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CN111736513A - Anti-clogging electro-hydraulic control system and control method for rollers of sugarcane harvester - Google Patents

Anti-clogging electro-hydraulic control system and control method for rollers of sugarcane harvester Download PDF

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CN111736513A
CN111736513A CN202010739705.0A CN202010739705A CN111736513A CN 111736513 A CN111736513 A CN 111736513A CN 202010739705 A CN202010739705 A CN 202010739705A CN 111736513 A CN111736513 A CN 111736513A
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CN111736513B (en
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赖晓
何桂庆
曾邦
秦志文
莫瀚宁
何洁玉
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Guangxi University
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/042Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
    • G05B19/0423Input/output
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D45/00Harvesting of standing crops
    • A01D45/10Harvesting of standing crops of sugar cane
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
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Abstract

一种甘蔗收获机辊筒防堵塞电液控制系统及控制方法,通过扭矩传感器和转速传感器分别测量输入辊筒,剥叶辊筒和断尾辊筒的扭矩和转速在一定时间间隔内的扭矩‑转速数据平均值,传感器测量的数据信号经过数据转换模块接入单片机控制器。单片机控制器通过分析判断后输出指令信号,指令信号经过比例放大器放大之后接入电液比例流量阀,调节输入辊筒,剥叶辊筒和断尾辊筒的液压马达流量输出,进而调节上述辊筒的处于一个额定转速;同时单片机控制器输出的指令信号也可以控制收获机前进速度,调节甘蔗喂入量,达到防止物流通道因为甘蔗喂入量过大而造成堵塞的目标。

Figure 202010739705

A sugarcane harvester roller anti-clogging electro-hydraulic control system and control method, the torque of the input roller, the leaf stripping roller and the end-breaking roller and the torque of the rotational speed within a certain time interval are respectively measured by a torque sensor and a rotational speed sensor. The average value of the rotational speed data, the data signal measured by the sensor is connected to the single-chip controller through the data conversion module. The single-chip controller outputs the command signal after analysis and judgment. The command signal is amplified by the proportional amplifier and then connected to the electro-hydraulic proportional flow valve to adjust the hydraulic motor flow output of the input roller, leaf peeling roller and end-breaking roller, and then adjust the above rollers. The drum is at a rated speed; at the same time, the command signal output by the single-chip controller can also control the forward speed of the harvester, adjust the sugarcane feeding amount, and achieve the goal of preventing the logistics channel from being blocked due to the excessive sugarcane feeding amount.

Figure 202010739705

Description

甘蔗收获机辊筒防堵塞电液控制系统及控制方法Anti-clogging electro-hydraulic control system and control method for rollers of sugarcane harvester

技术领域technical field

本发明涉及单片机控制技术和液压系统控制,是一种实现自适应控制的电液控制系统。The invention relates to single chip control technology and hydraulic system control, and is an electro-hydraulic control system for realizing self-adaptive control.

技术背景technical background

截至2018年,我国的甘蔗种植面积已经达到1405.8千公顷,但是我国的甘蔗收获机机械化程度低,甘蔗倒伏和弯曲问题突出,目前投入使用的甘蔗收获机普遍存在物流通道堵塞的问题,这些问题严重影响了甘蔗收割效率和收割质量。As of 2018, my country's sugarcane planting area has reached 1,405.8 thousand hectares, but my country's sugarcane harvesters have a low degree of mechanization, and the problems of sugarcane lodging and bending are serious. It affects the sugarcane harvesting efficiency and harvesting quality.

发明内容SUMMARY OF THE INVENTION

本发明通过扭矩传感器,转速传感器分别测量各辊筒扭矩和转速以及收获机前进速度信号数据,把测量信号输入到单片机控制器,单片机控制器运行控制程序进行分析判断在一段时间内各辊筒的平均扭矩和平均转速的变化情况,并输出指令控制信号,该指令信号用于控制液压系统和车速调节系统,使得各辊筒的转速与收获机前进速度都处于一个合适的范围值之内,以此达到控制各滚筒转速和甘蔗喂入量的目标。In the invention, the torque sensor and the rotational speed sensor respectively measure the torque and rotational speed of each roller and the signal data of the forward speed of the harvester, and input the measurement signal to the single-chip controller. Changes in average torque and average speed, and output command control signal, which is used to control the hydraulic system and the speed adjustment system, so that the speed of each roller and the forward speed of the harvester are within a suitable range, so as to This achieves the goal of controlling the rotational speed of each drum and the amount of sugarcane feeding.

本发明通过如下技术方案解决上述技术问题:一种甘蔗收获机辊筒防堵塞电液控制系统,包括硬件和控制系统,其特征在于,所述硬件包括单向定量液压马达、输入滚筒组、剥叶辊筒组、支撑板、滚筒轴、转速传感器、扭矩传感器和联轴器,具体结构和连接关系为:The present invention solves the above-mentioned technical problems through the following technical solutions: an anti-clogging electro-hydraulic control system for a sugarcane harvester roller, including hardware and a control system, characterized in that the hardware includes a one-way quantitative hydraulic motor, an input roller group, a stripper Leaf roller set, support plate, roller shaft, speed sensor, torque sensor and coupling, the specific structure and connection relationship are:

所述输入滚筒组主要包括上端输入辊筒和下端输入滚筒,剥叶辊筒组主要包括上端剥叶辊筒和下端剥叶滚筒,断尾辊筒组主要包括上端断尾辊筒和下端断尾辊筒,三个相同的单向定量液压马达分别与上端输入辊筒、上端剥叶辊筒和上端断尾辊筒相连接;三个相同的扭矩传感器两端分别与联轴器相连,联轴器另一端分别与单向定量液压马达和辊筒轴连接,转速传感器固定在支撑板上测量辊筒轴的转速。上端输入辊筒和下端输入滚筒通过模数和齿数相同的齿轮啮合传,上端剥叶辊筒和下端剥叶滚筒通过模数和齿数相同的齿轮啮合传动,上端断尾辊筒和下端断尾滚筒通过模数和齿数相同的齿轮啮合传动。The input roller group mainly includes an upper-end input roller and a lower-end input roller, the leaf-stripping roller group mainly includes an upper-end leaf-stripping roller and a lower-end leaf-stripping roller, and the end-breaking roller group mainly includes an upper-end breaking roller and a lower-end breaking end. Roller, three identical one-way quantitative hydraulic motors are respectively connected with the upper input roller, the upper leaf stripping roller and the upper end breaking roller; the two ends of the three identical torque sensors are respectively connected with the coupling, the coupling The other end of the device is respectively connected with the one-way quantitative hydraulic motor and the roller shaft, and the rotational speed sensor is fixed on the support plate to measure the rotational speed of the roller shaft. The upper input roller and the lower input roller are meshed and transmitted through gears with the same module and number of teeth, the upper and lower leaf stripping rollers are driven by gears with the same module and number of teeth, and the upper end breaking roller and the lower end breaking roller are engaged. It is driven by gears with the same modulus and number of teeth.

电液控制系统由单片机控制器、液压系统组成和反馈测量仪器组成闭环控制系统,扭矩传感器、转速传感器和车速传感器作为电液控制系统的信号反馈测量仪器,传感器测量的信号经过数据转换模块生成单片机控制器能够识别的电信号,单片机控制器内部存储能够调节各滚筒转速和前进速度的程序和数据,单片机控制器输出的信号经过比例放大器放大信号后输入到三位四通电液比例流量阀中控制流量阀的开度。液压系统部分包括单向定量液压马达和三位四通电液比例流量阀,液压马达的两个端口A、B分别与电液比例流量阀的端口C和D相连,比例阀的另外两个液压端口E、F分别与液压油路和液压油箱相连。The electro-hydraulic control system is composed of a single-chip controller, a hydraulic system and a feedback measuring instrument to form a closed-loop control system. The torque sensor, the rotational speed sensor and the vehicle speed sensor are used as the signal feedback measuring instruments of the electro-hydraulic control system. The signal measured by the sensor passes through the data conversion module to generate a single-chip microcomputer. The electrical signal that the controller can identify, the single-chip controller internally stores programs and data that can adjust the rotational speed and forward speed of each drum, the signal output by the single-chip controller is amplified by the proportional amplifier and then input to the three-position four-way electro-hydraulic proportional flow valve for control The opening of the flow valve. The hydraulic system part includes a one-way quantitative hydraulic motor and a three-position four-way electro-hydraulic proportional flow valve. The two ports A and B of the hydraulic motor are respectively connected to the ports C and D of the electro-hydraulic proportional flow valve, and the other two hydraulic ports of the proportional valve are connected. E and F are respectively connected with the hydraulic oil circuit and the hydraulic oil tank.

如表1各项参数的定义所示,此表中的参数除了辊筒扭矩平均值和转速平均值属于实时测量的数据外,其他参数都代表一个定值,是在单片机控制器的程序存储器内提前设置好的数据信息,是为了单片机控制器计算分析传感器测量的数据,对比表中数据而做出判断并输出控制指令的参数依据,表中以符号参数表征是为了能够更清楚地描述电液控制系统的控制方法而定义的参数。As shown in the definitions of the parameters in Table 1, the parameters in this table represent a fixed value except the average value of the roller torque and the average speed of the rotating speed, which are real-time measurement data, and are stored in the program memory of the microcontroller controller. The data information set in advance is for the single-chip controller to calculate and analyze the data measured by the sensor, compare the data in the table to make judgments and output the parameter basis of the control command. The symbol parameters in the table are used to describe the electro-hydraulic more clearly. Parameters defined to control the control method of the system.

所述的甘蔗收获机辊筒防堵塞电液控制系统的控制方法,包括如下步骤:The control method of the anti-clogging electro-hydraulic control system of the sugarcane harvester roller comprises the following steps:

(1)在单片机控制器的程序存储器内写入甘蔗收获机各辊筒的作业控制程序,设定若干个辊筒扭矩等级,相邻的两个扭矩等级的扭矩差值为T。(1) Write the operation control program of each roller of the sugarcane harvester in the program memory of the microcontroller controller, set a number of roller torque levels, and the torque difference between the two adjacent torque levels is T.

(2)在单片机控制器的程序存储器内提前设定各辊筒的最佳初始转速和转速调节值为N的程序控制指令。(2) In the program memory of the single-chip controller, the optimal initial rotational speed of each roller and the program control instruction with the rotational speed adjustment value of N are set in advance.

(3)在单片机控制器的程序存储器内设定若干个整车前进速度等级程序控制指令,相邻的两个速度等级的差值为V,设定甘蔗收获机的初始前进速度VQ(3) Set several program control instructions of vehicle forward speed level in the program memory of the single chip controller, the difference between two adjacent speed levels is V, and set the initial forward speed V Q of the sugarcane harvester.

(4)当输入辊筒扭矩平均值TS每增大一个扭矩等级值T,即TS+T,且在对应时间段的辊筒转速N’S降低一个转速等级N时,单片机控制器输出提高输入辊筒转速的控制指令,通过控制指令来提高电液比例流量阀的流量输出,提高液压马达的转速,进而提高输入辊筒转速,使得辊筒转速达到N’S+N,否则保持当前输入辊筒的转速N’S。如果输入辊筒扭矩平均值TS的增大的值小于一个扭矩等级值T,则保持当前输入辊筒的转速N’S和提高前进速度至VQ+V。当输入辊筒的扭矩大于或等于辊筒扭矩极大值,且辊筒转速小于或等于极小值时,需要降低甘蔗收获机前进速度,使前进速度降低一个等级,即降低至VQ-V,防止由于输入辊筒处的甘蔗流量过大而造成整个物流通道的堵塞。(4) When the average value of the input roller torque T S increases by one torque level value T, that is, T S + T, and the roller speed N' S in the corresponding time period decreases by one speed level N, the single-chip controller outputs Increase the control command of the input roller speed, through the control command to increase the flow output of the electro-hydraulic proportional flow valve, increase the speed of the hydraulic motor, and then increase the input roller speed, so that the roller speed reaches N' S +N, otherwise keep the current Enter the rotational speed of the drum N' S . If the increased value of the input roller torque average value TS is less than a torque level value T, the current input roller rotational speed N 'S is maintained and the forward speed is increased to V Q +V. When the torque input to the roller is greater than or equal to the maximum value of the roller torque, and the rotational speed of the roller is less than or equal to the minimum value, it is necessary to reduce the forward speed of the sugarcane harvester to reduce the forward speed by one level, that is, to V Q -V , to prevent the blockage of the entire logistics channel due to the excessive flow of sugarcane at the input roller.

(5)当剥叶滚筒处的扭矩平均值TB增大一个扭矩等级T,即TB+T且对应时间段的辊筒转速NB降低一个转速差值N时,单片机控制器输出提高剥叶辊筒转速的控制指令,通过控制指令来提高电液比例流量阀的流量输出,提高液压马达的转速,进而提高剥叶辊筒转速,使得辊筒转速达到N’B+N,否则保持当前输入辊筒的转速NB,防止由于剥叶辊筒处的甘蔗流量过大而造成物流通道堵塞。(5) When the average torque value T B at the peeling drum increases by a torque level T, that is, T B + T and the drum speed N B in the corresponding time period decreases by a speed difference N, the output of the single-chip controller increases the peeling speed. The control command of the leaf roller speed, through the control command to increase the flow output of the electro-hydraulic proportional flow valve, increase the speed of the hydraulic motor, and then increase the speed of the leaf peeling roller, so that the speed of the roller reaches N' B +N, otherwise keep the current The rotation speed NB of the input roller prevents the flow channel from being blocked due to the excessive flow of sugarcane at the defoliation roller.

(6)当断尾滚筒处的扭矩平均值TD增大一个扭矩等级T,即TD+T,且对应时间段的辊筒转速N’D降低一个转速差值N时,单片机控制器输出提高断尾辊筒转速的控制指令,通过控制指令来提高电液比例流量阀的流量输出,提高液压马达的转速,进而提高断尾辊筒的转速,使得辊筒转速达到N’D+N,否则保持当前输入辊筒的转速ND,防止由于断尾辊筒处的甘蔗流量过大而造成物流通道堵塞。(6) When the average torque value T D at the broken end drum increases by a torque level T, that is, T D + T, and the drum speed N' D in the corresponding time period decreases by a speed difference N, the single-chip controller outputs The control command to increase the speed of the end-breaking roller, through the control command to increase the flow output of the electro-hydraulic proportional flow valve, increase the speed of the hydraulic motor, and then increase the speed of the end-breaking roller, so that the roller speed reaches N' D +N, Otherwise, keep the current rotation speed ND of the input roller to prevent the flow channel from being blocked due to the excessive flow of sugarcane at the end-breaking roller.

(7)当液压马达的流量达到最大值时,辊筒转速会达到调节最大极限值NMax,这时辊筒扭矩会随着甘蔗喂入量的增加而继续增大,但是辊筒转速则会逐渐降低,为了保证剥叶辊筒及其后端的物流通道不发生堵塞,则在剥叶辊筒或断尾辊筒中的一个辊筒机构已达到调速最大极限值NMax时,单片机控制器输出控制指令保证输入辊筒的转速不再随着输入辊筒扭矩的增大而增加,而是保持当前输入辊筒的转速。(7) When the flow rate of the hydraulic motor reaches the maximum value, the rotational speed of the roller will reach the maximum adjustment limit value N Max . At this time, the torque of the roller will continue to increase with the increase of the sugarcane feeding amount, but the rotational speed of the roller will increase. Gradually decrease, in order to ensure that the leaf stripping roller and the logistics channel at its rear end are not blocked, when a roller mechanism in the leaf stripping roller or the end-breaking roller has reached the maximum speed limit value N Max , the single-chip controller output The control command ensures that the rotational speed of the input roller no longer increases with the increase of the input roller torque, but maintains the current rotational speed of the input roller.

(8)当剥叶辊筒和断尾辊筒转速达到调节极限无法调节时,剥叶辊筒和断尾辊筒的扭矩会随着甘蔗喂入量的增加而增大,当剥叶辊筒或断尾辊筒的扭矩达到极大值TMax,转速达到极小值NMin时,需要降低收获机前进速度至VQ-V,降低甘蔗喂入量。(8) When the speed of the peeling roller and the end-breaking roller reaches the adjustment limit and cannot be adjusted, the torque of the peeling roller and the end-breaking roller will increase with the increase of sugarcane feeding amount. Or when the torque of the broken end roller reaches the maximum value T Max and the rotational speed reaches the minimum value N Min , it is necessary to reduce the forward speed of the harvester to V Q -V to reduce the sugarcane feeding amount.

所述的开关电源采用24V的开关电源,开关电源为整个电控系统提供工作电源。The switching power supply adopts a 24V switching power supply, and the switching power supply provides working power for the entire electronic control system.

所述的辊筒扭矩传感器采用应变片扭矩传感器,转速传感器采用霍尔转速传感器。The roller torque sensor uses a strain gauge torque sensor, and the rotational speed sensor uses a Hall rotational speed sensor.

与现有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:

本发明通过扭矩传感器,转速传感器分别测量各辊筒扭矩和转速信号数据,单片机控制器分析判断在一段时间内各辊筒的平均扭矩和平均转速的变化情况,输出能够调节辊筒处于合适转速和甘蔗喂入量的指令信号,指令信号传入电液比例流量阀控制单向定量液压马达的流量以控制辊筒转速,或者输出的指令信号控制甘蔗收获机的前进速度,以此调节甘蔗切割量和喂入量,从而调节辊筒受到甘蔗的挤压力,调节辊筒扭矩,使得各辊筒的转速与收获机前进速度都处于一个合适的范围值之内,达到防止物流通道堵塞的目标。In the present invention, the torque sensor and the rotational speed sensor respectively measure the torque and rotational speed signal data of each roller, the single-chip controller analyzes and judges the variation of the average torque and average rotational speed of each roller in a period of time, and the output can adjust the roller to be at a suitable rotational speed and The command signal of the sugarcane feeding amount, the command signal is transmitted to the electro-hydraulic proportional flow valve to control the flow of the one-way quantitative hydraulic motor to control the roller speed, or the output command signal controls the forward speed of the sugarcane harvester, so as to adjust the sugarcane cutting amount And the feeding amount, so as to adjust the extrusion force of the rollers by the sugarcane, and adjust the torque of the rollers, so that the rotation speed of each roller and the forward speed of the harvester are within a suitable range, and the goal of preventing the blockage of the logistics channel is achieved.

附图说明Description of drawings

图1是本发明甘蔗收获机各辊筒的结构主视图。1 is a front view of the structure of each roller of the sugarcane harvester of the present invention.

图2是本发明甘蔗收获机各辊筒的结构俯视图。Figure 2 is a top view of the structure of each roller of the sugarcane harvester of the present invention.

图3是本发明甘蔗收获机各辊筒的结构侧视图。Fig. 3 is a structural side view of each roller of the sugarcane harvester of the present invention.

图4是本发明甘蔗收获机辊筒防堵塞电液控制系统的工作原理示意图。FIG. 4 is a schematic diagram of the working principle of the anti-clogging electro-hydraulic control system for the rollers of the sugarcane harvester of the present invention.

图5是本发明甘蔗收获机辊筒防堵塞电液控制系统的系统控制框图。FIG. 5 is a system control block diagram of the anti-clogging electro-hydraulic control system for the rollers of the sugarcane harvester of the present invention.

图6是基于单片机控制的车速和输入辊筒速度调节结构框图。Figure 6 is a structural block diagram based on the single-chip control of the vehicle speed and the speed of the input roller.

图7是基于单片机控制的车速和剥叶辊筒速度调节结构框图。Figure 7 is a block diagram of the structure of the vehicle speed and the speed of the peeling roller controlled by the single-chip microcomputer.

图8是基于单片机控制的车速和断尾辊筒速度调节结构框图。Fig. 8 is a structural block diagram of the speed regulation of the vehicle speed and the speed of the broken end roller based on the single chip microcomputer control.

图中标记为:单向定量液压马达1、输入辊筒齿轮2、支撑板3、滚筒轴4、转速传感器5、上端输入辊筒6、下端输入滚筒7、上端剥叶辊筒8、下端剥叶滚筒9、上端断尾辊筒10、下端断尾辊筒11、联轴器12、扭矩传感器13、剥叶辊筒齿轮14、断尾辊筒齿轮15。Marked as: one-way quantitative hydraulic motor 1, input roller gear 2, support plate 3, roller shaft 4, rotational speed sensor 5, upper input roller 6, lower input roller 7, upper leaf peeling roller 8, lower end peeling roller Leaf drum 9 , upper end breaking drum 10 , lower end breaking drum 11 , coupling 12 , torque sensor 13 , leaf peeling drum gear 14 , end breaking drum gear 15 .

具体实施方式Detailed ways

下面结合附图和实施例对本发明的技术方案作一步说明。The technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and embodiments.

首先需要说明的是,在本发明的描述中,除非另有明确的规定和限定,术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接,可以是机械连接,也可以是电连接;可以是直接连接,也可以是通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。First of all, it should be noted that, in the description of the present invention, unless otherwise expressly specified and limited, the terms "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection, or The integral connection can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上;术语“上”、“下”、“左”、“右”、“内”、“外”、“前端”、“后端”、“头部”、“尾部”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”等仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, unless otherwise stated, "plurality" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer" The orientation or positional relationship indicated by , "front end", "rear end", "head", "tail", etc. are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, not An indication or implication that the referred device or element must have a particular orientation, be constructed and operate in a particular orientation, is not to be construed as a limitation of the invention. Furthermore, the terms "first," "second," "third," etc. are used for descriptive purposes only and should not be construed to indicate or imply relative importance.

如图1至图3所示,本发明所述的甘蔗收获机辊筒防堵塞电液控制系统及控制方法,硬件包括单向定量液压马达1、输入辊筒齿轮2、支撑板3、滚筒轴4、转速传感器5、上端输入辊筒6、下端输入滚筒7、上端剥叶辊筒8、下端剥叶滚筒9、上端断尾辊筒10、下端断尾辊筒11、联轴器12、扭矩传感器13、剥叶辊筒齿轮组14和断尾辊筒齿轮15。具体结构和连接关系为:As shown in Figures 1 to 3, the anti-clogging electro-hydraulic control system and control method of the sugarcane harvester roller according to the present invention, the hardware includes a one-way quantitative hydraulic motor 1, an input roller gear 2, a support plate 3, a roller shaft 4. Speed sensor 5, upper input roller 6, lower input roller 7, upper leaf peeling roller 8, lower leaf peeling roller 9, upper end breaking roller 10, lower end breaking roller 11, coupling 12, torque Sensor 13 , peeling roller gear set 14 and end breaking roller gear 15 . The specific structure and connection relationship are:

单向定量液压马达是液压系统的执行器,用于驱动各辊筒转动,每个滚筒组包括上端辊筒轴、上端辊筒、下端辊筒和下端辊筒轴,上下端辊筒之间的最小间隙为10mm,输入滚筒组包括上端输入辊筒轴432、上端输入辊筒6、下端输入滚筒7和下端输入辊筒轴431,剥叶辊筒组包括上端剥叶辊筒轴422、上端剥叶辊筒8、下端剥叶滚筒9和下端剥叶滚筒轴421,断尾辊筒组包括上端断尾滚筒轴411、上端断尾辊筒10、下端断尾辊筒11和下端断尾辊筒轴4。The one-way quantitative hydraulic motor is the actuator of the hydraulic system, which is used to drive each roller to rotate. Each roller group includes an upper roller shaft, an upper roller, a lower roller and a lower roller shaft. The minimum gap is 10mm. The input roller group includes the upper input roller shaft 432, the upper input roller 6, the lower input roller 7 and the lower input roller shaft 431. The leaf roller 8, the lower leaf peeling roller 9 and the lower leaf peeling roller shaft 421, the tail breaking roller group includes the upper end breaking roller shaft 411, the upper end breaking roller 10, the lower end breaking roller 11 and the lower end breaking roller axis 4.

本发明所述的扭矩传感器13、131和132都是型号相同的应变片扭矩传感器,扭矩传感器都是测量上端辊筒轴的扭矩;本发明所述的包括转速传感器5在内的3个转速传感器都是型号相同的霍尔转速传感器,三个转速传感器分别测量下端输入辊筒轴、下端剥叶辊筒轴和下端断尾滚筒轴的转速,转速传感器安装固定在支撑板3上,位于下端辊筒轴的上方,安装位置如图1所示;本发明所述的6个联轴器是型号相同的刚性联轴器。The torque sensors 13, 131 and 132 of the present invention are all strain gauge torque sensors of the same type, and the torque sensors all measure the torque of the upper roller shaft; the three rotational speed sensors of the present invention, including the rotational speed sensor 5 They are all Hall speed sensors of the same model. The three speed sensors measure the speed of the lower input roller shaft, the lower leaf stripping roller shaft and the lower end breaking roller shaft respectively. Above the cylindrical shaft, the installation position is shown in Figure 1; the six couplings described in the present invention are rigid couplings of the same model.

单向定量液压马达1与联轴器122相连,联轴器122与扭矩传感器132的一端相连,扭矩传感器132的另一端与另一个相同型号联轴器相连,该联轴器与上端输入辊筒轴432相连,上端输入滚筒轴432与上端输入辊筒6相连;单向定量液压马达101与联轴器121相连,联轴器121与扭矩传感器131的一端相连,扭矩传感器131的另一端与另一个相同型号联轴器相连,该联轴器与上端剥叶辊筒轴422相连,上端剥叶滚筒轴422与上端剥叶辊筒8相连;单向定量液压马达102与联轴器12相连,联轴器12与扭矩传感器13的一端相连,扭矩传感器13的另一端与另一个相同型号联轴器相连,该联轴器与上端断尾辊筒轴411相连,上端断尾辊筒轴411与上端断尾辊筒10相连接。单向定量液压马达与各辊筒轴相连接,并通过滚筒轴传递液压马达的动力到各滚筒。The one-way quantitative hydraulic motor 1 is connected with the coupling 122, the coupling 122 is connected with one end of the torque sensor 132, and the other end of the torque sensor 132 is connected with another coupling of the same type, which is connected with the upper input roller The shaft 432 is connected, the upper input roller shaft 432 is connected with the upper input roller 6; the one-way quantitative hydraulic motor 101 is connected with the coupling 121, the coupling 121 is connected with one end of the torque sensor 131, and the other end of the torque sensor 131 is connected with the other end. A coupling of the same type is connected, the coupling is connected with the upper leaf stripping roller shaft 422, the upper leaf stripping roller shaft 422 is connected with the upper leaf stripping roller 8; the one-way quantitative hydraulic motor 102 is connected with the coupling 12, The coupling 12 is connected to one end of the torque sensor 13, and the other end of the torque sensor 13 is connected to another coupling of the same type, which is connected to the upper end breaking roller shaft 411, and the upper end breaking roller shaft 411 is The upper end breaker roller 10 is connected. The one-way quantitative hydraulic motor is connected with each roller shaft, and the power of the hydraulic motor is transmitted to each roller through the roller shaft.

上端输入辊筒6和下端输入滚筒7通过模数和齿数相同的输入辊筒齿轮2和齿轮201啮合传动。上端剥叶辊筒8和下端剥叶滚筒9通过模数和齿数相同的剥叶辊筒齿轮14和齿轮1401啮合传动。上端断尾辊筒10和下端断尾滚筒11通过模数和齿数相同的断尾辊筒齿轮15和齿轮1501啮合传动。支撑板3用于安装三个滚筒组以及其他部件。The upper end input drum 6 and the lower end input drum 7 are meshed and driven by the input drum gear 2 and the gear 201 with the same modulus and number of teeth. The upper leaf stripping drum 8 and the lower leaf stripping drum 9 are meshed and driven by the leaf stripping drum gear 14 and the gear 1401 with the same modulus and number of teeth. The upper end breaking drum 10 and the lower end breaking drum 11 are meshed and driven by the end breaking drum gear 15 and the gear 1501 having the same modulus and number of teeth. The support plate 3 is used to mount the three roller sets and other components.

电液控制系统主要由单片机控制器、液压系统组成和反馈测量仪器组成闭环控制系统,扭矩传感器、转速传感器和车速传感器作为电液控制系统的信号反馈测量仪器,传感器测量的信号经过数据转换模块生成单片机控制器能够识别的信号源,单片机控制器内部存储能够调节各滚筒转速和前进速度的程序。单片机控制器输出的信号经过比例放大器放大信号后输入到三位四通电液比例流量阀中控制流量阀的开度。液压系统部分包括单向定量液压马达和三位四通电液比例流量阀,液压马达的两个端口A、B分别与电液比例流量阀的端口C和D相连,比例阀的另外两个液压端口E、F分别与液压油路和液压油箱相连。开关电源采用24V的开关电液。如图4甘蔗收获机物流通道防堵电液控制系统的工作原理示意和图5甘蔗收获机物流通道防堵电液控制系统的系统控制框图所示。The electro-hydraulic control system is mainly composed of a single-chip controller, a hydraulic system and a feedback measuring instrument to form a closed-loop control system. The torque sensor, the rotational speed sensor and the vehicle speed sensor are used as the signal feedback measuring instruments of the electro-hydraulic control system. The signal measured by the sensor is generated by the data conversion module. The single-chip controller can identify the signal source, and the single-chip controller internally stores the program that can adjust the rotation speed and forward speed of each drum. The signal output by the single-chip controller is amplified by the proportional amplifier and then input to the three-position four-way electro-hydraulic proportional flow valve to control the opening of the flow valve. The hydraulic system part includes a one-way quantitative hydraulic motor and a three-position four-way electro-hydraulic proportional flow valve. The two ports A and B of the hydraulic motor are respectively connected to the ports C and D of the electro-hydraulic proportional flow valve, and the other two hydraulic ports of the proportional valve are connected. E and F are respectively connected with the hydraulic oil circuit and the hydraulic oil tank. The switching power supply adopts 24V switching electro-hydraulic. Figure 4 shows the schematic diagram of the working principle of the anti-blocking electro-hydraulic control system for the logistics channel of the sugarcane harvester and Figure 5 shows the system control block diagram of the anti-blocking electro-hydraulic control system for the logistics channel of the sugarcane harvester.

如表1各项参数的定义所示,此表中的参数除了辊筒扭矩平均值和转速平均值属于实时测量的数据外,其他参数都代表一个定值,是在单片机控制器的程序存储器内提前设置好的数据信息,是为了单片机控制器计算分析传感器测量的数据,对比表中数据而做出判断并输出控制指令的参数依据,表中以符号参数表征是为了能够更清楚地描述电液控制系统的控制方法而定义的参数。As shown in the definitions of the parameters in Table 1, the parameters in this table represent a fixed value except the average value of the roller torque and the average speed of the rotating speed, which are real-time measurement data, and are stored in the program memory of the microcontroller controller. The data information set in advance is for the single-chip controller to calculate and analyze the data measured by the sensor, compare the data in the table to make judgments and output the parameter basis of the control command. The symbol parameters in the table are used to describe the electro-hydraulic more clearly. Parameters defined to control the control method of the system.

本发明所述的甘蔗收获机剥叶辊筒防堵塞电液控制系统的控制方法,包括如下步骤:The control method of the anti-clogging electro-hydraulic control system for the peeling roller of the sugarcane harvester according to the present invention comprises the following steps:

(1)在单片机控制器的程序存储器内写入甘蔗收获机各辊筒的作业控制程序,设定若干个辊筒扭矩等级,相邻的两个扭矩等级的扭矩差值为T。(1) Write the operation control program of each roller of the sugarcane harvester in the program memory of the microcontroller controller, set a number of roller torque levels, and the torque difference between the two adjacent torque levels is T.

(2)在单片机控制器的程序存储器内提前设定各辊筒的最佳初始转速和转速调节值为N的程序控制指令。(2) In the program memory of the single-chip controller, the optimal initial rotational speed of each roller and the program control instruction with the rotational speed adjustment value of N are set in advance.

(3)在单片机控制器的程序存储器内设定若干个整车前进速度等级程序控制指令,相邻的两个速度等级的差值为V。设定甘蔗收获机的初始前进速度VQ(3) Set a number of program control instructions of the whole vehicle forward speed level in the program memory of the single-chip controller, and the difference between the two adjacent speed levels is V. The initial forward speed V Q of the sugarcane harvester is set.

(4)当输入辊筒扭矩平均值TS每增大一个扭矩等级值T,即TS+T,且在对应时间段的辊筒转速N’S降低一个转速等级N时,单片机控制器输出提高输入辊筒转速的控制指令,通过控制指令来提高电液比例流量阀的流量输出,提高液压马达的转速,进而提高输入辊筒转速,使得辊筒转速达到N’S+N,否则保持当前输入辊筒的转速N’S。如果输入辊筒扭矩平均值TS的增大值小于一个扭矩等级值T,则保持当前输入辊筒的转速N’S和提高前进速度至VQ+V。当输入辊筒的扭矩大于或等于辊筒扭矩极大值TSMax,且辊筒转速小于或等于极小值NSMin时,需要降低甘蔗收获机前进速度,使前进速度降低一个等级,即降低至VQ-V,防止由于输入辊筒处的甘蔗流量过大而造成整个物流通道的堵塞。如图6所示,基于单片机控制的车速和输入辊筒速度调节结构框图。(4) When the average value of the input roller torque T S increases by one torque level value T, that is, T S + T, and the roller speed N' S in the corresponding time period decreases by one speed level N, the single-chip controller outputs Increase the control command of the input roller speed, through the control command to increase the flow output of the electro-hydraulic proportional flow valve, increase the speed of the hydraulic motor, and then increase the input roller speed, so that the roller speed reaches N' S +N, otherwise keep the current Enter the rotational speed of the drum N' S . If the increase in the average value of the input roller torque T S is less than a torque level value T, the current input roller rotational speed N' S is maintained and the forward speed is increased to V Q +V. When the torque input to the roller is greater than or equal to the maximum value of the roller torque T SMax , and the rotational speed of the roller is less than or equal to the minimum value N SMin , it is necessary to reduce the forward speed of the sugarcane harvester to reduce the forward speed by one level, that is, to V Q -V, to prevent the blockage of the entire logistics channel due to the excessive flow of sugar cane at the input roller. As shown in Figure 6, the structure block diagram of vehicle speed and input roller speed adjustment based on single chip control.

(5)当剥叶滚筒处的扭矩平均值TB增大一个扭矩等级T,即TB+T,且对应时间段的辊筒转速N’B降低一个转速差值N时,单片机控制器输出提高剥叶辊筒转速的控制指令,通过控制指令来提高电液比例流量阀的流量输出,提高液压马达的转速,进而提高剥叶辊筒转速,使得辊筒转速达到N’B+N,否则保持当前输入辊筒的转速NB,防止由于剥叶辊筒处的甘蔗流量过大而造成物流通道堵塞。如图7所示,基于单片机控制的车速和剥叶辊筒速度调节结构框图。(5) When the average torque value T B at the peeling drum increases by a torque level T, that is, T B + T, and the drum speed N' B in the corresponding time period decreases by a speed difference N, the single-chip controller outputs The control command to increase the speed of the peeling roller, through the control command to increase the flow output of the electro-hydraulic proportional flow valve, increase the speed of the hydraulic motor, and then increase the speed of the peeling roller, so that the roller speed reaches N' B +N, otherwise The current rotation speed NB of the input roller is maintained to prevent the flow channel from being blocked due to the excessive flow of sugarcane at the defoliation roller. As shown in Figure 7, the structural block diagram of the vehicle speed and the speed of the peeling roller based on the single chip control.

(6)当断尾滚筒处的扭矩平均值TD增大一个扭矩等级T,即TD+T,且对应时间段的辊筒转速ND降低一个转速差值N时,单片机控制器输出提高剥叶辊筒和断尾辊筒转速的控制指令,通过控制指令来提高电液比例流量阀的流量输出,提高液压马达的转速,进而提高断尾辊筒的转速,使得辊筒转速达到N’D+N,否则保持当前输入辊筒的转速ND,防止由于断尾辊筒处的甘蔗流量过大而造成物流通道堵塞。如图8所示,基于单片机控制的车速和断尾辊筒速度调节结构框图。(6) When the average torque value T D at the end-broken drum increases by a torque level T, that is, T D + T, and the drum speed N D in the corresponding time period decreases by a speed difference N, the output of the single-chip controller increases The control command of the speed of the peeling roller and the end-breaking roller, through the control command, the flow output of the electro-hydraulic proportional flow valve is increased, the speed of the hydraulic motor is increased, and the speed of the end-breaking roller is increased, so that the roller speed reaches N' D +N, otherwise keep the current rotation speed N D of the input roller to prevent the flow channel from being blocked due to the excessive flow of sugarcane at the end-breaking roller. As shown in Figure 8, the structural block diagram of the speed adjustment of the vehicle speed and the speed of the broken end roller based on the single chip microcomputer control.

(7)当液压马达的流量达到最大值时,辊筒转速会达到调节最大极限值NMax,这时辊筒扭矩会随着甘蔗喂入量的增加而继续增大,但是辊筒转速则会逐渐降低,为了保证剥叶辊筒及其后端的物流通道不发生堵塞,则在剥叶辊筒或断尾辊筒中的一个辊筒机构已达到调速最大极限值NMax时,单片机控制器输出控制指令保证输入辊筒的转速不再随着输入辊筒扭矩的增大而增加,而是保持当前输入辊筒的转速。(7) When the flow rate of the hydraulic motor reaches the maximum value, the rotational speed of the roller will reach the maximum adjustment limit value N Max . At this time, the torque of the roller will continue to increase with the increase of the sugarcane feeding amount, but the rotational speed of the roller will increase. Gradually decrease, in order to ensure that the leaf stripping roller and the logistics channel at its rear end are not blocked, when a roller mechanism in the leaf stripping roller or the end-breaking roller has reached the maximum speed limit value N Max , the single-chip controller output The control command ensures that the rotational speed of the input roller no longer increases with the increase of the input roller torque, but maintains the current rotational speed of the input roller.

(8)当剥叶辊筒(或断尾辊筒)转速达到调节极限无法调节时,剥叶辊筒(或断尾辊筒)的扭矩会随着甘蔗喂入量的增加而增大,当剥叶辊筒(或断尾辊筒)的扭矩达到极大值TMax,转速达到极小值NMin时,需要降低收获机前进速度至VQ-V,降低甘蔗喂入量。如图7和图8所示。(8) When the speed of the peeling roller (or the end-breaking roller) reaches the adjustment limit and cannot be adjusted, the torque of the peeling roller (or the end-breaking roller) will increase with the increase of the sugarcane feeding amount. When the torque of the peeling roller (or the end-breaking roller) reaches the maximum value T Max , and the rotational speed reaches the minimum value N Min , it is necessary to reduce the forward speed of the harvester to V Q -V to reduce the sugarcane feeding amount. As shown in Figure 7 and Figure 8.

通过上述连接方式、设定方式从而实现甘蔗收获机各滚筒防堵塞的自动控制。Through the above-mentioned connection method and setting method, the automatic control of anti-clogging of each drum of the sugarcane harvester is realized.

以上所述的仅为本发明较佳实施例而已,当然不能以此来限定本发明之权利范围,本领域普通技术人员可以理解实现上述实施例的全部或部分流程,并依本发明利要求所作的等同变化,仍属于发明所涵盖的范围。The above are only the preferred embodiments of the present invention, and of course, the scope of rights of the present invention cannot be limited by this. Those of ordinary skill in the art can understand that all or part of the procedures for realizing the above embodiments can be implemented according to the claims of the present invention. The equivalent changes of the invention still belong to the scope covered by the invention.

表1各项参数的定义Table 1 Definition of each parameter

Figure BDA0002606238410000071
Figure BDA0002606238410000071

Figure BDA0002606238410000081
Figure BDA0002606238410000081

Claims (4)

1. The utility model provides a sugarcane harvester roller prevents blockking up electric liquid control system and control method, includes hardware and control system, its characterized in that, the hardware includes one-way ration hydraulic motor, input roller group, shells a set of roller, backup pad, drum shaft, speed sensor, torque sensor and shaft coupling, and specific structure and relation of connection are:
the input roller group mainly comprises an upper end input roller and a lower end input roller, the leaf peeling roller group mainly comprises an upper end leaf peeling roller and a lower end leaf peeling roller, the tail breaking roller group mainly comprises an upper end tail breaking roller and a lower end tail breaking roller, three same one-way quantitative hydraulic motors are respectively connected with the upper end input roller, the upper end leaf peeling roller and the upper end tail breaking roller, two ends of three same torque sensors are respectively connected with a coupler, the other end of the coupler is respectively connected with the one-way quantitative hydraulic motor and a roller shaft, a rotating speed sensor is fixed on a supporting plate to measure the rotating speed of the roller shaft, the upper end input roller and the lower end input roller are in meshing transmission through gears with the same modulus and tooth number, the upper end leaf peeling roller and the lower end leaf peeling roller are in meshing transmission through gears with the same modulus and tooth number, and the upper end tail breaking roller and the lower end tail breaking,
the electro-hydraulic control system consists of a single chip microcomputer controller, a hydraulic system and a feedback measuring instrument, wherein a torque sensor, a rotating speed sensor and a vehicle speed sensor are used as signal feedback measuring instruments of the electro-hydraulic control system, signals measured by the sensors generate electric signals which can be identified by the single chip microcomputer controller through a data conversion module, programs and data for adjusting the rotating speed and the advancing speed of each roller are stored in the single chip microcomputer controller, signals output by the single chip microcomputer controller are amplified by a proportional amplifier and then input into a three-position four-way electro-hydraulic proportional flow valve to control the opening degree of the flow valve, the hydraulic system part comprises a one-way quantitative hydraulic motor, the three-position four-way electro-hydraulic, b are respectively connected with ports C and D of the electro-hydraulic proportional flow valve, and the other two hydraulic ports E, F of the proportional valve are respectively connected with a hydraulic oil circuit and a hydraulic oil tank.
2. The control method of the anti-clogging electrohydraulic control system for the roller of the sugarcane harvester as recited in claim 1, characterized by comprising the steps of:
(1) writing an operation control program of each roller of the sugarcane harvester in the single chip microcomputer controller, and setting a plurality of roller torque grades, wherein the torque difference value of two adjacent torque grades is T;
(2) setting program control instructions with the optimal initial rotating speed and the rotating speed regulating value of each roller as N in advance in a single chip microcomputer controller;
(3) setting a plurality of program control instructions of the advancing speed grades of the whole sugarcane harvester in a singlechip controller, setting the difference value of two adjacent speed grades as V, and setting the initial advancing speed V of the sugarcane harvesterQ
(4) When the average value T of the torque of the input rollerSFor each increase of one torque level value T, i.e. TS+ T and drum speed N 'for the corresponding period of time'SWhen the rotating speed grade N is reduced, the single chip microcomputer controller outputs a control instruction for increasing the rotating speed of the input roller, the flow output of the electro-hydraulic proportional flow valve is increased through the control instruction, the rotating speed of the hydraulic motor is increased, the rotating speed of the input roller is further increased, and the rotating speed of the roller reaches N'S+ N, otherwise keeping the rotation speed N 'of the current input roller'SIf the average value T of the roller torque is inputSIs less than a torque level value T, the current rotational speed N 'of the input roller is maintained'SAnd increasing the forward speed to VQ+ V, when the torque of the input roller is greater than or equal to the maximum torque of the roller and the rotating speed of the roller is less than or equal to the minimum torque, the advancing speed of the sugarcane harvester needs to be reduced, so that the advancing speed is reduced by one grade, namely, the advancing speed is reduced to VQV, preventing the blockage of the whole logistic channel due to the overlarge flow of the sugarcane at the input roller;
(5) torque average value T at the stripping rollerBIncreasing by one torque level T, i.e. TB+ T and corresponding period of drum speed N'BWhen a rotating speed grade T is reduced, the single chip microcomputer controller outputs a control instruction for increasing the rotating speed of the leaf peeling roller, the flow output of the electro-hydraulic proportional flow valve is increased through the control instruction, the rotating speed of the hydraulic motor is increased, the rotating speed of the leaf peeling roller is further increased, and the rotating speed of the roller reaches N'B+ N, otherwise keeping the rotation speed N 'of the current input roller'BThe blockage of a material flow channel caused by overlarge sugarcane flow at the leaf stripping roller is prevented;
(6) torque average value T at tail rollerDIncreasing by one torque level T, i.e. TD+ T and corresponding drum speed N 'for a period of time'DWhen a rotating speed grade T is reduced, the single chip microcomputer controller outputs a control instruction for increasing the rotating speed of the broken tail roller, the flow output of the electro-hydraulic proportional flow valve is increased through the control instruction, the rotating speed of the hydraulic motor is increased, the rotating speed of the broken tail roller is further increased, and the rotating speed of the roller reaches N'D+ N, otherwise keeping the rotation speed N 'of the current input roller'DThe blockage of a material flow channel caused by overlarge sugarcane flow at the tail breaking roller is prevented;
(7) when the flow of the hydraulic motor reaches the maximum value, the roller speed reaches the maximum regulation limit value NMaxAt the moment, the torque of the roller can be continuously increased along with the increase of the feeding amount of the sugarcane, but the rotating speed of the roller can be gradually reduced, and in order to ensure that the leaf peeling roller and a logistics channel at the rear end of the leaf peeling roller are not blocked, a roller mechanism in the leaf peeling roller or the tail breaking roller is already arrangedReach the maximum limit value N of speed regulationMaxWhen the roller is in use, the singlechip controller outputs a control instruction to ensure that the rotating speed of the input roller is not increased along with the increase of the torque of the input roller any more, but the rotating speed of the current input roller is kept;
(8) when the rotating speed of the leaf stripping roller and the tail breaking roller reaches the adjusting limit and cannot be adjusted, the torque of the leaf stripping roller and the tail breaking roller can be increased along with the increase of the feeding amount of the sugarcane, and the torque of the leaf stripping roller or the tail breaking roller reaches the maximum value TMaxThe rotation speed reaches a minimum value NMinWhen it is necessary to reduce the forward speed of the harvester to VQV, reducing the sugarcane feeding amount.
3. The anti-clogging electrohydraulic control system for the roller of the sugarcane harvester according to claim 1 is characterized in that a 24V switching power supply is adopted as the switching power supply, and the switching power supply provides a working power supply for the whole electric control system.
4. The anti-blocking electrohydraulic control system and method for the roller of the sugarcane harvester according to claim 1, characterized in that a strain gauge torque sensor is adopted as the roller torque sensor, and a Hall rotation speed sensor is adopted as the rotation speed sensor.
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