CN111705310A - A kind of preparation method of composite metal coating foam metal material - Google Patents
A kind of preparation method of composite metal coating foam metal material Download PDFInfo
- Publication number
- CN111705310A CN111705310A CN202010426184.3A CN202010426184A CN111705310A CN 111705310 A CN111705310 A CN 111705310A CN 202010426184 A CN202010426184 A CN 202010426184A CN 111705310 A CN111705310 A CN 111705310A
- Authority
- CN
- China
- Prior art keywords
- concentration
- solution
- nickel
- foam
- electroless plating
- Prior art date
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- Granted
Links
- 239000007769 metal material Substances 0.000 title claims abstract description 59
- 238000000576 coating method Methods 0.000 title claims abstract description 47
- 239000011248 coating agent Substances 0.000 title claims abstract description 46
- 239000006260 foam Substances 0.000 title claims abstract description 46
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 43
- 239000002184 metal Substances 0.000 title claims abstract description 43
- 239000002131 composite material Substances 0.000 title claims abstract description 32
- 238000002360 preparation method Methods 0.000 title claims abstract description 32
- 229920005830 Polyurethane Foam Polymers 0.000 claims abstract description 58
- 239000011496 polyurethane foam Substances 0.000 claims abstract description 58
- 238000007772 electroless plating Methods 0.000 claims abstract description 44
- 238000009713 electroplating Methods 0.000 claims abstract description 36
- 238000011282 treatment Methods 0.000 claims abstract description 26
- 238000010438 heat treatment Methods 0.000 claims abstract description 17
- 239000000243 solution Substances 0.000 claims description 66
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 37
- UGKDIUIOSMUOAW-UHFFFAOYSA-N iron nickel Chemical compound [Fe].[Ni] UGKDIUIOSMUOAW-UHFFFAOYSA-N 0.000 claims description 27
- 238000000034 method Methods 0.000 claims description 26
- 239000008367 deionised water Substances 0.000 claims description 25
- 229910021641 deionized water Inorganic materials 0.000 claims description 25
- LGQLOGILCSXPEA-UHFFFAOYSA-L nickel sulfate Chemical compound [Ni+2].[O-]S([O-])(=O)=O LGQLOGILCSXPEA-UHFFFAOYSA-L 0.000 claims description 22
- 229910000363 nickel(II) sulfate Inorganic materials 0.000 claims description 22
- 230000007935 neutral effect Effects 0.000 claims description 20
- 238000005238 degreasing Methods 0.000 claims description 18
- 238000006243 chemical reaction Methods 0.000 claims description 17
- 239000003638 chemical reducing agent Substances 0.000 claims description 16
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 claims description 15
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 claims description 14
- 238000006722 reduction reaction Methods 0.000 claims description 14
- 239000001509 sodium citrate Substances 0.000 claims description 13
- NLJMYIDDQXHKNR-UHFFFAOYSA-K sodium citrate Chemical compound O.O.[Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O NLJMYIDDQXHKNR-UHFFFAOYSA-K 0.000 claims description 13
- 238000003756 stirring Methods 0.000 claims description 12
- KWSLGOVYXMQPPX-UHFFFAOYSA-N 5-[3-(trifluoromethyl)phenyl]-2h-tetrazole Chemical compound FC(F)(F)C1=CC=CC(C2=NNN=N2)=C1 KWSLGOVYXMQPPX-UHFFFAOYSA-N 0.000 claims description 11
- 206010070834 Sensitisation Diseases 0.000 claims description 11
- 239000012298 atmosphere Substances 0.000 claims description 11
- 230000008313 sensitization Effects 0.000 claims description 11
- 229910001379 sodium hypophosphite Inorganic materials 0.000 claims description 11
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 10
- 239000006261 foam material Substances 0.000 claims description 10
- 238000001035 drying Methods 0.000 claims description 9
- TUSDEZXZIZRFGC-UHFFFAOYSA-N 1-O-galloyl-3,6-(R)-HHDP-beta-D-glucose Natural products OC1C(O2)COC(=O)C3=CC(O)=C(O)C(O)=C3C3=C(O)C(O)=C(O)C=C3C(=O)OC1C(O)C2OC(=O)C1=CC(O)=C(O)C(O)=C1 TUSDEZXZIZRFGC-UHFFFAOYSA-N 0.000 claims description 8
- 239000001263 FEMA 3042 Substances 0.000 claims description 8
- LRBQNJMCXXYXIU-PPKXGCFTSA-N Penta-digallate-beta-D-glucose Natural products OC1=C(O)C(O)=CC(C(=O)OC=2C(=C(O)C=C(C=2)C(=O)OC[C@@H]2[C@H]([C@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)O2)OC(=O)C=2C=C(OC(=O)C=3C=C(O)C(O)=C(O)C=3)C(O)=C(O)C=2)O)=C1 LRBQNJMCXXYXIU-PPKXGCFTSA-N 0.000 claims description 8
- 229910021627 Tin(IV) chloride Inorganic materials 0.000 claims description 8
- 230000004913 activation Effects 0.000 claims description 8
- 239000011259 mixed solution Substances 0.000 claims description 8
- LRBQNJMCXXYXIU-NRMVVENXSA-N tannic acid Chemical compound OC1=C(O)C(O)=CC(C(=O)OC=2C(=C(O)C=C(C=2)C(=O)OC[C@@H]2[C@H]([C@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)O2)OC(=O)C=2C=C(OC(=O)C=3C=C(O)C(O)=C(O)C=3)C(O)=C(O)C=2)O)=C1 LRBQNJMCXXYXIU-NRMVVENXSA-N 0.000 claims description 8
- 229940033123 tannic acid Drugs 0.000 claims description 8
- 235000015523 tannic acid Nutrition 0.000 claims description 8
- 229920002258 tannic acid Polymers 0.000 claims description 8
- HPGGPRDJHPYFRM-UHFFFAOYSA-J tin(iv) chloride Chemical compound Cl[Sn](Cl)(Cl)Cl HPGGPRDJHPYFRM-UHFFFAOYSA-J 0.000 claims description 8
- ZVNPWFOVUDMGRP-UHFFFAOYSA-N 4-methylaminophenol sulfate Chemical compound OS(O)(=O)=O.CNC1=CC=C(O)C=C1.CNC1=CC=C(O)C=C1 ZVNPWFOVUDMGRP-UHFFFAOYSA-N 0.000 claims description 7
- 229910021555 Chromium Chloride Inorganic materials 0.000 claims description 7
- 229910021586 Nickel(II) chloride Inorganic materials 0.000 claims description 7
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 claims description 7
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 claims description 7
- 239000004327 boric acid Substances 0.000 claims description 7
- 238000001354 calcination Methods 0.000 claims description 7
- QSWDMMVNRMROPK-UHFFFAOYSA-K chromium(3+) trichloride Chemical compound [Cl-].[Cl-].[Cl-].[Cr+3] QSWDMMVNRMROPK-UHFFFAOYSA-K 0.000 claims description 7
- 239000011790 ferrous sulphate Substances 0.000 claims description 7
- 235000003891 ferrous sulphate Nutrition 0.000 claims description 7
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 claims description 7
- 229910000359 iron(II) sulfate Inorganic materials 0.000 claims description 7
- 239000004310 lactic acid Substances 0.000 claims description 7
- 235000014655 lactic acid Nutrition 0.000 claims description 7
- QMMRZOWCJAIUJA-UHFFFAOYSA-L nickel dichloride Chemical compound Cl[Ni]Cl QMMRZOWCJAIUJA-UHFFFAOYSA-L 0.000 claims description 7
- 230000001235 sensitizing effect Effects 0.000 claims description 7
- 235000019333 sodium laurylsulphate Nutrition 0.000 claims description 7
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 6
- TXUICONDJPYNPY-UHFFFAOYSA-N (1,10,13-trimethyl-3-oxo-4,5,6,7,8,9,11,12,14,15,16,17-dodecahydrocyclopenta[a]phenanthren-17-yl) heptanoate Chemical compound C1CC2CC(=O)C=C(C)C2(C)C2C1C1CCC(OC(=O)CCCCCC)C1(C)CC2 TXUICONDJPYNPY-UHFFFAOYSA-N 0.000 claims description 5
- 229910021626 Tin(II) chloride Inorganic materials 0.000 claims description 5
- 230000003213 activating effect Effects 0.000 claims description 5
- 229910052739 hydrogen Inorganic materials 0.000 claims description 5
- 239000001257 hydrogen Substances 0.000 claims description 5
- 235000006408 oxalic acid Nutrition 0.000 claims description 5
- 230000020477 pH reduction Effects 0.000 claims description 5
- 239000001119 stannous chloride Substances 0.000 claims description 5
- 235000011150 stannous chloride Nutrition 0.000 claims description 5
- LEQAOMBKQFMDFZ-UHFFFAOYSA-N glyoxal Chemical compound O=CC=O LEQAOMBKQFMDFZ-UHFFFAOYSA-N 0.000 claims description 4
- 238000005554 pickling Methods 0.000 claims description 4
- LJCNRYVRMXRIQR-OLXYHTOASA-L potassium sodium L-tartrate Chemical compound [Na+].[K+].[O-]C(=O)[C@H](O)[C@@H](O)C([O-])=O LJCNRYVRMXRIQR-OLXYHTOASA-L 0.000 claims description 4
- 229940074439 potassium sodium tartrate Drugs 0.000 claims description 4
- 239000012279 sodium borohydride Substances 0.000 claims description 4
- 229910000033 sodium borohydride Inorganic materials 0.000 claims description 4
- 235000011006 sodium potassium tartrate Nutrition 0.000 claims description 4
- 238000009210 therapy by ultrasound Methods 0.000 claims description 3
- NWZSZGALRFJKBT-KNIFDHDWSA-N (2s)-2,6-diaminohexanoic acid;(2s)-2-hydroxybutanedioic acid Chemical group OC(=O)[C@@H](O)CC(O)=O.NCCCC[C@H](N)C(O)=O NWZSZGALRFJKBT-KNIFDHDWSA-N 0.000 claims description 2
- FUSNOPLQVRUIIM-UHFFFAOYSA-N 4-amino-2-(4,4-dimethyl-2-oxoimidazolidin-1-yl)-n-[3-(trifluoromethyl)phenyl]pyrimidine-5-carboxamide Chemical compound O=C1NC(C)(C)CN1C(N=C1N)=NC=C1C(=O)NC1=CC=CC(C(F)(F)F)=C1 FUSNOPLQVRUIIM-UHFFFAOYSA-N 0.000 claims description 2
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 claims description 2
- DHKHKXVYLBGOIT-UHFFFAOYSA-N acetaldehyde Diethyl Acetal Natural products CCOC(C)OCC DHKHKXVYLBGOIT-UHFFFAOYSA-N 0.000 claims description 2
- 125000002777 acetyl group Chemical class [H]C([H])([H])C(*)=O 0.000 claims description 2
- 239000012670 alkaline solution Substances 0.000 claims description 2
- 235000010338 boric acid Nutrition 0.000 claims description 2
- 229940015043 glyoxal Drugs 0.000 claims description 2
- IKDUDTNKRLTJSI-UHFFFAOYSA-N hydrazine monohydrate Substances O.NN IKDUDTNKRLTJSI-UHFFFAOYSA-N 0.000 claims description 2
- 239000012493 hydrazine sulfate Substances 0.000 claims description 2
- 229910000377 hydrazine sulfate Inorganic materials 0.000 claims description 2
- 239000006262 metallic foam Substances 0.000 claims description 2
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 claims description 2
- 235000011083 sodium citrates Nutrition 0.000 claims description 2
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 claims 2
- 238000005406 washing Methods 0.000 claims 2
- 101150003085 Pdcl gene Proteins 0.000 claims 1
- 239000007983 Tris buffer Substances 0.000 claims 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 claims 1
- 238000007747 plating Methods 0.000 abstract description 23
- 239000000126 substance Substances 0.000 abstract description 11
- 238000005260 corrosion Methods 0.000 abstract description 10
- 230000007797 corrosion Effects 0.000 abstract description 9
- 230000003647 oxidation Effects 0.000 abstract description 7
- 238000007254 oxidation reaction Methods 0.000 abstract description 7
- 239000011247 coating layer Substances 0.000 description 10
- 239000000203 mixture Substances 0.000 description 8
- 238000003760 magnetic stirring Methods 0.000 description 6
- 238000010907 mechanical stirring Methods 0.000 description 6
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 4
- 239000003054 catalyst Substances 0.000 description 4
- 238000001125 extrusion Methods 0.000 description 4
- 239000010410 layer Substances 0.000 description 4
- PIBWKRNGBLPSSY-UHFFFAOYSA-L palladium(II) chloride Chemical compound Cl[Pd]Cl PIBWKRNGBLPSSY-UHFFFAOYSA-L 0.000 description 4
- 229920002635 polyurethane Polymers 0.000 description 4
- 239000004814 polyurethane Substances 0.000 description 4
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 239000003921 oil Substances 0.000 description 3
- 230000035484 reaction time Effects 0.000 description 3
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000000969 carrier Substances 0.000 description 2
- 230000008021 deposition Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 229910002666 PdCl2 Inorganic materials 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 238000005275 alloying Methods 0.000 description 1
- 229910052729 chemical element Inorganic materials 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000008204 material by function Substances 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000010705 motor oil Substances 0.000 description 1
- 230000006911 nucleation Effects 0.000 description 1
- 238000010899 nucleation Methods 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 238000007788 roughening Methods 0.000 description 1
- 238000001878 scanning electron micrograph Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/31—Coating with metals
- C23C18/32—Coating with nickel, cobalt or mixtures thereof with phosphorus or boron
- C23C18/34—Coating with nickel, cobalt or mixtures thereof with phosphorus or boron using reducing agents
- C23C18/36—Coating with nickel, cobalt or mixtures thereof with phosphorus or boron using reducing agents using hypophosphites
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/18—Pretreatment of the material to be coated
- C23C18/20—Pretreatment of the material to be coated of organic surfaces, e.g. resins
- C23C18/28—Sensitising or activating
- C23C18/285—Sensitising or activating with tin based compound or composition
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/18—Pretreatment of the material to be coated
- C23C18/20—Pretreatment of the material to be coated of organic surfaces, e.g. resins
- C23C18/28—Sensitising or activating
- C23C18/30—Activating or accelerating or sensitising with palladium or other noble metal
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/02—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material
- C23C28/021—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material including at least one metal alloy layer
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/02—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material
- C23C28/023—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material only coatings of metal elements only
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
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Abstract
本发明公开了一种复合金属镀层泡沫金属材料的制备方法,包括以下步骤:(1)改性聚氨酯泡沫;(2)配置化学镀溶液A、电镀溶液和化学镀溶液B;(3)化学镀;(4)电镀;(5)热处理;(6)加热还原处理;(7)化学镀溶液,即得到复合金属镀层泡沫金属材料。本发明采用化学镀和电镀相结合的方式,制备出的复合金属镀层泡沫金属材料镀层光亮、致密、金属含量和镀层厚度可控,具有一定的强度,比表面积大,抗氧化、耐腐蚀性好。
The invention discloses a preparation method of a composite metal coating foam metal material, which comprises the following steps: (1) modifying the polyurethane foam; (2) configuring an electroless plating solution A, an electroplating solution and an electroless plating solution B; (3) electroless plating (4) electroplating; (5) heat treatment; (6) heating reduction treatment; (7) electroless plating solution, that is, the composite metal coating foam metal material is obtained. The invention adopts the combination of chemical plating and electroplating, and the prepared composite metal coating foam metal material has bright and dense coating, controllable metal content and coating thickness, has certain strength, large specific surface area, good oxidation resistance and corrosion resistance .
Description
技术领域technical field
本发明属于复合材料领域,尤其涉及一种泡沫金属材料的制备方法。The invention belongs to the field of composite materials, and in particular relates to a preparation method of a foamed metal material.
背景技术Background technique
镍铁泡沫金属材料作为一种发展迅速的结构与功能材料,广泛应用于催化剂以及催化剂载体、高温液体过滤器、热交换器等功能材料方面,也可作为结构材料应用于汽车、建筑等领域。但是传统泡沫镍铁材料的制备方法,通常是将聚氨酯海绵通过除油、酸洗、敏化、活化等预处理步骤后进行化学镀或者电镀,在泡沫材料的表面镀覆镍铁等合金层,从而制备出镍铁泡沫金属。这种方法制备出来的镍铁泡沫金属材料,在酸、碱等腐蚀介质环境下,当表面防腐层受到腐蚀后,中间的金属层会暴露在腐蚀性介质中,从而导致材料失效。As a rapidly developing structural and functional material, nickel-iron foam metal material is widely used in catalysts and catalyst carriers, high-temperature liquid filters, heat exchangers and other functional materials, and can also be used as structural materials in automobiles, buildings and other fields. However, the traditional preparation method of foamed nickel-iron material usually involves chemical plating or electroplating of polyurethane sponge after pretreatment steps such as degreasing, pickling, sensitization, and activation, and plating nickel-iron and other alloy layers on the surface of the foam material. Thus, nickel-iron foam metal is prepared. The nickel-iron foam metal material prepared by this method, in the environment of acid, alkali and other corrosive medium, when the surface anti-corrosion layer is corroded, the middle metal layer will be exposed to the corrosive medium, resulting in material failure.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题是克服以上背景技术中提到的不足和缺陷,提供一种耐腐蚀性强、抗氧化性好的复合金属镀层泡沫金属材料的制备方法。为解决上述技术问题,本发明提出的技术方案为:The technical problem to be solved by the present invention is to overcome the deficiencies and defects mentioned in the above background technology, and to provide a preparation method of a composite metal coating foamed metal material with strong corrosion resistance and good oxidation resistance. In order to solve the above-mentioned technical problems, the technical scheme proposed by the present invention is:
一种复合金属镀层泡沫金属材料的制备方法,包括以下步骤:A preparation method of a composite metal coating foam metal material, comprising the following steps:
(1)对聚氨酯泡沫进行除油、酸化、敏化和活化处理得到改性聚氨酯泡沫;可通过调整浸泡时间、浓度和温度的方式来达到最佳除油效果;通过敏化和活化处理为后续的复合镀层的形成提供更多的形核位点,有利复合镀层的形成;酸化、敏化和活化处理可为其进行表面化学镀覆复合金属镀层提供预处理,有利于其表面更容易镀覆复合金属镀层;(1) Degreasing, acidifying, sensitizing and activating polyurethane foam to obtain modified polyurethane foam; the best degreasing effect can be achieved by adjusting the soaking time, concentration and temperature; The formation of the composite coating provides more nucleation sites, which is beneficial to the formation of the composite coating; acidification, sensitization and activation treatments can provide pretreatment for the surface chemical plating of the composite metal coating, which is conducive to easier plating on the surface. Composite metal coating;
(2)将硫酸镍、氯化镍和还原剂通过搅拌得到化学镀溶液A;将硫酸镍、硫酸亚铁、柠檬酸钠、硼酸和十二烷基硫酸钠通过搅拌得到电镀溶液;将硫酸镍、四氯化锡、柠檬酸钠、氯化铬、乳酸、次磷酸钠和还原剂通过搅拌得到化学镀溶液B;(2) by stirring nickel sulfate, nickel chloride and reducing agent to obtain electroless plating solution A; by stirring nickel sulfate, ferrous sulfate, sodium citrate, boric acid and sodium lauryl sulfate to obtain electroplating solution; by stirring nickel sulfate , tin tetrachloride, sodium citrate, chromium chloride, lactic acid, sodium hypophosphite and reducing agent are stirred to obtain electroless plating solution B;
(3)将改性聚氨酯泡沫浸入到化学镀溶液A中进行化学镀,并持续搅拌从而保证镀层厚度和成分的均匀性,反应结束后,取出产品,反复用去离子水洗涤至中性,通过物理挤压排除多余的水分,干燥(80℃干燥24h)得到镀镍泡沫材料;(3) Immerse the modified polyurethane foam in the electroless plating solution A for electroless plating, and keep stirring to ensure the uniformity of the thickness and composition of the plating layer. Physical extrusion to remove excess water, drying (24h at 80°C) to obtain nickel-plated foam;
(4)将镀镍泡沫材料浸入到电镀溶液中进行电镀以加厚镀层厚度,并持续搅拌,反应结束后,取出产品,反复用去离子水洗涤至中性后干燥(80℃干燥24h)得到镍铁泡沫金属材料;(4) Immerse the nickel-plated foam material into the electroplating solution for electroplating to thicken the thickness of the coating layer, and continue to stir. After the reaction is completed, take out the product, repeatedly wash it with deionized water until it is neutral, and then dry (dry at 80 °C for 24h) to obtain Nickel-iron foam metal material;
(5)将镍铁泡沫金属材料在空气气氛下进行热处理,得到去除聚氨酯泡沫的镍铁泡沫金属材料,同时实现硬化;(5) heat-treating the nickel-iron foam metal material under air atmosphere to obtain the nickel-iron foam metal material for removing the polyurethane foam, and simultaneously realize hardening;
(6)在还原性气氛下,加热还原处理去除聚氨酯泡沫的镍铁泡沫金属材料,即得到金属镀层致密的泡沫金属材料;还原处理过程中,还原气体易进入孔隙内部,在热处理与还原处理过程中镀层中的合金元素之间会发生相互扩散,使镀层变得更加致密,从而得到性能更好的金属镀层致密的泡沫金属材料;(6) In a reducing atmosphere, heating and reducing the nickel-iron foamed metal material of the polyurethane foam, that is, a metal foamed metal material with a dense metal coating is obtained; The alloying elements in the middle coating layer will diffuse to each other, making the coating layer more dense, so as to obtain a dense foam metal material with a metal coating layer with better performance;
(7)将金属镀层致密的泡沫金属材料浸入到化学镀溶液B中进行化学镀,并持续搅拌,反应结束后,取出产品,反复用去离子水洗涤至中性后干燥(80℃干燥24h)得到复合金属镀层泡沫金属材料。(7) Immerse the foamed metal material with dense metal coating into the electroless plating solution B for electroless plating, and continue to stir. After the reaction is completed, take out the product, repeatedly wash it with deionized water until it is neutral, and then dry it (80°C for 24h) A composite metal-coated foam metal material is obtained.
上述制备方法中,优选的,所述聚氨酯泡沫的纯度为99.9%,通孔率为85-90%。上述通孔率和纯度对生成的复合金属镀层泡沫金属材料的性能有较大的影响,上述通孔率和纯度可以保证复合金属镀层泡沫金属材料的综合性能。In the above preparation method, preferably, the purity of the polyurethane foam is 99.9%, and the porosity is 85-90%. The above-mentioned porosity and purity have a great influence on the performance of the generated composite metal-coated foam metal material, and the above-mentioned porosity and purity can ensure the comprehensive performance of the composite metal-coated foam metal material.
上述制备方法中,优选的,所述化学镀溶液A中,硫酸镍的浓度为10-60g/L,氯化镍的浓度为20-50g/L,还原剂的浓度为20-80g/L;所述电镀溶液中,硫酸镍的浓度为10-30g/L,硫酸亚铁的浓度为10-60g/L,柠檬酸钠的浓度为10-50g/L,硼酸的浓度为30-70g/L,十二烷基硫酸钠的浓度为0.1-0.6g/L;所述化学镀溶液B中,硫酸镍的浓度为10-60g/L,四氯化锡的浓度为20-50g/L,柠檬酸钠的浓度为20-50g/L,氯化铬的浓度为5-50g/L,乳酸的浓度为10-40g/L,次磷酸钠的浓度为5-20g/L,还原剂的浓度为10-80g/L。我们研究表明,镀层中各元素的比例关系对镀层的性能有较大的影响,通过化学镀与电镀,可以调整各元素之间的配比,以得到综合性能更好的镀层。In the above preparation method, preferably, in the chemical plating solution A, the concentration of nickel sulfate is 10-60g/L, the concentration of nickel chloride is 20-50g/L, and the concentration of reducing agent is 20-80g/L; In the electroplating solution, the concentration of nickel sulfate is 10-30g/L, the concentration of ferrous sulfate is 10-60g/L, the concentration of sodium citrate is 10-50g/L, and the concentration of boric acid is 30-70g/L , the concentration of sodium lauryl sulfate is 0.1-0.6g/L; in the electroless plating solution B, the concentration of nickel sulfate is 10-60g/L, the concentration of tin tetrachloride is 20-50g/L, and the concentration of tin tetrachloride is 20-50g/L. The concentration of sodium is 20-50g/L, the concentration of chromium chloride is 5-50g/L, the concentration of lactic acid is 10-40g/L, the concentration of sodium hypophosphite is 5-20g/L, and the concentration of reducing agent is 10-80g/L. Our research shows that the proportional relationship of each element in the coating has a great influence on the performance of the coating. Through chemical plating and electroplating, the ratio between the elements can be adjusted to obtain a coating with better comprehensive performance.
上述制备方法中,优选的,所述还原剂为水合肼、甲醛、酒石酸钾钠、硫酸肼、乙二胺、乙二醛、硼氢化钠、内缩醛、三乙醇胺、丙三醇、鞣酸或米吐尔中的至少一种。In the above preparation method, preferably, the reducing agent is hydrazine hydrate, formaldehyde, potassium sodium tartrate, hydrazine sulfate, ethylenediamine, glyoxal, sodium borohydride, acetal, triethanolamine, glycerol, tannic acid or at least one of Mitol.
上述制备方法中,优选的,所述还原剂为鞣酸与米吐尔按质量比为1:5混合而成。我们研究表明,采用上述配比的还原剂组成,各还原剂相互协同作用,与本发明的化学镀体系匹配性好,可以保证镀层的综合性更优异,耐腐蚀性能更好。尤其是化学镀溶液B中,利用鞣酸、米吐尔与次磷酸钠相互协同作用,效果更优。更优选的,鞣酸、米吐尔和次磷酸钠的质量比为1:5:10。In the above preparation method, preferably, the reducing agent is obtained by mixing tannic acid and metol in a mass ratio of 1:5. Our research shows that using the above-mentioned reducing agent composition, the reducing agents cooperate with each other and have good compatibility with the electroless plating system of the present invention, which can ensure better comprehensiveness of the coating and better corrosion resistance. Especially in the electroless plating solution B, the synergistic effect of tannic acid, metol and sodium hypophosphite is used, and the effect is better. More preferably, the mass ratio of tannic acid, metol and sodium hypophosphite is 1:5:10.
上述制备方法中,优选的,所述步骤(3)中,化学镀时采用水浴加热至50-70℃,控制pH值在3.0-5.0之间;所述步骤(7)中,化学镀时采用水浴加热至60-90℃,控制pH值(用氢氧化钠溶液和稀硫酸调节)在3.5-5.5之间。In the above preparation method, preferably, in the step (3), during electroless plating, a water bath is used to heat to 50-70° C., and the pH value is controlled between 3.0-5.0; in the step (7), during the electroless plating, the The water bath was heated to 60-90°C, and the pH value (adjusted with sodium hydroxide solution and dilute sulfuric acid) was controlled between 3.5-5.5.
上述制备方法中,优选的,所述步骤(4)中电镀时,控制电镀过程的pH值为3.0-5.0,温度为50-70℃,电流密度为1-5A/dm2。In the above preparation method, preferably, during electroplating in the step (4), the pH value of the electroplating process is controlled to be 3.0-5.0, the temperature is 50-70°C, and the current density is 1-5A/dm 2 .
上述制备方法中,优选的,所述步骤(5)中热处理时,控制煅烧温度为200-500℃,时间为0.5-3.5h。In the above preparation method, preferably, during the heat treatment in the step (5), the calcination temperature is controlled to be 200-500°C, and the time is 0.5-3.5h.
上述制备方法中,优选的,所述步骤(6)中,加热还原处理时在含有氢气的气氛下进行还原反应,控制还原温度为600-800℃,还原时间为1-4h。上述还原温度有利于镀层中的各元素之间的扩散,使镀层变得更加致密。温度过高或过低难以保证致密度。In the above preparation method, preferably, in the step (6), the reduction reaction is carried out in an atmosphere containing hydrogen during the heating reduction treatment, the reduction temperature is controlled to be 600-800° C., and the reduction time is 1-4 h. The above reduction temperature is beneficial to the diffusion between the elements in the coating, so that the coating becomes more dense. If the temperature is too high or too low, it is difficult to ensure the density.
上述制备方法中,优选的,所述除油处理为将聚氨酯泡沫放入20-150g/L的碱性溶液(氢氧化钾溶液)中,再加热至70-90℃处理15-45min,然后用去离子水洗涤至中性;所述酸化为利用1-5g/L的草酸溶液进行酸洗;所述敏化处理为将酸化处理后的聚氨酯泡沫加入敏化液中超声处理,然后用去离子水稀释并洗涤至中性,于70-90℃下干燥12-24h;所述敏化液为氯化亚锡与盐酸的混合溶液;所述活化处理为将敏化处理后的聚氨酯泡沫加入活化液中超声处理30-120min,然后用去离子水稀释并洗涤至中性,干燥后得到改性聚氨酯泡沫;所述活化液为10-200mg/mL的PdCl2溶液。In the above preparation method, preferably, the degreasing treatment is to put the polyurethane foam into an alkaline solution (potassium hydroxide solution) of 20-150g/L, then heat it to 70-90°C for 15-45min, and then use Deionized water is washed to neutrality; the acidification is to use 1-5g/L oxalic acid solution for pickling; the sensitization treatment is to add the acidified polyurethane foam to the sensitization solution for ultrasonic treatment, and then deionized Diluted with water and washed until neutral, and dried at 70-90°C for 12-24 hours; the sensitizing solution is a mixed solution of stannous chloride and hydrochloric acid; the activation treatment is to add activated polyurethane foam after sensitization treatment The solution is ultrasonically treated for 30-120min, then diluted with deionized water and washed until neutral, and dried to obtain modified polyurethane foam; the activation solution is a 10-200mg/mL PdCl2 solution.
本发明将聚氨酯作为原料,通过电镀、化学镀的方法在聚氨酯泡沫的表面同时镀覆镍铁等,再将表面镀覆复合金属镀层的聚氨酯泡沫进行热处理,将聚氨酯泡沫去除最后制备得到镍铁泡沫金属材料。本发明在聚氨酯泡沫表面镀覆含有镍铁等金属镀层,其中镀层厚度、镀层中元素含量比例可控;聚氨酯泡沫本身具备三维空间结构,在热处理后能保留原有结构特征形成了三维网状的金属泡沫,有利于其在航空发动机油气过滤器、轨道交通轻量化、催化剂及催化剂载体等方面的应用;而且整体工艺简单,装置简便,操作方便,节能环保,能够实现量产。本发明采用化学镀和电镀相结合的方式,制备出的复合金属镀层泡沫金属材料镀层光亮、致密、金属含量和镀层厚度可控,具有一定的强度,比表面积大,抗氧化、耐腐蚀性好。In the present invention, polyurethane is used as a raw material, nickel-iron and the like are simultaneously plated on the surface of the polyurethane foam by means of electroplating and chemical plating, and then the polyurethane foam whose surface is plated with a composite metal coating is heat-treated, and the polyurethane foam is removed to finally prepare the nickel-iron foam. metallic material. In the invention, the surface of the polyurethane foam is plated with a metal coating layer containing nickel, iron and the like, wherein the thickness of the coating layer and the proportion of the element content in the coating layer are controllable; Metal foam is conducive to its application in aero-engine oil and gas filters, lightweight rail transit, catalysts and catalyst carriers; and the overall process is simple, the device is simple, the operation is convenient, energy saving and environmental protection, and mass production can be achieved. The invention adopts the combination of chemical plating and electroplating, and the prepared composite metal coating foam metal material has bright and dense coating, controllable metal content and coating thickness, has certain strength, large specific surface area, good oxidation resistance and corrosion resistance .
与现有技术相比,本发明的优点在于:Compared with the prior art, the advantages of the present invention are:
1、本发明采用一步还原法在经粗化、酸洗、敏化、活化处理后的聚氨酯海绵表面直接进行电镀和化学镀,工艺步骤简单,易于操作、维护方便。1. The present invention adopts a one-step reduction method to directly carry out electroplating and chemical plating on the surface of the polyurethane sponge after roughening, pickling, sensitization and activation treatment. The process steps are simple, easy to operate, and easy to maintain.
2、本发明的电镀和化学镀溶液化学材料种类少,成本低,在聚氨酯海绵基体上实现了镍铁的连续自催化沉积,沉积速度快,可以获得不同厚度的光亮复合镀层,且镀液对环境污染较小。2. The electroplating and electroless plating solution of the present invention has few chemical materials and low cost, realizes the continuous autocatalytic deposition of nickel and iron on the polyurethane sponge substrate, the deposition speed is fast, and the bright composite coatings of different thicknesses can be obtained, and the plating solution is suitable for Environmental pollution is less.
3、本发明在化学镀的过程中进一步的添加了磷、锡等化学元素,可以进一步提高镀层的抗腐蚀性能;并且在热处理的过程在镀层也会形成一些金属氧化物也会提高镀层的抗腐蚀性能。3. The present invention further adds chemical elements such as phosphorus and tin in the process of chemical plating, which can further improve the corrosion resistance of the coating; and in the process of heat treatment, some metal oxides will also be formed in the coating, which will also improve the resistance of the coating. Corrosive properties.
4、本发明所得的复合金属镀层泡沫金属材料具有一定的硬度强度,重量轻,比表面积大,通孔率高,抗氧化及耐蚀性强等优点。4. The composite metal coating foam metal material obtained by the present invention has the advantages of certain hardness and strength, light weight, large specific surface area, high through porosity, strong oxidation resistance and corrosion resistance, and the like.
5、本发明的制备方法的实验流程简单,安全可靠,设备简单,易于实现连续化制备。5. The experimental procedure of the preparation method of the present invention is simple, safe and reliable, the equipment is simple, and it is easy to realize continuous preparation.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are For some embodiments of the present invention, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative efforts.
图1为本发明复合金属镀层泡沫金属材料的制备方法的工艺流程示意图。FIG. 1 is a schematic diagram of the process flow of the preparation method of the composite metal coating foamed metal material of the present invention.
图2为实施例3中复合金属镀层泡沫金属材料的SEM图。FIG. 2 is a SEM image of the composite metal-coated foam metal material in Example 3. FIG.
具体实施方式Detailed ways
为了便于理解本发明,下文将结合说明书附图和较佳的实施例对本发明作更全面、细致地描述,但本发明的保护范围并不限于以下具体的实施例。In order to facilitate the understanding of the present invention, the present invention will be described more comprehensively and in detail below with reference to the accompanying drawings and preferred embodiments of the specification, but the protection scope of the present invention is not limited to the following specific embodiments.
除非另有定义,下文中所使用的所有专业术语与本领域技术人员通常理解的含义相同。本文中所使用的专业术语只是为了描述具体实施例的目的,并不是旨在限制本发明的保护范围。Unless otherwise defined, all technical terms used hereinafter have the same meaning as commonly understood by those skilled in the art. The technical terms used herein are only for the purpose of describing specific embodiments, and are not intended to limit the protection scope of the present invention.
除非另有特别说明,本发明中用到的各种原材料、试剂、仪器和设备等均可通过市场购买得到或者可通过现有方法制备得到。Unless otherwise specified, various raw materials, reagents, instruments and equipment used in the present invention can be purchased from the market or can be prepared by existing methods.
实施例1:Example 1:
如图1所示,一种复合金属镀层泡沫金属材料的制备方法,包括以下步骤:As shown in Figure 1, a preparation method of a composite metal coating foam metal material, comprising the following steps:
(1)对聚氨酯泡沫(15cm×10cm×1cm)进行除油、酸化、敏化和活化处理得到改性聚氨酯泡沫;其中,除油处理为用浓度为50g/L的氢氧化钾溶液去除聚氨酯泡沫的油污,除油时间为20min,温度为70℃。酸化处理为将除油后的聚氨酯泡沫在1g/L的草酸溶液中处理20min,再用去离子水清洗至中性,得到酸洗后的聚氨酯泡沫;敏化处理为将酸洗后的聚氨酯泡沫在氯化亚锡5g/L和盐酸5ml/L的混合溶液中处理15min,再用去离子水清洗至中性,得到敏化后的聚氨酯泡沫;活化处理为在40℃温度下,将敏化后的聚氨酯泡沫在10mg/mL氯化钯溶液中处理120min,再用去离子水清洗至中性,得到改性聚氨酯泡沫;(1) Degreasing, acidifying, sensitizing and activating the polyurethane foam (15cm×10cm×1cm) to obtain the modified polyurethane foam; wherein, the degreasing treatment is to remove the polyurethane foam with a potassium hydroxide solution with a concentration of 50g/L The oil stain, the degreasing time is 20min, and the temperature is 70℃. Acidizing treatment is to treat the degreasing polyurethane foam in 1g/L oxalic acid solution for 20min, and then wash it with deionized water to neutrality to obtain the acid-washed polyurethane foam; sensitization treatment is to treat the acid-washed polyurethane foam. Treated in a mixed solution of 5g/L of stannous chloride and 5ml/L of hydrochloric acid for 15min, and then washed with deionized water until neutral to obtain sensitized polyurethane foam; The resulting polyurethane foam was treated in a 10 mg/mL palladium chloride solution for 120 min, and then washed with deionized water until neutral to obtain a modified polyurethane foam;
(2)将浓度为硫酸镍10g/L,氯化镍20g/L和次磷酸钠40g/L通过磁力搅拌得到化学镀溶液A;将浓度为硫酸镍10g/L,硫酸亚铁10g/L,柠檬酸钠10g/L,硼酸30g/L和十二烷基硫酸钠0.1g/L通过磁力搅拌得到电镀溶液;将硫酸镍10g/L,结晶四氯化锡20g/L,柠檬酸钠20g/L,乳酸10g/L,氯化铬5g/L,次磷酸钠5g/L和硼氢化钠10g/L的混合溶液,通过磁力搅拌得到化学镀溶液B;(2) the concentration is nickel sulfate 10g/L, nickel chloride 20g/L and sodium hypophosphite 40g/L obtain electroless plating solution A by magnetic stirring; The concentration is nickel sulfate 10g/L, ferrous sulfate 10g/L, Sodium citrate 10g/L, boric acid 30g/L and sodium lauryl sulfate 0.1g/L were magnetically stirred to obtain electroplating solution; nickel sulfate 10g/L, crystalline tin tetrachloride 20g/L, sodium citrate 20g/L L, the mixed solution of lactic acid 10g/L, chromium chloride 5g/L, sodium hypophosphite 5g/L and sodium borohydride 10g/L, through magnetic stirring to obtain electroless plating solution B;
(3)将改性聚氨酯泡沫,浸没在化学镀溶液A中进行化学镀过程,并且通过机械搅拌保证镀液的均匀性,从而保证镀层厚度和成分的均匀性;化学镀过程的pH值为3.0,温度为50℃,反应时间4h;反应结束后将所得产品在去离子水中反复洗涤至中性,通过物理挤压排除多余水分和干燥后得到镀镍泡沫材料;(3) The modified polyurethane foam is immersed in the electroless plating solution A to carry out the electroless plating process, and the uniformity of the plating solution is ensured by mechanical stirring, thereby ensuring the uniformity of the thickness and composition of the coating layer; the pH value of the electroless plating process is 3.0 , the temperature is 50°C, and the reaction time is 4h; after the reaction, the obtained product is repeatedly washed in deionized water until neutral, and the nickel-plated foam material is obtained after removing excess water by physical extrusion and drying;
(4)将镍铁泡沫材料,浸没在电镀溶液中进行电镀过程,并且通过机械搅拌保证镀液的均匀性,从而保证镀层厚度和成分的均匀性;电镀过程的pH值为3.0,温度为50℃,电流密度为1A/dm2;反应结束后将所得产品在去离子水中反复洗涤至中性,干燥和热处理后得到镍铁泡沫金属材料;(4) The nickel-iron foam material is immersed in the electroplating solution to carry out the electroplating process, and the uniformity of the electroplating solution is ensured by mechanical stirring, thereby ensuring the uniformity of the coating thickness and composition; the pH value of the electroplating process is 3.0, and the temperature is 50 ℃, the current density is 1A/dm 2 ; after the reaction, the obtained product is repeatedly washed in deionized water until neutral, and the nickel-iron foam metal material is obtained after drying and heat treatment;
(5)将镍铁泡沫金属材料在空气气氛下进行煅烧,煅烧温度为200℃,加热时间为2h,得到去除聚氨酯泡沫的镍铁泡沫金属材料;在氢气气氛下进行还原处理,处理温度为600℃,加热时间为2h,得到金属镀层致密的泡沫金属材料;(5) calcining the nickel-iron foamed metal material in an air atmosphere, the calcination temperature is 200 °C, and the heating time is 2 h, to obtain the nickel-iron foamed metal material for removing the polyurethane foam; the reduction treatment is carried out in a hydrogen atmosphere, and the processing temperature is 600 ℃, the heating time is 2h, and the foamed metal material with dense metal coating is obtained;
(6)将金属镀层致密的泡沫金属材料和化学镀溶液B放在烧杯中,反应过程采用水浴锅加热至60℃,镀覆40h,镀覆过程中使pH保持在3.5,反应结束后所得泡沫金属材料在去离子水中反复洗涤至中性,干燥后得到复合金属镀层泡沫金属材料。(6) Put the dense metal-plated foam metal material and the electroless plating solution B in a beaker. During the reaction process, use a water bath to heat to 60° C. for 40 hours of plating. During the plating process, keep the pH at 3.5. After the reaction, the obtained foam The metal material is repeatedly washed in deionized water until neutral, and dried to obtain a composite metal-coated foam metal material.
经上述实施例1得到的复合金属镀层泡沫金属材料,整体呈三维网状结构,外观呈灰白色半光亮,比表面积高,孔洞之间互相贯通,其镀层结构致密,通孔率为85-90%,产品具有一定的硬度,抗氧化、耐蚀性能好。The composite metal-coated foam metal material obtained in the above-mentioned Example 1 has a three-dimensional network structure as a whole, the appearance is gray-white and semi-bright, the specific surface area is high, the holes are connected to each other, the coating structure is dense, and the porosity is 85-90%. , The product has a certain hardness, good oxidation resistance and corrosion resistance.
实施例2:Example 2:
一种复合金属镀层泡沫金属材料的制备方法,包括以下步骤:A preparation method of a composite metal coating foam metal material, comprising the following steps:
(1)对聚氨酯泡沫(15cm×10cm×1cm)进行除油、酸化、敏化和活化处理得到改性聚氨酯泡沫;其中,除油处理为用浓度为100g/L的氢氧化钾溶液去除聚氨酯泡沫的油污,除油时间为10min,温度为70℃。酸化处理为将除油后的聚氨酯泡沫在3g/L的草酸溶液中处理20min,再用去离子水清洗至中性,得到酸洗后的聚氨酯泡沫;敏化处理为将酸洗后的聚氨酯泡沫在氯化亚锡8g/L和盐酸10ml/L的混合溶液中处理10min,再用去离子水清洗至中性,得到敏化后的聚氨酯泡沫;活化处理为在50℃温度下,将敏化后的聚氨酯泡沫在100mg/mL氯化钯溶液中处理120min,再用去离子水清洗至中性,得到改性聚氨酯泡沫;(1) Degreasing, acidifying, sensitizing and activating the polyurethane foam (15cm×10cm×1cm) to obtain the modified polyurethane foam; wherein, the degreasing treatment is to remove the polyurethane foam with a potassium hydroxide solution with a concentration of 100g/L The oil stain, the degreasing time is 10min, and the temperature is 70℃. The acidification treatment is to treat the degreasing polyurethane foam in a 3g/L oxalic acid solution for 20min, and then wash it with deionized water to neutrality to obtain the acid-washed polyurethane foam; the sensitization treatment is to treat the acid-washed polyurethane foam. Treated in a mixed solution of 8g/L of stannous chloride and 10ml/L of hydrochloric acid for 10min, and then washed with deionized water until neutral to obtain sensitized polyurethane foam; The resulting polyurethane foam was treated in a 100 mg/mL palladium chloride solution for 120 min, and then washed with deionized water until neutral to obtain a modified polyurethane foam;
(2)将浓度为硫酸镍20g/L,氯化镍30g/L和还原剂甲醛20g/L通过磁力搅拌得到化学镀溶液A;将浓度为硫酸镍20g/L,硫酸亚铁40g/L,柠檬酸钠30g/L,硼酸50g/L和十二烷基硫酸钠0.3g/L通过磁力搅拌得到电镀溶液;将硫酸镍30g/L,结晶四氯化锡45g/L,柠檬酸钠30g/L,乳酸30g/L,氯化铬20g/L,次磷酸钠15g/L和硼氢化钠20g/L的混合溶液,通过磁力搅拌得到化学镀溶液B;(2) the concentration is nickel sulfate 20g/L, nickel chloride 30g/L and reducing agent formaldehyde 20g/L obtain electroless plating solution A by magnetic stirring; The concentration is nickel sulfate 20g/L, ferrous sulfate 40g/L, Sodium citrate 30g/L, boric acid 50g/L and sodium lauryl sulfate 0.3g/L were magnetically stirred to obtain an electroplating solution; nickel sulfate 30g/L, crystalline tin tetrachloride 45g/L, sodium citrate 30g/L L, the mixed solution of lactic acid 30g/L, chromium chloride 20g/L, sodium hypophosphite 15g/L and sodium borohydride 20g/L, through magnetic stirring to obtain electroless plating solution B;
(3)将改性聚氨酯泡沫,浸没在化学镀溶液A中进行化学镀过程,并且通过机械搅拌保证镀液的均匀性,从而保证镀层厚度和成分的均匀性;化学镀过程的pH值为4.0,温度为60℃,反应时间4h;反应结束后将所得产品在去离子水中反复洗涤至中性,通过物理挤压排除多余水分和干燥后得到镀镍泡沫材料;(3) The modified polyurethane foam is immersed in the electroless plating solution A to carry out the electroless plating process, and the uniformity of the plating solution is ensured by mechanical stirring, thereby ensuring the uniformity of the thickness and composition of the coating layer; the pH value of the electroless plating process is 4.0 , the temperature is 60°C, and the reaction time is 4h; after the reaction, the obtained product is repeatedly washed in deionized water until neutral, and the nickel-plated foam material is obtained after removing excess water by physical extrusion and drying;
(4)将镍铁泡沫材料,浸没在电镀溶液中进行电镀过程,并且通过机械搅拌保证镀液的均匀性,从而保证镀层厚度和成分的均匀性;电镀过程的pH值为4.0,温度为60℃,电流密度为3A/dm2;反应结束后将所得产品在去离子水中反复洗涤至中性,干燥和热处理后得到镍铁泡沫金属材料;(4) The nickel-iron foam material is immersed in the electroplating solution to carry out the electroplating process, and the uniformity of the electroplating solution is ensured by mechanical stirring, thereby ensuring the uniformity of the coating thickness and composition; the pH value of the electroplating process is 4.0, and the temperature is 60 ℃, the current density is 3A/dm 2 ; after the reaction, the obtained product is repeatedly washed in deionized water until neutral, and the nickel-iron foam metal material is obtained after drying and heat treatment;
(5)将镍铁泡沫金属材料在空气气氛下进行煅烧,煅烧温度为300℃,加热时间为1.5h,得到去除聚氨酯泡沫的镍铁泡沫金属材料;在氢气气氛下进行还原处理,处理温度为650℃,加热时间为2.5h,得到金属镀层致密的泡沫金属材料;(5) The nickel-iron foam metal material was calcined in an air atmosphere, the calcination temperature was 300 °C, and the heating time was 1.5 h to obtain the nickel-iron foam metal material with the polyurethane foam removed; the reduction treatment was carried out in a hydrogen atmosphere, and the processing temperature was 650 ℃, heating time is 2.5h, and the metal foamed metal material with dense metal coating is obtained;
(6)将金属镀层致密的泡沫金属材料和化学镀溶液B放在烧杯中,反应过程采用水浴锅加热至75℃,镀覆60h,镀覆过程中使pH保持在4.5,反应结束后所得泡沫金属材料在去离子水中反复洗涤至中性,干燥后得到复合金属镀层泡沫金属材料。(6) Put the dense metal-plated foam metal material and the electroless plating solution B in a beaker. During the reaction process, use a water bath to heat to 75° C. for 60 hours of plating. During the plating process, keep the pH at 4.5. After the reaction, the foam is obtained. The metal material is repeatedly washed in deionized water until neutral, and dried to obtain a composite metal-coated foam metal material.
经上述实施例2得到的复合金属镀层泡沫金属材料,整体呈三维网状结构,外观呈灰白色半光亮,比表面积高,孔洞之间互相贯通,其镀层结构致密,通孔率为85-90%,产品具有一定的硬度,抗氧化、耐蚀性能好。The composite metal-coated foam metal material obtained in the above-mentioned Example 2 has a three-dimensional network structure as a whole, the appearance is gray-white and semi-bright, the specific surface area is high, the holes are connected to each other, the coating structure is dense, and the porosity is 85-90%. , The product has a certain hardness, good oxidation resistance and corrosion resistance.
实施例3:Example 3:
一种复合金属镀层泡沫金属材料的制备方法,包括以下步骤:A preparation method of a composite metal coating foam metal material, comprising the following steps:
(1)对聚氨酯泡沫(15cm×10cm×1cm)进行除油、酸化、敏化和活化处理得到改性聚氨酯泡沫;其中,除油处理为用浓度为120g/L的氢氧化钾溶液去除聚氨酯泡沫的油污,除油时间为5min,温度为75℃。酸化处理为将除油后的聚氨酯泡沫在5g/L的草酸溶液中处理10min,再用去离子水清洗至中性,得到酸洗后的聚氨酯泡沫;敏化处理为将酸洗后的聚氨酯泡沫在氯化亚锡10g/L和盐酸10ml/L的混合溶液中处理10min,再用去离子水清洗至中性,得到敏化后的聚氨酯泡沫;活化处理为在50℃温度下,将敏化后的聚氨酯泡沫在200mg/mL氯化钯溶液中处理120min,再用去离子水清洗至中性,得到改性聚氨酯泡沫;(1) Degreasing, acidifying, sensitizing and activating the polyurethane foam (15cm×10cm×1cm) to obtain the modified polyurethane foam; wherein, the degreasing treatment is to remove the polyurethane foam with a potassium hydroxide solution with a concentration of 120g/L The oil stain, the degreasing time is 5min, and the temperature is 75℃. The acidification treatment is to treat the degreasing polyurethane foam in a 5g/L oxalic acid solution for 10 minutes, and then wash it with deionized water to neutrality to obtain the acid-washed polyurethane foam; the sensitization treatment is to treat the acid-washed polyurethane foam. Treated in a mixed solution of 10g/L of stannous chloride and 10ml/L of hydrochloric acid for 10min, and then washed with deionized water until neutral to obtain sensitized polyurethane foam; The resulting polyurethane foam was treated in a 200 mg/mL palladium chloride solution for 120 min, and then washed with deionized water until neutral to obtain a modified polyurethane foam;
(2)将浓度为硫酸镍60g/L,氯化镍50g/L和酒石酸钾钠30g/L通过磁力搅拌得到化学镀溶液A;将浓度为硫酸镍30g/L,硫酸亚铁60g/L,柠檬酸钠50g/L,硼酸70g/L和十二烷基硫酸钠0.6g/L通过磁力搅拌得到电镀溶液;将硫酸镍60g/L,结晶四氯化锡50g/L,柠檬酸钠50g/L,乳酸40g/L,氯化铬40g/L,次磷酸钠20g/L和酒石酸钾钠30g/L的混合溶液,通过磁力搅拌得到化学镀溶液B;(2) the concentration is nickel sulfate 60g/L, nickel chloride 50g/L and potassium sodium tartrate 30g/L obtain electroless plating solution A by magnetic stirring; The concentration is nickel sulfate 30g/L, ferrous sulfate 60g/L, Sodium citrate 50g/L, boric acid 70g/L and sodium lauryl sulfate 0.6g/L were magnetically stirred to obtain electroplating solution; nickel sulfate 60g/L, crystalline tin tetrachloride 50g/L, sodium citrate 50g/L L, the mixed solution of lactic acid 40g/L, chromium chloride 40g/L, sodium hypophosphite 20g/L and potassium sodium tartrate 30g/L, and electroless plating solution B was obtained by magnetic stirring;
(3)将改性聚氨酯泡沫,浸没在化学镀溶液A中进行化学镀过程,并且通过机械搅拌保证镀液的均匀性,从而保证镀层厚度和成分的均匀性;化学镀过程的pH值为5.0,温度为70℃,反应时间4h;反应结束后将所得产品在去离子水中反复洗涤至中性,通过物理挤压排除多余水分和干燥后得到镀镍泡沫材料;(3) The modified polyurethane foam is immersed in the electroless plating solution A to carry out the electroless plating process, and the uniformity of the plating solution is ensured by mechanical stirring, thereby ensuring the uniformity of the thickness and composition of the coating layer; the pH value of the electroless plating process is 5.0 , the temperature is 70°C, and the reaction time is 4h; after the reaction, the obtained product is repeatedly washed in deionized water until neutral, and the nickel-plated foam material is obtained after removing excess water by physical extrusion and drying;
(4)将镍铁泡沫材料,浸没在电镀溶液中进行电镀过程,并且通过机械搅拌保证镀液的均匀性,从而保证镀层厚度和成分的均匀性;电镀过程的pH值为5.0,温度为70℃,电流密度为5A/dm2;反应结束后将所得产品在去离子水中反复洗涤至中性,干燥和热处理后得到镍铁泡沫金属材料;(4) The nickel-iron foam material is immersed in the electroplating solution to carry out the electroplating process, and the uniformity of the electroplating solution is ensured by mechanical stirring, thereby ensuring the uniformity of the coating thickness and composition; the pH value of the electroplating process is 5.0, and the temperature is 70 ℃, the current density is 5A/dm 2 ; after the reaction, the obtained product is repeatedly washed in deionized water until neutral, and the nickel-iron foam metal material is obtained after drying and heat treatment;
(5)将镍铁泡沫金属材料在空气气氛下进行煅烧,煅烧温度为500℃,加热时间为1h,得到去除聚氨酯泡沫的镍铁泡沫金属材料;在氢气气氛下进行还原处理,处理温度为750℃,加热时间为3.5h,得到金属镀层致密的泡沫金属材料;(5) calcining the nickel-iron foamed metal material in an air atmosphere, the calcination temperature is 500 °C, and the heating time is 1 h, to obtain the nickel-iron foamed metal material with the polyurethane foam removed; the reduction treatment is carried out in a hydrogen atmosphere, and the processing temperature is 750 ℃, the heating time is 3.5h, and the foamed metal material with dense metal coating is obtained;
(6)将金属镀层致密的泡沫金属材料和化学镀溶液B放在烧杯中,反应过程采用水浴锅加热至90℃,镀覆60h,镀覆过程中使pH保持在5.5,反应结束后所得泡沫金属材料在去离子水中反复洗涤至中性,干燥后得到复合金属镀层泡沫金属材料。(6) Put the dense metal-plated foam metal material and the electroless plating solution B in a beaker. During the reaction process, use a water bath to heat to 90° C. for 60 hours of plating. During the plating process, keep the pH at 5.5. After the reaction, the obtained foam The metal material is repeatedly washed in deionized water until neutral, and dried to obtain a composite metal-coated foam metal material.
如图2所示,经上述实施例3得到的复合金属镀层泡沫金属材料,整体呈三维网状结构,外观呈灰白色半光亮,比表面积高,孔洞之间互相贯通,其镀层结构致密,通孔率为85-90%,产品具有一定的硬度,抗氧化、耐蚀性能好。As shown in Figure 2, the composite metal-coated foam metal material obtained in the above-mentioned Example 3 has a three-dimensional network structure as a whole, the appearance is gray-white and semi-bright, the specific surface area is high, the holes are connected to each other, the coating structure is dense, and the through holes The rate is 85-90%, the product has a certain hardness, good oxidation resistance and corrosion resistance.
实施例4:Example 4:
一种复合金属镀层泡沫金属材料的制备方法,与实施例3相同,区别在于化学镀溶液B中还原剂为鞣酸和米吐尔,且鞣酸、米吐尔和次磷酸钠的质量比为1:5:10。A preparation method of a composite metal coating foam metal material is the same as that of Example 3, except that the reducing agents in the chemical plating solution B are tannic acid and metol, and the mass ratio of tannic acid, metol and sodium hypophosphite is 1:5:10.
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