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CN111620289A - Blackcurrant beverage filling and disinfection integrated machine - Google Patents

Blackcurrant beverage filling and disinfection integrated machine Download PDF

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Publication number
CN111620289A
CN111620289A CN202010611681.0A CN202010611681A CN111620289A CN 111620289 A CN111620289 A CN 111620289A CN 202010611681 A CN202010611681 A CN 202010611681A CN 111620289 A CN111620289 A CN 111620289A
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China
Prior art keywords
plate
fixed
filling
support
blackcurrant
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Pending
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CN202010611681.0A
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Chinese (zh)
Inventor
徐建凌
林日辉
缪来耿
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Guangdong Lvhe Biotechnology Co ltd
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Guangdong Lvhe Biotechnology Co ltd
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Priority to CN202010611681.0A priority Critical patent/CN111620289A/en
Publication of CN111620289A publication Critical patent/CN111620289A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C7/00Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
    • B67C7/0006Conveying; Synchronising
    • B67C7/0026Conveying; Synchronising the containers travelling along a linear path
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G21/00Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
    • B65G21/10Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors movable, or having interchangeable or relatively movable parts; Devices for moving framework or parts thereof
    • B65G21/12Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors movable, or having interchangeable or relatively movable parts; Devices for moving framework or parts thereof to allow adjustment of position of load-carrier or traction element as a whole
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • B67C3/24Devices for supporting or handling bottles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • B67C3/26Filling-heads; Means for engaging filling-heads with bottle necks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C7/00Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
    • B67C7/0073Sterilising, aseptic filling and closing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles
    • B65G2201/0235Containers
    • B65G2201/0244Bottles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C7/00Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
    • B67C7/0006Conveying; Synchronising
    • B67C2007/006Devices particularly adapted for container filling

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)

Abstract

本发明公开了黑加仑饮料灌装消毒一体机,其技术方案要点是:包括机架,还包括:支撑架和传动连接在所述支撑架上的传输带;用于抓取包装瓶至所述传输带上方的抓取机构;可调整高度的紫外线杀菌组件;用于带动所述支撑架和所述传输带进行高度调整的调节组件;设置在所述传输带上方的用于对所述包装瓶灌装的灌装组件;以及用于控制包装瓶内液位的光线控制组件;本黑加仑饮料灌装消毒一体机在使用时可以利用抓取机构将包装瓶抓取放置到传输带上方,利用传输带带动包装瓶前进,在包装瓶前进的过程中能够先被紫外线杀菌组件所消毒杀菌,本黑加仑饮料灌装消毒一体机具有工作效率高、自动化水平高的优点。

Figure 202010611681

The invention discloses an integrated machine for filling and sterilizing blackcurrant beverages. The main points of the technical solution are: a frame, and further comprising: a support frame and a transmission belt drivingly connected to the support frame; used for grabbing packaging bottles to the A grabbing mechanism above the conveyor belt; a height-adjustable ultraviolet sterilization assembly; an adjustment assembly for driving the support frame and the conveyor belt to adjust the height; The filling component for filling; and the light control component for controlling the liquid level in the packaging bottle; the blackcurrant beverage filling and disinfection integrated machine can use the grabbing mechanism to grab the packaging bottle and place it on the conveyor belt, using The conveyor belt drives the packaging bottles forward, and the packaging bottles can be sterilized by ultraviolet sterilization components in the process of advancing. This blackcurrant beverage filling and disinfection integrated machine has the advantages of high working efficiency and high automation level.

Figure 202010611681

Description

黑加仑饮料灌装消毒一体机Blackcurrant beverage filling and disinfection integrated machine

技术领域technical field

本发明涉及饮料加工领域,特别涉及黑加仑饮料灌装消毒一体机。The invention relates to the field of beverage processing, in particular to an integrated machine for filling and disinfecting blackcurrant beverages.

背景技术Background technique

黑加仑饮料是近年来新开发的一种饮料种类,其具有口感新颖的优点,被许多消费者所青睐。黑加仑饮料在生产的过程中必不可少的一个步骤即是灌装。Blackcurrant beverage is a new type of beverage developed in recent years. It has the advantages of novel taste and is favored by many consumers. An essential step in the production of blackcurrant beverages is filling.

可参考现有公开号为CN109515887A的中国专利,其公开了一种带有压缩排气功能的草莓味固体饮料灌装机,包括移动底座、出料口、机箱体、进料仓斗、包装膜、供膜机构、控制器、封边模具、切刀,所述机箱体底端通过电弧焊方式安装于移动底座上端,所述出料口焊接安装于机箱体左表面下端,所述切刀右端嵌合安装于机箱体左表面下端,并位于出料口上端,所述封边模具嵌合安装于机箱体左表面上端,所述控制器镶嵌安设于机箱体左表面,并位于封边模具后端,所述供膜机构下端与封边模具扣合连接,且焊接安设于机箱体左表面上端,所述包装膜套合安装于供膜机构上端,所述进料仓斗下端螺旋安设于机箱体上表面,且位于供膜机构右端。Reference can be made to the existing Chinese patent with publication number CN109515887A, which discloses a strawberry-flavored solid beverage filling machine with compression and exhaust function, including a mobile base, a discharge port, a case body, a feeding hopper, and a packaging film. , Film supply mechanism, controller, edge banding die, cutter, the bottom end of the case body is installed on the upper end of the movable base by arc welding, the discharge port is welded and installed at the lower end of the left surface of the case body, and the right end of the cutter is It is fitted and installed on the lower end of the left surface of the case body and is located at the upper end of the discharge port. The edge sealing mold is fitted and installed on the upper end of the left surface of the case body. At the rear end, the lower end of the film supply mechanism is buckled and connected to the edge-sealing die, and is welded and installed on the upper end of the left surface of the chassis body. It is arranged on the upper surface of the case body and is located at the right end of the film supply mechanism.

上述的这种带有压缩排气功能的草莓味固体饮料灌装机具有对包装容器主动排气的能力。但是上述的这种带有压缩排气功能的草莓味固体饮料灌装机依旧存在一些缺点,如:自动化效率低下;无法在灌装前再对包装瓶进行消毒,需要增加额外的工序布置;无法根据包装瓶的高度调整灌装的高度。The above strawberry-flavored solid beverage filling machine with compressed exhaust function has the ability to actively exhaust the packaging container. But the above-mentioned strawberry-flavored solid beverage filling machine with compression and exhaust function still has some shortcomings, such as: low automation efficiency; unable to sterilize the packaging bottle before filling, need to add additional process arrangement; Adjust the filling height according to the height of the bottle.

发明内容SUMMARY OF THE INVENTION

针对背景技术中提到的问题,本发明的目的是提供黑加仑饮料灌装消毒一体机,以解决背景技术中提到的问题。In view of the problems mentioned in the background art, the purpose of the present invention is to provide an integrated machine for filling and sterilizing blackcurrant beverages, so as to solve the problems mentioned in the background art.

本发明的上述技术目的是通过以下技术方案得以实现的:The above-mentioned technical purpose of the present invention is achieved through the following technical solutions:

黑加仑饮料灌装消毒一体机,包括机架,还包括:Blackcurrant beverage filling and disinfection machine, including rack, also includes:

支撑架和传动连接在所述支撑架上的传输带;a support frame and a transmission belt drivingly connected to the support frame;

用于抓取包装瓶至所述传输带上方的抓取机构;a grasping mechanism for grasping the packaging bottles to the top of the conveyor;

可调整高度的紫外线杀菌组件;Height-adjustable UV sterilization components;

用于带动所述支撑架和所述传输带进行高度调整的调节组件;an adjustment assembly for driving the support frame and the conveyor belt to adjust the height;

设置在所述传输带上方的用于对所述包装瓶灌装的灌装组件;a filling assembly arranged above the conveyor belt for filling the packaging bottles;

以及用于控制包装瓶内液位的光线控制组件。And a light control assembly for controlling the liquid level in the bottle.

较佳的,所述抓取机构包括第一夹板、第二夹板、第一旋转油缸、第一支撑板、匚形支撑板、第二旋转油缸和第一液压缸,所述第一夹板和所述第二夹板上分别开设有供夹持所述包装瓶的夹口,所述第一夹板和所述第二夹板之间转动连接,所述第一旋转油缸的缸体固定在所述第一夹板上驱动所述第二夹板转动,所述第一支撑板固定在所述第一夹板上,所述第一支撑板转动连接在所述匚形支撑板的开口内,所述第二旋转油缸的缸体固定在所述匚形支撑板上驱动所述第一支撑板转动,所述第一支撑架固定在所述机架上,所述第一液压缸的缸体固定在所述机架上,所述第一液压缸的活塞杆端部固定在所述匚形支撑板上。Preferably, the grasping mechanism includes a first clamping plate, a second clamping plate, a first rotating oil cylinder, a first supporting plate, an indented supporting plate, a second rotating oil cylinder and a first hydraulic cylinder. The second clamping plate is respectively provided with a clamping opening for clamping the packaging bottle, the first clamping plate and the second clamping plate are rotatably connected, and the cylinder body of the first rotating oil cylinder is fixed on the first clamping plate. The splint drives the second splint to rotate, the first support plate is fixed on the first splint, the first support plate is rotatably connected to the opening of the indented support plate, and the second rotary oil cylinder The cylinder is fixed on the indented support plate to drive the first support plate to rotate, the first support frame is fixed on the frame, and the cylinder of the first hydraulic cylinder is fixed on the frame On the top, the end of the piston rod of the first hydraulic cylinder is fixed on the indented support plate.

较佳的,所述紫外线杀菌组件包括支撑管筒、L形板、承托板和若干个紫外线杀菌灯管,所述支撑管筒固定在所述支撑架上,所述L形板滑移连接在所述支撑管筒内,所述承托板固定在所述L形板端侧,若干个所述紫外线杀菌灯管分别安装在所述承托板上。Preferably, the ultraviolet sterilization assembly includes a support tube, an L-shaped plate, a support plate and a plurality of ultraviolet germicidal lamps, the support tube is fixed on the support frame, and the L-shaped plate is slidably connected. In the support tube, the support plate is fixed on the end side of the L-shaped plate, and a plurality of the ultraviolet germicidal lamps are respectively installed on the support plate.

较佳的,所述调节组件包括连接座、滑动座、滑动槽、第一伺服电机和驱动螺杆,所述连接座焊接固定在所述支撑架上,所述滑动座固定在所述连接座上,所述滑动槽开设在所述机架内供所述滑动座竖直滑动,所述第一伺服电机固定在所述机架上,所述驱动螺杆的端部固定在所述第一伺服电机的电机轴端部,所述驱动螺杆与所述机架之间转动连接,所述驱动螺杆与所述滑动座之间螺纹连接。Preferably, the adjustment assembly includes a connecting seat, a sliding seat, a sliding groove, a first servo motor and a drive screw, the connecting seat is welded and fixed on the support frame, and the sliding seat is fixed on the connecting seat , the sliding slot is opened in the frame for the sliding seat to slide vertically, the first servo motor is fixed on the frame, and the end of the driving screw is fixed on the first servo motor At the end of the motor shaft, the drive screw is connected in rotation with the frame, and the drive screw is connected with the sliding seat in a threaded connection.

较佳的,所述灌装组件包括第二支撑板、饮料斗、斗盖、泄压孔、排液管道、电磁控制阀和灌装管头,所述第二支撑板固定在所述机架上,所述饮料斗固定在所述第二支撑板端部,所述斗盖卡接在所述饮料斗的顶部开口处,所述泄压孔开设在所述斗盖上,所述排液管道连通固定在所述饮料斗的底端,所述电磁控制阀安装在所述排液管道上,所述灌装管头一体成型在所述排液管道的端部。Preferably, the filling assembly includes a second support plate, a beverage hopper, a bucket cover, a pressure relief hole, a drain pipe, an electromagnetic control valve and a filling pipe head, and the second support plate is fixed on the frame. On the upper side, the beverage bucket is fixed on the end of the second support plate, the bucket cover is clamped at the top opening of the beverage bucket, the pressure relief hole is opened on the bucket cover, and the drain The pipe is communicated and fixed at the bottom end of the beverage hopper, the electromagnetic control valve is installed on the liquid discharge pipe, and the filling pipe head is integrally formed at the end of the liquid discharge pipe.

较佳的,所述光线控制组件包括第一立板、第二立板、光线发生器和光线接收器,所述第一立板和所述第二立板对称固定在所述传输带的两侧,所述光线发生器可调式安装在所述第一立板靠近所述第二立板的一面,所述光线接收器可调式安装在所述第二立板靠近所述第一立板的一面,所述光线发生器用于发射调制信号,所述光线接收器用于接收调制信号并输出高低电片反馈至PLC控制器。Preferably, the light control assembly includes a first vertical plate, a second vertical plate, a light generator and a light receiver, and the first vertical plate and the second vertical plate are symmetrically fixed on two sides of the transmission belt. The light generator is adjustable installed on the side of the first vertical plate close to the second vertical plate, and the light receiver is adjustable installed on the second vertical plate close to the first vertical plate. On the one hand, the light generator is used for transmitting a modulated signal, and the light receiver is used for receiving the modulated signal and outputting the high and low voltage slices to feed back to the PLC controller.

较佳的,所述L形板上焊接固定有凸出柱,所述固定筒上开设有供所述凸出柱穿过的腰形槽,所述凸出柱的外部螺纹连接有锁紧套。Preferably, a protruding column is welded and fixed on the L-shaped plate, a waist-shaped groove is formed on the fixing cylinder for the protruding column to pass through, and a locking sleeve is threadedly connected to the external thread of the protruding column. .

较佳的,所述支撑架的两端转动连接有第一辊和第二辊,所述传输带传动连接在所述第一辊和所述第二辊的外部,所述支撑架上还固定有驱动所述第一辊转动的第二伺服电机。Preferably, the two ends of the support frame are rotatably connected with a first roller and a second roller, the transmission belt is drivingly connected to the outside of the first roller and the second roller, and the support frame is also fixed. There is a second servo motor that drives the rotation of the first roller.

较佳的,所述传输带的上方等距固定有若干个分隔板。Preferably, a plurality of partition plates are fixed equidistantly above the conveyor belt.

综上所述,本发明至少具有以下有益效果:To sum up, the present invention at least has the following beneficial effects:

本黑加仑饮料灌装消毒一体机在使用时可以利用抓取机构将包装瓶抓取放置到传输带上方,利用传输带带动包装瓶前进,在包装瓶前进的过程中能够先被紫外线杀菌组件所消毒杀菌,之后可以被灌装组件和光线控制组件的作用下控制灌注指定深度,之后可以被传输带输送出,故本黑加仑饮料灌装消毒一体机具有工作效率高、自动化水平高的优点;此外,由于本黑加仑饮料灌装消毒一体机中支撑架和传输带的高度可以依靠调节组件进行调高,故可以根据不同高度的包装瓶调整使用高度,具有较大的适应性,由于其上集成了紫外线杀菌组件,故其可以在节省装置占据空间的前提下达到杀菌消毒的目的。The blackcurrant beverage filling and disinfection integrated machine can use the grabbing mechanism to grab the packaging bottle and place it on the conveyor belt, and use the conveyor belt to drive the packaging bottle forward. Sterilization and sterilization can be controlled by the filling component and the light control component to control the specified depth, and then it can be transported out by the conveyor belt, so this blackcurrant beverage filling and disinfection integrated machine has the advantages of high working efficiency and high automation level; In addition, since the height of the support frame and the conveyor belt in the blackcurrant beverage filling and disinfection integrated machine can be adjusted by the adjustment components, the use height can be adjusted according to the packaging bottles of different heights, which has great adaptability. The ultraviolet sterilization component is integrated, so it can achieve the purpose of sterilization and disinfection under the premise of saving the space occupied by the device.

附图说明Description of drawings

图1是本发明的结构示意图之一;Fig. 1 is one of the structural representations of the present invention;

图2是本发明的结构示意图之二;Fig. 2 is the second structural representation of the present invention;

图3是本发明用于展示抓取机构处的结构示意图;3 is a schematic structural diagram of the present invention for showing the grasping mechanism;

图4是本发明用于展示紫外线杀菌组件处的结构示意图;Fig. 4 is the structural representation of the present invention for showing ultraviolet sterilization assembly;

图5是本发明用于展示调节组件处的结构示意图;FIG. 5 is a schematic structural diagram of the present invention for showing the adjustment assembly;

图6是本发明用于展示灌装组件和光线控制组件处的结构示意图。FIG. 6 is a schematic view of the structure of the present invention for showing the filling assembly and the light control assembly.

附图标记:1、机架;10、包装瓶;11、支撑架;12、传输带;2、抓取机构;3、紫外线杀菌组件;4、调节组件;5、灌装组件;6、光线控制组件;21、第一夹板;22、第二夹板;23、第一旋转油缸;24、第一支撑板;25、匚形支撑板;26、第二旋转油缸;27、第一液压缸;31、支撑管筒;32、L形板;33、承托板;34、紫外线杀菌灯管;41、连接座;42、滑动座;43、滑动槽;44、第一伺服电机;45、驱动螺杆;51、第二支撑板;52、饮料斗;53、斗盖;54、泄压孔;55、排液管道;56、电磁控制阀;57、灌装管头;61、第一立板;62、第二立板;63、光线发生器;64、光线接收器;321、凸出柱;311、腰形槽;322、锁紧套;111、第一辊;112、第二辊;113、第二伺服电机;121、分隔板。Reference signs: 1. Rack; 10. Packaging bottle; 11. Support frame; 12. Conveyor belt; 2. Grab mechanism; 3. Ultraviolet sterilization component; 4. Adjustment component; 5. Filling component; 6. Light control assembly; 21, the first splint; 22, the second splint; 23, the first rotary oil cylinder; 24, the first support plate; 25, the indented support plate; 26, the second rotary oil cylinder; 27, the first hydraulic cylinder; 31, support tube; 32, L-shaped plate; 33, support plate; 34, ultraviolet germicidal lamp; 41, connecting seat; 42, sliding seat; 43, sliding groove; 44, first servo motor; 45, drive Screw; 51, the second support plate; 52, the beverage bucket; 53, the bucket cover; 54, the pressure relief hole; 55, the drain pipe; 56, the electromagnetic control valve; 57, the filling pipe head; 61, the first vertical plate ; 62, the second vertical plate; 63, the light generator; 64, the light receiver; 321, the protruding column; 311, the waist groove; 322, the locking sleeve; 111, the first roller; 112, the second roller; 113. Second servo motor; 121. Separation plate.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

实施例1Example 1

参考图1和图2,黑加仑饮料灌装消毒一体机,主要包括以下部分:Referring to Figure 1 and Figure 2, the blackcurrant beverage filling and disinfection integrated machine mainly includes the following parts:

机架1,机架1为本装置的主体支撑;Rack 1, rack 1 is the main body support of the device;

支撑架11和传动连接在支撑架11上的传输带12;The support frame 11 and the transmission belt 12 connected to the support frame 11;

用于抓取包装瓶10至传输带12上方的抓取机构2;The grabbing mechanism 2 for grabbing the packaging bottle 10 to the top of the conveyor belt 12;

可调整高度的紫外线杀菌组件3;Height-adjustable ultraviolet sterilization component 3;

用于带动支撑架11和传输带12进行高度调整的调节组件4;The adjusting assembly 4 for driving the support frame 11 and the conveyor belt 12 to adjust the height;

设置在传输带12上方的用于对包装瓶10灌装的灌装组件5;The filling assembly 5 for filling the packaging bottles 10 arranged above the conveyor belt 12;

以及用于控制包装瓶10内液位的光线控制组件6。And the light control assembly 6 for controlling the liquid level in the packaging bottle 10 .

参考图1和图2,本黑加仑饮料灌装消毒一体机在使用时可以利用抓取机构2将包装瓶10抓取放置到传输带12上方,利用传输带12带动包装瓶10前进,在包装瓶10前进的过程中能够先被紫外线杀菌组件3所消毒杀菌,之后可以被灌装组件5和光线控制组件6的作用下控制灌注指定深度,之后可以被传输带12输送出,故本黑加仑饮料灌装消毒一体机具有工作效率高、自动化水平高的优点;此外,由于本黑加仑饮料灌装消毒一体机中支撑架11和传输带12的高度可以依靠调节组件4进行调高,故可以根据不同高度的包装瓶10调整使用高度,具有较大的适应性,由于其上集成了紫外线杀菌组件3,故其可以在节省装置占据空间的前提下达到杀菌消毒的目的。Referring to Figures 1 and 2, the blackcurrant beverage filling and disinfection integrated machine can use the grabbing mechanism 2 to grab the packaging bottle 10 and place it on the conveyor belt 12, and use the conveyor belt 12 to drive the packaging bottle 10 forward. The bottle 10 can be first sterilized by the ultraviolet sterilization component 3 in the process of advancing, and then can be filled with a specified depth under the action of the filling component 5 and the light control component 6, and then can be transported out by the conveyor belt 12, so the black currants are The beverage filling and disinfection integrated machine has the advantages of high working efficiency and high automation level; in addition, since the heights of the support frame 11 and the conveyor belt 12 in the blackcurrant beverage filling and disinfection integrated machine can be adjusted by the adjustment component 4, it can be Adjusting the use height according to the packaging bottles 10 of different heights has great adaptability. Since the ultraviolet sterilization component 3 is integrated on it, it can achieve the purpose of sterilization and disinfection under the premise of saving the space occupied by the device.

参考图1和图3,其中抓取机构2包括第一夹板21、第二夹板22、第一旋转油缸23、第一支撑板24、匚形支撑板25、第二旋转油缸26和第一液压缸27,其中在第一夹板21和第二夹板22上分别开设有供夹持包装瓶10的夹口,第一夹板21和第二夹板22之间转动连接,第一旋转油缸23的缸体固定在第一夹板21上驱动第二夹板22转动,第一支撑板24固定在第一夹板21上,第一支撑板24转动连接在匚形支撑板25的开口内,第二旋转油缸26的缸体固定在匚形支撑板25上驱动第一支撑板24转动,第一支撑架11固定在机架1上,第一液压缸27的缸体固定在机架1上,第一液压缸27的活塞杆端部固定在匚形支撑板25上;当启动第一液压缸27时能够带动匚形支撑板25竖直升降,从而能够调整第一夹板21和第二夹板22的高度,当进行抓取时可以启动第二旋转油缸26带动第一支撑板24转动一定的角度,将位于此装置外的包装瓶10抓取,在抓取时可以先控制第一夹板21和第二夹板22位于包装瓶10的外部,之后启动第一旋转油缸23带动铰接在第一夹板21上的第二夹板22向第一夹板21靠近,进而完成抓取。1 and 3, the grabbing mechanism 2 includes a first clamping plate 21, a second clamping plate 22, a first rotating oil cylinder 23, a first supporting plate 24, an indented supporting plate 25, a second rotating oil cylinder 26 and a first hydraulic pressure Cylinder 27, wherein the first clamping plate 21 and the second clamping plate 22 are respectively provided with clamping openings for clamping the packaging bottle 10, the first clamping plate 21 and the second clamping plate 22 are rotatably connected, and the cylinder body of the first rotating oil cylinder 23 It is fixed on the first clamping plate 21 to drive the second clamping plate 22 to rotate, the first supporting plate 24 is fixed on the first clamping plate 21, the first supporting plate 24 is rotatably connected in the opening of the indented supporting plate 25, and the second rotating oil cylinder 26 The cylinder block is fixed on the indented support plate 25 to drive the first support plate 24 to rotate, the first support frame 11 is fixed on the frame 1, the cylinder block of the first hydraulic cylinder 27 is fixed on the frame 1, the first hydraulic cylinder 27 The end of the piston rod is fixed on the indented supporting plate 25; when the first hydraulic cylinder 27 is activated, the indented supporting plate 25 can be driven vertically up and down, so that the heights of the first clamping plate 21 and the second clamping plate 22 can be adjusted. When grabbing, the second rotating oil cylinder 26 can be activated to drive the first support plate 24 to rotate at a certain angle to grab the packaging bottle 10 outside the device. The outside of the packaging bottle 10, and then the first rotating oil cylinder 23 is activated to drive the second clamping plate 22 hinged on the first clamping plate 21 to approach the first clamping plate 21, thereby completing the grasping.

参考图2和图4,其中紫外线杀菌组件3包括支撑管筒31、L形板32、承托板33和不少于十个的紫外线杀菌灯管34,其中支撑管筒31固定在支撑架11上,L形板32滑移连接在支撑管筒31内,承托板33固定在L形板32端侧,多个紫外线杀菌灯管34分别安装在承托板33上;利用支撑管筒31和L形板32能够方便调整承托板33的高度,利用承托板33上的紫外线杀菌灯管34可以实现对包装瓶10的杀菌。2 and 4, wherein the ultraviolet sterilization assembly 3 includes a support tube 31, an L-shaped plate 32, a support plate 33 and no less than ten ultraviolet germicidal lamps 34, wherein the support tube 31 is fixed on the support frame 11. On the upper side, the L-shaped plate 32 is slidably connected in the support tube 31, the support plate 33 is fixed on the end side of the L-shaped plate 32, and a plurality of ultraviolet germicidal lamps 34 are respectively installed on the support plate 33; using the support tube 31 And the L-shaped plate 32 can easily adjust the height of the support plate 33 , and the sterilization of the packaging bottle 10 can be realized by using the ultraviolet germicidal lamp 34 on the support plate 33 .

参考图1和图5,其中调节组件4包括连接座41、滑动座42、滑动槽43、第一伺服电机44和驱动螺杆45,其中连接座41焊接固定在支撑架11上,滑动座42固定在连接座41上,滑动槽43开设在机架1内供滑动座42竖直滑动,第一伺服电机44固定在机架1上,驱动螺杆45的端部固定在第一伺服电机44的电机轴端部,驱动螺杆45与机架1之间转动连接,驱动螺杆45与滑动座42之间螺纹连接;当启动机架1上的第一伺服电机44时,其能够带动驱动螺杆45转动,进而带动滑动座42在滑动槽43内竖直滑动,带动连接座41和支撑架11进行竖直调高,从而能够实现对传输带12高度位置的调整。1 and 5, the adjustment assembly 4 includes a connecting seat 41, a sliding seat 42, a sliding groove 43, a first servo motor 44 and a driving screw 45, wherein the connecting seat 41 is welded and fixed on the support frame 11, and the sliding seat 42 is fixed On the connecting base 41, a sliding slot 43 is opened in the frame 1 for the sliding base 42 to slide vertically, the first servo motor 44 is fixed on the frame 1, and the end of the driving screw 45 is fixed on the motor of the first servo motor 44 At the end of the shaft, the driving screw 45 is rotatably connected with the frame 1, and the driving screw 45 is threadedly connected with the sliding seat 42; when the first servo motor 44 on the frame 1 is activated, it can drive the driving screw 45 to rotate, Further, the sliding seat 42 is driven to slide vertically in the sliding groove 43 , and the connecting seat 41 and the support frame 11 are driven to vertically adjust the height, so that the height position of the transmission belt 12 can be adjusted.

参考图1和图6,其中灌装组件5包括第二支撑板51、饮料斗52、斗盖53、泄压孔54、排液管道55、电磁控制阀56和灌装管头57,其中第二支撑板51固定在机架1上,饮料斗52固定在第二支撑板51端部,斗盖53卡接在饮料斗52的顶部开口处,泄压孔54开设在斗盖53上,排液管道55连通固定在饮料斗52的底端,电磁控制阀56安装在排液管道55上,灌装管头57一体成型在排液管道55的端部;当排液管道55上的电磁控制阀56打开时,置于饮料斗52内的黑加仑饮料将会通过排液管道55和灌装管头57排出至包装瓶10内,而斗盖53上的泄压孔54能够保证饮料顺利流出。1 and 6, the filling assembly 5 includes a second support plate 51, a beverage bucket 52, a bucket cover 53, a pressure relief hole 54, a drain pipe 55, an electromagnetic control valve 56 and a filling pipe head 57, wherein the first The two support plates 51 are fixed on the frame 1, the beverage bucket 52 is fixed on the end of the second support plate 51, the bucket cover 53 is clamped at the top opening of the beverage bucket 52, the pressure relief hole 54 is opened on the bucket cover 53, and the discharge The liquid pipe 55 is connected and fixed at the bottom end of the beverage hopper 52, the electromagnetic control valve 56 is installed on the liquid discharge pipe 55, and the filling pipe head 57 is integrally formed at the end of the liquid discharge pipe 55; When the valve 56 is opened, the black currant beverage placed in the beverage hopper 52 will be discharged into the packaging bottle 10 through the drainage pipe 55 and the filling pipe head 57, and the pressure relief hole 54 on the hopper cover 53 can ensure that the beverage flows out smoothly. .

参考图1和图6,其中光线控制组件6包括第一立板61、第二立板62、光线发生器63和光线接收器64,第一立板61和第二立板62对称固定在传输带12的两侧,光线发生器63可调式安装在第一立板61靠近第二立板62的一面,光线接收器64可调式安装在第二立板62靠近第一立板61的一面,光线发生器63用于发射调制信号,光线接收器64用于接收调制信号并输出高低电片反馈至PLC控制器。1 and 6, the light control assembly 6 includes a first vertical plate 61, a second vertical plate 62, a light generator 63 and a light receiver 64. The first vertical plate 61 and the second vertical plate 62 are symmetrically fixed on the transmission On both sides of the belt 12, the light generator 63 is adjustable installed on the side of the first vertical plate 61 close to the second vertical plate 62, and the light receiver 64 is adjustable installed on the side of the second vertical plate 62 close to the first vertical plate 61, The light generator 63 is used to transmit the modulated signal, and the light receiver 64 is used to receive the modulated signal and output the high and low electric slices to feed back to the PLC controller.

实施例2Example 2

参考图1和图2,黑加仑饮料灌装消毒一体机,主要包括以下部分:Referring to Figure 1 and Figure 2, the blackcurrant beverage filling and disinfection integrated machine mainly includes the following parts:

机架1,机架1为本装置的主体支撑;Rack 1, rack 1 is the main body support of the device;

支撑架11和传动连接在支撑架11上的传输带12;The support frame 11 and the transmission belt 12 connected to the support frame 11;

用于抓取包装瓶10至传输带12上方的抓取机构2;The grabbing mechanism 2 for grabbing the packaging bottle 10 to the top of the conveyor belt 12;

可调整高度的紫外线杀菌组件3;Height-adjustable ultraviolet sterilization component 3;

用于带动支撑架11和传输带12进行高度调整的调节组件4;The adjusting assembly 4 for driving the support frame 11 and the conveyor belt 12 to adjust the height;

设置在传输带12上方的用于对包装瓶10灌装的灌装组件5;The filling assembly 5 for filling the packaging bottles 10 arranged above the conveyor belt 12;

以及用于控制包装瓶10内液位的光线控制组件6。And the light control assembly 6 for controlling the liquid level in the packaging bottle 10 .

参考图1和图2,本黑加仑饮料灌装消毒一体机在使用时可以利用抓取机构2将包装瓶10抓取放置到传输带12上方,利用传输带12带动包装瓶10前进,在包装瓶10前进的过程中能够先被紫外线杀菌组件3所消毒杀菌,之后可以被灌装组件5和光线控制组件6的作用下控制灌注指定深度,之后可以被传输带12输送出,故本黑加仑饮料灌装消毒一体机具有工作效率高、自动化水平高的优点;此外,由于本黑加仑饮料灌装消毒一体机中支撑架11和传输带12的高度可以依靠调节组件4进行调高,故可以根据不同高度的包装瓶10调整使用高度,具有较大的适应性,由于其上集成了紫外线杀菌组件3,故其可以在节省装置占据空间的前提下达到杀菌消毒的目的。Referring to Figures 1 and 2, the blackcurrant beverage filling and disinfection integrated machine can use the grabbing mechanism 2 to grab the packaging bottle 10 and place it on the conveyor belt 12, and use the conveyor belt 12 to drive the packaging bottle 10 forward. The bottle 10 can be first sterilized by the ultraviolet sterilization component 3 in the process of advancing, and then can be filled with a specified depth under the action of the filling component 5 and the light control component 6, and then can be transported out by the conveyor belt 12, so the black currants are The beverage filling and disinfection integrated machine has the advantages of high working efficiency and high automation level; in addition, since the heights of the support frame 11 and the conveyor belt 12 in the blackcurrant beverage filling and disinfection integrated machine can be adjusted by the adjustment component 4, it can be Adjusting the use height according to the packaging bottles 10 of different heights has great adaptability. Since the ultraviolet sterilization component 3 is integrated on it, it can achieve the purpose of sterilization and disinfection under the premise of saving the space occupied by the device.

参考图1和图3,其中抓取机构2包括第一夹板21、第二夹板22、第一旋转油缸23、第一支撑板24、匚形支撑板25、第二旋转油缸26和第一液压缸27,其中在第一夹板21和第二夹板22上分别开设有供夹持包装瓶10的夹口,第一夹板21和第二夹板22之间转动连接,第一旋转油缸23的缸体固定在第一夹板21上驱动第二夹板22转动,第一支撑板24固定在第一夹板21上,第一支撑板24转动连接在匚形支撑板25的开口内,第二旋转油缸26的缸体固定在匚形支撑板25上驱动第一支撑板24转动,第一支撑架11固定在机架1上,第一液压缸27的缸体固定在机架1上,第一液压缸27的活塞杆端部固定在匚形支撑板25上;当启动第一液压缸27时能够带动匚形支撑板25竖直升降,从而能够调整第一夹板21和第二夹板22的高度,当进行抓取时可以启动第二旋转油缸26带动第一支撑板24转动一定的角度,将位于此装置外的包装瓶10抓取,在抓取时可以先控制第一夹板21和第二夹板22位于包装瓶10的外部,之后启动第一旋转油缸23带动铰接在第一夹板21上的第二夹板22向第一夹板21靠近,进而完成抓取。1 and 3, the grabbing mechanism 2 includes a first clamping plate 21, a second clamping plate 22, a first rotating oil cylinder 23, a first supporting plate 24, an indented supporting plate 25, a second rotating oil cylinder 26 and a first hydraulic pressure Cylinder 27, wherein the first clamping plate 21 and the second clamping plate 22 are respectively provided with clamping openings for clamping the packaging bottle 10, the first clamping plate 21 and the second clamping plate 22 are rotatably connected, and the cylinder body of the first rotating oil cylinder 23 It is fixed on the first clamping plate 21 to drive the second clamping plate 22 to rotate, the first supporting plate 24 is fixed on the first clamping plate 21, the first supporting plate 24 is rotatably connected in the opening of the indented supporting plate 25, and the second rotating oil cylinder 26 The cylinder block is fixed on the indented support plate 25 to drive the first support plate 24 to rotate, the first support frame 11 is fixed on the frame 1, the cylinder block of the first hydraulic cylinder 27 is fixed on the frame 1, the first hydraulic cylinder 27 The end of the piston rod is fixed on the indented supporting plate 25; when the first hydraulic cylinder 27 is activated, the indented supporting plate 25 can be driven vertically up and down, so that the heights of the first clamping plate 21 and the second clamping plate 22 can be adjusted. When grabbing, the second rotating oil cylinder 26 can be activated to drive the first support plate 24 to rotate at a certain angle to grab the packaging bottle 10 outside the device. The outside of the packaging bottle 10, and then the first rotating oil cylinder 23 is activated to drive the second clamping plate 22 hinged on the first clamping plate 21 to approach the first clamping plate 21, thereby completing the grasping.

参考图2和图4,其中紫外线杀菌组件3包括支撑管筒31、L形板32、承托板33和不少于十个的紫外线杀菌灯管34,其中支撑管筒31固定在支撑架11上,L形板32滑移连接在支撑管筒31内,承托板33固定在L形板32端侧,多个紫外线杀菌灯管34分别安装在承托板33上;利用支撑管筒31和L形板32能够方便调整承托板33的高度,利用承托板33上的紫外线杀菌灯管34可以实现对包装瓶10的杀菌。2 and 4, wherein the ultraviolet sterilization assembly 3 includes a support tube 31, an L-shaped plate 32, a support plate 33 and no less than ten ultraviolet germicidal lamps 34, wherein the support tube 31 is fixed on the support frame 11. On the upper side, the L-shaped plate 32 is slidably connected in the support tube 31, the support plate 33 is fixed on the end side of the L-shaped plate 32, and a plurality of ultraviolet germicidal lamps 34 are respectively installed on the support plate 33; using the support tube 31 And the L-shaped plate 32 can easily adjust the height of the support plate 33 , and the sterilization of the packaging bottle 10 can be realized by using the ultraviolet germicidal lamp 34 on the support plate 33 .

参考图1和图5,其中调节组件4包括连接座41、滑动座42、滑动槽43、第一伺服电机44和驱动螺杆45,其中连接座41焊接固定在支撑架11上,滑动座42固定在连接座41上,滑动槽43开设在机架1内供滑动座42竖直滑动,第一伺服电机44固定在机架1上,驱动螺杆45的端部固定在第一伺服电机44的电机轴端部,驱动螺杆45与机架1之间转动连接,驱动螺杆45与滑动座42之间螺纹连接;当启动机架1上的第一伺服电机44时,其能够带动驱动螺杆45转动,进而带动滑动座42在滑动槽43内竖直滑动,带动连接座41和支撑架11进行竖直调高,从而能够实现对传输带12高度位置的调整。1 and 5, the adjustment assembly 4 includes a connecting seat 41, a sliding seat 42, a sliding groove 43, a first servo motor 44 and a driving screw 45, wherein the connecting seat 41 is welded and fixed on the support frame 11, and the sliding seat 42 is fixed On the connecting base 41, a sliding slot 43 is opened in the frame 1 for the sliding base 42 to slide vertically, the first servo motor 44 is fixed on the frame 1, and the end of the driving screw 45 is fixed on the motor of the first servo motor 44 At the end of the shaft, the driving screw 45 is rotatably connected with the frame 1, and the driving screw 45 is threadedly connected with the sliding seat 42; when the first servo motor 44 on the frame 1 is activated, it can drive the driving screw 45 to rotate, Further, the sliding seat 42 is driven to slide vertically in the sliding groove 43 , and the connecting seat 41 and the support frame 11 are driven to vertically adjust the height, so that the height position of the transmission belt 12 can be adjusted.

参考图1和图6,其中灌装组件5包括第二支撑板51、饮料斗52、斗盖53、泄压孔54、排液管道55、电磁控制阀56和灌装管头57,其中第二支撑板51固定在机架1上,饮料斗52固定在第二支撑板51端部,斗盖53卡接在饮料斗52的顶部开口处,泄压孔54开设在斗盖53上,排液管道55连通固定在饮料斗52的底端,电磁控制阀56安装在排液管道55上,灌装管头57一体成型在排液管道55的端部;当排液管道55上的电磁控制阀56打开时,置于饮料斗52内的黑加仑饮料将会通过排液管道55和灌装管头57排出至包装瓶10内,而斗盖53上的泄压孔54能够保证饮料顺利流出。1 and 6, the filling assembly 5 includes a second support plate 51, a beverage bucket 52, a bucket cover 53, a pressure relief hole 54, a drain pipe 55, an electromagnetic control valve 56 and a filling pipe head 57, wherein the first The two support plates 51 are fixed on the frame 1, the beverage bucket 52 is fixed on the end of the second support plate 51, the bucket cover 53 is clamped at the top opening of the beverage bucket 52, the pressure relief hole 54 is opened on the bucket cover 53, and the discharge The liquid pipe 55 is connected and fixed at the bottom end of the beverage hopper 52, the electromagnetic control valve 56 is installed on the liquid discharge pipe 55, and the filling pipe head 57 is integrally formed at the end of the liquid discharge pipe 55; When the valve 56 is opened, the black currant beverage placed in the beverage hopper 52 will be discharged into the packaging bottle 10 through the drainage pipe 55 and the filling pipe head 57, and the pressure relief hole 54 on the hopper cover 53 can ensure that the beverage flows out smoothly. .

参考图1和图6,其中光线控制组件6包括第一立板61、第二立板62、光线发生器63和光线接收器64,第一立板61和第二立板62对称固定在传输带12的两侧,光线发生器63可调式安装在第一立板61靠近第二立板62的一面,光线接收器64可调式安装在第二立板62靠近第一立板61的一面,光线发生器63用于发射调制信号,光线接收器64用于接收调制信号并输出高低电片反馈至PLC控制器,当光线发生器63向光线接收器64发出信号时,由于包装瓶10的光线透入性能差别,当紫黑色的黑加仑饮料别灌装至包装瓶10指定高度后,会造成光线阻断严重的情况,借助以此能够达到对灌装高度的实时控制。1 and 6, the light control assembly 6 includes a first vertical plate 61, a second vertical plate 62, a light generator 63 and a light receiver 64. The first vertical plate 61 and the second vertical plate 62 are symmetrically fixed on the transmission On both sides of the belt 12, the light generator 63 is adjustable installed on the side of the first vertical plate 61 close to the second vertical plate 62, and the light receiver 64 is adjustable installed on the side of the second vertical plate 62 close to the first vertical plate 61, The light generator 63 is used to transmit the modulated signal, and the light receiver 64 is used to receive the modulated signal and output the high and low voltage slices to feed back to the PLC controller. When the light generator 63 sends a signal to the light receiver 64, the light from the packaging bottle 10 Due to the difference in penetration performance, when the purple-black blackcurrant beverage is filled to the specified height of the packaging bottle 10, it will cause serious light blocking, and with this, real-time control of the filling height can be achieved.

参考图1和图4,其中在L形板32上焊接固定有凸出柱321,固定筒上开设有供凸出柱321穿过的腰形槽311,凸出柱321的外部螺纹连接有锁紧套322,当改变凸出柱321在固定筒上腰形槽311内的位置后,再拧紧锁紧套322即可实现对L形板32位置的锁定,方便对承托板33和紫外线杀菌灯的高度进行调整。Referring to FIGS. 1 and 4 , a protruding post 321 is welded and fixed on the L-shaped plate 32 , a waist-shaped groove 311 is provided on the fixing cylinder for the protruding post 321 to pass through, and the external thread of the protruding post 321 is connected with a lock Tighten the sleeve 322, after changing the position of the protruding column 321 in the upper waist-shaped groove 311 of the fixing cylinder, then tighten the locking sleeve 322 to lock the position of the L-shaped plate 32, which is convenient for the support plate 33 and ultraviolet sterilization Adjust the height of the lamp.

参考图1和图2,为了带动传输带12传动,在支撑架11的两端转动连接有第一辊111和第二辊112,将传输带12传动连接在第一辊111和第二辊112的外部,在支撑架11上还固定有驱动第一辊111转动的第二伺服电机113,当启动第二伺服电机113时能够带动第一辊111转动,进而带动传输带12传动;且在传输带12的上方等距固定有多个分隔板121,相邻两个分隔板121的距离为包装瓶10底端直径数值加4-6cm。Referring to FIGS. 1 and 2 , in order to drive the transmission belt 12 to drive, a first roller 111 and a second roller 112 are rotatably connected to both ends of the support frame 11 , and the transmission belt 12 is driven and connected to the first roller 111 and the second roller 112 Outside, the support frame 11 is also fixed with a second servo motor 113 that drives the first roller 111 to rotate. When the second servo motor 113 is activated, it can drive the first roller 111 to rotate, thereby driving the transmission belt 12 to drive; A plurality of partition plates 121 are equidistantly fixed above the belt 12, and the distance between two adjacent partition plates 121 is the value of the diameter of the bottom end of the packaging bottle 10 plus 4-6 cm.

其中本装置中的第一伺服电机44、第二伺服电机113、第一旋转油缸23、第二旋转油缸26、第一液压缸27、电磁控制阀56皆与PLC控制器的控制输出端电性连接,而光线控制组件6中的光线接收器64与PLC控制器的控制输入端电性连接,用于反馈包装瓶10内饮料的灌装情况。The first servo motor 44 , the second servo motor 113 , the first rotary oil cylinder 23 , the second rotary oil cylinder 26 , the first hydraulic cylinder 27 , and the electromagnetic control valve 56 in the device are all electrically connected to the control output end of the PLC controller. connected, and the light receiver 64 in the light control assembly 6 is electrically connected with the control input end of the PLC controller for feeding back the filling condition of the beverage in the packaging bottle 10 .

本发明黑加仑饮料的成分为:The composition of the blackcurrant beverage of the present invention is:

水1000ML、低聚果糖120g、白砂糖90g、黑加仑粉50g、柠檬酸3g、山梨酸钾0.35g。Water 1000ML, fructooligosaccharide 120g, white sugar 90g, blackcurrant powder 50g, citric acid 3g, potassium sorbate 0.35g.

尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (9)

1.黑加仑饮料灌装消毒一体机,包括机架(1),其特征在于,还包括:1. An all-in-one machine for filling and sterilizing blackcurrant beverages, comprising a rack (1), characterized in that it also includes: 支撑架(11)和传动连接在所述支撑架(11)上的传输带(12);a support frame (11) and a transmission belt (12) drivingly connected to the support frame (11); 用于抓取包装瓶(10)至所述传输带(12)上方的抓取机构(2);a grabbing mechanism (2) for grabbing the packaging bottle (10) to the top of the conveyor belt (12); 可调整高度的紫外线杀菌组件(3);height-adjustable ultraviolet sterilization assembly (3); 用于带动所述支撑架(11)和所述传输带(12)进行高度调整的调节组件(4);an adjustment assembly (4) for driving the support frame (11) and the conveyor belt (12) for height adjustment; 设置在所述传输带(12)上方的用于对所述包装瓶(10)灌装的灌装组件(5);a filling assembly (5) arranged above the conveyor belt (12) for filling the packaging bottles (10); 以及用于控制包装瓶(10)内液位的光线控制组件(6)。and a light control assembly (6) for controlling the liquid level in the packaging bottle (10). 2.根据权利要求1所述的黑加仑饮料灌装消毒一体机,其特征在于:所述抓取机构(2)包括第一夹板(21)、第二夹板(22)、第一旋转油缸(23)、第一支撑板(24)、匚形支撑板(25)、第二旋转油缸(26)和第一液压缸(27),所述第一夹板(21)和所述第二夹板(22)上分别开设有供夹持所述包装瓶(10)的夹口,所述第一夹板(21)和所述第二夹板(22)之间转动连接,所述第一旋转油缸(23)的缸体固定在所述第一夹板(21)上驱动所述第二夹板(22)转动,所述第一支撑板(24)固定在所述第一夹板(21)上,所述第一支撑板(24)转动连接在所述匚形支撑板(25)的开口内,所述第二旋转油缸(26)的缸体固定在所述匚形支撑板(25)上驱动所述第一支撑板(24)转动,所述第一支撑架(11)固定在所述机架(1)上,所述第一液压缸(27)的缸体固定在所述机架(1)上,所述第一液压缸(27)的活塞杆端部固定在所述匚形支撑板(25)上。2. The blackcurrant beverage filling and disinfection integrated machine according to claim 1, characterized in that: the grabbing mechanism (2) comprises a first splint (21), a second splint (22), a first rotary oil cylinder ( 23), the first support plate (24), the indented support plate (25), the second rotary oil cylinder (26) and the first hydraulic cylinder (27), the first clamp plate (21) and the second clamp plate ( 22) are respectively provided with clamping openings for clamping the packaging bottle (10), the first clamping plate (21) and the second clamping plate (22) are rotatably connected, and the first rotating oil cylinder (23) ) cylinder body is fixed on the first clamping plate (21) to drive the second clamping plate (22) to rotate, the first supporting plate (24) is fixed on the first clamping plate (21), the first clamping plate (21) is A support plate (24) is rotatably connected in the opening of the indented supporting plate (25), and the cylinder body of the second rotary oil cylinder (26) is fixed on the indented supporting plate (25) to drive the second rotary oil cylinder (25). A support plate (24) rotates, the first support frame (11) is fixed on the frame (1), and the cylinder of the first hydraulic cylinder (27) is fixed on the frame (1) , the end of the piston rod of the first hydraulic cylinder (27) is fixed on the indented support plate (25). 3.根据权利要求1所述的黑加仑饮料灌装消毒一体机,其特征在于:所述紫外线杀菌组件(3)包括支撑管筒(31)、L形板(32)、承托板(33)和若干个紫外线杀菌灯管(34),所述支撑管筒(31)固定在所述支撑架(11)上,所述L形板(32)滑移连接在所述支撑管筒(31)内,所述承托板(33)固定在所述L形板(32)端侧,若干个所述紫外线杀菌灯管(34)分别安装在所述承托板(33)上。3. The blackcurrant beverage filling and disinfection integrated machine according to claim 1, wherein the ultraviolet sterilization assembly (3) comprises a support tube (31), an L-shaped plate (32), a support plate (33) ) and several ultraviolet germicidal lamps (34), the support tube (31) is fixed on the support frame (11), and the L-shaped plate (32) is slidably connected to the support tube (31). ), the supporting plate (33) is fixed on the end side of the L-shaped plate (32), and a plurality of the ultraviolet germicidal lamps (34) are respectively mounted on the supporting plate (33). 4.根据权利要求1所述的黑加仑饮料灌装消毒一体机,其特征在于:所述调节组件(4)包括连接座(41)、滑动座(42)、滑动槽(43)、第一伺服电机(44)和驱动螺杆(45),所述连接座(41)焊接固定在所述支撑架(11)上,所述滑动座(42)固定在所述连接座(41)上,所述滑动槽(43)开设在所述机架(1)内供所述滑动座(42)竖直滑动,所述第一伺服电机(44)固定在所述机架(1)上,所述驱动螺杆(45)的端部固定在所述第一伺服电机(44)的电机轴端部,所述驱动螺杆(45)与所述机架(1)之间转动连接,所述驱动螺杆(45)与所述滑动座(42)之间螺纹连接。4. The blackcurrant beverage filling and disinfection integrated machine according to claim 1, characterized in that: the adjustment assembly (4) comprises a connecting seat (41), a sliding seat (42), a sliding groove (43), a first A servo motor (44) and a drive screw (45), the connecting seat (41) is welded and fixed on the support frame (11), and the sliding seat (42) is fixed on the connecting seat (41), so The sliding slot (43) is opened in the frame (1) for the sliding seat (42) to slide vertically, the first servo motor (44) is fixed on the frame (1), the The end of the drive screw (45) is fixed on the end of the motor shaft of the first servo motor (44), the drive screw (45) is rotatably connected with the frame (1), and the drive screw ( 45) is threadedly connected with the sliding seat (42). 5.根据权利要求1所述的黑加仑饮料灌装消毒一体机,其特征在于:所述灌装组件(5)包括第二支撑板(51)、饮料斗(52)、斗盖(53)、泄压孔(54)、排液管道(55)、电磁控制阀(56)和灌装管头(57),所述第二支撑板(51)固定在所述机架(1)上,所述饮料斗(52)固定在所述第二支撑板(51)端部,所述斗盖(53)卡接在所述饮料斗(52)的顶部开口处,所述泄压孔(54)开设在所述斗盖(53)上,所述排液管道(55)连通固定在所述饮料斗(52)的底端,所述电磁控制阀(56)安装在所述排液管道(55)上,所述灌装管头(57)一体成型在所述排液管道(55)的端部。5. The blackcurrant beverage filling and disinfection integrated machine according to claim 1, wherein the filling assembly (5) comprises a second support plate (51), a beverage bucket (52), and a bucket cover (53) , pressure relief hole (54), drain pipe (55), electromagnetic control valve (56) and filling pipe head (57), the second support plate (51) is fixed on the frame (1), The beverage bucket (52) is fixed on the end of the second support plate (51), the bucket cover (53) is clamped at the top opening of the beverage bucket (52), and the pressure relief hole (54) ) is opened on the bucket cover (53), the drain pipe (55) is connected and fixed at the bottom end of the beverage bucket (52), and the electromagnetic control valve (56) is installed in the drain pipe ( 55), the filling pipe head (57) is integrally formed at the end of the drainage pipe (55). 6.根据权利要求1所述的黑加仑饮料灌装消毒一体机,其特征在于:所述光线控制组件(6)包括第一立板(61)、第二立板(62)、光线发生器(63)和光线接收器(64),所述第一立板(61)和所述第二立板(62)对称固定在所述传输带(12)的两侧,所述光线发生器(63)可调式安装在所述第一立板(61)靠近所述第二立板(62)的一面,所述光线接收器(64)可调式安装在所述第二立板(62)靠近所述第一立板(61)的一面,所述光线发生器(63)用于发射调制信号,所述光线接收器(64)用于接收调制信号并输出高低电片反馈至PLC控制器。6. The blackcurrant beverage filling and disinfection integrated machine according to claim 1, wherein the light control assembly (6) comprises a first vertical plate (61), a second vertical plate (62), a light generator (63) and a light receiver (64), the first vertical plate (61) and the second vertical plate (62) are symmetrically fixed on both sides of the conveyor belt (12), the light generator ( 63) Adjustably installed on the side of the first vertical plate (61) close to the second vertical plate (62), and the light receiver (64) can be adjustably installed on the second vertical plate (62) near the On one side of the first vertical plate (61), the light generator (63) is used for emitting modulated signals, and the light receiver (64) is used for receiving the modulated signals and outputting high and low electric sheets for feedback to the PLC controller. 7.根据权利要求3所述的黑加仑饮料灌装消毒一体机,其特征在于:所述L形板(32)上焊接固定有凸出柱(321),所述固定筒上开设有供所述凸出柱(321)穿过的腰形槽(311),所述凸出柱(321)的外部螺纹连接有锁紧套(322)。7. The blackcurrant beverage filling and sterilizing integrated machine according to claim 3, wherein the L-shaped plate (32) is welded and fixed with a protruding column (321), and the fixing cylinder is provided with a A waist-shaped groove (311) through which the protruding post (321) passes, and a locking sleeve (322) is threadedly connected to the outside of the protruding post (321). 8.根据权利要求1所述的黑加仑饮料灌装消毒一体机,其特征在于:所述支撑架(11)的两端转动连接有第一辊(111)和第二辊(112),所述传输带(12)传动连接在所述第一辊(111)和所述第二辊(112)的外部,所述支撑架(11)上还固定有驱动所述第一辊(111)转动的第二伺服电机(113)。8. The blackcurrant beverage filling and disinfection integrated machine according to claim 1, characterized in that: both ends of the support frame (11) are rotatably connected with a first roller (111) and a second roller (112), so The conveying belt (12) is drivingly connected to the outside of the first roller (111) and the second roller (112), and the support frame (11) is also fixed to drive the first roller (111) to rotate the second servo motor (113). 9.根据权利要求1所述的黑加仑饮料灌装消毒一体机,其特征在于:所述传输带(12)的上方等距固定有若干个分隔板(121)。9. The all-in-one machine for filling and sterilizing blackcurrant beverages according to claim 1, characterized in that a plurality of partition plates (121) are equidistantly fixed above the conveyor belt (12).
CN202010611681.0A 2020-06-30 2020-06-30 Blackcurrant beverage filling and disinfection integrated machine Pending CN111620289A (en)

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CN112520671A (en) * 2021-01-27 2021-03-19 无为县翔博生态农业开发有限公司 A filling equipment for raspberry making wine
CN113218172A (en) * 2021-05-19 2021-08-06 石洋 Cosmetic bottle drying and sterilizing device
CN114955116A (en) * 2022-06-17 2022-08-30 苏州华葆药业股份有限公司 Safe production process of oral liquid

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