder workpiece processed and produced by the present invention.
具体实施方式Detailed ways
如图1-图10所示,一种双夹具全自动锁胆加工机床,包括:机架台10、安装固定在机架台10上的第一弹子孔钻孔机1,第二弹子孔钻孔机2,第一锁芯钻孔机组3,和第二锁芯钻孔机组4和切、上料机构5、第一工件夹具6、第二工件夹具7;其特征在于:所述机架台10的台板上安装有双丝杆伺服滑台8,侧面安装有控制箱101;所述双丝杆伺服滑台8上安装有第一工件夹具6和第二工件夹具7;所述切、上料机构5分布于双丝杆伺服滑台8的一侧,对应对接第一工件夹具6和第二工件夹具7;所述双丝杆伺服滑台8两端分布有结构及原理完全相同的第一弹子孔钻孔机1和第二弹子孔钻孔机2;所述双丝杆伺服滑台8中部两侧还相对分布有第一锁芯钻孔机组3和第二锁芯钻孔机组4;所述第一弹子孔钻孔机1、第二弹子孔钻孔机2、第一锁芯钻孔机组3和第二锁芯钻孔机组4各自设有一组用于控制进刀量且对应与机架台10台面连接的第一伺服滑台100a;所述机架台10通过跳梁于第一锁芯钻孔机组3的正上方还安装有一台安装孔钻孔机9和一台自动攻丝机11;所述安装孔钻孔机9也包含有一组第一伺服滑台100a,对应与机架台10连接;所述切、上料机构5包括:安装在连接底板51上的型材送料组件52,切割接料组件53以及推料组件54;所述连接底板51对应与机架台10连接;所述切割接料组件53和推料组件54分布于型材送料组件52后方两侧;所述推料组件54对接于切割接料组件53,以将工件推入至第一工件夹具6和第二工件夹具7。As shown in Fig. 1-Fig. 10, a double-clamp automatic locking cylinder processing machine tool includes: a rack table 10, a
优选地,所述机架台10的台面上还安装有出料机构12;所述出料机构12与切、上料机构5呈相对分布,同样对接于第一工件夹具6和第二工件夹具7。Preferably, a
参照图1、3所示,所述双丝杆伺服滑台8设有两根滚珠丝杆81;所述每根滚珠丝杆81连接有一台伺服电机82;所述每根滚珠丝杆81上螺接有一个滑台83;所述两个滑台83的底部同时滑接于滑轨84上,顶部分别安装有第一工件夹具6和第二工件夹具7;所述滑轨84安装于油槽85内;所述油槽85对应与机架台10连接固定。1 and 3 , the double-
参照图6所示,所述第一锁芯钻孔机组3和第二锁芯钻孔机组4结构和原理完全相同,均包含有两台钻孔机;所述第一锁芯钻孔机组3的两台钻孔机分别对应位于安装孔钻孔机9和自动攻丝机11的正下方。Referring to FIG. 6 , the first lock
参照图4所示,所述型材送料组件52设有第二伺服滑台100b、移动型材夹具521和固定型材夹具522;所述第二伺服滑台100b和固定型材夹具522对应固定安装在连接底板51上;所述移动型材夹具521对应安装在第二伺服滑台100b上,以将型材推送至固定型材夹具522内;所述移动型材夹具521包括:第一型材夹紧块5211、第一型材夹紧气缸5212;所述第一型材夹紧块5211对应安装固定在第二伺服滑台100b,其上开设有第一型材夹紧槽5213;所述第一型材夹紧气缸5212安装固定在第一型材夹紧块5211上,其顶推端连接固定有顶压块,对应顶压型材;所述固定型材夹具522包括:第二型材夹紧块5221、第二型材夹紧气缸5222;所述第二型材夹紧块5221对应安装固定在连接底板51上,其上开设有第二型材夹紧槽5223;所述第二型材夹紧气缸5222安装固定在第二型材夹紧块5221上,其顶推端连接固定有顶压块,对应压紧固定型材;所述第二型材夹紧块5221的侧面开设有便于加工的避位槽。Referring to FIG. 4 , the
参照图4所示,所述切割接料组件53设有对应安装在连接底板51上的第三伺服滑台100c;所述第三伺服滑台100c上安装有对接于固定型材夹具522的切割机头531;所述切割机头531的输出端安装有两片切割片5311;所述第三伺服滑台100c上还安装固定有第四伺服滑台100d;所述第四伺服滑台100d上安装有用于接放型材切断后得到的工件的接料板532;所述接料板532上开设有工件滑槽5321。Referring to FIG. 4 , the cutting and
参照图4所示,所述推料组件54仅由推料块541和第五伺服滑台100e组成;所述第五伺服滑台100e对应安装固定在连接底板51上;所述第五伺服滑台100e上安装有推料块541。Referring to FIG. 4 , the
参照图5所示,所述第一工件夹具6与第二工件夹具7结构相同,包括:旋转机构61、夹持机构62;所述旋转机构61设有连接底座611,对应固定连接在滑台83上;所述连接底座611中部通过轴承垂直轴接有转轴612;所述转轴612的顶部安装固定有用于固定工件的夹持机构62和两根限位块6121,底端连接固定有齿轮613;所述连接底座611上还安装有顶推油缸614;所述顶推油缸614的顶推杆前端连接有齿条615;所述齿条615对应啮合齿轮613,以驱动转轴612旋转;所述夹持机构62包括:工件压紧气缸621、夹具体622;所述夹具体622上还设有工件槽623以及固定连接有工件压紧气缸621;所述工件压紧气缸621的顶推端连接固定有顶压块,以伸至工件槽623内压紧工件;所述工件槽623设有便于加工的避位槽;所述连接底座611上还安装固定有顶靠轮616和两根限位柱617;所述顶靠轮616对应顶靠齿条615;所述两根限位柱617,对应抵靠两根限位块6121,以限定转轴612每次旋转的角度。Referring to FIG. 5 , the
参照图8所示,所述出料机构12包括:安装架台121、安装固定在安装架台121上的“十”字伺服滑台122和孔边倒角机头123、出料轨道槽124;所述安装架台121对应固定连接在机架台10上;所述“十”字伺服滑台122上安装有出料轨道槽124,当工件经过出料轨道槽124,所述 “十”字伺服滑台122会带动工件靠向孔边倒角机头123,以完成倒角。Referring to FIG. 8 , the
参照图9所示,所述出料轨道槽124由三段组成,依次为横向槽段124-1、变向槽段124-2和纵向槽段124-3;所述横向槽段124-1对应对接第一工件夹具6与第二工件夹具7;所述横向槽段124-1上设有相互连接的第一压簧片1241和压块1242;所述压块1242对应压紧横卧的工件;所述纵向槽段124-3上安装有若干第二压簧片1243,依次压紧立直的工件。Referring to FIG. 9 , the
下面结合图1-10详细阐述本发明的运作工程:如图10所示,为锁胆的整体结构示意图,其中锁芯孔200、锁芯外孔300、弹子孔400、安装螺纹孔500以及锁舌缺槽600需要通过机加工后得到,下面将分步阐述加工过程:The operation engineering of the present invention will be described in detail below with reference to Figures 1-10: Figure 10 is a schematic diagram of the overall structure of the lock cylinder, wherein the
第一步:初始状态下,第一工件夹具6和第二工件夹具7两者并排位于双丝杆伺服滑台8的一端,准备等待上料,开机后,切、上料机构5开始动作,移动型材夹具521夹紧型材,在第二伺服滑台100b的带动下,将型材送至固定型材夹具522内,固定型材夹具522顺势夹紧型材,随后第三伺服滑台100c带动切割机头531将型材端面切平,而后切割机头531回位,固定型材夹具522松开,而后第二伺服滑台100b继续移动一段工件的长度,型材继续送至固定型材夹具522内被夹紧,且顺势将前面的料头推出,随后第三伺服滑台100c再次带动切割机头531进行切割,其上的两片切割片5311中的一片将切出锁舌缺槽600,另一片直接切断型材得到工件;随后第三伺服滑台100c再次带动切割机头531再次复位,正好使接料板532对接于固定型材夹具522的出料口,而后第二伺服滑台100b再次动作输送型材,同时将切好的工件从固定型材夹具522内推出至接料板532上,随后第三伺服滑台100c和其上的第四伺服滑台100d同时驱动,将接料板532的一端对准第二工件夹具7的工件槽623,同时使得其上的工件刚好位于推料组件54中推料块541的正前方,第五伺服滑台100e顺势驱动推料块541将工件推送至第二工件夹具7的工件槽623内,而第三伺服滑台100c上的切割机头531离型材还有一段距离,处于非切割状态,当第四伺服滑台100d带动接料板532复位的同时,第三伺服滑台100c继续前移,带动切割机头531继续进行切料,上述过程一次切料、送料的过程,次过程中,当固定型材夹具522夹紧型材时,移动型材夹具521可松开型材,在第二伺服滑台100b的驱动下,往复运动,以实现推料的功能。Step 1: In the initial state, the
第二步:接上一步,第二工件夹具7已经上好工件,第一工件夹具6还在等待上料,双丝杆伺服滑台8对应先驱动第二工件夹具7向前移动,行至第一锁芯钻孔机组3和第二锁芯钻孔机组4之间,第一锁芯钻孔机组3和第二锁芯钻孔机组4上的第一个钻孔机头先完成两侧锁芯孔200的加工后,安装孔钻孔机9继续对工件完成安装螺纹孔500的钻设,同时第一工件夹具6也已经上料完成;之后双丝杆伺服滑台8将同时驱动第一工件夹具6和第二工件夹具7,下面将分开介绍:Step 2: Continuing from the previous step, the
A:第二工件夹具7继续被驱动向前移动至第一锁芯钻孔机组3和第二锁芯钻孔机组4的第二个钻孔机头处,以完成锁芯外孔300的钻设,同时自动攻丝机11也将完成安装螺纹孔500的攻丝加工,随即第二工件夹具7被驱动继续前移至第二弹子孔钻孔机2的正前方,其上的旋转机构61驱动夹持机构62旋转90度,以使得第二弹子孔钻孔机2对工件实施弹子孔400加工,当完成弹子孔400的加工后,第二工件夹具7回到初始位置,且对接于出料机构12的出料轨道槽124,下一工件上料的同时,会将加工好的工件推送至出料轨道槽124内;A: The
B:第一工件夹具6首先被驱动后移至第一弹子孔钻孔机1的正前方,随即第一工件夹具6上的旋转机构61驱动夹持机构62旋转90度,以完成弹子孔400的加工后,第一工件夹具6被驱动向前移动至第一锁芯钻孔机组3和第二锁芯钻孔机组4,紧跟在第二工件夹具7的后面,以完成锁芯孔200、锁芯外孔300和安装螺纹孔500的加工,当第二工件夹具7上的工件在被加工弹子孔400的同时,第一工件夹具6上的工件刚好在被加工锁芯外孔300和安装螺纹孔500的攻丝。B: The
第三步:出料状态,结合上一步骤,当第一工件夹具6和第二工件夹具7都上的工件都完成相应的孔位加工后,两者同步回退,第一工件夹具6会先行对接出料机构12的出料轨道槽124和接料板532,即完成上料的同时也将加工好的工件推送至出料轨道槽124内,完成下料,之后第一工件夹具6继续后移至第一弹子孔钻孔机1的正前方,继续完成工件加工,同时第二工件夹具7再对接出料机构12的出料轨道槽124和接料板532同样完成上料和下料后,继续重复第二步骤。The third step: the discharge state, combined with the previous step, when the workpieces on both the
第四步:出料过程中,加工好的工件是呈横卧状进入出料轨道槽124中的横向槽段124-1内,而后依次后移,经由变向槽段124-2后,工件会呈直立状态,当工件直立于纵向槽段124-3内时,“十”字伺服滑台122会带动工件去顶靠孔边倒角机头123,以完成安装螺纹孔500周边毛刺去除。Step 4: During the discharging process, the processed workpiece enters the horizontal groove section 124-1 in the
本发明的一种双夹具全自动锁胆加工机床,从下料开始到最后得到成品,全程自动完成,大大提升生产效率,采用双夹具大大提升设备的利用率,从而降低能耗,整个锁胆孔位加工过程中,只需一次夹紧工件,产品的一致性和品质得到了保障。The double-clamp automatic lock cylinder processing machine tool of the present invention can automatically complete the whole process from the start of blanking to the final product, which greatly improves production efficiency. The use of double clamps greatly improves the utilization rate of equipment, thereby reducing energy consumption. In the process of hole processing, the workpiece is only clamped once, and the consistency and quality of the product are guaranteed.
应当理解,本文所述的示例性实施例是说明性的而非限制性的;尽管结合附图描述了本发明的实施例,本领域普通技术人员应当理解,在不脱离通过所附权利要求所限定的本发明的精神和范围的情况下,可以做出各种形式和细节的改变。It is to be understood that the exemplary embodiments described herein are illustrative and not restrictive; although embodiments of the present invention have been described in conjunction with the accompanying drawings, it will be understood by those of ordinary skill in the art that Various changes in form and details may be made while defining the spirit and scope of the present invention.
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Address after: 322200 No. 858, pingqi Road, Pujiang County, Jinhua City, Zhejiang Province Patentee after: Pujiang Lianli Industry and Trade Co.,Ltd. Country or region after: China Address before: 322200 No. 858, pingqi Road, Pujiang County, Jinhua City, Zhejiang Province Patentee before: PUJIANG LIANLI MACHINERY Co.,Ltd. Country or region before: China |
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Denomination of invention: A dual fixture fully automatic lock cylinder machining machine Granted publication date: 20240719 Pledgee: Agricultural Bank of China Limited by Share Ltd. Pujiang County branch Pledgor: Pujiang Lianli Industry and Trade Co.,Ltd. Registration number: Y2025980020221 |