[go: up one dir, main page]

CN111662400A - Method for preparing polyvinyl alcohol with high polymerization degree through solution polymerization - Google Patents

Method for preparing polyvinyl alcohol with high polymerization degree through solution polymerization Download PDF

Info

Publication number
CN111662400A
CN111662400A CN202010640073.2A CN202010640073A CN111662400A CN 111662400 A CN111662400 A CN 111662400A CN 202010640073 A CN202010640073 A CN 202010640073A CN 111662400 A CN111662400 A CN 111662400A
Authority
CN
China
Prior art keywords
polymerization
solution
polyvinyl alcohol
producing
high degree
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202010640073.2A
Other languages
Chinese (zh)
Inventor
吴福胜
苏璐璐
项小敏
王旭芳
徐凌云
柳巨澜
迟立波
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Anhui Wanwei Updated High Tech Material Industry Co Ltd
Original Assignee
Anhui Wanwei Updated High Tech Material Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Anhui Wanwei Updated High Tech Material Industry Co Ltd filed Critical Anhui Wanwei Updated High Tech Material Industry Co Ltd
Priority to CN202010640073.2A priority Critical patent/CN111662400A/en
Publication of CN111662400A publication Critical patent/CN111662400A/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F118/00Homopolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid or of a haloformic acid
    • C08F118/02Esters of monocarboxylic acids
    • C08F118/04Vinyl esters
    • C08F118/08Vinyl acetate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/04Polymerisation in solution
    • C08F2/06Organic solvent
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F8/00Chemical modification by after-treatment

Landscapes

  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)

Abstract

The invention discloses a method for preparing polyvinyl alcohol with high polymerization degree by solution polymerization, which takes tertiary butanol as a solvent to obtain polyvinyl acetate by the solution polymerization method, and then obtains a target product by alcoholysis. The polyvinyl alcohol obtained by the invention has high polymerization degree and narrow molecular weight distribution, and has the advantages of simple synthesis process, low reaction temperature, short polymerization time, high product purity, easy industrial production and the like.

Description

Method for preparing polyvinyl alcohol with high polymerization degree through solution polymerization
Technical Field
The invention relates to a preparation method of polyvinyl alcohol, in particular to a method for preparing polyvinyl alcohol with high polymerization degree through solution polymerization.
Background
Polyvinyl alcohol (PVA) is a water-soluble polymer, and has been widely used in additives, adhesives, emulsifiers, films, butyral resins, cosmetics, medical supplies, ceramic adhesives, and the like, due to its water solubility and excellent strength characteristics and film-forming ability. The properties and use of PVA are related to its degree of polymerization. The high-strength and high-modulus fiber prepared from the polyvinyl alcohol with high polymerization degree can reduce the defects at the tail end of a molecular chain, improve the stretching multiple, shorten the production process flow and reduce the production cost. In addition, the polyvinyl alcohol with high polymerization degree can be used for producing various products such as PVA films, PVA plates and the like.
At present, the polyvinyl alcohol with high polymerization degree is mostly prepared by adopting suspension polymerization and emulsion polymerization methods. In patent CN 103172774A, an emulsion polymerization mode and an oxidation-reduction low-temperature initiation system are adopted, a polyvinyl acetate emulsion is prepared by polymerization for 2-8 hours at 0-40 ℃, and alcoholysis is carried out on the polyvinyl acetate emulsion after freezing demulsification to prepare polyvinyl alcohol with high polymerization degree and narrow dispersion. In patent CN 101177467a, emulsion polymerization of vinyl acetate is performed by redox initiation system and composite emulsifier, and alcoholysis of polyvinyl acetate is performed in alkali methanol solution by low alkali method to obtain polyvinyl alcohol with high polymerization degree and high alcoholysis degree. CN 106749802A adopts suspension polymerization method, mixing polymerization monomer, initiator and organic solvent in a static mixer to obtain mixed solution, mixing the mixed solution with desalted water, carrying out polymerization reaction under anaerobic closed condition to obtain polyvinyl acetate, and then saponifying to obtain polyvinyl alcohol.
However, the methods of emulsion polymerization and suspension polymerization have the problems of high operation difficulty, poor polymerization stability, complex post-treatment, large wastewater treatment capacity and the like. And impurities such as residual emulsifier, dispersant and the like are left in the obtained polyvinyl alcohol, so that the product performance is influenced, and the application is limited.
Solution polymerization is easy to mix and transfer heat, easy to control temperature and less in gel effect, so that local overheating can be avoided, and other raw materials such as an emulsifier, a dispersing agent and the like are not required to be added, so that the polyvinyl alcohol produced industrially at present is mainly subjected to solution polymerization. However, it is difficult to obtain a high degree of polymerization for materials such as high-strength high-modulus fibers from polyvinyl alcohol obtained by solution polymerization.
Disclosure of Invention
Based on the defects of the existing preparation method of polyvinyl alcohol with high polymerization degree, the invention provides a method for preparing polyvinyl alcohol with high polymerization degree through solution polymerization, aiming at preparing polyvinyl alcohol with high polymerization degree through a solution polymerization method by using a solvent with low chain transfer constant, providing improvement for industrialization of preparing polyvinyl alcohol with high polymerization degree through solution polymerization, and providing raw materials for preparing products such as polyvinyl alcohol fiber with high strength and high modulus.
In order to realize the purpose of the invention, the following technical scheme is adopted:
a method for preparing polyvinyl alcohol with high polymerization degree by solution polymerization is characterized in that: comprises three unit processes of polymerization, monomer removal and alcoholysis; the polymerization is carried out by taking tert-butyl alcohol as a solvent and adding an initiator, and vinyl acetate is polymerized by a solution polymerization method.
Further, the mass percentage of the vinyl acetate to the tertiary butanol is 70% to 90%: 30 to 10 percent.
Furthermore, the addition amount of the initiator accounts for 0.004-0.01% of the mass of the vinyl acetate monomer.
Further, the polymerization temperature is 40-65 ℃ and the polymerization time is 1-4 h.
Further, the initiator is a peroxide initiator, such as tert-Butyl Peroxypivalate (BPV) or di-n-propyl peroxydicarbonate (NPP).
Further, the monomer removal is to continuously introduce methanol into the polyvinyl acetate solution obtained through polymerization under vacuum, and to distill at 50-60 ℃ until unreacted vinyl acetate in the solution is removed, so as to obtain an alcohol solution of polyvinyl acetate.
Further, the alcoholysis is carried out by adding a methanol solution of NaOH into an alcoholic solution of polyvinyl acetate obtained by removing monomers, and carrying out alcoholysis for 0.1-1 h at 30-60 ℃; after alcoholysis is finished, crushing, filtering, washing and vacuum drying the obtained product to obtain the target product polyvinyl alcohol with high polymerization degree.
Further, the molar ratio of NaOH to polyvinyl acetate was 0.02: 1.
The polymerization degree of the polyvinyl alcohol obtained by the method is 4000-7000, and the molecular weight distribution is 1.5-2.0.
Compared with the prior art, the invention has the beneficial effects that:
the invention takes tertiary butanol as solvent, prepares polyvinyl alcohol with high polymerization degree by solution polymerization method, the polymerization degree of the obtained polyvinyl alcohol can reach more than 4000, the molecular weight distribution is less than 2.0, and the invention has the advantages of simple synthesis process, low reaction temperature, short polymerization time, high product purity, easy industrial production and the like.
Detailed Description
The following examples are given for the detailed implementation and specific operation of the present invention, but the scope of the present invention is not limited to the following examples.
Example 1
This example prepares polyvinyl alcohol with a high degree of polymerization as follows:
step 1, adding 400mL of vinyl acetate and 85.1mL of tert-butyl alcohol into a 1000mL four-necked flask provided with a stirrer, a reflux condenser, a thermometer and a nitrogen protection device, heating to 50 ℃, then adding 2.82mL of methanol solution containing 1.0% by mass of NPP, and reacting for 1 h. After the reaction, 0.03g of sorbic acid was added, and the mixture was cooled to room temperature after stopping heating to obtain a polyvinyl acetate solution.
And 2, continuously introducing methanol into the polyvinyl acetate solution obtained by polymerization under vacuum, and distilling at 60 ℃ until unreacted vinyl acetate in the solution is removed to obtain an alcohol solution of polyvinyl acetate.
Step 3, adding a methanol solution of NaOH with the mass concentration of 45g/L (the molar ratio of NaOH to polyvinyl acetate is 0.02:1) into the polyvinyl acetate alcohol solution obtained in the step 2, and carrying out alcoholysis at 38 ℃ for 1 h; after alcoholysis is finished, the obtained product is crushed, filtered by a Buchner funnel, washed by methanol and dried in vacuum to constant weight, and the target product polyvinyl alcohol with high polymerization degree is obtained.
Example 2
This example prepares polyvinyl alcohol with a high degree of polymerization as follows:
step 1, adding 400mL of vinyl acetate and 72.3mL of tert-butyl alcohol into a 1000mL four-necked flask equipped with a stirrer, a reflux condenser, a thermometer and a nitrogen protection device, heating to 50 ℃, then adding 3.13mL of a methanol solution containing 1.2 mass% of BPV, and reacting for 2 h. After the reaction, 0.05g of sorbic acid was added, and the mixture was cooled to room temperature after stopping heating to obtain a polyvinyl acetate solution.
And 2, continuously introducing methanol into the polyvinyl acetate solution obtained by polymerization under vacuum, and distilling at 60 ℃ until unreacted vinyl acetate in the solution is removed to obtain an alcohol solution of polyvinyl acetate.
Step 3, adding a methanol solution of NaOH with the mass concentration of 45g/L (the molar ratio of NaOH to polyvinyl acetate is 0.02:1) into the polyvinyl acetate alcohol solution obtained in the step 2, and carrying out alcoholysis at 38 ℃ for 1 h; after alcoholysis is finished, the obtained product is crushed, filtered by a Buchner funnel, washed by methanol and dried in vacuum to constant weight, and the target product polyvinyl alcohol with high polymerization degree is obtained.
Example 3
This example prepares polyvinyl alcohol with a high degree of polymerization as follows:
step 1, adding 400mL of vinyl acetate and 89.6mL of tert-butyl alcohol into a 1000mL four-necked flask provided with a stirrer, a reflux condenser, a thermometer and a nitrogen protection device, heating to 46 ℃, then adding 1.89mL of a methanol solution containing 1.0% by mass of NPP, and reacting for 3 hours. After the reaction, 0.02g of sorbic acid was added, and the mixture was cooled to room temperature after stopping heating to obtain a polyvinyl acetate solution.
And 2, continuously introducing methanol into the polyvinyl acetate solution obtained by polymerization under vacuum, and distilling at 60 ℃ until unreacted vinyl acetate in the solution is removed to obtain an alcohol solution of polyvinyl acetate.
Step 3, adding a methanol solution of NaOH with the mass concentration of 45g/L (the molar ratio of NaOH to polyvinyl acetate is 0.02:1) into the polyvinyl acetate alcohol solution obtained in the step 2, and carrying out alcoholysis at 38 ℃ for 1 h; after alcoholysis is finished, the obtained product is crushed, filtered by a Buchner funnel, washed by methanol and dried in vacuum to constant weight, and the target product polyvinyl alcohol with high polymerization degree is obtained.
Example 4
This example prepares polyvinyl alcohol with a high degree of polymerization as follows:
step 1, adding 400mL of vinyl acetate and 89.6mL of tert-butyl alcohol into a 1000mL four-necked flask equipped with a stirrer, a reflux condenser, a thermometer and a nitrogen protection device, heating to 46 ℃, then adding 1.57mL of a methanol solution containing 1.2% by mass of BPV, and reacting for 4 hours. After the reaction, 0.02g of sorbic acid was added, and the mixture was cooled to room temperature after stopping heating to obtain a polyvinyl acetate solution.
And 2, continuously introducing methanol into the polyvinyl acetate solution obtained by polymerization under vacuum, and distilling at 60 ℃ until unreacted vinyl acetate in the solution is removed to obtain an alcohol solution of polyvinyl acetate.
Step 3, adding a methanol solution of NaOH with the mass concentration of 45g/L (the molar ratio of NaOH to polyvinyl acetate is 0.02:1) into the polyvinyl acetate alcohol solution obtained in the step 2, and carrying out alcoholysis at 38 ℃ for 1 h; after alcoholysis is finished, the obtained product is crushed, filtered by a Buchner funnel, washed by methanol and dried in vacuum to constant weight, and the target product polyvinyl alcohol with high polymerization degree is obtained.
Comparative example
This comparative example prepared polyvinyl alcohol in the same manner as in example 3 except that 89.6mL of t-butanol in step 1 was replaced with an equal amount of methanol.
The performance test method of the products obtained in the above examples and comparative examples is as follows:
1. polymerization rate: the vinyl acetate content was titrated with bromoacetic acid, and the polyvinyl acetate content was measured by weighing, and the polymerization rate of vinyl acetate in the polymerization reaction of each example and comparative example was determined.
2. Polymerization degree: the polymerization degree of the polyvinyl alcohol prepared in each example and comparative example was measured by the viscosity method.
3. Molecular weight distribution: the molecular weight distributions of the polyvinyl alcohols obtained in the respective examples and comparative examples were measured by gel permeation chromatography.
The results are shown in Table 1.
TABLE 1 test results of samples of various examples of the present invention
Example 1 Example 2 Example 3 Example 4 Comparative example
Rate of polymerization 18% 15% 12% 9% 21%
Degree of polymerization 5250 4460 6480 6920 2430
Molecular weight distribution 1.5 1.5 1.7 1.8 2.0
While the invention has been described in further detail with reference to specific preferred embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (10)

1. A method for preparing polyvinyl alcohol with high polymerization degree by solution polymerization, which is characterized in that: comprises three unit processes of polymerization, monomer removal and alcoholysis; the polymerization is carried out by taking tert-butyl alcohol as a solvent and adding an initiator, and vinyl acetate is polymerized by a solution polymerization method.
2. The method for producing a polyvinyl alcohol having a high degree of polymerization by solution polymerization according to claim 1, wherein: the mass percentage of the vinyl acetate to the tertiary butanol is 70-90%: 30 to 10 percent.
3. The method for producing a polyvinyl alcohol having a high degree of polymerization by solution polymerization according to claim 1, wherein: the addition amount of the initiator accounts for 0.004-0.01% of the mass of the vinyl acetate monomer.
4. The method for producing a polyvinyl alcohol having a high degree of polymerization by solution polymerization according to claim 1, wherein: the polymerization temperature is 40-65 ℃ and the polymerization time is 1-4 h.
5. The method for producing a polyvinyl alcohol having a high degree of polymerization by solution polymerization according to claim 1, wherein: the initiator is a peroxide initiator.
6. The method for producing a polyvinyl alcohol having a high degree of polymerization by solution polymerization according to claim 5, wherein: the peroxide initiator is tert-Butyl Peroxypivalate (BPV) or di-n-propyl peroxydicarbonate (NPP).
7. The method for producing a polyvinyl alcohol having a high degree of polymerization by solution polymerization according to claim 1, wherein: and in the step of removing the monomers, continuously introducing methanol into the polyvinyl acetate solution obtained by polymerization under vacuum, and distilling at 50-60 ℃ until unreacted vinyl acetate in the solution is removed to obtain an alcohol solution of the polyvinyl acetate.
8. The method for producing a polyvinyl alcohol having a high degree of polymerization by solution polymerization according to claim 1, wherein: the alcoholysis is carried out by adding a methanol solution of NaOH into an alcoholic solution of polyvinyl acetate obtained by removing monomers, and carrying out alcoholysis for 0.1-1 h at 30-60 ℃; after alcoholysis is finished, crushing, filtering, washing and vacuum drying the obtained product to obtain the target product polyvinyl alcohol with high polymerization degree.
9. The method for producing a polyvinyl alcohol having a high degree of polymerization by solution polymerization according to claim 8, wherein: the molar ratio of NaOH to polyvinyl acetate was 0.02: 1.
10. The method for producing a polyvinyl alcohol having a high degree of polymerization by solution polymerization according to any one of claims 1 to 9, wherein: the polymerization degree of the obtained polyvinyl alcohol is 4000-7000, and the molecular weight distribution is 1.5-2.0.
CN202010640073.2A 2020-07-06 2020-07-06 Method for preparing polyvinyl alcohol with high polymerization degree through solution polymerization Pending CN111662400A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010640073.2A CN111662400A (en) 2020-07-06 2020-07-06 Method for preparing polyvinyl alcohol with high polymerization degree through solution polymerization

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010640073.2A CN111662400A (en) 2020-07-06 2020-07-06 Method for preparing polyvinyl alcohol with high polymerization degree through solution polymerization

Publications (1)

Publication Number Publication Date
CN111662400A true CN111662400A (en) 2020-09-15

Family

ID=72391032

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202010640073.2A Pending CN111662400A (en) 2020-07-06 2020-07-06 Method for preparing polyvinyl alcohol with high polymerization degree through solution polymerization

Country Status (1)

Country Link
CN (1) CN111662400A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115991802A (en) * 2021-10-19 2023-04-21 中国石油化工股份有限公司 A kind of production method of low methanol polyvinyl alcohol

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1566165A (en) * 2003-07-09 2005-01-19 中国石油化工集团公司 Polyvinyl alcohol with high degree of polymerization and its preparing process
CN106146721A (en) * 2015-04-17 2016-11-23 中国石油化工集团公司 The EVOH preparation method that a kind of conversion ratio is high
CN106749802A (en) * 2017-02-23 2017-05-31 重庆云天化瀚恩新材料开发有限公司 The preparation method and preparation system of a kind of high polymerization degree narrow ditribution polyvinyl alcohol

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1566165A (en) * 2003-07-09 2005-01-19 中国石油化工集团公司 Polyvinyl alcohol with high degree of polymerization and its preparing process
CN106146721A (en) * 2015-04-17 2016-11-23 中国石油化工集团公司 The EVOH preparation method that a kind of conversion ratio is high
CN106749802A (en) * 2017-02-23 2017-05-31 重庆云天化瀚恩新材料开发有限公司 The preparation method and preparation system of a kind of high polymerization degree narrow ditribution polyvinyl alcohol

Non-Patent Citations (3)

* Cited by examiner, † Cited by third party
Title
侯少武,滕朝晖,杨俊生著: "《聚乙烯醇市场 生产技术 应用》", 31 March 2017, 北京燕山出版社, pages: 17 - 22 *
王海伶: "生物醋酸乙烯制备高聚合度聚乙烯醇", 《广西大学学报:自然科学版》, vol. 39, no. 5, pages 1173 - 1178 *
韦军主编: "《高分子合成工艺学》", 28 February 2011, 华东理工大学出版社, pages: 110 - 114 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115991802A (en) * 2021-10-19 2023-04-21 中国石油化工股份有限公司 A kind of production method of low methanol polyvinyl alcohol

Similar Documents

Publication Publication Date Title
DE69005674T2 (en) Vinyl alcohol polymers and process for their preparation.
CN102311516B (en) Method for preparing PVA (polyvinyl alcohol) assisted dispersant for manufacturing polyvinyl chloride by using suspension method
CN114195959B (en) Polypropylene graft with low degradation degree and preparation method thereof
CN114380941A (en) Low-moisture-absorption-rate polymethacrylimide foam and preparation method thereof
CN111662400A (en) Method for preparing polyvinyl alcohol with high polymerization degree through solution polymerization
CN116023569A (en) A kind of method adopting microchannel reactor to carry out polar copolymerization of isobutylene
CN116023568B (en) Application of high gravity reactor in copolymerization of isobutylene and maleic anhydride and method for copolymerization of isobutylene and maleic anhydride
CN116023570B (en) Method for copolymerizing isobutylene with maleic anhydride
CN104292391A (en) Melting production method for unsaturated anhydride grafted chlorinated polyethylene
CN110343216B (en) A method for preparing chlorinated maleic anhydride modified polyethylene material by using composite initiation system
US20250206936A1 (en) Modified evoh resin and method for preparing same
CN108084317A (en) Covalent crosslinking modification method of multifunctional groups of polyvinyl chloride resin
CN119390882A (en) A preparation method of polyvinylidene fluoride resin
KR101411098B1 (en) Method of preparing polyvinyl chloride comprising butyl acrylate
JPS5950684B2 (en) Method for producing ethylene-maleic anhydride interpolymer
CN106749802B (en) A kind of preparation method and preparation system of high polymerization degree narrow ditribution polyvinyl alcohol
CN110272516B (en) Improved cross-linked polyvinyl chloride resin and preparation method thereof
KR101338723B1 (en) A method for preparing vinyl chloride­based polymers by suspension polymerization
CN112707998A (en) Ethylene-vinyl alcohol copolymer having excellent hue
CN101186662B (en) Initiator for ultra-low Mooney fluororubber production and polymerization, and preparation method thereof
CN118994452B (en) A method for preparing a narrow molecular weight distribution polychlorotrifluoroethylene resin
CN115991841B (en) EVOH resin composition with excellent thermal stability and preparation method thereof
CN109705267B (en) Microspherical ionomer with cross-linked structure and preparation method and application thereof
CN114195938B (en) Preparation method of high-functionality hydroxyl-terminated liquid rubber
CN116003667B (en) Application of initiator in improving stability of polyvinyl alcohol aqueous solution

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination