CN111559015A - Electric cutting tool - Google Patents
Electric cutting tool Download PDFInfo
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- CN111559015A CN111559015A CN202010544115.2A CN202010544115A CN111559015A CN 111559015 A CN111559015 A CN 111559015A CN 202010544115 A CN202010544115 A CN 202010544115A CN 111559015 A CN111559015 A CN 111559015A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/22—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
- B28D1/228—Hand-held or hand-operated tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C5/00—Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/02—Accessories specially adapted for use with machines or devices of the preceding groups for removing or laying dust, e.g. by spraying liquids; for cooling work
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- Engineering & Computer Science (AREA)
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Abstract
Description
技术领域technical field
本发明涉及一种电动切割工具。The present invention relates to an electric cutting tool.
背景技术Background technique
电动切割工具作为一种便携式切割工具,利用可旋转地安装在支架处的切割盘可对石材、混凝土或木材之类的材料进行切割操作。As a portable cutting tool, the electric cutting tool can perform cutting operations on materials such as stone, concrete or wood using a cutting disc rotatably mounted on a stand.
事实上,在大功率手持式电动切割工具中,为方便其操作及使用,需要在实现体积小型化的同时,兼具良好的冷却效果,以进一步保证大功率手持式电动切割工具的使用效果。In fact, in the high-power hand-held electric cutting tool, in order to facilitate its operation and use, it is necessary to realize the miniaturization of the size and at the same time have a good cooling effect, so as to further ensure the use effect of the high-power hand-held electric cutting tool.
现有的大功率手持式电动切割工具虽具有相应的冷却结构,但常规的冷却结构通常只对驱动电机进行冷却,现有技术中有采用水冷的形式在对割刀刀片进行喷淋的同时对内部电机进行降温,但由于水冷结构需要提供复杂的水冷管路,一方面冷却管路无法准确铺设至电动切割工具的各个位置,致使冷却效果受限;另一方面,冷却管路的铺设将导致电动切割工具的体积增大,不利于电动切割工具的体积小型化,致使现有技术中的电动切割工具推广受限。再者,由于大功率手持式电动切割工具中采用的电池包功率较大,其对应的电路控制装置温度上升很快,需要提供一种简单可靠的冷却结构以保证整机的工作效率。有鉴于此,有必要提供一种新的电动切割工具,以解决上述问题。Although the existing high-power hand-held electric cutting tools have a corresponding cooling structure, the conventional cooling structure usually only cools the driving motor. The internal motor cools down, but because the water-cooling structure needs to provide complex water-cooling pipelines, on the one hand, the cooling pipelines cannot be accurately laid to various positions of the electric cutting tool, resulting in limited cooling effect; on the other hand, the laying of the cooling pipelines will lead to The increase in the volume of the electric cutting tool is not conducive to the miniaturization of the electric cutting tool, resulting in limited promotion of the electric cutting tool in the prior art. Furthermore, due to the high power of the battery pack used in the high-power hand-held electric cutting tool, the temperature of the corresponding circuit control device rises rapidly, and a simple and reliable cooling structure needs to be provided to ensure the working efficiency of the whole machine. In view of this, it is necessary to provide a new electric cutting tool to solve the above problems.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种具有控制组件的电动切割工具,该电动工具通过具有形成于壳体中的冷却结构的控制组件,可在保证控制组件具有较小的体积的同时,对收容在壳体内的驱动单元和供电单元进行有效的冷却,保证使用该控制组件的电动切割工具的结构紧凑、占用空间较小、操作便捷。The object of the present invention is to provide an electric cutting tool with a control assembly. The electric tool has a control assembly with a cooling structure formed in a housing, which can ensure that the control assembly has a small volume and can be stored in the housing. The drive unit and the power supply unit in the body are effectively cooled to ensure the compact structure, small occupied space and convenient operation of the electric cutting tool using the control assembly.
为实现上述发明目的,本发明提供了一种电动切割工具,包括工作组件以及用于控制所述工作组件的控制组件,所述控制组件包括:壳体,所述壳体至少包括卡合设置的第一壳体、第二壳体以及由所述第一壳体和第二壳体共同围设形成的收容空间;驱动单元,所述驱动单元收容在所述收容空间内,用于驱动所述工作组件;供电单元,所述供电单元包括设置在所述收容空间内的电池腔及插接在所述电池腔内的电池;所述壳体内形成有用于冷却所述驱动单元和所述供电单元的冷却结构,所述冷却结构包括设置在所述第一壳体上的进风口、设置在所述第二壳体上的出风口以及连接所述进风口和所述出风口的冷却风道,所述驱动单元包括突伸入所述冷却风道内的风扇,所述风扇带动所述控制组件外的冷却气体经由所述进风口沿所述冷却风道流经所述供电单元和所述驱动单元并由所述出风口排出。In order to achieve the above object of the invention, the present invention provides an electric cutting tool, which includes a working assembly and a control assembly for controlling the working assembly, the control assembly includes: a casing, and the casing at least includes a snap-fitted a first casing, a second casing, and an accommodating space formed by the first casing and the second casing; a driving unit, which is accommodated in the accommodating space and used to drive the a working assembly; a power supply unit, the power supply unit includes a battery cavity provided in the receiving space and a battery inserted in the battery cavity; a power supply unit for cooling the drive unit and the power supply unit is formed in the casing The cooling structure comprises an air inlet provided on the first casing, an air outlet provided on the second casing, and a cooling air duct connecting the air inlet and the air outlet, The driving unit includes a fan protruding into the cooling air duct, and the fan drives the cooling air outside the control assembly to flow through the power supply unit and the driving unit through the air inlet along the cooling air duct and discharged from the air outlet.
作为本发明的进一步改进,所述冷却结构还包括至少罩设在所述风扇上的聚风构件,所述聚风构件具有朝向所述出风口设置的排风口,所述冷却气体经由所述进风口沿所述冷却风道流经所述供电单元和所述驱动单元进入所述聚风构件内并最终经由所述排风口和所述出风口排出。As a further improvement of the present invention, the cooling structure further includes an air collecting member covering at least the fan, the air collecting member has an air exhaust port disposed toward the air outlet, and the cooling gas passes through the air outlet. The air inlet flows through the power supply unit and the driving unit along the cooling air duct, enters the air collecting member, and is finally discharged through the air outlet and the air outlet.
作为本发明的进一步改进,所述驱动单元包括连接在所述壳体前端的驱动电机以及用于控制所述驱动电机的电子控制单元,所述驱动电机的一端可拆卸连接在所述壳体上并与所述工作组件驱动连接,另一端连接有所述风扇。As a further improvement of the present invention, the drive unit includes a drive motor connected to the front end of the housing and an electronic control unit for controlling the drive motor, and one end of the drive motor is detachably connected to the housing It is drivingly connected with the working assembly, and the other end is connected with the fan.
作为本发明的进一步改进,所述壳体包括用于固定所述驱动单元的第三壳体,所述驱动电机贯穿所述第三壳体,所述电子控制单元设置在所述第三壳体内侧并收容在所述收容空间内。As a further improvement of the present invention, the casing includes a third casing for fixing the driving unit, the driving motor penetrates the third casing, and the electronic control unit is disposed in the third casing inside and accommodated in the accommodating space.
作为本发明的进一步改进,所述第三壳体扣合在所述第一壳体和所述第二壳体的前端,并采用金属材料制成,且所述第三壳体的内侧设有至少一个散热筋。As a further improvement of the present invention, the third shell is fastened to the front ends of the first shell and the second shell, and is made of metal material, and the inner side of the third shell is provided with At least one cooling rib.
作为本发明的进一步改进,所述电子控制单元围绕所述驱动电机设置,所述电子控制单元设有至少一个MOS管,且所述至少一个MOS管靠近所述驱动电机设置,以在所述风扇的所用下加速散热。As a further improvement of the present invention, the electronic control unit is arranged around the driving motor, the electronic control unit is provided with at least one MOS transistor, and the at least one MOS transistor is arranged close to the driving motor, so as to prevent the fan used to accelerate heat dissipation.
作为本发明的进一步改进,所述进风口设置在所述第一壳体的侧壁上并由所述第一壳体向内凹陷形成,所述进风口的外侧还设有进风挡板,且所述进风挡板与所述进风口之间设有过滤构件。As a further improvement of the present invention, the air inlet is arranged on the side wall of the first casing and is formed by the inward depression of the first casing, and an air inlet baffle is also provided on the outside of the air inlet. And a filter member is arranged between the air inlet baffle and the air inlet.
作为本发明的进一步改进,所述控制组件还包括形成于所述第一壳体和/或所述第二壳体上的第一手柄组件、围绕所述第一壳体设置的第二手柄组件以及可拆卸连接在所述壳体下部的底座。As a further improvement of the present invention, the control assembly further includes a first handle assembly formed on the first casing and/or the second casing, and a second handle assembly disposed around the first casing and a base detachably connected to the lower part of the housing.
作为本发明的进一步改进,所述工作组件包括割刀单元、传动连接所述割刀单元和所述驱动单元的传动单元以及用于喷淋所述割刀单元的喷淋单元。As a further improvement of the present invention, the working assembly includes a cutter unit, a transmission unit for drivingly connecting the cutter unit and the drive unit, and a spray unit for spraying the cutter unit.
作为本发明的进一步改进,所述喷淋单元连接有外部供水单元,所述喷淋单元包括附接在所述割刀单元上的喷淋构件、用于控制所述喷淋构件喷淋状态的控制阀以及用于连接所述外部供水单元的外接接头,且所述喷淋构件、控制阀及外接接头通过管路连接。As a further improvement of the present invention, the spray unit is connected with an external water supply unit, and the spray unit includes a spray member attached to the cutter unit, a spray member for controlling the spray state of the spray member A control valve and an external joint for connecting the external water supply unit, and the spray member, the control valve and the external joint are connected through a pipeline.
本发明的有益效果是:本发明的控制组件通过设置形成于壳体中的冷却结构可在保证控制组件具有较小的体积的同时,对收容在壳体内的驱动单元和供电单元进行有效的冷却降温,进一步使得使用该控制组件的电动切割工具的结构紧凑、占用空间较小、操作便捷,提高电动切割工具的工作效率,延长使用寿命。The beneficial effect of the present invention is that the control assembly of the present invention can effectively cool the drive unit and the power supply unit accommodated in the casing while ensuring the control assembly has a small volume by providing the cooling structure formed in the casing. The cooling further makes the electric cutting tool using the control assembly compact in structure, takes up less space and is convenient to operate, improves the working efficiency of the electric cutting tool and prolongs the service life.
附图说明Description of drawings
图1是本发明控制组件的立体示意图。FIG. 1 is a schematic perspective view of the control assembly of the present invention.
图2是图1中的控制组件的拆分示意图。FIG. 2 is a disassembled schematic diagram of the control assembly in FIG. 1 .
图3是图1中的控制组件省略第二壳体、电池以及驱动单元的内部结构示意图。FIG. 3 is a schematic diagram of the internal structure of the control assembly in FIG. 1 omitting the second casing, the battery and the driving unit.
图4是图1中第一壳体另一角度的拆分示意图。FIG. 4 is a disassembled schematic diagram of another angle of the first housing in FIG. 1 .
图5是图1中第三壳体与驱动单元组装时的结构示意图。FIG. 5 is a schematic structural diagram of the third casing in FIG. 1 when assembled with the driving unit.
图6是本发明电动切割工具的立体示意图。FIG. 6 is a perspective view of the electric cutting tool of the present invention.
图7是图6中电动切割工具的拆分示意图。FIG. 7 is a disassembled schematic diagram of the electric cutting tool in FIG. 6 .
图8是图6中传动单元与驱动单元连接时的结构示意图。FIG. 8 is a schematic structural diagram of the transmission unit in FIG. 6 when the drive unit is connected.
图9是图6中传动单元的结构示意图。FIG. 9 is a schematic structural diagram of the transmission unit in FIG. 6 .
图10是图6中传动单元另一角度的拆分示意图。FIG. 10 is a disassembled schematic diagram of another angle of the transmission unit in FIG. 6 .
图11是图6中传动单元与割刀单元连接时的拆分示意图Fig. 11 is the disassembled schematic diagram when the transmission unit is connected with the cutter unit in Fig. 6
具体实施方式Detailed ways
为了使本发明的目的、技术方案和优点更加清楚,下面结合附图和具体实施例对本发明进行详细描述。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
这些优选实施方式的示例在附图中进行了例示。附图中所示和根据附图描述的本发明的实施方式仅仅是示例性的,并且本发明并不限于这些实施方式。Examples of these preferred embodiments are illustrated in the accompanying drawings. The embodiments of the invention shown in the drawings and described with reference to the drawings are merely exemplary and the invention is not limited to these embodiments.
在此,还需要说明的是,为了避免因不必要的细节而模糊了本发明,在附图中仅仅示出了与本发明的方案密切相关的结构和/或处理步骤,而省略了与本发明关系不大的其他细节。Here, it should also be noted that, in order to avoid obscuring the present invention due to unnecessary details, only structures and/or processing steps closely related to the solution of the present invention are shown in the drawings, and the Invent other details that are less relevant.
另外,还需要说明的是,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。In addition, it should be noted that the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device comprising a series of elements includes not only those elements, but also Also included are other elements not expressly listed or inherent to such a process, method, article or apparatus.
请参阅图1所示,为本发明提供的控制组件100,用于控制工作单元200完成相应的园林工作任务。在本发明中,控制组件100包括壳体11、收容在壳体11内的驱动单元12以及供电单元13。Referring to FIG. 1 , the
请参阅图1和图2所示,定义壳体11纵向延伸的方向为正方向,且用于连接固定工作单元200的一端为前端、远离工作单元200的一端为尾端,则壳体11包括设置在正方向两侧的第一壳体111、与第一壳体111对应设置的第二壳体112以及由第一壳体111和第二壳体112共同围设形成的收容空间113。Referring to FIGS. 1 and 2 , the longitudinal extension direction of the
第一壳体111和第二壳体112相互卡合设置,进一步的,壳体11还包括设置在其尾端的第一手柄组件114,在本发明的一较佳实施例中,第一手柄组件114由第一壳体111和第二壳体112围设形成,即,第一手柄组件114与壳体11一体成型,如此设置,一方面增强了第一手柄组件114与壳体11连接的稳定性;另一方面,简化了壳体11的生产步骤及流程,达到了降低控制组件100的生产成本的目的。当然在本发明的其它实施例中,第一手柄组件114还可单独形成于第一壳体111和/或第二壳体112上,或者,第一手柄组件114还可与壳体11分体设置,只需保证后第一手柄组件114与壳体11连接的稳定性即可。The
进一步的,壳体11还包括位于壳体11前端且与壳体11可拆卸连接的第二手柄组件115,具体来讲,第二手柄组件115设有呈拱状设置的握持部1151以及分别位于握持部1151两端的第一固定部1152和第二固定部1153。Further, the
握持部1151为自第一固定部1152的一端向远离第二壳体12的方向延伸,并围绕第一壳体111设置,如此设置,使得第一壳体111被握持部151环绕保护,有效避免了第一壳体111与外界发生磕碰,继而可简化第一壳体111的强化结构或设置厚度,降低了第一壳体111的制备成本,进一步达到了降低控制组件100生产成本的目的。The
进一步的,第一固定部1152可拆卸连接在第一壳体111和/或第二壳体112的底部,第二固定部1153可拆卸连接在第而壳体112的侧壁上,且在本实施例中,第一壳体111和第二壳体112的底部还设有用于卡持收容第一固定部1152的凹槽(未标号),如此设置,第一固定部1152收容在凹槽内时,第一固定部1152的外表面与壳体11的底部持平或低于壳体1的底部,以方便控制组件100稳定的放置在台面上。Further, the
在本发明的一个较佳实施例中,壳体11还具有设置在其下部前端的底座116,底座116用于支撑壳体11,以使得控制组件100具有较高的支撑强度,且在本实施例中,第一固定部1152贯穿底座116以与可提11连接定位,如此设置,可方便第二手柄组件115与壳体11的连接安装。In a preferred embodiment of the present invention, the
请一并参阅图1~图5所示,壳体11还形成有用于冷却驱动单元12和供电单元12的冷却结构14。具体来讲,冷却结构14包括设置在第一壳体111上的进风口141、设置在第二壳体112上的出风口142以及连接进风口141和出风口142的冷却风道143。Please refer to FIG. 1 to FIG. 5 together, the
在本发明中,进风口141设置在第一壳体111的侧壁上并由第一壳体111向内凹陷形成,进一步的,进风口141具有若干平行设置栅板(未图示),如此设置,可有效防止控制组件100在使用过程中,有体积较大的杂物进入收容空间113内。In the present invention, the
在本发明的一较佳实施例中,进风口141的外侧还设有进风挡板144,且进风挡板144与进风口141之间还设有过滤构件(未图示),在本实施例中,过滤构件位可用于吸附尘屑和潮湿气体等杂物的过滤层,优选的,过滤层为具有过滤孔的材料如海绵、过滤网或纱布等构成,如此设置,可有效避免杂质进入壳体11的收容空间113内,继而使得通过进风挡板144、过滤构件及进风口141进入冷却风道内的冷却气体洁净,可有效保护驱动单元12的使用寿命。In a preferred embodiment of the present invention, an
进一步的,进风挡板144与第一壳体111可拆卸连接,如此设置,可通过拆卸进风挡板144完成对过滤构件的更换,以防止杂物堵塞过滤构件的过滤孔,保证过滤构件的过滤效果。Further, the
出风口142设置在第二壳体112与第一壳体111相对设置的侧壁上,且进风口141的大小大于出风口142的大小,如此设置,可有效提升进入收容空间113中的冷却气体的量,保证冷却结构14的换热效率,进一步的,出风口142朝向第二壳体112的侧向设置,以防止出风位置正对操作者对操作者的使用造成影响。The
冷却风道143围绕收容在收容空间113内的供电单元13设置,且冷却风道143的设置位置同时经过供电单元13和驱动单元12,如此设置,可保证流经冷却风道143的冷却气体与驱动单元12和供电单元13充分接触,进一步提升了冷却结构14的换热效率。在本发明的一较佳实施例中,进风口141位于第一壳体111的中部,出风口142位于第二壳体112的前端,以使得冷却风道143呈“L”形设置,如此设置,可在保证冷却结构14的换热效率的同时,保证供电单元13具有较小的体积。当然,在本发明的其它实施例中,冷却风道143还可呈其它形状设置,只需抱枕冷却结构14的换热冷却效果即可。The cooling
冷却结构14还包括设置在冷却风道143内并与驱动单元12对应设置的聚风构件146,聚风构件146用于汇集经进风口141进入冷却风道143中的冷却气体,并使得冷却气体与驱动单元12充分接触,以降低驱动单元12的使用温度,保证控制组件100驱动工作单元200时的续航能力。The cooling
在本发明的一较佳实施例中,聚风构件146可拆卸连接在壳体11的前端,且壳体11还具有用于连接固定聚风构件146的第三壳体117,具体来讲,第三壳体117扣合在第一壳体141和第二壳体142的前端,以封闭壳体11的形成收容空间113,且如此设置,可以防止工作单元200工作过程中产生的尘屑或污水沿第一壳体111和第二壳体112卡合位置处的缝隙进入收容空间113内,继而对驱动单元12和供电单元13的正常运行造成影响。In a preferred embodiment of the present invention, the
在本实施例中,驱动单元12贯穿第三壳体117突伸入冷区风道143中,并于第三壳体117连接定位,聚风构件146罩设在驱动单元12收容在收容空间113内的部分,且聚风构件146具有用于排风的排风口147,在本实施例中,排风口147朝向出风口142设置,以将聚集在聚风构件146内的沿排风口147经出风口142导出。In the present embodiment, the driving
驱动单元12包括连接在壳体11前端的驱动电机121、用于控制驱动电机121的电子控制单元以及连接在所述驱动电机121上的风扇123。具体来讲,电子控制单元为PCB板122,驱动电机121可拆卸连接在壳体11上,且驱动电机121具有同时驱动工作单元200和风扇123的驱动轴(未标号),具体来讲,驱动轴的一端与工作单元200驱动连接,另一端连接有风扇123,且风扇123突伸入冷却风道143内,进一步的,聚风构件146罩设风扇123和驱动电机121上,且聚风构件146与第三壳体117之间形成用于进风的进风通道(未标号),此时,控制组件100外部的冷却气流可在风扇123的带动下经由进气口141沿冷却风道143流经供电单元13,并进一步经由聚风构件146与第三壳体117之间的进风通道进入聚风构件146中,以使得冷却气体充分为驱动电机121降温,并最终经由排风口147及出风口142排出。The driving
PCB板122固定在壳体11的内部,且冷却风道143的设置位置经过PCB板122的固定位置,在本发明中,PCB板122设置在第三壳体117的内侧,且通过灌胶或螺纹连接的形式固定,具体来讲,PCB板122围绕驱动电机121设置,以使得PCB板122呈C形或L形或圆形或直线形等排布结构排布,进一步的,PCB板122上设有多个用于控制控制组件100的电压的MOS管1221,且多个MOS管1221贴近驱动电机121设置,如此设置,当冷却气体经由聚风构件146与第三壳体117之间的进风通道进入聚风构件146中时,可同时柜PCB板122进行降热。The
在本发明的一较佳实施例中,第三壳体117为采用金属壳体材料制成的金属壳体,此时,PCB板122还可通过第三壳体117实现散热,优选的,第三壳体117上还设有若干散热筋118,如此设置可有效增大第三壳体117的散热面积,进一步提升了控制组件100的散热能力。In a preferred embodiment of the present invention, the
供电单元13包括设置在收容空间113内的电池腔131及插接在电池腔131内的电池132。具体来讲,电池腔131卡合在第一壳体111和第二壳体112之间,且电池腔131具有与第一壳体111和第二壳体112卡扣的卡扣部13,进一步的,电池腔131的底部设有用于电性连接驱动单元12和电池132的插片座(未图示),且电池腔131的一侧壁朝向进风口141设置,而冷却风道143则围绕电池腔131延伸并最终与聚风构件146和/或出风口142连通,以实现供电单元13的散热。The
需要说明的是,本发明的控制组件100还具有其它用于操纵控制组件100运行的单元,如开关单元15等,其具体结构与现有技术中开关单元相同或相似,故于此不与赘述,应当理解的是,说明书中虽省略了对公知结构和技术的描述,但其仅是为避免不必要的混淆本发明的概念,不应直接理解为本发明不设有或不包含。It should be noted that the
请参阅图6所示,为本发明提供的一种电动切割工具300。电动切割工具300包括用于执行园林工作任务的工作组件200以及用于控制工作组件200运行的控制组件,需要说明的是,本实施例中的控制组件即为前述的控制组件100,故以下说明书部分将仅针对工作组件200进行详细描述,重复部分于此不在赘述。Please refer to FIG. 6 , which is an
本发明的工作组件200为用于执行切割任务的割刀工作组件,包括割刀单元21、传动连接割刀单元21和驱动单元12的传动单元22以及与割刀单元21对应设置的喷淋单元23。The working
请参阅图6及图7所示,割刀单元21用于在驱动电机121的驱动作用下完成相应的切割任务,在本发明中,割刀单元21包括转动连接在传动单元22延伸方向的端部的防护罩211以及旋转收容在防滑罩211内的切割刀片211。在本发明的一较佳实施例中,防护罩211大致呈半圆形设置,并可围绕切割刀片212旋转,如此设置,一方面可避免操作者在使用电动切割工具300时,误触处于工作状态的工作组件200,对身体造成伤害;另一方面,可有效防止切割刀片212在旋转过程中产生的尘屑或废液飞溅,有效提升了电动切割工具300的实用性。Please refer to FIG. 6 and FIG. 7 , the
请参阅图7~图11所示,传动单元22用于传动连接驱动电机121和割刀单元21,在本发明中,传动单元22包括可拆卸连接在第三壳体117上的支撑臂221、收容在支撑臂221中的传动轴222以及用于连接切割刀片212的输出转轴223。Referring to FIGS. 7 to 11 , the
具体来讲,支撑臂221呈中空设置,传动轴222通过轴承224转动收容在支撑臂221中,驱动电机121的驱动轴贯穿第三壳体117并突伸入支撑臂221中与收容在支撑臂221中的传动轴222传动连接。在本发明中,驱动轴延伸方向的端部通过联轴器224与传动轴222连接,事实上,由于驱动轴与传动轴222在传动连接过程中易发生震动,故本实施例中的联轴器225为采用聚氨酯材料制成的花型联轴器。Specifically, the
特别的,由于传动单元22在传动过程中,传动轴222与切割刀片212的半径的比值将直接影响工作组件200的工作时长及切割的效率很平稳性,因此在本发明的一较佳实施例中,传动轴222的长度为80-200mm,切割刀片212的半径为100-200mm。In particular, during the transmission process of the
进一步的,驱动轴、传动轴222与水平面的夹角也将直接影响电动切割工具300的重心平衡性能,故在本发明的一较佳实施例中,驱动轴、传动轴222与水平面的夹角为15~45°,优选的,驱动轴、传动轴222与水平面的夹角为30°,以在实现电动切割工具300的平衡的同时,提高操作者的操控稳定性。Further, the angle between the drive shaft, the
输出转轴223用于连接传动单元22和割刀单元21,在本发明中,输出转轴223的一端贯穿防护罩211以与收容在防护罩211内的切割刀片212连接,且切割刀片212的中心设有用于固定连接输出转轴223的连接孔213(如图7),即在本发明中,输出转轴223贯穿防护罩211及连接孔213与切割单元21连接设置。The
进一步的,输出转轴223的另一端通过伞齿轮226与传动轴222的另一端连接,使得输出转轴223与传动轴222呈一定夹角设置,以方便对切割刀片212的切割位置进行观察。优选的,本发明中的输出转轴223通过伞齿轮226与传动轴222垂直设置。Further, the other end of the
特别的,由于伞齿轮226在传动连接传动轴222与割刀单元21的过程中,收到切割刀片212转动切割物体相互作用力的影响,伞齿轮226对传动轴222具有沿传动轴222朝向驱动轴方向的作用力,因此为防止前述作用力对驱动电机121造成影响,支撑臂221内还具有用于定位轴承224的定位件227,优选的,定位件327设置在传动轴322上,且为用于固定轴承324连接位置的金属件螺栓(未标号),当然在本发明的其它实施例中,定位件327还可为其他用于实施卡位的金属件或的U型件等,发明即定位件227的具体结构和形式可根据实际需要进行选择,于此不予限制。In particular, since the
此外需要说明的是,由于电机功率、切割刀片212的转速以及驱动单元12和传动单元22之间的减速比将直接影响本发明中电动切割工具300的工作时长、工作效率以及耗能,因此为使电动切割工具300实现高效切割;在本发明中伞齿轮226的减速传动比为2~6,优选的,电池132为电压在60~82V的锂电池包驱动电机121的功率为1000-3500W,以使得切割刀片212的切割转速达到3500-6000rpm。In addition, it should be noted that, since the motor power, the rotational speed of the
喷淋单元23用于连接外部供水单元(未图示),以对处于工作状态的割刀单元21进行喷淋,在为割刀单元21降温的同时防止切割过程中尘屑的飞溅。在本发明中,喷淋单元23包括附接在割刀单元21上的喷淋构件231、用于控制喷淋构件231喷淋状态的控制阀232以及用于连接外部供水单元的外接接头233,且喷淋构件231、控制阀232及外接接头233通过管路234连接。The
具体来讲,喷淋构件231呈“U”形设置,并卡接在防护罩211的边缘,进一步的,喷淋构件231的两端均设有喷嘴2311,喷嘴2311通过喷淋构件231夹持在切割刀片212的两侧,以同时对切割刀片212的两侧进行喷淋。进一步的,控制阀232通过管路234与喷淋构件231连通,且在本发明的一较佳实施例中,控制阀232设置在第二壳体112的旁侧,如此设置,可方便操作者对喷淋单元23进行控制,在本发明的其它实施例中,控制阀232还可设置在其它位置,只需保证。Specifically, the spraying
外接接头233用于连接外部供水单元,在本发明中外接接头233同样通过管路234与控制阀232相连,且外接接头233与管路234可拆卸连接,即,在本发明中,外接接头233可根据实际需要及外部供水单元的具体结构进行选择,于此不予限制。The external joint 233 is used to connect the external water supply unit. In the present invention, the external joint 233 is also connected to the
综上所述,本发明的控制组件100通过设置形成于壳体11中的冷却结构14可在保证控制组件100具有较小的体积的同时,对收容在壳体11内驱动单元12和供电单元13进行有效的冷却降温,进一步使得使用该控制组件100的电动切割工具300的结构紧凑、占用空间较小、操作便捷,有效提高了电动切割工具300的工作效率,延长其使用寿命,利于电动切割工具300的推广及使用。To sum up, in the
以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced. Without departing from the spirit and scope of the technical solutions of the present invention.
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| EP21825093.4A EP4147824A4 (en) | 2020-06-15 | 2021-06-04 | Electric cutting device |
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