CN111716545A - Integrated foldable foundation-free vehicle-mounted mobile mixing station - Google Patents
Integrated foldable foundation-free vehicle-mounted mobile mixing station Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
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Abstract
Description
技术领域technical field
本申请涉及一种一体化折叠式免基础车载移动搅拌站。The application relates to an integrated foldable foundation-free vehicle-mounted mobile mixing station.
背景技术Background technique
混凝土搅拌站是用来集中搅拌混凝土的联合装置,又称混凝土预制场。由于它的机械化、自动化程度较高,所以生产率也很高,并能保证混凝土的质量和节省水泥,常用于混凝土工程量大、工期长、工地集中的大、中型水利、电力、桥梁等工程。随着市政建设的发展,采用集中搅拌、提供商品混凝土的搅拌站具有很大的优越性,因而得到迅速发展,并为推广混凝土泵送施工,实现搅拌、输送、浇筑机械联合作业创造条件。Concrete batching plant is a combined device for centrally mixing concrete, also known as concrete precast field. Due to its high degree of mechanization and automation, its productivity is also very high, and it can ensure the quality of concrete and save cement. With the development of municipal construction, the use of centralized mixing to provide commercial concrete mixing plants has great advantages, so it has developed rapidly, and created conditions for the promotion of concrete pumping construction and the realization of the combined operation of mixing, conveying and pouring machinery.
混凝土搅拌站主要由搅拌主机、物料称量系统、物料输送系统、物料贮存系统和控制系统等五大系统和其他附属设施组成。物料贮存系统的下部设置有输送管,把粉料输送到搅拌室内,输送线向搅拌室内输送砂石等骨料,粉料和骨料在搅拌室内搅拌混合后,从搅拌室下料设置的出料口流出,混凝土搅拌车在出料口的下方接着从出料口流出的骨料与粉料的混合物。The concrete batching plant is mainly composed of five major systems including mixing host, material weighing system, material conveying system, material storage system and control system and other auxiliary facilities. The lower part of the material storage system is provided with a conveying pipe, which conveys the powder into the mixing chamber, and the conveying line conveys aggregates such as sand and gravel into the mixing chamber. The material outlet flows out, and the concrete mixer truck follows the mixture of aggregate and powder flowing out from the material outlet below the outlet.
现有技术中的传统混凝土搅拌站与传统移动搅拌站在设备运输到位后要分别进行搭建组装,这就使得各设备处于独立零散运输、安装调试的状态,势必给运输、安装调试带来叫繁琐的流程,进而影响混凝土搅拌站的投入使用时间和成本的增高。The traditional concrete batching plant and the traditional mobile batching station in the prior art have to be built and assembled separately after the equipment is transported in place, which makes each equipment in a state of independent and scattered transportation, installation and debugging, which is bound to bring tediousness to transportation, installation and debugging. process, which in turn affects the increase in the use time and cost of the concrete batching plant.
发明内容SUMMARY OF THE INVENTION
本申请的目的在于提出一种将搅拌主机、物料称量系统、物料输送系统、物料贮存系统和控制系统等五大系统集合于一体,可整体进行运输,到位后可快速进行折叠复位的一体化折叠式免基础车载移动搅拌站。The purpose of this application is to propose an integrated folding system that integrates five major systems, including mixing host, material weighing system, material conveying system, material storage system and control system, which can be transported as a whole and can be quickly folded and reset after being in place. The foundation-free vehicle-mounted mobile mixing station.
本申请的目的是这样实现的:一体化折叠式免基础车载移动搅拌站,包括固定在车辆车厢内的底框架,在底框架一侧设置用于承载配料机的配料机支架,在配料机的出料口底部设置输送装置;在底框架另一侧设置有主支撑框架,在主支撑框架内设置铰接点并铰接有主机平台,在主机平台上固定安装有搅拌主机,在搅拌主机的出料口处设置有聚料斗;输送装置的另端延伸至搅拌主机进料口,在主机平台上开设有若干连接孔;所述主支撑框架包括固定在底框架上的主框架固定段,在主框架固定段上端铰接有可翻转主框架,在可翻转主框架上端固定有平台支架,平台支架托于主机平台下端。The purpose of this application is to achieve the following: an integrated foldable foundation-free vehicle-mounted mobile mixing station includes a bottom frame fixed in the vehicle compartment, a batching machine bracket for carrying the batching machine is arranged on one side of the bottom frame, and a batching machine bracket for carrying the batching machine is arranged on one side of the bottom frame. A conveying device is arranged at the bottom of the discharge port; a main support frame is arranged on the other side of the bottom frame, a hinge point is arranged in the main support frame and a main machine platform is hinged, and a stirring main machine is fixedly installed on the main machine platform. A gathering hopper is arranged at the mouth; the other end of the conveying device extends to the feed port of the stirring host, and a number of connecting holes are opened on the platform of the host; the main supporting frame includes a main frame fixing section fixed on the bottom frame, and the main frame A reversible main frame is hinged on the upper end of the fixed section, a platform bracket is fixed on the upper end of the reversible main frame, and the platform bracket is supported on the lower end of the host platform.
所述搅拌主机用于将进入其内的骨料和粉料搅拌均匀,将物料、水和辅助物料搅拌均匀制成成品。The mixing main machine is used for uniformly stirring the aggregates and powders entering it, and uniformly stirring the materials, water and auxiliary materials to make finished products.
在主支撑框架侧的底框架上架设有控制室,控制室至主机平台间设置有爬梯;所述控制室用于控制搅拌站各部件的运转,搅拌站所有工作均通过控制室发出的控制指令完成。A control room is set up on the bottom frame on the side of the main support frame, and a ladder is set between the control room and the main engine platform; the control room is used to control the operation of each component of the mixing station, and all the work of the mixing station is controlled by the control instructions issued by the control room. Finish.
输送装置为可变向的带式输送机,其用于将物料供给至搅拌主机;所述输送装置包括铺设在配料机下方的水平输送固定段,水平输送固定段一端向搅拌主机进料口处倾斜延伸,倾斜延伸部包括铰接的倾斜输送折叠段和倾斜输送固定段。The conveying device is a belt conveyor with a variable direction, which is used to supply the material to the mixing main machine; the conveying device includes a horizontal conveying fixed section laid under the batching machine, and one end of the horizontal conveying fixed section is directed to the feeding port of the mixing main machine. The inclined extension part includes a hinged inclined conveying folding section and an inclined conveying fixed section.
倾斜输送折叠段包括折叠支架,在折叠支架后端设置第一连接头,第一连接头底面固定有第一连接耳;倾斜输送固定段包括固定支架,在固定支架前端设置第二连接头,第二连接头底面固定有第二连接耳;第一连接耳与第二连接耳铰接,形成旋转机构,并在第二连接头顶面固定有挡块,限定折叠支架的折叠方向。The inclined conveying and folding section includes a folding bracket, a first connecting head is arranged at the rear end of the folding bracket, and a first connecting ear is fixed on the bottom surface of the first connecting head; A second connecting ear is fixed on the bottom surface of the two connecting heads; the first connecting ear and the second connecting ear are hinged to form a rotating mechanism, and a stopper is fixed on the top surface of the second connecting head to limit the folding direction of the folding bracket.
所述配料机包括设置在配料机支架上侧的骨料储存斗,骨料储存斗下端出料口处连通骨料计量斗,骨料计量斗下端出料口正对下方的水平输送固定段。The batching machine includes an aggregate storage hopper arranged on the upper side of the batching machine support, the aggregate storage hopper is connected to the aggregate measuring hopper at the lower end discharge port, and the lower end discharge port of the aggregate measuring hopper is facing the horizontal conveying fixed section below.
由于实行上述技术方案,本申请将混凝土搅拌站的减量计量配料机、粉料储料仓、液态储料罐、称量系统、输送系统、动力线路控制线路及搅拌系统、全自动控制系统及控制操作室全部集中在车载框架平台内,具有结构紧凑、整体结构性能好的优点。本申请可满足各规格类型的混凝土的质量与产量,本申请在使用与拆卸、运输期间设计了搅拌主机平台与主支撑框架的可折叠结构,避免了整套设备的线路及管路的重复拆卸安装,折叠状态下可满足一车即可整体转场运输的要求;在使用状态下具有快速伸展复位的框架结构和免基础,具有占地面积少、结构稳固,整机功率比传统搅拌站节省20%用电量;存放管理简单、自动化程度高、灵活便捷,避免了传统搅拌站的高成本基础制作费和零散拆卸安装调试的费工费时的缺点。Due to the implementation of the above-mentioned technical solutions, the present application combines the weight reduction metering batching machine, powder storage silo, liquid storage tank, weighing system, conveying system, power line control line and mixing system, automatic control system and The control and operation rooms are all concentrated in the vehicle-mounted frame platform, which has the advantages of compact structure and good overall structural performance. This application can meet the quality and output of concrete of various specifications and types. In this application, the foldable structure of the mixing host platform and the main support frame is designed during use, disassembly and transportation, which avoids repeated disassembly and installation of the lines and pipelines of the entire set of equipment. , in the folded state, it can meet the requirements of one truck for overall transfer transportation; in the use state, it has a frame structure with rapid extension and reset and no foundation, which has a small footprint and a stable structure, and the power of the whole machine is 20% lower than that of the traditional batching plant. % electricity consumption; simple storage management, high degree of automation, flexibility and convenience, avoiding the high-cost basic production costs of traditional batching plants and the labor-consuming and time-consuming shortcomings of scattered disassembly, installation and debugging.
附图说明:本申请的具体结构由以下的附图和实施例给出:Description of the drawings: The specific structure of the application is given by the following drawings and examples:
图1是上部一次折叠翻转的一体化折叠式免基础车载移动搅拌站的结构示意图;Fig. 1 is the structure schematic diagram of the integrated foldable foundation-free vehicle-mounted mobile mixing station with the upper part being folded and turned at one time;
图2是上部一次折叠翻转的一体化折叠式免基础车载移动搅拌站运输状态时的结构示意图;Fig. 2 is the structural schematic diagram of the integrated foldable foundation-free vehicle-mounted mobile mixing station with the upper part being folded and turned over once in the transport state;
图3是A部放大图;Figure 3 is an enlarged view of part A;
图4是中部一次折叠翻转的一体化折叠式免基础车载移动搅拌站的结构示意图;Figure 4 is a schematic structural diagram of an integrated foldable foundation-free vehicle-mounted mobile mixing station with one-time folding and turning in the middle;
图5是中部一次折叠翻转的一体化折叠式免基础车载移动搅拌站局部放大的结构示意图;5 is a partially enlarged structural schematic diagram of an integrated foldable foundation-free vehicle-mounted mobile mixing station with one-time folding and turning in the middle;
图6是中部一次折叠翻转的一体化折叠式免基础车载移动搅拌站运输状态时局部放大Figure 6 is a partial enlargement of the integrated foldable foundation-free vehicle-mounted mobile mixing station with one folding and flipping in the middle of the transport state
的结构示意图;Schematic diagram of the structure;
图7是二次折叠的一体化折叠式免基础车载移动搅拌站工作状态时的结构示意图; 图8是二次折叠的一体化折叠式免基础车载移动搅拌站运输状态时的结构示意图; 图9是二次折叠的一体化折叠式免基础车载移动搅拌站运输状态时的结构示意图; 图10是减量计量配料机结构示意图;Fig. 7 is the structural schematic diagram of the double-folded integrated foldable foundation-free vehicle-mounted mobile mixing plant in the working state; Fig. 8 is the structural schematic diagram of the second-folded integrated foldable foundation-free vehicle-mounted mobile mixing plant in the transport state; Fig. 9 It is a schematic diagram of the structure of the second-folded integrated foldable foundation-free vehicle-mounted mobile mixing station in the transport state;
图11也是减量计量配料机结构示意图。Figure 11 is also a schematic diagram of the structure of the weight-reduction metering and batching machine.
图例:1、计量秤,2、搅拌主机,3、输送装置,3-1、倾斜输送折叠段,3-2、倾斜输送固定段,3-3、水平输送固定段,3-4、滚轮,3-5、输送带,3-6、固定支架,3-7、旋转机构,3-8、折叠支架,3-9、挡块,4、骨料储存斗,4-1、连接座,4-2、旋转活门支架,4-3、旋转活门,4-4、气缸,4-5、储料斗,4-6、压力传感器,4-7、加高围板,5、配料机机架,6、骨料计量斗,7、底框架,8、控制室,9、主支撑框架,9-1、主框架固定段,9-2、铰接点,9-3、可翻转主框架,9-4、辅助框架,10、第二斜支撑杆,11、第一斜支撑杆,12、聚料斗,13、主机平台,14、平台支架,15、爬梯,16、限位连杆。Legend: 1. Measuring scale, 2. Mixing host, 3. Conveying device, 3-1. Inclined conveying folding section, 3-2. Inclined conveying fixed section, 3-3. Horizontal conveying fixed section, 3-4. Roller, 3-5, conveyor belt, 3-6, fixed bracket, 3-7, rotating mechanism, 3-8, folding bracket, 3-9, stopper, 4, aggregate storage bucket, 4-1, connecting seat, 4 -2, rotary valve bracket, 4-3, rotary valve, 4-4, cylinder, 4-5, storage hopper, 4-6, pressure sensor, 4-7, heightened enclosure, 5, batching machine frame, 6. Aggregate weighing hopper, 7. Bottom frame, 8. Control room, 9. Main support frame, 9-1, Main frame fixed section, 9-2, Hinged point, 9-3, Reversible main frame, 9- 4. Auxiliary frame, 10, Second inclined support rod, 11, First inclined support rod, 12, Hopper, 13, Host platform, 14, Platform bracket, 15, Climbing ladder, 16, Limit link.
具体实施方式:本申请不受下述实施例的限制,可根据本申请的技术方案与实际情况来确定具体的实施方式。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present application is not limited by the following examples, and specific implementations can be determined according to the technical solutions and actual conditions of the present application.
实施例1:如图1-2所示,一体化折叠式车载移动搅拌站包括固定在车辆车厢内的底框架7,在底框架7一侧设置用于承载配料机的配料机支架5,在配料机的出料口底部设置输送装置3;在底框架7另一侧设置有主支撑框架9,在主支撑框架9内设置铰接点并铰接有主机平台13,在主机平台13上固定安装有搅拌主机2,在搅拌主机2的出料口处设置有聚料斗12;输送装置3的另端延伸至搅拌主机2进料口。在主机平台13上开设有若干连接孔。Embodiment 1: As shown in Figures 1-2, the integrated folding vehicle-mounted mobile mixing station includes a
所述搅拌主机2用于将进入其内的骨料和粉料搅拌均匀,将物料、水和辅助物料搅拌均匀制成成品。The stirring main machine 2 is used for uniformly stirring the aggregates and powders entering it, and uniformly stirring the materials, water and auxiliary materials to make finished products.
在主支撑框架9侧的底框架7上架设有控制室8,控制室8至主机平台13间设置有爬梯15;所述控制室8用于控制搅拌站各部件的运转,搅拌站所有工作均通过控制室8发出的控制指令完成。A control room 8 is set up on the
输送装置3为可变向的带式输送机,其用于将物料供给至搅拌主机2;所述输送装置3包括铺设在配料机下方的水平输送固定段3-3,水平输送固定段3-3一端向搅拌主机2进料口处倾斜延伸,倾斜延伸部包括铰接的倾斜输送折叠段3-1和倾斜输送固定段3-2。The conveying device 3 is a belt conveyor with a variable direction, which is used to supply the material to the main mixer 2; the conveying device 3 includes a horizontal conveying fixed section 3-3 laid under the batching machine, and a horizontal conveying fixed section 3- One end of 3 extends obliquely toward the feed port of the mixing host 2, and the oblique extension includes a hinged oblique conveying folding section 3-1 and an oblique conveying fixed section 3-2.
如图3所示,倾斜输送折叠段3-1包括折叠支架3-8,在折叠支架3-8后端设置第一连接头,第一连接头底面固定有第一连接耳;倾斜输送固定段3-2包括固定支架3-6,在固定支架3-6前端设置第二连接头,第二连接头底面固定有第二连接耳;第一连接耳与第二连接耳铰接,形成旋转机构3-7,并在第二连接头顶面固定有挡块3-9,限定折叠支架3-8的折叠方向,使得折叠支架3-8向搅拌主机2侧翻转。As shown in FIG. 3 , the inclined conveying and folding section 3-1 includes a folding bracket 3-8, a first connecting head is arranged at the rear end of the folding bracket 3-8, and the bottom surface of the first connecting head is fixed with a first connecting ear; the inclined conveying fixed section 3-2 includes a fixing bracket 3-6, a second connecting head is arranged at the front end of the fixing bracket 3-6, and a second connecting ear is fixed on the bottom surface of the second connecting head; the first connecting ear and the second connecting ear are hinged to form a rotating mechanism 3 -7, and a stopper 3-9 is fixed on the top surface of the second connecting head, which defines the folding direction of the folding bracket 3-8, so that the folding bracket 3-8 is turned over to the side of the stirring host 2 .
如图8所示,若将第一连接耳与第二连接耳固定在第一连接头、第二连接头的上端面,挡块3-9固定在第二连接头的底面,则限定了折叠支架3-8向配料机侧翻转。As shown in FIG. 8 , if the first connecting lug and the second connecting lug are fixed on the upper end surfaces of the first connecting head and the second connecting head, and the stoppers 3-9 are fixed on the bottom surface of the second connecting head, the folding is limited. The brackets 3-8 are turned to the side of the batching machine.
所述配料机包括设置在配料机支架5上侧的骨料储存斗4,骨料储存斗4下端出料口处连通骨料计量斗6,骨料计量斗6下端出料口正对下方的水平输送固定段3-3。The batching machine includes an aggregate storage hopper 4 arranged on the upper side of the batching machine bracket 5. The discharge port at the lower end of the aggregate storage hopper 4 is connected to the aggregate measuring hopper 6. Horizontal conveying fixed section 3-3.
进一步的,在主机平台4前、后端和底框架13间分别连接有用以支撑主机平台4的第一斜支撑杆11、第二斜支撑杆10。Further, the front and rear ends of the host platform 4 and the
本申请中的底框架7固定在车辆车厢底板上,搅拌主机2、输送装置3、配料机均随车移动,车辆到位后,用吊车先将主机平台13连同搅拌主机2向上翻转90 °进行复位,复位后用第一斜支撑杆11固定、第二斜支撑杆10进行支撑固定;将集成计量秤1安装的搅拌主机2 上部的进料口,并在车辆侧安装粉料仓底框架及水泥仓和螺旋输送机,螺旋输送机用以将水泥仓内的物料向计量秤1内输送;将输送装置3的两段铰接的倾斜输送折叠段3-1和倾斜输送固定段3-2打开,折叠点进行复位固定,并支撑;输送装置3复位后用吊车水箱可根据使用现场情况随意摆放,接进主电源连接小部分线路及管路即可使用生产,整个过程不超过6 小时内即可完成全部伸展复位的安装调试,此安装调试比传统搅拌站节省至少2-5天时间。The
需要转场运输时,先拆除计量秤1,随后拆除第一斜支撑杆11、第二斜支撑杆10,主机平台13连同搅拌主机2向下翻转90 °挂靠在主支撑框架9处;随后拆除支撑输送装置3的支撑杆,并将倾斜输送折叠段3-1向主机平台13侧或配料机支架5侧翻转,直至搭靠在主机平台13侧或配料机支架5。When it needs to be transported, first remove the weighing
实施例2:如图3-6所示,一体化折叠式车载移动搅拌站包括固定在车辆车厢内的Example 2: As shown in Figures 3-6, the integrated folding vehicle-mounted mobile mixing station includes a
底框架7,在底框架7一侧设置用于承载配料机的配料机支架5,在配料机的出料口底部设置输送装置3;在底框架7另一侧固定有主支撑框架9,在主支撑框架9上端固定有主机平台13,在主机平台13上固定安装有搅拌主机2,在搅拌主机2的出料口处设置有聚料斗12;输送装置3的另端延伸至搅拌主机2进料口。在主机平台13上开设有若干连接孔。
所述主支撑框架9包括固定在底框架7上的主框架固定段9-1,在主框架固定段9-1上端铰接有可翻转主框架9-3,在可翻转主框架9-3上端固定有平台支架14,平台支架14托于主机平台13下端。主支撑框架9的两段设置,在提升主机平台13工作高度的同时,可降低主机平台13运输时的高度。翻转过程中,主框架固定段9-1固定不动,主机平台13和可翻转主框架9-3绕设置在主框架固定段9-1上端的铰接点9-2翻转。The
进一步的,紧贴可翻转主框架9-3固定有辅助框架9-4,辅助框架9-4上端高出可翻转主框架9-3,并设置有连接点;在到位安装时,可主机平台13与辅助框架9-4的连接点通过连杆连接,这样通过第二斜支撑杆10和连杆将主机平台13在上侧和下侧均牢固定位。Further, an auxiliary frame 9-4 is fixed close to the reversible main frame 9-3, and the upper end of the auxiliary frame 9-4 is higher than the reversible main frame 9-3, and is provided with a connection point; The connection points of 13 and the auxiliary frame 9-4 are connected by connecting rods, so that the
在运输状态时,主机平台13向下翻转,在主框架固定段9-1和主机平台13之间加装限位连杆16,主机平台13依靠可翻转主框架9-3和限位连杆16支撑。In the transport state, the
除主支撑框架9结构与实施例1不同外,其余结构均同实施例1。Except that the structure of the
搅拌主机2、输送装置3、配料机均随车移动,车辆到位后,拆除限位连杆16,再用吊车将主机平台13连同搅拌主机2,以及可翻转主框架9-3向上翻转90 °进行复位,复位后用第二斜支撑杆10及连接在辅助框架9-4上的连杆进行支撑固定;搅拌主机2复位后用吊车先将输送装置3的两段铰接的倾斜输送折叠段3-1和倾斜输送固定段3-2打开,折叠点进行复位固定,并支撑;输送装置3复位后,将集成计量秤1安装的搅拌主机2上部的进料口,并在车辆侧安装粉料仓底框架及水泥仓和螺旋输送机,螺旋输送机用以将水泥仓内的物料向计量秤1内输送;水箱可根据使用现场情况随意摆放,接进主电源连接小部分线路及管路即可使用生产,整个过程不超过6小时内即可完成全部安装调试,此安装调试比传统搅拌站节省至少1-2天时间。The mixing host 2, the conveying device 3, and the batching machine all move with the vehicle. After the vehicle is in place, remove the
实施例3:如图7、8、9所示,一体化折叠式车载移动搅拌站包括固定在车辆车厢内Embodiment 3: As shown in Figures 7, 8, and 9, the integrated folding vehicle-mounted mobile mixing station includes a
的底框架7,在底框架7一侧设置用于承载配料机的配料机支架5,在配料机的出料口底部设置输送装置3;在底框架7另一侧设置有主支撑框架9,主支撑框架9下端与底框架7铰接,使得主支撑框架9可向底框架7侧转动;在主支撑框架9上部内设置铰接点并铰接有主机平台13,在主机平台13上固定安装有搅拌主机2,在搅拌主机2的出料口处设置有聚料斗12;输送装置3的另端延伸至搅拌主机2进料口;安装固定时,在主机平台13与底框架13间分别连接有第二斜支撑杆10、第一斜支撑杆11。在主机平台13上开设有若干连接孔。The
为进一步加固工作时的主机平台13,在主机平台13上其中一连接孔上安装有直接支撑在地面上的支撑杆。In order to further strengthen the
需要转场运输时,拆除第一斜支撑杆11、第二斜支撑杆10,主机平台13连同搅拌主机2向下翻转90 °挂靠在主支撑框架9处,随后连同主支撑框架9一起再翻转90 °折叠于底框架7;随后将带输送装置3上段向配料机支架5侧翻转。When it needs to be transported, the first inclined support rod 11 and the second
车辆到位后,用吊车先将主机平台13连同搅拌主机2与主支撑框架9向上翻转90 °进行复位,在将主机平台13连同搅拌主机2向上翻转90 °,使得主机平台13连同搅拌主机2呈水平布设;复位后用第一斜支撑杆11固定、第二斜支撑杆10进行支撑固定;将集成计量秤1 安装的搅拌主机2上部的进料口,并在车辆侧安装粉料仓底框架及水泥仓和螺旋输送机,螺旋输送机用以将水泥仓内的物料向计量秤1内输送;将输送装置3的两段铰接的倾斜输送折叠段3-1和倾斜输送固定段3-2打开,折叠点进行复位固定,并支撑;输送装置3复位后用吊车水箱可根据使用现场情况随意摆放,接进主电源连接小部分线路及管路即可使用生产, 整个过程不超过6小时内即可完成全部伸展复位的安装调试,此安装调试比传统搅拌站节省至少2-5天时间。After the vehicle is in place, the
除主支撑框架9下端与底框架7铰接,使得主支撑框架9可向底框架7侧转动结构;控制室8与主支撑框架9间预留出二次折叠放置搅拌主机2空间,与实施例1不同,其余结构均同实施例1。Except that the lower end of the
实施例1、2、3中,可将底框架7直接放置在地面,使得本申请放置在地面使用。在底框架7一侧设置用于承载配料机的配料机支架5,在配料机的出料口底部设置输送装置3;在底框架7另一侧设置有主支撑框架9,在主支撑框架9内设置铰接点并铰接有主机平台13,在主机平台13上固定安装有搅拌主机2,在搅拌主机2的出料口处设置有聚料斗12;输送装置3的另端延伸至搅拌主机2进料口。In
如图10、11所示,在实施例1、2、3中,骨料储存斗4包括安装在配料机机架5上的料斗本体4-5,料斗本体4-5上端加装加高围板4-7,在料斗本体4-5出料口处遮蔽有可翻转的旋转活门4-3,所述旋转活门4-3两侧设置有旋转活门支架4-2,旋转活门支架4-2与设置在料斗本体4-5两侧的连接座4-1轴接;在料斗本体4-5上装设有气缸臂4-4,气缸臂4-4前端与旋转活门4-3铰接。As shown in Figures 10 and 11, in
所述料斗本体4-5与配料机机架5间设置有压力传感器4-6,通过料斗本体4-5及其内的物料对压力传感器4-6的施压,压力传感器4-6可将测得压力数据向控制室8内的控制系统传递,通过压力传感器4-6的数据采集即可确定料斗本体4-5内的物料重量。A pressure sensor 4-6 is arranged between the hopper body 4-5 and the batching machine frame 5. The pressure sensor 4-6 can be pressed by the hopper body 4-5 and the materials in the pressure sensor 4-6. The measured pressure data is transmitted to the control system in the control room 8, and the material weight in the hopper body 4-5 can be determined through the data collection of the pressure sensor 4-6.
在配料时,压力传感器4-6将骨料储存斗4内重量数据传输给控制室8内的控制系统,根据需要,操控气缸臂4-4回缩,带动旋转活门4-3翻转,料斗本体4-5的出料口打开,物料落入水平输送固定段3-3向搅拌主机2处输送;根据压力传感器4-6传回数据可知骨料储存斗4内所剩物料重量;达到所需下料量后,操控气缸臂4-4伸出,带动旋转活门4-3翻转,下料斗4-5的出料口关闭。During batching, the pressure sensor 4-6 transmits the weight data in the aggregate storage hopper 4 to the control system in the control room 8, and controls the cylinder arm 4-4 to retract according to the needs, drives the rotary valve 4-3 to turn over, and the hopper body The discharge port of 4-5 is opened, and the material falls into the horizontal conveying fixed section 3-3 and is transported to the mixing host 2; according to the data returned by the pressure sensor 4-6, the weight of the remaining material in the aggregate storage hopper 4 can be known; After the feeding amount is reached, the control cylinder arm 4-4 extends out, drives the rotary valve 4-3 to turn over, and the discharge port of the feeding hopper 4-5 is closed.
该结构的减量计量配料机的骨料储存斗4没有设置骨料计量斗6,从而使得结构更为坚固合理,配料速度得到有效提升,并减少了配料机的整体重量,并大大的降低了整体高度,便于装载机上料与转场运输。The aggregate storage hopper 4 of the weight-reduction metering batching machine of this structure is not provided with the aggregate measuring hopper 6, so that the structure is more solid and reasonable, the batching speed is effectively improved, the overall weight of the batching machine is reduced, and the The overall height is convenient for loader loading and transfer transportation.
上述说明仅仅是为清楚地说明本申请所作的举例,而并非是对本申请的实施方式的限定。凡是属于本申请的技术方案所引申出的显而易见的变化或变动仍处于本申请的保护范围之列。The above description is only an example for clearly explaining the present application, and is not intended to limit the embodiments of the present application. Any obvious changes or changes derived from the technical solutions of the present application are still within the scope of protection of the present application.
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| CN201922239113.8U Active CN212948498U (en) | 2019-03-21 | 2019-12-13 | Integrated folding type vehicle-mounted mobile mixing station and main supporting frame and conveying device thereof |
| CN201911296874.5A Pending CN111716547A (en) | 2019-03-21 | 2019-12-16 | Integrated Folding Vehicle-mounted Mobile Mixing Station Conveying Device |
| CN201922257009.1U Active CN211993592U (en) | 2019-03-21 | 2019-12-16 | Integrated foldable vehicle-mounted movable mixing station conveying device |
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| CN201911296873.0A Pending CN111716546A (en) | 2019-03-21 | 2019-12-16 | Integrated foldable foundation-free vehicle-mounted mobile mixing station main support frame |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112895152A (en) * | 2021-02-10 | 2021-06-04 | 新疆胜达机械设备制造有限公司 | Integrated weighing and metering mixing station |
Also Published As
| Publication number | Publication date |
|---|---|
| CN211993591U (en) | 2020-11-24 |
| CN111716546A (en) | 2020-09-29 |
| CN111055383A (en) | 2020-04-24 |
| CN212554475U (en) | 2021-02-19 |
| CN212948498U (en) | 2021-04-13 |
| CN109760212A (en) | 2019-05-17 |
| CN111716547A (en) | 2020-09-29 |
| CN211993592U (en) | 2020-11-24 |
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