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CN111608806A - Method and device for recovering tail gas energy in cyclohexanone oxidation production process - Google Patents

Method and device for recovering tail gas energy in cyclohexanone oxidation production process Download PDF

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Publication number
CN111608806A
CN111608806A CN202010312970.0A CN202010312970A CN111608806A CN 111608806 A CN111608806 A CN 111608806A CN 202010312970 A CN202010312970 A CN 202010312970A CN 111608806 A CN111608806 A CN 111608806A
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CN
China
Prior art keywords
tail gas
energy
turbine
pressure
oxidation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202010312970.0A
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Chinese (zh)
Inventor
项海定
潘罗其
杨军
鲁华
张贤
赵华平
宗泽钢
李勇军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Petroleum and Chemical Corp
Sinopec Shanghai Engineering Co Ltd
Sinopec Baling Co
Original Assignee
China Petroleum and Chemical Corp
Sinopec Shanghai Engineering Co Ltd
Sinopec Baling Co
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Filing date
Publication date
Application filed by China Petroleum and Chemical Corp, Sinopec Shanghai Engineering Co Ltd, Sinopec Baling Co filed Critical China Petroleum and Chemical Corp
Priority to CN202010312970.0A priority Critical patent/CN111608806A/en
Publication of CN111608806A publication Critical patent/CN111608806A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02CGAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS
    • F02C3/00Gas-turbine plants characterised by the use of combustion products as the working fluid
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02CGAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS
    • F02C6/00Plural gas-turbine plants; Combinations of gas-turbine plants with other apparatus; Adaptations of gas-turbine plants for special use
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/44Details; Accessories
    • F23G5/46Recuperation of heat
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G7/00Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
    • F23G7/06Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases
    • F23G7/07Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases in which combustion takes place in the presence of catalytic material

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Environmental & Geological Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

The invention discloses a recovery method and a recovery device of tail gas energy in a cyclohexanone oxidation production process, wherein the recovery method comprises the steps of pressurizing air at normal temperature and normal pressure by an air compressor, then feeding the air into an oxidative decomposition unit for reaction, introducing oxidized tail gas generated by the reaction into a catalytic combustion unit, feeding high-temperature and high-pressure tail gas generated by catalytic combustion into a turbine for expansion and work application, converting heat energy and pressure energy into mechanical energy to directly and coaxially drive the air compressor, and directly discharging outlet gas of the turbine to the atmosphere. According to the recovery method and the recovery device, the oxidized tail is sent into a turbine to do work after being subjected to catalytic oxidation, so that the energy consumption in the production process of the cyclohexanone oxidation method can be obviously reduced by about 13.9kg of standard oil/ton of cyclohexanone; the heat energy and the pressure energy are converted into mechanical energy to directly and coaxially drive the air compressor, so that an integrated unit of the air compressor and the tail gas turbine is realized, the loss in the energy conversion process is reduced, the energy recovery efficiency is improved, and meanwhile, the occupied area is saved.

Description

Method and device for recovering tail gas energy in cyclohexanone oxidation production process
Technical Field
The invention relates to the technical field of cyclohexanone production, in particular to a method and a device for recovering tail gas energy in a cyclohexanone oxidation production process.
Background
Cyclohexanone is an important organic synthetic feedstock and solvent, and is a major intermediate for the manufacture of nylon, caprolactam and adipic acid. At present, the process for producing cyclohexanone mainly comprises a cyclohexane oxidation method and a cyclohexene hydration method, and in the process of producing cyclohexanone by the cyclohexane oxidation method, the pressure of oxidation tail gas discharged from the top of an alcohol ketone absorption tower is very high (more than 1.0MPaG), and the oxidation tail gas contains volatile organic compounds such as cyclohexane, cyclohexanone, cyclohexanol and the like. If the organic components in the tail gas are directly discharged without being recycled, not only the waste of resources is caused, but also the serious problem of environmental pollution is caused.
Patent publication No. CN103446880B discloses a method for recovering energy of industrial exhaust gas, where the industrial exhaust gas is too broad and the purpose is not clear, and the above patent actually refers to a method for recovering energy of exhaust gas of phenol-acetone plant. Patents with publication numbers CN1063625487 and CN208406622U disclose an energy recovery method for oxidized tail gas of a cyclohexanone device, which is to send high-temperature and high-pressure tail gas into an expander for expansion power generation to recover electric energy, and then use the part of recovered electric energy for other purposes; the method has the defects that the voltage of the recovered electric energy is unstable, the recovered electric energy cannot be directly merged into a power grid, and meanwhile, the energy conversion rate is low after the energy is converted for many times.
Disclosure of Invention
The invention aims to solve the problems in the prior art, provides a recovery method and a recovery device for tail gas energy in the production process of a cyclohexanone oxidation method, and has the advantages of simple structure, low investment, high energy recovery efficiency, stable operation, good economic benefit, environmental protection and no pollution.
In order to achieve the purpose, the invention adopts the following technical scheme:
the invention provides a method for recovering tail gas energy in a cyclohexanone oxidation production process, air at normal temperature and normal pressure is pressurized by an air compressor and then enters an oxidative decomposition unit to participate in reaction, oxidized tail gas generated by the reaction is introduced into a catalytic combustion unit, high-temperature and high-pressure tail gas generated by catalytic combustion is sent into a turbine to be expanded and do work, heat energy and pressure energy are converted into mechanical energy to directly and coaxially drive the air compressor, and gas at an outlet of the turbine is directly discharged to the atmosphere.
Further, the content of organic matters in the oxidation tail gas is 100-3000 ppm.
Further, in the catalytic combustion unit, organic matters in the oxidation tail gas are catalytically oxidized into carbon dioxide and water.
Further, the catalyst used for catalytic oxidation is a platinum, palladium or platinum-palladium alloy honeycomb catalyst.
Further, the operating temperature of the high-temperature high-pressure tail gas entering the turbine is 0-800 ℃, and the operating temperature of the outlet gas discharged from the turbine is 0-300 ℃.
Further preferably, the operating temperature of the high-temperature high-pressure tail gas entering the turbine is 100-400 ℃, and the operating temperature of the outlet gas discharged from the turbine is 10-100 ℃.
Further, the operating pressure of the high-temperature high-pressure tail gas entering the turbine is 0.1-2.0MPaG, and the operating pressure of the outlet gas discharged from the turbine is 0-0.08 MPaG.
Further preferably, the operating pressure of the high temperature and high pressure tail gas entering the turbine is 0.5 to 1.5MPaG, and the operating pressure of the outlet gas exiting the turbine is 0 to 0.005 MPaG.
The invention provides a tail gas energy recovery device in the cyclohexanone oxidation production process, which comprises an air compressor, an oxidative decomposition unit, a catalytic combustion unit and a turbine which are sequentially connected by pipelines; wherein the air compressor and turbine are coaxial.
Compared with the prior art, the invention has the following advantages:
according to the method and the device for recovering tail gas energy in the production process of the cyclohexanone oxidation method, the oxidized tail gas is sent into a turbine to do work after being subjected to catalytic oxidation, so that the energy consumption in the production process of the cyclohexanone oxidation method can be obviously reduced by about 13.9kg of standard oil/ton of cyclohexanone; the heat energy and the pressure energy are converted into mechanical energy to directly and coaxially drive the air compressor, so that an integrated unit of the air compressor and the tail gas turbine is realized, the loss in the energy conversion process is reduced, the energy recovery efficiency is improved, and meanwhile, the occupied area is saved.
Drawings
FIG. 1 is a schematic diagram of a process for recovering tail gas energy from a cyclohexanone oxidation process production process in accordance with the present invention;
wherein the reference numerals are:
an air compressor 1; an oxidative decomposition unit 2; a catalytic combustion unit 3; a turbine 4; air 5 at normal temperature and normal pressure; pressurized air 6; oxidizing the tail gas 7; high-temperature high-pressure tail gas 8; and (4) outlet gas 9.
Detailed Description
The present invention will be described in detail and specifically with reference to the following examples to facilitate better understanding of the present invention, but the following examples do not limit the scope of the present invention.
Example 1
Referring to fig. 1, after air 5 at normal temperature and pressure is pressurized by an air compressor 1, pressurized air 6 enters an oxidative decomposition unit 2 to participate in a reaction, oxidized tail gas 7 generated by the reaction is introduced into a catalytic combustion unit 3, high-temperature and high-pressure tail gas 8 generated by catalytic combustion is sent into a turbine 4 to expand and work, heat energy and pressure energy are converted into mechanical energy to directly and coaxially drive the air compressor 1, and outlet gas 9 of the turbine 4 is directly discharged to the atmosphere.
As a preferable technical solution of this embodiment, in the catalytic combustion unit, the organic matter in the oxidized exhaust gas is catalytically oxidized into carbon dioxide and water, and the catalyst used is a platinum, palladium or platinum-palladium alloy honeycomb catalyst.
The embodiment also provides a device for recovering tail gas energy in the production process of the cyclohexanone oxidation method, which comprises an air compressor 1, an oxidative decomposition unit 2, a catalytic combustion unit 3 and a turbine 4 which are sequentially connected by pipelines; wherein the air compressor 1 and the turbine 4 are coaxial.
Example 2
By the recovery method and the recovery apparatus provided in example 1, the production scale was 8 ten thousand tons/year, and the oxidation off-gas emission was 14400Nm3Recovering tail gas energy in the production process of the oxidation method of the/h cyclohexanone, wherein the content of organic matters in the oxidation tail gas 7 is 1500 ppm:
after the oxidized tail gas 7 is sent into the catalytic combustion unit 3, the generated high-temperature and high-pressure tail gas 8 is sent into a turbine 4 to be expanded to do work, and the heat energy and the pressure energy are converted into mechanical energy to directly and coaxially drive the air compressor 1; the operating pressure of the high-temperature high-pressure tail gas 8 entering the turbine 4 after catalytic combustion is 0.40MPaG, and the operating temperature is 120 ℃; the operating pressure of the outlet gas 9 from the turbine 4 is 0.005MPaG and the operating temperature is 80 ℃; can reduce the energy consumption of a cyclohexanone oxidation production device by 13.9kg standard oil/ton cyclohexanone.
Example 3
The recovery method and the recovery apparatus provided in example 1 were used to produce a reaction product with a production scale of 16 ten thousand tons/year and an oxidation exhaust emission of 28800Nm3Recovering tail gas energy in the production process of the oxidation method of the cyclohexanone, wherein the content of organic matters in the oxidation tail gas 7 is 3000 ppm:
after the oxidized tail gas 7 is sent into the catalytic combustion unit 3, the generated high-temperature and high-pressure tail gas 8 is sent into a turbine 4 to be expanded to do work, and the heat energy and the pressure energy are converted into mechanical energy to directly and coaxially drive the air compressor 1; the operating pressure of the high-temperature high-pressure tail gas 8 entering the turbine 4 after catalytic combustion is 1.2MPaG, and the operating temperature is 330 ℃; the operating pressure of the outlet gas 9 from the turbine 4 is 0.01MPaG and the operating temperature is 100 ℃; can reduce the energy consumption of a cyclohexanone oxidation production device by 13.9kg standard oil/ton cyclohexanone.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention.

Claims (9)

1. A method for recovering tail gas energy in a cyclohexanone oxidation production process is characterized in that air at normal temperature and normal pressure is pressurized by an air compressor and then enters an oxidative decomposition unit to participate in reaction, oxidized tail gas generated by the reaction is introduced into a catalytic combustion unit, high-temperature and high-pressure tail gas generated by catalytic combustion is sent into a turbine to be expanded and do work, heat energy and pressure energy are converted into mechanical energy to directly and coaxially drive the air compressor, and gas at an outlet of the turbine is directly discharged to the atmosphere.
2. The method for recovering tail gas energy in the process of producing cyclohexanone by oxidation according to claim 1, wherein the content of organic matters in the oxidation tail gas is 100-3000 ppm.
3. The method for recovering tail gas energy in the cyclohexanone oxidation process production process according to claim 1, wherein in the catalytic combustion unit, organic matters in the oxidation tail gas are catalytically oxidized into carbon dioxide and water.
4. The method for recovering tail gas energy in the cyclohexanone oxidation process production process according to claim 1, wherein the catalyst used for catalytic oxidation is a platinum, palladium or platinum-palladium alloy honeycomb catalyst.
5. The method for recovering tail gas energy in the cyclohexanone oxidation process production process according to claim 1, wherein the operating temperature of the high-temperature high-pressure tail gas entering the turbine is 0 to 800 ℃, and the operating temperature of the outlet gas discharged from the turbine is 0 to 300 ℃.
6. The method for recovering tail gas energy in the cyclohexanone oxidation process production process as claimed in claim 5, wherein the operating temperature of the high-temperature and high-pressure tail gas entering the turbine is 100-400 ℃, and the operating temperature of the outlet gas discharged from the turbine is 10-100 ℃.
7. The method for recovering tail gas energy in the oxidation process for producing cyclohexanone according to claim 1, wherein the operating pressure of the high-temperature high-pressure tail gas entering the turbine is 0.1-2.0MPaG, and the operating pressure of the outlet gas discharged from the turbine is 0-0.08 MPaG.
8. The method of claim 7, wherein the operating pressure of the high temperature and high pressure tail gas entering the turbine is 0.5 to 1.5MPaG, and the operating pressure of the outlet gas exiting the turbine is 0 to 0.005 MPaG.
9. A device for recovering tail gas energy in the cyclohexanone oxidation production process based on the recovery method of any one of claims 1 to 8, which is characterized by comprising an air compressor, an oxidative decomposition unit, a catalytic combustion unit and a turbine which are sequentially connected by pipelines; wherein the air compressor and turbine are coaxial.
CN202010312970.0A 2020-04-20 2020-04-20 Method and device for recovering tail gas energy in cyclohexanone oxidation production process Pending CN111608806A (en)

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CN202010312970.0A CN111608806A (en) 2020-04-20 2020-04-20 Method and device for recovering tail gas energy in cyclohexanone oxidation production process

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CN202010312970.0A CN111608806A (en) 2020-04-20 2020-04-20 Method and device for recovering tail gas energy in cyclohexanone oxidation production process

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113310060A (en) * 2021-07-01 2021-08-27 沧州旭阳化工有限公司 Atmospheric tank tail gas treatment system and method

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4539303A (en) * 1978-06-28 1985-09-03 Texaco Inc. Process for improving power recovery from regeneration gas under turndown conditions
CN1192262A (en) * 1995-06-05 1998-09-02 帝国化学工业公司 Effluent gas treatment
CN1200681A (en) * 1995-09-12 1998-12-02 Basf公司 Method for removing nitrogen oxides contained in gas stream
CN101194090A (en) * 2005-02-18 2008-06-04 普莱克斯技术有限公司 Gas turbine fuel preparation and introduction method
CN101616885A (en) * 2007-02-28 2009-12-30 株式会社日立工业设备技术 The processing of oxidation reaction flue gas and energy reclaiming method
CN102770626A (en) * 2008-05-06 2012-11-07 英威达技术有限公司 Power recovery
CN203478264U (en) * 2013-08-31 2014-03-12 中石化南京工程有限公司 Efficient cyclohexanone spent caustic resource utilization system

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4539303A (en) * 1978-06-28 1985-09-03 Texaco Inc. Process for improving power recovery from regeneration gas under turndown conditions
CN1192262A (en) * 1995-06-05 1998-09-02 帝国化学工业公司 Effluent gas treatment
CN1200681A (en) * 1995-09-12 1998-12-02 Basf公司 Method for removing nitrogen oxides contained in gas stream
CN101194090A (en) * 2005-02-18 2008-06-04 普莱克斯技术有限公司 Gas turbine fuel preparation and introduction method
CN101616885A (en) * 2007-02-28 2009-12-30 株式会社日立工业设备技术 The processing of oxidation reaction flue gas and energy reclaiming method
CN102770626A (en) * 2008-05-06 2012-11-07 英威达技术有限公司 Power recovery
CN203478264U (en) * 2013-08-31 2014-03-12 中石化南京工程有限公司 Efficient cyclohexanone spent caustic resource utilization system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113310060A (en) * 2021-07-01 2021-08-27 沧州旭阳化工有限公司 Atmospheric tank tail gas treatment system and method

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Application publication date: 20200901