CN111604799B - Post-casting processing technology for natural gas conveying metal bent pipe - Google Patents
Post-casting processing technology for natural gas conveying metal bent pipe Download PDFInfo
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- CN111604799B CN111604799B CN202010493682.XA CN202010493682A CN111604799B CN 111604799 B CN111604799 B CN 111604799B CN 202010493682 A CN202010493682 A CN 202010493682A CN 111604799 B CN111604799 B CN 111604799B
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- 229910052751 metal Inorganic materials 0.000 title claims abstract description 82
- 239000002184 metal Substances 0.000 title claims abstract description 82
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims abstract description 52
- 239000003345 natural gas Substances 0.000 title claims abstract description 26
- 238000005266 casting Methods 0.000 title claims abstract description 24
- 238000005516 engineering process Methods 0.000 title claims abstract description 16
- 238000012545 processing Methods 0.000 title claims description 12
- 238000005498 polishing Methods 0.000 claims abstract description 72
- 238000012805 post-processing Methods 0.000 claims abstract description 7
- 230000007246 mechanism Effects 0.000 claims description 76
- 238000001125 extrusion Methods 0.000 claims description 26
- 230000006835 compression Effects 0.000 claims description 11
- 238000007906 compression Methods 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 10
- 230000003014 reinforcing effect Effects 0.000 claims description 9
- 238000013016 damping Methods 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims 3
- 238000007493 shaping process Methods 0.000 claims 3
- 238000000034 method Methods 0.000 abstract description 10
- 230000001788 irregular Effects 0.000 abstract description 4
- 238000000465 moulding Methods 0.000 description 8
- 230000009471 action Effects 0.000 description 7
- 230000000903 blocking effect Effects 0.000 description 4
- 229910000617 Mangalloy Inorganic materials 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 229910001208 Crucible steel Inorganic materials 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
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- -1 etc. Inorganic materials 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
- B24B29/02—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
- B24B29/06—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces for elongated workpieces having uniform cross-section in one main direction
- B24B29/08—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces for elongated workpieces having uniform cross-section in one main direction the cross-section being circular, e.g. tubes, wires, needles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/007—Weight compensation; Temperature compensation; Vibration damping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
- B24B41/067—Work supports, e.g. adjustable steadies radially supporting workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/20—Drives or gearings; Equipment therefor relating to feed movement
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The invention relates to a natural gas conveying metal bent pipe casting forming post-processing technology which is mainly completed by matching natural gas conveying metal bent pipe casting forming post-polishing equipment. The invention can solve the problems that the traditional polishing method for the cast and molded metal bent pipe is high in labor intensity, low in efficiency, incapable of ensuring the polishing quality and the like because the metal bent pipe is complex and irregular in shape and is usually carried out on a rotating abrasive belt by adopting a handheld bent pipe.
Description
Technical Field
The invention relates to the technical field of metal bent pipe polishing, in particular to a machining process for a natural gas conveying metal bent pipe after casting and forming.
Background
The metal bent pipe is bent by adopting complete set of bending equipment, which is divided into two processes of cold bending and hot pushing, most of the bent pipes are used for oil transportation, gas transportation, liquid transportation, engineering bridge construction and the like no matter which machine equipment and pipeline are used, and the most widely used metal bent pipe is the metal bent pipe for natural gas transportation. The metal elbow may be made of carbon steel, alloy, stainless steel, cast steel, alloy steel, stainless steel, manganese steel, etc., and metal elbows made of different materials are used in different places, for example, the manganese steel alloy elbow is generally used in pipelines with relatively high wear consumption, such as concrete conveying pipelines, slurry conveying pipelines, etc., because manganese steel has excellent properties of bearing impact, extrusion, material wear, etc.
Currently, when polishing a metal bent pipe, the following defects generally exist: 1. in the traditional polishing method after casting and molding the metal bent pipe, because the shape of the metal bent pipe is complex and irregular, the metal bent pipe is usually held by hands on a rotating abrasive belt, and the posture is required to be continuously changed according to different polishing parts, so that the method has the advantages of high labor intensity, low efficiency and no guarantee on the polishing quality; 2. the traditional polishing method for the metal bent pipe after casting and molding cannot carry out all-around polishing after clamping the metal bent pipe, the metal bent pipe is in contact with a clamping position, the polishing is influenced, and mechanical automatic operation cannot be carried out.
Disclosure of Invention
Technical problem to be solved
The invention can solve the problems that the traditional polishing method for the cast-molded metal bent pipe has complex and irregular shape, the metal bent pipe is usually carried out on a rotating abrasive belt by holding the bent pipe by hand, and the posture is required to be continuously changed according to different polishing positions, the method has high labor intensity and low efficiency, the polishing quality cannot be ensured, the traditional polishing method for the cast-molded metal bent pipe cannot carry out all-directional polishing after clamping the metal bent pipe, the metal bent pipe is contacted with a clamping position, the polishing is influenced, the mechanical automatic operation cannot be carried out, and the like.
(II) technical scheme
In order to achieve the purpose, the invention adopts the following technical scheme that the natural gas conveying metal bent pipe casting forming post-processing technology is mainly completed by matching natural gas conveying metal bent pipe casting forming post-polishing equipment, wherein the natural gas conveying metal bent pipe casting forming post-polishing equipment comprises a fixed base, a mounting rod, a supporting device, a driving motor and a polishing device, the mounting rod is mounted at the upper end of the fixed base, the supporting device is arranged at the upper end of the mounting rod in a sliding fit mode, the driving motor is mounted at the front part of the upper end of the fixed base, and the polishing device is mounted on an output shaft of the driving motor.
The fixed base comprises a fixed base plate, an engine base and an internal supporting mechanism, the engine base is installed on the front portion of the upper end of the fixed base plate, and the internal supporting mechanism is installed on the right side of the upper end of the fixed base plate.
The supporting device comprises a connecting rod, a linkage supporting mechanism and a bent pipe supporting ring, the connecting rod is evenly arranged at the upper end of the mounting rod, the linkage supporting mechanism is arranged at the rear end of the connecting rod, the bottom end of the linkage supporting mechanism is arranged at the upper end of the fixed bottom plate, and the bent pipe supporting ring is arranged at the rear end of the linkage supporting mechanism.
The linkage supporting mechanism comprises a sliding groove, a pushing block, a clamping block, a limiting spring, a fixing plate, a limiting sliding groove, a supporting rod, a limiting groove, a sliding rod, a reset spring and a fixing rod, wherein the sliding groove is formed in the upper side of the rear end of the connecting rod, the pushing block is arranged above the sliding groove and is arranged on the upper end face of the rear side of the connecting rod in a sliding fit manner, the clamping block is arranged at the lower end of the pushing block and is arranged in the sliding groove, the front end of the clamping block is connected with the limiting spring, the limiting spring is arranged in the sliding groove, the fixing plate is arranged behind the connecting rod and is arranged on a fixing bottom plate, the limiting sliding groove is formed in the rear end of the fixing plate, the supporting rod is arranged above the limiting sliding groove in a sliding fit manner, the front end of the supporting rod is provided with the limiting groove, the sliding rod and the reset spring are arranged below the rear end of the supporting rod, and the sliding rod is arranged in the reset spring, the lower end of the reset spring is provided with a fixed rod, the sliding rod is connected with the fixed rod in a sliding fit mode, the front end of the fixed rod is arranged at the lower end of the fixed plate, when the device works, the rotating rod is driven by the driving motor to rotate so as to drive the extension rod to rotate clockwise, the extension rod drives the push rod and the connecting shaft to rotate clockwise, the feeding plate rotates to the position of the push block under the linkage action of the push rod first, the push block is extruded to move forward, the clamping block is driven to move forward, the limiting spring is extruded when the clamping block is far away from the limiting groove, the supporting rod plays a role of fixed support when the clamping block is positioned in the limiting groove, the extrusion block starts to contact with the supporting rod after the clamping block leaves the limiting groove, the supporting rod is extruded downwards to slide downwards in the limiting groove, the sliding rod is driven to slide downwards to extrude into the reset spring, and the damping spring plays a role of buffering, meanwhile, the supporting rod drives the bent pipe supporting ring to be far away from the metal bent pipe, so that the polishing mechanism can penetrate through the linkage supporting mechanism to polish the metal bent pipe, after the feeding plate is gradually far away from the pushing block, the supporting rod drives the bent pipe supporting ring to move upwards under the action of the reset spring to support the metal bent pipe again, and at the moment, under the action of the limiting spring, the pushing block also drives the clamping block to return to the limiting groove again to fixedly support the supporting rod.
The polishing device comprises a rotating rod, a reinforcing rib, a working groove, a compression spring, an extension rod, an extrusion propulsion mechanism and a polishing mechanism, wherein the rotating rod is installed on an output shaft of a driving motor and is also connected with the output shaft of the driving motor through the reinforcing rib, the working groove is formed in the rotating rod, the compression spring is installed in the working groove, the extension rod is installed at the rear end of the compression spring, the extension rod is installed in the rotating rod in a sliding fit mode through the working groove, the extrusion propulsion mechanism is installed at the lower end of the extension rod, the polishing mechanism is installed at the rear end of the extension rod, in the specific working process, the rotating rod is driven by the driving motor to rotate clockwise, at the moment, the reinforcing rib plays a role in strengthening support, the extension rod is driven to rotate clockwise, under the elastic effect of the compression spring, the extension length of the extension rod changes along with the change of the radius of the metal bent pipe, the extension bar rotates clockwise to drive the extrusion pushing mechanism to extrude the linkage supporting mechanism, so that the supporting ring descends, and the polishing mechanism can penetrate through the linkage supporting mechanism to polish the metal bent pipe.
Polishing mechanism include collar, rotation recess, drive motor, drive gear, swivel becket, driven rack, the collar is installed to the rear end of extension bar, the rotation recess has been seted up to the left end of collar, the drive motor is installed to the upper end of collar, install drive gear on the output shaft of drive motor, the swivel becket is installed in rotating the recess through normal running fit's mode, the swivel becket evenly is equipped with driven rack along its circumference, and driven rack and drive gear intermeshing.
The processing technology after the natural gas conveying metal bent pipe is cast and molded specifically comprises the following steps:
s1, placing an elbow: manually placing the metal bent pipe to be processed on the inner support mechanism 13 and the linkage support mechanism 32;
s2, driving to rotate, namely after the bent pipe is placed in the step S1, driving the polishing mechanism 57 to rotate clockwise on the outer wall of the metal bent pipe through the driving motor 4;
s3, polishing the bent pipe, namely, in the step S2, the polishing mechanism 57 rotates clockwise, and simultaneously drives the driving gear 574 to rotate by driving the motor 573 so as to drive the rotating ring 575 to rotate, and the bent metal pipe is polished by polishing and polishing materials in the rotating ring 575;
s4, taking down and placing: and after polishing the bent pipe in the step S3, manually taking down the bent metal pipe and placing the bent metal pipe in a finished product area, and placing another bent metal pipe to be processed on the inner supporting mechanism 13 and the linkage supporting mechanism 32 for continuous processing.
As a preferred technical scheme, the inner supporting mechanism comprises a connecting plate, an inner supporting block, a working cavity, a feeding block, clamping pieces, a containing groove, a supporting plate and a supporting spring, the connecting plate is mounted on the right side of the upper end of the fixed bottom plate, the inner supporting block is mounted at the upper end of the connecting plate, the working cavity is formed in the inner supporting block, the feeding block is mounted in the working cavity in a sliding fit mode, the clamping pieces which are uniformly distributed are symmetrically arranged at the upper end and the lower end of the feeding block, the containing groove is symmetrically formed in the rear end of the inner supporting block, the containing groove is connected with the supporting plate through the supporting spring, and the supporting plate is connected with the inner supporting block in a sliding fit mode.
As a preferred technical scheme of the invention, the extrusion propulsion mechanism comprises a propulsion rod, a feeding plate, a connecting shaft, an extrusion block and a damping spring, wherein the propulsion rod is installed at the lower end of an extension rod, the feeding plate is installed at the lower end of the propulsion rod, the feeding plate and the propulsion block are correspondingly matched, the connecting shaft is installed on the rear side of the lower end of the extension rod, the extrusion block is installed at the lower end of the connecting shaft, and the extrusion block is connected with the extension rod through the damping spring.
As a preferable technical scheme of the invention, the push rod and the extrusion block are both in a trapezoidal structure.
As a preferable technical scheme of the invention, the upper end of the mounting rod is provided with an arc-shaped connecting shaft.
As a preferable technical scheme of the invention, the interior of the rotating ring is made of grinding and polishing materials.
(III) advantageous effects
1. A processing technology after casting and molding of a natural gas conveying metal bent pipe is designed with an automatic control polishing device, solves the problems of high labor intensity and low efficiency caused by the complicated and irregular shape of the metal bent pipe, ensures the polishing quality of the metal bent pipe, realizes the change of edge clamping and polishing, saves manpower and material resources, improves the efficiency and avoids the problem of incomplete polishing caused by the contact of a clamping surface and the metal bent pipe;
2. the invention relates to a processing technology after casting and molding of a natural gas conveying metal bent pipe, which ensures that the metal bent pipe can be stably clamped during polishing by linkage and cooperation of a linkage supporting mechanism and an extrusion pushing mechanism, and improves the polishing efficiency of the metal bent pipe;
3. the invention relates to a processing technology after casting and molding of a natural gas conveying metal bent pipe.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a process flow diagram of the present invention;
FIG. 2 is a schematic view of a first perspective structure of the present invention;
FIG. 3 is a second perspective view of the present invention;
FIG. 4 is a cross-sectional view of the polishing apparatus of the present invention;
FIG. 5 is a cross-sectional view of the linkage support mechanism of the present invention;
FIG. 6 is a cross-sectional view of the internal bracing mechanism of the present invention;
FIG. 7 is an enlarged view of the invention in section X of FIG. 2;
FIG. 8 is an enlarged view of the Y-direction portion of FIG. 6 in accordance with the present invention;
fig. 9 is a partial enlarged view of fig. 3 taken in the direction Z according to the present invention.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 9, a machining process after casting and molding a natural gas conveying metal bent pipe is mainly completed by matching natural gas conveying metal bent pipe casting and molding polishing equipment, wherein the natural gas conveying metal bent pipe casting and molding polishing equipment comprises a fixed base 1, a mounting rod 2, a supporting device 3, a driving motor 4 and a polishing device 5, the mounting rod 2 is mounted at the upper end of the fixed base 1, and an arc-shaped connecting shaft is arranged at the upper end of the mounting rod 2; the upper end of the mounting rod 2 is provided with a supporting device 3 in a sliding fit mode, the front part of the upper end of the fixed base 1 is provided with a driving motor 4, and an output shaft of the driving motor 4 is provided with a polishing device 5.
The fixed base 1 comprises a fixed base plate 11, an engine base 12 and an internal supporting mechanism 13, wherein the engine base 12 is installed at the front part of the upper end of the fixed base plate 11, and the internal supporting mechanism 13 is installed on the right side of the upper end of the fixed base plate 11.
The supporting device 3 comprises a connecting rod 31, a linkage supporting mechanism 32 and a bent pipe supporting ring 33, the connecting rod 31 is evenly arranged at the upper end of the mounting rod 2, the linkage supporting mechanism 32 is arranged at the rear end of the connecting rod 31, the bottom end of the linkage supporting mechanism 32 is arranged at the upper end of the fixed bottom plate 11, and the bent pipe supporting ring 33 is arranged at the rear end of the linkage supporting mechanism 32.
The polishing device 5 comprises a rotating rod 51, a reinforcing rib 52, a working groove 53, a compression spring 54, an extension rod 55, an extrusion pushing mechanism 56 and a polishing mechanism 57, wherein the rotating rod 51 is installed on an output shaft of the driving motor 4, the rotating rod 51 is also connected with the output shaft of the driving motor 4 through the reinforcing rib 52, the working groove 53 is formed in the rotating rod 51, the compression spring 54 is installed in the working groove 53, the extension rod 55 is installed at the rear end of the compression spring 54, the extension rod 55 is installed in the rotating rod 51 in a sliding fit manner through the working groove 53, the extrusion pushing mechanism 56 is installed at the lower end of the extension rod 55, the polishing mechanism 57 is installed at the rear end of the extension rod 55, during specific work, the rotating rod 51 is driven to rotate clockwise by the driving motor 4, at the moment, the reinforcing rib 52 plays a role in reinforcing support, and the rotating rod 51 drives the extension rod 55 to rotate clockwise, under the elastic action of the compression spring 54, the extension length of the extension rod 55 changes along with the change of the radius of the metal bent pipe, the extension rod 55 rotates clockwise to drive the extrusion pushing mechanism 56 to extrude the linkage supporting mechanism 32, so that the supporting ring 23 descends, and the polishing mechanism 57 can pass through the linkage supporting mechanism 32 to polish the metal bent pipe.
The linkage supporting mechanism 32 comprises a sliding groove 321, a pushing block 322, a clamping block 323, a limiting spring 324, a fixing plate 325, a limiting sliding groove 326, a supporting rod 327, a limiting groove 328, a sliding rod 329, a return spring 3210 and a fixing rod 3211, the sliding groove 321 is arranged on the upper side of the rear end of the connecting rod 31, the pushing block 322 is arranged above the sliding groove 321, the pushing block 322 is arranged on the upper end surface of the rear side of the connecting rod 31 in a sliding fit manner, the clamping block 323 is arranged at the lower end of the pushing block 322, the clamping block 323 is arranged in the sliding groove 321, the front end of the clamping block 323 is connected with the limiting spring 324, the limiting spring 324 is arranged in the sliding groove 321, the fixing plate 325 is arranged behind the connecting rod 31, the fixing plate 325 is arranged on the fixing bottom plate 11, the limiting sliding groove 326 is arranged at the rear end of the fixing plate 325, the supporting rod 327 is arranged above the limiting sliding groove 326 in a sliding fit manner, the front end of the supporting rod 327 is provided with a limiting groove 328, a sliding rod 329 and a return spring 3210 are arranged below the rear end of the support rod 327, the sliding rod 329 is arranged in the return spring 3210, a fixing rod 3211 is arranged at the lower end of the return spring 3210, the sliding rod 329 is connected with the fixing rod 3211 in a sliding fit manner, and the front end of the fixing rod 3211 is arranged at the lower end of the fixing plate 325. during specific work, the rotating rod 51 is driven by the driving motor 4 to rotate to drive the extension rod 55 to rotate clockwise, the extension rod 55 drives the pushing rod 561 and the connecting shaft 563 to rotate clockwise, the feeding plate 562 rotates to the pushing block 322 under the linkage action of the pushing rod 561 to extrude the pushing block 322, so that the pushing block 322 moves forward, and further drives the blocking block 323 to move forward, and away from the limiting groove 328, and extrude the limiting spring 324, when the blocking block 323 is in the limiting groove 328, the support rod 327 plays a role of fixed support, and after the blocking block 323 leaves the limiting groove 328, the pressing block 564 starts to contact the supporting rod 327, and downwardly presses the supporting rod 327 to slide downward in the limiting sliding groove 326, so as to drive the sliding rod 329 to slide downward and press into the return spring 3210, at this time, the damping spring 565 plays a role of buffering, and at the same time, the supporting rod 327 drives the elbow supporting ring 33 to be away from the metal elbow, so that the polishing mechanism 57 can pass through the linkage supporting mechanism 32 to polish the metal elbow, after the feeding plate 562 is gradually away from the pushing block 322, the supporting rod 327 drives the elbow supporting ring 33 to move upward under the action of the return spring 3210, and supports the metal elbow again, at this time, under the action of the limiting spring 324, the pushing block 322 also drives the blocking block 323 to return to the limiting groove 328 from the new position, and fixedly supports the supporting rod 327.
The inner supporting mechanism 13 comprises a connecting plate 131, an inner supporting block 132, a working cavity 133, a feeding block 134, a clamping piece 135, an accommodating groove 136, a supporting plate 137 and a supporting spring 138, the connecting plate 131 is installed on the right side of the upper end of the fixed bottom plate 11, the inner supporting block 132 is installed at the upper end of the connecting plate 131, the working cavity 133 is formed in the inner supporting block 132, the feeding block 134 is installed in the working cavity 133 in a sliding fit manner, the clamping pieces 135 which are uniformly distributed are symmetrically arranged at the upper end and the lower end of the feeding block 134, the accommodating groove 136 is symmetrically formed in the rear end of the inner supporting block 132, the accommodating groove 136 is connected with the supporting plate 137 through the supporting spring 138, the supporting plate 137 is connected with the inner supporting block 132 in a sliding fit manner, during specific work, the feeding block 134 is manually pressed to move into the working cavity 133, the supporting plate 137 is extruded to leave the accommodating groove 136, moves in the direction far away from the inner supporting block 132, and finally extrudes the inner wall of the metal bent pipe, the inner wall of the metal bent pipe is internally supported, meanwhile, the feeding block 134 drives the clamping piece 135 to move towards the working cavity 133, and finally the clamping piece 135 is clamped on the inner wall of the metal bent pipe to fix the position of the feeding block 134.
The extrusion pushing mechanism 56 comprises a pushing rod 561, a feeding plate 562, a connecting shaft 563, an extrusion block 564 and a damping spring 565, the pushing rod 561 is installed at the lower end of the extension rod 55, the feeding plate 562 is installed at the lower end of the pushing rod 561, the feeding plate 562 and the pushing block 322 are correspondingly matched, the connecting shaft 563 is installed at the rear side of the lower end of the extension rod 55, the extrusion block 564 is installed at the lower end of the connecting shaft 563, and the extrusion block 564 is connected with the extension rod 55 through the damping spring 565; the push rod 561 and the extrusion block 564 are both trapezoidal structures.
The polishing mechanism 57 comprises a mounting ring 571, a rotating groove 572, a driving motor 573, a driving gear 574, a rotating ring 575 and a driven rack 576, wherein the mounting ring 571 is mounted at the rear end of the extension rod 55, the rotating groove 572 is formed in the left end of the mounting ring 571, the driving motor 573 is mounted at the upper end of the mounting ring 571, the driving gear 574 is mounted on the output shaft of the driving motor 573, the rotating ring 575 is mounted in the rotating groove 572 in a rotating fit manner, the rotating ring 575 is uniformly provided with the driven racks 576 along the circumferential direction thereof, the driven racks 576 are meshed with the driving gear 574, and polishing materials are arranged inside the rotating ring 575; during specific work, the driving gear 574 is driven to rotate clockwise by the driving motor 573, so that the driven rack 576 is driven to rotate clockwise, the rotating ring 575 rotates in the rotating groove 572, and the metal bent pipe is polished by polishing materials in the rotating ring 575.
The processing technology after the natural gas conveying metal bent pipe is cast and molded specifically comprises the following steps:
s1, placing an elbow: manually placing the metal bent pipe to be processed on the inner support mechanism 13 and the linkage support mechanism 32;
s2, driving to rotate, namely after the bent pipe is placed in the step S1, driving the polishing mechanism 57 to rotate clockwise on the outer wall of the metal bent pipe through the driving motor 4;
s3, polishing the bent pipe, namely, in the step S2, the polishing mechanism 57 rotates clockwise, and simultaneously drives the driving gear 574 to rotate by driving the motor 573 so as to drive the rotating ring 575 to rotate, and the bent metal pipe is polished by polishing and polishing materials in the rotating ring 575;
s4, taking down and placing: and after polishing the bent pipe in the step S3, manually taking down the bent metal pipe and placing the bent metal pipe in a finished product area, and placing another bent metal pipe to be processed on the inner supporting mechanism 13 and the linkage supporting mechanism 32 for continuous processing.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The utility model provides a natural gas transport metal return bend casting shaping after-processing technology, mainly carries polishing equipment cooperation to accomplish after the metal return bend casting shaping by a natural gas, polishing equipment includes unable adjustment base (1), installation pole (2), strutting arrangement (3), driving motor (4), burnishing device (5) after the metal return bend casting shaping is carried to the natural gas, its characterized in that: the polishing device is characterized in that an installation rod (2) is installed at the upper end of the fixed base (1), a supporting device (3) is arranged at the upper end of the installation rod (2) in a sliding fit mode, a driving motor (4) is installed at the front part of the upper end of the fixed base (1), and a polishing device (5) is installed on an output shaft of the driving motor (4); wherein:
the fixed base (1) comprises a fixed bottom plate (11), an engine base (12) and an inner support mechanism (13), the engine base (12) is installed at the front part of the upper end of the fixed bottom plate (11), and the inner support mechanism (13) is installed on the right side of the upper end of the fixed bottom plate (11);
the supporting device (3) comprises a connecting rod (31), a linkage supporting mechanism (32) and a bent pipe supporting ring (33), the connecting rod (31) is uniformly arranged at the upper end of the mounting rod (2), the linkage supporting mechanism (32) is arranged at the rear end of the connecting rod (31), the bottom end of the linkage supporting mechanism (32) is arranged at the upper end of the fixed bottom plate (11), and the bent pipe supporting ring (33) is arranged at the rear end of the linkage supporting mechanism (32);
the linkage supporting mechanism (32) comprises a sliding groove (321), a pushing block (322), a clamping block (323), a limiting spring (324), a fixing plate (325), a limiting sliding groove (326), a supporting rod (327), a limiting groove (328), a sliding rod (329), a reset spring (3210) and a fixing rod (3211), wherein the sliding groove (321) is formed in the upper side of the rear end of the connecting rod (31), the pushing block (322) is arranged above the sliding groove (321), the pushing block (322) is arranged on the upper end face of the rear side of the connecting rod (31) in a sliding fit mode, the clamping block (323) is arranged at the lower end of the pushing block (322) and is arranged in the sliding groove (321), the front end of the clamping block (323) is connected with the limiting spring (324), the limiting spring (324) is arranged in the sliding groove (321), the fixing plate (325) is arranged behind the connecting rod (31), the fixing plate (325) is installed on the fixing base plate (11), a limiting sliding groove (326) is formed in the rear end of the fixing plate (325), a supporting rod (327) is arranged above the limiting sliding groove (326) in a sliding fit mode, a limiting groove (328) is formed in the front end of the supporting rod (327), a sliding rod (329) and a reset spring (3210) are installed below the rear end of the supporting rod (327), the sliding rod (329) is arranged in the reset spring (3210), a fixing rod (3211) is installed at the lower end of the reset spring (3210), the sliding rod (329) is connected with the fixing rod (3211) in a sliding fit mode, and the front end of the fixing rod (3211) is installed at the lower end of the fixing plate (325);
the polishing device (5) comprises a rotating rod (51), reinforcing ribs (52), a working groove (53), a compression spring (54), an extension rod (55), an extrusion propulsion mechanism (56) and a polishing mechanism (57), wherein the rotating rod (51) is installed on an output shaft of the driving motor (4), the rotating rod (51) is connected with the output shaft of the driving motor (4) through the reinforcing ribs (52), the working groove (53) is formed in the rotating rod (51), the compression spring (54) is installed in the working groove (53), the extension rod (55) is installed at the rear end of the compression spring (54), the extension rod (55) is installed in the rotating rod (51) in a sliding fit mode through the working groove (53), the extrusion propulsion mechanism (56) is installed at the lower end of the extension rod (55), and the polishing mechanism (57) is installed at the rear end of the extension rod (55);
the polishing mechanism (57) comprises a mounting ring (571), a rotating groove, a driving motor (573), a driving gear (574), a rotating ring (575) and a driven rack (576), wherein the mounting ring (571) is mounted at the rear end of the extension rod (55), the rotating groove is formed in the left end of the mounting ring (571), the driving motor (573) is mounted at the upper end of the mounting ring (571), the driving gear (574) is mounted on an output shaft of the driving motor (573), the rotating ring (575) is mounted in the rotating groove in a rotating fit mode, the driven rack (576) is uniformly arranged on the rotating ring (575) along the circumferential direction of the rotating ring, and the driven rack (576) is meshed with the driving gear (574);
the processing technology after the natural gas conveying metal bent pipe is cast and molded specifically comprises the following steps:
s1, placing an elbow: the metal bent pipe to be processed is manually placed on the inner support mechanism (13) and the linkage support mechanism (32);
s2, driving to rotate, namely after the bent pipe is placed in the step S1, driving a polishing mechanism (57) to rotate clockwise on the outer wall of the metal bent pipe through a driving motor (4);
s3, polishing the bent pipe, namely, in the step S2, the polishing mechanism (57) rotates clockwise, meanwhile, the driving gear (574) is driven to rotate by the driving motor (573), so that the rotating ring (575) is driven to rotate, and the bent metal pipe is polished by polishing materials in the rotating ring (575);
s4, taking down and placing: and after the bent pipe is polished in the step S3, manually taking down the bent metal pipe and placing the bent metal pipe in a finished product area, and placing another bent metal pipe to be processed on the inner supporting mechanism (13) and the linkage supporting mechanism (32) for continuous processing.
2. The casting and forming post-processing technology for the natural gas conveying metal elbow pipe according to claim 1, characterized in that: interior prop mechanism (13) including connecting plate (131), interior vaulting piece (132), working chamber (133), feed piece (134), screens piece (135), holding tank (136), backup pad (137), supporting spring (138), the upper end right side at PMKD (11) is installed in connecting plate (131), interior vaulting piece (132) are installed to the upper end of connecting plate (131), working chamber (133) have been seted up in interior vaulting piece (132), it installs in working chamber (133) through sliding fit's mode to feed piece (134), the upper and lower both ends symmetry of feeding piece (134) is equipped with evenly distributed's screens piece (135), holding tank (136) have been seted up to the rear end symmetry of interior vaulting piece (132), holding tank (136) are connected with backup pad (137) through supporting spring (138), and backup pad (137) are connected with sliding fit's mode with interior vaulting piece (132).
3. The casting and forming post-processing technology for the natural gas conveying metal elbow pipe according to claim 1, characterized in that: extrusion advancing mechanism (56) including push rod (561), feed plate (562), connecting axle (563), extrusion piece (564), damping spring (565), push rod (561) are installed to the lower extreme of extension bar (55), feed plate (562) are installed to the lower extreme of push rod (561), and feed plate (562) and push block (322) are arranged for corresponding the cooperation, connecting axle (563) are installed to the lower extreme rear side of extension bar (55), extrusion piece (564) are installed to connecting axle (563) lower extreme, extrusion piece (564) are connected with extension bar (55) through damping spring (565).
4. The casting and forming post-processing technology for the natural gas conveying metal elbow pipe according to claim 3, characterized in that: the push rod (561) and the extrusion block (564) are both in a trapezoidal structure.
5. The casting and forming post-processing technology for the natural gas conveying metal elbow pipe according to claim 1, characterized in that: the upper end of the mounting rod (2) is provided with an arc-shaped connecting shaft.
6. The casting and forming post-processing technology for the natural gas conveying metal elbow pipe according to claim 1, characterized in that: the interior of the rotating ring (575) is made of polishing materials.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010493682.XA CN111604799B (en) | 2020-06-03 | 2020-06-03 | Post-casting processing technology for natural gas conveying metal bent pipe |
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| CN202010493682.XA CN111604799B (en) | 2020-06-03 | 2020-06-03 | Post-casting processing technology for natural gas conveying metal bent pipe |
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| CN114537971B (en) * | 2022-02-08 | 2024-06-18 | 河南新开源石化管道有限公司 | Curved pipe bearing dragging device with circular arc movement |
| CN115106921B (en) * | 2022-07-22 | 2023-06-30 | 张家港市格雷斯机械有限公司 | Quick burnishing device of tubular product internal surface |
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| US5311652A (en) * | 1992-05-26 | 1994-05-17 | Shaw Industries Ltd. | Method of improving the surface of steel pipe for corrosion resistant coating |
| KR101485152B1 (en) * | 2013-04-10 | 2015-01-23 | 주식회사 한맥전자 | hairline formation apparatus |
| CN103506930B (en) * | 2013-10-28 | 2015-11-18 | 温州市博奥机械制造有限公司 | A kind of Full-automatic bend pipe polisher |
| CN105598819B (en) * | 2016-01-07 | 2017-08-22 | 温州大学激光与光电智能制造研究院 | Polishing system in a kind of stainless steel elbow pipe based on industry mechanical arm |
| CN110509171A (en) * | 2019-08-14 | 2019-11-29 | 天津大学 | An automatic polishing device for the inner wall of an elbow |
| CN110883646B (en) * | 2019-12-06 | 2020-11-27 | 睢宁县瑞歆金属制品有限公司 | Elbow surface polishing equipment manufactured in casting mode |
| CN111015493A (en) * | 2019-12-30 | 2020-04-17 | 徐善龙 | Pipe polishing equipment |
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