CN111637951A - Photosensitive emulsion liquid level detection device and atomization method - Google Patents
Photosensitive emulsion liquid level detection device and atomization method Download PDFInfo
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- 239000007788 liquid Substances 0.000 title claims abstract description 157
- 238000000889 atomisation Methods 0.000 title claims abstract description 84
- 238000001514 detection method Methods 0.000 title claims abstract description 77
- 239000000839 emulsion Substances 0.000 title claims abstract description 52
- 230000008859 change Effects 0.000 claims abstract description 11
- 238000000034 method Methods 0.000 claims description 5
- 238000001727 in vivo Methods 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 6
- 238000000222 aromatherapy Methods 0.000 description 4
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- 239000002253 acid Substances 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
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- 239000003205 fragrance Substances 0.000 description 1
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- 230000036541 health Effects 0.000 description 1
- 229920001684 low density polyethylene Polymers 0.000 description 1
- 239000004702 low-density polyethylene Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F23/00—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
- G01F23/22—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water
- G01F23/28—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water by measuring the variations of parameters of electromagnetic or acoustic waves applied directly to the liquid or fluent solid material
- G01F23/284—Electromagnetic waves
- G01F23/292—Light, e.g. infrared or ultraviolet
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/004—Arrangements for controlling delivery; Arrangements for controlling the spray area comprising sensors for monitoring the delivery, e.g. by displaying the sensed value or generating an alarm
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
- B05B12/081—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to the weight of a reservoir or container for liquid or other fluent material; responsive to level or volume of liquid or other fluent material in a reservoir or container
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B17/00—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups
- B05B17/04—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods
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Abstract
Description
技术领域technical field
本发明涉及雾化装置技术领域,尤其是涉及一种光敏式乳浊液液位检测装置及雾化方法。The invention relates to the technical field of atomization devices, in particular to a photosensitive emulsion liquid level detection device and an atomization method.
背景技术Background technique
雾化装置通过气泵,将盛放在液体容器内的液体分解成细微的水滴散发于周围的环境之中,其已经广泛应用于日常生活中,如酒店、大堂等各个场所的香薰机等。The atomizing device decomposes the liquid contained in the liquid container into fine water droplets through the air pump and distributes it in the surrounding environment. It has been widely used in daily life, such as aromatherapy machines in hotels, lobbies and other places.
雾化装置的储存液体容器装置若是采用的是不具备液位检测功能,只是单纯地储存液体的容器,不能及时地获悉液位情况,不具备液位提示功能,用户不能及时添加雾化液体,造成雾化电机做无用功,造成能量的不必要损耗,不能满足绿色生活的要求。If the liquid storage container device of the atomization device is a container that does not have the liquid level detection function, but simply stores the liquid, it cannot know the liquid level in time, and does not have the liquid level prompt function, and the user cannot add the atomized liquid in time. Cause the atomizing motor to do useless work and cause unnecessary energy loss, which cannot meet the requirements of green life.
现有的雾化装置的雾化电机大多为固定转速工作,不能根据雾化液体的剩余储量实现反馈调节。雾化装置的实际雾化速率受到所处的工况例如外界环境的空气湿度,温度等影响。若是应用于香薰机中,由于香熏精油中的芳香烃是有低毒,且大多数是化学合成的,里面有很多的化学毒素,因此会对人造成很大的伤害,香薰的香味挥发物浓度太高,长时间吸入过浓的香味会有害健康。故对雾化装置的雾化速率的自适应调节至关重要。Most of the atomizing motors of the existing atomizing devices work at a fixed speed, and cannot realize feedback adjustment according to the remaining reserves of the atomized liquid. The actual atomization rate of the atomization device is affected by the operating conditions such as the air humidity and temperature of the external environment. If it is used in aromatherapy machines, because the aromatic hydrocarbons in aromatherapy essential oils are low-toxic, and most of them are chemically synthesized, there are many chemical toxins in them, so they will cause great harm to people, and the aroma volatiles of aromatherapy If the concentration is too high, inhaling the strong fragrance for a long time will be harmful to health. Therefore, the self-adaptive adjustment of the atomization rate of the atomization device is very important.
雾化装置中若采用高精度的液位传感器设于雾化容器中会显著增加成本,另外,现有大部分低成本的液位检测装置不能实现液位的连续检测。If a high-precision liquid level sensor is used in the atomization device to be installed in the atomization container, the cost will be significantly increased. In addition, most of the existing low-cost liquid level detection devices cannot realize the continuous detection of the liquid level.
发明内容SUMMARY OF THE INVENTION
本发明实施例所要解决的技术问题在于,提供一种光敏式乳浊液液位检测装置及雾化方法,能够对雾化装置中的液体进行实时液位检测,并根据液位情况实时调节雾化速率。The technical problem to be solved by the embodiments of the present invention is to provide a photosensitive emulsion liquid level detection device and an atomization method, which can perform real-time liquid level detection on the liquid in the atomization device, and adjust the mist in real time according to the liquid level. rate.
为了解决上述技术问题,本发明实施例提供了一种光敏式乳浊液液位检测装置,包括:瓶盖、LED灯、瓶体、底座、显示屏、液位检测模块;In order to solve the above technical problems, an embodiment of the present invention provides a photosensitive emulsion liquid level detection device, including: a bottle cap, an LED light, a bottle body, a base, a display screen, and a liquid level detection module;
所述瓶盖具有开口,且所述瓶盖在开口处设有支架结构,所述支架结构与所述瓶盖固定连接,所述支架结构的中心与所述瓶盖的中心重合,所述瓶盖可拆卸地套设于所述瓶体的顶部;The bottle cap has an opening, and the bottle cap is provided with a bracket structure at the opening, the bracket structure is fixedly connected with the bottle cap, the center of the bracket structure coincides with the center of the bottle cap, and the bottle The cover is detachably sleeved on the top of the bottle body;
所述LED灯设于所述支架结构靠近所述瓶体的一端上,且所述LED灯位于所述瓶体内乳浊液的液面上方;The LED light is arranged on one end of the support structure close to the bottle body, and the LED light is located above the liquid level of the emulsion in the bottle body;
所述瓶体的底部设置有向所述瓶盖方向凸起的矩形槽,所述矩形槽内安装有光敏电阻,所述光敏电阻两端电极分别通过导线与所述液位检测模块电连接,所述光敏电阻用于将受所述LED灯照射时产生的电阻值反馈至所述液位检测模块;The bottom of the bottle body is provided with a rectangular groove protruding toward the bottle cap, a photoresistor is installed in the rectangular groove, and electrodes at both ends of the photoresistor are electrically connected to the liquid level detection module through wires, respectively. The photoresistor is used to feed back the resistance value generated when irradiated by the LED lamp to the liquid level detection module;
所述显示屏设于所述瓶体外表面上,所述显示屏与所述液位检测模块电连接,所述显示屏用于显示所述瓶体内的乳浊液液位信息;The display screen is arranged on the outer surface of the bottle, the display screen is electrically connected with the liquid level detection module, and the display screen is used to display the liquid level information of the emulsion in the bottle body;
所述液位检测模块安装于所述底座中,所述底座可拆卸套设于所述瓶体底部;The liquid level detection module is installed in the base, and the base is detachably sleeved on the bottom of the bottle body;
所述液位检测模块用于根据所述光敏电阻反馈的阻值以对所述瓶体内的乳浊液的液位进行实时检测,并根据液位检测结果对气泵电机进行转速调节,以调节瓶体内乳浊液的雾化速率至与所述液位检测结果对应的目标雾化速率。The liquid level detection module is used to detect the liquid level of the emulsion in the bottle in real time according to the resistance value fed back by the photoresistor, and adjust the rotation speed of the air pump motor according to the liquid level detection result to adjust the bottle. The atomization rate of the emulsion in vivo reaches the target atomization rate corresponding to the liquid level detection result.
作为优选方案,所述瓶盖呈圆柱状,且所述瓶盖的底部设置有适配于所述瓶体开口的环形阶梯槽,所述环形阶梯槽靠近所述瓶体开口一侧的圆柱环的内径大于所述环形阶梯槽远离所述瓶体开口一侧圆柱环的内径,内径较大的圆柱环距离所述瓶盖顶部的高度大于内径较小的圆柱环距离所述瓶盖顶部的高度。As a preferred solution, the bottle cap is cylindrical, and the bottom of the bottle cap is provided with an annular stepped groove adapted to the opening of the bottle body, and the annular stepped groove is close to the cylindrical ring on the side of the opening of the bottle body. The inner diameter of the annular stepped groove is larger than the inner diameter of the cylindrical ring on the side of the annular stepped groove away from the bottle opening, and the height of the cylindrical ring with a larger inner diameter from the top of the bottle cap is greater than the height of the cylindrical ring with a smaller inner diameter from the top of the bottle cap. .
作为优选方案,所述支架结构通过三个支撑杆与所述内径较小的圆柱环的内壁相连接,且所述三个支撑杆中任意相邻两个支撑杆之间的夹角均为120°,所述三个支撑杆交汇的中心处设有用于连接所述LED灯的管状圆柱通孔。As a preferred solution, the support structure is connected to the inner wall of the cylindrical ring with a smaller inner diameter through three support rods, and the included angle between any two adjacent support rods among the three support rods is 120° °, a tubular cylindrical through hole for connecting the LED lamp is provided at the center where the three support rods meet.
作为优选方案,所述瓶体的一侧设有开口,所述瓶体的开口处设置有与所述瓶盖环形阶梯槽相适配的阶梯圆柱壁面,所述瓶体的另一侧设置有与所述底座的环形阶梯槽相适配的阶梯圆柱壁面。As a preferred solution, one side of the bottle body is provided with an opening, the opening of the bottle body is provided with a stepped cylindrical wall surface adapted to the annular stepped groove of the bottle cap, and the other side of the bottle body is provided with a stepped cylindrical wall surface. The stepped cylindrical wall surface is adapted to the annular stepped groove of the base.
作为优选方案,所述底座呈圆柱状,所述底座的一侧设置有与所述瓶体的阶梯圆柱壁面相适配的环形阶梯槽,所述底座内部具有用于安装所述液位检测模块的容纳腔,所述底座的外表面上设有开关按钮、电源输入接口和信号输出接口。As a preferred solution, the base is cylindrical, one side of the base is provided with an annular stepped groove that matches the stepped cylindrical wall surface of the bottle body, and the base has an interior for installing the liquid level detection module. The outer surface of the base is provided with a switch button, a power input interface and a signal output interface.
作为优选方案,所述瓶盖与所述瓶体之间、所述瓶体与所述底座之间均采用螺纹进行可拆卸连接。As a preferred solution, threads are used for detachable connection between the bottle cap and the bottle body and between the bottle body and the base.
作为优选方案,所述液位检测模块为通过交流电桥检测所述光敏电阻的阻值。As a preferred solution, the liquid level detection module detects the resistance value of the photoresistor through an AC bridge.
为了解决相同的技术问题,本发明还提供了一种任一项所述的光敏式乳浊液液位检测装置的雾化方法,包括:In order to solve the same technical problem, the present invention also provides an atomization method of any one of the photosensitive emulsion liquid level detection devices, including:
获取瓶体内的第一液位;Get the first liquid level in the bottle;
若所述第一液位不为零,则按预设的雾化速率调节气泵电机的转速进行雾化工作;If the first liquid level is not zero, adjust the rotation speed of the air pump motor according to the preset atomization rate to perform atomization;
根据预设的时间间隔获取瓶体内的第二液位,并根据所述第一液位与所述第二液位的液位差以及所述时间间隔,计算实际雾化速率;Obtain the second liquid level in the bottle according to the preset time interval, and calculate the actual atomization rate according to the liquid level difference between the first liquid level and the second liquid level and the time interval;
将所述实际雾化速率与所述预设的雾化速率进行比较,并根据比较结果对气泵电机的转速进行调整,以使瓶体内的雾化液体按所述预设的雾化速率进行雾化;Compare the actual atomization rate with the preset atomization rate, and adjust the rotational speed of the air pump motor according to the comparison result, so that the atomized liquid in the bottle is atomized at the preset atomization rate change;
若所述第一液位为零,则控制气泵电机停止工作,并通过显示屏和报警器反馈雾化液体添加提醒信息。If the first liquid level is zero, the motor of the air pump is controlled to stop working, and the reminder information of adding the atomized liquid is fed back through the display screen and the alarm.
与现有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本发明实施例提供了一种光敏式乳浊液液位检测装置及雾化方法,所述装置包括:瓶盖、LED灯、瓶体、底座、显示屏、液位检测模块。本发明利用光在不同介质中的传播损失系数不同,根据光敏电阻被LED灯照射时的阻值变化情况计算得到相应的液位信息,从而能够连续地实时测量和反馈雾化液体的液位信息,并且能够根据液位信息实时调节气泵电机的转速以使雾化液体预设的目标雾化速率进行雾化,实现雾化速率自适应调节。The embodiments of the present invention provide a photosensitive emulsion liquid level detection device and an atomization method. The device includes a bottle cap, an LED light, a bottle body, a base, a display screen, and a liquid level detection module. The invention utilizes the different propagation loss coefficients of light in different media, and calculates the corresponding liquid level information according to the change of the resistance value of the photoresistor when it is irradiated by the LED lamp, so that the liquid level information of the atomized liquid can be continuously measured and fed back in real time. , and can adjust the rotation speed of the air pump motor in real time according to the liquid level information to atomize the atomized liquid at the preset target atomization rate, so as to realize the self-adaptive adjustment of the atomization rate.
附图说明Description of drawings
图1是本发明一实施例提供的光敏式乳浊液液位检测装置的结构示意图;1 is a schematic structural diagram of a photosensitive emulsion liquid level detection device provided by an embodiment of the present invention;
图2是本发明实施例的光敏式乳浊液液位检测装置的内部示意图;Fig. 2 is the internal schematic diagram of the photosensitive emulsion liquid level detection device of the embodiment of the present invention;
图3是本发明实施例的光敏式乳浊液液位检测装置A处的结构示意图;3 is a schematic structural diagram of the photosensitive emulsion liquid level detection device A according to an embodiment of the present invention;
图4是本发明实施例的光敏式乳浊液液位检测装置B处的结构示意图;4 is a schematic structural diagram of a photosensitive emulsion liquid level detection device B according to an embodiment of the present invention;
图5是本发明实施例的光敏式乳浊液液位检测装置C处的结构示意图;5 is a schematic structural diagram of the photosensitive emulsion liquid level detection device C according to an embodiment of the present invention;
图6是本发明实施例的光敏式乳浊液液位检测装置的结构框图;Fig. 6 is the structural block diagram of the photosensitive emulsion liquid level detection device of the embodiment of the present invention;
图7是本发明实施例的光敏式乳浊液液位检测装置的雾化方法的流程示意图;7 is a schematic flowchart of an atomization method of a photosensitive emulsion liquid level detection device according to an embodiment of the present invention;
其中,附图标号说明如下:Among them, the reference numerals are explained as follows:
1-通孔,2-LED灯,3-显示屏,4-液位检测模块,5-输出端口,6-电源输入端口,7-开关按钮,8-底座,9-导线,10-瓶体,11-瓶盖,12-支撑结构,13-金属电极,14-光敏电阻,15-销钉,16-检测电路,201-显示模块,202-液位检测单元,203-乳浊液容器,204-气泵电机,205-调节模块。1-through hole, 2-LED light, 3-display screen, 4-liquid level detection module, 5-output port, 6-power input port, 7-switch button, 8-base, 9-wire, 10-bottle body , 11-cap, 12-support structure, 13-metal electrode, 14-photoresistor, 15-pin, 16-detection circuit, 201-display module, 202-liquid level detection unit, 203-emulsion container, 204 - Air pump motor, 205- regulating module.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参见图1-5,本发明实施例提供了一种光敏式乳浊液液位检测装置,包括:瓶盖11、LED灯2、瓶体10、底座8、显示屏3、液位检测模块4;1-5, an embodiment of the present invention provides a photosensitive emulsion liquid level detection device, including: a
所述瓶盖11具有开口,且所述瓶盖11在开口处设有支架结构,所述支架结构与所述瓶盖11固定连接,所述支架结构的中心与所述瓶盖11的中心重合,所述瓶盖11可拆卸地套设于所述瓶体10的顶部;The
所述LED灯2设于所述支架结构靠近所述瓶体10的一端上,且所述LED灯2位于所述瓶体10内乳浊液的液面上方;The
所述瓶体10的底部设置有向所述瓶盖11方向凸起的矩形槽,所述矩形槽内安装有光敏电阻14,所述光敏电阻14两端电极分别通过导线9与所述液位检测模块4电连接,所述光敏电阻14用于将受所述LED灯2照射时产生的电阻值反馈至所述液位检测模块4;The bottom of the
所述显示屏3设于所述瓶体10外表面上,所述显示屏3与所述液位检测模块4电连接,所述显示屏3用于显示所述瓶体10内的乳浊液液位信息;The
所述液位检测模块4安装于所述底座8中,所述底座8可拆卸套设于所述瓶体10底部;The liquid
所述液位检测模块4用于根据所述光敏电阻14反馈的阻值以对所述瓶体10内的乳浊液的液位进行实时检测,并根据液位检测结果对气泵电机进行转速调节,以调节瓶体10内乳浊液的雾化速率至与所述液位检测结果对应的目标雾化速率。The liquid
作为优选方案,所述瓶盖11呈圆柱状,且所述瓶盖11的底部设置有适配于所述瓶体10开口的环形阶梯槽,所述环形阶梯槽靠近所述瓶体10开口一侧的圆柱环的内径大于所述环形阶梯槽远离所述瓶体10开口一侧圆柱环的内径,内径较大的圆柱环距离所述瓶盖11顶部的高度大于内径较小的圆柱环距离所述瓶盖11顶部的高度。As a preferred solution, the
作为优选方案,所述支架结构通过三个支撑杆与所述内径较小的圆柱环的内壁相连接,且所述三个支撑杆中任意相邻两个支撑杆之间的夹角均为120°,所述三个支撑杆交汇的中心处设有用于连接所述LED灯2的管状圆柱通孔。As a preferred solution, the support structure is connected to the inner wall of the cylindrical ring with a smaller inner diameter through three support rods, and the included angle between any two adjacent support rods among the three support rods is 120° °, a tubular cylindrical through hole for connecting the
在本发明实施例中,瓶盖11的内径较小的圆柱环内侧设置有“人”字型的三支撑杆结构支架,三个支撑杆的长度均与圆环外圈的内孔半径相同,三个支撑杆沿着周向方向等间隔设置,即任意相邻两个支撑杆之间均间隔120°。在三个支撑杆的交汇中心位置设置有管状结构,管状结构内设置有固定LED灯2的通孔1。本实施例中LED灯2穿过瓶盖11的“人”字型支撑结构12的中心交汇处的通孔1后,利用销钉15将LED灯2进行定位固定。In the embodiment of the present invention, the inner side of the cylindrical ring with the smaller inner diameter of the
在本发明实施例中,瓶体10采用具备强遮光性能的材质,选用遮光的高密度聚乙烯HDPE,HDPE是一种结晶度高、非极性面呈一定程度的半透明状,它具有良好的耐热性和耐寒性,化学稳定性好,还具有较高的刚性和韧性,机械强度好。介电性能,耐环境应力开裂性亦较好。硬度、拉伸强度和蠕变性优于低密度聚乙烯;耐磨性、电绝缘性、韧性及耐寒性均较好;化学稳定性好,在室温条件下,不溶于任何有机溶剂,耐酸、碱和各种盐类的腐蚀。瓶体10底部设置有一朝内凸起的矩形槽,用于安装固定光敏电阻14,矩形槽的两端分别设置金属电极13,金属电极13分别焊接导线9,贯穿瓶体10底部接入液位检测模块4中。电极与瓶体10底部之间的间隙可采用环氧树脂AB胶密封粘连。In the embodiment of the present invention, the
作为优选方案,所述瓶体10的一侧设有开口,所述瓶体10的开口处设置有与所述瓶盖11环形阶梯槽相适配的阶梯圆柱壁面,所述瓶体10的另一侧设置有与所述底座8的环形阶梯槽相适配的阶梯圆柱壁面。As a preferred solution, one side of the
作为优选方案,所述底座8呈圆柱状,所述底座8的一侧设置有与所述瓶体10的阶梯圆柱壁面相适配的环形阶梯槽,所述底座8内部具有用于安装所述液位检测模块4的容纳腔,所述底座8的外表面上设有开关按钮7、电源输入接口和信号输出接口。As a preferred solution, the base 8 is cylindrical, one side of the base 8 is provided with an annular stepped groove matching the stepped cylindrical wall surface of the
作为优选方案,所述瓶盖11与所述瓶体10之间、所述瓶体10与所述底座8之间均采用螺纹进行可拆卸连接。As a preferred solution, threads are used for detachable connection between the
作为优选方案,所述液位检测模块4为通过交流电桥检测所述光敏电阻14的阻值。As a preferred solution, the liquid
需要说明的是,本发明提供的一种光敏式乳浊液液位检测装置利用LED灯2照射到光敏电阻14的路径中空气与乳浊液的介质比随液位的变化而发生变化,最终光敏电阻14的电阻随液位的变化而变化,能够连续地实时测量液位。本实施例中,LED灯2与光敏电阻14之间的距离为a+b,LED灯2照射到光敏电阻14的路径上,空气所占的比例为乳浊液所占的比例为不计光线传播损失,LED灯2照射到光敏电阻14上的总能量为∑。实际上,光线在介质中传播存在损失,LED灯2在空气介质中的传播损失系数为λ1,在乳浊液介质中的传播损失系数为λ2,故LED灯2照射到光敏电阻14上的实际能量为通过实验,建立的匹配关系,本实施例中a+b为定值,故可得到“Σ实—b”的匹配关系。根据光敏电阻14的阻值随入射光线(可见光)的强弱变化而变化的特性,建立“Σ实—R”的匹配关系,即可得到“b—R”的匹配关系。It should be noted that a photosensitive emulsion liquid level detection device provided by the present invention utilizes the
本实施例中的一种光敏式乳浊液液位检测装置的检测电路16采用交流电桥检测光敏电阻14的阻值,因为光敏电阻14及其金属电极13长期暴露在乳浊液环境当中,在通直流电后容易发生极化现象,采用交流电桥测量光敏电阻14的阻值可以避免发生极化现象影响阻值变化,使得测量的液位更加可靠准确。在检测电路16中,设检测电压为Ue,光敏电阻14两端的电阻为Rx,故输出电压随着乳浊液液面的变化,Rx会发生变化,且具有一定的规律,其中检测电压Ue保持恒定,电阻R1,R2,R3均为定值,故当Rx发生具有一定规律的变化时,输出电压U0也会随之发生具有一定规律的变化。根据前面的“b—R”的匹配关系,在实际工况下建立起“液位b—输出电压U0”的匹配机制。The
请参见图6,可以理解的是,本发明提供的一种光敏式乳浊液液位检测装置包含五个部分,显示模块201,液位检测单元202,乳浊液容器203,气泵电机204以及调节模块205。液位检测单元202用来检测乳浊液容器203的乳浊液余量,然后,一方面,通过调节模块205调节气泵电机204按预设的雾化速率工作,另一方面,通过显示模块201在显示屏3上呈现液位高度及其相关属性参数。Referring to FIG. 6, it can be understood that a photosensitive emulsion liquid level detection device provided by the present invention includes five parts, a
为了解决相同的技术问题,本发明还提供了一种任一项所述的光敏式乳浊液液位检测装置的雾化方法,包括步骤:In order to solve the same technical problem, the present invention also provides an atomization method of any one of the photosensitive emulsion liquid level detection devices, comprising the steps of:
获取瓶体10内的第一液位;Obtain the first liquid level in the
若所述第一液位不为零,则按预设的雾化速率调节气泵电机的转速进行雾化工作;If the first liquid level is not zero, adjust the rotation speed of the air pump motor according to the preset atomization rate to perform atomization;
根据预设的时间间隔获取瓶体10内的第二液位,并根据所述第一液位与所述第二液位的液位差以及所述时间间隔,计算实际雾化速率;Acquire the second liquid level in the
将所述实际雾化速率与所述预设的雾化速率进行比较,并根据比较结果对气泵电机的转速进行调整,以使瓶体10内的雾化液体按所述预设的雾化速率进行雾化;Compare the actual atomization rate with the preset atomization rate, and adjust the rotational speed of the air pump motor according to the comparison result, so that the atomized liquid in the
若所述第一液位为零,则控制气泵电机停止工作,并通过显示屏3和报警器反馈雾化液体添加提醒信息。If the first liquid level is zero, the motor of the air pump is controlled to stop working, and the reminder information for adding the atomized liquid is fed back through the
需要说明的是,对于以上方法或流程实施例,为了简单描述,故将其都表述为一系列的动作组合,但是本领域技术人员应该知悉,本发明实施例并不受所描述的动作顺序的限制,因为依据本发明实施例,某些步骤可以采用其他顺序或者同时进行。其次,本领域技术人员也应该知悉,说明书中所描述的实施例均属于可选实施例,所涉及的动作并不一定是本发明实施例所必须的。It should be noted that, for the purpose of simple description, the above method or process embodiments are described as a series of action combinations, but those skilled in the art should know that the embodiments of the present invention are not limited by the described action sequence. Limitation, because according to embodiments of the present invention, certain steps may be performed in other orders or simultaneously. Secondly, those skilled in the art should also know that the embodiments described in the specification are all optional embodiments, and the actions involved are not necessarily required by the embodiments of the present invention.
请参见图7,基于上述方案,为便于更好的理解本发明实施例提供的光敏式乳浊液液位检测装置的雾化方法,下面进行具体举例说明:Please refer to FIG. 7, based on the above scheme, in order to better understand the atomization method of the photosensitive emulsion liquid level detection device provided by the embodiment of the present invention, the following specific examples are described:
步骤301、预设雾化速率,开始雾化工作:
其中预设雾化速率可根据用户的需要或者雾化装置所处的环境需求自行修改,以满足不同用户的需求,以达到最为合适的控制效果。The preset atomization rate can be modified according to the needs of the user or the environment where the atomization device is located, so as to meet the needs of different users and achieve the most appropriate control effect.
步骤302、获取第一液位:
通过液位检测系统获得刚开始雾化时,瓶内的浑浊液液位,作为第一液位。The turbid liquid level in the bottle at the beginning of atomization is obtained through the liquid level detection system as the first liquid level.
步骤303、判断第一液位是否为零;
步骤304a、若第一液位不为零,按预设雾化速率,匹配气泵电机转速并启动:
根据用户所设定的雾化速率,系统自动匹配对应的气泵电机转速,气泵电机的转速可通过控制电机的驱动电压以达到目的。According to the atomization rate set by the user, the system automatically matches the speed of the corresponding air pump motor, and the speed of the air pump motor can be achieved by controlling the driving voltage of the motor.
步骤304b、若第一液位为零,气泵电机停止工作,并通过显示屏3和报警器提醒用户添加液体;
步骤305、设置雾化时间间隔,获取第二液位:
设置一定的雾化时间间隔,读取此时的瓶内乳浊液的液位,作为第二液位。雾化时间间隔的设定可以为1s,2s,3s,4s,...,雾化时间间隔的大小决定了总的实际雾化时间时候越接近预设雾化时间,雾化时间间隔越短,越接近预设雾化时间,但所需的程序的计算量越大,故应选择一个合适的雾化时间间隔。本发明实施例中,雾化时间间隔设置为5s。Set a certain atomization time interval, and read the liquid level of the emulsion in the bottle at this time as the second liquid level. The setting of the atomization time interval can be 1s, 2s, 3s, 4s, ..., the size of the atomization time interval determines that the total actual atomization time is closer to the preset atomization time, and the atomization time interval is shorter. , the closer it is to the preset atomization time, the greater the amount of calculation required for the program, so an appropriate atomization time interval should be selected. In the embodiment of the present invention, the atomization time interval is set to 5s.
步骤306、根据第一液位和第二液位的液位差以及雾化时间间隔,计算实际雾化速率:Step 306: Calculate the actual atomization rate according to the liquid level difference between the first liquid level and the second liquid level and the atomization time interval:
实际雾化速率的计算为第一液位和第二液位的液位差除以瓶内乳浊液液位从第一液位雾化到第二液位所用的时间,即设置的雾化时间间隔。The actual atomization rate is calculated as the liquid level difference between the first liquid level and the second liquid level divided by the time it takes for the emulsion level in the bottle to be atomized from the first liquid level to the second liquid level, that is, the set atomization time interval.
步骤307、实际雾化速率与预设雾化速率比较,调节气泵电机,按预设雾化速率,继续雾化:
若实际雾化速率大于预设雾化速率,则通过降低气泵电机的驱动电压;若实际雾化速率小于预设雾化速率,则通过增加气泵电机的驱动电压。再调节驱动电压完毕时,继续雾化。If the actual atomization rate is greater than the preset atomization rate, the driving voltage of the air pump motor is reduced; if the actual atomization rate is less than the preset atomization rate, the driving voltage of the air pump motor is increased. When the driving voltage is adjusted again, continue to atomize.
接着,依次重复步骤302~步骤307,直到雾化结束。Next,
本发明实施例的工作过程为:首先,在电源输入端口6接入电源线,输出端口5连接气泵电机,启动开关按钮7,雾化装置开始雾化,气泵电机将瓶内的液体混淆在空气中一同泵送到外界环境,依靠闭环控制使得雾化装置实际雾化速率始终保持预设雾化速率进行雾化。The working process of the embodiment of the present invention is as follows: first, connect the power cord to the
综上,本发明实施例提供的一种光敏式乳浊液液位检测装置及雾化方法,利用光在不同介质中的传播损失系数不同,当瓶内液位发生变化时,LED灯2照射到光敏电阻14的路径中空气与液体的介质比随之发生变化,最终光敏电阻14的电阻随液位的变化而变化,能够连续地实时测量液位,并调节气泵电机按照预设雾化速率雾化。本结构简单,成本低廉,并且可实现对液位的更可靠准确的连续性检测。To sum up, the embodiments of the present invention provide a photosensitive emulsion liquid level detection device and atomization method, which utilizes that the propagation loss coefficients of light in different media are different. When the liquid level in the bottle changes, the
以上所述是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也视为本发明的保护范围。The above are the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the principles of the present invention, several improvements and modifications can be made, and these improvements and modifications may also be regarded as It is the protection scope of the present invention.
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