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CN111735481B - Synchronous and rapid switching control system and control method for multipath optical switch - Google Patents

Synchronous and rapid switching control system and control method for multipath optical switch Download PDF

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Publication number
CN111735481B
CN111735481B CN202010683056.7A CN202010683056A CN111735481B CN 111735481 B CN111735481 B CN 111735481B CN 202010683056 A CN202010683056 A CN 202010683056A CN 111735481 B CN111735481 B CN 111735481B
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optical switch
position sensor
motion controller
axis motion
optical
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CN111735481A (en
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周海峰
俞伟洋
陈坚
吴周令
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ZC OPTOELECTRONIC TECHNOLOGIES Ltd
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ZC OPTOELECTRONIC TECHNOLOGIES Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D5/00Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
    • G01D5/26Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light
    • G01D5/28Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light with deflection of beams of light, e.g. for direct optical indication
    • G01D5/30Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light with deflection of beams of light, e.g. for direct optical indication the beams of light being detected by photocells
    • G01D5/305Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light with deflection of beams of light, e.g. for direct optical indication the beams of light being detected by photocells controlling the movement of a following part
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B26/00Optical devices or arrangements for the control of light using movable or deformable optical elements

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Mechanical Light Control Or Optical Switches (AREA)

Abstract

The invention discloses a synchronous and rapid switching control system of a multi-path optical switch and a control method thereof, wherein the synchronous and rapid switching control system of the multi-path optical switch comprises a multi-axis motion controller, a plurality of optical switches, an opening position sensor and a closing position sensor which are arranged on each optical switch, each optical switch comprises a driving motor and a baffle connected to the transmission shaft of the driving motor, wherein the baffle is used for blocking laser beams, and the driving motor of each optical switch, an opening position sensor and a closing position sensor on each optical switch are connected with the multi-axis motion controller. The invention adopts the micro-driving motor as the moving main body of the optical switch baffle, and is provided with a position sensor at each of the opening position and the closing position of each optical switch, and adopts the high-speed multi-axis motion controller to precisely control the moving distance of each path of optical switch by high-speed pulse, so that the multi-path optical switch has the characteristics of quick response, precise positioning and high synchronism.

Description

Synchronous and rapid switching control system and control method for multipath optical switch
Technical Field
The invention relates to the field of optical detection, in particular to a synchronous and rapid switching control system and a control method for a multi-path optical switch.
Background
With the development of optical detection technology, the optical paths in optical design are more and more complex, the number of optical path switches is more and more, and the response performance of the optical switches is also required to be higher. An optical switch control system is designed for synchronously controlling a plurality of optical switches, and an optical switch taking a micro motor as a main body is designed, so that the movement requirement of the control system can be responded quickly, and the optical switch can be positioned accurately.
The existing optical path switch has the defects that an electromagnet is adopted as an optical switch in a considerable part of the existing optical path application, the response time is long, and the service life is limited, so that in a system for rapidly switching an optical path, the electromagnet cannot meet the time response requirement in the system.
The existing optical path switch control system has the defects that the optical switch control mode of the electromagnet is simpler, the optical switch is controlled to be switched through the general input/output circuit, and the real-time state of the optical switch in the moving process cannot be monitored.
Disclosure of Invention
The invention aims to solve the technical problem of providing a synchronous and rapid switching control system and a control method for a multi-path optical switch, so that the multi-path optical switch has the characteristics of quick response, accurate positioning and high synchronism.
The technical scheme of the invention is as follows:
The utility model provides a synchronous quick switch control system of multichannel optical switch, includes multiaxis motion controller, a plurality of optical switch and sets up the position sensor on every optical switch, every optical switch on all be provided with two position sensor, two position sensor are open position sensor and close position sensor respectively, every optical switch all including driving motor and connect the separation blade on the driving motor transmission shaft, the separation blade be used for blocking laser beam, every optical switch's driving motor, every optical switch on open position sensor and close position sensor and all be connected with multiaxis motion controller.
The light switch is characterized in that the opening position sensor and the closing position sensor are U-shaped photoelectric sensors, when the baffle of the light switch is positioned at the opening position, the baffle part of the light switch stretches into the U-shaped groove of the opening position sensor, the opening position sensor senses a baffle signal, and when the baffle of the light switch is positioned at the closing position, the baffle part of the light switch stretches into the U-shaped groove of the closing position sensor, and the closing position sensor senses the baffle signal.
The control end of each optical switch driving motor is respectively connected with the pulse control pin corresponding to the multi-axis motion controller.
The signal output ends of the opening position sensor and the closing position sensor of each optical switch are integrated on the corresponding optical switch, and the signal output ends of the opening position sensor and the closing position sensor of each optical switch are respectively connected with the position feedback pins corresponding to the multi-axis motion controller.
The driving motor of each optical switch is a miniature stepping motor.
A control method of a synchronous and rapid switching control system of a multipath optical switch specifically comprises the following steps:
(1) When the multi-axis motion controller receives an opening instruction of one of the optical switches, the multi-axis motion controller firstly judges whether the associated optical switch is closed according to an output signal of the closing position sensor, and when all the associated optical switches are closed, the multi-axis motion controller sends a pulse control signal to a driving motor of the optical switch currently receiving the opening instruction, and the driving motor drives the baffle to rotate so that the optical switch is opened;
(2) When the associated optical switches are not all closed, the multi-axis motion controller judges whether other optical switches are in motion according to the sent pulse control signals, when the other optical switches are in motion, the multi-axis motion controller judges whether pulse control instructions of the associated optical switches are in motion according to the sent pulse control signals to finish a half of strokes, when the associated optical switches are in motion to finish the half of strokes, the multi-axis motion controller sends the pulse control signals to a driving motor of the optical switch which currently receives the opening command, and the driving motor drives a baffle to rotate so that the optical switch is opened;
(3) When the associated optical switches are not all closed, the multi-axis motion controller judges whether the associated optical switches are in motion according to the sent pulse control signals, and when the associated optical switches are in a static state, the multi-axis motion controller does not send the pulse control signals to the driving motor of the optical switch currently receiving the opening command, and the optical switch is kept in the closed state;
(4) When the associated optical switch is not closed, the multi-axis motion controller judges whether the associated optical switch is in motion according to the sent pulse control signal, when the associated optical switch is judged to be in motion, the multi-axis motion controller judges whether pulse control instructions of other optical switches are in motion according to the sent pulse control signal to complete a half stroke, when the pulse control instruction of any one of the associated optical switches is not in motion to complete the half stroke, the multi-axis motion controller does not send the pulse control signal to a driving motor of the optical switch currently receiving the opening command, and the optical switch is kept in the closed state;
(5) And (3) circularly executing the steps (1) - (4) until the optical switch receiving the opening command is completely opened.
The invention has the advantages that:
(1) The miniature motor is adopted as a moving main body of the optical switch baffle, the baffle is driven by the driving shaft to move rapidly, and no noise is generated in the moving process;
(2) The multi-axis motion controller is used for driving the high-speed rotation of the plurality of micro motors, the motion distance of each path of optical switch is precisely controlled by high-speed pulse, and the position information of each optical switch baffle is monitored in real time, so that synchronous and rapid motion among multiple paths of optical switches is realized;
(3) The photoelectric sensor is adopted to monitor the two state positions of the optical switch, so that the action completion degree of the optical switch can be further confirmed;
(4) The invention adopts the multiaxial motion controller to monitor the position information of each optical switch in real time, and can open and close each optical switch in advance without waiting for the next action after the optical switch is completely opened and closed, thereby greatly shortening the waiting time of the optical switch operation of the whole system.
Drawings
Fig. 1 is a schematic structural diagram of a synchronous fast switching control system for a multi-path optical switch according to the present invention.
FIG. 2 is a control circuit diagram of a synchronous and fast switching control system of a multi-path optical switch, wherein A1 is a multi-axis motion controller, MOTOR 1-MOTORn are driving interfaces of micro stepping MOTORs, REF 0-REFn are interfaces of each optical switch on position Sensor and off position Sensor, shuuter-Shuttern are optical switches numbered 1-n in the system, stepper is a micro stepping MOTOR of the optical switch, BK is a baffle, and Sensor is a U-shaped photoelectric Sensor.
Fig. 3 is a flow chart of a control method of the synchronous fast switching control system of the multi-path optical switch.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 and fig. 2, a synchronous fast switching control system of multiple optical switches includes a multi-axis motion controller A1, multiple optical switches, and position sensors disposed on each optical switch, each optical switch is integrated with two position sensors, the two position sensors are an on position sensor and an off position sensor, each optical switch includes a micro stepping motor Stepper and a baffle plate BK connected to a transmission shaft of the micro stepping motor, the baffle plate BK is used for blocking laser beams, a control end of each optical switch micro stepping motor Stepper is connected with a pulse control pin corresponding to the multi-axis motion controller A1, and a signal output end of each optical switch on position sensor and a signal output end of each optical switch off position sensor are connected with a position feedback pin corresponding to the multi-axis motion controller A1.
The opening position Sensor and the closing position Sensor are both U-shaped photoelectric Sensor sensors, when the blocking piece BK of the optical switch is positioned at the opening position, the blocking piece BK part of the optical switch stretches into the U-shaped groove of the opening position Sensor, the opening position Sensor senses the blocking piece signal, and when the blocking piece BK of the optical switch is positioned at the closing position, the blocking piece BK part of the optical switch stretches into the U-shaped groove of the closing position Sensor, and the closing position Sensor senses the blocking piece signal.
Referring to fig. 3, a control method of a synchronous fast switching control system of a multi-path optical switch specifically includes the following steps:
(1) When the multi-axis motion controller receives an opening instruction of one of the optical switches, the multi-axis motion controller firstly judges whether the associated optical switch is closed according to an output signal of the closing position sensor, and when all the associated optical switches are closed, the multi-axis motion controller sends a pulse control signal to a driving motor of the optical switch currently receiving the opening instruction, and the driving motor drives the baffle to rotate so that the optical switch is opened;
(2) When the associated optical switches are not all closed, the multi-axis motion controller judges whether other optical switches are in motion according to the sent pulse control signals, when the other optical switches are in motion, the multi-axis motion controller judges whether pulse control instructions of the associated optical switches are in motion according to the sent pulse control signals to finish a half of strokes, when the associated optical switches are in motion to finish the half of strokes, the multi-axis motion controller sends the pulse control signals to a driving motor of the optical switch which currently receives the opening command, and the driving motor drives a baffle to rotate so that the optical switch is opened;
(3) When the associated optical switches are not all closed, the multi-axis motion controller judges whether the associated optical switches are in motion according to the sent pulse control signals, and when the associated optical switches are in a static state, the multi-axis motion controller does not send the pulse control signals to the driving motor of the optical switch currently receiving the opening command, and the optical switch is kept in the closed state;
(4) When the associated optical switch is not closed, the multi-axis motion controller judges whether the associated optical switch is in motion according to the sent pulse control signal, when the associated optical switch is judged to be in motion, the multi-axis motion controller judges whether pulse control instructions of other optical switches are in motion according to the sent pulse control signal to complete a half stroke, when the pulse control instruction of any one of the associated optical switches is not in motion to complete the half stroke, the multi-axis motion controller does not send the pulse control signal to a driving motor of the optical switch currently receiving the opening command, and the optical switch is kept in the closed state;
(5) And (3) circularly executing the steps (1) - (4) until the optical switch receiving the opening command is completely opened.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (4)

1.一种多路光开关同步快速切换控制系统,其特征在于:包括有多轴运动控制器、多个光开关、以及设置于每个光开关上的位置传感器,所述的每个光开关上均设置有两个位置传感器,两个位置传感器分别为开启位置传感器和关闭位置传感器,每个光开关均包括有驱动电机和连接于驱动电机传动轴上的挡片,所述的挡片用于挡住激光光束,所述的每个光开关的驱动电机、每个光开关上的开启位置传感器和关闭位置传感器均与多轴运动控制器连接;1. A multi-channel optical switch synchronous fast switching control system, characterized in that: it comprises a multi-axis motion controller, a plurality of optical switches, and a position sensor arranged on each optical switch, each optical switch is provided with two position sensors, the two position sensors are respectively an open position sensor and a closed position sensor, each optical switch comprises a driving motor and a baffle connected to the driving motor transmission shaft, the baffle is used to block the laser beam, the driving motor of each optical switch, the open position sensor and the closed position sensor on each optical switch are all connected to the multi-axis motion controller; 所述的开启位置传感器和关闭位置传感器均为U型光电传感器,所述的光开关的挡片位于开启位置时,所述的光开关的挡片部分伸入到开启位置传感器的U型槽内、开启位置传感器感应到挡片信号,所述的光开关的挡片位于关闭位置时,所述的光开关的挡片部分伸入到关闭位置传感器的U型槽内、关闭位置传感器感应到挡片信号;The open position sensor and the closed position sensor are both U-shaped photoelectric sensors. When the baffle of the optical switch is in the open position, the baffle portion of the optical switch extends into the U-shaped groove of the open position sensor, and the open position sensor senses the baffle signal. When the baffle of the optical switch is in the closed position, the baffle portion of the optical switch extends into the U-shaped groove of the closed position sensor, and the closed position sensor senses the baffle signal. 所述的每个光开关驱动电机的控制端分别与多轴运动控制器对应的脉冲控制引脚连接。The control end of each optical switch driving motor is respectively connected to the pulse control pin corresponding to the multi-axis motion controller. 2.根据权利要求1所述的一种多路光开关同步快速切换控制系统,其特征在于:所述的每个光开关的开启位置传感器和关闭位置传感器的信号输出端集成于对应的光开关上,每个光开关的开启位置传感器和关闭位置传感器的信号输出端分别与多轴运动控制器对应的位置反馈引脚连接。2. A multi-channel optical switch synchronous fast switching control system according to claim 1, characterized in that: the signal output ends of the open position sensor and the closed position sensor of each optical switch are integrated on the corresponding optical switch, and the signal output ends of the open position sensor and the closed position sensor of each optical switch are respectively connected to the corresponding position feedback pins of the multi-axis motion controller. 3.根据权利要求1所述的一种多路光开关同步快速切换控制系统,其特征在于:所述的每个光开关的驱动电机均选用微型步进电机。3. A multi-channel optical switch synchronous fast switching control system according to claim 1, characterized in that the driving motor of each optical switch is a micro stepping motor. 4.根据权利要求1所述的一种多路光开关同步快速切换控制系统的控制方法,其特征在于:具体包括有以下步骤:4. The control method of a multi-channel optical switch synchronous fast switching control system according to claim 1, characterized in that it specifically comprises the following steps: (1)、当多轴运动控制器收到其中一个光开关的打开指令时,多轴运动控制器首先根据关闭位置传感器的输出信号判定其相关联光开关是否关闭,当其相关联光开关全部关闭时,多轴运动控制器发送脉冲控制信号给当前接收打开命令的光开关的驱动电机,驱动电机带动挡片转动使得光开关打开;(1) When the multi-axis motion controller receives an opening command from one of the optical switches, the multi-axis motion controller first determines whether the associated optical switch is closed based on the output signal of the closing position sensor. When all the associated optical switches are closed, the multi-axis motion controller sends a pulse control signal to the drive motor of the optical switch currently receiving the opening command, and the drive motor drives the baffle to rotate so that the optical switch is opened; (2)、当其相关联光开关没有全部关闭时,多轴运动控制器根据发出的脉冲控制信号判定其它光开关是否在运动中,当判定其它光开关在运动中时,根据轴运动控制器根据发出的脉冲控制信号判定其相关联光开关的脉冲控制指令是否已运动完成一半的行程,当其相关联光开关均是已运动完成一半的行程时,多轴运动控制器发送脉冲控制信号给当前接收打开命令的光开关的驱动电机,驱动电机带动挡片转动使得光开关打开;(2) When the associated optical switches are not all closed, the multi-axis motion controller determines whether other optical switches are in motion according to the pulse control signal sent. When it is determined that other optical switches are in motion, the multi-axis motion controller determines whether the pulse control instruction of the associated optical switch has completed half of the stroke according to the pulse control signal sent. When the associated optical switches have all completed half of the stroke, the multi-axis motion controller sends a pulse control signal to the drive motor of the optical switch currently receiving the opening command, and the drive motor drives the baffle to rotate so that the optical switch is opened; (3)、当其相关联光开关没有全部关闭时,多轴运动控制器根据发出的脉冲控制信号判定其相关联光开关是否在运动中,当判定其相关联光开关均在静置状态下时,多轴运动控制器不发送脉冲控制信号给当前接收打开命令的光开关的驱动电机,此光开关保持关闭状态;(3) When the associated optical switches are not all closed, the multi-axis motion controller determines whether the associated optical switches are in motion according to the pulse control signal sent. When it is determined that the associated optical switches are all in a static state, the multi-axis motion controller does not send a pulse control signal to the drive motor of the optical switch currently receiving the opening command, and the optical switch remains in the closed state; (4)、当其相关联光开关没有全部关闭时,多轴运动控制器根据发出的脉冲控制信号判定其相关联光开关是否在运动中,当判定其相关联光开关在运动中时,根据多轴运动控制器根据发出的脉冲控制信号判定其它光开关的脉冲控制指令是否已运动完成一半的行程,当其相关联的任一光开关的脉冲控制指令未运动完成一半的行程时,多轴运动控制器不发送脉冲控制信号给当前接收打开命令的光开关的驱动电机,此光开关保持关闭状态;(4) When the associated optical switches are not completely closed, the multi-axis motion controller determines whether the associated optical switches are in motion according to the pulse control signal sent. When it is determined that the associated optical switches are in motion, the multi-axis motion controller determines whether the pulse control instructions of other optical switches have completed half of the movement according to the pulse control signal sent. When the pulse control instructions of any associated optical switch have not completed half of the movement, the multi-axis motion controller does not send a pulse control signal to the drive motor of the optical switch currently receiving the opening command, and the optical switch remains in the closed state. (5)、按上述步骤(1)-(4)循环执行,直到将接收打开命令的光开关全部完成打开动作即可。(5) Repeat the above steps (1) to (4) until all the optical switches that receive the opening command have completed the opening action.
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