CN111558349A - A dual-chamber microcapsule with self-warning function and preparation method thereof - Google Patents
A dual-chamber microcapsule with self-warning function and preparation method thereof Download PDFInfo
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Abstract
本发明公开了一种具有自预警功能的双室微胶囊及其制备方法。本发明首先通过溶胶‑凝胶法与原位聚合制备得到内部封装显色剂的纳米微球,利用其作为Pickering乳化剂稳定含有隐性染料的油相得到稳定的Pickering乳液,将乳液固化后得到双室微胶囊。本发明所述的双室微胶囊中,壳层乳化剂颗粒中封装显色剂,芯材为隐性染料,实现了显色剂与隐性染料在同一微胶囊中的分别负载,不但解决了传统的基于双组分微胶囊的自预警体系存在的显色剂与染料接触速率偏低的问题,而且实现了对裂纹更快速更高效地响应。该双室微胶囊在自预警涂层、复合材料以及封装材料中具有广泛的应用前景。
The invention discloses a dual-chamber microcapsule with self-warning function and a preparation method thereof. The present invention firstly prepares nano-microspheres with internal encapsulation of color developer by sol-gel method and in-situ polymerization, uses it as Pickering emulsifier to stabilize the oil phase containing hidden dyes to obtain stable Pickering emulsion, and solidifies the emulsion to obtain a stable Pickering emulsion. Two-chambered microcapsules. In the double-chambered microcapsules of the present invention, the color developer is encapsulated in the shell layer emulsifier particles, and the core material is a recessive dye, which realizes the separate loading of the color developer and the recessive dye in the same microcapsule, which not only solves the problem of The traditional self-warning system based on two-component microcapsules has the problem of low contact rate between the color developer and the dye, and achieves a faster and more efficient response to cracks. The dual-chamber microcapsules have broad application prospects in self-warning coatings, composite materials and encapsulation materials.
Description
技术领域technical field
本发明涉及一种具有自预警功能的双室微胶囊及其制备方法,属于微胶囊的制备技术领域。The invention relates to a dual-chamber microcapsule with self-warning function and a preparation method thereof, and belongs to the technical field of preparation of microcapsules.
背景技术Background technique
当材料因外界作用或内部应力产生损坏时,会对系统和设备的使用寿命产生严重影响。及时发现材料或构件的缺陷有利于减少损失,保障安全。当前的材料无损检测技术包括超声检测、电子错位散斑干涉、交变磁场测量法、X射线检测技术等。传统的材料缺陷检测手段虽然可以进行损伤的检测,但是存在设备昂贵复杂、测量结果不准确等问题。为了能够更直观地观测到材料中存在的缺陷,人们将染料分子和荧光手段引入材料损伤检测中,开发出了多种可直观观测材料损伤的方法。其中,由于外援型检测方法具有系统设计简单等优点得到了广泛地研究。When materials are damaged by external action or internal stress, it can have a serious impact on the service life of systems and equipment. The timely detection of defects in materials or components is conducive to reducing losses and ensuring safety. The current non-destructive testing technologies for materials include ultrasonic testing, electron dislocation speckle interference, alternating magnetic field measurement, and X-ray testing technology. Although traditional material defect detection methods can detect damage, there are problems such as expensive and complex equipment and inaccurate measurement results. In order to more intuitively observe the defects in materials, dye molecules and fluorescence methods are introduced into the material damage detection, and a variety of methods to visually observe the material damage have been developed. Among them, the foreign aid detection method has been widely studied due to its advantages of simple system design.
外援型检测手段多是基于具有响应性的染料分子或荧光分子,通过将其直接分散或修饰至基体材料中,在特定环境下对受损部位进行显色预警。但是这些小分子或分子基团都存在易于基体材料中活泼基团反应、易发生光漂白或紫外降解的问题。为了更好地避免外界环境对染料或荧光分子的影响,有研究人员将其封装在微胶囊中构建得到基于微胶囊的自预警体系。同时由于微胶囊的制备工艺已逐渐趋于成熟,更易于实现多功能化、低成本及工业化生产,因此微胶囊型自预警材料应用前景更为广泛。Most of the external aid detection methods are based on responsive dye molecules or fluorescent molecules, which can be directly dispersed or modified into the matrix material to give early warning of color development to damaged parts under specific circumstances. However, these small molecules or molecular groups all have the problems that they are easy to react with active groups in the matrix material, and are prone to photobleaching or UV degradation. In order to better avoid the influence of the external environment on dyes or fluorescent molecules, some researchers encapsulate them in microcapsules to construct a microcapsule-based self-warning system. At the same time, since the preparation process of microcapsules has gradually matured, it is easier to achieve multi-functional, low-cost and industrialized production, so the application prospects of microcapsule-type self-alarming materials are more extensive.
大多数微胶囊型自预警系统依赖于封装在微胶囊中的染料与嵌入基体材料之中的显色剂或催化剂之间的化学反应来进行,这样不可避免地就会因材料在制备过程中产生的显色剂或催化剂的损失导致显色不明显。通过将显色剂或催化剂与染料分别微胶囊化之后一同分散在基体材料中可以构建得到双微胶囊自预警体系,虽然可以避免组分在制备过程中产生的损失,但是仍存在两种微胶囊因分散不均匀导致的化学计量比失配的问题,自预警效果依旧不理想。针对上述问题,有研究人员通过构建多室微胶囊,在不同腔室内同时封装一定化学计量比的染料与显色剂或催化剂,提高了两种组份的接触速度和显色预警效率,但是具有多室结构的微胶囊相较于单组分微胶囊制备工艺更为复杂。Most microencapsulated self-alert systems rely on chemical reactions between dyes encapsulated in microcapsules and color-developing agents or catalysts embedded in the matrix material, which inevitably results in The loss of color developer or catalyst results in insignificant color development. A dual-microcapsule self-warning system can be constructed by microencapsulating the color developer or catalyst and dye separately and then dispersing them in the matrix material. Although the loss of components during the preparation process can be avoided, there are still two types of microcapsules. Due to the problem of stoichiometric ratio mismatch caused by uneven dispersion, the self-warning effect is still not ideal. In response to the above problems, some researchers have built multi-chamber microcapsules to simultaneously encapsulate a certain stoichiometric ratio of dyes and color developers or catalysts in different chambers to improve the contact speed and color development early warning efficiency of the two components. Compared with single-component microcapsules, the preparation process of multi-chambered microcapsules is more complicated.
目前,对于多室微胶囊的制备,多是采用微流体技术及层层自组装法(LBL)进行。微流体技术制备多室微胶囊是基于多重乳液或多核乳液的构建,乳液经固化后得到具有多室结构的微胶囊。虽然使用微流体技术制备得到的微胶囊尺寸稳定性及重复性较好,但是仍存在微胶囊的尺寸相对较大,并且包封组分的释放不易控制等缺陷,使其商业应用受到了一定的限制。层层自组装法制备多室微胶囊是利用层间的交替沉积,使修复剂与固化剂分别封装在微胶囊的不同层中。层层自组装法是一个多步过程,一步操作一般只能封装一种组分,当需要封装多种组分尤其是活性组分时,为了保证各组分的活性,难免出现封装效率低、活性组分受损的问题。At present, for the preparation of multi-chamber microcapsules, microfluidic technology and layer-by-layer self-assembly (LBL) are mostly used. The preparation of multi-chambered microcapsules by microfluidic technology is based on the construction of multiple emulsions or multi-core emulsions. After the emulsion is solidified, microcapsules with multi-chambered structures are obtained. Although the microcapsules prepared by microfluidic technology have good dimensional stability and repeatability, there are still defects such as relatively large size of microcapsules and difficult control of the release of encapsulated components, which make their commercial applications limited to a certain extent. limit. The multi-chambered microcapsules prepared by the layer-by-layer self-assembly method utilize alternate deposition between layers, so that the repairing agent and the curing agent are separately encapsulated in different layers of the microcapsules. The layer-by-layer self-assembly method is a multi-step process. Generally, only one component can be encapsulated in one step. When multiple components, especially active components, need to be encapsulated, in order to ensure the activity of each component, it is inevitable that low encapsulation efficiency, The problem of damage to the active ingredient.
因此,综上所述,目前仍然缺乏一种简单且高效的制备具有自预警功能的多室微胶囊的方法。Therefore, in summary, there is still a lack of a simple and efficient method for preparing multi-chambered microcapsules with self-alert function.
发明内容SUMMARY OF THE INVENTION
技术问题:为了克服现有技术中存在的不足,本发明提供一种通过Pickering乳液法制备具有自预警功能的双室微胶囊的方法,该双室微胶囊能够实现组分可调控的显色剂与隐性染料分别包覆在同一微胶囊的不同部位,大大提高了自预警材料在受到损害时的响应速率及预警效率。该制备方法具有工艺简单、生产成本低、适用范围广且易于实现工业化等优点,所制备的自预警微胶囊可广泛应用于自预警涂层、复合材料以及封装材料等领域。Technical problem: In order to overcome the deficiencies in the prior art, the present invention provides a method for preparing dual-chamber microcapsules with self-warning function by Pickering emulsion method, and the dual-chamber microcapsules can realize a color developing agent with adjustable components It is coated with the recessive dye on different parts of the same microcapsule, which greatly improves the response rate and the early warning efficiency of the self-alarming material when it is damaged. The preparation method has the advantages of simple process, low production cost, wide application range and easy industrialization. The prepared self-warning microcapsules can be widely used in the fields of self-warning coatings, composite materials and packaging materials.
技术方案:为实现上述目的,本发明采用的技术方案为:Technical scheme: In order to realize the above-mentioned purpose, the technical scheme adopted in the present invention is:
一种具有自预警功能的双室微胶囊,由外部的壳层及包覆在壳层内的双室微胶囊芯材组成;其中,所述壳层为若干个负载显色剂的纳米微球和烯类聚合物组成,所述双室微胶囊芯材为能与显色剂发生显色反应的隐性染料。A dual-chamber microcapsule with self-warning function is composed of an outer shell layer and a dual-chamber microcapsule core material wrapped in the shell layer; wherein, the shell layer is a plurality of nano-microspheres loaded with a color developer and ethylenic polymer, and the core material of the double-chamber microcapsule is a recessive dye that can react with a color developer.
一种Pickering乳液法制备具有自预警功能的双室微胶囊的方法,包括以下步骤:A method for preparing dual-chamber microcapsules with self-warning function by Pickering emulsion method, comprising the following steps:
步骤一:制备包覆显色剂的纳米微球Step 1: Preparation of nano-microspheres coated with developer
将一定量的显色剂、烯类单体、无机纳米粒子前驱体与油溶性热引发剂作为油相,以一定的油水比加入适量去离子水,高速搅拌形成粗乳液,调节体系pH值,高速乳化形成稳定乳液,经热固化得到包覆显色剂的纳米微球;A certain amount of color developer, ethylenic monomer, inorganic nanoparticle precursor and oil-soluble thermal initiator are used as the oil phase, and an appropriate amount of deionized water is added in a certain oil-water ratio, stirred at high speed to form a coarse emulsion, and the pH value of the system is adjusted. High-speed emulsification to form a stable emulsion, and thermal curing to obtain nano-microspheres coated with color developer;
步骤二:制备双室微胶囊Step 2: Preparation of dual-chambered microcapsules
将一定量包覆显色剂的纳米微球作为Pickering乳化剂分散于水中配置成一定浓度的水分散液作为乳液水相,加入一定量的油相高速乳化一段时间形成乳液,其中油相为隐性染料、非水溶性有机物溶剂、烯类单体与光引发剂的混合物,经光固化如UV固化得到双室微胶囊。A certain amount of nano-microspheres coated with color developer are dispersed in water as a Pickering emulsifier to form a certain concentration of water dispersion as the emulsion water phase, and a certain amount of oil phase is added for high-speed emulsification for a period of time to form an emulsion, wherein the oil phase is hidden. The mixture of sexual dye, water-insoluble organic solvent, vinyl monomer and photoinitiator is cured by light such as UV to obtain double-chambered microcapsules.
通过上述步骤制备的纳米微球乳化剂及双室微胶囊形貌均一规整,其中,纳米微球的粒径分布为50nm-400nm,微球壁厚度为5nm-40nm,显色剂芯材含量为60%-80%,产率为70%-90%;双室微胶囊粒径分布为50μm-300μm,胶囊壁厚度为4μm-25μm,双室微胶囊芯材含量为50%-80%,产率为65%-85%。The nano-microsphere emulsifier and the double-chambered microcapsules prepared by the above steps have uniform and regular morphology, wherein the particle size distribution of the nano-microspheres is 50nm-400nm, the thickness of the microsphere wall is 5nm-40nm, and the content of the color developer core material is 60%-80%, the yield is 70%-90%; the particle size distribution of the dual-chamber microcapsules is 50 μm-300 μm, the thickness of the capsule wall is 4 μm-25 μm, and the content of the core material of the dual-chamber microcapsules is 50%-80%. The rate is 65%-85%.
所述的一种Pickering乳液法制备具有自预警功能的双室微胶囊的方法,所述的Pickering乳化剂制备过程中,油相中各组分的质量配比如下:20%-50%显色剂,10%-40%无机纳米粒子前驱体、10-30%烯类单体及油溶性热引发剂,其中烯类单体由多官能度单体与单官能度单体按质量比为1:2-5:1组成,油溶性热引发剂为烯类单体质量总量的1-4wt%。其中通过改变无机纳米粒子前驱体用量、体系pH值和乳化速率来控制微球的粒径和囊壁厚度。其中油相与水相的体积比为1:3-1:10,高速乳化时间为2-7min;热固化过程中,固化温度为60-100℃,固化时间为6-12h。The method for preparing dual-chamber microcapsules with self-warning function by the Pickering emulsion method, in the preparation process of the Pickering emulsifier, the mass ratio of each component in the oil phase is as follows: 20%-50% color development agent, 10%-40% inorganic nanoparticle precursor, 10-30% olefin monomer and oil-soluble thermal initiator, wherein the olefin monomer is composed of multifunctional monomer and monofunctional monomer according to the mass ratio of 1 : 2-5: 1 composition, and the oil-soluble thermal initiator is 1-4 wt % of the total mass of the ethylenic monomer. The particle size and wall thickness of the microspheres are controlled by changing the amount of the inorganic nanoparticle precursor, the pH value of the system and the emulsification rate. The volume ratio of the oil phase to the water phase is 1:3-1:10, and the high-speed emulsification time is 2-7min; during the thermal curing process, the curing temperature is 60-100°C, and the curing time is 6-12h.
所述的一种Pickering乳液法制备具有自预警功能的双室微胶囊的方法,所述的双室微胶囊制备过程中,胶囊油相中各组分的质量配比如下:35-65%非水溶性有机物溶剂、35-65%烯类单体、光引发剂及隐性染料,其中,隐性染料在非水溶性有机物溶剂中的浓度为5-25mg/mL,其中烯类单体由多官能度单体与单官能度单体按质量比1:1-5:1组成,光引发剂为烯类单体质量总量的1-4wt%。乳液水相中的Pickering乳化剂浓度为5-50mg/ml,乳液中油水比为2:1-1:10,高速乳化时间为2min-5min。UV固化时,UV波长为230-420nm,固化时间为2-10min。The described method for preparing dual-chamber microcapsules with self-warning function by Pickering emulsion method, in the preparation process of the dual-chamber microcapsules, the mass ratio of each component in the capsule oil phase is as follows: 35-65% non- Water-soluble organic solvent, 35-65% ethylenic monomer, photoinitiator and recessive dye, wherein the concentration of recessive dye in the water-insoluble organic solvent is 5-25mg/mL, wherein the olefinic monomer is composed of many The functional monomer and the monofunctional monomer are composed in a mass ratio of 1:1-5:1, and the photoinitiator is 1-4wt% of the total mass of the ethylenic monomer. The concentration of Pickering emulsifier in the aqueous phase of the emulsion is 5-50mg/ml, the oil-water ratio in the emulsion is 2:1-1:10, and the high-speed emulsification time is 2min-5min. During UV curing, the UV wavelength is 230-420nm, and the curing time is 2-10min.
所述的一种Pickering乳液法制备具有自预警功能的双室微胶囊的方法,所述的显色剂为酸碱性物质或苯并三唑类、酚类、硫脲衍生物、芳香族羧酸等吸电子性显色剂;所述的酸碱性物质优选为苯甲酸、油酸、蓖麻油酸、硬脂酸、软脂酸、妥尔油酸、三乙胺、三正丙胺、三正丁胺、二苯胺、二苄胺、苯胺、N-甲基苯胺、乙酰苯胺、N,N-二甲基苯胺、对甲苯胺等有机酸碱性物质中的一种或几种的混合物;所述的吸电子性显色剂优选为5-丁基苯并三唑、壬基酚、双酚A、双酚F、1,5-双羟基萘、对羟基苯甲酸烷基酯、烯丙基硫脲、邻苯二甲酸、均苯三酸、水杨酸及其金属盐中的一种或几种的混合物。The method for preparing dual-chamber microcapsules with self-warning function by a Pickering emulsion method, wherein the color developing agent is an acid-base substance or benzotriazoles, phenols, thiourea derivatives, aromatic carboxylate Electron-absorbing color developer such as acid; Described acid-base substance is preferably benzoic acid, oleic acid, ricinoleic acid, stearic acid, palmitic acid, tall oil acid, triethylamine, tri-n-propylamine, tri-n-propylamine, triethylamine One or more mixtures of organic acid and alkaline substances such as n-butylamine, diphenylamine, dibenzylamine, aniline, N-methylaniline, acetanilide, N,N-dimethylaniline, p-toluidine; The electron-absorbing color developer is preferably 5-butylbenzotriazole, nonylphenol, bisphenol A, bisphenol F, 1,5-bishydroxynaphthalene, alkyl p-hydroxybenzoate, allyl One or more mixtures of thiourea, phthalic acid, trimesic acid, salicylic acid and their metal salts.
所述的一种Pickering乳液法制备具有自预警功能的双室微胶囊的方法,所述的pH调节剂为盐酸、硫酸、磷酸、氢氧化钠、三乙胺、氨水、二甲胺中、乙二胺、乙醇胺的一种或多种。The method for preparing dual-chamber microcapsules with self-warning function by a Pickering emulsion method, the pH adjusting agent is hydrochloric acid, sulfuric acid, phosphoric acid, sodium hydroxide, triethylamine, ammonia water, dimethylamine, ethyl acetate. One or more of diamine and ethanolamine.
所述的一种Pickering乳液法制备具有自预警功能的双室微胶囊的方法,所述的烯类单体为单官能度烯类单体与多官能度烯类单体的混合物;所述的单官能度烯类单体为(甲基)丙烯酸缩水甘油酯、(甲基)丙烯酸二甲氨基乙酯、(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸丁酯、(甲基)丙烯酸异辛酯、(甲基)丙烯酸羟乙酯、(甲基)丙烯酸乙基己酯、(甲基)丙烯酸、(甲基)丙烯酸叔丁酯、甲氧基聚乙二醇丙烯酸酯、乙氧基乙氧基乙基丙烯酸酯、苯乙烯、N-异丙基丙烯酰胺、丙烯酰胺、2-丁烯酰胺中的一种或多种;所述的多官能度烯类单体为二乙烯苯、二乙二醇双丙烯酸酯、乙二醇二甲基丙烯酸酯、三缩四丙二醇双丙烯酸酯、1,6-己二醇双丙烯酸酯、二缩三丙二醇双丙烯酸酯、双酚A缩水甘油双甲基丙烯酸酯、二缩三乙二醇双甲基丙烯酸酯、二季戊四醇六丙烯酸酯、邻苯二甲酸二甘醇二丙烯烯酸酯、新戊二醇二丙烯酸酯、季戊四醇三丙烯酸酯、三羟甲基丙烷三丙烯酸酯、二丙二醇二丙烯酸酯、1,3-丁二醇二丙烯酸酯中的一种或多种。The method for preparing dual-chamber microcapsules with self-warning function by a Pickering emulsion method, wherein the vinyl monomer is a mixture of a monofunctional vinyl monomer and a multifunctional vinyl monomer; the Monofunctional vinyl monomers are glycidyl (meth)acrylate, dimethylaminoethyl (meth)acrylate, methyl (meth)acrylate, ethyl (meth)acrylate, butyl (meth)acrylate Ester, isooctyl (meth)acrylate, hydroxyethyl (meth)acrylate, ethylhexyl (meth)acrylate, (meth)acrylic acid, tert-butyl (meth)acrylate, methoxypolyethylene One or more of glycol acrylate, ethoxyethoxyethyl acrylate, styrene, N-isopropylacrylamide, acrylamide, 2-butenamide; the multifunctional olefin The monomers are divinylbenzene, diethylene glycol diacrylate, ethylene glycol dimethacrylate, tetrapropylene glycol diacrylate, 1,6-hexanediol diacrylate, tripropylene glycol diacrylate Esters, Bisphenol A Glycidyl Dimethacrylate, Triethylene Glycol Dimethacrylate, Dipentaerythritol Hexacrylate, Diethylene Glycol Diacrylate Phthalate, Neopentyl Glycol Diacrylate ester, pentaerythritol triacrylate, trimethylolpropane triacrylate, dipropylene glycol diacrylate, 1,3-butanediol diacrylate one or more.
所述的一种Pickering乳液法制备具有自预警功能的双室微胶囊的方法,所述的无机纳米粒子前驱体为硅酸四乙酯、硅酸四甲酯、硅酸四异丙脂、硅酸四丁酯中、钛酸四丁酯、钛酸四乙酯、钛酸异丙酯、3-(三甲氧基甲硅烷基)丙基丙烯酸酯、乙烯基三甲氧基硅烷、乙烯基三丁酮肟基硅烷、乙烯基三(β-甲氧基乙氧基)硅烷、乙烯基三乙氧基硅烷、异丙基三(异硬脂酰基)钛酸酯、异丙基三(二辛基焦磷酰基)钛酸酯、二(二辛基焦磷酰基)合氧乙酸酯钛、异丙基三(二辛基磷酰基)钛酸酯、异丙基三(十二烷基苯磺酰基)钛酸酯中的一种或多种。The method for preparing dual-chamber microcapsules with self-warning function by a Pickering emulsion method, the inorganic nanoparticle precursors are tetraethyl silicate, tetramethyl silicate, tetraisopropyl silicate, silicon Tetrabutyl acid, tetrabutyl titanate, tetraethyl titanate, isopropyl titanate, 3-(trimethoxysilyl)propyl acrylate, vinyltrimethoxysilane, vinyltributyl Ketooximosilane, vinyltris(β-methoxyethoxy)silane, vinyltriethoxysilane, isopropyltris(isostearoyl)titanate, isopropyltris(dioctyl) Pyrophosphoryl) titanate, titanium bis(dioctylpyrophosphoryl)oxyacetate, isopropyltris(dioctylphosphoryl)titanate, isopropyltris(dodecylbenzenesulfonate) acyl) one or more of titanates.
所述的一种Pickering乳液法制备具有自预警功能的双室微胶囊的方法,步骤(1)所述的油溶性热引发剂为过氧化二月桂酰、过氧化十二酰、过氧化新癸酸叔戊酯、过氧化二异丙苯、偶氮二异丁腈、偶氮二异戊腈、偶氮二异庚腈、偶氮二异丁酸二甲酯、偶氮二环己基甲腈中的一种或多种;步骤(2)所述的光引发剂为2-苄基-2-二甲基氨基-1-(4-吗啉苯基)丁酮、2-羟基-甲基苯基丙烷-1-酮、1-羟基环已基苯基甲酮、安息香双甲醚、2,4,6-三甲基苯甲酰基二苯基氧化膦、异丙基硫杂蒽酮、4-氯二苯甲酮、4,4'-二甲基二苯基碘鎓盐六氟磷酸盐、对二甲氨基苯甲酸异辛酯、4-甲基二苯甲酮、邻苯甲酰基苯甲酸甲酯、4-苯基二苯甲酮、2,4,6-三甲基苯甲酰基苯基膦酸乙酯、2-异丙基硫杂蒽酮中的一种或任意多种。Described a kind of Pickering emulsion method prepares the method for the double-chamber microcapsule with self-warning function, the oil-soluble thermal initiator described in step (1) is dilauroyl peroxide, dodecanoyl peroxide, neodecyl peroxide tert-amyl acid, dicumyl peroxide, azobisisobutyronitrile, azobisisovaleronitrile, azobisisoheptanenitrile, azobisisobutyric acid dimethyl ester, azodicyclohexylcarbonitrile One or more of; the photoinitiator described in step (2) is 2-benzyl-2-dimethylamino-1-(4-morpholinophenyl) butanone, 2-hydroxy-methyl Phenylpropan-1-one, 1-hydroxycyclohexyl phenyl ketone, benzoin dimethyl ether, 2,4,6-trimethylbenzoyldiphenylphosphine oxide, isopropylthioxanthone, 4-Chlorobenzophenone, 4,4'-dimethyldiphenyl iodonium salt hexafluorophosphate, isooctyl p-dimethylaminobenzoate, 4-methylbenzophenone, o-benzoyl One or more of methyl benzoate, 4-phenylbenzophenone, 2,4,6-trimethylbenzoyl ethyl phenylphosphonate, 2-isopropylthioxanthone .
所述的一种Pickering乳液法制备具有自预警功能的双室微胶囊的方法,步骤(2)所述的隐性染料为酸碱指示剂以及荧烷类隐色染料、三芳甲烷类隐色染料、苯酞性隐色染料等供电子性隐色体染料,需根据显色剂进行配套使用;所述的显色剂为酸碱性物质时,染料为酸碱指示剂,优选为酸性品红、茜素红S、碱性蓝、碱性品红、对二甲氨基偶氮苯、2,6-二硝基苯酚、尼罗蓝2B、间硝基苯酚、1,4-二羟蒽醌蓝、磺萘红、四溴酚酞乙酯、四碘苯酚磺酞、百里酚蓝中的一种或几种的混合物;所述的显色剂为吸电子性显色剂时,染料为供电子性隐色体染料,优选为3-氯-6-苯氨基荧烷、3-二乙氨基-6-甲基-7-氯荧烷、3,3-二丁氧基荧烷、3-二乙氨基-7-苯氨基荧烷、二甲基-7,8-苯基荧烷、二羟基荧烷、2-(6-羟基-3-氧代-3H-呫吨-9-基)苯甲酸、氯醌、4-氨基三芳甲烷、4,4'-二氨基三芳甲烷,4,4',4”-三氨基三芳甲烷,三(4-二乙氨基苯基)甲烷、三(4-二乙基氨基-2-甲基苯基)甲烷、3,3-二(4-二甲氨基)苯基苯酞、6-二甲氨基本基化合物、3,3-(二吲哚-3-基)苯酞、二吲哚苯酞、7-氮杂苯酞,4,7-二氮杂苯酞,烯烃取代苯酞、3-丁间二烯取代苯酞中的一种或几种的混合物。In the method for preparing dual-chamber microcapsules with self-warning function by a Pickering emulsion method, the leuco dyes described in step (2) are acid-base indicators, fluorane-based leuco dyes, and triarylmethane-based leuco dyes , phthalide leuco dyes and other electron-donating leuco dyes need to be used according to the color developer; when the color developer is an acid-base substance, the dye is an acid-base indicator, preferably acid fuchsin , Alizarin red S, basic blue, basic fuchsin, p-dimethylaminoazobenzene, 2,6-dinitrophenol, Nile blue 2B, m-nitrophenol, 1,4-dihydroxyanthraquinone One or more mixtures of blue, sulfonaphthalene red, tetrabromophenolphthalein ethyl ester, tetraiodophenolsulfonphthalein, and thymol blue; when the color developer is an electron-withdrawing color developer, the dye is a supply Electronic leuco dyes, preferably 3-chloro-6-anilinofluoran, 3-diethylamino-6-methyl-7-chlorofluoran, 3,3-dibutoxyfluoran, 3- Diethylamino-7-phenylaminofluoran, dimethyl-7,8-phenylfluoran, dihydroxyfluoran, 2-(6-hydroxy-3-oxo-3H-xanthene-9-yl) Benzoic acid, chloranil, 4-aminotriarylmethane, 4,4'-diaminotriarylmethane, 4,4',4"-triaminotriarylmethane, tris(4-diethylaminophenyl)methane, tris(4 -Diethylamino-2-methylphenyl)methane, 3,3-bis(4-dimethylamino)phenylphthalide, 6-dimethylaminobasic compound, 3,3-(diindole- 3-yl)phthalide, diindolephthalide, 7-azaphthalide, 4,7-diazaphthalide, one or more of olefin-substituted phthalide and 3-butadiene-substituted phthalide species mixture.
所述的一种Pickering乳液法制备具有自预警功能的双室微胶囊的方法,步骤(2)所述的非水溶性有机溶剂为烷烃、醇、硫醇、酮醚、磷酸酯或者碳酸酯类等非水溶性有机物中的一种或多种的混合物。Described a kind of Pickering emulsion method prepares the method for the double-chambered microcapsule with self-warning function, the water-insoluble organic solvent described in step (2) is alkane, alcohol, mercaptan, ketone ether, phosphate or carbonate A mixture of one or more of the water-insoluble organics.
本发明提供的一种具有自预警功能的双室微胶囊的制备方法基于Pickering乳液的制备。Pickering乳液法相较于传统的乳液聚合,其乳化剂是吸附在油/水界面的固体纳米颗粒,而不是有机表面活性剂。由于Pickering乳液在制备过程中,乳化剂内部与乳液内部可形成独立的空间负载不同的物质,可用于双室微胶囊的制备。该制备方法具有工艺简单、生产成本低、适用范围广且易于实现工业化等优点,所制备的自预警微胶囊可广泛应用于自预警涂层、复合材料以及封装材料等领域。The preparation method of a dual-chamber microcapsule with self-warning function provided by the present invention is based on the preparation of Pickering emulsion. Compared with traditional emulsion polymerization, Pickering emulsion method uses solid nanoparticles adsorbed on the oil/water interface instead of organic surfactants. During the preparation of Pickering emulsion, the interior of the emulsifier and the interior of the emulsion can form independent spaces to load different substances, which can be used for the preparation of dual-chambered microcapsules. The preparation method has the advantages of simple process, low production cost, wide application range and easy industrialization. The prepared self-warning microcapsules can be widely used in the fields of self-warning coatings, composite materials and packaging materials.
有益效果:本发明与现有技术相比,具有以下优势:Beneficial effect: Compared with the prior art, the present invention has the following advantages:
(1)显色剂与隐性染料分别位于同一微胶囊的壳层和内部,当材料受损时,这种体系可以同时提高两种组份的接触速度和预警效率;(1) The color developer and the recessive dye are located in the shell layer and inside of the same microcapsule, respectively. When the material is damaged, this system can improve the contact speed and early warning efficiency of the two components at the same time;
(2)双室微胶囊内部显色剂与隐性染料是独立封装的,两组分种类及包覆量可依照实际应用进行调节。(2) The color developer and the recessive dye in the dual-chamber microcapsule are independently packaged, and the type and coating amount of the two components can be adjusted according to the actual application.
附图说明Description of drawings
图1是本发明中双室微胶囊的制备流程。Fig. 1 is the preparation flow of the double-chambered microcapsules in the present invention.
图2是本发明中双室微胶囊的结构示意图。Figure 2 is a schematic structural diagram of a dual-chambered microcapsule in the present invention.
图3是本发明中基于该双室微胶囊的自预警材料的自预警机理。Fig. 3 is the self-warning mechanism of the self-warning material based on the dual-chamber microcapsule in the present invention.
图4是本发明中针对实施例1制备的包覆显色剂N,N-二甲基苯胺的纳米微球的电子扫描显微镜图片,图中所述微球呈规则的球形,粒径大小较为均匀。Fig. 4 is the scanning electron microscope picture of the nano-microsphere of coating developer N, N-dimethylaniline prepared for
图5是本发明中针对实施例1制备的双室微胶囊的电子扫描显微镜图片,图中所述双室微胶囊表面可观察到Pickering乳化剂颗粒的存在。5 is a scanning electron microscope picture of the dual-chambered microcapsules prepared in Example 1 in the present invention, and the presence of Pickering emulsifier particles can be observed on the surface of the dual-chambered microcapsules in the figure.
具体实施方式Detailed ways
本发明首先通过溶胶-凝胶法与原位聚合制备得到内部封装显色剂的纳米微球,利用其作为Pickering乳化剂稳定含有隐性染料的油相得到稳定的Pickering乳液,将乳液固化后得到双室微胶囊。本发明所述的双室微胶囊中,壳层乳化剂颗粒中封装显色剂,芯材为隐性染料,实现了显色剂与隐性染料在同一微胶囊中的分别负载,不但解决了传统的基于双组分微胶囊的自预警体系存在的显色剂与染料接触速率偏低的问题,而且实现了对裂纹更快速更高效地响应。该双室微胶囊在自预警涂层、复合材料以及封装材料中具有广泛的应用前景。The invention firstly prepares nano-microspheres with internal encapsulation of color developer through sol-gel method and in-situ polymerization, uses it as Pickering emulsifier to stabilize oil phase containing hidden dyes to obtain stable Pickering emulsion, and solidifies the emulsion to obtain a stable Pickering emulsion. Two-chambered microcapsules. In the double-chambered microcapsules of the present invention, the color developer is encapsulated in the shell layer emulsifier particles, and the core material is a recessive dye, which realizes the separate loading of the color developer and the recessive dye in the same microcapsule, which not only solves the problem of The traditional self-warning system based on two-component microcapsules has the problem of low contact rate between the color developer and the dye, and achieves a faster and more efficient response to cracks. The dual-chamber microcapsules have broad application prospects in self-warning coatings, composite materials and encapsulation materials.
下面结合附图和实施例对本发明作更进一步的说明。The present invention will be further described below with reference to the accompanying drawings and embodiments.
实施例Example
根据下述实施例,可以更好的理解本发明。然而,本领域的技术人员容易理解,实施例所描述的具体的物料配比、工艺条件及其结果仅用于说明本发明,而不应当也不会限制权利要求书中所详细描述的本发明。The present invention can be better understood from the following examples. However, those skilled in the art can easily understand that the specific material ratios, process conditions and results described in the examples are only used to illustrate the present invention, and should not and will not limit the present invention described in detail in the claims. .
实施例1Example 1
(1)制备包覆显色剂的纳米微球:称取2.4g显色剂N,N-二甲基苯胺、1g二乙烯基苯、0.2g苯乙烯、1.85g硅酸四乙酯、0.55gγ-(三甲氧基甲硅烷基)丙基甲基丙烯酸酯、0.048g油溶性热引发剂偶氮二异丁腈作为油相,超声使热引发剂完全溶解。按油相:水相=1:10的比例加入60ml去离子水,加入0.5g三乙胺后高速搅拌30min,高速乳化5min后得到稳定的乳液,80℃下热固化8h,即得包覆显色剂N,N-二甲基苯胺的纳米微球。(1) Preparation of nano-microspheres coated with developer: Weigh 2.4g developer N,N-dimethylaniline, 1g divinylbenzene, 0.2g styrene, 1.85g tetraethyl silicate, 0.55g gγ-(trimethoxysilyl)propyl methacrylate and 0.048 g oil-soluble thermal initiator azobisisobutyronitrile were used as the oil phase, and the thermal initiator was completely dissolved by ultrasound. Add 60ml of deionized water according to the ratio of oil phase:water phase=1:10, add 0.5g of triethylamine, stir at high speed for 30min, emulsification at high speed for 5min to obtain a stable emulsion, heat curing at 80°C for 8h, that is, the coating is obtained. Nanoparticles of colorant N,N-dimethylaniline.
(2)制备双室微胶囊:称取1g单体苯乙烯、1g溶剂四氯化碳、0.02g氯醌、0.03g光引发剂2-羟基-甲基苯基丙烷-1-酮作为油相,超声使光引发剂完全溶解。称取步骤(1)中制备的Pickering乳化剂分散得到为浓度40mg/ml的乳化剂水分散液。按油相:水相=1:5的比例配置为乳液,高速乳化3min得到稳定的乳液,于322nm点光源下UV固化30min后即得到双室微胶囊。(2) Preparation of double-chambered microcapsules: Weigh 1g of monomer styrene, 1g of solvent carbon tetrachloride, 0.02g of chloranil, 0.03g of photoinitiator 2-hydroxy-methylphenylpropan-1-one as oil phase , the photoinitiator was completely dissolved by ultrasound. The Pickering emulsifier prepared in step (1) was weighed and dispersed to obtain an emulsifier aqueous dispersion with a concentration of 40 mg/ml. According to the ratio of oil phase: water phase = 1:5, it is configured as an emulsion, and a stable emulsion is obtained by high-speed emulsification for 3 minutes, and double-chambered microcapsules are obtained after UV curing for 30 minutes under a 322 nm point light source.
实施例2Example 2
(1)制备包覆显色剂的纳米微球:称取1.6g显色剂聚醚胺、0.9g三羟甲基丙烷三丙烯酸酯、0.2g甲基丙烯酸甲酯、1.2g硅酸四乙酯,0.4g乙烯基三(β-甲氧基乙氧基)硅烷、0.02g油溶性热引发剂偶氮二异庚腈作为油相,超声使热引发剂完全溶解。按油相:水相=1:8的比例加入34.4ml去离子水,加入0.22g三乙胺后高速搅拌30min,高速乳化4min后得到稳定的乳液,60℃下热固化7h,即得包覆显色剂聚醚胺的纳米微球(1) Preparation of nano-microspheres coated with developer: Weigh 1.6g of developer polyetheramine, 0.9g of trimethylolpropane triacrylate, 0.2g of methyl methacrylate, 1.2g of tetraethyl silicate ester, 0.4 g vinyl tris(β-methoxyethoxy) silane, 0.02 g oil-soluble thermal initiator azobisisoheptyl nitrile as oil phase, and the thermal initiator is completely dissolved by ultrasound. Add 34.4ml of deionized water according to the ratio of oil phase:water phase=1:8, add 0.22g of triethylamine, stir at high speed for 30min, emulsification at high speed for 4min to obtain a stable emulsion, heat curing at 60 ° C for 7h, that is, the coating is obtained Nanoparticles of color developer polyetheramine
(2)制备双室微胶囊:称取0.8g三羟甲基丙烷三丙烯酸酯、0.2g甲基丙烯酸甲酯、1.5g溶剂二硫化碳、0.035g氯醌、0.035g光引发剂二苯甲酮作为油相,超声使光引发剂完全溶解。称取步骤(1)中制备的Pickering乳化剂分散得到为浓度30mg/ml的乳化剂水分散液。按油相:水相=1:4的比例配置为乳液,高速乳化2min得到稳定的乳液,于255nm点光源下UV固化5min即得到双室微胶囊。(2) Preparation of double-chambered microcapsules: Weigh 0.8 g of trimethylolpropane triacrylate, 0.2 g of methyl methacrylate, 1.5 g of solvent carbon disulfide, 0.035 g of chloranil, and 0.035 g of photoinitiator benzophenone as Oil phase, sonication to completely dissolve the photoinitiator. Weigh the Pickering emulsifier prepared in step (1) and disperse to obtain an emulsifier aqueous dispersion with a concentration of 30 mg/ml. According to the ratio of oil phase: water phase = 1:4, it is configured as an emulsion, and a stable emulsion is obtained by high-speed emulsification for 2 minutes, and double-chambered microcapsules are obtained by UV curing for 5 minutes under a 255 nm point light source.
实施例3Example 3
(1)制备包覆显色剂的纳米微球:称取2.0g显色剂双酚A、0.6g1,6-己二醇双丙烯酸酯、0.4g丙烯酸羟乙酯、1.5g钛酸四乙酯、0.4g异丙基三(二辛基磷酰基)钛酸酯、0.03g油溶性热引发剂偶氮二异丁酸二甲酯作为油相,超声使热引发剂完全溶解。按油相:水相=1:8的比例加入39.2ml去离子水,加入0.53g三乙胺后高速搅拌30min,高速乳化6min后得到稳定的乳液,70℃下热固化10h,即得包覆显色剂双酚A的纳米微球。(1) Preparation of nano-microspheres coated with developer: Weigh 2.0g developer bisphenol A, 0.6
(2)制备双室微胶囊:称取1.0g1,6-己二醇双丙烯酸酯、0.4g丙烯酸羟乙酯、1.2g溶剂癸烷、0.036g结晶紫内酯、0.056g光引发剂异丙基硫杂蒽酮作为油相,超声使光引发剂完全溶解。称取步骤(1)中制备的Pickering乳化剂分散得到为浓度50mg/ml的乳化剂水分散液。按油相:水相=1:3的比例配置为乳液,高速乳化4min得到稳定的乳液,于382nm点光源下UV固化10min即得到双室微胶囊。(2) Preparation of double-chambered microcapsules: Weigh 1.0
实施例4Example 4
如图2所示为本发明制备得到的双室微胶囊的结构示意图,由外部的壳层,及包覆在壳层内部的隐性染料芯材组成;其中,所述壳层为若干个负载包覆显色剂和烯类聚合物组成,所述隐性染料芯材为能与显色剂发生显色反应的隐性染料。Figure 2 is a schematic diagram of the structure of the double-chambered microcapsule prepared by the present invention, which is composed of an outer shell layer and a recessive dye core material wrapped inside the shell layer; wherein, the shell layer is a plurality of load The coating is composed of a color developer and an ethylenic polymer, and the recessive dye core material is a recessive dye capable of developing a color reaction with the color developer.
纳米微球由内至外为显色剂芯材3、杂化微球壁(由有机壁材2、无机壁材1构成的有机-无机杂化壁材),其中有机-无机杂化壁材由无机纳米粒子前驱体的水解-缩合及烯类单体经热聚合后生成,纳米微球的粒径分布为50nm-400nm,微球壁厚度为5nm-40nm,显色剂芯材含量为60%-80%,产率为70%-90%;所述双室微胶囊由内至外为双室微胶囊芯材、有机胶囊壁、纳米微球,其中,双室微胶囊芯材为隐性染料5,有机胶囊壁为由烯类单体经光聚合后生成的有机壁材4,双室微胶囊的粒径分布为50μm-300μm,双室微胶囊壁厚度为4μm-25μm,双室微胶囊芯材含量为50%-80%,产率为65%-85%。From the inside to the outside, the nano-microspheres are the color developer core material 3 and the hybrid microsphere wall (the organic-inorganic hybrid wall material composed of the
图4是本发明中针对实施例1制备的包覆显色剂N,N-二甲基苯胺的纳米微球的扫描电子显微镜图片,图中所述微球呈规则的球形,粒径大小较为均匀。图5是本发明中针对实施例1制备的双室微胶囊的电子扫描显微镜图片,图中所述双室微胶囊表面可观察到Pickering乳化剂颗粒的存在。Fig. 4 is the scanning electron microscope picture of the nano-microsphere of coating color developer N,N-dimethylaniline prepared for
实施例5Example 5
如图3所示,本发明中基于该双室微胶囊的自预警材料的修复机理具体为:当添加有双室微胶囊的自修复材料因外界作用而受到损伤时,内部微裂纹的扩展会诱导双室微胶囊产生破裂,双室微胶囊中负载的显色剂和隐性染料因毛细管作用填充微裂纹,两种组分快速反应并进行显色,实现对裂纹的精准监控。As shown in FIG. 3 , the repair mechanism of the self-early warning material based on the dual-chamber microcapsules in the present invention is specifically: when the self-repairing material added with dual-chamber microcapsules is damaged due to external effects, the expansion of internal micro-cracks will The dual-chamber microcapsules are induced to rupture, and the color developer and recessive dye loaded in the dual-chamber microcapsules fill the microcracks due to capillary action, and the two components react rapidly and develop color to achieve precise monitoring of cracks.
综上,本发明设计显色剂与隐性染料分别位于同一微胶囊的壳层和内部,两组分种类及包覆量可依照实际应用进行调节,在受到外力破坏时,这种体系可以同时提高两种组份的接触速度和预警效率。To sum up, the color developer and the recessive dye are designed in the present invention to be located in the shell layer and inside of the same microcapsule, respectively. The type and coating amount of the two components can be adjusted according to the actual application. When damaged by external force, this system can be simultaneously Improve the contact speed and early warning efficiency of the two components.
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