CN111699052B - Method for controlling a high-pressure cleaning appliance and high-pressure cleaning appliance, in particular for carrying out the method - Google Patents
Method for controlling a high-pressure cleaning appliance and high-pressure cleaning appliance, in particular for carrying out the method Download PDFInfo
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- CN111699052B CN111699052B CN201880088802.9A CN201880088802A CN111699052B CN 111699052 B CN111699052 B CN 111699052B CN 201880088802 A CN201880088802 A CN 201880088802A CN 111699052 B CN111699052 B CN 111699052B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/026—Cleaning by making use of hand-held spray guns; Fluid preparations therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B17/00—Pumps characterised by combination with, or adaptation to, specific driving engines or motors
- F04B17/03—Pumps characterised by combination with, or adaptation to, specific driving engines or motors driven by electric motors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B17/00—Pumps characterised by combination with, or adaptation to, specific driving engines or motors
- F04B17/06—Mobile combinations
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/02—Stopping, starting, unloading or idling control
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/06—Control using electricity
- F04B49/065—Control using electricity and making use of computers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B2203/00—Details of cleaning machines or methods involving the use or presence of liquid or steam
- B08B2203/02—Details of machines or methods for cleaning by the force of jets or sprays
- B08B2203/0223—Electric motor pumps
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B2203/00—Details of cleaning machines or methods involving the use or presence of liquid or steam
- B08B2203/02—Details of machines or methods for cleaning by the force of jets or sprays
- B08B2203/027—Pump details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B2203/00—Details of cleaning machines or methods involving the use or presence of liquid or steam
- B08B2203/02—Details of machines or methods for cleaning by the force of jets or sprays
- B08B2203/0282—Safety devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B2203/00—Motor parameters
- F04B2203/02—Motor parameters of rotating electric motors
- F04B2203/0201—Current
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Computer Hardware Design (AREA)
- Control Of Positive-Displacement Pumps (AREA)
Abstract
Description
技术领域technical field
本发明涉及用于控制高压清洁设备的方法,该高压清洁设备具有电动马达、由电动马达驱动的高压泵和控制装置。The invention relates to a method for controlling a high-pressure cleaning device having an electric motor, a high-pressure pump driven by the electric motor, and a control device.
另外,本发明涉及高压清洁设备,其具有电动马达、由电动马达驱动的高压泵和控制装置,该高压清洁设备尤其是用于执行上述方法。Furthermore, the invention relates to a high-pressure cleaning device having an electric motor, a high-pressure pump driven by the electric motor and a control device, in particular for carrying out the above-mentioned method.
背景技术Background technique
借助高压清洁设备可以将清洁液、优选是水加压并对准要清洁的表面。经由液体输送线路、例如抽吸软管可以将清洁液输送给高压清洁设备的高压泵。清洁液可以由高压泵加压,并且随后经由液体输出线路(例如压力软管)输出。为了控制驱动高压泵的电动马达,高压清洁设备具有电的控制装置。借助该控制装置可以接通和关断电动马达。With the aid of a high-pressure cleaning device, a cleaning fluid, preferably water, can be pressurized and directed at the surface to be cleaned. The cleaning fluid can be supplied to the high-pressure pump of the high-pressure cleaning device via a fluid supply line, for example a suction hose. The cleaning liquid can be pressurized by a high-pressure pump and then output via a liquid output line (eg a pressure hose). In order to control the electric motor that drives the high-pressure pump, the high-pressure cleaning device has an electric control unit. The electric motor can be switched on and off by means of the control unit.
在高压清洁设备运行时必须注意的是,确保有足够的清洁液提供给高压泵,这是因为否则将有干运转的危险。高压泵的干运转会导致过热,并且导致高压泵的磨损提高,并且甚至导致高压泵损坏。尤其是对于至少局部由塑料材料制成的高压泵存在有在干运转的情况下损坏的危险。When operating high-pressure cleaning systems, care must be taken to ensure that sufficient cleaning fluid is supplied to the high-pressure pump, because otherwise there is a risk of dry running. Dry running of the high-pressure pump can lead to overheating and to increased wear and even damage to the high-pressure pump. In particular for high-pressure pumps which are at least partially made of plastic material, there is a risk of damage in the event of dry running.
为了识别出干运转,通常使用压力或流量传感器。借助压力传感器,可以获得相应于清洁液在高压泵之内存在的压力的传感器信号。在出现可能代表开始干运转的压力下降的情况下,由于压力传感器的传感器信号,电动马达会被控制装置关断。以相应的方式,可以借助流量传感器获得与清洁液的流率相应的传感器信号。流率的下降可能指示开始干运转,并且为了抵制该干运转,会基于由流量传感器提供的传感器信号将电动马达关断。To detect dry running, pressure or flow sensors are usually used. By means of the pressure sensor, a sensor signal can be obtained which corresponds to the pressure of the cleaning fluid prevailing within the high-pressure pump. In the event of a pressure drop, which may indicate the onset of dry running, the electric motor is switched off by the control due to the sensor signal of the pressure sensor. In a corresponding manner, a sensor signal corresponding to the flow rate of the cleaning fluid can be obtained by means of the flow sensor. A drop in flow rate may indicate the onset of dry running, and to counteract this dry running, the electric motor would be switched off based on the sensor signal provided by the flow sensor.
还已经提出了温度传感器,借助于该温度传感器可以检测在高压泵内部的由清洁液所影响的温度。如果没有清洁液输送给高压泵,则温度传感器会检测到温度发生变化,并且该变化可能指示开始干运转。基于由温度传感器所提供的传感器信号,会通过关断电动马达的方式来抵制已开始的干运转。Temperature sensors have also been proposed, by means of which the temperature inside the high-pressure pump influenced by the cleaning fluid can be detected. If no cleaning fluid is delivered to the high pressure pump, the temperature sensor detects a change in temperature and this change may indicate dry running. On the basis of the sensor signal provided by the temperature sensor, an already initiated dry running is counteracted by switching off the electric motor.
压力、流量和/或温度传感器通常被定位在高压泵内部,并且需要不小的结构空间。Pressure, flow and/or temperature sensors are usually positioned inside the high-pressure pump and require considerable installation space.
发明内容Contents of the invention
因此,本发明的任务是提供一种用于控制高压清洁设备的方法,该方法能以简单的方式抵制干运转的风险。It is therefore the object of the present invention to provide a method for controlling a high-pressure cleaning device which counteracts the risk of running dry in a simple manner.
根据本发明,该任务在开头所述类型的方法方面通过如下方式来解决,即,控制装置确定电动马达的电功耗的实际值,并且当接通电动马达后经过了预先给定的启动阶段之后电功耗的实际值小于电动马达的电功耗的预先给定的最小值时,关断电动马达。According to the invention, this task is solved with respect to a method of the type mentioned at the outset in that the control device determines the actual value of the electrical power consumption of the electric motor, and when the electric motor is switched on, a predetermined start-up phase has elapsed The electric motor is then switched off when the actual value of the electrical power consumption is less than a predetermined minimum value of the electrical power consumption of the electric motor.
预先给定的启动阶段应被理解为如下时间间隔,该时间间隔在每次接通电动马达时重新开始并且具有预先给定的持续时间。该时间间隔的持续时间进而是启动阶段的持续时间例如可以是至少一分钟,尤其是两分钟至三分钟。A predetermined start-up phase is to be understood as a time interval which starts anew each time the electric motor is switched on and has a predetermined duration. The duration of this time interval and thus of the start-up phase can be, for example, at least one minute, in particular two to three minutes.
在根据本发明的方法中,高压清洁设备的控制装置确定电动马达的电功耗的实际值。如果在经过预先给定的启动阶段之后实际值小于电动马达的电功耗的预先给定的最小值,则由控制装置将电动马达关断,这是因为在经过了预先给定的启动阶段之后低于电功耗的最小值指示了干运转。在启动阶段之内,即使在正常运行时,也就是说即使在正常输送清洁液时,电动马达也并不是在所有情况下都具有超过预先给定的最小值的电功耗。这可能是由于以下事实,即,在泵送过程开始时,首先从储备容器(例如储备罐)或例如从水域中吸取液体,其中,电动马达的电功耗逐步地提高。但是,在经过了预先给定的启动阶段之后(该启动阶段随着电动马达接通而开始并且可以持续例如2到3分钟),在正常运行时,尤其是在正常输送清洁液时,高压泵充满清洁液,并且电动马达的电功耗超过了预先给定的最小值。In the method according to the invention, the control device of the high-pressure cleaning device determines the actual value of the electrical power consumption of the electric motor. If the actual value is less than a predetermined minimum value for the electrical power consumption of the electric motor after a predetermined start-up phase, the electric motor is switched off by the control device because after a predetermined start-up phase A minimum value below the electrical power consumption indicates dry running. During the start-up phase, even during normal operation, that is to say even during normal delivery of cleaning fluid, the electric motor does not in all cases have an electrical power consumption that exceeds a predetermined minimum value. This may be due to the fact that, at the start of the pumping process, the liquid is first drawn from a storage container, such as a storage tank, or eg from a body of water, wherein the electrical power consumption of the electric motor is gradually increased. However, after a predetermined start-up phase (which starts with the electric motor switched on and can last, for example, 2 to 3 minutes), in normal operation, especially when delivering cleaning fluid normally, the high-pressure pump The cleaning fluid is full and the electrical power consumption of the electric motor exceeds a predetermined minimum value.
电动马达的电功耗的预先给定的最小值小于电动马达在正常运行时的电功耗的值。电功耗的最小值例如可以小于350W、尤其是在250W至350W,例如320W。在正常运行时,电动马达的功耗例如可以为至少400W。The predetermined minimum value of the electrical power consumption of the electric motor is smaller than the value of the electrical power consumption of the electric motor during normal operation. The minimum value of the electrical power consumption may for example be less than 350W, in particular between 250W and 350W, for example 320W. In normal operation, the power consumption of the electric motor may eg be at least 400W.
当在启动阶段之后电动马达的电功耗大于预先给定的最小值时,则高压清洁设备工作正常,尤其是高压清洁设备然后被充足地供应清洁液。如果在启动阶段之后电动马达的电功耗低于预先给定的最小值,则存在故障,表明高压清洁设备没有被充足供应清洁液,因此存在干运转的危险。在这种情况下,电动马达被控制装置切断。因此,可以基于电动马达的电功耗来识别干运转的风险,而不必在高压泵中整合其他传感器。If after the start-up phase the electrical power consumption of the electric motor is greater than a predetermined minimum value, the high-pressure cleaning device is functioning normally, in particular the high-pressure cleaning device is then sufficiently supplied with cleaning fluid. If after the start-up phase the electrical power consumption of the electric motor falls below a predetermined minimum value, then there is a fault, which indicates that the high-pressure cleaning device is not sufficiently supplied with cleaning fluid, so that there is a risk of running dry. In this case, the electric motor is switched off by the control unit. Thus, the risk of dry running can be identified on the basis of the electrical power consumption of the electric motor without having to integrate additional sensors in the high pressure pump.
可以设置的是,控制装置检测电动马达的供电电流和供电电压的实际值,并从这些实际值计算出电动马达的电功耗的实际值。通过将供电电流的实际值与电动马达的供电电压的实际值相乘得到电动马达的电功耗的实际值。为了运行电动马达,必须向电动马达提供来自电能源的电能。由能量源提供的电流代表电动马达的供电电流,并且能量源的输出电压代表电动马达的供电电压。控制装置有利地检测供电电流的实际值和供电电压的实际值,并由此计算出电动马达的电功耗的实际值。由控制装置将计算出的实际值与功耗的预先给定的最小值进行比较。如果所计算出的在经过预先给定的启动阶段之后电动马达的电功耗的实际值小于预先给定的最小值,则控制装置关断电动马达。It can be provided that the control device detects the actual values of the supply current and the supply voltage of the electric motor and calculates from these actual values the actual value of the electrical power consumption of the electric motor. The actual value of the electrical power consumption of the electric motor is obtained by multiplying the actual value of the supply current by the actual value of the supply voltage of the electric motor. In order to operate an electric motor, the electric motor must be supplied with electrical energy from an electrical energy source. The current supplied by the energy source represents the supply current of the electric motor, and the output voltage of the energy source represents the supply voltage of the electric motor. The control device advantageously detects the actual value of the supply current and the actual value of the supply voltage, and from this calculates the actual value of the electrical power consumption of the electric motor. The calculated actual value is compared with a predetermined minimum value for the power consumption by the control unit. If the calculated actual value of the electrical power consumption of the electric motor after a predetermined start-up phase is less than a predetermined minimum value, the control device switches off the electric motor.
检测供电电流的实际值还具有的优点是,可以以简单的方式可靠地识别到例如由于电动马达轴的阻滞引起的电动马达的过载。如果供电电流的实际值超过预先给定的最大电流值,则控制装置有利地关断电动马达,以便抵制由于过载而造成损坏的危险。Detection of the actual value of the supply current also has the advantage that an overload of the electric motor, for example due to a blocking of the electric motor shaft, can be reliably detected in a simple manner. If the actual value of the supply current exceeds a predetermined maximum current value, the control device advantageously switches off the electric motor in order to counteract the risk of damage due to overloading.
在根据本发明的方法的有利的设计方案中,高压清洁设备具有至少一个可再充电的电池,并且控制装置检测电池电流和电池电压,并且由此计算出电动马达的电功耗的实际值。通过使用至少一个可再充电的电池,使得高压清洁设备可以与外部能量源无关地、尤其是与公共供电网无关地运行。由至少一个电池给提供给电动马达的电流形成电动马达的供电电流,并且至少一个电池的输出电压形成电动马达的供电电压。电池电流和电池电压有利地由高压清洁设备的控制装置检测,并且通过将电池电流和电池电压相乘来由控制装置计算出电动马达的电功耗的实际值。将该实际值与电动马达的功耗的预先给定的最小值进行比较。如果所述计算出的在经过预先给定的启动阶段之后的实际值小于预先给定的最小值,则控制装置关断电动马达,这是因为存在干运转的危险。In an advantageous refinement of the method according to the invention, the high-pressure cleaning device has at least one rechargeable battery, and the control device detects the battery current and the battery voltage and calculates an actual value for the electrical power consumption of the electric motor therefrom. The use of at least one rechargeable battery makes it possible to operate the high-pressure cleaning device independently of an external energy source, in particular independently of the public power supply network. The current supplied to the electric motor by the at least one battery forms the supply current of the electric motor, and the output voltage of the at least one battery forms the supply voltage of the electric motor. The battery current and the battery voltage are advantageously detected by the control device of the high-pressure cleaning device, and the actual value of the electrical power consumption of the electric motor is calculated by the control device by multiplying the battery current and the battery voltage. This actual value is compared with a predetermined minimum value for the power consumption of the electric motor. If the calculated actual value after a predetermined start-up phase is less than a predetermined minimum value, the control device switches off the electric motor because there is a risk of dry running.
当在经过启动阶段之后由对电动马达的功耗的实际值与功耗的预先给定的最小值进行的比较得到存在干运转的危险,则控制装置关断电动马达。附加地,在根据本发明的方法的有利的设计方案中设置的是,如果由高压清洁设备运送的清洁液在高压清洁设备的出口线路中的压力超过预先给定的关断值,则控制装置关断电动马达,并且当清洁液在出口线路中的压力再次下降时,尤其是低于预先给定的接通值时,控制装置再次接通电动马达。根据本发明的方法的这种设计方案能够实现的是,使得用户通过操纵能手动封闭的施布器件来控制电动马达,该能手动封闭的施布器件布置在与高压清洁设备的出口线路联接的液体输出线路的自由端部上。例如,可以将压力软管用作液体输出线路,并且例如可以将喷枪用作能手动封闭的施布器件,其经由压力软管与高压清洁设备的出口线路处于流动连接中。为了输出由高压清洁设备加压的清洁液,用户可以打开施布器件。然后在高压清洁设备的出口线路之内构成清洁液的出口压力。如果用户想要中断被加压的清洁液的输出,则可以封闭施布器件。这导致,出口线路中的清洁液的压力提高,从而超过了预先给定的关断值。该超过情况可以由压力检测环节、例如尤其是压力开关来检测,并且压力检测环节的相应的控制信号可以引起控制装置关断电动马达。如果由用户再次打开施布器件,则在出口线路中的清洁液的压力下降,其中,该压力优选低于预先给定的接通值,并且然后压力检测环节的相应的控制信号可以引起控制装置再次接通电动马达。The control device switches off the electric motor if, after the start-up phase has elapsed, a comparison of the actual value of the power consumption of the electric motor with a predetermined minimum value of the power consumption reveals that there is a risk of dry running. In addition, in an advantageous embodiment of the method according to the invention it is provided that the control device is activated if the pressure of the cleaning fluid delivered by the high-pressure cleaning device in the outlet line of the high-pressure cleaning device exceeds a predetermined cut-off value. The electric motor is switched off, and the control device switches on the electric motor again when the pressure of the cleaning fluid in the outlet line drops again, in particular below a predetermined switching value. This refinement of the method according to the invention makes it possible for the user to control the electric motor by actuating a manually closable applicator device arranged in a on the free end of the liquid output line. For example, a pressure hose can be used as the liquid outlet line, and a spray gun can be used, for example, as a manually closable applicator device, which is in fluid connection via the pressure hose to the outlet line of the high-pressure cleaning device. To deliver the cleaning fluid pressurized by the high-pressure cleaning device, the user can open the applicator. The outlet pressure of the cleaning fluid is then built up in the outlet line of the high-pressure cleaning device. If the user wishes to interrupt the delivery of the pressurized cleaning fluid, the dispensing device can be closed. This leads to an increase in the pressure of the cleaning fluid in the outlet line, so that a predetermined cut-off value is exceeded. This excess can be detected by a pressure detection element, for example in particular a pressure switch, and a corresponding control signal of the pressure detection element can cause the control device to switch off the electric motor. If the user opens the dispensing device again, the pressure of the cleaning fluid in the outlet line drops, wherein the pressure is preferably below a predetermined switch-on value, and a corresponding control signal of the pressure detection element can then trigger the control unit to Switch on the electric motor again.
通过手动操纵施布器件进行的对电动马达的控制方便了高压清洁设备的运行。如果该高压清洁设备还具有至少一个可再充电的电池,则附加地简化了高压清洁设备的运行,这是因为当没有外部能量源可供电动马达使用时,高压清洁设备也仍可以运行。然而在电池运行的高压清洁设备的情况下,其电动马达可以通过打开和关闭施布器件来控制,用户在关闭施布器件后可能会错误地认为,由于电动马达已经被控制装置关断,就不需要最终操纵主开关将其运动到关断位置来结束高压清洁设备的运行。这种错误的看法可能导致,用户例如通过如下方式结束向高压清洁设备供应清洁液,即,用户例如将液体输送线路与高压清洁设备分开并且随后将液体输送线路存放在储藏空间中。但是实际上,只要主开关仍处于其接通位置中,则控制装置仍处于监控状态下,并对出口线路中可能的压降作出反应。随后,如果高压清洗设备的出口线路中例如由于施布器件的泄漏而出现压降,则由于使用电池来确保能量供应,尽管没有清洗液输送给高压清洗设备,但仍会由控制装置再次接通电动马达。但是,干运转的危险通过如下方式被抵制,即,如果电动马达的电功耗的实际值小于电功耗的预先给定的最小值,则控制装置在启动阶段之后再次关断电动马达。这方面在前文已被详细阐述。The control of the electric motor by manual actuation of the dispensing device facilitates the operation of the high-pressure cleaning device. If the high-pressure cleaning device also has at least one rechargeable battery, the operation of the high-pressure cleaning device is additionally simplified, since the high-pressure cleaning device can still be operated even when no external energy source is available for the electric motor. However, in the case of battery-operated high-pressure cleaning equipment, the electric motor of which can be controlled by switching the dispensing device on and off, the user may, after switching off the dispensing device, mistakenly believe that since the electric motor has been switched off by the control device, the It is not necessary to finally actuate the main switch to move it into the off position to end the operation of the high-pressure cleaning device. Such erroneous assumptions can lead to the user ending the supply of cleaning fluid to the high-pressure cleaning device, for example, by separating the liquid supply line from the high-pressure cleaning device and subsequently storing the liquid supply line in the storage space. In practice, however, as long as the main switch remains in its on position, the control device is still monitoring and reacts to possible pressure drops in the outlet line. Subsequently, if a pressure drop occurs in the outlet line of the high-pressure washer, for example due to a leak from the dispensing device, the control unit switches it on again despite the fact that no cleaning fluid is supplied to the high-pressure washer due to the use of batteries to ensure the energy supply electric motor. However, the risk of dry running is counteracted by the control device switching off the electric motor again after the start-up phase if the actual value of the electrical power consumption of the electric motor falls below a predetermined minimum value of the electrical power consumption. This aspect has been elaborated previously.
可以设置的是,控制装置连续地或周期性地确定电功耗的实际值。It can be provided that the control device determines the actual value of the electrical consumption continuously or periodically.
尤其可以设置的是,控制装置以短时间间隔、尤其是最大间隔为1分钟的时间间隔,例如为10秒的时间间隔周期性地确定在接通电动马达之后的电动马达的功耗的实际值,并且如果电动马达的电功耗的实际值小于电动马达的电功耗的预先给定的最小值,则在经过了启动阶段之后关断电动马达。In particular, it can be provided that the control device periodically determines the actual value of the power consumption of the electric motor after switching on the electric motor at short intervals, in particular at intervals of at most 1 minute, for example at intervals of 10 seconds , and if the actual value of the electrical power consumption of the electric motor is less than a predetermined minimum value of the electrical power consumption of the electric motor, the electric motor is switched off after the start-up phase has elapsed.
在根据本发明的方法的优选的设计方案中,将电动马达的电功耗的实际值连续地或周期性地与电功耗的预先给定的最小值进行比较,并且如果通过比较得到电功耗的实际值小于最小值,则在启动阶段之后关断电动马达。In a preferred refinement of the method according to the invention, the actual value of the electrical power consumption of the electric motor is compared continuously or periodically with a predetermined minimum value of the electrical power consumption, and if the electrical power obtained by the comparison If the actual value of the consumption is less than the minimum value, the electric motor is switched off after the starting phase.
对电动马达的电功耗的实际值与电动马达的电功耗的最小值的周期性的比较可以例如以至多一分钟的时间间隔,例如以至多十秒的间隔进行。The periodic comparison of the actual value of the electric power consumption of the electric motor with the minimum value of the electric power consumption of the electric motor can take place, for example, at time intervals of at most one minute, for example at intervals of at most ten seconds.
特别有利的是,在电动马达在经过启动阶段之后由于电功耗低于电动马达的电功耗的最小值而被控制装置关断之后,该电动马达只有通过手动操纵高压清洁设备的操纵元件才能够再次接通。如已经阐述地,当在经过启动阶段之后电动马达的电功耗的实际值低于预先给定的最小值时,电动马达被控制装置关断。为了能够继续进行高压清洁设备的运行,用户必须有利地手动操纵高压清洁设备的操纵元件,例如高压清洁设备的主开关,因此电动马达是无法自动接通的。例如可以设置的是,必须将主开关从其接通位置运动其关断位置中,并然后再运动回到接通位置中,以便在由于经过启动阶段之后发生低于电功耗的最小值而使得电动马达被控制装置关断之后,能够继续使高压清洁设备运行。It is particularly advantageous if the electric motor is switched off only by manual actuation of an actuating element of the high-pressure cleaning device after the electric motor has been switched off by the control device after a start-up phase because the electric power consumption has fallen below a minimum value for the electric power consumption of the electric motor. able to connect again. As already explained, the electric motor is switched off by the control device when the actual value of the electrical power consumption of the electric motor falls below a predetermined minimum value after the start-up phase has passed. In order to be able to continue the operation of the high-pressure cleaning device, the user must advantageously manually actuate an actuating element of the high-pressure cleaning device, for example a main switch of the high-pressure cleaning device, so that the electric motor cannot be switched on automatically. For example, it can be provided that the main switch has to be moved from its on position into its off position and then moved back into the on position again in order to prevent the power consumption from falling below the minimum value of the electrical power consumption after passing through the startup phase. After the electric motor is turned off by the control device, the high-pressure cleaning device can continue to run.
如开头所述,本发明还涉及高压清洁设备,其具有电动马达、由电动马达驱动的高压泵和控制装置,其尤其是用于执行上述方法。As stated at the outset, the invention also relates to a high-pressure cleaning device with an electric motor, a high-pressure pump driven by the electric motor, and a control device, in particular for carrying out the above-mentioned method.
为了以如下方式改进高压清洁设备,即,能够以更简单的方式抵制干运转的风险,根据本发明提出的是,设立控制装置,以确定电动马达的电功耗的实际值,并且与电功耗的预先给定的最小值进行比较,并且当在接通电动马达之后经过预先给定的启动阶段之后电动马达的电功耗的实际值小于电动马达的电功耗的最小值时,则电动马达能被控制装置关断。如已经所述,高压清洁设备的这种设计方案能够实现抵制干运转的风险,而不必为此在高压泵之内定位有传感器。更确切地说,干运转的危险通过评估电动马达的电功耗来识别。In order to improve a high-pressure cleaning device in such a way that the risk of dry running can be counteracted in a simpler manner, it is proposed according to the invention that a control device is provided to determine the actual value of the electrical power consumption of the electric motor and to compare it with the electrical power compared with a predetermined minimum value of the electric power consumption of the electric motor, and when the actual value of the electric power consumption of the electric motor is less than the minimum value of the electric power consumption of the electric motor after a predetermined start-up period after switching on the electric motor, the electric motor The motor can be switched off by the control device. As already mentioned, such an embodiment of the high-pressure cleaning device makes it possible to counteract the risk of running dry without having to locate a sensor within the high-pressure pump for this purpose. Rather, the danger of dry running is identified by evaluating the electrical power consumption of the electric motor.
控制装置优选具有用于检测电动马达的供电电流的实际值的电流检测环节和用于检测电动马达的供电电压的实际值的电压检测环节,并且控制装置被设立成用于由供电电流和供电电压的实际值来计算出电功耗的实际值。如已经所述,由能量源提供给电动马达的电流代表电动马达的供电电流,能量源的输出电压代表电动马达的供电电压。控制装置有利地以如下方式设计,即,使得控制装置从供电电流和供电电压的实际值计算出电动马达的电功耗的实际值。为此,控制装置可以具有信号处理环节,尤其是乘法环节。The control device preferably has a current detection element for detecting the actual value of the supply current of the electric motor and a voltage detection element for detecting the actual value of the supply voltage of the electric motor, and the control device is set up for determining from the supply current and the supply voltage The actual value to calculate the actual value of electrical power consumption. As already stated, the current supplied by the energy source to the electric motor represents the electric motor's supply current, and the output voltage of the energy source represents the electric motor's supply voltage. The control device is advantageously designed in such a way that the control device calculates the actual value of the electrical power consumption of the electric motor from the actual values of the supply current and the supply voltage. For this purpose, the control device can have a signal processing unit, in particular a multiplication unit.
有利的是,如果供电电流的实际值超过预先给定的最大容许的电流值,则能由控制装置关断电动马达。超过供电电流的最大容许的电流值指示了电动马达过载。该过载例如可能由于电动马达轴阻滞而造成。如果存在过载,则由控制装置通过供电电流的实际值超过预先给定的最大容许的电流值识别到这一情况。然后,控制装置可以关断电动马达。It is advantageous if the electric motor can be switched off by the control device if the actual value of the supply current exceeds a predetermined maximum permissible current value. Exceeding the maximum allowable current value of the supply current indicates an electric motor overload. This overload can be caused, for example, by a blocked shaft of the electric motor. If there is an overload, this is detected by the control device when the actual value of the supply current exceeds a predetermined maximum permissible current value. The control device can then switch off the electric motor.
优选地,控制装置具有存储环节,其用于存储电动马达的电功耗的预先给定的最小值。最小值可以例如在制造控制装置时保存在存储环节中。Preferably, the control device has a memory element for storing a predetermined minimum value for the electrical power consumption of the electric motor. The minimum value can be stored in a memory link, for example, during manufacture of the control device.
特别有利的是,除了电功耗的最小值之外,还可以在存储环节中保存有电动马达的供电电流的最大容许的电流值。如所述,通过将电动马达的供电电流的实际值与最大容许的电流值进行比较,可以识别出过载的存在并且可以将电动马达关断。It is particularly advantageous if, in addition to the minimum value of the electrical power consumption, a maximum permissible current value for the supply current of the electric motor can also be stored in the memory link. As mentioned, by comparing the actual value of the supply current of the electric motor with the maximum permissible current value, the presence of an overload can be detected and the electric motor can be switched off.
如已经所述,有利的是,高压清洁设备具有至少一个用于向电动马达供应能量的可再充电的电池。可再充电的电池的使用允许了,即使在没有外部能源,尤其是没有公共电网供使用时,高压清洁设备也能运行。As already mentioned, it is advantageous if the high-pressure cleaning device has at least one rechargeable battery for supplying energy to the electric motor. The use of rechargeable batteries allows the high-pressure cleaning device to be operated even when no external energy source, in particular no public power grid, is available.
在根据本发明的高压清洁设备的有利的设计方案中,该高压清洁设备具有出口线路,并且当出口线路中的清洁液的压力超过预先给定的关断值时,则能由控制装置关断电动马达,并且当在出口线路中的清洁液的压力再次下降,尤其是低于预先给定的接通值时,能由控制装置再次接通电动马达。如上所述,在这种设计方案中,用户可以通过操纵经由液体输出线路与高压清洁设备连接的施布器件来控制电动马达。如果用户封闭施布器件,则在出口线路中的清洁液的压力升高,从而超过了预先给定的关断值。然后,相应的控制信号可以促使控制装置关断电动马达。如果用户再次打开施布器件,则在出口线路中的清洁液的压力低于预先给定的接通值,并且相应的控制信号可以促使控制装置再次接通电动马达。In an advantageous embodiment of the high-pressure cleaning device according to the invention, the high-pressure cleaning device has an outlet line and can be switched off by the control device when the pressure of the cleaning fluid in the outlet line exceeds a predetermined shut-off value The electric motor can be switched on again by the control device when the pressure of the cleaning fluid in the outlet line drops again, in particular below a predetermined switch-on value. As mentioned above, in this refinement the user can control the electric motor by actuating the dispensing device which is connected via the liquid output line to the high-pressure cleaning device. If the user closes the dispensing device, the pressure of the cleaning fluid in the outlet line increases so that a predetermined cut-off value is exceeded. A corresponding control signal can then cause the control device to switch off the electric motor. If the user opens the dispensing device again, the pressure of the cleaning fluid in the outlet line falls below a predetermined switch-on value, and a corresponding control signal can cause the control device to switch on the electric motor again.
有利的是,高压清洁设备具有信号发送器,该信号发送器以信号传导的方式与控制装置连接,并且该信号发送器向控制装置提供与清洁液的在出口线路中的压力有关的控制信号。It is advantageous if the high-pressure cleaning device has a signal transmitter, which is connected in a signal-conducting manner to the control device and which supplies a control signal to the control device as a function of the pressure of the cleaning fluid in the outlet line.
信号发送器优选被构造为压力开关。The signal transmitter is preferably designed as a pressure switch.
有利的是,控制装置被设立成用于周期性地确定电功耗的实际值,并且将其与电动马达的电功耗的预先给定的最小值进行比较。Advantageously, the control device is designed to periodically determine the actual value of the electrical power consumption and compare it with a predetermined minimum value of the electrical power consumption of the electric motor.
尤其可以设置的是,控制装置被设立成用于在接通电动马达之后以短的时间间隔、尤其是至多1分钟的时间间隔,例如至多10秒的时间间隔周期性地确定电动马达的电功耗的实际值。如果电动马达的电功耗的实际值小于电动马达的电功耗的预先给定的最小值,则在经过了启动阶段之后关断电动马达。In particular, it can be provided that the control device is set up to periodically determine the electrical power of the electric motor at short intervals, in particular at intervals of at most 1 minute, for example at intervals of at most 10 seconds, after switching on the electric motor. The actual value consumed. If the actual value of the electrical power consumption of the electric motor is less than a predetermined minimum value of the electrical power consumption of the electric motor, the electric motor is switched off after the start-up phase has elapsed.
在根据本发明的高压清洁设备的优选设计方案中,能够由控制装置连续地或周期性地将电动马达的电功耗的实际值与电功耗的预先给定的最小值相比较,并且在启动阶段之后,如果通过比较得到电功耗的实际值小于最小值,则能关断电动马达。In a preferred embodiment of the high-pressure cleaning device according to the invention, the actual value of the electrical power consumption of the electric motor can be continuously or periodically compared with a predetermined minimum value of the electrical power consumption by the control device, and the After the start-up phase, the electric motor can be switched off if the actual value of the electrical power consumption obtained by comparison is less than the minimum value.
电动马达的电功耗的实际值与电动马达的电功耗的最小值的周期性比较可以优选地以至多一分钟的时间间隔,例如以至多10秒的时间间隔进行。The periodic comparison of the actual value of the electric power consumption of the electric motor with the minimum value of the electric power consumption of the electric motor can preferably take place at time intervals of at most one minute, for example at time intervals of at most 10 seconds.
在特别优选的设计方案中,根据本发明的高压清洁设备具有操纵元件,并且在经过启动阶段之后由于电功耗低于最小值而被控制装置关断的电动马达只能通过手动操纵操纵元件来再次接通。In a particularly preferred embodiment, the high-pressure cleaning device according to the invention has an actuating element, and the electric motor, which is switched off by the control device after a start-up phase because the electrical power consumption has fallen below a minimum value, can only be activated by manually actuating the actuating element. Connect again.
操纵元件有利地设计为主开关。The actuating element is advantageously designed as a main switch.
高压清洁设备的高压泵优选设计为往复式活塞泵。往复式活塞泵具有多个活塞,这些活塞分别沉入到泵腔中,并且可以相对于其纵向轴线线性地来回移动。这种往复式活塞泵本身对于本领域技术人员是已公知的,并且在当前不需要做详细阐述。The high-pressure pump of the high-pressure cleaning device is preferably designed as a reciprocating piston pump. Reciprocating piston pumps have a plurality of pistons which are each sunk in a pump chamber and which can be moved back and forth linearly relative to their longitudinal axis. Such reciprocating piston pumps are known per se to those skilled in the art and do not need to be explained in detail at present.
借助于高压泵,可以将清洁液置于高压下。优选地,清洁液的压力至少为70bar,尤其地,清洁液的压力可以至少短暂地为100bar。With the aid of a high-pressure pump, the cleaning fluid can be placed under high pressure. Preferably, the pressure of the cleaning fluid is at least 70 bar, in particular the pressure of the cleaning fluid can be at least briefly 100 bar.
有利地,根据本发明的高压清洁设备的电动马达经由传动装置与高压泵相接。尤其地,行星传动装置已被证明是有利的。Advantageously, the electric motor of the high-pressure cleaning device according to the invention is connected to the high-pressure pump via a transmission. In particular, planetary gears have proven to be advantageous.
根据本发明的高压清洁设备的电动马达优选具有固定的转速。在这种设计方案中,控制装置可以接通和关断电动马达,但是它不能改变电动马达的转速。The electric motor of the high-pressure cleaning device according to the invention preferably has a fixed rotational speed. In this configuration, the control device can switch the electric motor on and off, but it cannot change the rotational speed of the electric motor.
在本发明的有利的设计方案中,电动马达的转速为每分钟至少15,000转,尤其是每分钟15,000至18,000转。In an advantageous configuration of the invention, the rotational speed of the electric motor is at least 15,000 revolutions per minute, in particular 15,000 to 18,000 revolutions per minute.
附图说明Description of drawings
下面对本发明的优选实施例的描述结合附图用于更详细的阐述。The following description of a preferred embodiment of the present invention is used for a more detailed explanation in conjunction with the accompanying drawings.
其中:in:
图1示出根据本发明的高压清洁设备的优选实施方式的立体图;Figure 1 shows a perspective view of a preferred embodiment of a high-pressure cleaning device according to the invention;
图2示出图1的高压清洁设备的控制装置的示意性框图。FIG. 2 shows a schematic block diagram of a control device of the high-pressure cleaning device of FIG. 1 .
具体实施方式Detailed ways
在图1中示意性地示出了根据本发明的高压清洁设备的优选实施方式,并且总体上占用附图标记10。高压清洁设备10具有壳体12,在壳体中布置有具有电动马达16的马达泵单元14和由电动马达16经由传动装置18驱动的高压泵20。电动马达16以保持恒定的转速运行,该恒定的转速至少为每分钟15,000转,尤其是每分钟15,000至18,000转,例如每分钟16,500转。高压泵20具有泵入口22和泵出口24。高压泵20被设计为往复式活塞泵,并且具有多个活塞21、23、25,这些活塞由电动马达16经由传动装置18来驱动以用于沿它们各自的纵向轴线进行往复运动,并且在此以常见的方式分别沉入到泵腔中,泵腔的体积通过各自的活塞的往复运动而周期性地增大和减小,以便由此运送清洁液。在泵入口22上可以联接有在图中未示出的液体输送线路、例如抽吸软管。在泵出口24可以联接有液体输出线路、例如压力软管。压力软管在其自由端部上可以承载有能由用户手动封闭的针对清洁液的施布器件、例如喷枪。A preferred embodiment of a high-pressure cleaning device according to the invention is shown schematically in FIG. 1 and assigned the
泵入口22形成高压清洁设备10的出口线路26的自由端部。给出口线路26配属有信号发送器,在所示的实施例中,该信号发送器被构造为压力开关28,并且提供与清洁液的在出口线路26中存在的压力有关的控制信号。这将在下面更详细地讨论。The
除了马达泵单元14之外,在壳体12中还布置有控制装置30和可再充电的电池32。可再充电的电池32是针对电动马达16的能量源,并且可以借助控制装置30来接通和关断电动马达16。在图2中示出了控制装置30的示意性框图。In addition to the
控制装置30经由信号线路34与压力开关28处于信号传导的连接中。这允许控制装置30依赖于出口线路26中存在的清洁液的压力来接通和关断电动马达16。如果布置在压力软管自由端部的施布器件被用户封闭,则清洁液的压力在出口线路26的区域内提升。如果该压力超过预先给定的关断值,则从压力开关28将压力信号传输给控制装置30,由此促使控制装置关断电动马达16。如果施布器件由用户再次打开,则清洁液在出口线路26中的压力下降。如果压力低于预先给定的接通值,则从压力开关28向控制装置30传输控制信号,该控制信号促使控制线路30再次接通电动马达16。The
控制装置30经由连接线路36与高压清洁设备10的显示装置38连接。在显示装置38上显示高压清洁设备10的至少一个运行值,尤其是电池32的充电状态。The
电池32的充电状态由控制装置30监控。The state of charge of the
控制装置30具有电流检测环节40和电压检测环节42。借助于电流检测环节40周期性地检测由电池32提供的电池电流,也就是说电动马达16的供电电流,并且借助电压检测环节42周期性地检测电池32的输出电压,也就是说电动马达16的供电电压。对电池电流和电池电压的周期性检测可以例如以10秒的时间间隔进行。The
电池电流的实际值从电流检测环节40传输给信号处理环节44,电池电压的实际值从电压检测环节42传输给信号处理环节44。由信号处理环节44将电池电压的实际值与电池电流的实际值相乘。该乘积得到了电动马达16的电功耗的实际值,并且该计算出的实际值通过控制装置30的比较环节46与电动马达16的电功耗的预先给定的最小值进行比较。最小值保存在控制装置30的存储环节48中。The actual value of the battery current is transmitted from the
借助比较环节46,使得可以由控制装置30识别出电动马达16的电功耗的实际值是否小于电功耗的预先给定的最小值。By means of
控制装置30还具有计时环节50,该计时环节50确定启动阶段是否到期,该启动阶段在每次电动马达16接通时重新开始。启动阶段的持续时间可以是例如2或3分钟。The
为了接通和关断电动马达16,控制装置30具有可电控的开关环节52。当由信号处理环节44计算出的电动马达16的电功耗的实际值小于保存在存储环节48中的电动马达16的电功耗的预先给定的最小值,则开关环节52关断电动马达16,以便由此抵制高压泵20的干运转的危险。To switch
以下事实形成针对当低于在经过了启动阶段之后的电功耗的预先给定的最小值的情况下切断电动马达16的背景,即,当高压泵20被不足地供应清洁液时,电动马达16仅消耗少量的功率。为了开动高压清洁设备10,用户可以将形式为主开关54的操纵元件转移到接通位置中。然后由控制装置30借助开关环节52接通电动马达16,并且同时启动计时环节50,该计时环节从电动马达16被接通起开始测量时间并且在每次关断电动马达16时复位到零。然后,可以经由泵入口22和与其联接的液体输送线路由高压泵20例如从存储容器抽吸清洁液。高压泵20被填充清洁液,并且电动马达16的电功耗提升。电功耗由信号处理环节44周期性地从由电流检测环节40提供的电池电流的实际值和由电压检测环节42提供的电池电压计算出。由比较环节46提供控制信号,该控制信号依赖于电动马达16的电功耗的实际值与电动马达16的电功耗的预先给定的最小值的比较。例如在电动马达16接通后可能持续2或3分钟的启动阶段结束时由计时环节50发出信号。在经过了启动阶段之后,如果电功耗的实际值小于预先给定的最小值,则开关环节52切断电动马达16,这是因为低于电功耗的最小值指示了没有足够的清洁液输送,并且存在干运转的危险。如果没有低于功耗的最小值,则继续向电动马达16供应能量,并且仍周期性地将功耗的实际值与电动马达16的功耗的最小值进行比较。The following fact forms the background for switching off the
当在启动阶段之后由于低于电功耗的最小值而由控制装置30关断电动马达16时,则电动马达只能够通过如下方式再次被接通,即,用户将主开关54转移到其关断位置中,并且随后再次转移到其接通位置中。然而,当电动马达16通过对布置在压力软管的自由端部上的施布器件进行封闭而被关断时,则电动马达可以随时通过如下方式被再次接通,即,再次打开施布器件而无需附加地操纵主开关54。由于低于电功耗的最小值而关断电动马达16导致开关环节52的阻滞,这只能够通过操纵主开关54来消除,而由于封闭施加构件而关断电动马达16就不会导致开关环节52这种阻滞。When the
因此,控制装置30监控电动马达16的电功耗,并且当在经过启动阶段之后的电功耗小于电功耗的预先给定的最小值时将该电动马达关断。由此可以避免由于清洁液的不足供应而对高压泵20造成的损坏。The
控制装置30还监控电动马达16的供电电流,也就是说电池电流。如果电池电流超过保存在存储环节48中的预先给定的最大容许的电流值,则这种情况也被比较环节46识别出,于是促使开关环节52关断电动马达16,这是因为存在过载并且存在电动马达16损坏的危险。
Claims (16)
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| Application Number | Priority Date | Filing Date | Title |
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| PCT/EP2018/053095 WO2019154494A1 (en) | 2018-02-07 | 2018-02-07 | Method for controlling a high-pressure cleaning appliance and high-pressure cleaning appliance particularly for carrying out the method |
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| DE9013486U1 (en) * | 1990-09-25 | 1990-11-29 | Alfred Kärcher GmbH & Co, 7057 Winnenden | High pressure cleaning device |
| US7841351B1 (en) * | 2005-04-11 | 2010-11-30 | Goodway Technologies Corporation | Coil cleaning machine |
| WO2007045259A1 (en) * | 2005-10-19 | 2007-04-26 | Alfred Kärcher Gmbh & Co. Kg | High pressure cleaning appliance |
| DE102009035276A1 (en) * | 2009-07-29 | 2011-02-10 | Spinflow Gmbh | Control and control method for electric water pumps |
| KR101173050B1 (en) * | 2009-12-04 | 2012-08-13 | 기아자동차주식회사 | Drive control apparatus and method for electric oil pump |
| CN102493951A (en) * | 2011-12-06 | 2012-06-13 | 安徽泰格电气科技股份有限公司 | Intelligent controlling and monitoring system for water pump |
| JP2013169486A (en) * | 2012-02-17 | 2013-09-02 | Hitachi Koki Co Ltd | High pressure washing device |
| CN104033369A (en) * | 2014-06-06 | 2014-09-10 | 芜湖爱瑞特环保科技有限公司 | Stepless speed regulation control system of electric high-pressure water pump |
| CN107051939B (en) * | 2016-11-22 | 2019-12-24 | 常州格力博有限公司 | Self-feedback type cleaning machine and control mode thereof |
| CN106990723A (en) * | 2017-03-13 | 2017-07-28 | 浙江亚特电器有限公司 | A kind of jetting machine and its water-free detection method |
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| EP3749466A1 (en) | 2020-12-16 |
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