CN111632559A - a fluidized bed - Google Patents
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- CN111632559A CN111632559A CN202010630184.5A CN202010630184A CN111632559A CN 111632559 A CN111632559 A CN 111632559A CN 202010630184 A CN202010630184 A CN 202010630184A CN 111632559 A CN111632559 A CN 111632559A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
- B01J8/005—Separating solid material from the gas/liquid stream
- B01J8/0055—Separating solid material from the gas/liquid stream using cyclones
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D45/00—Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces
- B01D45/12—Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by centrifugal forces
- B01D45/14—Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by centrifugal forces generated by rotating vanes, discs, drums or brushes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
- B01J2/16—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by suspending the powder material in a gas, e.g. in fluidised beds or as a falling curtain
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
- B01J2/28—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic using special binding agents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
- B01J8/18—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with fluidised particles
- B01J8/24—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with fluidised particles according to "fluidised-bed" technique
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
- B05D3/0413—Heating with air
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B3/00—Drying solid materials or objects by processes involving the application of heat
- F26B3/02—Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air
- F26B3/06—Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air the gas or vapour flowing through the materials or objects to be dried
- F26B3/08—Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air the gas or vapour flowing through the materials or objects to be dried so as to loosen them, e.g. to form a fluidised bed
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Abstract
本申请旨在提供一种流化床,包括:筒体、离心风叶及料仓;所述筒体为上端封闭、下端开口的筒形容器结构;所述筒体的下端设置汇流板,所述汇流板具有第一风口和第二风口;其中,所述第一风口靠近所述汇流板的中心分布,所述第二风口沿所述汇流板的外周分布;所述筒体通过所述汇流板与所述料仓的上端连通;所述离心风叶位于所述筒体的内部并靠近所述筒体的上端;所述筒体的上端开设有排风口;所述料仓的下端连通进风口;通过以离心风叶为驱动的方式,再设置与离心风叶配合使用的汇流板,可在筒体内形成内外螺旋气流,进而使得粉尘在内外螺旋气流的作用下实现自然回流,能够克服过滤除尘和旋风除尘器除尘的缺点。
The present application aims to provide a fluidized bed, comprising: a cylinder, a centrifugal fan and a silo; the cylinder is a cylindrical container structure with a closed upper end and an open lower end; the lower end of the cylinder is provided with a confluence plate, so The confluence board has a first tuyere and a second tuyere; wherein, the first tuyere is distributed near the center of the confluence board, and the second tuyere is distributed along the outer circumference of the confluence board; the cylinder passes through the confluence board The plate is communicated with the upper end of the silo; the centrifugal fan blade is located inside the cylinder body and is close to the upper end of the cylinder body; the upper end of the cylinder body is provided with an air outlet; the lower end of the silo is communicated Air inlet; by driving the centrifugal fan blades, and then setting up the confluence board used in conjunction with the centrifugal fan blades, the internal and external spiral airflow can be formed in the cylinder, so that the dust can achieve natural backflow under the action of the internal and external spiral airflow, which can overcome the Disadvantages of filter dust removal and cyclone dust removal.
Description
技术领域technical field
本申请涉及机械技术领域,尤其涉及一种流化床。The present application relates to the technical field of machinery, and in particular, to a fluidized bed.
背景技术Background technique
流化床,又称沸腾床,是一种利用气体通过颗粒状固体层而使固体颗粒处于悬浮运动状态,并进行气固相反应的装置。沸腾床广泛应用于化工、医药、食品、锅炉、矿山等领域,作为干燥、化学反应、燃烧、制粒、包衣等工艺过程的核心装备。沸腾床在工作的过程中,气体通过固体颗粒层时会带走大量的粉尘,需要通过过滤分离装置将粉尘分离出来,否则会降低收率,污染环境。传统的分离方法主要有两种,一种是过滤法,另一种是旋风分离法。Fluidized bed, also known as ebullated bed, is a device that uses gas to pass through a granular solid layer to keep solid particles in a suspended motion state and conduct gas-solid phase reactions. Ebullated beds are widely used in chemical, pharmaceutical, food, boiler, mining and other fields, as the core equipment for drying, chemical reaction, combustion, granulation, coating and other technological processes. During the working process of the fluidized bed, when the gas passes through the solid particle layer, a large amount of dust will be taken away, and the dust needs to be separated by a filter separation device, otherwise the yield will be reduced and the environment will be polluted. There are two main traditional separation methods, one is filtration and the other is cyclone separation.
过滤法的主要缺点有两点,一是滤材容易堵塞,需要采取振动、反吹等方式清理滤材上堆积的粉尘;二是滤材清洗更换困难。There are two main disadvantages of the filtration method. One is that the filter material is easy to block, and the dust accumulated on the filter material needs to be cleaned by means of vibration and backflushing; the other is that it is difficult to clean and replace the filter material.
旋风分离法是利用旋风分离器分离空气带走的粉尘,其缺点主要有两点:一是分离效率低,导致大量的细粉外流;二是粉尘无法直接向沸腾床回流,需要使用额外的回流装置,增加了设备投资,降低了工作效率。The cyclone separation method uses a cyclone to separate the dust carried away by the air. It has two main disadvantages: one is the low separation efficiency, which leads to a large amount of fine powder outflow; the other is that the dust cannot be directly returned to the fluidized bed, and additional backflow needs to be used. The device increases equipment investment and reduces work efficiency.
发明内容SUMMARY OF THE INVENTION
为解决上问题,本申请旨在提供一种流化床,可实现粉尘自然回流,能够克服过滤除尘和旋风除尘器除尘的缺点。In order to solve the above problem, the present application aims to provide a fluidized bed, which can realize the natural backflow of dust, and can overcome the shortcomings of filter dust removal and cyclone dust removal.
本申请的流化床包括:筒体、离心风叶及料仓;所述筒体为上端封闭、下端开口的筒形容器结构;所述筒体的下端设置汇流板,所述汇流板具有第一风口和第二风口;其中,所述第一风口靠近所述汇流板的中心分布,所述第二风口沿所述汇流板的外周分布;所述筒体通过所述汇流板与所述料仓的上端连通;所述离心风叶位于所述筒体的内部并靠近所述筒体的上端;所述筒体的上端开设有排风口;所述料仓的下端连通进风口。The fluidized bed of the present application includes: a cylinder body, a centrifugal fan blade and a silo; the cylinder body is a cylindrical container structure with a closed upper end and an open lower end; A tuyere and a second tuyere; wherein, the first tuyere is distributed near the center of the converging plate, and the second tuyere is distributed along the outer circumference of the converging plate; the cylinder is connected to the material through the converging plate The upper end of the silo is communicated; the centrifugal fan blade is located inside the cylinder body and is close to the upper end of the cylinder body; the upper end of the cylinder body is provided with an air outlet; the lower end of the silo is connected to the air inlet.
进一步地,其流化床还包括:驱动轴,所述驱动轴贯穿所述筒体的上端并延伸至所述筒体的内部;且,所述驱动轴位于所述筒体的中轴线上;所述离心风叶安装于所述驱动轴上;所述离心风叶在所述驱动轴的驱动下转动。Further, the fluidized bed further comprises: a drive shaft, which penetrates the upper end of the cylindrical body and extends to the interior of the cylindrical body; and the drive shaft is located on the central axis of the cylindrical body; The centrifugal fan blade is mounted on the drive shaft; the centrifugal fan blade rotates under the drive of the drive shaft.
进一步地,其流化床还包括:底仓,所述底仓设置于所述料仓和所述进风口之间;所述底仓的一端连通料仓,另一端连通进风口;外部空气流依次通过所述进风口、所述底仓、料仓进入所述筒体。Further, the fluidized bed further comprises: a bottom silo, which is arranged between the silo and the air inlet; one end of the bottom silo is connected to the silo, and the other end is connected to the air inlet; the external air flow It enters the cylinder through the air inlet, the bottom silo and the material silo in sequence.
进一步地,其流化床还包括:具有筛孔的滤筛装置,所述滤筛装置设置于所述料仓的底部;所述料仓通过所述滤筛装置与所述底仓连通。Further, the fluidized bed further comprises: a screening device with screen holes, the screening device is arranged at the bottom of the silo; the silo is communicated with the bottom silo through the screening device.
可选地,所述汇流板为圆形,所述汇流板的圆心位于所述筒体的中轴线上;所述汇流板上开设有多个第一风口并呈环形均匀分布;所述汇流板的半径小于所述汇流板所在位置处的筒体的半径,使得所述汇流板的外周与所述筒体之间形成环形的第二风口;所述汇流板的外周延伸设置多个周向限位凸起;所述多个周向限位凸起抵靠在所述筒体的内壁上以固定所述汇流板。Optionally, the confluence plate is circular, and the center of the confluence plate is located on the central axis of the cylinder; the confluence plate is provided with a plurality of first air outlets and is evenly distributed in a ring shape; the confluence plate The radius of the confluence plate is smaller than the radius of the cylinder at the position of the confluence plate, so that an annular second tuyere is formed between the outer circumference of the confluence plate and the cylinder; the outer circumference of the confluence plate is extended with a plurality of circumferential limiters Positioning protrusions; the plurality of circumferential limiting protrusions abut on the inner wall of the cylinder to fix the manifold.
可选地,所述汇流板包括:圆形平板和中空的环形平板;所述环形平板和所述圆形平板上下对应设置,形成环形的第一风口;所述环形平板的半径小于所述汇流板所在位置处的筒体的半径,使得所述汇流板的外周与所述筒体之间形成环形的第二风口;所述环形平板的外周延伸设置多个周向限位凸起;所述多个周向限位凸起抵靠在所述筒体的内壁上以固定所述汇流板。Optionally, the confluence plate includes: a circular flat plate and a hollow annular flat plate; the annular flat plate and the circular flat plate are arranged correspondingly up and down to form an annular first tuyere; the radius of the annular flat plate is smaller than that of the confluence flow The radius of the cylinder at the position of the plate, so that an annular second tuyere is formed between the outer circumference of the confluence plate and the cylinder; the outer circumference of the annular flat plate is extended with a plurality of circumferential limit protrusions; the A plurality of circumferential limiting protrusions abut against the inner wall of the cylinder to fix the manifold.
进一步地,其流化床还包括:空气加热过滤装置,设置于所述进风口处,用于对外部空气流进行加热过滤后送入所述进风口;电机,设置于所述筒体的上端的外部,与驱动轴连接,用于驱动所述离心风叶;终端过滤器,通过管道与所述排风口连通,用于对排风口排出的空气流进行过滤;排风风机,通过管道与所述终端过滤器连通,用于提供排风动力。Further, the fluidized bed also includes: an air heating and filtering device, arranged at the air inlet, for heating and filtering the external air flow and sending it into the air inlet; a motor, arranged at the upper end of the cylinder body The outside of the filter is connected with the drive shaft to drive the centrifugal fan blades; the terminal filter is connected to the exhaust port through a pipe, and is used to filter the air flow discharged from the exhaust port; the exhaust fan, through the pipe It communicates with the final filter and is used for providing exhaust power.
进一步地,其流化床还包括:雾化喷枪;所述雾化喷枪设置于所述料仓的上端,且处于所述汇流板的下方;所述雾化喷枪的枪头朝向所述料仓的下端。Further, the fluidized bed further comprises: an atomizing spray gun; the atomizing spray gun is arranged at the upper end of the silo and below the converging plate; the gun head of the atomizing spray gun faces the silo the lower end.
进一步地,其流化床还包括:雾化喷枪;所述雾化喷枪设置于位于所述料仓的下端的滤筛装置上;所述雾化喷枪的枪头朝向所述料仓的上端。Further, the fluidized bed further comprises: an atomizing spray gun; the atomizing spray gun is arranged on the screen device located at the lower end of the silo; the gun head of the atomizing spray gun faces the upper end of the silo.
进一步地,所述雾化喷枪的周围设置导流筒;所述导流筒为上下通透的筒形结构;所述雾化喷枪的枪头处于所述导流筒的筒形空间中;所述导流筒的底端与所述滤筛装置保持预定距离。Further, a guide tube is arranged around the atomizing spray gun; the guide tube is a cylindrical structure that is transparent up and down; the gun head of the atomizing spray gun is located in the cylindrical space of the guide tube; The bottom end of the guide tube is kept at a predetermined distance from the screen device.
本申请的技术方案,以离心风叶为驱动的方式,在筒体内形成近轴心向上的内螺旋气流和沿筒体的内壁向下的外螺旋气流,并进一步在筒体的下端设置有第一风口和第二风口的汇流板;第一风口靠近汇流板的中心分布,第二风口沿汇流板的外周分布,料仓中的已经流体化的固料颗粒(如灰尘)沿第一风口的内螺旋气流上升,经离心风叶的离心力作用后沿外螺旋气流下降,并通过第二风口回流到料仓,进而实现本申请的技术目的,且实现本申请的技术成本较低,技术方案实现难度较低,能够有效实现固料颗粒(如灰尘)的回流,具有很强的实用性,本申请的流化床能够广泛运用于各个场景,适用范围广。In the technical solution of the present application, a centrifugal fan blade is used as a driving method to form an inner spiral air flow near the axial center and an outer spiral air flow downward along the inner wall of the cylindrical body in the cylinder, and further a first spiral air flow is arranged at the lower end of the cylindrical body. A confluence plate of a tuyere and a second tuyere; the first tuyere is distributed near the center of the confluence plate, the second tuyere is distributed along the outer circumference of the confluence plate, and the fluidized solid particles (such as dust) in the silo are distributed along the first tuyere. The inner spiral airflow rises, descends along the outer spiral airflow after the centrifugal force of the centrifugal fan blade, and returns to the silo through the second air outlet, thereby achieving the technical purpose of the application, and the technical cost of the application is relatively low, and the technical solution is realized. The difficulty is low, the backflow of solid particles (such as dust) can be effectively realized, and it has strong practicability. The fluidized bed of the present application can be widely used in various scenarios and has a wide range of applications.
附图说明Description of drawings
通过阅读参照以下附图所作的对非限制性实施例所作的详细描述,本申请的其它特征、目的和优点将会变得更明显:Other features, objects and advantages of the present application will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:
图1为本申请的其中一实施例提供的流化床的结构示意图;1 is a schematic structural diagram of a fluidized bed provided by one of the embodiments of the present application;
图2为本申请的一实施例提供的汇流板的结构示意图;FIG. 2 is a schematic structural diagram of a manifold provided by an embodiment of the present application;
图3为本申请的另一实施例提供的汇流板的结构示意图;3 is a schematic structural diagram of a confluence plate provided by another embodiment of the present application;
图4为本申请的其中又一实施例提供的流化床的结构示意图;4 is a schematic structural diagram of a fluidized bed provided by another embodiment of the present application;
图5为本申请的其中再一实施例提供的流化床的结构示意图。FIG. 5 is a schematic structural diagram of a fluidized bed provided in still another embodiment of the present application.
附图标记说明:Description of reference numbers:
1-筒体;2-汇流板;3-料仓;4-离心风叶;21-第一风口;22-第二风口;5-排风口;6-进风口;7-驱动轴;8-底仓;9-滤筛装置;23-第一周向限位凸起;24-圆形平板;25-环形平板;26-第二周向限位凸起;10-空气加热过滤装置;11-电机;12-终端过滤器;13-排风风机;14-第一雾化喷枪;141-支架;15-第二雾化喷枪;16-导流筒。1-Cylinder body; 2-Mixing plate; 3-Bunker; 4-Centrifugal fan blade; 21-First air outlet; 22-Second air outlet; 5-Air outlet; 6-Air inlet; 7-Drive shaft; 8 - bottom bin; 9 - filter screen device; 23 - first circumferential limit protrusion; 24 - circular flat plate; 25 - annular flat plate; 26 - second circumferential limit protrusion; 10 - air heating filter device; 11-motor; 12-terminal filter; 13-exhaust fan; 14-first atomizing spray gun; 141-support; 15-second atomizing spray gun; 16-guide cylinder.
具体实施方式Detailed ways
下面结合附图对本申请作进一步详细描述。以下参考附图的描述为便于综合理解有权利要求及其等效内容所定义的本申请的各种实施例。这些实施例包括各种特定细节以便于理解,但这些仅被视为示例性的。因此,本领域技术人员可以理解对在此描述的各种实施例进行各种变化和修改而不会脱离本申请的范围和精神。另外,为简要并清楚地描述本申请,本申请将省略对公知功能和结构的描述。The present application will be described in further detail below with reference to the accompanying drawings. The following description with reference to the accompanying drawings is provided to facilitate a comprehensive understanding of various embodiments of the present application as defined by the claims and their equivalents. These embodiments include various specific details to facilitate understanding, but these are to be regarded as exemplary only. Accordingly, those of ordinary skill in the art will appreciate that various changes and modifications of the various embodiments described herein can be made without departing from the scope and spirit of the present application. Also, for the purpose of briefly and clearly describing the present application, the present application will omit descriptions of well-known functions and constructions.
在以下说明书和权利要求书中使用的术语和短语不限于字面含义,而是仅为能够清楚和一致地理解本申请。因此,对于本领域技术人员,可以理解,提供对本申请各种实施例的描述仅仅是为说明的目的,而不是限制所附权利要求及其等效定义的本申请。The terms and phrases used in the following specification and claims are not limited to the bibliographical meanings, but are merely used to enable a clear and consistent understanding of this application. Accordingly, those skilled in the art will appreciate that the description of the various embodiments of the present application is provided for illustration purposes only and is not intended to limit the present application as defined by the appended claims and their equivalents.
下面将结合本申请一些实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in some embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, but not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.
需要说明的是,在本申请实施例中使用的术语是仅仅出于描述特定实施例的目的,而非旨在限制本申请。在本申请实施例和所附权利要求书中所使用的单数形式的“一”、“一个”、“一种”、“所述”和“该”也旨在包括多数形式,除非上下文清楚地表示其他含义。还应当理解,本文中使用的术语“和/或”是指并包含一个或多个相绑定的列出项目的任何或所有可能组合。表达“第一”、“第二”、“所述第一”和“所述第二”是用于修饰相应元件而不考虑顺序或者重要性,仅仅被用于区分一种元件与另一元件,而不限制相应元件。It should be noted that the terms used in the embodiments of the present application are only for the purpose of describing specific embodiments, and are not intended to limit the present application. As used in the embodiments of this application and the appended claims, the singular forms "a," "an," "an," "said," and "the" are intended to include the plural forms as well, unless the context clearly dictates otherwise. indicate other meanings. It will also be understood that the term "and/or" as used herein refers to and includes any and all possible combinations of one or more of the associated listed items. The expressions "first", "second", "the first" and "the second" are used to modify the corresponding elements without regard to order or importance, and are only used to distinguish one element from another , without limiting the corresponding elements.
实施例一Example 1
如图1所示,本申请的一种实施例提供了一种流化床包括:筒体1、离心风叶4及料仓3;所述筒体1为上端封闭、下端开口的筒形容器结构,其中轴线垂直于地面;所述筒体1的下端设置汇流板2,所述汇流板2具有第一风口21和第二风口22;其中,所述第一风口21靠近所述汇流板2的中心分布,所述第二风口22沿所述汇流板2的外周分布;所述筒体1通过所述汇流板2与所述料仓3的上端连通;所述离心风叶4位于所述筒体1的内部并靠近所述筒体1的上端;所述筒体1的上端开设有排风口5,所述排风口5位于离心风叶4所在平面的上方;所述料仓3的下端连通进风口6。As shown in FIG. 1, an embodiment of the present application provides a fluidized bed comprising: a
实施例一的工作原理介绍:离心风叶4工作旋转时,离心风叶4下方的空气向上流动,经离心风叶4加速后,沿着离心风叶4的边缘向外流向筒体1的内壁,形成外螺旋气流;外螺旋气流在旋转的同时向下移动,到达汇流板2,一部分气流经过汇流板2的第二风口22(如汇流板2的四周与筒体1的内壁的间隙)继续向下移动,另一部分气流缩小旋转半径,向筒体1的中心移动,随后改变方向,向上移动,形成内螺旋气流;内外螺旋气流的转动方向相同,平动方向相反。启动排风系统后,部分气流经排风口5流出筒体1,空气流经过进风口6、料仓3流入筒体1,使得料仓3中的固体颗粒(如粉尘)沸腾(流化)。空气流携带固体颗粒(如粉尘),经第一风口21穿过汇流板2,汇入内螺旋气流,固体颗粒(如粉尘)在离心力的作用下,向外移动,到达筒体1的内壁后,在外螺旋气流的推动下向下移动,最终经过汇流板2的第二风口22(如汇流板2的四周与筒体1的内壁的间隙)向下回流到料仓3中,从而实现固体颗粒(如粉尘)的分离回流,本实施例的技术成本较低,技术方案实现难度较低,能够有效实现固体颗粒(如灰尘)的回流,具有很强的实用性,本申请的流化床能够广泛运用于各个场景,适用范围广。Introduction to the working principle of the first embodiment: when the
作为一种可选的实施方式,其流化床还包括:驱动轴7,所述驱动轴7贯穿所述筒体1的上端并延伸至所述筒体1的内部;且,所述驱动轴7位于所述筒体1的中轴线上,也即驱动轴7的中轴线与筒体1的中轴线重合;所述离心风叶4安装于所述驱动轴7上;所述离心风叶4在所述驱动轴7的驱动下转动。As an optional embodiment, the fluidized bed further includes: a
作为一种可选的实施方式,其流化床还包括:底仓8,所述底仓8设置于所述料仓3和所述进风口6之间;所述底仓8的一端连通料仓3,另一端连通进风口6;外部空气流依次通过所述进风口6、所述底仓8、料仓3进入所述筒体1。As an optional embodiment, the fluidized bed further includes: a
作为一种可选的实施方式,其流化床还包括:具有筛孔的滤筛装置9,所述滤筛装置9设置于所述料仓3的底部;所述料仓3通过所述滤筛装置9与所述底仓8连通。As an optional embodiment, the fluidized bed further includes: a
如图2所示,作为一种可选的实施方式,所述汇流板2为圆形(如圆形平板24),所述汇流板2的圆心位于所述筒体1的中轴线上;所述汇流板2上开设有多个第一风口21并呈环形均匀分布;另外,第一风口21围绕汇流板2的圆心的分布;所述汇流板2的半径小于所述汇流板2所在位置处的筒体1的半径,使得所述汇流板2的外周与所述筒体1之间形成环形的第二风口22,具体地,汇流板2外周与筒体1内壁的间隙即第二风口22的大小为筒体1半径的2%—15%。As shown in FIG. 2 , as an optional implementation manner, the
作为一种可选的实施方式,所述汇流板2的外周延伸设置多个第一周向限位凸起23;所述多个第一周向限位凸起23抵靠在所述筒体1的内壁上以固定所述汇流板2。当然,所述汇流板2也可以通过其他可以想到的方式固定在筒体1中,如悬挂方式等,在此不做限定。As an optional embodiment, a plurality of first
如图3所示,作为一种可选的实施方式,所述汇流板2包括:圆形平板24和中空的环形平板25;所述环形平板25和所述圆形平板24上下对应设置,两块平板之间的环形缝隙自然形成环形的第一风口21;其中,圆形平板24通过固定支架固定在环形平板25上,圆形平板24的半径不小于环形平板25的圆形中空区域的半径;所述环形平板25的半径小于所述汇流板2所在位置处的筒体1的半径,使得所述汇流板2的外周与所述筒体1之间形成环形的第二风口22。As shown in FIG. 3, as an optional embodiment, the
作为一种可选的实施方式,所述环形平板25的外周延伸设置多个第二周向限位凸起26;所述多个第二周向限位凸起26抵靠在所述筒体1的内壁上以固定所述汇流板2。第一风口21的外缘与汇流板2外周之间的距离为筒体1半径的8%—40%。当然,所述汇流板2也可以通过其他可以想到的方式固定在筒体1中,如悬挂方式等,在此不做限定。As an optional embodiment, a plurality of second
本申请实施例一的技术方案,以离心风叶为驱动的方式,,在筒体1内形成近轴心向上的内螺旋气流和沿筒体1的内壁向下的外螺旋气流,并进一步在筒体1的下端设置有第一风口21和第二风口22的汇流板2;第一风口21靠近汇流板2的中心分布,第二风口22沿汇流板2的外周分布,料仓3中的已经流体化的固料颗粒(如灰尘)沿第一风口21的内螺旋气流上升,经离心风叶4的离心力作用后沿外螺旋气流下降,并通过第二风口22回流到料仓3,进而实现本申请的技术目的,且实现本申请的技术成本较低,技术方案实现难度较低,能够有效实现固料颗粒(如灰尘)的回流,具有很强的实用性,本申请的流化床能够广泛运用于各个场景,适用范围广。In the technical solution of the first embodiment of the present application, the centrifugal fan is used as the driving method to form an inner spiral airflow near the axis of the
实施例二
根据本申请的另一方面,在本申请的实施例一的基础上提供了实施例二,在实现固体颗粒(如粉尘)回流的功能基础上,进一步实现流化烘干功能,可广泛用于需要进行流化烘干的工艺场合。According to another aspect of the present application,
在实施例一的基础上,其流化床还包括:空气加热过滤装置10,设置于所述进风口6处,用于对外部空气流进行加热过滤后送入所述进风口6;电机11,设置于所述筒体1的上端的外部,与驱动轴7连接,用于驱动所述离心风叶4;终端过滤器12,通过管道与所述排风口5连通,用于对排风口5排出的空气流进行过滤;排风风机13,通过管道与所述终端过滤器12连通,用于提供排风动力。On the basis of the first embodiment, the fluidized bed further includes: an air heating and
实施例二的工作原理介绍:首先启动设备动力系统,电机11带动驱动轴7和离心风叶4旋转,离心风叶4下方的空气向上流动,经离心风叶4加速后,沿着风叶边缘向外流向筒体1的内壁,形成外螺旋气流;外螺旋气流在旋转的同时向下移动,到达汇流板2,一部分气流经过汇流板2的第二风口22(如汇流板2四周与筒体1内壁的间隙)继续向下移动,另一部分气流缩小旋转半径,向筒体1的中心移动,随后改变方向,向上移动,形成内螺旋气流;内外螺旋气流的转动方向相同,平动方向相反。启动排风风机13后,筒体1内部分气流在负压的作用下通过排风口5,排风管道和终端过滤器12后,排出室外,外部空气依次经过空气加热过滤装置10、进风口6、底仓8、滤筛装置9(如筛网)、料仓3流入筒体1,使得滤筛装置9(如筛网)上的物料成沸腾状态。气流携带物料中的固体颗粒(如粉尘),经第一风口21穿过汇流板2,汇入内螺旋气流,固体颗粒(如粉尘)在离心力的作用下,向外移动,到达筒体1的内壁后,在外螺旋气流的推动下向下移动,最终经过第二风口22(如汇流板2外缘与筒体1内壁之间的间隙)向下回流到料仓3中,同时,在空气加热过滤装置10的作用下,产生的热气流通过进风口6,进入到腔室(料仓3)内部,使固体颗粒(如粉尘)沸腾,并实现固体颗粒(如粉尘)的边回流边烘干,分离效率高,粉尘能够直接回流到料仓3,技术成本较低,技术方案实现难度较低,能够有效实现固料颗粒(如灰尘)的回流和烘干,具有很强的实用性。Introduction to the working principle of the second embodiment: First, the power system of the equipment is started, and the
另外,在本申请的实施例二的基础上,通过雾化喷枪设置位置的不同,可以实现不同的功能,如实施例三和实施例四。In addition, on the basis of the second embodiment of the present application, different functions can be realized by the different arrangement positions of the atomizing spray gun, such as the third embodiment and the fourth embodiment.
实施例三
根据本申请的另一方面,在本申请的实施例二的基础上提供了实施例三,在实现固体颗粒(如粉尘)回流、流化烘干的功能基础上,进一步实现一步制粒的功能,可广泛用于需要进行流化烘干的工艺场合。According to another aspect of the present application,
在实施例二的基础上,其流化床还包括:第一雾化喷枪14;所述第一雾化喷枪14设置于所述料仓3的上端,且处于所述汇流板2的下方;所述第一雾化喷枪14的枪头朝向所述料仓3的下端;第一雾化喷枪14通过支架141固定于料仓3的腔室内部。On the basis of the second embodiment, the fluidized bed further includes: a first
实施例三的工作原理介绍:首先启动设备动力系统,电机11带动驱动轴7和离心风叶4旋转,离心风叶4下方的空气向上流动,经离心风叶4加速后,沿着风叶边缘向外流向筒体1的内壁,形成外螺旋气流;外螺旋气流在旋转的同时向下移动,到达汇流板2,一部分气流经过汇流板2的第二风口22(如汇流板2四周与筒体1内壁的间隙)继续向下移动,另一部分气流缩小旋转半径,向筒体1的中心移动,随后改变方向,向上移动,形成内螺旋气流;内外螺旋气流的转动方向相同,平动方向相反。启动排风风机13后,筒体1内部分气流在负压的作用下通过排风口5,排风管道和终端过滤器12后,排出室外,外部空气依次经过空气加热过滤装置10、进风口6、底仓8、滤筛装置9(如筛网)、料仓3流入筒体1,使得滤筛装置9(如筛网)上的物料成沸腾状态。气流携带物料中的,固体颗粒(如粉尘),经第一风口21穿过汇流板2,汇入内螺旋气流,固体颗粒(如粉尘)在离心力的作用下,向外移动,到达筒体1的内壁后,在外螺旋气流的推动下向下移动,最终经过第二风口22(如汇流板2外缘与筒体1内壁之间的间隙)向下回流到料仓3中,同时在料仓3顶部装有第一雾化喷枪14,用于喷出粘合剂或药液,使腔室内沸腾的物料凝聚为细小颗粒,同时,在空气加热过滤装置10的作用下,产生的热气流通过进风口6,进入到腔室内部,使沸腾的物料边凝聚边烘干。随着粘合剂喷入量增多,细小颗粒逐步增大,从而实现一步制粒的功能。The working principle of the third embodiment is introduced: firstly start the power system of the equipment, the
实施例四
根据本申请的又一方面,在本申请的实施例二的基础上提供了实施例四,在实现固体颗粒(如粉尘)回流功能基础上,进一步实现物料包衣的功能。According to yet another aspect of the present application,
作为一种可选的实施方式,其流化床还包括:第二雾化喷枪15;所述第二雾化喷枪15设置于位于所述料仓3的下端的滤筛装置9上;所述第二雾化喷枪15的枪头朝向所述料仓3的上端。As an optional embodiment, the fluidized bed further includes: a second
作为一种可选的实施方式,所述第二雾化喷枪15的周围设置导流筒16;所述导流筒16为上下通透的筒形结构;所述第二雾化喷枪15的枪头处于所述导流筒16的筒形空间中;所述导流筒16的底端与所述滤筛装置9保持预定距离。As an optional embodiment, a
首先启动设备动力系统,电机11带动驱动轴7和离心风叶4旋转,离心风叶4下方的空气向上流动,经离心风叶4加速后,沿着风叶边缘向外流向筒体1的内壁,形成外螺旋气流;外螺旋气流在旋转的同时向下移动,到达汇流板2,一部分气流经过汇流板2的第二风口22(如汇流板2四周与筒体1内壁的间隙)继续向下移动,另一部分气流缩小旋转半径,向筒体1的中心移动,随后改变方向,向上移动,形成内螺旋气流;内外螺旋气流的转动方向相同,平动方向相反。启动排风风机13后,筒体1内部分气流在负压的作用下通过排风口5,排风管道和终端过滤器12后,排出室外,外部空气依次经过空气加热过滤装置10、进风口6、底仓8、滤筛装置9(如筛网)、料仓3流入筒体1,使得滤筛装置9(如筛网)上的物料成沸腾状态。气流携带物料中的固体颗粒(如粉尘),经第一风口21穿过汇流板2,汇入内螺旋气流,固体颗粒(如粉尘)在离心力的作用下,向外移动,到达筒体1的内壁后,在外螺旋气流的推动下向下移动,最终经过第二风口22(如汇流板2外缘与筒体1内壁之间的间隙)向下回流到料仓3中,同时在滤筛装置9(如筛网)上装有一个或多个第二雾化喷枪15,用于喷出包衣液,每个第二雾化喷枪15周围均装有导流筒16,导流筒16底部与滤筛装置9(如筛网)之间保持一定距离,将料仓3底部分隔为两部分,导流筒16外部称作膨胀仓,导流筒16内部称作输送仓,在腔室内气流、自身重力、圆周离心力、摩擦力作用下,使膨胀仓和输送仓中的物料形成内部小循环运动,进而使第二雾化喷枪15喷出的包衣液均匀的包覆在物料颗粒上,同时,在空气加热过滤装置10的作用下,产生的热气流通过进风口6,对腔室内物料边包覆边烘干,从而实现物料包衣的功能。First start the equipment power system, the
对于本领域技术人员而言,显然本申请不限于上述示范性实施例的细节,而且在不背离本申请的精神或基本特征的情况下,能够以其他的具体形式实现本申请。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本申请的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化涵括在本申请内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。此外,显然“包括”一词不排除其他单元或步骤,单数不排除复数。装置权利要求中陈述的多个单元或装置也可以由一个单元或装置通过软件或者硬件来实现。第一,第二等词语用来表示名称,而并不表示任何特定的顺序。It will be apparent to those skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments, but that the present application can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Accordingly, the embodiments are to be regarded in all respects as illustrative and not restrictive, and the scope of the application is to be defined by the appended claims rather than the foregoing description, which is therefore intended to fall within the scope of the claims. All changes within the meaning and scope of the equivalents of , are included in this application. Any reference signs in the claims shall not be construed as limiting the involved claim. Furthermore, it is clear that the word "comprising" does not exclude other units or steps and the singular does not exclude the plural. Several units or means recited in the device claims can also be realized by one unit or means by means of software or hardware. The terms first, second, etc. are used to denote names and do not denote any particular order.
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