CN111701549A - A packing support device with liquid distribution function - Google Patents
A packing support device with liquid distribution function Download PDFInfo
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- CN111701549A CN111701549A CN202010630389.3A CN202010630389A CN111701549A CN 111701549 A CN111701549 A CN 111701549A CN 202010630389 A CN202010630389 A CN 202010630389A CN 111701549 A CN111701549 A CN 111701549A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/0053—Details of the reactor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/30—Loose or shaped packing elements, e.g. Raschig rings or Berl saddles, for pouring into the apparatus for mass or heat transfer
- B01J19/305—Supporting elements therefor, e.g. grids, perforated plates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/32—Packing elements in the form of grids or built-up elements for forming a unit or module inside the apparatus for mass or heat transfer
- B01J19/325—Attachment devices therefor, e.g. hooks, consoles, brackets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J4/00—Feed or outlet devices; Feed or outlet control devices
- B01J4/001—Feed or outlet devices as such, e.g. feeding tubes
- B01J4/002—Nozzle-type elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2204/00—Aspects relating to feed or outlet devices; Regulating devices for feed or outlet devices
- B01J2204/002—Aspects relating to feed or outlet devices; Regulating devices for feed or outlet devices the feeding side being of particular interest
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/18—Details relating to the spatial orientation of the reactor
- B01J2219/185—Details relating to the spatial orientation of the reactor vertical
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
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Abstract
Description
技术领域technical field
本发明涉及化工塔器填料内件技术领域,尤其涉及一种具有液体分布功能的填料支撑装置。The invention relates to the technical field of packing internals of chemical towers, in particular to a packing support device with a liquid distribution function.
背景技术Background technique
填料塔是化工行业的常用设备,其中的填料支撑及气液分布装置直接影响填料塔的效率。液体分布装置通常安装于填料塔的填料上方,用于将液体均匀分布到填料表面,形成液体的初始分布。基于液相均匀分布的重要性,一般对液体分布器的要求包括:自由面积大、分布均匀、有一定的操作弹性、结构简单、价格低廉。常用的液体分布装置有很多形式,包括管式液体分布器、槽式液体分布器、喷洒式液体分布器和盘式液体分布器等。通常,填料塔内的填料支撑装置及液体分布装置均为独立装置,因此结构相对复杂,占用空间较大。Packed tower is a common equipment in the chemical industry, and the packing support and gas-liquid distribution device directly affect the efficiency of the packed tower. The liquid distribution device is usually installed above the packing of the packed column to evenly distribute the liquid on the surface of the packing to form the initial distribution of the liquid. Based on the importance of the uniform distribution of the liquid phase, the general requirements for the liquid distributor include: large free area, uniform distribution, certain operating flexibility, simple structure, and low price. Commonly used liquid distribution devices come in many forms, including tubular liquid distributors, trough liquid distributors, spray liquid distributors, and pan liquid distributors. Usually, the packing support device and the liquid distribution device in the packed tower are independent devices, so the structure is relatively complex and takes up a large space.
发明内容SUMMARY OF THE INVENTION
本发明提供了一种具有液体分布功能的填料支撑装置,将填料支撑及液体分布功能集成为一体,其结构简单、成本低、价格低廉且占用空间小。The invention provides a packing support device with a liquid distribution function, which integrates the packing support and the liquid distribution function into one, and has the advantages of simple structure, low cost, low price and small occupied space.
为了达到上述目的,本发明采用以下技术方案实现:In order to achieve the above object, the present invention adopts the following technical solutions to realize:
一种具有液体分布功能的填料支撑装置,设于填料塔内;包括支撑圈梁、支撑梁支座、支撑梁、上部支撑层、液体导管及液体分布槽;所述支撑圈梁通过支撑梁支座与填料塔的塔体内壁固定连接,所述支撑梁为多根平行且间隔设置,支撑梁的两端分别与支撑圈梁固定连接;所述上部支撑层设于支撑梁的顶部,其由多个竖向横截面为梯形的梯形支撑件组成,梯形支撑件的轴线垂直于支撑梁的轴线;梯形支撑件的2个侧面上分布多个气体分布口,梯形支撑件的底部设有多个液体出口;所述液体分布槽为多个,设于支撑梁的底部,梯形支撑件底部的液体出口通过对应的液体导管连接液体分布槽的顶部,液体分布槽上设有多个液体分布孔。A packing support device with a liquid distribution function is arranged in a packing tower; it includes a support ring beam, a support beam support, a support beam, an upper support layer, a liquid conduit and a liquid distribution groove; the support ring beam is supported by the support beam The base is fixedly connected with the inner wall of the packed tower, the support beams are arranged in parallel and spaced apart, and the two ends of the support beams are respectively fixedly connected with the support ring beams; the upper support layer is arranged on the top of the support beams, which consists of It is composed of a plurality of trapezoidal supports whose vertical cross-section is trapezoid, and the axis of the trapezoidal support is perpendicular to the axis of the support beam; a plurality of gas distribution ports are distributed on the two sides of the trapezoidal support, and the bottom of the trapezoidal support is provided with multiple gas distribution ports. Liquid outlet; there are multiple liquid distribution grooves, which are arranged at the bottom of the support beam, the liquid outlet at the bottom of the trapezoidal support is connected to the top of the liquid distribution groove through the corresponding liquid conduit, and the liquid distribution groove is provided with a plurality of liquid distribution holes.
所述支撑圈梁由角钢或扁钢制成,支撑圈梁的顶面与支撑梁的顶面平齐。The support ring beam is made of angle steel or flat steel, and the top surface of the support ring beam is flush with the top surface of the support beam.
所述支撑梁由工字钢、H型钢或槽钢制成。The support beam is made of I-beam, H-beam or channel steel.
所述梯形支撑件之间采用插接、螺栓连接或焊接固定。The trapezoidal supports are fixed by plug connection, bolt connection or welding.
所述梯形支撑件与支撑梁采用螺栓连接或焊接固定。The trapezoidal support piece and the support beam are bolted or fixed by welding.
所述液体分布槽由2块侧板、1块底板及2块端板组成,2块侧板之间形成槽形空间,槽形空间的底部通过底板封闭,槽形空间的两端通过2块端板封闭;所述侧板和端板上分别开设液体分布孔。The liquid distribution tank is composed of two side plates, one bottom plate and two end plates, a groove-shaped space is formed between the two side plates, the bottom of the groove-shaped space is closed by the bottom plate, and the two ends of the groove-shaped space pass through two The end plate is closed; the side plate and the end plate are respectively provided with liquid distribution holes.
所述液体分布槽平行于梯形支撑件的轴线方向设置,并且液体分布槽的中心线与对应梯形支撑件底面的中心线共面。The liquid distribution groove is arranged parallel to the axial direction of the trapezoidal support, and the center line of the liquid distribution groove is coplanar with the center line of the bottom surface of the corresponding trapezoidal support.
所述液体导管的横截面为圆形或多边形。The cross section of the liquid conduit is circular or polygonal.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1)梯形支撑件开孔的自由截面积大于100%,支撑处不会产生液泛,气体阻力小;1) The free cross-sectional area of the opening of the trapezoidal support is greater than 100%, there will be no liquid flooding at the support, and the gas resistance is small;
2)梯形支撑件气体分布均匀,受力好;2) The gas distribution of the trapezoidal support is uniform and the force is good;
3)利用支撑梁形成液体分布装置,减少塔高,经济性好;3) Use the support beam to form a liquid distribution device, reduce the tower height, and be economical;
4)支撑梁稳定性好,有利于液体分布操作。4) The stability of the support beam is good, which is beneficial to the liquid distribution operation.
附图说明Description of drawings
图1是本发明所述一种具有液体分布功能的填料支撑装置的结构示意图。FIG. 1 is a schematic structural diagram of a packing support device with a liquid distribution function according to the present invention.
图2是图1的俯视图一。FIG. 2 is a plan view 1 of FIG. 1 .
图3是图1的俯视图二(未显示上部支撑层)。FIG. 3 is a second top view of FIG. 1 (the upper support layer is not shown).
图4是本发明所述支撑件的断面图。Figure 4 is a cross-sectional view of the support of the present invention.
图5是本发明所述液体分布槽的示意图。Figure 5 is a schematic diagram of the liquid distribution tank of the present invention.
图6是图5中的A向视图。FIG. 6 is an A-direction view in FIG. 5 .
图中:1.填料塔 2.支撑圈梁 3.支撑梁支座 4.支撑梁 5.梯形支撑件 51.气体分布口 52.液体出口 53.螺栓 6.液体导管 7.液体分布槽 71.侧板 72.底板 73.端板 74.液体分布孔In the figure: 1.
具体实施方式Detailed ways
下面结合附图对本发明的具体实施方式作进一步说明:The specific embodiments of the present invention will be further described below in conjunction with the accompanying drawings:
如图1-图3所示,本发明所述一种具有液体分布功能的填料支撑装置,设于填料塔1内;包括支撑圈梁2、支撑梁支座3、支撑梁4、上部支撑层、液体导管6及液体分布槽7;所述支撑圈梁2通过支撑梁支座3与填料塔1的塔体内壁固定连接,所述支撑梁4为多根平行且间隔设置,支撑梁4的两端分别与支撑圈梁2固定连接;所述上部支撑层设于支撑梁4的顶部,其由多个竖向横截面为梯形的梯形支撑件5组成(如图4所示),梯形支撑件5的轴线垂直于支撑梁4的轴线;梯形支撑件5的2个侧面上分布多个气体分布口51,梯形支撑件5的底部设有多个液体出口52;所述液体分布槽7为多个,设于支撑梁4的底部,梯形支撑件5底部的液体出口52通过对应的液体导管6连接液体分布槽7的顶部,液体分布槽7上设有多个液体分布孔74。As shown in FIGS. 1-3 , a packing support device with liquid distribution function according to the present invention is arranged in a packing tower 1; it includes a
所述支撑圈梁2由角钢或扁钢制成,支撑圈梁2的顶面与支撑梁4的顶面平齐。The
所述支撑梁4由工字钢、H型钢或槽钢制成。The
所述梯形支撑件5之间采用插接、螺栓连接或焊接固定。The
所述梯形支撑件5与支撑梁4采用螺栓连接或焊接固定。The
如图5、图6所示,所述液体分布槽7由2块侧板71、1块底板72及2块端板73组成,2块侧板71的顶部与支撑梁4的底部焊接,2块侧板71之间形成槽形空间,槽形空间的底部通过底板72封闭,槽形空间的两端通过2块端板73封闭;所述侧板71和端板73上分别开设液体分布孔74。As shown in Figures 5 and 6, the
所述液体分布槽7平行于梯形支撑件5的轴线方向设置,并且液体分布槽7的中心线与对应梯形支撑件5底面的中心线共面。The
所述液体导管6的横截面为圆形或多边形。The cross section of the
本发明所述一种具有液体分布功能的填料支撑装置的工作原理是:填料塔1内喷淋液体喷洒到上层填料上,经过上层填料后流入梯形支撑件5的底部,通过液体导管6进入液体分布槽7,通过多个液体分布孔74均匀分布到下层填料上;同时,填料支撑装置下方的气体经过梯形支撑件5侧面的多个气体分布口51均匀进入上层填料中,从而在填料塔内实现气液均匀分布的目的,达到传质效果。The working principle of the packing support device with liquid distribution function according to the present invention is as follows: the spray liquid in the packing tower 1 is sprayed onto the upper packing, flows into the bottom of the
以下实施例在以本发明技术方案为前提下进行实施,给出了详细的实施方式和具体的操作过程,但本发明的保护范围不限于下述的实施例。下述实施例中所用方法如无特别说明均为常规方法。The following examples are implemented on the premise of the technical solutions of the present invention, and provide detailed embodiments and specific operation processes, but the protection scope of the present invention is not limited to the following examples. The methods used in the following examples are conventional methods unless otherwise specified.
【实施例】【Example】
本实施例中,一种具有液体分布功能的填料支撑装置,包括支撑梁、支撑圈梁、支撑梁支座、梯形支撑件、液体导管、液体分布槽。In this embodiment, a packing support device with a liquid distribution function includes a support beam, a support ring beam, a support beam support, a trapezoidal support, a liquid conduit, and a liquid distribution groove.
所述支撑梁由工字钢制成;支撑圈梁为环形结构,由角钢制成,支撑圈梁与支撑梁的上表面一平,在填料塔内部形成主支撑平面,主支撑平面的顶部设梯形支撑件,多个梯形支撑件相互连接组成上部支撑层。梯形支撑件的横截面为等边梯形,对应梯形2个侧边的梯形支撑件两侧面分别开设多个气体分布口,对应梯形底边的梯形支撑件底面开设多个液体出口。The support beam is made of I-beam; the support ring beam is an annular structure, made of angle steel, the upper surface of the support ring beam and the support beam are flat, and a main support plane is formed inside the packing tower, and the top of the main support plane is set with a trapezoid. Supports, a plurality of trapezoidal supports are connected to each other to form the upper support layer. The cross section of the trapezoidal support is an equilateral trapezoid, the two sides of the trapezoidal support corresponding to the two sides of the trapezoid are respectively provided with multiple gas distribution ports, and the bottom surface of the trapezoidal support corresponding to the bottom side of the trapezoid is provided with multiple liquid outlets.
所述支撑梁的底部两侧焊接侧板,侧板的两端通过端板封闭,底部通过底板封闭,形成液体分布槽,梯形支撑件的液体出口通过液体导管连接液体分布槽。液体分布槽的侧板及端板上分别开设多个液体分布孔。The two sides of the bottom of the support beam are welded with side plates, the two ends of the side plates are closed by the end plates, and the bottom is closed by the bottom plate to form a liquid distribution tank, and the liquid outlet of the trapezoidal support is connected to the liquid distribution tank through a liquid conduit. The side plates and the end plates of the liquid distribution tank are respectively provided with a plurality of liquid distribution holes.
本实施例中,所述液体导管采用圆管,其直径根据填料尺寸确定。In this embodiment, the liquid conduit adopts a round tube, and its diameter is determined according to the size of the filler.
所述支撑梁与梯形支撑件的轴线相互垂直,液体分布槽与梯形支撑件的轴线相互平行,且液体分布槽的设置位置对应梯形支撑件的底部(波谷)。The axes of the support beam and the trapezoidal support are perpendicular to each other, the axes of the liquid distribution groove and the trapezoidal support are parallel to each other, and the location of the liquid distribution groove corresponds to the bottom (trough) of the trapezoidal support.
如图4所示,梯形支撑件5的顶部设立板,相邻2个梯形支撑件5之间通过螺栓53连接。支撑梁与梯形支撑件之间采用焊接固定。As shown in FIG. 4 , the top of the
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. The equivalent replacement or change of the inventive concept thereof shall be included within the protection scope of the present invention.
Claims (8)
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113426401A (en) * | 2021-04-22 | 2021-09-24 | 中冶焦耐(大连)工程技术有限公司 | Scattered packing support |
| CN118767658A (en) * | 2024-09-05 | 2024-10-15 | 中国华能集团清洁能源技术研究院有限公司 | Combined top filling silo and absorption tower |
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| CN202961934U (en) * | 2012-11-09 | 2013-06-05 | 湖北力拓能源化工装备有限公司 | Distributor support gate with distribution function |
| CN105148547A (en) * | 2015-08-03 | 2015-12-16 | 汝州天瑞煤焦化有限公司 | Interlayer distributor and filled tower |
| CN109745945A (en) * | 2019-03-18 | 2019-05-14 | 北洋国家精馏技术工程发展有限公司 | New beam type gas jet packing support |
| CN212492876U (en) * | 2020-07-03 | 2021-02-09 | 中冶焦耐(大连)工程技术有限公司 | A packing support device with liquid distribution function |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113426401A (en) * | 2021-04-22 | 2021-09-24 | 中冶焦耐(大连)工程技术有限公司 | Scattered packing support |
| CN118767658A (en) * | 2024-09-05 | 2024-10-15 | 中国华能集团清洁能源技术研究院有限公司 | Combined top filling silo and absorption tower |
| CN118767658B (en) * | 2024-09-05 | 2024-11-19 | 中国华能集团清洁能源技术研究院有限公司 | Combined top filling bin and absorption tower |
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