CN111567881A - Mobile heating assembly, aerosol generating device and implementation method - Google Patents
Mobile heating assembly, aerosol generating device and implementation method Download PDFInfo
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Abstract
本发明公开了气溶胶加热技术领域中的一种气溶胶生成装置及其内部的移动式加热组件以及产生气溶胶的方法,移动式加热组件包括用于给气溶胶生成基材制品进行加热的加热组件单元、带动加热组件单元移动/转动的移动组件单元,且加热组件单元和移动组件单元均与气溶胶生成装置内的控制电路连接;该方法包括定义起点和终点、从起点开始加热、移动/转动、终点加热等过程。本发明采用移动式的加热方式对气溶胶生成基材制品进行加热,达到了充分利用气溶胶生成基材制品的目的,同时所产生的气溶胶成分保持一致,提高了气溶胶生成的效果。
The invention discloses an aerosol generating device in the technical field of aerosol heating, a mobile heating component therein and a method for generating aerosol. The mobile heating component comprises a heating device for heating aerosol-generating substrate products A component unit, a mobile component unit that drives the heating component unit to move/rotate, and both the heating component unit and the mobile component unit are connected with a control circuit in the aerosol generating device; the method includes defining a starting point and an ending point, heating from the starting point, moving/ Rotation, end point heating, etc. The invention adopts the mobile heating method to heat the aerosol-generating base material products, and achieves the purpose of making full use of the aerosols to generate the base-material products.
Description
技术领域technical field
本发明涉及气溶胶加热技术领域,具体的说,是涉及一种移动式加热组件、气溶胶生成装置及实现方法。The invention relates to the technical field of aerosol heating, in particular to a mobile heating component, an aerosol generating device and a realization method.
背景技术Background technique
气溶胶生成装置中,气溶胶生成基材制品(如烟支)经过加热器元件的加热产生气溶胶,将加热器元件的温度控制在特定的温度范围内,进而得到所希望会发的化学物质。在传统的气溶胶生成装置的工作过程中,其内部的加热器元件和气溶胶生成基材制品的相对位置保持不变(也有一些两段式加热装置对气溶胶生成基材制品进行分段加热),由控制电路控制加热器元件对气溶胶生成基材制品进行加热,进而得到气溶胶。In the aerosol generating device, the aerosol-generating substrate product (such as a cigarette) is heated by a heater element to generate aerosol, and the temperature of the heater element is controlled within a specific temperature range, thereby obtaining the desired chemical substance. . During the working process of the traditional aerosol-generating device, the relative position of the internal heater element and the aerosol-generating substrate product remains unchanged (there are also some two-stage heating devices for segmented heating of the aerosol-generating substrate product) , and the heater element is controlled by the control circuit to heat the aerosol-generating substrate product, thereby obtaining the aerosol.
上述气溶胶生成装置对气溶胶生成基材制品加热的过程中,整段气溶胶生成基材制品的加热不均匀,导致产生气溶胶的效果不好,尤其是使用者吸入的气溶胶成分会出现随时间的不均匀变化,导致使用者的体验效果不好。In the process of heating the aerosol-generating substrate product by the above-mentioned aerosol generating device, the heating of the entire aerosol-generating substrate product is uneven, resulting in a poor aerosol-generating effect, especially the aerosol components inhaled by the user will appear. Uneven changes over time result in poor user experience.
若采用较多段的加热器元件对其进行加热,产生的气溶胶会稍有改善,但是其制造成本和实现难度随随之剧增,这个矛盾难以解决。因此,急需一种低成本、高可靠性,同时能使得气溶胶生成基材指标均匀加热的装置。If more sections of heater elements are used to heat it, the generated aerosol will be slightly improved, but its manufacturing cost and implementation difficulty will increase sharply, and this contradiction is difficult to solve. Therefore, there is an urgent need for a low-cost, high-reliability device capable of uniformly heating the aerosol-generating substrate.
发明内容SUMMARY OF THE INVENTION
为了克服现有的技术的不足,本发明提供一种移动式加热组件、气溶胶生成装置及实现方法。In order to overcome the deficiencies of the prior art, the present invention provides a mobile heating assembly, an aerosol generating device and a realization method.
本发明技术方案如下所述:The technical scheme of the present invention is as follows:
移动式加热组件,其特征在于,包括:加热组件单元及移动组件单元,加热组件单元用于给气溶胶生成基材制品进行加热,移动组件单元包括组件移动机构、马达组件,所述组件移动机构与所述加热组件单元配合连接,所述马达组件通过所述组件移动机构带动所述加热组件单元移动/转动;所述加热组件单元和所述马达组件均与气溶胶生成装置内的控制电路连接。The mobile heating assembly is characterized in that it includes: a heating assembly unit and a moving assembly unit, the heating assembly unit is used to heat the aerosol-generating substrate product, and the moving assembly unit includes an assembly moving mechanism and a motor assembly, and the assembly moving mechanism It is matched and connected with the heating assembly unit, and the motor assembly drives the heating assembly unit to move/rotate through the assembly moving mechanism; both the heating assembly unit and the motor assembly are connected with the control circuit in the aerosol generating device .
在上述的移动式加热组件中,所述加热组件单元为电磁加热组件单元,其包括:In the above-mentioned mobile heating assembly, the heating assembly unit is an electromagnetic heating assembly unit, which includes:
加热管,用于容纳所述气溶胶生成基材制品;a heating tube for containing the aerosol-generating substrate article;
电磁线圈,其套在所述加热管外并与所述控制电路连接;an electromagnetic coil, which is sheathed outside the heating pipe and connected with the control circuit;
及移动执行单元,其与所述组件移动机构配合连接,所述电磁线圈与所述移动执行单元固定连接,或所述电磁线圈和所述加热管均与所述移动执行单元固定连接。and a moving execution unit, which is cooperatively connected with the component moving mechanism, the electromagnetic coil is fixedly connected with the moving execution unit, or both the electromagnetic coil and the heating tube are fixedly connected with the moving execution unit.
进一步的,所述线圈移动执行单元包括:线圈空间、加热管空间及移动执行机构,Further, the coil movement execution unit includes: a coil space, a heating tube space and a movement execution mechanism,
线圈空间用于容纳所述电磁线圈,加热管空间用于容纳所述加热管,移动执行机构用于与所述组件移动机构配合连接,并实现所述电磁线圈位置的移动/转动,或实现所述电磁线圈和所述加热管的移动/转动。The coil space is used for accommodating the electromagnetic coil, the heating pipe space is used for accommodating the heating pipe, and the moving actuator is used for cooperating and connecting with the component moving mechanism, and realizes the movement/rotation of the position of the electromagnetic coil, or realizes all the Movement/rotation of the electromagnetic coil and the heating tube.
在上述的移动式加热组件中,所述加热组件单元为电阻加热组件单元,其包括:In the above-mentioned mobile heating assembly, the heating assembly unit is a resistance heating assembly unit, which includes:
加热管,用于容纳所述气溶胶生成基材制品,所述加热管中的加热线路与所述控制电路连接;a heating tube for accommodating the aerosol-generating substrate product, and a heating circuit in the heating tube is connected to the control circuit;
及移动执行单元,其与所述组件移动机构配合连接,所述加热管与所述移动执行单元固定连接。and a moving execution unit, which is matched and connected with the component moving mechanism, and the heating tube is fixedly connected with the moving execution unit.
另一方面,一种气溶胶生成装置,其特征在于,包括壳体、位于所述壳体内的控制电路、与所述控制电路连接的电池以及位于所述壳体内的上述的移动式加热组件。In another aspect, an aerosol generating device is characterized by comprising a casing, a control circuit located in the casing, a battery connected to the control circuit, and the above-mentioned mobile heating assembly located in the casing.
第三方面,气溶胶生成装置的实现方法,其特征在于,包括以下步骤:A third aspect, the realization method of the aerosol generating device, is characterized in that, comprises the following steps:
(1)根据气溶胶生成基材制品的结构特点,选定移动/转动加热的起点位置和终点位置;(1) According to the structural characteristics of the aerosol-generated substrate product, select the starting position and end position of the moving/rotating heating;
(2)从起点位置开始,加热组件单元对其内部的气溶胶生成基材制品进行加热,使得该被加热部分的所述气溶胶生成基材制品产生气溶胶;(2) Starting from the starting point, the heating component unit heats the aerosol-generating substrate product inside it, so that the aerosol-generating substrate product in the heated part generates aerosol;
(3)移动组件单元控制所述加热组件单元向着所述终点位置移动/转动,并对该路径上的所述气溶胶生成基材制品进行加热;(3) The moving assembly unit controls the heating assembly unit to move/rotate toward the end position, and heat the aerosol-generating substrate product on the path;
(4)所述加热组件单元移动/转动至所述终点位置后停止,并在所述终点位置加热至加热过程结束。(4) The heating assembly unit stops after moving/rotating to the end position, and is heated at the end position until the heating process ends.
在此过程中中,所述移动组件单元控制所述加热组件单元:During this process, the mobile assembly unit controls the heating assembly unit:
由所述起点位置匀速直线移动至所述终点位置;Moving from the starting point position to the end position at a constant speed in a straight line;
或由所述起点位置匀速转动至所述终点位置;Or from the starting position to the end position at a constant speed;
或由所述起点位置以一定步进距离直线移动至所述终点位置;Or move linearly from the starting position to the end position with a certain step distance;
或由所述起点位置以一定步进角度转动至所述终点位置。Or rotate from the starting position to the end position at a certain step angle.
根据上述方案的本发明,其有益效果在于,本发明采用移动式的加热方式对气溶胶生成基材制品进行加热,加热过程均匀,使得对气溶胶生成基材制品的各个部位加热并生成气溶胶的效果一致,达到了充分利用气溶胶生成基材制品的目的;同时在加热气溶胶生成基材制品到目标温度产生气溶胶的过程中,所产生的气溶胶成分保持一致,提高了气溶胶生成的效果,让使用者得到良好的体验感;另外,本发明整个产品结构更加稳定,不易损坏,工作过程的各项指标均可以实现精确化控制。According to the present invention according to the above scheme, the beneficial effect is that the present invention adopts a mobile heating method to heat the aerosol-generating substrate product, and the heating process is uniform, so that each part of the aerosol-generating substrate product is heated to generate aerosol. At the same time, in the process of heating the aerosol to generate the substrate product to the target temperature to generate the aerosol, the generated aerosol composition remains the same, which improves the aerosol generation. In addition, the whole product structure of the present invention is more stable, not easy to be damaged, and various indicators of the working process can be precisely controlled.
附图说明Description of drawings
图1为本发明的结构示意图。FIG. 1 is a schematic structural diagram of the present invention.
图2为本发明中控制系统的框图。FIG. 2 is a block diagram of the control system in the present invention.
图3为一实施例中电磁式移动加热组件的示意图。FIG. 3 is a schematic diagram of an electromagnetic mobile heating element in an embodiment.
图4为另一实施例中电磁式移动加热组件的示意图。FIG. 4 is a schematic diagram of an electromagnetic mobile heating element in another embodiment.
图5为一实施例中电磁加热管的示意图。FIG. 5 is a schematic diagram of an electromagnetic heating tube in an embodiment.
图6为一实施例中气溶胶生成基材制品与电磁加热管的连接结构图。FIG. 6 is a structural diagram of the connection between the aerosol-generating substrate product and the electromagnetic heating tube in one embodiment.
图7为另一实施例中电磁加热管的示意图。FIG. 7 is a schematic diagram of an electromagnetic heating tube in another embodiment.
图8为另一实施例中气溶胶生成基材制品与电磁加热管的连接结构图。FIG. 8 is a structural diagram of the connection between the aerosol-generating substrate product and the electromagnetic heating tube in another embodiment.
图9为一实施例中电磁线圈的结构示意图。FIG. 9 is a schematic structural diagram of an electromagnetic coil in an embodiment.
图10为另一实施例中电磁线圈的结构示意图。FIG. 10 is a schematic structural diagram of an electromagnetic coil in another embodiment.
图11为另一实施例中电磁线圈的部分剖视图。11 is a partial cross-sectional view of an electromagnetic coil in another embodiment.
图12为第一实施例中线圈移动执行单元的结构示意图。FIG. 12 is a schematic structural diagram of the coil movement execution unit in the first embodiment.
图13为第二实施例中线圈移动执行单元的结构示意图。FIG. 13 is a schematic structural diagram of the coil movement execution unit in the second embodiment.
图14为第三实施例中线圈移动执行单元的结构示意图。FIG. 14 is a schematic structural diagram of the coil movement execution unit in the third embodiment.
图15为第三实施例中线圈移动执行单元的俯视图。FIG. 15 is a top view of the coil movement execution unit in the third embodiment.
图16为第一实施例中电磁线圈与线圈移动执行单元连接的示意图。FIG. 16 is a schematic diagram of the connection between the electromagnetic coil and the coil movement execution unit in the first embodiment.
图17为第二实施例中电磁线圈与线圈移动执行单元连接的示意图。FIG. 17 is a schematic diagram of the connection between the electromagnetic coil and the coil movement execution unit in the second embodiment.
图18为第三实施例中电磁线圈与线圈移动执行单元连接的示意图。FIG. 18 is a schematic diagram of the connection between the electromagnetic coil and the coil movement execution unit in the third embodiment.
图19为第一实施例中电磁加热组件单元的示意图。FIG. 19 is a schematic diagram of the electromagnetic heating assembly unit in the first embodiment.
图20为第二实施例中电磁加热组件单元的示意图。FIG. 20 is a schematic diagram of the electromagnetic heating assembly unit in the second embodiment.
图21为第三实施例中电磁加热组件单元的示意图。FIG. 21 is a schematic diagram of the electromagnetic heating assembly unit in the third embodiment.
图22为一实施例中组件移动机构的示意图。FIG. 22 is a schematic diagram of a component moving mechanism in one embodiment.
图23为另一实施例中组件移动机构的示意图。FIG. 23 is a schematic diagram of a component moving mechanism in another embodiment.
在图中,100-电磁加热组件单元;110-电磁加热管;111-加热管内空间;112-导电导磁材料管壁;120-电磁线圈;121-线圈绕组;1211-铜箔层;1212-绝缘层;122-线圈引脚;123-安装件;130-线圈移动执行单元;131-线圈空间;132-加热管空间;1321-间隙空间;133-移动执行机构;134-定位机构;140-电磁绝热单元;150-高导磁单元;In the figure, 100-electromagnetic heating assembly unit; 110-electromagnetic heating pipe; 111-heating pipe inner space; 112-conductive and magnetically conductive material pipe wall; 120-electromagnetic coil; Insulation layer; 122-coil pin; 123-mounting piece; 130-coil moving execution unit; 131-coil space; 132-heating tube space; 1321-gap space; 133-moving actuator; 134-positioning mechanism; 140- Electromagnetic adiabatic unit; 150-high magnetic permeability unit;
200-移动组件单元;210-组件移动机构;211-第一传动件;212-第二传动件;220-马达组件;230-动力传输机构;200-moving component unit; 210-component moving mechanism; 211-first transmission member; 212-second transmission member; 220-motor assembly; 230-power transmission mechanism;
300-温度传感器;300 - temperature sensor;
400-气溶胶生成基材制品。400 - Aerosol Generation Substrate Products.
具体实施方式Detailed ways
下面结合附图以及实施方式对本发明进行进一步的描述:The present invention will be further described below in conjunction with the accompanying drawings and embodiments:
如图1至图23所示,本发明一方面提供了一种移动式加热的气溶胶生成装置,另一方面提供了该气溶胶生成装置内部的移动式加热组件,第三方面提供了上述气溶胶生成装置的实现方法,具体为用于改善气溶胶生成效果的气溶胶制品转化过程。As shown in FIG. 1 to FIG. 23 , the present invention provides a mobile heating aerosol generating device on the one hand, a mobile heating component inside the aerosol generating device on the other hand, and the above-mentioned aerosol generating device on the third aspect. The realization method of the aerosol generating device is specifically an aerosol product conversion process for improving the aerosol generating effect.
气溶胶生成基材制品400包括气溶胶生成基材及位于气溶胶生成基材端部的过滤单元。本发明的实现过程中,从气溶胶生成基材的加热起点位置开始局部加热,后逐步向着终点位置按照一定的速度或步进距离/角度进行移动/转动,直到把全部气溶胶生成基材加热并产生气溶胶完毕。The aerosol-generating
在移动式加热的气溶胶生成装置中,用于加热的部分可以为电磁加热组件单元、电阻加热组件单元以及红外加热组件单元。In the mobile heated aerosol generating device, the part used for heating can be an electromagnetic heating assembly unit, a resistance heating assembly unit and an infrared heating assembly unit.
如图1、图2所示,一种气溶胶生成装置,包括壳体、位于壳体内的控制电路、与控制电路连接的电池以及位于壳体内的移动式加热组件(本实施例为电磁移动式加热组件A,也可为电阻移动式加热组件)。其中,壳体用于装入全部系统组件,并包括容纳气溶胶生成基材制品400的基材空间;控制电路用于控制全部系统功能;电池用于供应控制电路及移动式加热组件电能。As shown in Figures 1 and 2, an aerosol generating device includes a casing, a control circuit located in the casing, a battery connected to the control circuit, and a mobile heating assembly located in the casing (this embodiment is an electromagnetic mobile type Heating component A, can also be a resistance mobile heating component). The housing is used to house all system components, and includes a substrate space for accommodating the aerosol-generating
在本实施例中,控制电路包括用于控制装置工作并实现其功能的主控制器、用于控制移动式加热组件工作的电磁振荡及驱动电路、用于检测加热管(电磁加热管110)温度的测温电路、用于控制马达组件220工作的马达驱动电路。控制电路还可以包括用于检测和处理组件单元位置的位置检测电路。上述具体电路结构为现有的常规结构,用于实现上述功能的电路均可,此处不再详述。In this embodiment, the control circuit includes a main controller for controlling the operation of the device and realizing its functions, an electromagnetic oscillation and driving circuit for controlling the operation of the mobile heating assembly, and a temperature detection of the heating pipe (electromagnetic heating pipe 110 ). The temperature measurement circuit and the motor drive circuit for controlling the operation of the
该气溶胶生成装置还包括用于充电并连接调测工具、检校工具和配置工具等专用设备的接口。The aerosol generating device also includes an interface for charging and connecting special equipment such as commissioning tools, calibration tools and configuration tools.
图3至图23为本发明中移动式加热组件(即本实施例中的电磁移动式加热组件A)的具体结构图。电磁移动式加热组件A包括:电磁加热组件单元100和移动组件单元200。电磁加热组件单元100用于给气溶胶生成基材制品400进行加热,移动组件单元200带动电磁加热组件单元100移动/转动。其中,电磁加热组件单元100和马达组件220均与气溶胶生成装置内的控制电路连接,并受控于控制电路。3 to 23 are specific structural diagrams of the mobile heating assembly in the present invention (ie, the electromagnetic mobile heating assembly A in this embodiment). The electromagnetic mobile heating assembly A includes: an electromagnetic
本发明以电磁移动式加热组件为主进行介绍。The present invention mainly introduces the electromagnetic mobile heating assembly.
一、加热组件单元1. Heating component unit
如图3至图21所示,电磁移动式加热组件A中,电磁加热组件单元100包括加热管(即电磁加热管110)、电磁线圈120及移动执行单元(即线圈移动执行单元130),As shown in FIG. 3 to FIG. 21 , in the electromagnetic mobile heating assembly A, the electromagnetic
电磁加热管110用于容纳气溶胶生成基材制品,电磁线圈120套在电磁加热管110外并与控制电路连接,线圈移动执行单元130与组件移动机构210配合连接,电磁线圈120与线圈移动执行单元130固定连接,或者电磁线圈120和电磁加热管110均与所述移动执行单元固定连接。The
在电阻移动式加热组件的实施例中,加热组件单元包括加热管和移动执行单元。其中,加热管用于容纳气溶胶生成基材制品,加热管中的加热线路与控制电路连接,并对气溶胶生成基材制品进行加热;移动执行单元与组件移动机构配合连接,加热管与移动执行单元固定连接。In the embodiment of the resistance moving heating assembly, the heating assembly unit includes a heating tube and a moving execution unit. Among them, the heating tube is used to accommodate the aerosol-generating substrate products, and the heating circuit in the heating tube is connected to the control circuit, and heats the aerosol-generating substrate products; the moving execution unit is connected with the component moving mechanism, and the heating tube is connected to the moving execution unit. Unit is fixedly connected.
1、加热管1. Heating tube
在电阻移动式加热组件的实施例中,加热管包括管体及位于管体内的加热管内空间,为了实现加热目的,管体的内壁铺设了加热线路。加热管的加热段长度为其真正加热的部分,即为铺设加热线路部分的宽度。In the embodiment of the resistance moving heating assembly, the heating pipe includes a pipe body and an inner space of the heating pipe located in the pipe body. For the purpose of heating, a heating circuit is laid on the inner wall of the pipe body. The length of the heating section of the heating pipe is the part that it actually heats, that is, the width of the part where the heating line is laid.
电阻移动式加热组件中,加热管的有效加热段长度L等于或略小于气溶胶生成基材制品的气溶胶生成基材长度。有效加热段长度为加热段长度和加热段移动位移的长度和(即有效加热段长度L=加热线路部分的宽度+加热线路部分的位移长度)。In the resistance mobile heating assembly, the effective heating section length L of the heating tube is equal to or slightly smaller than the aerosol-generating substrate length of the aerosol-generating substrate product. The length of the effective heating section is the sum of the length of the heating section and the length of the moving displacement of the heating section (that is, the length of the effective heating section L = the width of the heating circuit part + the displacement length of the heating circuit part).
在电磁移动式加热组件的实施例中,电磁加热管110包括导电导磁材料管壁112及位于导电导磁材料管壁112内的加热管内空间111,气溶胶生成基材套在加热管内空间111中,导电导磁材料管壁112用于产生热量对气溶胶生成基材进行加热。优选的,电磁加热管110的一侧端部或两侧端部设有喇叭状或类似喇叭口形状的开口,以便于气溶胶生成基材制品的导入和导出。In the embodiment of the electromagnetic mobile heating assembly, the
本实施例中的导电导磁材料为导电性能相对较好的、铁磁性材料的金属或者合金以及它们的复合体,优选用不锈铁(400#不锈钢)、铁镍合金、碳钢、纯铁等。为了保证食品安全,还可已在导电导磁材料管壁112的表面电镀或表面涂覆食品安全材料。优选的,导电导磁材料管壁112的壁厚为0.08-0.25mm,既能节省产品成本,又不会带来制作工艺的繁琐。The conductive and magnetic conductive materials in this embodiment are metals or alloys of ferromagnetic materials with relatively good electrical conductivity and their composites, preferably stainless iron (400# stainless steel), iron-nickel alloy, carbon steel, pure iron Wait. In order to ensure food safety, the surface of the
加热管内空间111用于容纳气溶胶生成基材制品,其形状和气溶胶生成基材制品外形匹配:气溶胶生成基材制品是圆柱形的烟支时,加热管内空间111也就是和圆柱形的烟支外部形状相同的圆柱形,其尺寸等于或稍大于圆柱形的烟支的尺寸以保证能容纳该烟支,并同时又能保持和烟支表面接触以保证热量能顺利传输;气溶胶生成基材制品是条形的烟支时,加热管内空间111也就是和条形的烟支外部形状相同的条形,其尺寸等于或稍大于条形的烟支的尺寸以保证能容纳该烟支,并同时又能保持和烟支表面接触以保证热量能顺利传输。The
在本发明中,电磁加热管110的加热段长度为其真正加热的部分,即为电磁线圈120的绕组宽度。电磁加热管110的有效加热段长度L等于或略小于气溶胶生成基材制品的气溶胶生成基材长度;有效加热段长度L为加热段长度和加热段移动位移的长度和(即有效加热段长度L=绕组部分的宽度+绕组移动的位移长度)。以下面两个实施例做具体说明。In the present invention, the length of the heating section of the
在图5、图6所示的一个实施例中,电磁加热管110的有效加热段长度L等于气溶胶生成基材长度。此实施例中的气溶胶生成基材制品位置保持不动,电磁加热管110也不随电磁线圈120的移动而移动。In one embodiment shown in FIGS. 5 and 6 , the length L of the effective heating section of the
在图7、图8所示的另一个实施例中,电磁加热管110的加热段长度L1与其移动的长度L2之和等于气溶胶生成基材长度(即有效加热段长度L)。此实施例中的气溶胶生成基材制品位置保持不动,而电磁加热管110随着电磁线圈120的移动而移动,且气溶胶生成基材长度(即有效加热段长度L)等于电磁加热管110的加热段长度L1及其移动位移L2之和,即L=L1+L2。In another embodiment shown in FIGS. 7 and 8 , the sum of the heating section length L1 of the
2、电磁线圈2. Electromagnetic coil
电磁线圈120通电后产生交变磁场使电磁加热管发热,电磁线圈120包括薄膜叠绕线圈、挠性线路板(FPC)叠绕线圈、铜线(铜绞线或漆包铜线)绕制线圈。电磁线圈120包括线圈绕组121、线圈引脚122以及安装件123,线圈引脚122位于线圈绕组121的端部,且线圈绕组121通过线圈引脚122与控制电路连接,线圈绕组121通过安装件123固定在线圈移动执行单元130上。After the
优选的,电磁线圈120的绕制匝数为5-15匝;线圈绕组121的宽度即是加热段的宽度,优选为电磁加热管内壁直径的1-3倍。Preferably, the number of turns of the
(1)线圈绕组121可以为如图9所示的铜线线圈绕组(铜绞线线圈绕组或漆包铜线线圈绕组)。(1) The coil winding 121 may be a copper wire coil winding (copper stranded wire coil winding or enameled copper wire coil winding) as shown in FIG. 9 .
使用漆包铜线或带有绝缘层的铜线(或铜绞线)作为绕制线材,采用传统的绕制方法绕制形成铜线线圈绕组(铜绞线线圈绕组或漆包铜线线圈绕组)。Use enameled copper wire or copper wire with insulating layer (or copper stranded wire) as winding wire, and use traditional winding method to form copper wire coil winding (copper stranded wire winding or enameled copper wire coil winding) ).
(2)线圈绕组121也可以为图10、图11所示的薄膜叠绕线圈、挠性线路板(FPC)叠绕线圈,其包括相互间隔的铜箔层1211和绝缘层1212:(2) The coil winding 121 can also be a thin-film laminated coil or a flexible circuit board (FPC) laminated coil shown in FIG. 10 and FIG. 11 , which includes a
薄膜叠绕线圈包括用于绕制电磁线圈120的铜带、用于在每圈铜带之间起电气隔离作用的绝缘层,还可以包括用于固定铜带和绝缘层的薄膜线圈骨架。优选的,薄膜叠绕线圈可以由带有绝缘层或绝缘薄膜层的铜带绕制而成;也可以由绝缘薄膜带和铜带同时间隔绕制而成,且层叠绕制时每一层为一匝,每层的绝缘层和铜带层都是重叠的。The thin-film stacked coil includes copper tape for winding the
挠性线路板(FPC)叠绕线圈使用挠性线路板(FPC)作为基材绕制而成,其基材制作成定制的宽度和长度,并带有外接引脚(即线圈引脚122),FPC带的边缘为绝缘基底。将成型好的FPC带层叠绕制形成线圈,每层的FPC带都是重叠的,也即是每一层为一匝。挠性线路板(FPC)叠绕线圈还可以包括用于固定所述FPC带的FPC线圈骨架,使得产品容易绕制、容易装夹固定、引出线方便。Flexible circuit board (FPC) stacked coils are wound using a flexible circuit board (FPC) as a base material that is made to a custom width and length with external pins (ie coil pin 122) , the edge of the FPC tape is an insulating substrate. The formed FPC tapes are stacked and wound to form coils, and the FPC tapes of each layer are overlapped, that is, each layer is one turn. The flexible circuit board (FPC) stacked coil may further include an FPC coil bobbin for fixing the FPC tape, so that the product can be easily wound, clamped and fixed, and lead wires are convenient.
3、移动执行单元3. Mobile execution unit
在电阻移动式加热组件的实施例中,移动执行单元包括用于容纳加热管的加热管空间和用于与组件移动机构配合连接的移动执行机构,移动执行机构实现加热管位置的移动/转动。In the embodiment of the resistance moving heating assembly, the moving execution unit includes a heating pipe space for accommodating the heating pipe and a moving actuator for cooperating with the assembly moving mechanism, and the moving actuator realizes the movement/rotation of the position of the heating pipe.
在电磁移动式加热组件的实施例中,如图12至图19所示,移动执行单元(线圈移动执行单元130)包括用于容纳电磁线圈120的线圈空间131、用于容纳电磁加热管的加热管空间132、及用于与组件移动机构210配合连接的移动执行机构133,移动执行机构133实现电磁线圈120位置的移动/转动。In the embodiment of the electromagnetic mobile heating assembly, as shown in FIG. 12 to FIG. 19 , the mobile execution unit (coil movement execution unit 130 ) includes a
线圈空间131可以设置在移动执行机构133内侧,也可以设置在移动执行机构133外侧,其可以根据具体产品进行选择设置;加热管空间132包括包裹于电磁加热管外侧的绝热单元空间,还可以包括电磁加热管外侧的间隙空间1321;移动执行机构133与移动组件单元200配合用以实现移动电磁线圈120的位置,两者可以通过蜗轮、蜗杆、螺杆、螺母、齿轮、齿条、皮带、链条等结构之中的至少一种结构或组合结构配合连接。The
优选的,移动执行机构133的材料包括塑料和金属以及合金。Preferably, the material of the moving
优选的,线圈移动执行单元130还包括定位机构134(槽、突起、孔、杆、钉等),定位机构134用于限制线圈移动执行单元130在非移动/非转动方向的移位。Preferably, the coil moving executing
(1)实施例一(1) Embodiment 1
如图12、图16、电磁线圈120安装在移动执行机构133的内侧,电磁加热管110配置在电磁线圈120的内侧,移动执行机构133采用螺纹结构。As shown in FIG. 12 and FIG. 16 , the
如图3、图19所示,本实施例展示了电磁线圈120、圆柱形电磁加热管110、定位机构134以及气溶胶生成基材制品400之间的组合关系。气溶胶生成基材制品400套在电磁加热管110内,且电磁加热管110的长度为气溶胶生成基材制品400中气溶胶生成基材的长度。在气溶胶生成期间,气溶胶生成基材位于圆柱形的加热管内空间111内,加热过程中,气溶胶生成基材制品400和电磁加热管110均保持不动,电磁线圈120及线圈移动执行单元130上下移动。As shown in FIG. 3 and FIG. 19 , this embodiment shows the combined relationship among the
(2)实施例二(2) Embodiment 2
如图13、图17、电磁线圈120安装在移动执行机构133的外侧,电磁加热管110配置在电磁线圈120的内侧;此处移动执行机构133采用螺母结构。As shown in FIG. 13 and FIG. 17 , the
如图20所示,本实施例展示了电磁线圈120、圆柱形电磁加热管110、定位机构134以及气溶胶生成基材制品400之间的组合关系。气溶胶生成基材制品400套在电磁加热管110内。在气溶胶生成期间,气溶胶生成基材位于圆柱形的加热管内空间111内,气溶胶生成基材制品400保持不同,电磁加热管110、电磁线圈120及线圈移动执行单元130上下移动。As shown in FIG. 20 , this embodiment shows the combined relationship among the
(3)实施例三(3) Embodiment 3
如图14、图15、图18、电磁线圈120安装在电磁加热管110的下侧,移动执行机构133采用螺母结构,配置在电磁线圈120外侧,与之配合的组件移动机构210为螺杆结构。14 , 15 and 18 , the
如图4、图21所示,本实施例展示了电磁线圈120、圆柱形电磁加热管110、定位机构134以及气溶胶生成基材制品400之间的组合关系。气溶胶生成基材制品400套在电磁加热管110内,且电磁加热管110的长度等于气溶胶生成基材制品400中气溶胶生成基材的长度。在气溶胶生成期间,气溶胶生成基材位于圆柱形的加热管内空间111内,气溶胶生成基材制品400和电磁加热管110均保持不同,电磁线圈120及线圈移动执行单元130上下移动。As shown in FIG. 4 and FIG. 21 , this embodiment shows the combined relationship among the
4、电磁绝热单元4. Electromagnetic insulation unit
如图3、图4、图19至图21所示,电磁加热组件单元100还可以包括电磁绝热单元140,电磁绝热单元140以低导热系数的隔热材料为基材,其形状与电磁加热管外壁匹配。电磁绝热单元140位于电磁线圈120的内侧,并包裹于电磁加热管的外侧,其用于隔绝电磁加热管发出的热量,以阻止电磁加热管发出的热量向外辐射。As shown in FIG. 3 , FIG. 4 , and FIGS. 19 to 21 , the electromagnetic
电磁绝热单元140包括包裹于电磁加热管外侧的隔热材料带、隔热材料布或条等;电磁绝热单元140还可以包括填充于薄壁的容器中的隔热材料粉,该容器优选耐高温的塑料制成;电磁绝热单元140还可以包括由隔热材料制成的零件等,隔热材料包括纳米隔热材料、纳米隔热气凝胶、石棉、低导热系数的塑胶等。The electromagnetic
优选的,电磁绝热单元140的外侧还设有反射层。Preferably, a reflection layer is further provided on the outer side of the electromagnetic
5、高导磁单元5. High magnetic permeability unit
如图3、图4、图19至图21所示,电磁加热组件单元100还可以包括高导磁单元150,高导磁单元150包裹于电磁线圈120的外侧,其用于将电磁线圈120外侧的磁场集中到其中,提高加热均匀性并降低漏磁。As shown in FIG. 3 , FIG. 4 , and FIGS. 19 to 21 , the electromagnetic
二、移动组件单元2. Mobile component unit
如图3、图4、图22、图23所示,移动组件单元200包括组件移动机构210、马达组件220,组件移动机构210与加热组件单元配合连接,马达组件220通过组件移动机构210带动加热组件单元移动/转动。As shown in FIG. 3 , FIG. 4 , FIG. 22 , and FIG. 23 , the moving assembly unit 200 includes an
(1)如图22、图23所示,组件移动机构210包括蜗轮、蜗杆、螺杆、螺母、齿轮、齿条、皮带、链条等结构之中的至少一种结构或组合结构。优选的,组件移动机构210的材料包括塑料和金属以及合金。(1) As shown in FIG. 22 and FIG. 23 , the
在一个实施例中,组件移动机构210包括与马达组件220连接的第一传动件211、与线圈移动执行单元130连接的第二传动件212。在本实施例中,第一传动件211为齿轮或涡轮,第二传动件212为涡轮或蜗杆。In one embodiment, the
在另一个实施例中,组件移动机构210包括与马达组件220连接的第一传动件211、与线圈移动执行单元130连接的第二传动件212。在本实施例中,第一传动件211为齿轮或涡轮,第二传动件212为螺杆。In another embodiment, the
(2)马达组件220包括微型直流有刷电机、微型直流无刷电机、微型步进电机。(2) The
优选的,移动组件单元200还可以包括动力传输机构230,动力传输机构230位于马达组件220和组件移动机构210之间,并将马达组件220的动力传输至组件移动机构210。动力传输机构230包括齿轮、涡轮、蜗杆之中的至少一种结构或组合结构。Preferably, the moving assembly unit 200 may further include a
(3)移动组件单元200还可以包括位置检测单元,位置检测单元用于检测加热组件单元的位置,并将其位置传输至控制电路。位置检测单元的电子结构包括电位器检测结构、光电检测结构、编码盘结构之中的至少一种结构。(3) The moving assembly unit 200 may further include a position detection unit for detecting the position of the heating assembly unit and transmitting the position to the control circuit. The electronic structure of the position detection unit includes at least one of a potentiometer detection structure, a photoelectric detection structure, and an encoder disk structure.
三、温度传感器3. Temperature sensor
如图1-图4所示,电磁式移动加热组件还包括温度传感器300,温度传感器300与控制电路连接,其用于对加热面进行测温,或对气溶胶生成基材制品400被加热部位进行测温。As shown in FIG. 1-FIG. 4, the electromagnetic mobile heating assembly further includes a
优选的,温度传感器300贴附于电磁加热管的外壁,或与电磁加热管外壁一体成型(制作在电磁发热管外壁)。温度传感器300包括PTC热敏电阻、NTC热敏电阻、热电偶传感器、热电阻(如Pt100、Pt10等各种热电阻)及定制形状的传感器中的一种或多种。Preferably, the
在整个控制系统中,控制电路与电池连接,控制电路还分别与电磁移动式加热组件中的温度传感器300、移动动力(即马达组件220)、加热组件单元中的线圈引脚122连接。In the whole control system, the control circuit is connected with the battery, and the control circuit is also connected with the
针对上述气溶胶生成装置的实现方法,可以改善气溶胶生成效果。在工作状态(加热气溶胶生成基材制品产生气溶胶的过程)中,保持被加热的气溶胶生成基材制品位置不变,初始的、具有一定长度的加热元件(本实施例中为电磁线圈)位于被加热的气溶胶生成基材制品的某一端(或某一其他位置),加热元件或加热元件的发热部分可以相对于被加热的气溶胶生成基材制品移动。控制电路开始对加热元件进行加热并控制在想要的加热温度以产生气溶胶,然后按照一定的速度或规律向着被加热的气溶胶生成基材制品的终点移动,直到被加热的气溶胶生成基材制品全部被加热而产生气溶胶完毕。In view of the above-mentioned implementation method of the aerosol generating device, the aerosol generating effect can be improved. In the working state (the process of heating the aerosol-generating substrate product to generate aerosol), keep the position of the heated aerosol-generating substrate product unchanged, and the initial heating element with a certain length (in this embodiment, an electromagnetic coil) ) at one end (or some other location) of the heated aerosol-generating substrate article, and the heating element or the heat generating portion of the heating element can move relative to the heated aerosol-generating substrate article. The control circuit starts to heat the heating element and controls it at the desired heating temperature to generate aerosol, and then moves towards the end point of the heated aerosol-generating substrate product according to a certain speed or rule, until the heated aerosol-generating base All material products are heated to generate aerosol.
其具体包括以下步骤:It specifically includes the following steps:
1、根据气溶胶生成基材制品的结构特点,选定移动/转动加热的起点位置和终点位置。1. According to the structural characteristics of the aerosol-generated substrate product, select the starting position and end position of the moving/rotating heating.
具体的,根据气溶胶生成基材制品的形状特点,确定移动/转动加热的起点位置和终点位置,并根据起点位置和终点位置的关系确定移动式加热组件(即电磁式移动加热组件)的移动/转动方向。Specifically, according to the shape characteristics of the aerosol-generated substrate product, the starting point and the end position of the moving/rotating heating are determined, and the movement of the mobile heating assembly (ie the electromagnetic mobile heating assembly) is determined according to the relationship between the starting position and the end position. /turn direction.
(1)气溶胶生成基材制品为长圆柱形或长条形,确定气溶胶生成基材制品中气溶胶生成基材的一端为起点位置,另一端为终点位置;根据起点位置和终点位置的关系,确定电磁式移动加热组件的移动方向为起点位置至终点位置的平移式移动。(1) The aerosol generation substrate product is a long cylindrical or elongated shape, and one end of the aerosol generation substrate in the aerosol generation substrate product is determined as the starting position, and the other end is the end position; relationship, determine that the moving direction of the electromagnetic mobile heating component is the translational movement from the starting position to the ending position.
(2)气溶胶生成基材制品为球星或圆片状或短圆柱形,确定气溶胶生成基材制品中气溶胶生成基材的某一位置同时为起点位置和终点位置;此时确定电磁式移动加热组件的移动方向是起点位置至终点位置的旋转式移动。(2) The aerosol-generating substrate product is a ball star or a disc or a short cylinder, and a certain position of the aerosol-generating substrate in the aerosol-generating substrate product is determined as the starting position and the end position at the same time; at this time, determine the electromagnetic type The moving direction of the mobile heating assembly is a rotational movement from the starting position to the ending position.
2、从起点位置开始,加热组件单元对其内部的气溶胶生成基材制品进行加热,使得该被加热部分的气溶胶生成基材制品产生气溶胶。2. Starting from the starting position, the heating component unit heats the aerosol-generating substrate product inside the heating element, so that the heated part of the aerosol-generating substrate product generates aerosol.
在加热时,加热组件单元加热气溶胶生成基材制品至所希望的加热温度,使得气溶胶生成基材制品产生所期望产生的气溶胶成分。During heating, the heating assembly unit heats the aerosol-generating substrate article to a desired heating temperature so that the aerosol-generating substrate article produces the desired aerosol composition.
3、移动组件单元控制加热组件单元向着终点位置移动/转动,并对该路径上的气溶胶生成基材制品进行加热。3. The moving component unit controls the heating component unit to move/rotate toward the end position, and heat the aerosol-generating substrate product on the path.
移动组件单元控制加热组件单元移动的过程中,根据不同产品的不同、移动方向的不同选择不同的移动方式。具体的:During the process of the moving component unit controlling the movement of the heating component unit, different moving methods are selected according to different products and different moving directions. specific:
(1)气溶胶生成基材制品为长圆柱形或长条形,移动方式为平移式移动,此时,加热组件单元由起点位置匀速直线移动至终点位置,或由起点位置以一定步进距离直线移动至终点位置。(1) The aerosol generation substrate product is a long cylindrical or long strip, and the movement method is translational movement. At this time, the heating element unit moves from the starting position to the end position at a constant speed in a straight line, or from the starting position at a certain step distance. Move straight to the end position.
(2)气溶胶生成基材制品为球星或圆片状或短圆柱形,移动方式为旋转式移动,此时,加热组件单元由起点位置匀速转动至终点位置,或由起点位置以一定步进角度转动至终点位置。(2) The aerosol generation substrate product is a ball star or a disc or a short cylinder, and the movement method is rotary movement. At this time, the heating element unit rotates from the starting position to the end position at a constant speed, or from the starting position at a certain step. The angle is turned to the end position.
在上述步进式移动/转动过程中,根据抽吸参数(如抽吸口数、抽吸容量、抽吸时间等)设定不同的步进距离/角度,进而实现加热组件单元的步进式移动/转动。In the above step-by-step movement/rotation process, different stepping distances/angles are set according to the suction parameters (such as the number of suction ports, suction capacity, suction time, etc.), so as to realize the step-by-step movement of the heating assembly unit /turn.
4、加热组件单元移动/转动至终点位置后停止,并在终点位置加热至加热过程结束。4. The heating assembly unit moves/rotates to the end position and then stops, and heats at the end position until the heating process ends.
为了保证气溶胶生成基材制品的加热效果,需要确保加热组件单元移动/转动至终点位置后,在此位置的加热时间不超过同一位置的加热时间。In order to ensure the heating effect of the aerosol-generated substrate product, it is necessary to ensure that after the heating component unit moves/rotates to the end position, the heating time at this position does not exceed the heating time at the same position.
本发明的气溶胶生成装置及产生气溶胶的过程中:In the aerosol generating device of the present invention and the process of generating the aerosol:
(1)保持被加热的气溶胶生成基材制品位置不变,有利于使用吸入类气溶胶生成装置的使用者吸入操作方便;(1) Keep the position of the heated aerosol-generating base material unchanged, which is conducive to the convenience of inhalation and operation for users who use inhalation-type aerosol-generating devices;
(2)加热元件的发热部分可以相对于被加热的气溶胶生成基材制品移动,有利于整个气溶胶生成装置产生的气溶胶成分不会随时间变化而变化,同时相较于现有的两段式加热效果更优;(2) The heating part of the heating element can move relative to the heated aerosol-generating substrate product, which is beneficial to the fact that the aerosol composition generated by the entire aerosol-generating device will not change with time. The segment heating effect is better;
(3)本发明的产品结构不会造成气溶胶生成装置成本的大幅增长,本发明具有成本低、可靠性高的优点。(3) The product structure of the present invention will not cause a substantial increase in the cost of the aerosol generating device, and the present invention has the advantages of low cost and high reliability.
应当理解的是,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,而所有这些改进和变换都应属于本发明所附权利要求的保护范围。It should be understood that, for those skilled in the art, improvements or changes can be made according to the above description, and all these improvements and changes should fall within the protection scope of the appended claims of the present invention.
上面结合附图对本发明专利进行了示例性的描述,显然本发明专利的实现并不受上述方式的限制,只要采用了本发明专利的方法构思和技术方案进行的各种改进,或未经改进将本发明专利的构思和技术方案直接应用于其它场合的,均在本发明的保护范围内。The patent of the present invention has been exemplarily described above in conjunction with the accompanying drawings. Obviously, the realization of the patent of the present invention is not limited by the above methods, as long as various improvements made by the method concept and technical solutions of the patent of the present invention are adopted, or no improvement is made. It is within the protection scope of the present invention to directly apply the concept and technical solution of the patent of the present invention to other occasions.
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