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CN111676257A - A method for improving the efficiency of hardwood cellulose high-concentration enzymatic hydrolysis to produce fermentable sugar - Google Patents

A method for improving the efficiency of hardwood cellulose high-concentration enzymatic hydrolysis to produce fermentable sugar Download PDF

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CN111676257A
CN111676257A CN202010546217.8A CN202010546217A CN111676257A CN 111676257 A CN111676257 A CN 111676257A CN 202010546217 A CN202010546217 A CN 202010546217A CN 111676257 A CN111676257 A CN 111676257A
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霍丹
谷丞
韩潇
陈辉
杨秋林
司传领
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Abstract

本发明涉及一种提高阔叶速生材中纤维素高浓酶水解可发酵糖效率的方法,其步骤为:原料切片、螺旋挤压;金属氯盐预处理;高浓磨浆机细纤维化;洗涤后固体基质的高浓水解:一定浓度分散于乙酸‑乙酸钠缓冲溶液中,再加入木质磺酸钠或木质磺酸钠与其他表面活性剂复配组成的复合表面活性剂和纤维素酶进行水解。获得还原糖和木质纤维素残渣。本发明将金属氯盐预处理与高浓磨结合处理木质纤维原料,将制浆造纸废弃物‑木质磺酸钠作为表面活性剂并与其他类型表面活性剂复配,引入到纤维素酶高浓水解体系中,提高了酶水解可发酵糖得率。实现了木质纤维素的高效高浓酶水解,并可大大节约生物乙醇的生产成本。

Figure 202010546217

The invention relates to a method for improving the efficiency of cellulose high-concentration enzymatic hydrolysis of fermentable sugars in broad-leaved fast-growing wood. High-concentration hydrolysis of the solid substrate after washing: a certain concentration is dispersed in the acetic acid-sodium acetate buffer solution, and then the composite surfactant and cellulase composed of sodium lignosulfonate or sodium lignosulfonate and other surfactants are added to carry out hydrolysis. Reducing sugars and lignocellulose residues are obtained. The invention combines metal chloride pretreatment with high-concentration milling to treat lignocellulosic raw materials, uses pulp and papermaking waste-sodium lignosulfonate as surfactant and is compounded with other types of surfactants, and introduces it into cellulase high-concentration In the hydrolysis system, the yield of fermentable sugars by enzymatic hydrolysis is improved. The high-efficiency and high-concentration enzymatic hydrolysis of lignocellulose is realized, and the production cost of bioethanol can be greatly saved.

Figure 202010546217

Description

一种提高阔叶木纤维素高浓酶水解产可发酵糖效率的方法A method for improving the efficiency of hardwood cellulose high-concentration enzymatic hydrolysis to produce fermentable sugar

技术领域technical field

本发明涉及一种阔叶木资源转化利用的技术领域,具体地,是涉及一种可有效提高阔叶木速生材中纤维素高浓酶水解产可发酵糖效率的综合处理方法。The invention relates to the technical field of hardwood resource conversion and utilization, in particular to a comprehensive treatment method that can effectively improve the efficiency of hydrolysis of cellulose high-concentration enzymes in hardwood fast-growing wood to produce fermentable sugars.

背景技术Background technique

资源匮乏、能源短缺、环境恶化已成为制约人类社会可持续发展的三大瓶颈问题,必将严重影响国民经济快速持续增长。以资源丰富的木质纤维素为原料,实现生物质资源的全组分利用,特别是依靠微生物发酵生产燃料乙醇的技术日益引人注目。木质纤维素是植物细胞壁的主要组成之一,地球上每年通过光合作用产生的木质纤维素总量可达1000亿吨,如美国每年可收集的木质纤维素总量可达10亿吨,我国也可达8亿吨,然而只有少部分被人类有效利用。木质纤维在长期的演变过程中进化出了较复杂的生物结构,用于阻抗微生物和动物的威胁,称之为木质纤维素的“顽抗性”。木质纤维素的这种“顽抗性”会影响到酶试剂或化学试剂向木质纤维原料内的渗透、传质以及纤维素酶的可及性及活性。因此,预处理是木质纤维原料生产燃料乙醇的关键技术。Lack of resources, energy shortage and environmental degradation have become the three major bottlenecks restricting the sustainable development of human society, which will seriously affect the rapid and sustained growth of the national economy. Using resource-rich lignocellulose as raw material to realize the full-component utilization of biomass resources, especially the technology of producing fuel ethanol by microbial fermentation, is increasingly attracting attention. Lignocellulose is one of the main components of plant cell walls. The total amount of lignocellulose produced by photosynthesis on the earth can reach 100 billion tons every year. For example, the total amount of lignocellulose that can be collected every year in the United States can reach 1 billion tons. Up to 800 million tons, but only a small part is effectively used by humans. During the long-term evolution, lignocellulose has evolved a more complex biological structure to resist the threat of microorganisms and animals, which is called the "resistance" of lignocellulose. This "resistance" of lignocellulose will affect the penetration and mass transfer of enzyme reagents or chemical reagents into lignocellulosic raw materials, as well as the accessibility and activity of cellulase. Therefore, pretreatment is a key technology for the production of fuel ethanol from lignocellulosic feedstocks.

木质纤维原料的预处理是指通过物理机械、化学及微生物等手段打破半纤维素和木质素对纤维素的包裹,改善纤维素的致密结构,释放更多游离羟基,使其容易与微生物和纤维素酶发生直接接触反应,从而克服木质纤维素原料的天然“顽抗性”,提高生物质酶解转化效率。金属氯盐可选择性脱除木质纤维素细胞壁中的半纤维素,同时与半纤维素相链接的木质素会部分溶出,从而使纤维素暴露出来,有利于纤维素酶与纤维素的直接接触。同时研究表明部分金属盐可提高纤维素酶的活性,从而提高纤维素酶水解效率。The pretreatment of lignocellulosic raw materials refers to breaking the encapsulation of cellulose by hemicellulose and lignin through physical, mechanical, chemical and microbial means, improving the dense structure of cellulose, releasing more free hydroxyl groups, making it easier to interact with microorganisms and fibers. A direct contact reaction occurs with the enzyme, thereby overcoming the natural "resistance" of lignocellulosic raw materials and improving the conversion efficiency of biomass enzymatic hydrolysis. Metal chlorides can selectively remove hemicellulose from lignocellulose cell walls, and at the same time, the lignin linked to hemicellulose will be partially dissolved, thereby exposing cellulose, which is conducive to the direct contact between cellulase and cellulose . At the same time, studies have shown that some metal salts can increase the activity of cellulase, thereby improving the hydrolysis efficiency of cellulase.

除纤维素酶的价格外以及木质纤维素的天然顽抗性外,乙醇的蒸馏成本过高(约占整个乙醇生产投资的30%)也是制约生物乙醇商业化的关键因素之一。乙醇蒸馏成本过高主要原因是发酵液中乙醇浓度过低所致。因此,若能有效地采用高底物浓度的酶水解体系,可从根本上解决后续乙醇蒸馏能耗过高的问题。有研究表明,在底物浓度高于10%时纤维质原料开始不能有效转化,一次加料上限为12%-15%。可能原因为:随着底物含量增加,终产物和抑制物相应增多,浆料粘度增大,底物得不到有效搅拌导致酶不能与其充分接触,高浓度的抑制作用逐渐增强,纤维素转化率随之下降。In addition to the price of cellulase and the natural recalcitrance of lignocellulose, the high cost of ethanol distillation (about 30% of the entire ethanol production investment) is also one of the key factors restricting the commercialization of bioethanol. The main reason for the high cost of ethanol distillation is that the concentration of ethanol in the fermentation broth is too low. Therefore, if the enzyme hydrolysis system with high substrate concentration can be effectively used, the problem of excessive energy consumption in subsequent ethanol distillation can be fundamentally solved. Studies have shown that when the substrate concentration is higher than 10%, the cellulosic raw materials cannot be effectively converted, and the upper limit of one feeding is 12%-15%. The possible reasons are: as the substrate content increases, the final product and inhibitor increase accordingly, the viscosity of the slurry increases, and the substrate cannot be effectively stirred, resulting in the inability of the enzyme to fully contact it, the inhibitory effect of high concentration is gradually enhanced, and the cellulose is converted. rate decreased accordingly.

发明内容SUMMARY OF THE INVENTION

为了解除木质纤维对纤维素酶的天然顽抗性,本发明利用金属氯盐对木质纤维原料进行预处理,选择性降解其中的半纤维素和部分木质素,从而将纤维素从致密的结构中暴露出来。通过向酶水解体系中加入表面活性剂,改善水解底物的流变性,从而达到提高酶水解效率的目的。In order to relieve the natural recalcitrance of lignocellulose to cellulase, the present invention utilizes metal chlorides to pretreat lignocellulosic raw materials to selectively degrade hemicellulose and part of lignin therein, thereby exposing cellulose from the dense structure come out. By adding surfactant to the enzymatic hydrolysis system, the rheological property of the hydrolyzed substrate is improved, so as to achieve the purpose of improving the enzymatic hydrolysis efficiency.

本发明的提高木质纤维素高固酶水解的方法,其特征在于,包括以下步骤:The method for improving lignocellulose high-solid enzymatic hydrolysis of the present invention is characterized in that, comprising the following steps:

(1)选取2-3年生桉木去皮、切片后,水浸渍、单螺旋挤压脱水后风干,作为原料进行后续的预处理和酶水解;(1) choose 2-3 year old eucalyptus wood after peeling and slicing, water immersion, single screw extrusion dehydration and air drying, as raw material to carry out subsequent pretreatment and enzymatic hydrolysis;

(2)金属氯盐预处理,其技术条件为:将步骤(1)制得的桉木原料放入密闭耐高温高压小钢罐中,再往罐中加入金属氯盐预处理溶液,盖紧盖子,将小罐置于空气浴蒸煮锅中。预处理温度170-190℃,温度控制误差为±2℃,预处理时间20min,上述预处理所需溶液为现配的溶液,浓度为0.1-0.3mol/L。预处理完成后,立即停止加热,将小罐去除,用流动水冷却至室温,然后将小罐中的固液置于尼龙网袋中,利用甩干机将固液分离后获得预处理液和固体基质;(2) metal chloride pretreatment, its technical conditions are: put the eucalyptus wood raw material obtained in step (1) into a closed small steel tank with high temperature and high pressure resistance, then add metal chloride pretreatment solution to the tank, cover tightly cover and place the jar in the air bath cooker. The pretreatment temperature is 170-190°C, the temperature control error is ±2°C, and the pretreatment time is 20min. The solution required for the above pretreatment is the currently prepared solution, and the concentration is 0.1-0.3mol/L. After the pretreatment is completed, stop heating immediately, remove the small tank, cool it to room temperature with running water, then place the solid and liquid in the small tank in a nylon mesh bag, and use a spin dryer to separate the solid and liquid to obtain the pretreatment liquid and solid substrate;

(3)细纤维化,其技术条件为:将步骤(2)制得的固体基质用去离子水洗至中性,并用去离子水调节浓度为20%左右,然后用高浓磨浆机对固体基质进行进一步细纤维化,获得目数在60-80目左右的粉末,风干后备用;(3) Fine fibrillation, the technical conditions are: the solid matrix obtained in step (2) is washed with deionized water to neutrality, and the concentration is adjusted to about 20% with deionized water, and then the solid matrix is treated with a high-consistency refiner. The matrix is further fibrillated to obtain powder with a mesh number of about 60-80 mesh, which is air-dried and used for later use;

(4)固体基质的高浓酶水解,其技术条件为:将步骤(3)所得固体基质与一定量pH值为4.8(±0.1)乙酸/乙酸钠缓冲溶液混合,至底物的浓度为10%(%为质量体积比,g∶ml),纤维素酶和纤维二糖酶的用量分别为15-20FPU/g和22.5-30CBU/g绝干生物质量。并加入一滴乙酸乙酯,用于防止水解过程中微生物及杂菌的产生。然后向酶水解体系中加入适量适当的表面适性剂,以促进酶水解的进行。将上述样品放置于恒温培养振荡器中,于50±2℃条件下反应48-72h,期间振荡器的转速保持在150-200r/min。反应结束后,将其在90℃下水浴中加热10min,对纤维素酶进行灭活处理,并将酶解液用真空过滤泵进行分离,最后得到酶解液和固体残渣。然后利用HPLC测定预处理液中葡萄糖含量。(4) high-concentration enzymatic hydrolysis of solid substrate, its technical condition is: the solid substrate obtained in step (3) is mixed with a certain amount of pH value of 4.8 (±0.1) acetic acid/sodium acetate buffer solution, and the concentration of the substrate is 10 % (% is the ratio of mass to volume, g:ml), the dosages of cellulase and cellobiase are 15-20FPU/g and 22.5-30CBU/g absolute dry biomass respectively. And add a drop of ethyl acetate to prevent the generation of microorganisms and miscellaneous bacteria during the hydrolysis process. Then an appropriate amount of suitable surface aptamer is added to the enzymatic hydrolysis system to promote the enzymatic hydrolysis. The above samples were placed in a constant temperature incubation shaker and reacted at 50±2°C for 48-72 hours, during which the rotational speed of the shaker was maintained at 150-200 r/min. After the reaction, it was heated in a water bath at 90° C. for 10 min to inactivate the cellulase, and the enzymatic hydrolyzed solution was separated by a vacuum filter pump, and finally the enzymatic hydrolyzed solution and solid residue were obtained. The glucose content in the pretreatment solution was then determined by HPLC.

优选的,步骤(2)中金属氯盐为MgCl2、FeCl2、FeCl3、KCl、NaCl中的一种。Preferably, the metal chloride salt in step (2) is one of MgCl 2 , FeCl 2 , FeCl 3 , KCl and NaCl.

优选的,步骤(4)中添加的表面活性剂为木质素磺酸钠,及其与吐温40、吐温80、十六烷基三甲基溴化铵、聚乙二醇(2000、4000、6000、8000)中的一种复配。Preferably, the surfactant added in step (4) is sodium lignosulfonate, and its combination with Tween 40, Tween 80, cetyltrimethylammonium bromide, polyethylene glycol (2000, 4000 , 6000, 8000) in a compound.

有益效果:Beneficial effects:

1.本发明将制浆造纸企业中的剩余物-木质素磺酸钠作为助剂应用于纤维素酶水解体系中,起到了提高制浆造纸厂效益的作用,同时起到提高燃料乙醇产量的目的。1. The present invention applies the residue-sodium lignosulfonate in the pulp and paper enterprise as an auxiliary agent in the cellulase hydrolysis system, which plays a role in improving the efficiency of the pulp and paper mill, and simultaneously plays a role in improving the output of fuel ethanol. Purpose.

2.本发明向纤维素酶高浓水解体系中加入少量的木质素磺酸钠及其复配助剂,相较于不添加助剂,可明显提高纤维素的酶水解效率,尤其在底物浓度越高时效率提高越明显。2. The present invention adds a small amount of sodium lignosulfonate and its compounding auxiliaries to the cellulase high-concentration hydrolysis system, which can significantly improve the enzymatic hydrolysis efficiency of cellulose, especially when the substrate is not added. The higher the concentration, the more obvious the efficiency improvement.

附图说明Description of drawings

图1为本发明的工艺流程图。Fig. 1 is a process flow diagram of the present invention.

具体实施方式:Detailed ways:

以下实施例是对本发明的进一步阐述,并不是本发明的限制。The following examples are to further illustrate the present invention, but not to limit the present invention.

实施例1Example 1

(1)选取2-3年生桉木去皮、切片后,水浸渍、单螺旋挤压脱水后风干,作为原料进行后续的预处理和酶水解;(1) choose 2-3 year old eucalyptus wood after peeling and slicing, water immersion, single screw extrusion dehydration and air drying, as raw material to carry out subsequent pretreatment and enzymatic hydrolysis;

(2)金属氯盐预处理,其具体技术条件为:将步骤(1)所得原料放入密闭耐高温高压小钢罐中,再往罐中加入MgCl2预处理溶液,盖紧盖子,将小罐置于空气浴蒸煮锅中。预处理温度170℃,温度控制误差为±2℃,预处理时间20min,预处理液浓度为0.2mol/L,固液比1∶6。预处理完成后,立即停止加热,将小罐去除,用流动水冷却至室温,然后将小罐中的固液置于尼龙网袋中,利用甩干机将固液分离后获得预处理液和固体基质;(2) metal chloride pretreatment, its specific technical conditions are: the raw material obtained in step (1) is put into a closed high temperature and high pressure small steel tank, then MgCl is added to the tank The pretreatment solution is closed tightly, and the small steel tank is closed. Tanks are placed in an air bath cooker. The pretreatment temperature was 170°C, the temperature control error was ±2°C, the pretreatment time was 20min, the pretreatment solution concentration was 0.2mol/L, and the solid-liquid ratio was 1:6. After the pretreatment is completed, stop heating immediately, remove the small tank, cool it to room temperature with running water, then place the solid and liquid in the small tank in a nylon mesh bag, and use a spin dryer to separate the solid and liquid to obtain the pretreatment liquid and solid substrate;

(3)细纤维化,其具体的技术为:将步骤(2)所得固体基质用洗至中性,并用去离子水调节浓度为20%左右,然后用KRK高浓盘磨浆机对固体基质进行进一步细纤维化,获得目数在80左右的粉末,风干后备用。(3) Fine fibrillation, the specific technology is as follows: the solid substrate obtained in step (2) is washed to neutrality, and the concentration is adjusted to about 20% with deionized water, and then the solid substrate is treated with a KRK high-consistency disc refiner. Further fibrillation was carried out to obtain powder with a mesh number of about 80, which was air-dried for later use.

(4)固体基质的酶水解,其具体技术为:将步骤(3)所得固体基质与一定量0.1mol/L pH值为4.8(±0.1)乙酸/乙酸钠缓冲溶液混合,至底物的浓度为10%(%为质量体积比,g∶ml),纤维素酶和纤维二糖酶的用量分别为15FPU/g和22.5CBU/g绝干生物质量。并加入一滴乙酸乙酯,用于防止水解过程中微生物及杂菌的产生。将上述样品放置于恒温培养振荡器中,于50℃下反应48h,期间振荡器的转速保持在150r/min。反应结束后,将其在90℃下水浴加热中10min,对纤维素酶进行灭活处理,并将酶解液用真空过滤泵进行分离,最后得到酶解液和固体残渣。然后利用HPLC测定预处理液中葡萄糖含量。最终得酶水解葡萄糖得率为81.22%。(4) Enzymatic hydrolysis of solid substrate, its specific technology is: mixing the solid substrate obtained in step (3) with a certain amount of 0.1mol/L pH value of 4.8 (±0.1) acetic acid/sodium acetate buffer solution, to the concentration of the substrate is 10% (% is the ratio of mass to volume, g:ml), and the dosages of cellulase and cellobiase are 15FPU/g and 22.5CBU/g absolute dry biomass respectively. And add a drop of ethyl acetate to prevent the generation of microorganisms and miscellaneous bacteria during the hydrolysis process. The above samples were placed in a constant temperature incubation shaker and reacted at 50° C. for 48 hours, during which the rotational speed of the shaker was maintained at 150 r/min. After the reaction, it was heated in a water bath at 90° C. for 10 min to inactivate the cellulase, and the enzymatic hydrolyzed solution was separated by a vacuum filtration pump, and finally the enzymatic hydrolyzed solution and solid residue were obtained. The glucose content in the pretreatment solution was then determined by HPLC. The final yield of enzymatic hydrolysis of glucose was 81.22%.

实例2Example 2

(1)选取2-3年生桉木去皮、切片后,水浸渍、单螺旋挤压脱水后风干,作为原料进行后续的预处理和酶水解;(1) choose 2-3 year old eucalyptus wood after peeling and slicing, water immersion, single screw extrusion dehydration and air drying, as raw material to carry out subsequent pretreatment and enzymatic hydrolysis;

(2)金属氯盐预处理,其具体技术条件为:将步骤(1)所得原料放入密闭耐高温高压小钢罐中,再往罐中加入MgCl2预处理溶液,盖紧盖子,将小罐置于空气浴蒸煮锅中。预处理温度170℃,温度控制误差为±2℃,预处理时间20min,预处理液浓度为0.2mol/L,固液比1∶6。预处理完成后,立即停止加热,将小罐去除,用流动水冷却至室温,然后将小罐中的固液置于尼龙网袋中,利用甩干机将固液分离后获得预处理液和固体基质;(2) metal chloride pretreatment, its specific technical conditions are: the raw material obtained in step (1) is put into a closed high temperature and high pressure small steel tank, then MgCl is added to the tank The pretreatment solution is closed tightly, and the small steel tank is closed. Tanks are placed in an air bath cooker. The pretreatment temperature was 170°C, the temperature control error was ±2°C, the pretreatment time was 20min, the pretreatment solution concentration was 0.2mol/L, and the solid-liquid ratio was 1:6. After the pretreatment is completed, stop heating immediately, remove the small tank, cool it to room temperature with running water, then place the solid and liquid in the small tank in a nylon mesh bag, and use a spin dryer to separate the solid and liquid to obtain the pretreatment liquid and solid substrate;

(3)细纤维化,其具体的技术为:将步骤(2)所得固体基质洗至中性,并用去离子水调节浓度为20%左右,然后用KRK高浓盘磨浆机对固体基质进行进一步细纤维化,获得目数在80目左右的粉末,风干后备用。(3) Fine fiberization, the specific technology is: washing the solid matrix obtained in step (2) to neutrality, and adjusting the concentration with deionized water to be about 20%, and then using a KRK high-consistency disc refiner to carry out the solid matrix. Further fibrillation is carried out to obtain a powder with a mesh number of about 80, which is air-dried and used for later use.

(4)固体基质的酶水解,其具体技术为:将步骤(3)所得固体基质与一定量0.1mol/LpH值为4.8(±0.1)乙酸/乙酸钠缓冲溶液混合,至底物的浓度为10%(%为质量体积比,g∶ml),纤维素酶和纤维二糖酶的用量分别为15FPU/g和22.5CBU/g绝干生物质量。并加入一滴乙酸乙酯,用于防止水解过程中微生物及杂菌的产生。然后向酶水解体系中加入0.1%- 0.5%(相对于底物质量)的木质素磺酸钠,以促进酶水解的进行。将上述样品放置于恒温培养振荡器中,于50℃条件下反应48h,期间振荡器的转速保持在150r/min。反应结束后,将其在90℃水浴中加热10min,对纤维素酶进行灭活处理。并将酶解液用真空过滤泵进行分离,最后得到酶解液和固体残渣。然后利用HPLC测定预处理液中葡萄糖含量。最终得酶水解葡萄糖得率如表1所示。说明木质素磺酸钠的添加,能促进纤维素的酶水解。(4) Enzymatic hydrolysis of solid substrate, its specific technology is: mixing the solid substrate obtained in step (3) with a certain amount of 0.1mol/L pH value of 4.8 (±0.1) acetic acid/sodium acetate buffer solution, to the concentration of the substrate is 10% (% is the ratio of mass to volume, g:ml), the dosages of cellulase and cellobiase are 15FPU/g and 22.5CBU/g absolute dry biomass respectively. And add a drop of ethyl acetate to prevent the generation of microorganisms and miscellaneous bacteria during the hydrolysis process. Then, 0.1% -0.5% (relative to the substrate mass) of sodium lignosulfonate is added to the enzymatic hydrolysis system to promote the enzymatic hydrolysis. The above samples were placed in a constant temperature incubation shaker and reacted at 50°C for 48h, during which the rotational speed of the shaker was maintained at 150r/min. After the reaction, it was heated in a 90°C water bath for 10 min to inactivate the cellulase. The enzymatic hydrolysis solution is separated by a vacuum filtration pump, and finally the enzymatic hydrolysis solution and solid residue are obtained. The glucose content in the pretreatment solution was then determined by HPLC. The final enzymatic hydrolysis of glucose yield is shown in Table 1. It shows that the addition of sodium lignosulfonate can promote the enzymatic hydrolysis of cellulose.

表1不同木质素磺酸钠用量对纤维素酶水解的影响Table 1 Effects of different dosages of sodium lignosulfonate on cellulase hydrolysis

Figure BSA0000211533320000041
Figure BSA0000211533320000041

实例3Example 3

(1)选取2-3年生桉木去皮、切片后,水浸渍、单螺旋挤压脱水后风干,作为原料进行后续的预处理和酶水解;(1) choose 2-3 year old eucalyptus wood after peeling and slicing, water immersion, single screw extrusion dehydration and air drying, as raw material to carry out subsequent pretreatment and enzymatic hydrolysis;

(2)金属氯盐预处理,其具体技术条件为:将步骤(1)所得原料放入密闭耐高温高压小钢罐中,再往罐中加入MgCl2预处理溶液,盖紧盖子,将小罐置于空气浴蒸煮锅中。预处理温度170℃,温度控制误差为±2℃,预处理时间20min,预处理液浓度为0.2mol/L,固液比1∶6。预处理完成后,立即停止加热,将小罐去除,用流动水冷却至室温,然后将小罐中的固液置于尼龙网袋中,利用甩干机将固液分离后获得预处理液和固体基质;(2) metal chloride pretreatment, its specific technical conditions are: the raw material obtained in step (1) is put into a closed high temperature and high pressure small steel tank, then MgCl is added to the tank The pretreatment solution is closed tightly, and the small steel tank is closed. Tanks are placed in an air bath cooker. The pretreatment temperature was 170°C, the temperature control error was ±2°C, the pretreatment time was 20min, the pretreatment solution concentration was 0.2mol/L, and the solid-liquid ratio was 1:6. After the pretreatment is completed, stop heating immediately, remove the small tank, cool it to room temperature with running water, then place the solid and liquid in the small tank in a nylon mesh bag, and use a spin dryer to separate the solid and liquid to obtain the pretreatment liquid and solid substrate;

(3)细纤维化,其具体的技术为:将步骤(2)所得固体基质用去离子水洗至中性,并用去离子水调节浓度为20%左右,然后用KRK高浓盘磨浆机对固体基质进行进一步细纤维化,获得目数在80左右的粉末,风干后备用。(3) Fine fibrillation, the specific technology is: washing the solid substrate obtained in step (2) with deionized water to neutrality, and adjusting the concentration to about 20% with deionized water, and then using a KRK high-consistency disc refiner. The solid matrix is further fibrillated to obtain a powder with a mesh number of about 80, which is air-dried for later use.

(4)固体基质的酶水解,其具体技术为:将步骤(3)所得固体基质与一定量0.1mol/LpH值为4.8(±0.1)乙酸/乙酸钠缓冲溶液混合,至底物的浓度为5-20%(%为质量体积比,g∶ml),纤维素酶和纤维二糖酶的用量分别为15FPU/g和22.5CBU/g绝干生物质量。并加入一滴乙酸乙酯,用于防止水解过程中微生物及杂菌的产生。酶水解体系中加入0.4%(相对于底物质量)的木质素磺酸钠。将上述样品放置于恒温培养振荡器中,于50℃条件下下反应48h,期间振荡器的转速保持在150r/min。反应结束后,将其在90℃下水浴加热10min,对纤维素酶进行灭活处理,并将酶解液用真空过滤泵进行分离,最后得到酶解液和固体残渣。然后利用HPLC测定预处理液中葡萄糖含量。表2列出了底物浓度为5-20%的葡萄糖得率。底物浓度越高,木质素磺酸钠对纤维素酶水解的促进作用越明显。(4) Enzymatic hydrolysis of solid substrate, its specific technology is: mixing the solid substrate obtained in step (3) with a certain amount of 0.1mol/L pH value of 4.8 (±0.1) acetic acid/sodium acetate buffer solution, to the concentration of the substrate is 5-20% (% is the ratio of mass to volume, g:ml), the dosage of cellulase and cellobiase is 15FPU/g and 22.5CBU/g absolute dry biomass respectively. And add a drop of ethyl acetate to prevent the generation of microorganisms and miscellaneous bacteria during the hydrolysis process. In the enzymatic hydrolysis system, 0.4% (relative to the mass of the substrate) sodium lignosulfonate was added. The above samples were placed in a constant temperature incubation shaker and reacted at 50°C for 48h, during which the rotational speed of the shaker was maintained at 150r/min. After the reaction, it was heated in a water bath at 90° C. for 10 min to inactivate the cellulase, and the enzymatic hydrolyzed solution was separated by a vacuum filter pump, and finally the enzymatic hydrolyzed solution and solid residue were obtained. The glucose content in the pretreatment solution was then determined by HPLC. Table 2 lists glucose yields at substrate concentrations of 5-20%. The higher the substrate concentration, the more obvious the promoting effect of sodium lignosulfonate on cellulase hydrolysis.

表2木质素磺酸钠的加入对底物浓度纤维素酶水解的影响Table 2 Influence of the addition of sodium lignosulfonate on substrate concentration cellulase hydrolysis

Figure BSA0000211533320000042
Figure BSA0000211533320000042

Figure BSA0000211533320000051
Figure BSA0000211533320000051

实例4Example 4

(1)选取2-3年生桉木去皮、切片后,水浸渍、单螺旋挤压脱水后风干,作为原料进行后续的预处理和酶水解;(1) choose 2-3 year old eucalyptus wood after peeling and slicing, water immersion, single screw extrusion dehydration and air drying, as raw material to carry out subsequent pretreatment and enzymatic hydrolysis;

(2)金属氯盐预处理,其具体技术条件为:将步骤(1)所得原料放入密闭耐高温高压小钢罐中,再往罐中加入MgCl2预处理溶液,盖紧盖子,将小罐置于空气浴蒸煮锅中。预处理温度170℃,温度控制误差为±2℃,预处理时间20min,预处理液浓度为0.2mol/L,固液比1∶6。预处理完成后,立即停止加热,将小罐去除,用流动水冷却至室温,然后将小罐中的固液置于尼龙网袋中,利用甩干机将固液分离后获得预处理液和固体基质;(2) metal chloride pretreatment, its specific technical conditions are: the raw material obtained in step (1) is put into a closed high temperature and high pressure small steel tank, then MgCl is added to the tank The pretreatment solution is closed tightly, and the small steel tank is closed. Tanks are placed in an air bath cooker. The pretreatment temperature was 170°C, the temperature control error was ±2°C, the pretreatment time was 20min, the pretreatment solution concentration was 0.2mol/L, and the solid-liquid ratio was 1:6. After the pretreatment is completed, stop heating immediately, remove the small tank, cool it to room temperature with running water, then place the solid and liquid in the small tank in a nylon mesh bag, and use a spin dryer to separate the solid and liquid to obtain the pretreatment liquid and solid substrate;

(3)细纤维化,其具体的技术为:将步骤(2)所得固体基质洗至中性,并用去离子水调节浓度为20%左右,然后用KRK高浓盘磨浆机对固体基质进行进一步细纤维化,获得目数在80目左右的粉末,风干后备用。(3) Fine fiberization, the specific technology is: washing the solid matrix obtained in step (2) to neutrality, and adjusting the concentration with deionized water to be about 20%, and then using a KRK high-consistency disc refiner to carry out the solid matrix. Further fibrillation is carried out to obtain a powder with a mesh number of about 80, which is air-dried and used for later use.

(4)固体基质的酶水解,其具体技术为:将步骤(3)所得固体基质与一定量0.1mol/L pH值为4.8(±0.1)乙酸/乙酸钠缓冲溶液混合,至底物的浓度为10%(%为质量体积比,g∶ml),纤维素酶和纤维二糖酶的用量分别为15FPU/g和22.5CBU/g绝干生物质量。并加入一滴乙酸乙酯,用于防止水解过程中微生物及杂菌的产生。然后向酶水解体系中加入0.4% (相对于底物质量)的木质素磺酸钠,并按一定质量比(相对于木质素磺酸钠的质量)加入阳 离子表面活性剂-十六烷基三甲基溴化铵,以促进酶水解的进行。将上述样品放置于恒温培养振荡器中,于50℃条件下下反应48h,期间振荡器的转速保持在150r/min。反应结束后,将其在90℃下水浴加热10min,对纤维素酶进行灭活处理,并将酶解液用真空过滤泵进行分离,最后得到酶解液和固体残渣。然后利用HPLC测定预处理液中葡萄糖含量。最终得酶水解葡萄糖得率如表3所示。相较于单纯用木质素磺酸钠,阳离子表面活性剂十六烷基三甲基溴化铵的加入,可明显提高酶水解反应体系的转化效率。(4) Enzymatic hydrolysis of solid substrate, its specific technology is: mixing the solid substrate obtained in step (3) with a certain amount of 0.1mol/L pH value of 4.8 (±0.1) acetic acid/sodium acetate buffer solution, to the concentration of the substrate is 10% (% is the ratio of mass to volume, g:ml), and the dosages of cellulase and cellobiase are 15FPU/g and 22.5CBU/g absolute dry biomass respectively. And add a drop of ethyl acetate to prevent the generation of microorganisms and miscellaneous bacteria during the hydrolysis process. Then add 0.4% (relative to the mass of the substrate) sodium lignosulfonate to the enzymatic hydrolysis system, and add cationic surfactant-hexadecyl in a certain mass ratio (relative to the mass of the sodium lignosulfonate) Trimethylammonium bromide to facilitate enzymatic hydrolysis. The above samples were placed in a constant temperature incubation shaker and reacted at 50°C for 48h, during which the rotational speed of the shaker was maintained at 150r/min. After the reaction, it was heated in a water bath at 90° C. for 10 min to inactivate the cellulase, and the enzymatic hydrolyzed solution was separated by a vacuum filter pump, and finally the enzymatic hydrolyzed solution and solid residue were obtained. The glucose content in the pretreatment solution was then determined by HPLC. The final enzymatic hydrolysis of glucose yield is shown in Table 3. Compared with the simple use of sodium lignosulfonate, the addition of the cationic surfactant cetyltrimethylammonium bromide can significantly improve the conversion efficiency of the enzymatic hydrolysis reaction system.

表3木质素磺酸钠与阳离子表面活性剂复配对纤维素酶水解的影响Table 3 Effect of sodium lignosulfonate and cationic surfactant on cellulase hydrolysis

Figure BSA0000211533320000052
Figure BSA0000211533320000052

实例5Example 5

(1)选取2-3年生桉木去皮、切片后,水浸渍、单螺旋挤压脱水后风干,作为原料进行后续的预处理和酶水解;(1) choose 2-3 year old eucalyptus wood after peeling and slicing, water immersion, single screw extrusion dehydration and air drying, as raw material to carry out subsequent pretreatment and enzymatic hydrolysis;

(2)金属氯盐预处理,其具体技术条件为:将步骤(1)所得原料放入密闭耐高温高压小钢罐中,再往罐中加入MgCl2预处理溶液,盖紧盖子,将小罐置于空气浴蒸煮锅中。预处理温度170℃,温度控制误差为±2℃,预处理时间20min,预处理液浓度为0.2mol/L,固液比1∶6。预处理完成后,立即停止加热,将小罐去除,用流动水冷却至室温,然后将小罐中的固液置于尼龙网袋中,利用甩干机将固液分离后获得预处理液和固体基质;(2) metal chloride pretreatment, its specific technical conditions are: the raw material obtained in step (1) is put into a closed high temperature and high pressure small steel tank, then MgCl is added to the tank The pretreatment solution is closed tightly, and the small steel tank is closed. Tanks are placed in an air bath cooker. The pretreatment temperature was 170°C, the temperature control error was ±2°C, the pretreatment time was 20min, the pretreatment solution concentration was 0.2mol/L, and the solid-liquid ratio was 1:6. After the pretreatment is completed, stop heating immediately, remove the small tank, cool it to room temperature with running water, then place the solid and liquid in the small tank in a nylon mesh bag, and use a spin dryer to separate the solid and liquid to obtain the pretreatment liquid and solid substrate;

(3)细纤维化,其具体的技术为:将步骤(2)所得固体基质用洗至中性,并用去离子水调节浓度为20%左右,然后KRK高浓盘磨浆机对固体基质进行进一步细纤维化,获得目数在80左右的粉末,风干后备用。(3) Fine fibrillation, the specific technology is as follows: the solid substrate obtained in step (2) is washed to neutrality, and the concentration is adjusted to about 20% with deionized water, and then the solid substrate is subjected to a KRK high-consistency disc refiner. Further fibrillation is carried out to obtain powder with a mesh number of about 80, which is air-dried and used for later use.

(4)固体基质的酶水解,其具体技术为:将步骤(3)将步骤(3)所得固体基质与一定量0.1mol/L pH值为4.8(±0.1)乙酸/乙酸钠缓冲溶液混合,至底物的浓度为10%(%为质量体积比,g∶ml),纤维素酶和纤维二糖酶的用量分别为15-20FPU/g和22.5-30CBU/g绝干生物质量。并加入一滴乙酸乙酯,用于防止水解过程中微生物及杂菌的产生。然后向酶水解体 系中加入0.4%(相对于底物质量)的木质素磺酸钠,并按一定质量比(相对于木质素磺酸钠 的质量)加入非离子表面活性剂-吐温80进行复配,以促进酶水解的进行。将上述样品放置于恒温培养振荡器中,于50℃条件下反应48h,期间振荡器的转速保持在150r/min。反应结束后,将其在90℃下水浴加热10min,对纤维素酶进行灭活处理,并将酶解液用真空过滤泵进行分离,最后得到酶解液和固体残渣。然后利用HPLC测定预处理液中葡萄糖含量。最终得酶水解葡萄糖得率如表4所示。吐温与木质素磺酸钠以1∶1质量比复配,可使固体基质中的纤维素几乎全部转化为葡萄糖,从而提高纤维素的利用率。(4) Enzymatic hydrolysis of solid substrate, the specific technique is: mixing the solid substrate obtained in step (3) with a certain amount of 0.1mol/L pH value of 4.8 (±0.1) acetic acid/sodium acetate buffer solution in step (3), When the concentration of the substrate is 10% (% is the ratio of mass to volume, g:ml), the dosage of cellulase and cellobiase is 15-20FPU/g and 22.5-30CBU/g absolute dry biomass, respectively. And add a drop of ethyl acetate to prevent the generation of microorganisms and miscellaneous bacteria during the hydrolysis process. Then, 0.4% (relative to the mass of the substrate) sodium lignosulfonate was added to the enzymatic hydrolysis system , and a nonionic surfactant-Tween 80 was added in a certain mass ratio (relative to the mass of the sodium lignosulfonate) Compounding is carried out to facilitate enzymatic hydrolysis. The above samples were placed in a constant temperature incubation shaker and reacted at 50°C for 48h, during which the rotational speed of the shaker was maintained at 150r/min. After the reaction, it was heated in a water bath at 90° C. for 10 min to inactivate the cellulase, and the enzymatic hydrolyzed solution was separated by a vacuum filter pump, and finally the enzymatic hydrolyzed solution and solid residue were obtained. The glucose content in the pretreatment solution was then determined by HPLC. The final enzymatic hydrolysis of glucose yield is shown in Table 4. The compounding of Tween and sodium lignosulfonate in a mass ratio of 1:1 can convert almost all the cellulose in the solid matrix into glucose, thereby improving the utilization rate of cellulose.

表4木质素磺酸钠与吐温80复配提高酶水解效率Table 4 Sodium lignosulfonate and Tween 80 compound improve enzymatic hydrolysis efficiency

Figure BSA0000211533320000061
Figure BSA0000211533320000061

Claims (4)

1. A method for improving the efficiency of producing fermentable sugar by high-concentration enzymatic hydrolysis of broad-leaved wood cellulose comprises the following specific steps:
(1) peeling and slicing 2-3 years old eucalyptus, soaking in water, performing single-screw extrusion dehydration, and then air-drying to obtain a raw material for subsequent pretreatment and enzymatic hydrolysis;
(2) the metal chloride salt is used for assisting the pretreatment of high-temperature water, and the technical conditions are as follows: and (2) putting the eucalyptus raw material prepared in the step (1) into a small closed high-temperature-resistant high-pressure-resistant steel tank, adding the pretreatment solution into the tank, tightly covering the tank, and putting the small tank into an air bath cooking pot. The pretreatment temperature is 170-190 ℃, the temperature control error is +/-2 ℃, the pretreatment time is 10-30min, the solution required by the pretreatment is the prepared metal chloride solution, and the concentration is 0.1-0.3 mol/L. After the pretreatment is finished, immediately stopping heating, removing the small tank, cooling to room temperature by using flowing water, then placing solid and liquid in the small tank into a nylon mesh bag, and separating the solid and the liquid by using a spin dryer to obtain a pretreatment liquid and a solid matrix;
(3) the dispersion and the fibrillation treatment of the solid matrix have the technical conditions that: washing the solid matrix obtained in the step (2) with deionized water to be neutral, adjusting the concentration to be about 15-20% by using deionized water, further performing fibrillation on the solid matrix to obtain powder with the mesh number of about 60-80, and air-drying the powder for later use.
(4) The high-solid enzyme hydrolysis of the solid matrix has the technical conditions that: adding a certain amount of acetic acid-sodium acetate buffer solution with the pH of 4.8 (+ -0.1) into the solid matrix obtained in the step (3) serving as a substrate, and then addingA certain amount of mixed liquid of cellulase and cellobiase is added with a drop of ethyl acetate to prevent the generation of microorganisms and mixed bacteria in the hydrolysis process. And finally, diluting the enzymolysis substrate to a certain concentration by using an acetic acid-sodium acetate buffer solution. Adding appropriate additives to the enzymatic hydrolysis systemSurface active agentTo facilitate the enzymatic hydrolysis. The sample is placed in a constant temperature culture oscillator and reacts for 48-72h under the condition of 50 (+ -2) DEG C, and the rotating speed of the oscillator is kept at 150-. After the reaction is finished, heating the mixture in a water bath at 90-95 ℃ for 5-10min, inactivating the cellulase, and separating the enzymolysis liquid by using a vacuum filter pump to obtain the enzymolysis liquid and solid residues. Glass beads are added into the reaction system during high-concentration enzyme hydrolysis to promote the reaction to be fully carried out.
2. The method for improving the efficiency of high-concentration enzymatic hydrolysis of hardwood cellulose for production of fermentable sugars as claimed in claim 1 wherein: the metal chloride salt for assisting the pretreatment of the high-temperature water in the step (2) comprises: ferric chloride, ferrous chloride, magnesium chloride, sodium chloride, potassium chloride.
3. The method for improving the efficiency of high-concentration enzymatic hydrolysis of hardwood cellulose for production of fermentable sugars as claimed in claim 1 wherein: and (3) refining cellulose by adopting one or combination of a KRK high-concentration disc refiner and a double-helix press.
4. The method for improving the efficiency of high-concentration enzymatic hydrolysis of hardwood cellulose for production of fermentable sugars as claimed in claim 1 wherein: the surfactant in the step (4) is one or more of Tween 40, Tween 80, sodium lignosulphonate, cetyl trimethyl ammonium bromide and polyethylene glycol (2000, 4000, 6000 and 8000).
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