CN111559025A - Production process of environment-friendly cable material - Google Patents
Production process of environment-friendly cable material Download PDFInfo
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- CN111559025A CN111559025A CN202010466418.7A CN202010466418A CN111559025A CN 111559025 A CN111559025 A CN 111559025A CN 202010466418 A CN202010466418 A CN 202010466418A CN 111559025 A CN111559025 A CN 111559025A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/02—Making granules by dividing preformed material
- B29B9/06—Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/74—Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
- B29B7/7461—Combinations of dissimilar mixers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/12—Making granules characterised by structure or composition
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/16—Auxiliary treatment of granules
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
- C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L27/04—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
- C08L27/06—Homopolymers or copolymers of vinyl chloride
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
- C08K3/26—Carbonates; Bicarbonates
- C08K2003/265—Calcium, strontium or barium carbonate
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2203/00—Applications
- C08L2203/20—Applications use in electrical or conductive gadgets
- C08L2203/202—Applications use in electrical or conductive gadgets use in electrical wires or wirecoating
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Abstract
Description
技术领域:Technical field:
本发明涉及电缆料生产领域,具体地说是一种环保电缆料的生产工艺。The invention relates to the field of cable material production, in particular to a production process of environmental protection cable material.
背景技术:Background technique:
电线电缆是一种以传输电能,信息和实现电磁能转换的线材产品,是使用电气产品时必须配套的产品之一,作为电力传输的主要载体,在电气产品中起着传输电力、传递信息和实现电磁能量转换的作用,广泛应用于电器装备、照明线路、家用电器等方面,作为电线电缆原料之一的电缆料的质量显得至关重要。Wire and cable is a wire product that transmits electrical energy, information and realizes electromagnetic energy conversion. It is one of the products that must be matched when using electrical products. To realize the role of electromagnetic energy conversion, it is widely used in electrical equipment, lighting circuits, household appliances, etc., and the quality of cable materials as one of the raw materials of wire and cable is very important.
目前在生产电缆料的过程中,常采用单螺杆挤出电缆料或者双螺杆挤出电缆料,采用单螺杆进行挤出时,通常出现混炼不充分的缺陷,使制得的电缆料均匀度低,若采用双螺杆进行挤出,物料在双螺杆挤出机内停留的时间短,物料受双螺杆的剪切力弱,挤出造粒效果差。因此需要将混炼与剪切造粒在不同的挤出机内进行,而混炼挤出后的物料进入单螺杆挤出机时,需要排除物料中的气体,若不能排出,经单螺杆挤出机剪切造粒的颗粒制品表面或内部出现空隙、气泡以及表面晦暗,同时也影响了电缆料的物理性能、化学性能和电性能,最常用的手段是在单螺杆挤出机的机头处设置排气孔。而目前单螺杆挤出机机头处阻力较大,塑化的物料在排气口出现冒料现象,提高了物料的挥发分含量,甚至物料堵塞排气口,影响了电缆料的生产质量;At present, in the process of producing cable material, single-screw extruding cable material or twin-screw extruding cable material is often used. Low, if the twin-screw extruder is used for extrusion, the material stays in the twin-screw extruder for a short time, the material is weakly subjected to the shear force of the twin-screw, and the extrusion granulation effect is poor. Therefore, it is necessary to carry out mixing and shearing granulation in different extruders. When the material after mixing and extruding enters the single-screw extruder, it is necessary to remove the gas in the material. There are voids, bubbles and dull surfaces on the surface or inside of the pellet products that are sheared and granulated by the machine, which also affects the physical, chemical and electrical properties of the cable material. The most commonly used method is the head of the single-screw extruder Provide vent holes. At present, the resistance at the head of the single-screw extruder is relatively large, and the plasticized material has a phenomenon of bubbling at the exhaust port, which increases the volatile content of the material, and even blocks the exhaust port of the material, which affects the production quality of the cable material;
其次,现有的电缆料在双螺杆挤出机的混炼过程中,快速搅拌会使物料发生离析,破坏物料混炼的均匀度,且塑化挤出温度控制在150℃以上,热塑过程中受热分解产生废气(主要有乙烯、氯化氢)较多,污染环境。Secondly, during the mixing process of the existing cable material in the twin-screw extruder, rapid stirring will cause the material to segregate, which will destroy the uniformity of material mixing, and the plasticizing extrusion temperature is controlled above 150 ℃, and the thermoplastic process The thermal decomposition produces a lot of waste gas (mainly ethylene and hydrogen chloride), which pollutes the environment.
发明内容:Invention content:
本发明的目的是为了克服以上的不足,提供一种环保电缆料的生产工艺, 保证电缆料的生产质量以及产能量,减少氯化氢废气排放量。The purpose of the present invention is to overcome the above deficiencies, provide a production process of environmental protection cable material, ensure the production quality and energy production of the cable material, and reduce the discharge of hydrogen chloride waste gas.
本发明的目的通过以下技术方案来实现:一种环保电缆料的生产工艺,包括:The object of the present invention is realized through the following technical solutions: a kind of production technology of environmental protection cable material, including:
S1、计量投料,选取如下重量份数计的各原料组成,聚氯乙烯树脂40-60份,对苯二甲酸二辛酯15-20份,碳酸钙20-25份,钙锌稳定剂6-10份,PE蜡1-2份;将物料分批投入拌合机内搅拌1-2h;S1, metering feed intake, choose each raw material composition of following parts by weight, polyvinyl chloride resin 40-60 parts, dioctyl terephthalate 15-20 parts, calcium carbonate 20-25 parts, calcium zinc stabilizer 6- 10 parts, PE wax 1-2 parts; put the materials into the mixer in batches and stir for 1-2h;
S2、挤出热塑,将物料通过锥形强制喂料机压入至特定的双阶挤出装置内,特定的双阶挤出装置包括双螺杆挤出机和单螺杆挤出机,双螺杆挤出机延伸方向与单螺杆挤出机延伸方向形成的夹角为α,双螺杆挤出机与单螺杆挤出机之间通过一折弯管连接,折弯管的折弯处圆弧过渡,且折弯管的折弯角度为β,α与β一致且为45°-60°,物料经过双螺杆挤出机的两螺杆异向旋转混炼,转速为800-900r/min,物料经过折弯管输送至单螺杆挤出机内,受到单螺杆的剪切力以及摩擦力完成剪切造粒,双螺杆挤出机与单螺杆挤出机上均通过电加热的加热方式以及间接循环冷却水控温,塑化温度为100-150℃,循环水量为1t/h;S2. Extrude thermoplastic, press the material into a specific two-stage extrusion device through a conical forced feeder. The specific two-stage extrusion device includes twin-screw extruder and single-screw extruder, twin-screw extruder. The angle formed between the extension direction of the extruder and the extension direction of the single-screw extruder is α. The twin-screw extruder and the single-screw extruder are connected by a bending pipe, and the arc transition at the bending point of the bending pipe , and the bending angle of the bending tube is β, α is consistent with β and is 45°-60°, the material is mixed by the two screws of the twin-screw extruder counter-rotating and kneading, the speed is 800-900r/min, the material passes through The bending tube is transported to the single-screw extruder, and the shearing and granulation is completed by the shearing force and frictional force of the single-screw. Both the twin-screw extruder and the single-screw extruder are heated by electric heating and indirect circulating cooling. Water temperature control, plasticizing temperature is 100-150℃, circulating water volume is 1t/h;
S3、切粒冷却,物料从单螺杆挤出机的出模面热切的粒子通过鼓风机输送至末端,鼓风机输送时将切粒冷却;S3. Pellet cooling, the material that is eagerly cut from the die surface of the single-screw extruder is transported to the end by the blower, and the pellets are cooled when the blower is transported;
S4、过筛,经鼓风冷却后的颗粒通过振动筛分离团在一起的颗粒物;S4, sieving, the particles after blast cooling are separated by vibrating screen to separate the particles together;
S5、包装,将生产的颗粒装入包装袋内即成产品。S5, packaging, put the produced granules into the packaging bag to form the product.
2、根据权利要求1所述一种环保电缆料的生产工艺,其特征在于,步骤S2中,特定的双阶挤出装置包括双螺杆挤出机与单螺杆挤出机,双螺杆挤出机与单螺杆挤出机之间通过折弯管连接;2. The production process of an environmentally friendly cable material according to claim 1, characterized in that, in step S2, the specific two-stage extrusion device comprises a twin-screw extruder and a single-screw extruder, and the twin-screw extruder It is connected with the single-screw extruder through a bending tube;
双螺杆挤出机包括双螺杆挤出壳体以及置于双螺杆挤出壳体内的两平行设置的第一螺杆,双螺杆挤出壳体远离单螺杆挤出机的一端上方设有进料斗,双螺杆挤出壳体的出模面与折弯管连通,单螺杆挤出机包括单螺杆挤出壳体以及置于单螺杆挤出壳体内的第二螺杆,第一螺杆远离折弯管的一端以及第二螺杆靠近折弯管的一端分别贯穿对应的双螺杆挤出壳体以及单螺杆挤出壳体并连接有齿轮泵,折弯管的出料口置于第二螺杆的上方位置;The twin-screw extruder includes a twin-screw extruder shell and two parallel first screws disposed in the twin-screw extruder shell. A feed hopper is provided above the end of the twin-screw extruder shell away from the single-screw extruder. , the exit surface of the twin-screw extrusion shell is communicated with the bending tube, the single-screw extruder includes a single-screw extrusion shell and a second screw placed in the single-screw extrusion shell, and the first screw is far away from the bending tube One end of the second screw and one end of the second screw close to the bending tube respectively penetrate the corresponding twin-screw extrusion shell and the single-screw extrusion shell and are connected with a gear pump, and the outlet of the bending tube is placed above the second screw. ;
单螺杆挤出壳体与双螺杆挤出壳体的外部均依次设有加热腔室以及冷却腔室,冷却腔室内设有温度传感器,加热腔室内设有多个均匀分布的加热管,冷却腔室的两端连接有循环水管,循环水管上设有循环泵。The outside of the single-screw extrusion shell and the twin-screw extrusion shell are sequentially provided with a heating chamber and a cooling chamber. The cooling chamber is provided with a temperature sensor, and the heating chamber is provided with a plurality of evenly distributed heating pipes. Two ends of the chamber are connected with circulating water pipes, and a circulating pump is arranged on the circulating water pipes.
本发明的进一步改进在于:单螺杆挤出壳体靠近折弯管的一端设有排气组件,排气组件包括排气口以及置于排气口内的不锈钢网,不锈钢网水平设置,排气口内设有多个上下错位设置的圆弧挡板,圆弧挡板的开口朝下设置,圆弧挡板均置于不锈钢网的下侧位置。A further improvement of the present invention is that: the end of the single-screw extruding shell close to the bending pipe is provided with an exhaust assembly, the exhaust assembly includes an exhaust port and a stainless steel mesh placed in the exhaust port, the stainless steel mesh is horizontally arranged, and the exhaust port There are a plurality of arc baffles arranged up and down dislocation, the opening of the arc baffle is arranged downward, and the arc baffles are placed on the lower side of the stainless steel mesh.
本发明的进一步改进在于:圆弧挡板与排气口连接的位置设有倒液孔,倒液孔向着排气口的轴线向上倾斜设置。A further improvement of the present invention is that a liquid pouring hole is provided at the position where the arc baffle is connected to the exhaust port, and the liquid pouring hole is inclined upward toward the axis of the exhaust port.
本发明的进一步改进在于:圆弧挡板的材质为不锈钢材质。A further improvement of the present invention is that: the material of the arc baffle is stainless steel.
本发明的进一步改进在于:第一螺杆与第二螺杆均包括杆体部以及螺旋部,第二螺杆的螺旋部的厚度由杆体部向外逐步递减。A further improvement of the present invention is that both the first screw and the second screw include a rod body and a helical part, and the thickness of the helical part of the second screw gradually decreases outward from the rod body.
本发明的进一步改进在于:步骤S3中,鼓风分为两段,每段风管长度为3m,每节通过旋风收料。A further improvement of the present invention is that: in step S3, the blast is divided into two sections, each section of the air duct is 3 m long, and each section receives material through a cyclone.
本发明与现有技术相比具有以下优点:Compared with the prior art, the present invention has the following advantages:
1、物料经双螺杆挤出机均匀混炼后,经过折弯管输送至单螺杆挤出机内剪切造粒,物料流动角度的变化加大了物料相互之间的内摩擦力,使物料内的气体分离出来,并经过单螺杆挤出,气体通过排气组件排出,物料随着重力作用向转动的单螺杆流动,加大了单螺杆对物料的剪切力,有效实现剪切造粒,排气组件的设置大幅度降低物料中挥发分含量,保证生产的电缆料的物理性能和化学性能,避免排气口冒料,提高产能量。1. After the material is uniformly kneaded by the twin-screw extruder, it is conveyed to the single-screw extruder through a bending tube for shearing and granulation. The change of the flow angle of the material increases the internal friction between the materials and makes the material The gas inside is separated and extruded through a single screw. The gas is discharged through the exhaust component. The material flows to the rotating single screw with the action of gravity, which increases the shear force of the single screw on the material and effectively realizes shear granulation. , The setting of the exhaust component greatly reduces the volatile content in the material, ensures the physical and chemical properties of the cable material produced, avoids the material from the exhaust port, and increases the production capacity.
2、双螺杆挤出机与单螺杆挤出机上安装齿轮泵来驱动螺杆转动,降低机头阻力,从而有效解决剪切造粒过程中的冒料现象,避免排气口堵塞,保证电缆料的生产质量。2. A gear pump is installed on the twin-screw extruder and single-screw extruder to drive the screw to rotate and reduce the resistance of the machine head, so as to effectively solve the phenomenon of material popping during the shearing and granulation process, avoid the blockage of the exhaust port, and ensure the safety of the cable material. Production quality.
3、双螺杆挤出机的两螺杆异向旋转混炼,转速为800-900r/min,避免过度搅拌而使物料离析从而破坏混炼均匀度,保证生产质量。3. The two screws of the twin-screw extruder are mixed with counter-rotation, and the rotation speed is 800-900r/min, so as to avoid excessive stirring and cause the material to segregate, thereby destroying the mixing uniformity and ensuring the production quality.
4、通过电加热式以及循环冷却将温度控制在100-150℃,高产量的同时保证物料造粒品质,通过加入稳定剂后氯化氢气体产量较少,稳定剂阻止聚氯乙烯链式分解,在该温度下的废气氯化氢产生量仅为1%-3%。4. The temperature is controlled at 100-150 ℃ through electric heating and circulating cooling, and the granulation quality of the material is guaranteed at the same time of high output. After adding the stabilizer, the output of hydrogen chloride gas is less, and the stabilizer prevents the chain decomposition of polyvinyl chloride. The amount of hydrogen chloride produced in the exhaust gas at this temperature is only 1%-3%.
5、物料在单螺杆挤出机的机头部分积聚,齿轮泵带动单螺杆快速转动,从而适当降低机头阻力,使物料随第二螺杆剪切造粒,而部分物料随着气体向排气口排出,物料与气体撞击在排气口的圆弧挡板上,物料受到重力作用而与气体发生分离并下落至第二螺杆上,气体穿过多个圆弧挡板并向外排出,一旦部分小颗粒物料随着气体继续向上流动,当再次撞击到圆弧挡板上下落时,小颗粒物料会下落至圆弧挡板上端面并从倒液孔内下落至第二螺杆上,多层圆弧挡板的设置保证气体与物料分离的彻底性,即使在出现冒料的情况下,圆弧挡板的设置依然可以将物料挡住并使之下落。5. The material accumulates in the head part of the single-screw extruder, and the gear pump drives the single-screw to rotate rapidly, thereby appropriately reducing the resistance of the head, so that the material is sheared and granulated with the second screw, and part of the material is exhausted with the gas. When the material and gas are discharged from the outlet, the material and the gas hit the arc baffle of the exhaust port. The material is separated from the gas by gravity and falls to the second screw. The gas passes through multiple arc baffles and is discharged outwards. Part of the small particle material continues to flow upward with the gas. When it hits the arc baffle again and falls, the small particle material will fall to the upper end face of the arc baffle and drop from the liquid pouring hole to the second screw. The setting of the arc baffle ensures the complete separation of the gas and the material. Even in the case of material escaping, the setting of the arc baffle can still block the material and make it fall.
附图说明:Description of drawings:
图1为本发明的特定的双阶挤出装置的结构示意图。FIG. 1 is a schematic structural diagram of a specific two-stage extrusion device of the present invention.
图2为本发明的排气组件的结构示意图。FIG. 2 is a schematic structural diagram of the exhaust assembly of the present invention.
图3为本发明的折弯管与单螺杆挤出机的连接示意图。Fig. 3 is a schematic diagram of the connection between the bent pipe of the present invention and the single-screw extruder.
图中标号:Labels in the figure:
1-双螺杆挤出机、2-单螺杆挤出机、3-折弯管;1-Twin-screw extruder, 2-Single-screw extruder, 3-Bending pipe;
11-双螺杆挤出壳体、12-第一螺杆、13-进料斗、14-加热腔室、15-冷却腔室、16-温度传感器、17-加热管、18-循环水管、19-循环泵;11-Twin-screw extrusion shell, 12-First screw, 13-Feed hopper, 14-Heating chamber, 15-Cooling chamber, 16-Temperature sensor, 17-Heating pipe, 18-Circulating water pipe, 19- circulating pump;
21-单螺杆挤出壳体、22-第二螺杆、23-齿轮部、24-排气组件;21-single screw extrusion shell, 22-second screw, 23-gear part, 24-exhaust assembly;
221-螺旋部、222-杆体部;221-spiral part, 222-rod body part;
241-排气口、242-不锈钢网、243-圆弧挡板、244-倒液孔。241- exhaust port, 242- stainless steel mesh, 243- arc baffle, 244- liquid pouring hole.
具体实施方式:Detailed ways:
为了加深对本发明的理解,下面将结合实施例和附图对本发明作进一步详述,该实施例仅用于解释本发明,并不构成对本发明保护范围的限定。In order to deepen the understanding of the present invention, the present invention will be described in further detail below with reference to the embodiments and the accompanying drawings. The embodiments are only used to explain the present invention and do not constitute a limitation on the protection scope of the present invention.
一种环保电缆料的生产工艺,包括:A production process of environmental protection cable material, comprising:
S1、计量投料,选取如下重量份数计的各原料组成,聚氯乙烯树脂40-60份,对苯二甲酸二辛酯15-20份,碳酸钙20-25份,钙锌稳定剂6-10份,PE蜡1-2份;将物料分批投入拌合机内搅拌1-2h;S1, metering feed intake, choose each raw material composition of following parts by weight, polyvinyl chloride resin 40-60 parts, dioctyl terephthalate 15-20 parts, calcium carbonate 20-25 parts, calcium zinc stabilizer 6- 10 parts, PE wax 1-2 parts; put the materials into the mixer in batches and stir for 1-2h;
S2、挤出热塑,将物料通过锥形强制喂料机压入至特定的双阶挤出装置内,特定的双阶挤出装置包括双螺杆挤出机和单螺杆挤出机,双螺杆挤出机延伸方向与单螺杆挤出机延伸方向形成的夹角为α,双螺杆挤出机与单螺杆挤出机之间通过一折弯管连接,折弯管的折弯处圆弧过渡,且折弯管的折弯角度为β,α与β一致且为45°-60°,物料经过双螺杆挤出机的两螺杆异向旋转混炼,转速为800-900r/min,物料经过折弯管输送至单螺杆挤出机内,受到单螺杆的剪切力以及摩擦力完成剪切造粒,双螺杆挤出机与单螺杆挤出机上均通过电加热的加热方式以及间接循环冷却水控温,塑化温度为100-150℃,循环水量为1t/h;S2. Extrude thermoplastic, press the material into a specific two-stage extrusion device through a conical forced feeder. The specific two-stage extrusion device includes twin-screw extruder and single-screw extruder, twin-screw extruder. The angle formed between the extension direction of the extruder and the extension direction of the single-screw extruder is α. The twin-screw extruder and the single-screw extruder are connected by a bending pipe, and the arc transition at the bending point of the bending pipe , and the bending angle of the bending tube is β, α is consistent with β and is 45°-60°, the material is mixed by the two screws of the twin-screw extruder counter-rotating and kneading, the speed is 800-900r/min, the material passes through The bending tube is transported to the single-screw extruder, and the shearing and granulation is completed by the shearing force and frictional force of the single-screw. Both the twin-screw extruder and the single-screw extruder are heated by electric heating and indirect circulating cooling. Water temperature control, plasticizing temperature is 100-150℃, circulating water volume is 1t/h;
S3、切粒冷却,物料从单螺杆挤出机的出模面热切的粒子通过鼓风机输送至末端,鼓风机输送时将切粒冷却;S3. Pellet cooling, the material that is eagerly cut from the die surface of the single-screw extruder is transported to the end by the blower, and the pellets are cooled when the blower is transported;
S4、过筛,经鼓风冷却后的颗粒通过振动筛分离团在一起的颗粒物;S4, sieving, the particles after blast cooling are separated by vibrating screen to separate the particles together;
S5、包装,将生产的颗粒装入包装袋内即成产品。S5, packaging, put the produced granules into the packaging bag to form the product.
本申请中,物料经双螺杆挤出机均匀混炼后,经过折弯管输送至单螺杆挤出机内剪切造粒,物料流动角度的变化加大了物料相互之间的内摩擦力,使物料内的气体分离出来,并经过单螺杆挤出,气体通过排气组件排出,物料随着重力作用向转动的单螺杆流动,加大了单螺杆对物料的剪切力,有效实现剪切造粒,排气组件的设置大幅度降低物料中挥发分含量,保证生产的电缆料的物理性能和化学性能,避免排气口冒料。In this application, after the material is uniformly kneaded by the twin-screw extruder, it is transported to the single-screw extruder for shearing and granulation through the bending tube, and the change of the flow angle of the material increases the internal friction between the materials. The gas in the material is separated and extruded through a single screw. The gas is discharged through the exhaust component. The material flows to the rotating single screw with the action of gravity, which increases the shear force of the single screw on the material and effectively realizes shearing. Granulation, the setting of the exhaust component greatly reduces the volatile content in the material, ensures the physical and chemical properties of the produced cable material, and avoids the material from the exhaust port.
其中,双螺杆挤出机1的两螺杆异向旋转混炼,转速为800-900r/min,避免过度搅拌而使物料离析从而破坏混炼均匀度,保证生产质量。Among them, the two screws of the twin-screw extruder 1 are counter-rotating and kneading, and the rotation speed is 800-900 r/min, so as to avoid excessive stirring and segregation of materials, thereby destroying the uniformity of kneading and ensuring production quality.
通过电加热式以及循环冷却将温度控制在100-150℃,高产量的同时保证物料造粒品质,通过加入稳定剂后氯化氢气体产量较少,稳定剂阻止聚氯乙烯链式分解,在该温度下的废气氯化氢产生量仅为1%-3%。The temperature is controlled at 100-150 ℃ by electric heating and circulating cooling, and the granulation quality of the material is guaranteed at the same time of high output. After adding the stabilizer, the output of hydrogen chloride gas is less, and the stabilizer prevents the chain decomposition of polyvinyl chloride. At this temperature The amount of hydrogen chloride produced in the exhaust gas is only 1%-3%.
进一步的,步骤S2中,如图1所示,特定的双阶挤出装置包括双螺杆挤出机1与单螺杆挤出机2,双螺杆挤出机1与单螺杆挤出机2之间通过折弯管3连接;Further, in step S2, as shown in FIG. 1 , the specific two-stage extrusion device includes a twin-screw extruder 1 and a single-screw extruder 2, and between the twin-screw extruder 1 and the single-screw extruder 2 Connected by bending pipe 3;
双螺杆挤出机1包括双螺杆挤出壳体11以及置于双螺杆挤出壳体11内的两平行设置的第一螺杆12,双螺杆挤出壳体11远离单螺杆挤出机2的一端上方设有进料斗13,双螺杆挤出壳体11的出模面与折弯管3连通,单螺杆挤出机2包括单螺杆挤出壳体21以及置于单螺杆挤出壳体21内的第二螺杆22,第一螺杆12远离折弯管3的一端以及第二螺杆22靠近折弯管3的一端分别贯穿对应的双螺杆挤出壳体11以及单螺杆挤出壳体21并连接有齿轮泵23,如图3所示,折弯管3的出料口置于第二螺杆22的上方位置;The twin-screw extruder 1 includes a twin-
单螺杆挤出壳体21与双螺杆挤出壳体11的外部均依次设有加热腔室14以及冷却腔室15,冷却腔室15内设有温度传感器16,加热腔室14内设有多个均匀分布的加热管17,冷却腔室15的两端连接有循环水管18,循环水管18上设有循环泵19。The outside of the single-
本申请中,双螺杆挤出机1与单螺杆挤出机2上安装齿轮泵23驱动来螺杆转动,降低机头阻力,从而有效解决剪切造粒过程中的冒料现象,避免排气口241堵塞,保证电缆料的生产质量。In this application, a
进一步的,单螺杆挤出壳体21靠近折弯管3的一端设有排气组件24,如图2所示,排气组件24包括排气口241以及置于排气口241内的不锈钢网242,不锈钢网242水平设置,排气口241内设有多个上下错位设置的圆弧挡板243,圆弧挡板243的开口朝下设置,圆弧挡板243均置于不锈钢网242的下侧位置。Further, the end of the single-
进一步的,圆弧挡板243与排气口241连接的位置设有倒液孔244,倒液孔244向着排气口241的轴线向上倾斜设置。Further, a position where the
物料在单螺杆挤出机2的机头部分积聚,齿轮泵23带动第二螺杆22快速转动,从而适当降低机头阻力,使物料随第二螺杆22剪切造粒,而部分物料随着气体向排气口241排出,物料与气体撞击在排气口241的圆弧挡板243上,物料受到重力作用而与气体发生分离并下落至第二螺杆22上,气体穿过多个圆弧挡板243并向外排出,一旦部分小颗粒物料随着气体继续向上流动,当再次撞击到圆弧挡板243上下落时,小颗粒物料会下落至圆弧挡板243上端面并从倒液孔244内下落至第二螺杆22上,多层圆弧挡板243的设置保证气体与物料分离的彻底性,即使在出现冒料的情况下,圆弧挡板243的设置依然可以将物料挡住并使之下落。The material accumulates in the head part of the single-screw extruder 2, and the
进一步的,圆弧挡板243的材质为不锈钢材质,避免物料在排气口241处积聚而堵塞排气口241,便于物料向单螺杆挤出机2内滑落。Further, the material of the
进一步的,第一螺杆12与第二螺杆22均包括杆体部222以及螺旋部221,第二螺杆22的螺旋部221的厚度由杆体部222向外逐步递减,提高对物料的剪切力。Further, the
进一步的,步骤S3中,鼓风分为两段,每段风管长度为3m,每节通过旋风收料。Further, in step S3, the blast is divided into two sections, each section of air duct has a length of 3m, and each section receives materials through a cyclone.
实施例1Example 1
一种环保电缆料的生产工艺,包括:A production process of environmental protection cable material, comprising:
S1、计量投料,选取如下重量份数计的各原料组成,聚氯乙烯树脂40份,对苯二甲酸二辛酯15份,碳酸钙20份,钙锌稳定剂6份,PE蜡1份;将物料分批投入拌合机内搅拌1h;S1, metering feed intake, choose each raw material composition of following parts by weight, 40 parts of polyvinyl chloride resins, 15 parts of dioctyl terephthalate, 20 parts of calcium carbonate, 6 parts of calcium zinc stabilizers, 1 part of PE wax; Put the materials into the mixer in batches and stir for 1h;
S2、挤出热塑,将物料通过锥形强制喂料机压入至特定的双阶挤出装置内,特定的双阶挤出装置包括双螺杆挤出机和单螺杆挤出机,双螺杆挤出机延伸方向与单螺杆挤出机延伸方向形成的夹角为α,双螺杆挤出机与单螺杆挤出机之间通过一折弯管连接,折弯管的折弯处圆弧过渡,且折弯管的折弯角度为β,α与β一致且为45°,物料经过双螺杆挤出机的两螺杆异向旋转混炼,转速为800r/min,物料经过折弯管输送至单螺杆挤出机内,受到单螺杆的剪切力以及摩擦力完成剪切造粒,双螺杆挤出机与单螺杆挤出机上均通过电加热的加热方式以及间接循环冷却水控温,塑化温度为100℃,循环水量为1t/h;S2. Extrude thermoplastic, press the material into a specific two-stage extrusion device through a conical forced feeder. The specific two-stage extrusion device includes twin-screw extruder and single-screw extruder, twin-screw extruder. The angle formed between the extension direction of the extruder and the extension direction of the single-screw extruder is α. The twin-screw extruder and the single-screw extruder are connected by a bending pipe, and the arc transition at the bending point of the bending pipe , and the bending angle of the bending tube is β, α and β are the same and are 45°, the material is mixed by the two screws of the twin-screw extruder counter-rotating and mixing, the speed is 800r/min, and the material is conveyed through the bending tube to the In the single-screw extruder, shearing and granulation are completed by the shearing force and frictional force of the single-screw extruder. The melting temperature is 100℃, and the circulating water volume is 1t/h;
S3、切粒冷却,物料从单螺杆挤出机的出模面热切的粒子通过鼓风机输送至末端,鼓风机输送时将切粒冷却;S3. Pellet cooling, the material that is eagerly cut from the die surface of the single-screw extruder is transported to the end by the blower, and the pellets are cooled when the blower is transported;
S4、过筛,经鼓风冷却后的颗粒通过振动筛分离团在一起的颗粒物;S4, sieving, the particles after blast cooling are separated by vibrating screen to separate the particles together;
S5、包装,将生产的颗粒装入包装袋内即成产品。S5, packaging, put the produced granules into the packaging bag to form the product.
实施例2Example 2
一种环保电缆料的生产工艺,包括:A production process of environmental protection cable material, comprising:
S1、计量投料,选取如下重量份数计的各原料组成,聚氯乙烯树脂50份,对苯二甲酸二辛酯18份,碳酸钙22份,钙锌稳定剂8份,PE蜡2份;将物料分批投入拌合机内搅拌1.5h;S1, metering feed intake, choose each raw material composition of following parts by weight, 50 parts of polyvinyl chloride resins, 18 parts of dioctyl terephthalate, 22 parts of calcium carbonate, 8 parts of calcium zinc stabilizers, 2 parts of PE wax; Put the materials into the mixer in batches and stir for 1.5h;
S2、挤出热塑,将物料通过锥形强制喂料机压入至特定的双阶挤出装置内,特定的双阶挤出装置包括双螺杆挤出机和单螺杆挤出机,双螺杆挤出机延伸方向与单螺杆挤出机延伸方向形成的夹角为α,双螺杆挤出机与单螺杆挤出机之间通过一折弯管连接,折弯管的折弯处圆弧过渡,且折弯管的折弯角度为β,α与β一致且为60°,物料经过双螺杆挤出机的两螺杆异向旋转混炼,转速为850r/min,物料经过折弯管输送至单螺杆挤出机内,受到单螺杆的剪切力以及摩擦力完成剪切造粒,双螺杆挤出机与单螺杆挤出机上均通过电加热的加热方式以及间接循环冷却水控温,塑化温度为120℃,循环水量为1t/h;S2. Extrude thermoplastic, press the material into a specific two-stage extrusion device through a conical forced feeder. The specific two-stage extrusion device includes twin-screw extruder and single-screw extruder, twin-screw extruder. The angle formed between the extension direction of the extruder and the extension direction of the single-screw extruder is α. The twin-screw extruder and the single-screw extruder are connected by a bending pipe, and the arc transition at the bending point of the bending pipe , and the bending angle of the bending tube is β, α and β are consistent and are 60°, the material is mixed by the two screws of the twin-screw extruder counter-rotating and mixing, the speed is 850r/min, and the material is conveyed through the bending tube to the In the single-screw extruder, shearing and granulation are completed by the shearing force and frictional force of the single-screw extruder. The melting temperature is 120℃, and the circulating water volume is 1t/h;
S3、切粒冷却,物料从单螺杆挤出机的出模面热切的粒子通过鼓风机输送至末端,鼓风机输送时将切粒冷却;S3. Pellet cooling, the material that is eagerly cut from the die surface of the single-screw extruder is transported to the end by the blower, and the pellets are cooled when the blower is transported;
S4、过筛,经鼓风冷却后的颗粒通过振动筛分离团在一起的颗粒物;S4, sieving, the particles after blast cooling are separated by vibrating screen to separate the particles together;
S5、包装,将生产的颗粒装入包装袋内即成产品。S5, packaging, put the produced granules into the packaging bag to form the product.
实施例3Example 3
一种环保电缆料的生产工艺,包括:A production process of environmental protection cable material, comprising:
S1、计量投料,选取如下重量份数计的各原料组成,聚氯乙烯树脂60份,对苯二甲酸二辛酯20份,碳酸钙25份,钙锌稳定剂10份,PE蜡2份;将物料分批投入拌合机内搅拌2h;S1, metering feed intake, choose each raw material composition of following parts by weight, 60 parts of polyvinyl chloride resins, 20 parts of dioctyl terephthalate, 25 parts of calcium carbonate, 10 parts of calcium zinc stabilizers, 2 parts of PE wax; Put the materials into the mixer in batches and stir for 2h;
S2、挤出热塑,将物料通过锥形强制喂料机压入至特定的双阶挤出装置内,特定的双阶挤出装置包括双螺杆挤出机和单螺杆挤出机,双螺杆挤出机延伸方向与单螺杆挤出机延伸方向形成的夹角为α,双螺杆挤出机与单螺杆挤出机之间通过一折弯管连接,折弯管的折弯处圆弧过渡,且折弯管的折弯角度为β,α与β一致且为60°,物料经过双螺杆挤出机的两螺杆异向旋转混炼,转速为900r/min,物料经过折弯管输送至单螺杆挤出机内,受到单螺杆的剪切力以及摩擦力完成剪切造粒,双螺杆挤出机与单螺杆挤出机上均通过电加热的加热方式以及间接循环冷却水控温,塑化温度为150℃,循环水量为1t/h;S2. Extrude thermoplastic, press the material into a specific two-stage extrusion device through a conical forced feeder. The specific two-stage extrusion device includes twin-screw extruder and single-screw extruder, twin-screw extruder. The angle formed between the extension direction of the extruder and the extension direction of the single-screw extruder is α. The twin-screw extruder and the single-screw extruder are connected by a bending pipe, and the arc transition at the bending point of the bending pipe , and the bending angle of the bending tube is β, α is consistent with β and is 60°, the material is mixed by the two screws of the twin-screw extruder counter-rotating and mixing, the speed is 900r/min, and the material is conveyed through the bending tube to the In the single-screw extruder, shearing and granulation are completed by the shearing force and frictional force of the single-screw extruder. The melting temperature is 150℃, and the circulating water volume is 1t/h;
S3、切粒冷却,物料从单螺杆挤出机的出模面热切的粒子通过鼓风机输送至末端,鼓风机输送时将切粒冷却;S3. Pellet cooling, the material that is eagerly cut from the die surface of the single-screw extruder is transported to the end by the blower, and the pellets are cooled when the blower is transported;
S4、过筛,经鼓风冷却后的颗粒通过振动筛分离团在一起的颗粒物;S4, sieving, the particles after blast cooling are separated by vibrating screen to separate the particles together;
S5、包装,将生产的颗粒装入包装袋内即成产品。S5, packaging, put the produced granules into the packaging bag to form the product.
本申请的实施例1制得的环保电缆料的拉伸强度为14.5MPa,氯化氢排放量为3%,每小时生产产能达1400Kg,电缆料表面无气孔;实施例2制得的环保电缆料的拉伸强度为13.8MPa,氯化氢排放量为1.8%,每小时生产产能达1380Kg,电缆料表面无气孔;实施例3制得的环保电缆料的拉伸强度为15.2MPa,氯化氢排放量为1%,每小时生产产能达1500Kg,电缆料表面无气孔。因此实施例3为最佳实施方案。The tensile strength of the environmental protection cable material prepared in Example 1 of the present application is 14.5MPa, the hydrogen chloride discharge is 3%, the production capacity per hour reaches 1400Kg, and the surface of the cable material has no pores; The tensile strength is 13.8MPa, the hydrogen chloride emission is 1.8%, the production capacity per hour is 1380Kg, and the surface of the cable material has no pores; the tensile strength of the environmentally friendly cable material prepared in Example 3 is 15.2MPa, and the hydrogen chloride emission is 1%. , the production capacity per hour reaches 1500Kg, and the surface of the cable material has no pores. Therefore Example 3 is the best embodiment.
本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the descriptions in the above-mentioned embodiments and the description are only to illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have Various changes and modifications fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.
Claims (7)
Priority Applications (1)
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| CN112277187A (en) * | 2020-10-23 | 2021-01-29 | 常德七星泰塑业有限公司 | Preparation method of PVC particles for PVC pipe fitting hot runner injection |
| CN112571659A (en) * | 2020-11-26 | 2021-03-30 | 湖南科森高分子材料科技有限公司 | Production process of silane crosslinked cable material with high heat resistance |
| CN112829261A (en) * | 2020-12-31 | 2021-05-25 | 浙江安吉锦韵无纺布有限公司 | Non-woven fabrics waste material reuse equipment |
| CN114311364A (en) * | 2021-12-16 | 2022-04-12 | 南通市博创新材料有限公司 | Integrated preparation facilities of compound environmental protection cable material |
| CN115058071A (en) * | 2022-06-22 | 2022-09-16 | 百通赫思曼工业(苏州)有限公司 | Crosslinked polyethylene cable material for solving problem of insecure lettering |
| CN116690938A (en) * | 2023-06-16 | 2023-09-05 | 江西亚美达环保再生资源股份有限公司 | A control device and method for a screw extruder |
| CN116834169A (en) * | 2023-08-08 | 2023-10-03 | 江阴市海江高分子材料有限公司 | A screw mixing extruder with metering feeding function for cable processing |
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| CN116834169A (en) * | 2023-08-08 | 2023-10-03 | 江阴市海江高分子材料有限公司 | A screw mixing extruder with metering feeding function for cable processing |
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Application publication date: 20200821 |