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CN111635762A - A method for preparing soil conditioner by utilizing graphite high silicon solid waste - Google Patents

A method for preparing soil conditioner by utilizing graphite high silicon solid waste Download PDF

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CN111635762A
CN111635762A CN202010487403.9A CN202010487403A CN111635762A CN 111635762 A CN111635762 A CN 111635762A CN 202010487403 A CN202010487403 A CN 202010487403A CN 111635762 A CN111635762 A CN 111635762A
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graphite
solid waste
soil conditioner
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任子杰
王康
高惠民
张凌燕
邱杨率
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Wuhan University of Technology WUT
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K17/00Soil-conditioning materials or soil-stabilising materials
    • C09K17/02Soil-conditioning materials or soil-stabilising materials containing inorganic compounds only
    • C09K17/12Water-soluble silicates, e.g. waterglass
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05DINORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C; FERTILISERS PRODUCING CARBON DIOXIDE
    • C05D1/00Fertilisers containing potassium
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05GMIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
    • C05G3/00Mixtures of one or more fertilisers with additives not having a specially fertilising activity
    • C05G3/70Mixtures of one or more fertilisers with additives not having a specially fertilising activity for affecting wettability, e.g. drying agents
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05GMIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
    • C05G3/00Mixtures of one or more fertilisers with additives not having a specially fertilising activity
    • C05G3/80Soil conditioners

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  • Soil Conditioners And Soil-Stabilizing Materials (AREA)

Abstract

本发明公开了一种利用石墨高硅固废制备土壤改良剂的方法,包括如下步骤:(1)将石墨固体废弃物磨矿,得到石墨固废粉末,再将石墨固废粉末和活化剂混合均匀,得到混合粉料,石墨固废粉末和活化剂的质量比为55~80:20~45,活化剂包括如下重量份的组分:石灰89~96份、硫酸钠1~3份、碳酸钠1~3份、氢氧化钾1~3份和氧化铝1~2份;(2)向混合粉料中加水混合均匀,得到浆料,将浆料静置养护后进行蒸压处理,蒸压温度为140~190℃,蒸压时间为8~16h,对蒸压处理后的产物进行干燥和研磨,得到土壤改良剂。本发明实现了石墨固体废弃物的资源化利用,且制得的土壤改良剂提高了土壤保肥、保水能力。

Figure 202010487403

The invention discloses a method for preparing a soil conditioner by using graphite high-silicon solid waste, comprising the following steps: (1) grinding the graphite solid waste to obtain graphite solid waste powder, and then mixing the graphite solid waste powder and an activator Evenly, the mixed powder is obtained, the mass ratio of the graphite solid waste powder and the activator is 55-80:20-45, and the activator includes the following components by weight: 89-96 parts of lime, 1-3 parts of sodium sulfate, carbonic acid 1 to 3 parts of sodium, 1 to 3 parts of potassium hydroxide and 1 to 2 parts of alumina; (2) adding water to the mixed powder and mixing evenly to obtain a slurry; The autoclaving temperature is 140-190 DEG C, the autoclaving time is 8-16 hours, and the autoclaved product is dried and ground to obtain the soil conditioner. The invention realizes the resource utilization of the graphite solid waste, and the prepared soil conditioner improves the soil fertility and water retention capacity.

Figure 202010487403

Description

一种利用石墨高硅固废制备土壤改良剂的方法A kind of method for preparing soil conditioner by using graphite high silicon solid waste

技术领域technical field

本发明属于废弃材料再利用技术领域,具体涉及一种利用石墨高硅固废制备土壤改良剂的方法。The invention belongs to the technical field of waste material recycling, and in particular relates to a method for preparing a soil conditioner by using graphite high-silicon solid waste.

背景技术Background technique

石墨作为一种兼具高导电性、高导热性、耐酸碱腐蚀和润滑等多种特性的重要非金属矿物材料,在众多工业领域有着广泛的应用。近年来,随着我国工业技术的快速发展,石墨的需求量与日俱增。而石墨矿在开采过程中会产生大量的废石和在提纯工艺中会产生大量的尾矿,这些石墨固体废弃物造成了占用土地、污染水体和土壤等环境危害并具有溃坝的巨大安全隐患。据统计,每生产1吨石墨产品平均需要排放石墨尾矿20吨左右,而我国的大小石墨尾矿库100多座,且平均服役年限仅为5年,这些尾矿库对矿区安全形成巨大威胁。石墨固体废弃物的资源化利用是解决上述问题的主要途径之一。As an important non-metallic mineral material with high electrical conductivity, high thermal conductivity, acid and alkali corrosion resistance and lubrication, graphite has a wide range of applications in many industrial fields. In recent years, with the rapid development of my country's industrial technology, the demand for graphite is increasing day by day. Graphite mines will produce a large amount of waste rock in the mining process and a large amount of tailings in the purification process. These graphite solid wastes cause environmental hazards such as occupation of land, pollution of water and soil, and a huge safety hazard of dam failure. According to statistics, about 20 tons of graphite tailings are discharged on average for every ton of graphite products produced, and there are more than 100 large and small graphite tailings ponds in my country, and the average service life is only 5 years. These tailings ponds pose a huge threat to the safety of mining areas. . The resource utilization of graphite solid waste is one of the main ways to solve the above problems.

我国作为农业大国,土地资源不容乐观,一方面城镇化的发展占用了大量的优良耕地和工业的发展使得土壤污染愈发严重,从而造成了土壤重金属含量提高,对人体的健康造成了极大的威胁。另一方面,水土流失不断加剧造成土地退化而不再适合农作物生长,且人们不合理的耕作、连作以及过度使用化肥、农药,造成土壤退化日益严重,土壤肥力下降,生产力降低。土壤问题的日益严峻促使了土壤改良剂的发展,土壤改良剂的使用对土壤改良有了显著的效果,但由于目前大部分土壤改良剂成本高、用量大、作用单一,无法大面积推广。As a big agricultural country, my country's land resources are not optimistic. On the one hand, the development of urbanization has occupied a lot of good cultivated land and the development of industry has made soil pollution more and more serious, resulting in the increase of heavy metal content in soil, which has caused great harm to human health. threaten. On the other hand, the continuous increase of soil erosion has caused land degradation that is no longer suitable for crop growth, and people's unreasonable farming, continuous cropping, and excessive use of chemical fertilizers and pesticides have resulted in increasingly serious soil degradation, decreased soil fertility, and reduced productivity. The increasingly serious soil problems have prompted the development of soil conditioners. The use of soil conditioners has a significant effect on soil improvement. However, due to the high cost, large dosage and single function of most soil conditioners, they cannot be widely promoted.

因此,研发低成本、作用多且能资源化利用石墨固体废弃物的土壤改良剂对解决石墨固体废弃物和改善土壤问题均具有重大的意义。Therefore, it is of great significance to develop a soil conditioner with low cost, multiple functions, and resource utilization of graphite solid waste for solving graphite solid waste and improving soil problems.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于克服上述技术不足,提出一种利用石墨高硅固废制备土壤改良剂的方法,采用该方法制备土壤改良剂有效的利用了石墨固体废弃物,且制得的土壤改良剂能有效的钝化土壤中的重金属离子,给植物提供丰富的有效硅、钠、钾等植物营养元素,提高土壤保肥、保水能力和增强土壤透气性。The purpose of the present invention is to overcome the above-mentioned technical deficiencies, and propose a method for preparing soil conditioner by utilizing graphite high-silicon solid waste. Effectively passivate heavy metal ions in the soil, provide plants with abundant and effective silicon, sodium, potassium and other plant nutrients, improve soil fertilizer and water retention capacity and enhance soil permeability.

为达到上述技术目的,本发明的技术方案提供一种利用石墨高硅固废制备土壤改良剂的方法,包括如下步骤:In order to achieve the above-mentioned technical purpose, the technical scheme of the present invention provides a method for preparing a soil conditioner by utilizing graphite high-silicon solid waste, comprising the following steps:

S1、将石墨固体废弃物磨矿,得到石墨固废粉末,再将所述石墨固废粉末和活化剂混合均匀,得到混合粉料,其中,所述石墨固废粉末和活化剂的质量比为55~80:20~45,所述活化剂包括如下重量份的组分:石灰89~96份、硫酸钠1~3份、碳酸钠1~3份、氢氧化钾1~3份和氧化铝1~2份;S1, with graphite solid waste grinding, obtain graphite solid waste powder, then described graphite solid waste powder and activator are mixed uniformly, obtain mixed powder, wherein, the mass ratio of described graphite solid waste powder and activator is 55-80: 20-45, the activator comprises the following components by weight: 89-96 parts of lime, 1-3 parts of sodium sulfate, 1-3 parts of sodium carbonate, 1-3 parts of potassium hydroxide and aluminum oxide 1-2 servings;

S2、向所述混合粉料中加水混合均匀,得到浆料,将所述浆料静置养护后进行蒸压处理,蒸压温度为140~190℃,蒸压时间为8~16h,对蒸压处理后的产物进行干燥和研磨,得到土壤改良剂。S2. Add water to the mixed powder and mix evenly to obtain a slurry. After standing for curing, the slurry is subjected to autoclaving. The autoclaving temperature is 140-190° C. The pressure-treated product is dried and ground to obtain a soil conditioner.

与现有技术相比,本发明的有益效果包括:Compared with the prior art, the beneficial effects of the present invention include:

1、本发明中以石墨固体废弃物为主要原料,并加入石灰、硫酸钠、碳酸钠、氢氧化钾和氧化铝按照一定配比制得的活化剂,石墨固废粉末和活化剂经过蒸压处理后,得到硅酸钙、硅酸钠和硅酸钾等硅酸盐以及沸石相,获得的硅酸盐不仅显著提高了有效硅的转化率,为植物提供丰富的硅元素,还能向植物提供丰富的钾和钠等多种营养元素;1. In the present invention, the graphite solid waste is used as the main raw material, and lime, sodium sulfate, sodium carbonate, potassium hydroxide and alumina are added according to the activator prepared in a certain proportion, and the graphite solid waste powder and the activator are autoclaved. After treatment, silicates such as calcium silicate, sodium silicate and potassium silicate, and zeolite phases are obtained. The obtained silicates not only significantly improve the conversion rate of effective silicon, provide abundant silicon elements for plants, but also provide plants with abundant silicon. Provides rich potassium and sodium and other nutrients;

2、通过蒸压处理后得到的土壤改良剂的主要成分为硅酸钙,其具有吸附性强、比重低和孔隙多的特点,既能吸附土壤中植被所需的元素和水分,防止植被所需的元素和水分流失,提高土壤保肥和持水能力,又能吸附土壤中的重金属离子,防止重金属离子迁移,进而降低重金属离子的生物活性;此外,获得的硅酸钠和硅酸钾为可溶性硅酸盐,硅酸钙为不溶性硅酸盐,可溶性硅酸盐作用于土壤中能立即释放出其中的有效元素,而硅酸钙和沸石相孔隙多,吸附植被所需的元素后缓慢释放,通过可溶性硅酸盐以及孔隙多、吸附性强的不溶性硅酸盐和沸石相相配合,从而增加了营养元素的作用时间,提高了肥料的利用率;2. The main component of the soil conditioner obtained by autoclaving is calcium silicate, which has the characteristics of strong adsorption, low specific gravity and many pores. The required elements and water are lost, the soil fertilizer retention and water holding capacity are improved, and the heavy metal ions in the soil can be adsorbed to prevent the migration of the heavy metal ions, thereby reducing the biological activity of the heavy metal ions; in addition, the obtained sodium silicate and potassium silicate are Soluble silicates, calcium silicates are insoluble silicates, soluble silicates can immediately release the effective elements when they act on the soil, while calcium silicates and zeolite have many pores, which can be slowly released after adsorbing the elements required by vegetation. , through the coordination of soluble silicates and insoluble silicates with many pores and strong adsorption and zeolite, thereby increasing the action time of nutrients and improving the utilization rate of fertilizers;

3、通过蒸压处理后得到的土壤改良剂中含有的沸石相,其也具有吸附性强、比重低和孔隙多的特点,其与硅酸钙共同作用,能进一步提高土壤保肥和持水能力,并降低土壤中重金属离子的生物活性;3. The zeolite phase contained in the soil conditioner obtained by autoclaving also has the characteristics of strong adsorption, low specific gravity and many pores. It works together with calcium silicate to further improve soil fertility and water retention. ability, and reduce the biological activity of heavy metal ions in soil;

4、本发明以废弃的石墨固体废弃物为主要原料,将其制备成土壤改良剂,能解决石墨固体废弃物堆积占用土地和对环境造成的危害,实现了石墨固体废弃物的资源化利用,且本发明提供的制备方法操作简单,反应条件温和,原料成本低廉,适宜于工业化大批量生产和应用。4. The present invention uses the discarded graphite solid waste as the main raw material, and prepares it into a soil conditioner, which can solve the land occupation of the graphite solid waste and the harm caused to the environment, and realize the resource utilization of the graphite solid waste, In addition, the preparation method provided by the invention has the advantages of simple operation, mild reaction conditions and low cost of raw materials, and is suitable for industrial mass production and application.

附图说明Description of drawings

图1为本发明实施例提供的利用石墨高硅固废制备土壤改良剂的工艺流程图;Fig. 1 is the process flow diagram of utilizing graphite high silicon solid waste to prepare soil conditioner provided by the embodiment of the present invention;

图2为本发明实施例提供的制备石墨固废粉末的工艺流程图。FIG. 2 is a process flow diagram of preparing graphite solid waste powder according to an embodiment of the present invention.

具体实施方式Detailed ways

为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.

图1为本发明实施例提供的利用石墨高硅固废制备土壤改良剂的工艺流程图,如图1所示,本发明实施例提供了一种利用石墨高硅固废制备土壤改良剂的方法,包括如下步骤:FIG. 1 is a process flow diagram of preparing a soil conditioner by using graphite high-silicon solid waste provided by an embodiment of the present invention. As shown in FIG. 1 , an embodiment of the present invention provides a method for preparing a soil conditioner by using graphite high-silicon solid waste , including the following steps:

(1)将石墨固体废弃物磨矿,得到石墨固废粉末,再将石墨固废粉末和活化剂混合均匀,得到混合粉料,其中,石墨固废粉末和活化剂的质量比为55~80:20~45,活化剂包括如下重量份的组分:石灰89~96份、硫酸钠1~3份、碳酸钠1~3份、氢氧化钾1~3份和氧化铝1~2份;(1) Grinding the graphite solid waste to obtain the graphite solid waste powder, and then mixing the graphite solid waste powder and the activator evenly to obtain a mixed powder, wherein the mass ratio of the graphite solid waste powder and the activator is 55-80 : 20~45 parts, the activator comprises the following components by weight: 89~96 parts of lime, 1~3 part of sodium sulfate, 1~3 part of sodium carbonate, 1~3 part of potassium hydroxide and 1~2 part of alumina;

(2)向混合粉料中加水混合均匀,得到浆料,将浆料静置养护后进行蒸压处理,蒸压温度为140~190℃,蒸压时间为8~16h,对蒸压处理后的产物进行干燥和研磨,得到土壤改良剂。(2) Add water to the mixed powder and mix evenly to obtain a slurry. After standing and curing the slurry, autoclave treatment. The product is dried and ground to obtain a soil conditioner.

本发明的实施例提供的利用石墨高硅固废制备土壤改良剂的方法,将石墨固体废弃物磨矿后制得石墨固废粉末,再将石墨固废粉末和含有石灰、硫酸钠、碳酸钠、氢氧化钾和氧化铝的活化剂混合均匀,制备成浆料后,再通过静置养护后在一定的温度下进行蒸压处理,在蒸压处理过程中,石墨固废粉末中的SiO2与石灰水热反应生成硅酸钙,SiO2与硫酸钠、碳酸钠和氢氧化钾分别反应生成硅酸钠和硅酸钾,SiO2与氧化铝反应生成沸石相,本发明的实施例中通过控制活化剂中石灰、硫酸钠、碳酸钠、氢氧化钾和氧化铝的用量,以制备得到不同量的硅酸盐相和沸石相,其中,硅酸钠和硅酸钾为可溶性硅酸盐,能提高有效硅的转化率,不仅能为植物提供丰富的硅元素,还能提供钾和钠等多种营养元素,且可溶性的硅酸盐作用于土壤后能立即释放其中的营养元素;而硅酸钙和沸石相不易溶解,但两者吸附性强、比重低和孔隙多,能吸附肥料中的营养元素并储存营养元素,后续缓慢释放到土壤中,通过可溶性硅酸盐、不溶性硅酸盐和沸石相相配合,以增加营养元素的作用时间,提高肥料的利用率。此外,不溶性的硅酸钙和沸石相由于吸附性强、比重低和孔隙多的特点,既能吸附土壤中植被所需的元素和水分,防止植被所需的元素和水分流失,提高土壤保肥和持水能力,又能吸附土壤中的重金属离子,防止重金属离子迁移,进而降低重金属离子的生物活性。本发明的实施例中提供的利用石墨高硅固废制备土壤改良剂的方法,通过将石墨固废粉末和含有石灰、硫酸钠、碳酸钠、氢氧化钾和氧化铝的活化剂混合均匀,制备成浆料后,再通过静置养护后在一定的温度下进行蒸压处理,以制备土壤改良剂,该制备方法有效的利用了石墨固体废弃物,且制得的土壤改良剂能有效的钝化土壤中的重金属离子,给植物提供丰富的有效硅、钠、钾等植物营养元素,提高土壤保肥、保水能力和增强土壤透气性。The embodiments of the present invention provide a method for preparing a soil conditioner by using graphite high-silicon solid waste. The graphite solid waste is ground to obtain graphite solid waste powder, and then the graphite solid waste powder is mixed with lime, sodium sulfate and sodium carbonate. The activators of , potassium hydroxide and alumina are evenly mixed, and after the slurry is prepared, it is then subjected to autoclaving at a certain temperature after standing and curing. During the autoclaving process, the SiO 2 Hydrothermal reaction with lime generates calcium silicate, SiO 2 reacts with sodium sulfate, sodium carbonate and potassium hydroxide to generate sodium silicate and potassium silicate respectively, SiO 2 reacts with alumina to generate zeolite phase, in the embodiment of the present invention by The dosage of lime, sodium sulfate, sodium carbonate, potassium hydroxide and alumina in the activator is controlled to prepare different amounts of silicate phases and zeolite phases, wherein sodium silicate and potassium silicate are soluble silicates, It can improve the conversion rate of effective silicon, not only provide abundant silicon for plants, but also provide various nutrients such as potassium and sodium, and the soluble silicate can release the nutrients immediately after it acts on the soil; and silicon Calcium acid and zeolite are not easy to dissolve, but they have strong adsorption, low specific gravity and many pores. They can absorb nutrients in fertilizers and store them, and then slowly release them into the soil. It is matched with zeolite to increase the action time of nutrient elements and improve the utilization rate of fertilizers. In addition, due to the characteristics of strong adsorption, low specific gravity and many pores, the insoluble calcium silicate and zeolite phases can not only absorb the elements and water required by vegetation in the soil, prevent the loss of elements and water required by vegetation, and improve soil fertility. It can also absorb heavy metal ions in the soil, prevent the migration of heavy metal ions, and then reduce the biological activity of heavy metal ions. The method for preparing a soil conditioner by using graphite high-silicon solid waste provided in the embodiment of the present invention is prepared by mixing graphite solid waste powder and an activator containing lime, sodium sulfate, sodium carbonate, potassium hydroxide and alumina uniformly. After the slurry is formed, the soil conditioner is prepared by autoclaving at a certain temperature after standing and curing. The preparation method effectively utilizes the graphite solid waste, and the prepared soil conditioner can effectively blunt the It can reduce heavy metal ions in the soil, provide plants with abundant effective silicon, sodium, potassium and other plant nutrients, improve soil fertilizer and water retention capacity and enhance soil permeability.

在本发明的一些优选实施方式中,石墨固体废弃物为开采石墨产生的废石或石墨提纯尾矿,且石墨固体废弃物的SiO2含量高于40%。In some preferred embodiments of the present invention, the graphite solid waste is waste rock produced by mining graphite or graphite purification tailings, and the SiO 2 content of the graphite solid waste is higher than 40%.

图2为本发明实施例提供的制备石墨固废粉末的工艺流程图,如图2所示,若本发明实施例的步骤(1)中的石墨固体废弃物为开采石墨产生的废石,则先将其破碎后,再磨矿至200目以下,得到石墨固废粉末;若本发明实施例的步骤(1)中的石墨固体废弃物为石墨提纯尾矿,则先将石墨提纯尾矿煅烧后,再磨矿至200目以下,得到石墨固废粉末。Fig. 2 is a process flow diagram of preparing graphite solid waste powder provided by the embodiment of the present invention. As shown in Fig. 2, if the graphite solid waste in step (1) of the embodiment of the present invention is the waste rock produced by mining graphite, then After crushing it first, grind the ore to below 200 mesh to obtain graphite solid waste powder; if the graphite solid waste in step (1) in the embodiment of the present invention is graphite purification tailings, the graphite purification tailings are first calcined Afterwards, grind the ore to below 200 mesh to obtain graphite solid waste powder.

在本发明的一些优选实施方式中,石墨提纯尾矿在400~500℃下煅烧1~3h,以去除石墨提纯尾矿中的有机溶剂,避免其进入土壤。In some preferred embodiments of the present invention, the graphite-purified tailings are calcined at 400-500° C. for 1-3 hours to remove the organic solvent in the graphite-purified tailings and prevent them from entering the soil.

在本发明的一些优选实施方式中,步骤(2)中制备浆料时,向混合粉料中加水至含水率达到50~200%,混合均匀即可;通过优化浆料的含水率以保证氧化钙和石墨固废粉末中的二氧化硅更好的进行水化反应。In some preferred embodiments of the present invention, when preparing the slurry in step (2), add water to the mixed powder until the moisture content reaches 50-200%, and then mix evenly; the moisture content of the slurry is optimized to ensure oxidation Silica in calcium and graphite solid waste powder is better for hydration reaction.

在本发明的一些优选实施方式中,步骤(2)中浆料静置养护5~8h,以保证活化剂充分活化石墨固废粉末。In some preferred embodiments of the present invention, in step (2), the slurry is left to stand for maintenance for 5-8 hours to ensure that the activator fully activates the graphite solid waste powder.

在本发明的一些优选实施方式中,蒸压处理时蒸压压力为0.8~1.2MPa;以促进石墨固废粉末中的二氧化硅和活化剂充分反应,生成所需要的硅酸盐相和沸石相。In some preferred embodiments of the present invention, the autoclave pressure during autoclaving is 0.8-1.2MPa; in order to promote the sufficient reaction between the silica and the activator in the graphite solid waste powder to generate the required silicate phase and zeolite Mutually.

在本发明的一些优选实施方式中,将蒸压处理后的产物干燥至含水量为7~12%。In some preferred embodiments of the present invention, the autoclaved product is dried to a moisture content of 7-12%.

在本发明的一些优选实施方式中,将干燥后的产物采用干法打散至-100目;以保证制得的土壤改良剂有较大的比表面积。In some preferred embodiments of the present invention, the dried product is dispersed to -100 mesh by dry method; to ensure that the prepared soil conditioner has a larger specific surface area.

当使用本发明制得的土壤改良剂时,可以在土壤中添加3%,5%或10%,本领域的技术人员也可以根据实际需要进行添加,本发明对该土壤改良剂的用量不作进一步限定。When using the soil conditioner prepared by the present invention, 3%, 5% or 10% can be added to the soil, and those skilled in the art can also add it according to actual needs. The present invention does not further use the soil conditioner. limited.

为了使本发明的目的、技术方案及优点更加清楚明白,以下结合具体实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用于解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to specific embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.

本发明中的实验方法,如无特殊说明,均为常规方法。本发明中所用的实验材料如无特殊说明,均为市场购买得到;以下实施例中所使用的开采石墨产生的废石中SiO2含量为68.3%,石墨提纯尾矿中SiO2含量为74.9%,所使用石灰粉末中CaO含量为70%,所使用硫酸钠含量≥99%,所使用碳酸钠含量≥99%,所使用氢氧化钾含量≥99%,所使用氧化铝含量≥99%。The experimental methods in the present invention are conventional methods unless otherwise specified. The experimental materials used in the present invention are all commercially available unless otherwise specified; the SiO2 content in the waste rock produced by mining graphite used in the following examples is 68.3%, and the SiO2 content in the graphite purification tailings is 74.9% , the content of CaO in the lime powder used is 70%, the content of sodium sulfate used is ≥99%, the content of sodium carbonate used is ≥99%, the content of potassium hydroxide used is ≥99%, and the content of alumina used is ≥99%.

实施例1:Example 1:

本发明的实施例1提供了一种利用石墨高硅固废制备土壤改良剂的方法,包括如下步骤:Embodiment 1 of the present invention provides a method for preparing a soil conditioner by utilizing graphite high-silicon solid waste, comprising the following steps:

(1)将开采石墨产生的废石破碎后,再经过磨矿和筛分,得到200目以下的石墨固废粉末;按如下重量份称取原料:石灰91份、硫酸钠2份、碳酸钠2份、氢氧化钾3份和氧化铝2份,将上述几种原料混合均匀,得到活化剂;取石墨固废粉末65份和活化剂35份,放入漩涡混匀器中,搅拌10min,混合均匀,得到混合粉料;(1) after the waste rock produced by mining graphite is crushed, then through grinding and screening, obtain the graphite solid waste powder below 200 meshes; Take by weighing raw materials according to the following parts by weight: 91 parts of lime, 2 parts of sodium sulfate, sodium carbonate 2 parts of potassium hydroxide, 3 parts of potassium hydroxide and 2 parts of alumina, mix the above-mentioned raw materials evenly to obtain an activator; take 65 parts of graphite solid waste powder and 35 parts of activator, put them into a vortex mixer, stir for 10min, Mix evenly to obtain mixed powder;

(2)按混合粉料与水的质量比为1:1向混合粉料中加水,搅拌10min混合均匀,得到浆料,浆料的含水率为100%,将浆料在常温下静置养护8h后,将浆料放入蒸压釜中进行蒸压处理,蒸压压力为0.8MPa,蒸压温度为150℃,蒸压时间为12h;将蒸压处理后的产物放入烘箱中,在105℃下烘干处理12h,至产物的含水量为7%,再将干燥后的产物用粉碎机打散至-100目,得到土壤改良剂。(2) Add water to the mixed powder according to the mass ratio of the mixed powder to water of 1:1, stir for 10 minutes and mix evenly to obtain a slurry, the moisture content of the slurry is 100%, and the slurry is allowed to stand at room temperature for curing After 8h, put the slurry into an autoclave for autoclave treatment, the autoclave pressure is 0.8MPa, the autoclave temperature is 150°C, and the autoclave time is 12h; Drying treatment was carried out at 105° C. for 12 hours until the water content of the product was 7%, and then the dried product was crushed to -100 mesh with a pulverizer to obtain a soil conditioner.

采用实施例1中的方法制得的土壤改良剂的有效硅含量为22.18%。The effective silicon content of the soil conditioner prepared by the method in Example 1 was 22.18%.

实施例2:Example 2:

本发明的实施例2提供了一种利用石墨高硅固废制备土壤改良剂的方法,包括如下步骤:Embodiment 2 of the present invention provides a method for preparing a soil conditioner by utilizing graphite high-silicon solid waste, comprising the following steps:

(1)将开采石墨产生的废石破碎后,再经过磨矿和筛分,得到200目以下的石墨固废粉末;按如下重量份称取原料:石灰93份、硫酸钠2份、碳酸钠2份、氢氧化钾2份和氧化铝1份,将上述几种原料混合均匀,得到活化剂;取石墨固废粉末75份和活化剂25份,放入漩涡混匀器中,搅拌10min,混合均匀,得到混合粉料;(1) after crushing the waste rock produced by mining graphite, then through grinding and screening, obtain the graphite solid waste powder below 200 meshes; Take by weighing raw materials according to the following parts by weight: 93 parts of lime, 2 parts of sodium sulfate, sodium carbonate 2 parts of potassium hydroxide, 2 parts of potassium hydroxide and 1 part of alumina, mix the above-mentioned raw materials evenly to obtain an activator; take 75 parts of graphite solid waste powder and 25 parts of activator, put them in a vortex mixer, stir for 10min, Mix evenly to obtain mixed powder;

(2)按混合粉料与水的质量比为1:0.8向混合粉料中加水,搅拌10min混合均匀,得到浆料,浆料的含水率为80%,将浆料在常温下静置养护7h后,将浆料放入蒸压釜中进行蒸压处理,蒸压压力为0.8MPa,蒸压温度为160℃,蒸压时间为11h;将蒸压处理后的产物放入烘箱中,在105℃下烘干处理11h,至产物的含水量为9%,再将干燥后的产物用粉碎机打散至-100目,得到土壤改良剂。(2) Add water to the mixed powder according to the mass ratio of mixed powder to water of 1:0.8, stir for 10 minutes and mix evenly to obtain a slurry, the moisture content of the slurry is 80%, and the slurry is allowed to stand at room temperature for curing After 7h, put the slurry into an autoclave for autoclave treatment, the autoclave pressure is 0.8MPa, the autoclave temperature is 160°C, and the autoclave time is 11h; Drying treatment was carried out at 105° C. for 11 hours until the water content of the product was 9%, and then the dried product was crushed to -100 mesh with a pulverizer to obtain a soil conditioner.

采用实施例2中的方法制得的土壤改良剂的有效硅含量为21.79%。The effective silicon content of the soil conditioner prepared by the method in Example 2 was 21.79%.

实施例3:Example 3:

本发明的实施例3提供了一种利用石墨高硅固废制备土壤改良剂的方法,包括如下步骤:Embodiment 3 of the present invention provides a method for preparing a soil conditioner by utilizing graphite high-silicon solid waste, comprising the following steps:

(1)将开采石墨产生的废石破碎后,再经过磨矿和筛分,得到200目以下的石墨固废粉末;按如下重量份称取原料:石灰92份、硫酸钠2份、碳酸钠2份、氢氧化钾3份和氧化铝1份,将上述几种原料混合均匀,得到活化剂;取石墨固废粉末70份和活化剂30份,放入漩涡混匀器中,搅拌10min,混合均匀,得到混合粉料;(1) after crushing the waste rock produced by mining graphite, then through grinding and screening, obtain the graphite solid waste powder below 200 meshes; Take by weighing raw materials according to the following parts by weight: 92 parts of lime, 2 parts of sodium sulfate, sodium carbonate 2 parts of potassium hydroxide, 3 parts of potassium hydroxide and 1 part of alumina, mix the above-mentioned raw materials evenly to obtain an activator; take 70 parts of graphite solid waste powder and 30 parts of activator, put them into a vortex mixer, stir for 10 minutes, Mix evenly to obtain mixed powder;

(2)按混合粉料与水的质量比为1:0.6向混合粉料中加水,搅拌10min混合均匀,得到浆料,浆料的含水率为60%,将浆料在常温下静置养护6h后,将浆料放入蒸压釜中进行蒸压处理,蒸压压力为0.8MPa,蒸压温度为170℃,蒸压时间为10h;将蒸压处理后的产物放入烘箱中,在105℃下烘干处理10h,至产物的含水量为11%,再将干燥后的产物用粉碎机打散至-100目,得到土壤改良剂。(2) Add water to the mixed powder according to the mass ratio of mixed powder to water of 1:0.6, stir for 10 minutes and mix evenly to obtain a slurry, the moisture content of the slurry is 60%, and the slurry is allowed to stand at room temperature for curing After 6h, put the slurry into an autoclave for autoclaving, the autoclave pressure is 0.8MPa, the autoclave temperature is 170°C, and the autoclave time is 10h; Drying treatment was carried out at 105° C. for 10 hours until the water content of the product was 11%, and then the dried product was crushed to -100 mesh with a pulverizer to obtain a soil conditioner.

采用实施例3中的方法制得的土壤改良剂的有效硅含量为22.37%。The effective silicon content of the soil conditioner prepared by the method in Example 3 was 22.37%.

实施例4:Example 4:

本发明的实施例4提供了一种利用石墨高硅固废制备土壤改良剂的方法,包括如下步骤:Embodiment 4 of the present invention provides a method for preparing a soil conditioner by utilizing graphite high-silicon solid waste, comprising the following steps:

(1)将石墨提纯尾矿在400℃下煅烧处理2h后,再经过磨矿和筛分,得到200目以下的石墨固废粉末;按如下重量份称取原料:石灰89份、硫酸钠2份、碳酸钠3份、氢氧化钾3份和氧化铝3份,将上述几种原料混合均匀,得到活化剂;取石墨固废粉末65份和活化剂35份,放入漩涡混匀器中,搅拌10min,混合均匀,得到混合粉料;(1) After calcining the purified graphite tailings at 400°C for 2 hours, then grinding and sieving to obtain graphite solid waste powder below 200 meshes; take by weighing the raw materials according to the following parts by weight: 89 parts of lime, 2 parts of sodium sulfate 3 parts of sodium carbonate, 3 parts of potassium hydroxide and 3 parts of aluminum oxide, mix the above-mentioned raw materials evenly to obtain an activator; take 65 parts of graphite solid waste powder and 35 parts of activator, put them in a vortex mixer , stir for 10min, and mix well to obtain mixed powder;

(2)按混合粉料与水的质量比为1:1向混合粉料中加水,搅拌10min混合均匀,得到浆料,浆料的含水率为100%,将浆料在常温下静置养护8h后,将浆料放入蒸压釜中进行蒸压处理,蒸压压力为0.8MPa,蒸压温度为140℃,蒸压时间为14h;将蒸压处理后的产物放入烘箱中,在105℃下烘干处理12h,至产物的含水量为7%,再将干燥后的产物用粉碎机打散至-100目,得到土壤改良剂。(2) Add water to the mixed powder according to the mass ratio of the mixed powder to the water as 1:1, stir for 10 minutes and mix evenly to obtain a slurry, the moisture content of the slurry is 100%, and the slurry is allowed to stand at room temperature for curing After 8h, put the slurry into an autoclave for autoclaving, the autoclave pressure is 0.8MPa, the autoclave temperature is 140°C, and the autoclave time is 14h; Drying treatment was carried out at 105° C. for 12 hours until the water content of the product was 7%, and then the dried product was crushed to -100 mesh with a pulverizer to obtain a soil conditioner.

采用实施例4中的方法制得的土壤改良剂的有效硅含量为23.58%。The effective silicon content of the soil conditioner prepared by the method in Example 4 was 23.58%.

实施例5:Example 5:

本发明的实施例5提供了一种利用石墨高硅固废制备土壤改良剂的方法,包括如下步骤:Embodiment 5 of the present invention provides a method for preparing a soil conditioner by utilizing graphite high-silicon solid waste, comprising the following steps:

(1)将石墨提纯尾矿在500℃下煅烧处理1h后,再经过磨矿和筛分,得到200目以下的石墨固废粉末;按如下重量份称取原料:石灰92份、硫酸钠2份、碳酸钠2份、氢氧化钾2份和氧化铝2份,将上述几种原料混合均匀,得到活化剂;取石墨固废粉末75份和活化剂25份,放入漩涡混匀器中,搅拌10min,混合均匀,得到混合粉料;(1) After calcining the purified graphite tailings at 500°C for 1 hour, then grinding and sieving to obtain graphite solid waste powder below 200 meshes; take by weighing the raw materials according to the following parts by weight: 92 parts of lime, 2 parts of sodium sulfate 2 parts of sodium carbonate, 2 parts of potassium hydroxide and 2 parts of aluminum oxide, mix the above-mentioned raw materials evenly to obtain an activator; take 75 parts of graphite solid waste powder and 25 parts of activator, put them into a vortex mixer , stir for 10min, and mix well to obtain mixed powder;

(2)按混合粉料与水的质量比为1:0.8向混合粉料中加水,搅拌10min混合均匀,得到浆料,浆料的含水率为80%,将浆料在常温下静置养护7h后,将浆料放入蒸压釜中进行蒸压处理,蒸压压力为0.8MPa,蒸压温度为160℃,蒸压时间为11h;将蒸压处理后的产物放入烘箱中,在105℃下烘干处理11h,至产物的含水量为9%,再将干燥后的产物用粉碎机打散至-100目,得到土壤改良剂。(2) Add water to the mixed powder according to the mass ratio of mixed powder to water of 1:0.8, stir for 10 minutes and mix evenly to obtain a slurry, the moisture content of the slurry is 80%, and the slurry is allowed to stand at room temperature for curing After 7h, put the slurry into an autoclave for autoclave treatment, the autoclave pressure is 0.8MPa, the autoclave temperature is 160°C, and the autoclave time is 11h; Drying treatment was carried out at 105° C. for 11 hours until the water content of the product was 9%, and then the dried product was crushed to -100 mesh with a pulverizer to obtain a soil conditioner.

采用实施例5中的方法制得的土壤改良剂的有效硅含量为22.79%。The effective silicon content of the soil conditioner prepared by the method in Example 5 was 22.79%.

实施例6:Example 6:

本发明的实施例6提供了一种利用石墨高硅固废制备土壤改良剂的方法,包括如下步骤:Embodiment 6 of the present invention provides a method for preparing a soil conditioner by utilizing graphite high-silicon solid waste, comprising the following steps:

(1)将石墨提纯尾矿在450℃下煅烧处理1h后,再经过磨矿和筛分,得到200目以下的石墨固废粉末;按如下重量份称取原料:石灰96份、硫酸钠1份、碳酸钠1份、氢氧化钾1份和氧化铝1份,将上述几种原料混合均匀,得到活化剂;取石墨固废粉末70份和活化剂30份,放入漩涡混匀器中,搅拌10min,混合均匀,得到混合粉料;(1) After calcining the purified graphite tailings at 450°C for 1 hour, then grinding and sieving to obtain graphite solid waste powder below 200 meshes; take by weighing the raw materials according to the following parts by weight: 96 parts of lime, 1 part of sodium sulfate 1 part of sodium carbonate, 1 part of potassium hydroxide and 1 part of aluminum oxide, mix the above-mentioned raw materials evenly to obtain an activator; take 70 parts of graphite solid waste powder and 30 parts of activator, put them into a vortex mixer , stir for 10min, and mix well to obtain mixed powder;

(2)按混合粉料与水的质量比为1:0.6向混合粉料中加水,搅拌10min混合均匀,得到浆料,浆料的含水率为60%,将浆料在常温下静置养护6h后,将浆料放入蒸压釜中进行蒸压处理,蒸压压力为0.8MPa,蒸压温度为190℃,蒸压时间为8h;将蒸压处理后的产物放入烘箱中,在105℃下烘干处理10h,至产物的含水量为11%,再将干燥后的产物用粉碎机打散至-100目,得到土壤改良剂。(2) Add water to the mixed powder according to the mass ratio of mixed powder to water of 1:0.6, stir for 10 minutes and mix evenly to obtain a slurry, the moisture content of the slurry is 60%, and the slurry is allowed to stand at room temperature for curing After 6h, put the slurry into an autoclave for autoclaving, the autoclave pressure is 0.8MPa, the autoclave temperature is 190°C, and the autoclave time is 8h; Drying treatment was carried out at 105° C. for 10 hours until the water content of the product was 11%, and then the dried product was crushed to -100 mesh with a pulverizer to obtain a soil conditioner.

采用实施例6中的方法制得的土壤改良剂的有效硅含量为23.62%。The effective silicon content of the soil conditioner prepared by the method in Example 6 was 23.62%.

将实施例1~6中制得的土壤改良剂添加到土壤中,以测试其效果,具体按照如下方法进行测试:The soil amendments prepared in Examples 1 to 6 were added to the soil to test their effects, and the tests were specifically carried out as follows:

1、试验样品:选用镉含量为3.19mg/kg,土壤容重为1.25g/cm3的土壤作为实验培养土,将实验培养土等分成7份,每份重量均为5kg,每份实验培养土中均加入1.5g/kg尿素与1g/kg磷酸二氢钙,得到7份相同的实验营养培土,将7份实验营养培土分为对照组和试验组:1. Test sample: select the soil with a cadmium content of 3.19mg/kg and a soil bulk density of 1.25g/cm as the experimental culture soil, divide the experimental culture soil into 7 equal parts, each weight is 5kg, and each part of the experimental culture soil 1.5g/kg of urea and 1g/kg of calcium dihydrogen phosphate were added to the medium to obtain 7 identical experimental nutrient cultivated soils, and the 7 experimental nutrient cultivated soils were divided into control group and test group:

(1)对照组:随机选取一组实验营养培土,不添加任何土壤改良剂,作为空白对照组;(1) Control group: randomly select a group of experimental nutrient cultivation soil, without adding any soil conditioner, as a blank control group;

(2)试验组:在每组实验营养培土中分别加入实施例1~6中制备的土壤改良剂,作为试验1~6组,土壤改良剂用量均为100g/kg(以实验营养培土的重量为基准)(2) Test group: the soil conditioners prepared in Examples 1 to 6 were added to each group of experimental nutrient cultivation soil, respectively, as test groups 1 to 6, the soil conditioner dosage was 100 g/kg (with the weight of the experimental nutrient cultivation soil). as a benchmark)

2、操作程序:将对照组和试验组的每组实验营养培土搅拌均匀,各加入1000ml去离子水,室外静态培养7天后,测定实验营养培土的容重、孔隙度、含水率、淋溶液Cd含量、铵态氮淋出率、硝态氮淋出率和磷淋出率;2. Operation procedure: Stir each group of experimental nutrient cultivation soil in the control group and the experimental group evenly, add 1000 ml of deionized water to each, and after 7 days of outdoor static cultivation, measure the bulk density, porosity, moisture content and Cd content of the experimental nutrient cultivation soil. , ammonium nitrogen leaching rate, nitrate nitrogen leaching rate and phosphorus leaching rate;

其中,淋出率采用如下方法测试:在每组实验营养培土中各取50g样,每个样使用800ml去离子水淋洗,收集淋出液,测定溶液中速效氮、速效磷、重金属离子Cd的含量;Among them, the leaching rate was tested by the following method: 50g samples were taken from each group of experimental nutrient culture soil, each sample was rinsed with 800ml deionized water, the leaching solution was collected, and the available nitrogen, available phosphorus, and heavy metal ions Cd in the solution were measured. content;

实验营养培土的容重、孔隙度和含水率均采用本领域常规的测定方法,此处不再详细赘述。The bulk density, porosity and water content of the experimental nutrient culture soil were all determined by conventional methods in the field, and will not be described in detail here.

3、试验结果:试验结果如表1所示。3. Test results: The test results are shown in Table 1.

表1 实施例1~6和对比例中土壤的各项指标值Table 1 The index values of soil in Examples 1-6 and Comparative Example

Figure BDA0002519699750000081
Figure BDA0002519699750000081

Figure BDA0002519699750000091
Figure BDA0002519699750000091

由表1可以看出,在土壤中添加了本发明制备的土壤改良剂改良后的土壤的容量降低、孔隙度升高、含水率也升高,说明使用本发明制备的土壤改良剂,可以增加土壤的透气性,提高土壤的保肥能力;Cd2+在添加土壤改良剂的土壤中淋溶量比在对比组中的淋溶量大幅度减小,说明土壤改良剂可以有效的将Cd2+转化为植物难以吸收形态;氮、磷等元素在添加土壤改良剂的土壤中的淋出率明显降低,说明该土壤改良剂有好的保肥能力,大大提高了肥料的利用率。It can be seen from Table 1 that the capacity of the soil after the soil amendment prepared by the present invention is added to the soil is reduced, the porosity is increased, and the water content is also increased, indicating that the use of the soil amendment prepared by the present invention can increase the The permeability of the soil improves the ability of soil to retain fertilizer; the leaching amount of Cd 2+ in the soil with soil amendments is greatly reduced than that in the control group, indicating that soil amendments can effectively reduce the amount of Cd 2+ + Converted into a form that is difficult for plants to absorb; the leaching rate of nitrogen, phosphorus and other elements in the soil with soil conditioner is significantly reduced, indicating that the soil conditioner has a good ability to retain fertilizer and greatly improve the utilization rate of fertilizer.

以上所述本发明的具体实施方式,并不构成对本发明保护范围的限定。任何根据本发明的技术构思所做出的各种其他相应的改变与变形,均应包含在本发明权利要求的保护范围内。The specific embodiments of the present invention described above do not limit the protection scope of the present invention. Any other corresponding changes and modifications made according to the technical concept of the present invention shall be included in the protection scope of the claims of the present invention.

Claims (9)

1. A method for preparing a soil conditioner by utilizing graphite high-silicon solid waste is characterized by comprising the following steps:
s1, grinding graphite solid waste to obtain graphite solid waste powder, and uniformly mixing the graphite solid waste powder with an activating agent to obtain mixed powder, wherein the mass ratio of the graphite solid waste powder to the activating agent is 55-80: 20-45, wherein the activating agent comprises the following components in parts by weight: 89-96 parts of lime, 1-3 parts of sodium sulfate, 1-3 parts of sodium carbonate, 1-3 parts of potassium hydroxide and 1-2 parts of aluminum oxide;
s2, adding water into the mixed powder, uniformly mixing to obtain slurry, standing and curing the slurry, then carrying out autoclaved treatment, wherein the autoclaved temperature is 140-190 ℃, the autoclaved time is 8-16 h, and drying and grinding the autoclaved product to obtain the soil conditioner.
2. The method for preparing the soil conditioner by utilizing the graphite high-silicon solid waste as the claim 1, wherein the graphite solid waste is waste stone generated by graphite mining or graphite purification tailings, and the SiO of the graphite solid waste is2The content is higher than 40%.
3. The method for preparing the soil conditioner by utilizing the graphite high-silicon solid waste as the claim 2 is characterized in that if the graphite solid waste is waste stone generated by exploiting graphite, the waste stone is crushed firstly and then ground to below 200 meshes to obtain graphite solid waste powder; if the graphite solid waste is graphite purification tailings, calcining the graphite solid waste, and grinding the graphite solid waste to below 200 meshes to obtain graphite solid waste powder.
4. The method for preparing the soil conditioner by utilizing the graphite high-silicon solid waste according to claim 3, wherein the graphite purification tailings are calcined at 400-500 ℃ for 1-3 h.
5. The method for preparing the soil conditioner by utilizing the graphite high-silicon solid waste according to claim 1, wherein when the slurry is prepared, water is added into the mixed powder until the water content reaches 50-200%, and the mixture is uniformly mixed.
6. The method for preparing the soil conditioner by utilizing the graphite high-silicon solid waste as the claim 1, wherein the slurry is kept still for 5-8 h.
7. The method for preparing the soil conditioner by utilizing the graphite high-silicon solid waste according to claim 1, wherein the autoclaving pressure is 0.8-1.2 MPa.
8. The method for preparing the soil conditioner by utilizing the graphite high-silicon solid waste according to claim 1, wherein the product after the autoclaving treatment is dried until the water content is 7-12%.
9. The method for preparing the soil conditioner by utilizing the graphite high-silicon solid waste as the claim 1, wherein the dried product is scattered to-100 meshes by a dry method.
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