CN111733326A - A method for efficiently recycling waste lithium-ion battery ternary positive electrode material - Google Patents
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Abstract
本发明涉及一种高效回收废旧锂离子电池三元正极材料的方法。本发明将废旧锂离子电池阴极的正极粉末和生物质粉末混合均匀、干燥并压制成型得到块状混合物料,在氮气氛围、微波条件下进行两段升温焙烧得到微波焙烧产物;将微波焙烧产物进行碳酸化浸出,固液分离得到滤液和滤渣;滤液中加入足量沉淀剂进行沉淀处理得到磷酸锂沉淀;硫酸浸出滤渣,沉淀去除浸出液中的金属杂离子得到净化浸出液,向净化浸出液中补充金属盐,再共沉淀得到镍钴锰三元前驱体。本发明实现了锂离子电池回收过程高效分离锂,降低了原位还原法分离锂的焙烧温度,采用低锂滤渣制备出了三元前驱体,解决了共沉淀过程中锂离子容易混入沉淀的问题。
The invention relates to a method for efficiently recycling ternary positive electrode materials of waste lithium ion batteries. In the method, the positive electrode powder of the cathode of the waste lithium ion battery and the biomass powder are uniformly mixed, dried and pressed to form a lumpy mixed material, and the microwave roasted product is obtained by two-stage heating and roasting under nitrogen atmosphere and microwave conditions; Carbonation leaching, solid-liquid separation to obtain filtrate and filter residue; adding sufficient precipitant to the filtrate for precipitation treatment to obtain lithium phosphate precipitation; sulfuric acid leaching the filter residue, precipitation to remove the metal impurity ions in the leaching solution to obtain a purified leachate, and adding metal salts to the purified leachate , and then co-precipitated to obtain a nickel-cobalt-manganese ternary precursor. The invention realizes the efficient separation of lithium in the recovery process of lithium ion batteries, reduces the roasting temperature of the separation of lithium by in-situ reduction method, prepares ternary precursors by using low-lithium filter residues, and solves the problem that lithium ions are easily mixed into the precipitation during the co-precipitation process. .
Description
技术领域technical field
本发明涉及一种高效回收废旧锂离子电池三元正极材料的方法,属于废旧锂离子电池回收技术领域。The invention relates to a method for efficiently recycling ternary positive electrode materials of waste and used lithium ion batteries, and belongs to the technical field of waste and used lithium ion battery recycling.
背景技术Background technique
锂离子电池由于其优良的电化学性能被大规模的生产和应用,随之而来的报废锂离子电池成为了新的“城市矿山”。因此,在不久的将来,会出现大量需要被回收处理的淘汰废旧的锂离子电池。正极材料作为锂离子电池生产成本最高的部分具有很高的回收价值。相反,废旧锂离子电池中含有重金属氧化物和有毒电解液,如果处理不当会对人体和自然环境产生巨大的危害。Lithium-ion batteries have been mass-produced and applied due to their excellent electrochemical properties, and the subsequent scrapped lithium-ion batteries have become new "urban mines". Therefore, in the near future, there will be a large number of obsolete lithium-ion batteries that need to be recycled. Cathode materials have high recycling value as the most expensive part of lithium-ion battery production. On the contrary, waste lithium-ion batteries contain heavy metal oxides and toxic electrolytes, which will cause great harm to the human body and the natural environment if not handled properly.
回收废旧锂离子电池的一般步骤为拆卸、筛分、破碎和提取。经过破碎后的阴极粉末再经过湿法或者火法处理后得到想要的产品。锂作为一种很有前景的稀有金属,预计未来一段时间内,将会出现供不应求的紧张局面。湿法处理的优点是回收率高,但处理工序复杂,处理成本较大,且湿法回收过程通常最后提取锂,这大大增加了回收锂的难度。火法是指将正极粉末加入造渣剂后在1300℃以上的高温条件下熔炼造渣以分离有价金属,虽然火法处理量大,工序简单,但是对锂的回收率很低。The general steps for recycling spent lithium-ion batteries are disassembly, screening, crushing and extraction. The crushed cathode powder is then processed by wet method or fire method to obtain the desired product. Lithium, as a promising rare metal, is expected to be in short supply for some time to come. The advantage of wet processing is that the recovery rate is high, but the processing procedure is complex and the processing cost is high, and the wet recovery process usually extracts lithium at the end, which greatly increases the difficulty of recovering lithium. Fire method refers to adding positive electrode powder into slag-forming agent and then smelting and forming slag at high temperature above 1300℃ to separate valuable metals. Although fire method has large processing capacity and simple process, the recovery rate of lithium is very low.
目前有一些方法试图将湿法与高温焙烧过程相结合来提高锂的分离效率,但是这些方法中存在以下缺点:(1)现有技术中使用硫酸溶液浸渍焙烧后的电极材料,得到酸浸出液,用PC-88A萃取分离浸出液的Li,将萃取后水相中加入碳酸盐,过滤分离得到Li2CO3产品,此方法工艺流程复杂,周期长。(2)现有技术将正极材料与石墨混合后在马弗炉中焙烧,通过对焙烧产物在常温下用水浸出来分离锂与其他金属,此方法焙烧温度高,能耗大,污染较大,并且没有考虑对过渡金属的利用。At present, there are some methods trying to improve the separation efficiency of lithium by combining the wet method with the high-temperature roasting process, but there are the following shortcomings in these methods: (1) in the prior art, the electrode material after the roasting is impregnated with a sulfuric acid solution to obtain an acid leachate, The Li in the leaching solution is extracted and separated with PC-88A, carbonate is added to the water phase after extraction, and the Li 2 CO 3 product is obtained by filtration and separation. This method has a complicated technological process and a long period. (2) the prior art is roasted in a muffle furnace after the positive electrode material is mixed with graphite, by leaching the roasted product with water at normal temperature to separate lithium and other metals, the roasting temperature of this method is high, the energy consumption is large, and the pollution is relatively large, And the utilization of transition metals is not considered.
此外,目前的直接再生工艺基本采取共沉淀的方法制备正极材料的前驱体,而锂在共沉淀过程中锂离子容易混入沉淀中。现有技术中采用直接对废旧锂离子电池正极材料进行酸浸-共沉淀来制备三元前驱体,此方法制备出的前驱体中混有部分锂杂质,此前驱体在高温煅烧以制备正极材料的过程难以控制材料的形貌。因此研究如何高效地从废旧锂离子电池阴极粉末中提取锂已迫在眉睫。In addition, the current direct regeneration process basically adopts the method of co-precipitation to prepare the precursor of the cathode material, and lithium ions are easily mixed into the precipitation during the co-precipitation process. In the prior art, a ternary precursor is prepared by directly performing acid leaching-co-precipitation on the positive electrode material of waste lithium-ion batteries. The precursor prepared by this method is mixed with some lithium impurities, and the precursor is calcined at high temperature to prepare the positive electrode material. The process is difficult to control the morphology of the material. Therefore, it is urgent to study how to efficiently extract lithium from cathode powders of spent lithium-ion batteries.
发明内容SUMMARY OF THE INVENTION
本发明针对现有锂离子电池回收与再生技术存在的问题,提供一种高效回收废旧锂离子电池三元正极材料的方法,即将废旧锂离子电池阴极的正极粉末和生物质粉末混合均匀、干燥并压制成型得到块状混合物料,在氮气氛围、微波条件下进行两段升温焙烧得到微波焙烧产物;将微波焙烧产物进行碳酸化浸出,固液分离得到滤液和滤渣;滤液中加入足量沉淀剂进行沉淀处理得到磷酸锂沉淀;硫酸浸出滤渣,沉淀去除浸出液中的金属杂离子得到净化浸出液,向净化浸出液中补充金属盐,再共沉淀得到镍钴锰三元前驱体。本发明实现了锂离子电池回收过程高效分离锂,降低了原位还原法分离锂的焙烧温度,采用低锂滤渣制备出了三元前驱体,解决了共沉淀过程中锂离子容易混入沉淀的问题,同时也解决了用高锂溶液制备的前驱体在高温煅烧以制备正极材料的过程难以控制材料形貌的问题。Aiming at the problems existing in the existing lithium ion battery recovery and regeneration technologies, the present invention provides a method for efficiently recovering the ternary positive electrode material of the waste lithium ion battery. Press molding to obtain a lumpy mixed material, carry out two-stage heating and roasting under nitrogen atmosphere and microwave conditions to obtain a microwave roasting product; carry out carbonation leaching of the microwave roasting product, and separate solid-liquid to obtain filtrate and filter residue; add enough precipitant to the filtrate to carry out Precipitation treatment to obtain lithium phosphate precipitate; sulfuric acid leaching the filter residue, precipitation to remove metal impurity ions in the leaching solution to obtain purified leaching solution, adding metal salts to the purified leaching solution, and co-precipitation to obtain a nickel-cobalt-manganese ternary precursor. The invention realizes the efficient separation of lithium in the recovery process of lithium ion batteries, reduces the roasting temperature of the separation of lithium by the in-situ reduction method, uses low-lithium filter residues to prepare ternary precursors, and solves the problem that lithium ions are easily mixed into the precipitation during the co-precipitation process. At the same time, it also solves the problem that it is difficult to control the material morphology in the process of calcining the precursor prepared with high lithium solution at high temperature to prepare the cathode material.
一种高效回收废旧锂离子电池三元正极材料的方法,具体步骤如下:A method for efficiently recycling waste lithium-ion battery ternary positive electrode materials, the specific steps are as follows:
(1)分别将废旧锂离子电池的阴极和生物质进行破碎、筛分得到正极粉末和生物质粉末;(1) respectively crushing and sieving the cathode and biomass of the waste lithium-ion battery to obtain cathode powder and biomass powder;
(2)将正极粉末和生物质粉末混合均匀、干燥并压制成型得到块状混合物料;(2) Mixing the positive electrode powder and the biomass powder uniformly, drying and pressing to obtain a lumpy mixture;
(3)块状混合物料在氮气氛围、微波条件下进行一段匀速升温至温度为300~600℃并保温14~30min,二段匀速升温至温度为500~900℃并保温5~60min,并维持在氮气氛围条件下随炉冷却至室温得到微波焙烧产物;(3) Under nitrogen atmosphere and microwave conditions, the block-like mixture is heated up to a temperature of 300-600°C at a constant speed and kept for 14-30min, and the second-stage temperature is raised to a temperature of 500-900°C and kept at a constant speed for 5-60min. Cool to room temperature with a furnace under nitrogen atmosphere to obtain a microwave calcined product;
(4)将微波焙烧产物置于水溶液中,并在水溶液中通入二氧化碳气体,在搅拌条件下进行碳酸化浸出,固液分离得到滤液和滤渣;(4) placing the microwave roasting product in an aqueous solution, and feeding carbon dioxide gas into the aqueous solution, carrying out carbonation leaching under agitation, and separating solid-liquid to obtain filtrate and filter residue;
(5)滤液中加入足量沉淀剂并调节体系pH值为3~4进行沉淀处理得到磷酸锂沉淀;(5) adding a sufficient amount of precipitating agent to the filtrate and adjusting the pH of the system to be 3 to 4 to carry out precipitation treatment to obtain lithium phosphate precipitation;
(6)采用硫酸浸出滤渣,采用氢氧化钠调节浸出液的pH值为3~7以沉淀去除金属杂离子得到净化浸出液,金属杂离子为铝离子、铜离子、铁离子的一种或多种;(6) adopt sulfuric acid to leach filter residue, adopt sodium hydroxide to adjust the pH value of leachate to be 3~7 to obtain purified leachate by precipitation to remove metal miscellaneous ions, and metal miscellaneous ions are one or more of aluminum ion, copper ion, iron ion;
(7)将可溶性金属硫酸盐溶解于净化浸出液中以调节镍钴锰的原子数比得到混合溶液;混合溶液中加入氨水,并调节pH值为6~12进行镍钴锰离子共沉淀得到镍钴锰三元前驱体。(7) dissolving soluble metal sulfate in the purified leaching solution to adjust the atomic ratio of nickel, cobalt and manganese to obtain a mixed solution; add ammonia water to the mixed solution, and adjust the pH value to be 6 to 12 to carry out co-precipitation of nickel, cobalt and manganese ions to obtain nickel and cobalt Manganese ternary precursor.
所述步骤(1)废旧锂离子电池为废旧钴酸锂电池、废旧锰酸锂电池或废旧镍钴锰三元锂离子电池。In the step (1), the waste lithium ion battery is a waste lithium cobalt oxide battery, a waste lithium manganate battery or a waste nickel cobalt manganese ternary lithium ion battery.
所述可溶性金属硫酸盐为硫酸钴、硫酸镍、硫酸锰的一种或多种;混合溶液中镍钴锰的原子数比为(1~8):1:(1~1.5)。The soluble metal sulfate is one or more of cobalt sulfate, nickel sulfate, and manganese sulfate; the atomic ratio of nickel, cobalt, and manganese in the mixed solution is (1-8):1:(1-1.5).
优选的,所述氨水的浓度为0.5~1.5mol/L,镍钴锰离子共沉淀时间为20~40h。Preferably, the concentration of the ammonia water is 0.5-1.5 mol/L, and the co-precipitation time of nickel-cobalt-manganese ions is 20-40 h.
所述步骤(1)阴极废料筛分的筛孔孔径为0.074~0.14mm;生物质筛分的筛孔孔径为0.074~0.104mm。The sieve aperture of the cathode waste screening in the step (1) is 0.074-0.14 mm; the sieve aperture of the biomass screening is 0.074-0.104 mm.
所述生物质的低位发热值不低于3800大卡,生物质为核桃壳、花生壳、瓜子壳、椰子壳、夏威夷果果壳的一种或多种。The low calorific value of the biomass is not less than 3800 kcal, and the biomass is one or more of walnut shells, peanut shells, melon seed shells, coconut shells, and macadamia nut shells.
所述块状混合物料中生物质粉末的质量占17~28%;The mass of biomass powder in the bulk mixture material accounts for 17-28%;
优选的,块状混合物料为圆柱体,圆柱体的底面半径为1.5~2cm,高为2~3.5cm。Preferably, the block-shaped mixed material is a cylinder, the radius of the bottom surface of the cylinder is 1.5-2 cm, and the height is 2-3.5 cm.
所述步骤(3)升温过程中微波功率为1000~2000W,保温过程中微波自动调节维持恒温,块状混合物料的转速为5~6r/min;In the step (3), the microwave power is 1000-2000W during the heating process, the microwave is automatically adjusted to maintain a constant temperature during the heating process, and the rotating speed of the block-shaped mixed material is 5-6 r/min;
所述步骤(4)碳酸化浸出的温度在5~15℃,二氧化碳的体积流量为40~60mL/min,搅拌速率为500~800r/min;固液分离的方法为静置分层;In the step (4), the temperature of carbonation leaching is 5~15℃, the volume flow of carbon dioxide is 40~60mL/min, and the stirring rate is 500~800r/min; the method of solid-liquid separation is to stand for stratification;
所述步骤(5)沉淀剂为十二水磷酸三钠(Na3PO4·12H2O),沉淀处理时间为30~120min;In the step (5), the precipitation agent is trisodium phosphate dodecahydrate (Na 3 PO 4 ·12H 2 O), and the precipitation treatment time is 30-120 min;
所述步骤(6)硫酸的浓度为3~6mol/L。The concentration of sulfuric acid in the step (6) is 3-6 mol/L.
本发明的有益效果是:The beneficial effects of the present invention are:
(1)本发明采用生物质作为还原剂,基于废旧锂离子电池阴极粉末的介电性能,采用微波焙烧还原的方式对废旧锂离子电池阴极粉末中的金属离子还原出来,生物质还原剂结合微波焙烧还原方式具有选择性高、升温速度快、热损耗小、还原效果优越的特点;(1) The present invention uses biomass as a reducing agent, and based on the dielectric properties of the waste lithium ion battery cathode powder, the metal ions in the waste lithium ion battery cathode powder are reduced by microwave roasting and reduction, and the biomass reducing agent is combined with microwaves. The roasting reduction method has the characteristics of high selectivity, fast heating rate, small heat loss and excellent reduction effect;
(2)本发明实现了锂离子电池回收过程高效分离锂,降低了原位还原法分离锂的焙烧温度,采用低锂滤渣制备出了三元前驱体,解决了共沉淀过程中锂离子容易混入沉淀的问题,同时也解决了用高锂溶液制备的前驱体在高温煅烧以制备正极材料的过程难以控制材料形貌的问题;(2) The present invention realizes the efficient separation of lithium in the recovery process of lithium ion batteries, reduces the roasting temperature for separation of lithium by in-situ reduction method, and uses low-lithium filter residues to prepare ternary precursors, which solves the problem that lithium ions are easily mixed into the co-precipitation process. It also solves the problem of precipitation, and also solves the problem that it is difficult to control the morphology of the material during the process of calcining the precursor prepared with the high lithium solution at high temperature to prepare the cathode material;
(3)本发明方法操作简单,流程短,对设备的要求低,不仅解决了湿法工艺流程复杂、周期长的问题,也弥补了火法工艺能耗大、回收率低的问题;(3) the method of the present invention is simple to operate, has a short flow process, and has low requirements on equipment, which not only solves the problems of complicated wet process flow and long cycle, but also makes up for the problems of high energy consumption and low recovery rate in the pyrotechnic process;
(4)本发明回收所得锂盐沉淀产品与前驱体产品可以用于制备正极材料,实现了工艺的闭环设计,利于产业化。(4) The lithium salt precipitation product and the precursor product recovered by the present invention can be used to prepare the positive electrode material, which realizes the closed-loop design of the process and is beneficial to industrialization.
附图说明Description of drawings
图1为本发明工艺流程图;Fig. 1 is the process flow diagram of the present invention;
图2为本发明微波分段焙烧的工艺流程图。Fig. 2 is the process flow diagram of microwave segmented roasting of the present invention.
具体实施方式Detailed ways
下面结合具体实施方式对本发明作进一步详细说明,但本发明的保护范围并不限于所述内容。The present invention will be further described in detail below with reference to the specific embodiments, but the protection scope of the present invention is not limited to the content.
实施例1:一种高效回收废旧锂离子电池三元正极材料的方法(见图1),具体步骤如下:Embodiment 1: A kind of method (see Fig. 1) of the ternary positive electrode material of waste and old lithium ion battery efficiently reclaims, and concrete steps are as follows:
(1)分别将废旧锂离子电池(废旧钴酸锂电池)的阴极和生物质(核桃壳)进行破碎、筛分得到正极粉末和生物质粉末;其中阴极废料筛分的筛孔孔径为0.074mm;生物质筛分的筛孔孔径为0.086mm;(1) The cathode and biomass (walnut shell) of the waste lithium ion battery (waste lithium cobalt oxide battery) are crushed and sieved respectively to obtain positive electrode powder and biomass powder; wherein the sieve aperture of the sieved cathode waste is 0.074mm ; The sieve aperture of biomass screening is 0.086mm;
(2)将正极粉末和生物质粉末(核桃壳粉末)混合均匀、干燥并压制成型得到块状混合物料;其中块状混合物料中生物质粉末的质量占17%,块状混合物料为圆柱体,圆柱体的底面半径为1.5cm,高为3cm;(2) Mixing the positive electrode powder and biomass powder (walnut shell powder) uniformly, drying and pressing to obtain a block-shaped mixture; wherein the mass of the biomass powder in the block-shaped mixture accounts for 17%, and the block-shaped mixture is a cylinder , the radius of the bottom surface of the cylinder is 1.5cm, and the height is 3cm;
(3)将块状混合物料置于带有橡胶塞的玻璃管中,再将玻璃管置于箱式微波炉中,并保证微波炉密闭性良好;启动微波发生器之前,先以80mL/min的体积流量通入氮气3min以排除玻璃管内的空气,随后以40mL/min的体积流量持续向玻璃管内通入氮气以维持玻璃管内的块状混合物料处于氮气保护氛围中避免与氧接触,调节玻璃管的转速为5r/min,升温过程微波功率为1000W,保温过程中微波自动调节维持恒温;在氮气氛围、微波条件下进行一段匀速升温至温度为350℃并保温20min以实现生物质转换为生物质炭,二段匀速升温至温度为600℃并保温30min以实现生物质炭还原金属离子,并维持在氮气氛围条件下随炉冷却至室温得到微波焙烧还原产物(见图2);微波焙烧还原产物含有单质钴、碳酸锂、生物碳和灰分;(3) Place the lumpy mixture in a glass tube with a rubber stopper, then place the glass tube in a box-type microwave oven, and ensure good airtightness of the microwave oven; before starting the microwave generator, use a volume of 80 mL/min The flow rate of nitrogen was introduced for 3min to remove the air in the glass tube, and then nitrogen was continuously introduced into the glass tube at a volume flow of 40mL/min to maintain the block mixture in the glass tube in a nitrogen protective atmosphere to avoid contact with oxygen, and adjust the glass tube. The rotation speed is 5r/min, the microwave power is 1000W during the heating process, and the microwave is automatically adjusted to maintain a constant temperature during the heat preservation process; under the conditions of nitrogen atmosphere and microwave, the temperature is increased at a uniform speed to 350 °C and kept for 20min to realize the conversion of biomass into biomass charcoal , the second stage is heated to a temperature of 600 °C at a constant speed and kept for 30 minutes to achieve the reduction of metal ions by biomass carbon, and maintained in a nitrogen atmosphere and cooled to room temperature with the furnace to obtain a microwave roasting reduction product (see Figure 2); the microwave roasting reduction product contains Elemental cobalt, lithium carbonate, bio-carbon and ash;
(4)将微波焙烧还原产物置于浸出釜内的水溶液中,并在水溶液中持续通入二氧化碳气体,在搅拌条件下进行碳酸化浸出3.5h,静置分层以实现固液分离得到滤液和滤渣;其中碳酸化浸出的温度在5℃,二氧化碳的体积流量为40mL/min,搅拌速率为500r/min;(4) The microwave roasting reduction product is placed in the aqueous solution in the leaching kettle, and carbon dioxide gas is continuously introduced into the aqueous solution, carbonation leaching is carried out under stirring conditions for 3.5 h, and the stratification is allowed to stand for solid-liquid separation to obtain a filtrate. and filter residue; wherein the temperature of carbonation leaching is 5℃, the volume flow of carbon dioxide is 40mL/min, and the stirring rate is 500r/min;
(5)滤液中加入足量沉淀剂(十二水磷酸三钠Na3PO4·12H2O)并调节体系pH值为3进行沉淀处理60min得到磷酸锂(Li3PO4)沉淀;以磷酸锂(Li3PO4)回收锂的回收率为93.5%;(5) add enough precipitation agent (trisodium phosphate dodecahydrate Na 3 PO 4 ·12H 2 O) to the filtrate and adjust the pH value of the system to be 3 to carry out precipitation treatment for 60min to obtain lithium phosphate (Li 3 PO 4 ) precipitation; The recovery rate of lithium (Li 3 PO 4 ) is 93.5%;
(6)采用浓度为3mol/L的硫酸浸出滤渣,采用氢氧化钠调节浸出液的pH值为5.5以沉淀去除金属杂离子得到净化浸出液,金属杂离子为铝离子、铜离子、铁离子的一种或多种;净化浸出液可直接进行污水处理并排放。(6) leaching the filter residue with sulfuric acid with a concentration of 3 mol/L, using sodium hydroxide to adjust the pH value of the leaching solution to 5.5 to precipitate and remove metal miscellaneous ions to obtain a purified leachate, and the metal miscellaneous ions are a kind of aluminum ion, copper ion, iron ion or more; the purified leachate can be directly treated with sewage and discharged.
(7)将可溶性金属硫酸盐(可溶性金属硫酸盐为硫酸钴、硫酸镍、硫酸锰的一种或多种)溶解于净化浸出液中以调节镍钴锰的原子数比得到混合溶液,其中混合溶液中镍钴锰的原子数比为1:1:1;混合溶液中加入浓度为1.0mol/L的氨水,并调节pH值为11进行镍钴锰离子共沉淀30h得到镍钴锰Ni1/3Co1/3Mn1/3(OH)2三元前驱体;(7) soluble metal sulfate (soluble metal sulfate is one or more of cobalt sulfate, nickel sulfate, manganese sulfate) is dissolved in the purification leaching solution to adjust the atomic ratio of nickel-cobalt-manganese to obtain a mixed solution, wherein the mixed solution The atomic ratio of nickel, cobalt, and manganese is 1:1:1; ammonia water with a concentration of 1.0 mol/L is added to the mixed solution, and the pH value is adjusted to 11 to carry out co-precipitation of nickel, cobalt and manganese ions for 30 hours to obtain nickel cobalt manganese Ni 1 /3Co 1 /3Mn 1 /3(OH) 2 ternary precursor;
本实施例镍钴锰Ni1/3Co1/3Mn1/3(OH)2三元前驱体和锂盐沉淀可直接用于合成三元锂离子电池正极材料,从而实现工艺流程的闭环设计。In this embodiment, the nickel-cobalt-manganese Ni 1 /3Co 1 /3Mn 1 /3(OH) 2 ternary precursor and the lithium salt precipitation can be directly used to synthesize the positive electrode material of the ternary lithium ion battery, thereby realizing the closed-loop design of the process flow.
实施例2:一种高效回收废旧锂离子电池三元正极材料的方法(见图1),具体步骤如下:Embodiment 2: a kind of method (see Fig. 1) of the ternary positive electrode material of waste and old lithium ion battery efficiently reclaims, and concrete steps are as follows:
(1)分别将废旧锂离子电池(废旧锰酸锂电池)的阴极和生物质(花生壳)进行破碎、筛分得到正极粉末和生物质粉末;其中阴极废料筛分的筛孔孔径为0.086mm;生物质筛分的筛孔孔径为0.086mm;(1) Crushing and sieving the cathode and biomass (peanut shells) of the waste lithium ion battery (waste lithium manganate battery) respectively to obtain positive electrode powder and biomass powder; wherein the sieve aperture of the cathode waste screening is 0.086mm ; The sieve aperture of biomass screening is 0.086mm;
(2)将正极粉末和生物质粉末(花生壳粉末)混合均匀、干燥并压制成型得到块状混合物料;其中块状混合物料中生物质粉末的质量占25%,块状混合物料为圆柱体,圆柱体的底面半径为2.0cm,高为3.5cm;(2) Mixing the positive electrode powder and biomass powder (peanut shell powder) uniformly, drying and pressing to obtain a block-shaped mixture; wherein the mass of the biomass powder in the block-shaped mixture accounts for 25%, and the block-shaped mixture is a cylinder , the radius of the bottom surface of the cylinder is 2.0cm and the height is 3.5cm;
(3)将块状混合物料置于带有橡胶塞的玻璃管中,再将玻璃管置于箱式微波炉中,并保证微波炉密闭性良好;启动微波发生器之前,先以80mL/min的体积流量通入氮气3min以排除玻璃管内的空气,随后以40mL/min的体积流量持续向玻璃管内通入氮气以维持玻璃管内的块状混合物料处于氮气保护氛围中避免与氧接触,调节玻璃管的转速为6r/min,升温过程微波功率为1500W,保温过程中微波自动调节维持恒温;在氮气氛围、微波条件下进行一段匀速升温至温度为450℃并保温24min以实现生物质转换为生物质炭,二段匀速升温至温度为750℃并保温20min以实现生物质炭还原金属离子,并维持在氮气氛围条件下随炉冷却至室温得到微波焙烧还原产物(见图2);微波焙烧还原产物含有碳酸锂、氧化锰、生物炭和灰分;(3) Place the lumpy mixture in a glass tube with a rubber stopper, then place the glass tube in a box-type microwave oven, and ensure good airtightness of the microwave oven; before starting the microwave generator, use a volume of 80 mL/min The flow rate of nitrogen was introduced for 3min to remove the air in the glass tube, and then nitrogen was continuously introduced into the glass tube at a volume flow of 40mL/min to maintain the block mixture in the glass tube in a nitrogen protective atmosphere to avoid contact with oxygen, and adjust the glass tube. The rotating speed is 6r/min, the microwave power is 1500W during the heating process, and the microwave is automatically adjusted to maintain a constant temperature during the heat preservation process; under nitrogen atmosphere and microwave conditions, a period of uniform heating to a temperature of 450 °C and holding for 24min is performed to realize the conversion of biomass into biomass charcoal , the second stage is heated to a temperature of 750 °C at a constant speed and kept for 20 min to realize the reduction of metal ions by biomass carbon, and maintained in a nitrogen atmosphere and cooled to room temperature with the furnace to obtain a microwave roasting reduction product (see Figure 2); the microwave roasting reduction product contains Lithium carbonate, manganese oxide, biochar and ash;
(4)将微波焙烧还原产物置于浸出釜内的水溶液中,并在水溶液中持续通入二氧化碳气体,在搅拌条件下进行碳酸化浸出1h,静置分层以实现固液分离得到滤液和滤渣;其中碳酸化浸出的温度在7℃,二氧化碳的体积流量为60mL/min,搅拌速率为700r/min;(4) The microwave roasting reduction product is placed in the aqueous solution in the leaching kettle, and carbon dioxide gas is continuously introduced into the aqueous solution, and carbonation leaching is carried out for 1 h under stirring conditions, and the stratification is allowed to stand to achieve solid-liquid separation to obtain filtrate and Filter residue; wherein the temperature of carbonation leaching is 7°C, the volume flow of carbon dioxide is 60mL/min, and the stirring rate is 700r/min;
(5)滤液中加入足量沉淀剂(十二水磷酸三钠Na3PO4·12H2O)并调节体系pH值为3.5进行沉淀处理120min得到磷酸锂(Li3PO4)沉淀;以磷酸锂(Li3PO4)回收锂的回收率为94.2%;(5) Add enough precipitation agent (trisodium phosphate dodecahydrate Na 3 PO 4 ·12H 2 O) to the filtrate and adjust the pH value of the system to 3.5 to carry out precipitation treatment for 120min to obtain lithium phosphate (Li 3 PO 4 ) precipitation; The recovery rate of lithium (Li 3 PO 4 ) is 94.2%;
(6)采用浓度为5mol/L的硫酸浸出滤渣,采用氢氧化钠调节浸出液的pH值为5.5以沉淀去除金属杂离子得到净化浸出液,金属杂离子为铝离子、铜离子、铁离子的一种或多种;(6) adopt the sulfuric acid that the concentration is 5mol/L to leach the filter residue, adopt sodium hydroxide to adjust the pH value of the leachate to be 5.5 to obtain the purified leachate by precipitation and removal of metal miscellaneous ions, and the metal miscellaneous ions are a kind of aluminum ion, copper ion, iron ion or more;
(7)将可溶性金属硫酸盐(可溶性金属硫酸盐为硫酸钴、硫酸镍、硫酸锰的一种或多种)溶解于净化浸出液中以调节镍钴锰的原子数比得到混合溶液,其中混合溶液中镍钴锰的原子数比为5:2:3;混合溶液中加入浓度为1.0mol/L的氨水,并调节pH值为11进行镍钴锰离子共沉淀30h得到镍钴锰Ni1/2Co1/5Mn3/10(OH)2三元前驱体;(7) soluble metal sulfate (soluble metal sulfate is one or more of cobalt sulfate, nickel sulfate, manganese sulfate) is dissolved in the purification leaching solution to adjust the atomic ratio of nickel-cobalt-manganese to obtain a mixed solution, wherein the mixed solution The atomic ratio of nickel, cobalt and manganese in the medium is 5:2:3; ammonia water with a concentration of 1.0 mol/L is added to the mixed solution, and the pH value is adjusted to 11 to carry out co-precipitation of nickel, cobalt and manganese ions for 30h to obtain nickel cobalt manganese Ni 1 /2Co 1 /5Mn 3 /10(OH) 2 ternary precursor;
本实施例镍钴锰Ni1/2Co1/5Mn3/10(OH)2三元前驱体和锂盐沉淀可直接用于合成三元锂离子电池正极材料,从而实现工艺流程的闭环设计。In this embodiment, the nickel-cobalt-manganese Ni 1 /2Co 1 /5Mn 3 /10(OH) 2 ternary precursor and lithium salt precipitation can be directly used to synthesize the positive electrode material of the ternary lithium ion battery, thereby realizing the closed-loop design of the process flow.
实施例3:一种高效回收废旧锂离子电池三元正极材料的方法(见图1),具体步骤如下:Embodiment 3: a kind of method (see Fig. 1) of the ternary positive electrode material of waste and old lithium ion battery efficiently reclaims, and concrete steps are as follows:
(1)分别将废旧锂离子电池(废旧镍钴锰三元锂离子电池)的阴极和生物质(夏威夷果果壳)进行破碎、筛分得到正极粉末和生物质粉末;其中阴极废料筛分的筛孔孔径为0.104mm;生物质筛分的筛孔孔径为0.084mm;(1) The cathode and biomass (macadamia nut shell) of waste and old lithium-ion batteries (waste and old nickel-cobalt-manganese ternary lithium-ion batteries) are respectively crushed and sieved to obtain positive electrode powder and biomass powder; The sieve aperture is 0.104mm; the sieve aperture of biomass screening is 0.084mm;
(2)将正极粉末和生物质粉末(夏威夷果果壳粉末)混合均匀、干燥并压制成型得到块状混合物料;其中块状混合物料中生物质粉末的质量占22%,块状混合物料为圆柱体,圆柱体的底面半径为2.5cm,高为3cm;(2) Mixing the positive electrode powder and biomass powder (macadamia nut shell powder) uniformly, drying and pressing to obtain a lumpy mixture; wherein the mass of the biomass powder in the lumpy mixture accounts for 22%, and the lumpy mixture is Cylinder, the radius of the bottom surface of the cylinder is 2.5cm, and the height is 3cm;
(3)将块状混合物料置于带有橡胶塞的玻璃管中,再将玻璃管置于箱式微波炉中,并保证微波炉密闭性良好;启动微波发生器之前,先以80mL/min的体积流量通入氮气5min以排除玻璃管内的空气,随后以50mL/min的体积流量持续向玻璃管内通入氮气以维持玻璃管内的块状混合物料处于氮气保护氛围中避免与氧接触,调节玻璃管的转速为5r/min,升温过程微波功率为2000W,保温过程中微波自动调节维持恒温;在氮气氛围、微波条件下进行一段匀速升温至温度为450℃并保温20min以实现生物质转换为生物质炭,二段匀速升温至温度为700℃并保温60min以实现生物质炭还原金属离子,并维持在氮气氛围条件下随炉冷却至室温得到微波焙烧还原产物(见图2);微波焙烧还原产物含有碳酸锂、镍钴合金、氧化锰、生物炭和灰分;(3) Place the lumpy mixture in a glass tube with a rubber stopper, then place the glass tube in a box-type microwave oven, and ensure good airtightness of the microwave oven; before starting the microwave generator, use a volume of 80 mL/min The flow rate of nitrogen was introduced for 5min to remove the air in the glass tube, and then nitrogen was continuously introduced into the glass tube at a volume flow rate of 50mL/min to maintain the bulk mixture in the glass tube in a nitrogen protective atmosphere to avoid contact with oxygen, and adjust the glass tube. The rotating speed is 5r/min, the microwave power is 2000W during the heating process, and the microwave is automatically adjusted to maintain a constant temperature during the heat preservation process; under nitrogen atmosphere and microwave conditions, a period of uniform heating to a temperature of 450°C and holding for 20min is performed to realize the conversion of biomass into biomass charcoal , the second stage is heated to a temperature of 700 °C at a constant speed and kept for 60 minutes to achieve the reduction of metal ions by biomass carbon, and maintained in a nitrogen atmosphere and cooled to room temperature with the furnace to obtain a microwave roasting reduction product (see Figure 2); the microwave roasting reduction product contains Lithium carbonate, nickel-cobalt alloys, manganese oxide, biochar and ash;
(4)将微波焙烧还原产物置于浸出釜内的水溶液中,并在水溶液中持续通入二氧化碳气体,在搅拌条件下进行碳酸化浸出3h,静置分层以实现固液分离得到滤液和滤渣;其中碳酸化浸出的温度在8℃,二氧化碳的体积流量为55mL/min,搅拌速率为650r/min;(4) The microwave roasting reduction product is placed in the aqueous solution in the leaching kettle, and carbon dioxide gas is continuously introduced into the aqueous solution, and carbonation leaching is carried out under stirring conditions for 3h, and the stratification is allowed to stand to achieve solid-liquid separation to obtain filtrate and Filter residue; wherein the temperature of carbonation leaching is 8°C, the volume flow of carbon dioxide is 55mL/min, and the stirring rate is 650r/min;
(5)滤液中加入足量沉淀剂(十二水磷酸三钠Na3PO4·12H2O)并调节体系pH值为3进行沉淀处理100min得到磷酸锂(Li3PO4)沉淀;以磷酸锂(Li3PO4)回收锂的回收率为94.9%;(5) Add enough precipitation agent (trisodium phosphate dodecahydrate Na 3 PO 4 ·12H 2 O) to the filtrate and adjust the pH value of the system to be 3 to carry out precipitation treatment for 100 min to obtain lithium phosphate (Li 3 PO 4 ) precipitation; The recovery rate of lithium (Li 3 PO 4 ) is 94.9%;
(6)采用浓度为3.5mol/L的硫酸浸出滤渣,采用氢氧化钠调节浸出液的pH值为4.8以沉淀去除金属杂离子得到净化浸出液,金属杂离子为铝离子、铜离子、铁离子的一种或多种;(6) using the sulfuric acid with a concentration of 3.5mol/L to leaching the filter residue, using sodium hydroxide to adjust the pH value of the leaching solution to 4.8 to precipitate and remove metal ions to obtain a purified leaching solution, and the metal ions are one of aluminum ions, copper ions, and iron ions. one or more;
(7)将可溶性金属硫酸盐(可溶性金属硫酸盐为硫酸钴、硫酸镍、硫酸锰的一种或多种)溶解于净化浸出液中以调节镍钴锰的原子数比得到混合溶液,其中混合溶液中镍钴锰的原子数比为8:1:1;混合溶液中加入浓度为1.3mol/L的氨水,并调节pH值为7.5进行镍钴锰离子共沉淀25h得到镍钴锰Ni4/5Co1/10Mn1/10(OH)2三元前驱体;(7) soluble metal sulfate (soluble metal sulfate is one or more of cobalt sulfate, nickel sulfate, manganese sulfate) is dissolved in the purification leaching solution to adjust the atomic ratio of nickel-cobalt-manganese to obtain a mixed solution, wherein the mixed solution The atomic ratio of nickel, cobalt and manganese is 8:1:1; ammonia water with a concentration of 1.3 mol/L is added to the mixed solution, and the pH value is adjusted to 7.5 to carry out co-precipitation of nickel, cobalt and manganese ions for 25 hours to obtain nickel cobalt manganese Ni 4 /5Co 1 /10Mn 1/10 (OH) 2 ternary precursor;
本实施例镍钴锰三元前驱体和锂盐沉淀可直接用于合成三元锂离子电池正极材料,从而实现工艺流程的闭环设计。In this embodiment, the nickel-cobalt-manganese ternary precursor and the lithium salt precipitation can be directly used to synthesize the positive electrode material of the ternary lithium-ion battery, so as to realize the closed-loop design of the process flow.
以上是对本发明的具体实施方式作了详细说明,但是本发明并不限于上述实施方式,在本领域普通技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下作出各种变化。The specific embodiments of the present invention have been described in detail above, but the present invention is not limited to the above-mentioned embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art, various Variety.
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