CN111558966A - A punching device for special-shaped small-sized hard and thick materials - Google Patents
A punching device for special-shaped small-sized hard and thick materials Download PDFInfo
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- CN111558966A CN111558966A CN202010532668.6A CN202010532668A CN111558966A CN 111558966 A CN111558966 A CN 111558966A CN 202010532668 A CN202010532668 A CN 202010532668A CN 111558966 A CN111558966 A CN 111558966A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/40—Cutting-out; Stamping-out using a press, e.g. of the ram type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/0006—Means for guiding the cutter
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0625—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
- B26D7/1818—Means for removing cut-out material or waste by pushing out
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/22—Safety devices specially adapted for cutting machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/44—Cutters therefor; Dies therefor
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- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
Description
技术领域technical field
本发明涉及硬厚材料冲切技术领域,具体为一种异形小尺寸硬厚材料的冲切装置。The invention relates to the technical field of punching hard and thick materials, in particular to a punching device for special-shaped small-sized hard and thick materials.
背景技术Background technique
传统工艺的产品因为外观要求较高,产品周边不可挤压变形,我们往往会使用CNC精雕来完成交货,但使用CNC精雕存在一些问题,一是非本行业的工艺,导入厂内比较困难,需要时间来磨合;二是新增加人力、设备成本较高,既影响了效率又提高了成本,往往就丢失了订单。Due to the high appearance requirements of traditional craft products, the surrounding area of the product cannot be squeezed and deformed. We often use CNC fine carving to complete the delivery, but there are some problems with CNC fine carving. First, it is difficult to import processes that are not in the industry. , it takes time to run in; second, the cost of newly added manpower and equipment is high, which not only affects the efficiency but also increases the cost, and often loses orders.
本发明提出一种异形小尺寸硬厚材料的冲切装置,适用于厚度0.15MM~0.3MM的PET、PC材料的冲切,冲切效果好,冲切边缘平整度高,解决因为材料厚使产品周边在冲型后挤压起拱的外观问题、且容易发生蹦刀问题。The invention provides a punching device for special-shaped small-sized hard and thick materials, which is suitable for punching PET and PC materials with a thickness of 0.15mm to 0.3mm, and has good punching effect and high flatness of punching edges. The appearance of the product periphery is squeezed and arched after punching, and the problem of jumping knife is prone to occur.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种异形小尺寸硬厚材料的冲切装置,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a punching device for special-shaped small-sized hard and thick materials, so as to solve the above-mentioned problems in the background art.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种异形小尺寸硬厚材料的冲切装置,包括工作台,所述工作台的上方设置有安装架,所述安装架的下方设置有升降架,所述安装架的上端面上固定安装有气压缸,所述气压缸的输出端固定安装在升降架的上端面上,所述升降架的下端面上设置有冲切机构,所述安装架上设置有导向部件,所述工作台的上端面上对应冲切机构位置处设置有冲切台部件。A punching device for special-shaped, small-sized, hard and thick materials includes a workbench, an installation frame is arranged above the workbench, a lift frame is arranged below the installation frame, and an upper end surface of the installation frame is fixedly installed with A pneumatic cylinder, the output end of the pneumatic cylinder is fixedly installed on the upper end face of the lifting frame, the lower end face of the lifting frame is provided with a punching mechanism, the mounting frame is provided with a guide member, and the upper end of the worktable A punching table component is arranged on the end face corresponding to the position of the punching mechanism.
优选的,所述导向部件包括导向杆,所述导向杆左右对称固定安装在升降架的上端面上,所述导向杆通过通槽插接在安装架上,所述安装架的上端面上对应导向杆位置处固定安装有导向筒,所述导向杆插接在导向筒的内部。Preferably, the guide member includes a guide rod, the guide rod is symmetrically fixed on the upper end surface of the lifting frame, the guide rod is inserted into the installation frame through the through groove, and the upper end face of the installation frame corresponds to the upper end surface of the lifting frame. A guide cylinder is fixedly installed at the position of the guide rod, and the guide rod is inserted into the inside of the guide cylinder.
优选的,所述导向杆的顶部固定安装有第一限位块,所述导向筒的内侧壁上开设有导向槽。Preferably, a first limit block is fixedly installed on the top of the guide rod, and a guide groove is formed on the inner side wall of the guide cylinder.
优选的,所述冲切台部件包括升降槽,所述升降槽开设在工作台的上端面上,所述升降槽的内部活动安装有冲切台,所述工作台的下端面上固定安装有左右对称分布的液压缸,所述液压缸的输出端与冲切台固定连接。Preferably, the punching table component includes a lifting groove, the lifting groove is opened on the upper end surface of the work table, the punching table is movably installed inside the lifting groove, and the lower end surface of the work table is fixedly installed with The hydraulic cylinders are symmetrically distributed on the left and right, and the output end of the hydraulic cylinder is fixedly connected with the punching table.
优选的,所述冲切台上开设有冲切槽,所述工作台的底部对应冲切槽位置处设置有落料口,所述落料口的位置与冲切槽相对应,所述落料口与升降槽相连通。Preferably, the punching table is provided with a punching groove, the bottom of the work table is provided with a blanking port at the position corresponding to the punching groove, and the position of the blanking port corresponds to the punching groove, and the falling The material port is communicated with the lifting groove.
优选的,所述工作台的上端面固定安装有左右对称分布的输送机构,所述输送机构位于冲切台的两侧,所述输送机构包括固定架,所述固定架左右对称固定安装在工作台的上端面上,所述固定架之间设置有上下对称分布的传送带,靠近冲切台的固定架上开设有移动槽。Preferably, the upper end surface of the working table is fixedly installed with a left-right symmetrically distributed conveying mechanism, the conveying mechanism is located on both sides of the punching table, and the conveying mechanism includes a fixing frame, and the fixing frame is symmetrically fixed and installed on the working table. On the upper end surface of the table, conveyor belts symmetrically distributed up and down are arranged between the fixed frames, and a moving groove is provided on the fixed frame close to the punching table.
优选的,所述冲切机构包括底座,所述底座固定安装在升降架的下端面上,所述底座的底部开设有活动槽,所述活动槽的内部设置有镶块,所述镶块的外侧壁上固定安装有垂直刀片,所述镶块的上端面与活动槽的内壁顶部之间设置有若干个均匀分布的高强度弹块。Preferably, the punching mechanism includes a base, the base is fixedly installed on the lower end surface of the lifting frame, a movable groove is opened at the bottom of the base, an insert is arranged inside the movable groove, and the insert is A vertical blade is fixedly installed on the outer side wall, and several uniformly distributed high-strength elastic blocks are arranged between the upper end face of the insert and the top of the inner wall of the movable groove.
优选的,所述垂直刀片上开设有左右对称分布的安装槽,所述镶块上对应安装槽位置处固定安装有连接杆,所述连接杆上固定安装有第二限位块,所述活动槽的外侧壁上对应第二限位块位置处开设有限位槽,所述第二限位块设置在限位槽的内部。Preferably, the vertical blade is provided with left-right symmetrically distributed installation grooves, a connecting rod is fixedly installed on the insert at the position corresponding to the installation groove, and a second limit block is fixedly installed on the connecting rod, and the movable A limit slot is formed on the outer side wall of the slot corresponding to the position of the second limit block, and the second limit block is arranged inside the limit slot.
与现有技术相比,本发明的有益效果是:一种异形小尺寸硬厚材料的冲切装置,通过气压缸驱动升降架下降,带动冲切机构下降,与冲切台部件配合将材料进行冲切加工,导向杆、导向筒、第一限位块和导向槽起到导向和限位作用,材料通过两端设置在输送机构内部,通过上下分布的传送带进行输送,移动槽起到导向作用,材料移动至冲切台位置处停止,通过液压缸带动冲切台上升,配合冲切机构进行冲切,冲切产生的材料废料通过冲切槽落入落料口中,冲切机构向下移动,先由垂直刀片与材料接触,随着底座继续下降,高强度弹块被压缩,垂直刀片与材料之间的接触面压力不断增加,最后通过垂直刀片将材料进行冲切,高强度弹块复位,弹力作用在切割区域,将废料从材料中顶出,落入冲切槽中,通过限位槽对镶块起到导向和限位作用。本发明为一种异形小尺寸硬厚材料的冲切装置,通过设置落料口、高强度弹块和垂直刀片等,达到了冲切效果好,冲切边缘平整度高的效果,解决了因为材料厚使产品周边在冲型后挤压起拱的外观问题、且容易发生蹦刀问题。Compared with the prior art, the beneficial effects of the present invention are: a punching device for special-shaped small-sized hard and thick materials, which drives the lifting frame to descend through a pneumatic cylinder, drives the punching mechanism to descend, and cooperates with the punching table components to cut the material. During punching processing, the guide rod, guide cylinder, first limit block and guide groove play a guiding and limiting role. The material is set inside the conveying mechanism through both ends, and is conveyed by the conveyor belt distributed up and down, and the moving groove plays a guiding role. , the material moves to the position of the punching table and stops. The hydraulic cylinder drives the punching table to rise, and cooperates with the punching mechanism for punching. The material waste generated by punching falls into the blanking port through the punching groove, and the punching mechanism moves down. , First, the vertical blade contacts the material. As the base continues to descend, the high-strength bullet is compressed, and the pressure on the contact surface between the vertical blade and the material continues to increase. Finally, the material is punched by the vertical blade, and the high-strength bullet is reset. , the elastic force acts on the cutting area, pushes the waste material out of the material, and falls into the punching groove, which guides and limits the insert through the limit groove. The invention is a punching device for special-shaped small-sized hard and thick materials. By setting a blanking port, a high-strength elastic block, a vertical blade, etc., the punching effect is good and the punching edge is high. The thickness of the material causes the appearance of the product periphery to be squeezed and arched after punching, and the problem of jumping knife is prone to occur.
附图说明Description of drawings
图1为一种异形小尺寸硬厚材料的冲切装置的结构示意图;1 is a schematic structural diagram of a punching device for a special-shaped small-sized hard and thick material;
图2为一种异形小尺寸硬厚材料的冲切装置中冲切机构处的结构示意图。FIG. 2 is a schematic structural diagram of a punching mechanism in a punching device for a special-shaped small-sized hard and thick material.
图中:1-工作台,2-安装架,3-升降架,4-气压缸,5-冲切机构,6-导向杆,7-通槽,8-第一限位块,9-导向筒,10-导向槽,11-升降槽,12-冲切台,13-液压缸,14-冲切槽,15-落料口,16-固定架,17-传送带,18-移动槽,19-底座,20-活动槽,21-高强度弹块,22-镶块,23-垂直刀片,24-连接杆,25-第二限位块,26-安装槽,27-限位槽。In the picture: 1- workbench, 2- mounting frame, 3- lifting frame, 4- pneumatic cylinder, 5- punching mechanism, 6- guide rod, 7- through groove, 8- first limit block, 9- guide Cylinder, 10-Guide groove, 11-Lifting groove, 12-Punching table, 13-Hydraulic cylinder, 14-Punching groove, 15-Blanking port, 16-Fixing frame, 17-Conveyor belt, 18-Moving groove, 19 -Base, 20-active slot, 21-high-strength elastic block, 22-insert, 23-vertical blade, 24-connecting rod, 25-second limit block, 26-installation slot, 27-limit slot.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1~2,本发明提供一种技术方案:一种异形小尺寸硬厚材料的冲切装置,包括工作台1,所述工作台1的上方设置有安装架2,所述安装架2的下方设置有升降架3,所述安装架2的上端面上固定安装有气压缸4,所述气压缸4的输出端固定安装在升降架3的上端面上,所述升降架3的下端面上设置有冲切机构5,所述安装架2上设置有导向部件,所述工作台1的上端面上对应冲切机构5位置处设置有冲切台部件。1-2, the present invention provides a technical solution: a punching device for special-shaped small-sized hard and thick materials, comprising a worktable 1, a
所述导向部件包括导向杆6,所述导向杆6左右对称固定安装在升降架3的上端面上,所述导向杆6通过通槽7插接在安装架2上,所述安装架2的上端面上对应导向杆6位置处固定安装有导向筒9,所述导向杆6插接在导向筒9的内部。The guide member includes a guide rod 6, the guide rod 6 is symmetrically fixed on the upper end surface of the
所述导向杆6的顶部固定安装有第一限位块8,所述导向筒9的内侧壁上开设有导向槽10。A first limiting block 8 is fixedly installed on the top of the guide rod 6 , and a
通过气压缸4驱动升降架3下降,带动冲切机构5下降,与冲切台部件配合将材料进行冲切加工,导向杆6、导向筒9、第一限位块8和导向槽10起到导向和限位作用。The lifting
所述冲切台部件包括升降槽11,所述升降槽11开设在工作台1的上端面上,所述升降槽11的内部活动安装有冲切台12,所述工作台1的下端面上固定安装有左右对称分布的液压缸13,所述液压缸13的输出端与冲切台12固定连接。The punching table component includes a
所述冲切台12上开设有冲切槽14,所述工作台1的底部对应冲切槽14位置处设置有落料口15,所述落料口15的位置与冲切槽14相对应,所述落料口15与升降槽11相连通。The punching table 12 is provided with a
所述工作台1的上端面固定安装有左右对称分布的输送机构,所述输送机构位于冲切台12的两侧,所述输送机构包括固定架16,所述固定架16左右对称固定安装在工作台1的上端面上,所述固定架16之间设置有上下对称分布的传送带17,靠近冲切台12的固定架16上开设有移动槽18。The upper end surface of the worktable 1 is fixedly installed with a left-right symmetrically distributed conveying mechanism, and the conveying mechanism is located on both sides of the punching table 12. On the upper end surface of the worktable 1 , a
材料通过两端设置在输送机构内部,通过上下分布的传送带17进行输送,移动槽18起到导向作用,材料移动至冲切台12位置处停止,通过液压缸13带动冲切台12上升,配合冲切机构5进行冲切,冲切产生的材料废料通过冲切槽14落入落料口15中。The material is arranged inside the conveying mechanism through both ends, and is conveyed by the
所述冲切机构5包括底座19,所述底座19固定安装在升降架3的下端面上,所述底座19的底部开设有活动槽20,所述活动槽20的内部设置有镶块22,所述镶块22的外侧壁上固定安装有垂直刀片23,所述镶块22的上端面与活动槽20的内壁顶部之间设置有若干个均匀分布的高强度弹块21。The punching mechanism 5 includes a
所述垂直刀片23上开设有左右对称分布的安装槽26,所述镶块22上对应安装槽26位置处固定安装有连接杆24,所述连接杆24上固定安装有第二限位块25,所述活动槽20的外侧壁上对应第二限位块25位置处开设有限位槽27,所述第二限位块25设置在限位槽27的内部。The
冲切机构5向下移动,先由垂直刀片23与材料接触,随着底座19继续下降,高强度弹块21被压缩,垂直刀片23与材料之间的接触面压力不断增加,最后通过垂直刀片23将材料进行冲切,高强度弹块21复位,弹力作用在切割区域,将废料从材料中顶出,落入冲切槽14中,通过限位槽27对镶块22起到导向和限位作用。The punching mechanism 5 moves downward, and the
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, but that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments are to be regarded in all respects as illustrative and not restrictive, and the scope of the invention is to be defined by the appended claims rather than the foregoing description, which are therefore intended to fall within the scope of the claims. All changes within the meaning and scope of the equivalents of , are included in the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of embodiments, not each embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.
Claims (8)
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