CN111579006A - A non-magnetic sensor metering detection intelligent gas meter - Google Patents
A non-magnetic sensor metering detection intelligent gas meter Download PDFInfo
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F1/00—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
- G01F1/05—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects
- G01F1/10—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects using rotating vanes with axial admission
- G01F1/115—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects using rotating vanes with axial admission with magnetic or electromagnetic coupling to the indicating device
- G01F1/1155—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects using rotating vanes with axial admission with magnetic or electromagnetic coupling to the indicating device with magnetic coupling only in a mechanical transmission path
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F15/00—Details of, or accessories for, apparatus of groups G01F1/00 - G01F13/00 insofar as such details or appliances are not adapted to particular types of such apparatus
- G01F15/07—Integration to give total flow, e.g. using mechanically-operated integrating mechanism
- G01F15/075—Integration to give total flow, e.g. using mechanically-operated integrating mechanism using electrically-operated integrating means
- G01F15/0755—Integration to give total flow, e.g. using mechanically-operated integrating mechanism using electrically-operated integrating means involving digital counting
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Abstract
Description
技术领域technical field
本发明属于数字化能源控制技术领域,特别涉及一种无磁传感计量检测智能燃气表。The invention belongs to the technical field of digital energy control, and particularly relates to a non-magnetic sensor measurement and detection intelligent gas meter.
背景技术Background technique
现有的家用智能燃气表,计量数据的采集主要是利用光电或磁感应方式将机械字轮信息转化为数字信息,并显示在LCD液晶屏中。然而在实际使用过程中,光电或磁感应技术会面临如下主要问题:(1)成本高。一个光电累加器的成本几乎占据整个智能控制器的1/4;(2)抗干扰能力弱。光电累加器对外部强光敏感,而干簧管和霍尔累加器对强磁干扰敏感,在出现干扰时干簧管和霍尔累加器均容易出错。In the existing household smart gas meter, the measurement data is mainly collected by using photoelectric or magnetic induction to convert the mechanical character wheel information into digital information, and display it on the LCD liquid crystal screen. However, in the actual use process, the photoelectric or magnetic induction technology will face the following main problems: (1) High cost. The cost of a photoelectric accumulator occupies almost 1/4 of the entire intelligent controller; (2) the anti-interference ability is weak. Photoelectric accumulators are sensitive to external strong light, while reed switches and Hall accumulators are sensitive to strong magnetic interference, and both reed switches and Hall accumulators are prone to errors when interference occurs.
发明内容SUMMARY OF THE INVENTION
本发明提供的智能燃气表,针对机械式流量计数技术的优点,放弃采用光电式、或者干簧管、霍尔累加器,解决了光电式、或者干簧管、霍尔累加器容易出错的问题,实现了一种抗干扰能力较强的燃气表。The intelligent gas meter provided by the invention, aiming at the advantages of mechanical flow counting technology, abandons the use of photoelectric type, or reed switch, Hall accumulator, and solves the problem that photoelectric type, or dry reed switch, Hall accumulator is easy to make mistakes , to achieve a gas meter with strong anti-interference ability.
本发明实施例之一,一种燃气表,该燃气表设有用于燃气流量计量的机械式累加器,在所述机械式累加器的驱动轴的垂直面上设有主传动轮,One of the embodiments of the present invention is a gas meter, the gas meter is provided with a mechanical accumulator for measuring gas flow, and a main drive wheel is provided on the vertical surface of the drive shaft of the mechanical accumulator,
所述主传动轮的表面以过圆心的直线一分为二,形成二个半圆,其中一个半圆表面材料为金属,另一个半圆表面材料为非金属,每个半圆表面上设有空间位置固定的电感,即,第一电感和第二电感,The surface of the main drive wheel is divided into two by a straight line passing through the center of the circle, forming two semicircles, one of which is made of metal, and the other semi-circular surface is made of non-metal. inductances, i.e., the first inductance and the second inductance,
所述燃气表还包括控制器电路,该电路包括微处理器和A/D转换模块,第一电感并联第一电容后形成的第一LC电路接入所述A/D转换模块的第一输入端口,第二电感并联第二电容后形成的第二LC电路接入所述A/D转换模块的第二输入端口,The gas meter also includes a controller circuit, which includes a microprocessor and an A/D conversion module, and a first LC circuit formed by connecting the first inductor in parallel with the first capacitor is connected to the first input of the A/D conversion module port, the second LC circuit formed by connecting the second inductor in parallel with the second capacitor is connected to the second input port of the A/D conversion module,
当燃气表有燃气流量通过时,推动主传动轮驱动机械式累加器的驱动轴旋转,同时,主传动轮相对于所述第一电感和第二电感旋转,主传动轮表面的金属半圆和非金属半圆与第一电感和第二电感的相对位置交替变换,微处理器通过A/D转换模块获取第一LC电路和第二LC电路的电压信号输出,根据信号变化特征判断所述燃气表累计流量。When the gas flow of the gas meter passes through, the main transmission wheel is pushed to drive the drive shaft of the mechanical accumulator to rotate. At the same time, the main transmission wheel rotates relative to the first and second inductances. The metal semicircle on the surface of the main transmission wheel and the The relative positions of the metal semicircle and the first inductance and the second inductance are alternately transformed. The microprocessor obtains the voltage signal output of the first LC circuit and the second LC circuit through the A/D conversion module, and judges the cumulative gas meter according to the signal change characteristics. flow.
本发明的智能燃气表,实现了一种新型的低成本、高可靠、抗干扰的无磁传感计量数据采集方式,利用这种方式可以降低家用智能燃气表的成本,同时显著提高产品运行过程中数据采集的可靠性。The smart gas meter of the present invention realizes a new low-cost, high-reliability, anti-interference non-magnetic sensor metering data collection method, which can reduce the cost of the household smart gas meter and significantly improve the product operation process. reliability of data collection.
附图说明Description of drawings
通过参考附图阅读下文的详细描述,本发明示例性实施方式的上述以及其他目的、特征和优点将变得易于理解。在附图中,以示例性而非限制性的方式示出了本发明的若干实施方式,其中:The above and other objects, features and advantages of exemplary embodiments of the present invention will become readily understood by reading the following detailed description with reference to the accompanying drawings. In the accompanying drawings, several embodiments of the present invention are shown by way of example and not limitation, wherein:
图1根据本发明实施例之一的燃气表以及控制器电路原理图。FIG. 1 is a circuit schematic diagram of a gas meter and a controller according to one embodiment of the present invention.
图2根据本发明实施例之一的燃气表主传动轮与电感位置变化原理示意图。FIG. 2 is a schematic diagram of the principle of changing the position of the main drive wheel and the inductance of the gas meter according to one embodiment of the present invention.
图3根据本发明实施例之一的燃气表主传动轮与电感位置变化原理示意图。FIG. 3 is a schematic diagram of the principle of changing the position of the main drive wheel and the inductance of the gas meter according to one embodiment of the present invention.
图4根据本发明实施例之一的燃气2个电感信号输出变化状态示意图。Fig. 4 is a schematic diagram of the output change state of the two inductance signals of gas according to one embodiment of the present invention.
其中,1——主传动轮,2——机械式累加器的驱动轴。Among them, 1 - the main drive wheel, 2 - the drive shaft of the mechanical accumulator.
具体实施方式Detailed ways
根据一个或者多个实施例,如图1所示。一种无磁传感计量检测智能燃气表,该燃气表设有用于燃气流量计量的机械式累加器,在所述机械式累加器的驱动轴的垂直面上设有主传动轮。According to one or more embodiments, as shown in FIG. 1 . An intelligent gas meter for non-magnetic sensing measurement and detection, the gas meter is provided with a mechanical accumulator for gas flow measurement, and a main drive wheel is provided on the vertical surface of the drive shaft of the mechanical accumulator.
如图2和图3所示,主传动轮的表面以过圆心的直线一分为二,形成二个半圆,其中一个半圆表面材料为金属,另一个半圆表面材料为非金属。每个半圆表面上设有空间位置固定的电感,即,第一电感和第二电感。As shown in Figure 2 and Figure 3, the surface of the main drive wheel is divided into two by a straight line passing through the center of the circle to form two semicircles, one of which is made of metal and the other of which is non-metal. Inductors with fixed spatial positions, namely, a first inductance and a second inductance are disposed on each semicircular surface.
如图1所示,燃气表还包括控制器电路,该电路包括微处理器和A/D转换模块,第一电感并联第一电容后形成的第一LC电路接入所述A/D转换模块的第一输入端口,第二电感并联第二电容后形成的第二LC电路接入所述A/D转换模块的第二输入端口,As shown in FIG. 1 , the gas meter further includes a controller circuit, which includes a microprocessor and an A/D conversion module, and a first LC circuit formed by connecting the first inductor in parallel with the first capacitor is connected to the A/D conversion module The first input port of the A/D conversion module, the second LC circuit formed by connecting the second inductor in parallel with the second capacitor is connected to the second input port of the A/D conversion module,
当燃气表有燃气流量通过时,推动主传动轮驱动机械式累加器的驱动轴旋转,同时,主传动轮相对于所述第一电感和第二电感旋转,主传动轮表面的金属半圆和非金属半圆与第一电感和第二电感的相对位置交替变换,微处理器通过A/D转换模块获取第一LC电路和第二LC电路的电压信号输出,根据信号变化特征判断所述燃气表累计流量。When the gas flow of the gas meter passes through, the main transmission wheel is pushed to drive the drive shaft of the mechanical accumulator to rotate. At the same time, the main transmission wheel rotates relative to the first and second inductances. The metal semicircle on the surface of the main transmission wheel and the The relative positions of the metal semicircle and the first inductance and the second inductance are alternately transformed. The microprocessor obtains the voltage signal output of the first LC circuit and the second LC circuit through the A/D conversion module, and judges the cumulative gas meter according to the signal change characteristics. flow.
根据一个或者多个实施例,如图1所示。燃气表的控制器电路还包括无线通信模块、Flash存储模块、按键模块、电源管理模块、LCD显示模块。微处理器采用MCU模块,集成有两个高精度低功耗的ADC采样模块,用于采集累计器计量数据及数据处理和存储。无线通信模块用于根据内嵌的网络通讯协议与管理系统进行无线通信。Flash卡模块用于存储历史记录、报警信息和智能表的配置信息。电源管理模块用于向各个模块供电。According to one or more embodiments, as shown in FIG. 1 . The controller circuit of the gas meter also includes a wireless communication module, a Flash storage module, a key module, a power management module, and an LCD display module. The microprocessor adopts the MCU module, and integrates two ADC sampling modules with high precision and low power consumption, which are used for collecting accumulator measurement data and data processing and storage. The wireless communication module is used for wireless communication with the management system according to the embedded network communication protocol. The flash card module is used to store historical records, alarm information and configuration information of smart meters. The power management module is used to supply power to each module.
进一步地,LCD显示模块,用于显示各类报警提示、报警阀值、压力温度实时数据、表具时间等信息。按键模块用于人机交互和信息查询与配置;MCU模块则用于对各个模块进行协调控制。Further, the LCD display module is used to display various types of alarm prompts, alarm thresholds, real-time data of pressure and temperature, meter time and other information. The button module is used for human-computer interaction and information query and configuration; the MCU module is used to coordinate and control each module.
根据一个或者多个实施例,燃气表主传动轮的表面以过圆心的直线一分为二,形成二个半圆。其中一个半圆表面材料为金属板,另一个半圆表面材料为塑料材质。燃气表控制器电路板上设有两个LC振荡模块,通过高精度低功耗的ADC采样模块定时采样LC振荡电路的电容两端电压。电容充电后,正常情况下两端电压差变化曲线是逐步衰减的正弦波。两个LC振荡模块是水平排布,正对着累加器主传动轮侧面。燃气表通气后,会带动累加器的主传动轮转动,当主动轮的金属侧面对着LC振荡模块时,因为电感线圈处于金属区,会形成电感涡流,导致更大的电能消耗,正弦波衰减速度更快。当主动轮的塑料区表面对着LC振荡模块时,电感线圈处于非金属区,基本不存在涡流,正弦波衰减速度相对较慢。通过MCU来检测正弦波衰减的快慢,可以准确识别出表盘转子处于哪个区域,进而判断表盘位置及圈数,达到燃气表通气计量的目的。如图4所示。According to one or more embodiments, the surface of the main transmission wheel of the gas meter is divided into two by a straight line passing through the center of the circle, forming two semicircles. One of the semicircular surfaces is made of metal plate, and the other semicircular surface is made of plastic. There are two LC oscillation modules on the circuit board of the gas meter controller, and the voltage across the capacitor of the LC oscillation circuit is regularly sampled by the ADC sampling module with high precision and low power consumption. After the capacitor is charged, the change curve of the voltage difference between the two ends is a sine wave that gradually decays under normal circumstances. The two LC oscillator modules are arranged horizontally, facing the side of the main drive wheel of the accumulator. After the gas meter is ventilated, it will drive the main drive wheel of the accumulator to rotate. When the metal side of the drive wheel faces the LC oscillation module, because the inductive coil is in the metal area, an inductive eddy current will be formed, resulting in greater power consumption and sine wave attenuation. faster. When the surface of the plastic area of the driving wheel faces the LC oscillation module, the inductance coil is in the non-metallic area, there is basically no eddy current, and the decay speed of the sine wave is relatively slow. Detecting the decay speed of the sine wave through the MCU can accurately identify which area the dial rotor is in, and then judge the dial position and the number of turns, so as to achieve the purpose of gas meter ventilation measurement. As shown in Figure 4.
值得说明的是,虽然前述内容已经参考若干具体实施方式描述了本发明创造的精神和原理,但是应该理解,本发明并不限于所公开的具体实施方式,对各方面的划分也不意味着这些方面中的特征不能组合,这种划分仅是为了表述的方便。本发明旨在涵盖所附权利要求的精神和范围内所包括的各种修改和等同布置。It is worth noting that although the foregoing content has described the spirit and principle of the present invention with reference to several specific embodiments, it should be understood that the present invention is not limited to the disclosed specific embodiments, and the division of various aspects does not mean that these Features in aspects cannot be combined, this division is for convenience of presentation only. The invention is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114427897A (en) * | 2021-12-22 | 2022-05-03 | 青岛乾程科技股份有限公司 | A Membrane Gas Meter Counter Based on Non-magnetic Technology |
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