CN111716235A - Heat-assisted chemical-mechanical composite abrasive flow polishing device and method - Google Patents
Heat-assisted chemical-mechanical composite abrasive flow polishing device and method Download PDFInfo
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- CN111716235A CN111716235A CN202010566904.6A CN202010566904A CN111716235A CN 111716235 A CN111716235 A CN 111716235A CN 202010566904 A CN202010566904 A CN 202010566904A CN 111716235 A CN111716235 A CN 111716235A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/10—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving other means for tumbling of work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/006—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor for grinding the interior surfaces of hollow workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/12—Accessories; Protective equipment or safety devices; Installations for exhaustion of dust or for sound absorption specially adapted for machines covered by group B24B31/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/12—Accessories; Protective equipment or safety devices; Installations for exhaustion of dust or for sound absorption specially adapted for machines covered by group B24B31/00
- B24B31/14—Abrading-bodies specially designed for tumbling apparatus, e.g. abrading-balls
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B51/00—Arrangements for automatic control of a series of individual steps in grinding a workpiece
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- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
本发明提供了一种加热辅助化学机械复合磨料流抛光装置及方法,包括液压系统、温度测量与反馈控制系统、加热系统、氧化剂注入系统、氧化剂排出系统、磨料、上磨料缸、下磨料缸、上活塞、下活塞以及夹具;夹具连接上磨料缸、下磨料缸,上磨料缸、下磨料缸内分别设置有上活塞、下活塞,上活塞、下活塞分别连接液压系统并能够在液压系统的作用下往复运动,磨料设置在上磨料缸和/或下磨料缸内;夹具夹持区域内为抛光反应区,温度测量与反馈控制系统能够控制加热系统对抛光反应区加热的温度;氧化剂注入系统和氧化剂排出系统分别能够向上下磨料缸注入和排出氧化剂。本发明采用机械抛光结合化学抛光再通过加热辅助的方式,提高了抛光的效率和质量。
The invention provides a heating-assisted chemical-mechanical composite abrasive flow polishing device and method, comprising a hydraulic system, a temperature measurement and feedback control system, a heating system, an oxidant injection system, an oxidant discharge system, abrasives, an upper abrasive cylinder, a lower abrasive cylinder, The upper piston, the lower piston and the clamp; the clamp is connected to the upper abrasive cylinder and the lower abrasive cylinder. The upper and lower abrasive cylinders are respectively provided with an upper piston and a lower piston. Under the action of reciprocating motion, the abrasive is arranged in the upper abrasive cylinder and/or the lower abrasive cylinder; the clamping area of the fixture is the polishing reaction area, and the temperature measurement and feedback control system can control the temperature of the heating system heating the polishing reaction area; the oxidant injection system And the oxidant discharge system can inject and discharge the oxidant to the upper and lower abrasive cylinders respectively. The invention adopts the method of mechanical polishing combined with chemical polishing and then assisted by heating, so as to improve the polishing efficiency and quality.
Description
技术领域technical field
本发明涉及超精密加工技术领域,具体地,涉及一种加热辅助化学机械复合磨料流抛光装置及方法。The invention relates to the technical field of ultra-precision machining, in particular to a heating-assisted chemical-mechanical composite abrasive flow polishing device and method.
背景技术Background technique
磨料流加工(Abrasive Flow Machining,简称AFM)适用于复杂形状表面抛光,但其基本材料去除原理是磨粒磨损,且所采用的磨料流是流质载体与磨粒的混合物,因此对硬质及超硬材料的抛光效率很低。以硬度最高的金刚石薄膜为例,传统磨料流加工几乎难以抛光纯度很高的本征微米金刚石薄膜,晶粒细化可提高金刚石薄膜初始表面光洁度、降低表面硬度,一定程度上提高抛光效率,但效果有限。Abrasive Flow Machining (AFM) is suitable for surface polishing of complex shapes, but its basic material removal principle is abrasive wear, and the abrasive flow used is a mixture of fluid carrier and abrasive particles, so it is not suitable for hard and ultra The polishing efficiency of hard materials is very low. Taking the diamond film with the highest hardness as an example, it is almost difficult to polish the intrinsic micron diamond film with high purity by traditional abrasive flow processing. Grain refinement can improve the initial surface finish of the diamond film, reduce the surface hardness, and improve the polishing efficiency to a certain extent. The effect is limited.
随着热丝化学气相沉积(Hot Filament Chemical Vapor Deposition,简称HFCVD)技术的发展,复杂形状表面金刚石薄膜(比如金刚石薄膜涂层复杂形状刀具及异型模等)的制备与应用日益普遍,想要实现其表面抛光加工,需要在磨料流加工基础上,开发具有新形式的复合磨料流抛光方法与装置。With the development of Hot Filament Chemical Vapor Deposition (HFCVD) technology, the preparation and application of diamond films on complex surfaces (such as diamond film-coated complex-shaped tools and special-shaped dies, etc.) For the surface polishing process, it is necessary to develop a new type of composite abrasive flow polishing method and device on the basis of abrasive flow processing.
公开号为CN1069859C的专利“磨料流加工和抛光装置”记载了经典的磨料流加工和抛光装置,包括一液压驱动的、往复运动的活塞和一挤压介质室,该挤压介质室可接受磨料的粘弹性分散体,并将其单向挤压通过具有内部通道的工件的内部表面,以对所述表面进行研磨加工,此外还包括夹具装置、收集器、挤压介质室进口等。公开号为CN101602182A的专利“一种磨料流加工机床”记载了一种能够实现磨料流加工机床中料缸行程的自动控制和加工中零件的自定位夹紧功能的机床。该专利文献中一种磨料流加工机床的特征在于上推料缸和下推料缸的伸出行程通过锁紧螺母、限程螺母、上压盖、密封圈、压紧螺母、压簧、锥块、行程开关、开关支架组成的料缸限位装置进行限位。机构简单,结构紧凑,可靠性高。自定位夹紧时通过球面压套和下料缸之间采用球面约束,可以使工件在夹紧过程中随压紧横梁的偏转而偏转,保证工件有效夹紧,消除了工件与料缸间的缝隙,避免了磨料外溢,保证了加工效果,该装置适用于复杂形状常规材料表面加工或抛光,但应用于硬质和超硬材料时加工力很小、加工效率极低,无法满足应用需求。Patent Publication No. CN1069859C "Abrasive Flow Machining and Polishing Apparatus" describes a classic abrasive flow machining and polishing apparatus comprising a hydraulically driven, reciprocating piston and an extrusion media chamber that accepts abrasive viscoelastic dispersion and extrude it unidirectionally through the inner surface of the workpiece with internal passages to grind the surface, in addition to the fixture assembly, collector, extrusion media chamber inlet, etc. Patent Publication No. CN101602182A, "An Abrasive Flow Machining Machine Tool" describes a machine tool that can realize automatic control of the stroke of a material cylinder in an abrasive flow machining machine tool and self-positioning and clamping functions of parts during processing. An abrasive flow processing machine tool in this patent document is characterized in that the extension strokes of the upper and lower pushing cylinders pass through the lock nut, the stroke limit nut, the upper gland, the sealing ring, the compression nut, the compression spring, the cone The material cylinder limit device composed of block, travel switch and switch bracket is used to limit the position. The mechanism is simple, the structure is compact, and the reliability is high. During self-positioning clamping, the spherical surface constraint is adopted between the spherical surface pressing sleeve and the unloading cylinder, so that the workpiece can be deflected with the deflection of the clamping beam during the clamping process, so as to ensure the effective clamping of the workpiece and eliminate the friction between the workpiece and the material cylinder. This device is suitable for surface processing or polishing of conventional materials with complex shapes, but when applied to hard and superhard materials, the processing force is small and the processing efficiency is extremely low, which cannot meet the application requirements.
发明内容SUMMARY OF THE INVENTION
针对现有技术中的缺陷,本发明的目的是提供一种加热辅助化学机械复合磨料流抛光装置及方法。In view of the defects in the prior art, the purpose of the present invention is to provide a heating-assisted chemical-mechanical composite abrasive flow polishing device and method.
根据本发明的一个方面提供一种加热辅助化学机械复合磨料流抛光装置,包括液压系统、温度测量与反馈控制系统、加热系统、氧化剂注入系统、氧化剂排出系统、磨料、上磨料缸、下磨料缸、上活塞、下活塞以及夹具;According to one aspect of the present invention, a heating-assisted chemical-mechanical composite abrasive flow polishing device is provided, comprising a hydraulic system, a temperature measurement and feedback control system, a heating system, an oxidant injection system, an oxidant discharge system, abrasives, an upper abrasive cylinder, and a lower abrasive cylinder , upper piston, lower piston and clamp;
所述夹具能够夹持待抛光工件,所述夹具上端连接上磨料缸,夹具下端连接下磨料缸,上磨料缸内部设置有上活塞,下磨料缸内部设置有下活塞,上活塞、下活塞分别连接液压系统并能够在液压系统的作用下往复运动,所述磨料设置在上磨料缸和/或下磨料缸内;The clamp can clamp the workpiece to be polished, the upper end of the clamp is connected to the upper abrasive cylinder, the lower end of the clamp is connected to the lower abrasive cylinder, an upper piston is arranged inside the upper abrasive cylinder, and a lower piston is arranged inside the lower abrasive cylinder. The upper piston and the lower piston are respectively Connected to the hydraulic system and capable of reciprocating motion under the action of the hydraulic system, the abrasive is arranged in the upper abrasive cylinder and/or the lower abrasive cylinder;
所述夹具夹持区域内为抛光反应区,所述加热系统能够对抛光反应区进行加热,所述温度测量与反馈控制系统连接加热系统,温度测量与反馈控制系统能够测量并控制抛光反应区的温度;The clamping area of the fixture is a polishing reaction area, the heating system can heat the polishing reaction area, the temperature measurement and feedback control system is connected to the heating system, and the temperature measurement and feedback control system can measure and control the polishing reaction area. temperature;
所述氧化剂注入系统能够向上磨料缸、下磨料缸注入氧化剂,所述氧化剂排出系统能够将上磨料缸、下磨料缸中的氧化剂排出。The oxidant injection system can inject oxidant into the upper abrasive cylinder and the lower abrasive cylinder, and the oxidant discharge system can discharge the oxidant in the upper abrasive cylinder and the lower abrasive cylinder.
优选地,所述加热系统集成在如下任一个或任多个装置中:Preferably, the heating system is integrated in any one or more of the following:
-待抛光工件;- workpiece to be polished;
-夹具;- Fixtures;
-上磨料缸;- Upper abrasive cylinder;
-下磨料缸。- Lower abrasive cylinder.
优选地,所述温度测量与反馈控制系统包括测量模块及控制模块,所述控制模块连接测量模块以及加热系统;Preferably, the temperature measurement and feedback control system includes a measurement module and a control module, and the control module is connected to the measurement module and the heating system;
所述测量模块能够实时测量抛光反应区的温度并反馈给控制模块,所述控制模块能够根据设定温度以及测量模块反馈的温度信息控制加热系统工作使抛光反应区的温度保持在设定温度。The measurement module can measure the temperature of the polishing reaction zone in real time and feed it back to the control module, and the control module can control the heating system to work according to the set temperature and the temperature information fed back by the measurement module to keep the temperature of the polishing reaction zone at the set temperature.
优选地,所述上磨料缸、下磨料缸、上活塞、下活塞以及夹具与磨料接触的表面均采用抗氧化材料制成。Preferably, the surfaces of the upper abrasive cylinder, the lower abrasive cylinder, the upper piston, the lower piston and the gripper contacting the abrasive are made of anti-oxidative materials.
优选地,所述上磨料缸与夹具之间,下磨料缸与夹具之间,上活塞与上磨料缸之间,下活塞与下磨料缸之间均为水密连接。Preferably, between the upper abrasive cylinder and the fixture, between the lower abrasive cylinder and the fixture, between the upper piston and the upper abrasive cylinder, and between the lower piston and the lower abrasive cylinder are watertight connections.
优选地,所述磨料的选用粘度在-Pa·s范围内的材料。Preferably, the abrasive is selected from a material with a viscosity in the range of -Pa·s.
优选地,所述氧化剂注入系统通过单向阀连接上磨料缸和/或下磨料缸,氧化剂注入系统与上磨料缸和/或下磨料缸之间为水密连接;Preferably, the oxidant injection system is connected to the upper abrasive cylinder and/or the lower abrasive cylinder through a one-way valve, and the oxidant injection system and the upper abrasive cylinder and/or the lower abrasive cylinder are watertightly connected;
所述氧化剂注入系统还包括流量计,所述流量计能够计量加入上磨料缸和/或下磨料缸的中的氧化剂的体积。The oxidant injection system also includes a flow meter capable of metering the volume of oxidant added to the upper and/or lower abrasive cylinders.
优选地,所述氧化剂排出系统通过单向阀连接上磨料缸和/或下磨料缸,氧化剂排出系统与上磨料缸和/或下磨料缸之间为水密连接。Preferably, the oxidant discharge system is connected to the upper abrasive cylinder and/or the lower abrasive cylinder through a one-way valve, and the oxidant discharge system and the upper abrasive cylinder and/or the lower abrasive cylinder are watertightly connected.
根据本发明的另一个方面,提供一种加热辅助化学机械复合磨料流抛光方法,包括如下步骤:According to another aspect of the present invention, a heating-assisted chemical-mechanical composite abrasive flow polishing method is provided, comprising the steps of:
步骤一:将上磨料缸向上移动抬起,将磨料注入下磨料缸内;Step 1: Move the upper abrasive cylinder upward, and inject the abrasive into the lower abrasive cylinder;
步骤二:将待抛光工件通过夹具进行夹持固定,将夹持有待抛光工件的夹具置于下磨料缸上,然后控制上磨料缸向下移动压紧夹具;Step 2: The workpiece to be polished is clamped and fixed by a fixture, the fixture that clamps the workpiece to be polished is placed on the lower abrasive cylinder, and then the upper abrasive cylinder is controlled to move down to compress the fixture;
步骤三:设定加热温度并通过加热系统对抛光反应区进行加热;Step 3: set the heating temperature and heat the polishing reaction zone through the heating system;
步骤四:抛光反应区加热到设定温度后,通过液压系统设定上磨料缸、下磨料缸的压强,并设定上活塞、下活塞往复运动的次数,即加工预定次数;Step 4: After the polishing reaction zone is heated to the set temperature, the pressure of the upper abrasive cylinder and the lower abrasive cylinder is set through the hydraulic system, and the number of reciprocating movements of the upper piston and the lower piston is set, that is, the predetermined number of times of processing;
步骤五:通过氧化剂注入系统向上磨料缸中注入氧化剂,氧化剂会覆盖待抛光工件待加工表面,启动液压系统,上活塞、下活塞往复运动开始加工;Step 5: inject oxidant into the upper abrasive cylinder through the oxidant injection system, the oxidant will cover the surface to be processed of the workpiece to be polished, start the hydraulic system, and the reciprocating motion of the upper piston and the lower piston starts processing;
步骤六:当上活塞、下活塞运动设定次数后,推动上活塞向下移动,将磨料压入下磨料缸,然后再通过氧化剂注入系统向上磨料缸内注入氧化剂后继续加工;Step 6: After the upper piston and the lower piston move for a set number of times, push the upper piston to move down, press the abrasive into the lower abrasive cylinder, and then inject oxidant into the upper abrasive cylinder through the oxidant injection system and continue processing;
步骤七:重复步骤六直到上活塞、下活塞往复运动到加工预定次数完成加工;Step 7: Repeat step 6 until the upper piston and the lower piston reciprocate to a predetermined number of times to complete the processing;
步骤八:完成加工后,将上磨料缸向上移动,将完成抛光的待抛光工件从夹具上取下,将磨料从下磨料缸中取出,将氧化剂从氧化剂排出系统排出。Step 8: After finishing the processing, move the upper abrasive cylinder upwards, remove the polished workpiece to be polished from the fixture, take out the abrasive from the lower abrasive cylinder, and discharge the oxidant from the oxidant discharge system.
优选地,采用所述的加热辅助化学机械复合磨料流抛光装置进行抛光。Preferably, the heating-assisted chemical-mechanical composite abrasive flow polishing device is used for polishing.
与现有技术相比,本发明具有如下的有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1、本发明采用机械抛光结合化学抛光再通过加热辅助的方式,针对易氧化的硬质和超硬材料制备的复杂形状表面,通过在磨料流抛光过程中引入氧化剂,并通过加热装置将抛光温度升高到易于发生氧化反应的温度,通过化学作用和机械作用的结合及相互促进,从而提高抛光效率和质量。1. The present invention adopts the method of mechanical polishing combined with chemical polishing and then heating-assisted, aiming at the complex shape surface prepared by easily oxidizable hard and superhard materials, by introducing oxidant in the polishing process of abrasive flow, and heating device to reduce the polishing temperature. Raised to a temperature prone to oxidation reaction, through the combination and mutual promotion of chemical action and mechanical action, the polishing efficiency and quality are improved.
2、本发明结构简单、操作简便,通过改变磨料和氧化剂的种类,能够适用于不同材料工件的抛光加工。2. The present invention is simple in structure and simple in operation, and can be applied to the polishing of workpieces of different materials by changing the types of abrasives and oxidants.
3、本发明适用于具有复杂形状的硬质或超硬材料表面抛光,以微米级金刚石薄膜材料为例,其表面粗糙度下降速率可提高两倍以上,且可有效避免因抛光导致的表面石墨化现象。3. The present invention is suitable for surface polishing of hard or superhard materials with complex shapes. Taking micron-scale diamond film materials as an example, the surface roughness decline rate can be increased by more than two times, and the surface graphite caused by polishing can be effectively avoided. phenomenon.
附图说明Description of drawings
通过阅读参照以下附图对非限制性实施例所作的详细描述,本发明的其它特征、目的和优点将会变得更明显:Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:
图1为本发明加热辅助化学机械复合磨料流抛光装置的结构示意图。FIG. 1 is a schematic structural diagram of the heating-assisted chemical-mechanical composite abrasive flow polishing device of the present invention.
图2为本发明加热辅助化学机械复合磨料流抛光方法的流程图。FIG. 2 is a flow chart of the heating-assisted chemical-mechanical composite abrasive flow polishing method of the present invention.
图中示出:The figure shows:
液压系统1 磨料7
温度测量与反馈控制系统2 上磨料缸8Temperature measurement and
加热系统3 下磨料缸9
氧化剂注入系统4 上活塞10Oxidant injection system 4
氧化剂排出系统5 下活塞11
待抛光工件6 夹具12Workpiece to be polished 6
具体实施方式Detailed ways
下面结合具体实施例对本发明进行详细说明。以下实施例将有助于本领域的技术人员进一步理解本发明,但不以任何形式限制本发明。应当指出的是,对本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变化和改进。这些都属于本发明的保护范围。The present invention will be described in detail below with reference to specific embodiments. The following examples will help those skilled in the art to further understand the present invention, but do not limit the present invention in any form. It should be noted that, for those skilled in the art, several changes and improvements can be made without departing from the inventive concept. These all belong to the protection scope of the present invention.
在本申请的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of this application, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", The orientation or positional relationship indicated by "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying the indicated device. Or elements must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as a limitation of the present application.
根据本发明提供的一种加热辅助化学机械复合磨料流抛光装置,如图1所示,包括液压系统1、温度测量与反馈控制系统2、加热系统3、氧化剂注入系统4、氧化剂排出系统5、磨料7、上磨料缸8、下磨料缸9、上活塞10、下活塞11以及夹具12;所述夹具12能够夹持待抛光工件6,所述夹具12上端连接上磨料缸8,夹具12下端连接下磨料缸9,上磨料缸8内部设置有上活塞10,下磨料缸9内部设置有下活塞11,上活塞10、下活塞11分别连接液压系统1并能够在液压系统1的作用下往复运动,所述磨料7设置在上磨料缸8和/或下磨料缸9内;所述夹具12夹持区域内为抛光反应区,所述加热系统3能够对抛光反应区进行加热,所述温度测量与反馈控制系统2连接加热系统3,温度测量与反馈控制系统2能够测量并控制抛光反应区的温度;所述氧化剂注入系统4能够向上磨料缸8、下磨料缸9注入氧化剂,所述氧化剂排出系统5能够将上磨料缸8、下磨料缸9中的氧化剂排出。通过注入氧化剂提供化学抛光效果,液压系统带动上下活塞及磨料往复运动提供机械抛光效果,通过温度测量与反馈控制及加热系统提供化学反应所需的温度,适用于具有复杂形状的硬质或超硬材料表面抛光,具有更高的抛光效率和质量。A heating-assisted chemical-mechanical composite abrasive flow polishing device provided according to the present invention, as shown in FIG. 1, includes a hydraulic system 1, a temperature measurement and feedback control system 2, a heating system 3, an oxidant injection system 4, an oxidant discharge system 5, Abrasive 7, upper abrasive cylinder 8, lower abrasive cylinder 9, upper piston 10, lower piston 11 and fixture 12; the fixture 12 can clamp the workpiece 6 to be polished, the upper end of the fixture 12 is connected to the upper abrasive cylinder 8, and the lower end of the fixture 12 Connect the lower abrasive cylinder 9, the upper abrasive cylinder 8 is provided with an upper piston 10, the lower abrasive cylinder 9 is provided with a lower piston 11, the upper piston 10 and the lower piston 11 are respectively connected to the hydraulic system 1 and can reciprocate under the action of the hydraulic system 1 The abrasive 7 is arranged in the upper abrasive cylinder 8 and/or the lower abrasive cylinder 9; the clamping area of the fixture 12 is a polishing reaction zone, and the heating system 3 can heat the polishing reaction zone, and the temperature The measurement and feedback control system 2 is connected to the heating system 3, and the temperature measurement and feedback control system 2 can measure and control the temperature of the polishing reaction zone; the oxidant injection system 4 can inject oxidant into the upper abrasive cylinder 8 and the lower abrasive cylinder 9, the oxidant The discharge system 5 can discharge the oxidant in the upper abrasive cylinder 8 and the lower abrasive cylinder 9 . The chemical polishing effect is provided by injecting oxidant, the hydraulic system drives the upper and lower pistons and the reciprocating motion of the abrasive to provide the mechanical polishing effect, and the temperature required for the chemical reaction is provided by the temperature measurement and feedback control and heating system, which is suitable for hard or super-hard materials with complex shapes The surface of the material is polished, with higher polishing efficiency and quality.
所述加热系统3集成在如下任一个或任多个装置中:The
-待抛光工件6;- workpiece 6 to be polished;
-夹具12;-
-上磨料缸8;- Upper abrasive cylinder 8;
-下磨料缸9。- Lower abrasive cylinder 9.
所述温度测量与反馈控制系统2包括测量模块及控制模块,所述控制模块连接测量模块以及加热系统3;所述测量模块能够实时测量抛光反应区的温度并反馈给控制模块,所述控制模块能够根据设定温度以及测量模块反馈的温度信息控制加热系统3工作使抛光反应区的温度保持在设定温度。加热系统3可将待抛光工件6表面加热至设定温度,优选地设定温度在30-150℃;温度测量与反馈控制系统可将待抛光工件表面温度维持在设定温度。The temperature measurement and
所述上磨料缸8、下磨料缸9、上活塞10、下活塞11以及夹具12与磨料7接触的表面均采用抗氧化材料制成,即所有与磨料7接触区域均采用抗氧化材料制作。所述上磨料缸8与夹具12之间,下磨料缸9与夹具12之间,上活塞10与上磨料缸8之间,下活塞11与下磨料缸9之间均为水密连接。所述磨料7的选用粘度在1-1000000Pa·s范围内的材料,即在预定温度下,所述磨料7的粘度控制在1-1000000Pa·s范围内。液压系统1可提供上下活塞及磨料往复运动所需的压力(0-50MPa)。The surfaces of the upper abrasive cylinder 8, the lower abrasive cylinder 9, the
优选地,所述上磨料缸8、下磨料缸9均包括横向挡板,所述横向挡板能够沿着上磨料缸8、下磨料缸9的径向移动,从而改变上磨料缸8或下磨料缸9中磨料7与待抛光工件6接触的面积,以适用于不同形状的待抛光工件6的抛光。所述夹具12具有多种型号,根据待抛光工件6的形状选着不同的夹具12。Preferably, both the upper abrasive cylinder 8 and the lower abrasive cylinder 9 include transverse baffles, and the transverse baffles can move along the radial direction of the upper abrasive cylinder 8 and the lower abrasive cylinder 9, thereby changing the upper abrasive cylinder 8 or the lower abrasive cylinder 9. The contact area of the abrasive 7 in the abrasive cylinder 9 with the workpiece 6 to be polished is suitable for polishing the workpiece 6 to be polished with different shapes. The
所述氧化剂注入系统4通过单向阀连接上磨料缸8和/或下磨料缸9,氧化剂注入系统4与上磨料缸8和/或下磨料缸9之间为水密连接;所述氧化剂注入系统4还包括流量计,所述流量计能够计量加入上磨料缸8和/或下磨料缸9的中的氧化剂的体积。所述氧化剂排出系统5通过单向阀连接上磨料缸8和/或下磨料缸9,氧化剂排出系统5与上磨料缸8和/或下磨料缸9之间为水密连接。氧化剂注入口和排出口可根据需要控制其开闭,注入口采用单向阀控制,注入流量可进行控制,优选地注入流量控制在0.01-100mL/s之间。在抛光过程中,氧化剂注入口和排出口保持关闭状态,具有良好的水密特性。The oxidant injection system 4 is connected to the upper abrasive cylinder 8 and/or the lower abrasive cylinder 9 through a one-way valve, and the oxidant injection system 4 is watertightly connected to the upper abrasive cylinder 8 and/or the lower abrasive cylinder 9; the oxidant injection system 4 also includes a flow meter capable of metering the volume of oxidant added to the upper abrasive cylinder 8 and/or the lower abrasive cylinder 9. The
根据本发明提供的一种加热辅助化学机械复合磨料流抛光方法,如图2所示,包括如下步骤:A heating-assisted chemical-mechanical composite abrasive flow polishing method provided according to the present invention, as shown in Figure 2, comprises the following steps:
步骤一:将上磨料缸8向上移动抬起,将磨料7注入下磨料缸9内;优选地,放入磨料7的质量为1-10kg;Step 1: move the upper abrasive cylinder 8 upward, and inject the abrasive 7 into the lower abrasive cylinder 9; preferably, the quality of the abrasive 7 is 1-10kg;
步骤二:将待抛光工件6通过夹具12进行夹持固定,将夹持有待抛光工件6的夹具12置于下磨料缸9上,然后控制上磨料缸8向下移动压紧夹具12;根据待抛光工件6的形状尺寸选着不同型号的夹具;Step 2: The workpiece 6 to be polished is clamped and fixed by the
步骤三:设定加热温度并通过加热系统3对抛光反应区进行加热;Step 3: setting the heating temperature and heating the polishing reaction zone through the
步骤四:抛光反应区加热到设定温度后,通过液压系统1设定上磨料缸8、下磨料缸9的压强,并设定上活塞10、下活塞11往复运动的次数,即加工预定次数;Step 4: After the polishing reaction zone is heated to the set temperature, the pressure of the upper abrasive cylinder 8 and the lower abrasive cylinder 9 is set through the
步骤五:通过氧化剂注入系统4向上磨料缸8中注入氧化剂,氧化剂会覆盖待抛光工件6待加工表面,启动液压系统1,上活塞10、下活塞11往复运动开始加工;Step 5: inject oxidant into the upper abrasive cylinder 8 through the oxidant injection system 4, the oxidant will cover the to-be-processed surface of the workpiece 6 to be polished, start the
步骤六:当上活塞10、下活塞11运动设定次数后,推动上活塞10向下移动,将磨料7压入下磨料缸9,然后再通过氧化剂注入系统4向上磨料缸8内注入氧化剂后继续加工;Step 6: After the
步骤七:重复步骤六直到上活塞10、下活塞11往复运动到加工预定次数完成加工;优选地,氧化剂注入的流量控制在0.01-100mL/s,每次加入氧化剂的体积控制在0.01-100mL;Step 7: Repeat Step 6 until the
步骤八:完成加工后,将上磨料缸8向上移动,将完成抛光的待抛光工件6从夹具12上取下,将磨料7从下磨料缸9中取出,将氧化剂从氧化剂排出系统5排出;完成加工后若上磨料缸8中还存在磨料7,则推动上活塞10向下移动,将磨料7压入下磨料缸9后再将上磨料缸8向上移动。Step 8: After finishing the processing, move the upper abrasive cylinder 8 upward, remove the polished workpiece 6 from the
优选地,采用所述的加热辅助化学机械复合磨料流抛光装置进行抛光。Preferably, the heating-assisted chemical-mechanical composite abrasive flow polishing device is used for polishing.
上面对本申请的基本实施例进行了说明,下面结合基本实施例的优选例和/或变化例,对本申请进行更为具体的说明。The basic embodiments of the present application have been described above, and the present application will be described in more detail below with reference to the preferred examples and/or modified examples of the basic embodiments.
实施例1Example 1
本实施例中的工件具有直径为2mm的通孔,工件基体材质为碳化硅陶瓷,内孔表面沉积厚度为20μm的本征微米金刚石薄膜,薄膜初始表面粗糙度为Ra~450nm。The workpiece in this embodiment has a through hole with a diameter of 2 mm, the workpiece substrate is made of silicon carbide ceramics, and an intrinsic micro-diamond film with a thickness of 20 μm is deposited on the surface of the inner hole, and the initial surface roughness of the film is Ra ~450 nm.
采用简易夹具对工件进行固定,夹具及工件采用感应加热,温度控制在50~60℃。A simple fixture is used to fix the workpiece, and the fixture and the workpiece are heated by induction, and the temperature is controlled at 50-60 °C.
采用在上述温度范围内粘度为5000~10000Pa·s的磨料,磨料从工件通孔中流过。The abrasive with a viscosity of 5000-10000 Pa·s in the above temperature range is used, and the abrasive flows through the through hole of the workpiece.
上下磨料缸压力为15MPa,磨料总往复次数为100次,按图2所示顺序工作,每往复10次后添加一次氧化剂。The pressure of the upper and lower abrasive cylinders is 15MPa, and the total number of reciprocating times of the abrasive is 100 times. Work in the order shown in Figure 2, and an oxidant is added after every 10 reciprocating times.
抛光后薄膜表面粗糙度为Ra~110nm,采用同样的传统磨料流加工设备及参数抛光后的薄膜表面粗糙度为Ra~300nm。The surface roughness of the film after polishing is Ra ∼ 110 nm, and the surface roughness of the thin film after polishing with the same traditional abrasive flow processing equipment and parameters is Ra ∼300 nm.
实施例2Example 2
本实施例中的工件为定径区直径4mm的拉丝模,工件基体材质为硬质合金,内孔表面沉积厚度为30μm的本征微米金刚石薄膜,薄膜初始表面粗糙度为Ra~410nm。The workpiece in this embodiment is a wire drawing die with a diameter of 4 mm in the sizing area, the workpiece substrate is made of cemented carbide, and the inner hole surface is deposited with an intrinsic micron diamond film with a thickness of 30 μm, and the initial surface roughness of the film is Ra ~ 410nm.
采用专用夹具对工件进行固定,夹具内部集成电阻丝加热系统,工件表面温度控制在55~60℃。A special fixture is used to fix the workpiece, and a resistance wire heating system is integrated inside the fixture, and the surface temperature of the workpiece is controlled at 55-60 °C.
采用在上述温度范围内粘度为10000~15000Pa·s的磨料,磨料从工件孔中流过。The abrasive with a viscosity of 10,000 to 15,000 Pa·s in the above temperature range is used, and the abrasive flows through the hole of the workpiece.
上下磨料缸压力为17MPa,磨料总往复次数为120次,按图2所示顺序工作,每往复8次后添加一次氧化剂。The pressure of the upper and lower abrasive cylinders is 17MPa, and the total number of reciprocating times of the abrasive is 120 times. Work in the sequence shown in Figure 2, and an oxidant is added after every 8 reciprocations.
抛光后薄膜表面粗糙度为Ra~90nm,采用同样的传统磨料流加工设备及参数抛光后的薄膜表面粗糙度为Ra~320nm。The surface roughness of the thin film after polishing is Ra ∼ 90 nm, and the surface roughness of the thin film after polishing using the same traditional abrasive flow processing equipment and parameters is Ra ∼320 nm.
实施例3Example 3
本实施例中的工件为柄径和刃径均为8mm的螺旋铣刀,铣刀基体材质为硬质合金,表面沉积厚度为10μm的本征纳米金刚石薄膜,薄膜初始表面粗糙度为Ra~170nm。The workpiece in this embodiment is a helical milling cutter with a shank diameter and a blade diameter of 8 mm, the base material of the milling cutter is cemented carbide, and an intrinsic nano-diamond film with a thickness of 10 μm is deposited on the surface, and the initial surface roughness of the film is R a ~ 170nm.
采用专用夹具对工件进行固定,夹具内部集成电阻丝加热系统,工件表面温度控制在65~70℃。The workpiece is fixed by a special fixture, and the resistance wire heating system is integrated inside the fixture, and the surface temperature of the workpiece is controlled at 65-70 °C.
采用在上述温度范围内粘度为10000~15000Pa·s的磨料,磨料从夹具与刀具表面形成的孔隙中流过。The abrasive with a viscosity of 10,000 to 15,000 Pa·s in the above temperature range is used, and the abrasive flows through the pores formed on the surface of the jig and the tool.
上下磨料缸压力为15MPa,磨料总往复次数为150次,按图2所示顺序工作,每往复15次后添加一次氧化剂。The pressure of the upper and lower abrasive cylinders is 15MPa, and the total number of reciprocating times of the abrasive is 150 times. Work in the order shown in Figure 2, and an oxidant is added after every 15 reciprocating times.
抛光后薄膜表面粗糙度为Ra~80nm,采用同样的传统磨料流加工设备及参数抛光后的薄膜表面粗糙度为Ra~135nm。The surface roughness of the thin film after polishing is Ra ∼ 80 nm, and the surface roughness of the thin film after polishing with the same traditional abrasive flow processing equipment and parameters is Ra ∼135 nm.
以上对本发明的具体实施例进行了描述。需要理解的是,本发明并不局限于上述特定实施方式,本领域技术人员可以在权利要求的范围内做出各种变化或修改,这并不影响本发明的实质内容。在不冲突的情况下,本申请的实施例和实施例中的特征可以任意相互组合。Specific embodiments of the present invention have been described above. It should be understood that the present invention is not limited to the above-mentioned specific embodiments, and those skilled in the art can make various changes or modifications within the scope of the claims, which do not affect the essential content of the present invention. The embodiments of the present application and features in the embodiments may be combined with each other arbitrarily, provided that there is no conflict.
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| CN113696089A (en) * | 2021-11-01 | 2021-11-26 | 杭州奔涌机械有限公司 | Abrasive polishing equipment |
| CN114248191A (en) * | 2021-11-01 | 2022-03-29 | 杭州奔涌机械有限公司 | Abrasive polishing equipment |
| CN115519409A (en) * | 2022-04-12 | 2022-12-27 | 邵阳学院 | Method and device for polishing cooling channel in turbine blade by steam power |
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Application publication date: 20200929 |