CN111547678A - Method and system for preparing methanol by thermal catalysis of all components of biogas - Google Patents
Method and system for preparing methanol by thermal catalysis of all components of biogas Download PDFInfo
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- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 title claims abstract description 243
- 238000000034 method Methods 0.000 title claims abstract description 33
- 238000006555 catalytic reaction Methods 0.000 title claims abstract description 10
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims abstract description 79
- 238000003786 synthesis reaction Methods 0.000 claims abstract description 77
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 71
- 238000006243 chemical reaction Methods 0.000 claims abstract description 68
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 67
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims abstract description 45
- 238000002407 reforming Methods 0.000 claims abstract description 26
- 229910002092 carbon dioxide Inorganic materials 0.000 claims abstract description 25
- 239000001569 carbon dioxide Substances 0.000 claims abstract description 23
- 239000003054 catalyst Substances 0.000 claims abstract description 19
- 239000007789 gas Substances 0.000 claims description 140
- 238000000926 separation method Methods 0.000 claims description 40
- 239000007788 liquid Substances 0.000 claims description 34
- 238000011084 recovery Methods 0.000 claims description 25
- 238000001816 cooling Methods 0.000 claims description 24
- 239000002918 waste heat Substances 0.000 claims description 15
- TVZPLCNGKSPOJA-UHFFFAOYSA-N copper zinc Chemical compound [Cu].[Zn] TVZPLCNGKSPOJA-UHFFFAOYSA-N 0.000 claims description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 2
- 239000010949 copper Substances 0.000 claims description 2
- 229910052802 copper Inorganic materials 0.000 claims description 2
- 229910052799 carbon Inorganic materials 0.000 abstract description 13
- 239000002994 raw material Substances 0.000 abstract description 11
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract description 9
- 239000000126 substance Substances 0.000 abstract description 9
- 230000000694 effects Effects 0.000 abstract description 6
- 230000009467 reduction Effects 0.000 abstract description 4
- 239000002699 waste material Substances 0.000 abstract description 4
- 238000003912 environmental pollution Methods 0.000 abstract description 3
- 230000008021 deposition Effects 0.000 abstract 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 14
- 229910052739 hydrogen Inorganic materials 0.000 description 14
- 239000000047 product Substances 0.000 description 10
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 9
- 239000007864 aqueous solution Substances 0.000 description 7
- 238000002485 combustion reaction Methods 0.000 description 7
- 239000000498 cooling water Substances 0.000 description 7
- 238000006477 desulfuration reaction Methods 0.000 description 7
- 230000023556 desulfurization Effects 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000011403 purification operation Methods 0.000 description 7
- 125000004122 cyclic group Chemical group 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- 239000000446 fuel Substances 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 238000002360 preparation method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- OWQNOTOYTSUHNE-UHFFFAOYSA-N carbon dioxide methane Chemical compound C.C(=O)=O.C OWQNOTOYTSUHNE-UHFFFAOYSA-N 0.000 description 4
- 229910052759 nickel Inorganic materials 0.000 description 4
- 241000282414 Homo sapiens Species 0.000 description 3
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 239000003153 chemical reaction reagent Substances 0.000 description 3
- 238000009833 condensation Methods 0.000 description 3
- 230000005494 condensation Effects 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 239000013505 freshwater Substances 0.000 description 3
- 239000005431 greenhouse gas Substances 0.000 description 3
- 239000001257 hydrogen Substances 0.000 description 3
- 239000003345 natural gas Substances 0.000 description 3
- 238000000746 purification Methods 0.000 description 3
- 239000012495 reaction gas Substances 0.000 description 3
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 2
- VTVVPPOHYJJIJR-UHFFFAOYSA-N carbon dioxide;hydrate Chemical compound O.O=C=O VTVVPPOHYJJIJR-UHFFFAOYSA-N 0.000 description 2
- 239000003245 coal Substances 0.000 description 2
- 230000009977 dual effect Effects 0.000 description 2
- 239000002803 fossil fuel Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000010248 power generation Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000003915 air pollution Methods 0.000 description 1
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- 230000003197 catalytic effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 210000003608 fece Anatomy 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 244000144972 livestock Species 0.000 description 1
- 239000010871 livestock manure Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- VUZPPFZMUPKLLV-UHFFFAOYSA-N methane;hydrate Chemical compound C.O VUZPPFZMUPKLLV-UHFFFAOYSA-N 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 244000144977 poultry Species 0.000 description 1
- 238000006057 reforming reaction Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 230000004083 survival effect Effects 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
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- C01B3/02—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
- C01B3/32—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air
- C01B3/34—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents
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Abstract
Description
技术领域technical field
本发明涉及甲醇制备技术领域,特别是涉及一种沼气全组分热催化制备甲醇的方法及系统。The present invention relates to the technical field of methanol preparation, in particular to a method and a system for preparing methanol through thermal catalysis of all components of biogas.
背景技术Background technique
当今世界的能源供应主要是以煤、石油、天然气这三种不可再生化石资源为主。现在全球化的脚步迈进新世纪,人口数量的急剧上升和经济总量的快速增长,导致了地球资源被大肆利用,虽然目前仍然存在深海油气、可燃冰、煤层气及页岩气等多种资源可供开发和利用,人类也开始关注不可再生化石燃料潜在的短缺问题,在2050年之前,石油、天然气等不可再生自然资源将被耗尽,这种观点得到了全社会的一致认同。同时能源分布存在的不均衡问题,也导致并加剧了石油危机等现实的社会连锁矛盾。能源作为人类文明生存和发展的根本,也是用来衡量综合国力和制约国民经济的重要指标,因此对于国家安全具有关键性作用。我国石油储量和产量严重匮乏,当前的石油消费活动主要依赖进口,对国外供应产生严重依赖,致使我国面临极大的能源安全威胁。因此石油资源与国家安全已经牢不可分,成为了我国能源安全战略方面的核心内容。CO2是温室气体的主要成分,而超过90%的人为CO2排放被认为是化石能源使用时产生的,大量的温室气体排放使大气中温室气体浓度增加、温室效应增强,从而导致全球气候变暖,海平面上升等诸多问题。化石能源的大量使用也是造成我国现在大气污染问题的重要原因。所以开发化石能源的替代清洁能源,对于我国国家安全和经济发展具有重大意义。当人类面临化石能源储量逐年降低的现实威胁时,随着甲醇成本和价格的降低,利用甲醇作为石油化工原料新来源已经发展为一种趋势。The energy supply in today's world is mainly based on three non-renewable fossil resources: coal, oil and natural gas. The pace of globalization is now entering the new century. The rapid increase in the population and the rapid growth of the total economic volume have led to the indiscriminate use of the earth's resources. Although there are still deep-sea oil and gas, combustible ice, coalbed methane and shale gas and other resources For development and utilization, human beings have also begun to pay attention to the potential shortage of non-renewable fossil fuels. Before 2050, non-renewable natural resources such as oil and natural gas will be exhausted. This view has been unanimously recognized by the whole society. At the same time, the unbalanced problem of energy distribution has also led to and aggravated the real social chain contradictions such as the oil crisis. As the foundation of the survival and development of human civilization, energy is also an important indicator used to measure the comprehensive national strength and restrict the national economy, so it plays a key role in national security. my country's oil reserves and production are seriously deficient, and the current oil consumption activities mainly rely on imports, which are heavily dependent on foreign supplies, causing my country to face a great threat to energy security. Therefore, oil resources and national security have become inseparable and become the core content of my country's energy security strategy. CO 2 is the main component of greenhouse gases, and more than 90% of anthropogenic CO 2 emissions are considered to be generated when fossil energy is used. A large number of greenhouse gas emissions increase the concentration of greenhouse gases in the atmosphere and enhance the greenhouse effect, thereby leading to global climate change. warming, rising sea levels and many other issues. Extensive use of fossil energy is also an important reason for the current air pollution problem in my country. Therefore, the development of clean energy alternatives to fossil energy is of great significance to my country's national security and economic development. When human beings face the realistic threat of decreasing fossil energy reserves year by year, with the reduction of methanol cost and price, the use of methanol as a new source of petrochemical raw materials has developed into a trend.
合成气系指一氧化碳和氢气的混合气,合成气中CO和H2比值随原料和生产方法的不同而异,其摩尔比为1/2~3/1。合成气为有机合成原料之一,也是氢气和一氧化碳的来源,在化学工业中有着重要的作用。制备合成气的原料是多种多样的,许多含碳资源如煤、天然气、石油或渣油等均可用来制造合成气。利用合成气可以转化成液体和气体燃料、大宗化学品和高附加值的精细有机化工产品。现有技术中合成气的来源主要来自于化石燃料,这不利于可持续发展的绿色道路政策的推广,并且步骤分离的合成气制备甲醇严重受制于时间和空间的限制。而全组分转化的技术达到了即产即用脱离了时间与空间的限制极大的发挥了生产灵活性的特点。因此利用可再生的沼气作为原料开发出一种沼气直接制取合成气制甲醇的方法,对于我国目前的国情具有深远的意义。Syngas refers to a mixture of carbon monoxide and hydrogen. The ratio of CO and H 2 in the syngas varies with the raw materials and production methods, and the molar ratio is 1/2 to 3/1. Syngas is one of the raw materials for organic synthesis and a source of hydrogen and carbon monoxide, and plays an important role in the chemical industry. The raw materials for preparing syngas are various, and many carbon-containing resources such as coal, natural gas, petroleum or residual oil can be used to manufacture syngas. Syngas can be converted into liquid and gaseous fuels, bulk chemicals and high value-added fine organic chemicals. In the prior art, the source of synthesis gas mainly comes from fossil fuels, which is not conducive to the promotion of the sustainable development green road policy, and the production of methanol from the step-separated synthesis gas is severely limited by time and space. The technology of full-component conversion achieves the characteristics of instant production and use, which is free from the constraints of time and space, and greatly exerts the characteristics of production flexibility. Therefore, using renewable biogas as a raw material to develop a method for directly producing syngas to methanol from biogas has far-reaching significance for my country's current national conditions.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是克服现有沼气需要预先进行二氧化碳分离等缺陷和不足,提供一种沼气全组分热催化制备甲醇的方法,无需预先分离二氧化碳等组分,使得沼气中的所有组分均参与反应,有效提高甲烷、二氧化碳的转化率,高效制得甲醇。The technical problem to be solved by the present invention is to overcome the defects and deficiencies of the existing biogas, such as the need to separate carbon dioxide in advance, and provide a method for preparing methanol by thermal catalysis of all components of biogas, without pre-separation of carbon dioxide and other components, so that all components in the biogas are All points participate in the reaction, effectively improve the conversion rate of methane and carbon dioxide, and efficiently produce methanol.
本法发明的另一目的在于提供一种沼气全组分热催化制备甲醇的系统。Another object of the present invention is to provide a system for preparing methanol by thermal catalysis of full biogas components.
本发明的上述目的是通过以下技术方案给予实现的:The above-mentioned purpose of the present invention is achieved by the following technical solutions:
一种沼气全组分热催化制备甲醇的方法,包括如下步骤:A method for preparing methanol by thermal catalysis of full biogas components, comprising the following steps:
提供干燥和脱硫处理后的沼气,将所述沼气与水蒸气混合,得到混合气,在催化剂存在的条件下,进行干湿双重整,反应得到合成气,再制备得到甲醇。The biogas after drying and desulfurization treatment is provided, and the biogas is mixed with water vapor to obtain a mixed gas, and in the presence of a catalyst, dry and wet double rectification is carried out to react to obtain synthesis gas, and then methanol is prepared.
本发明引入水蒸气与沼气反应,既可以避免甲烷反应不完全污染环境降低能源利用率,同时又可以抑制反应中积碳的生成。同时采用的干湿双重整在为二氧化碳-甲烷及水-甲烷的干法重整和湿法重整的联合双重整的方式,这样既提高了沼气中二氧化碳的利用率,同时又调节了反应过程中氢碳比,有利于后期合成气制甲醇反应的进行;重整过程中约1/3的甲烷参与二氧化碳-甲烷的干法重整,2/3的甲烷参与水-甲烷的湿法重整,所得合成气的氢碳比约为2.2:1,符合合成气制甲醇及未转化气回收的需求。The invention introduces the reaction of water vapor and biogas, which can avoid the incomplete methane reaction to pollute the environment and reduce the energy utilization rate, and at the same time can suppress the generation of carbon deposits in the reaction. At the same time, the dry and wet double reforming method adopted is the combined double reforming method of carbon dioxide-methane and water-methane dry reforming and wet reforming, which not only improves the utilization rate of carbon dioxide in the biogas, but also adjusts the reaction process. The medium hydrogen to carbon ratio is beneficial to the later stage of the synthesis gas-to-methanol reaction; in the reforming process, about 1/3 of the methane participates in the carbon dioxide-methane dry reforming, and 2/3 of the methane participates in the water-methane wet reforming , the hydrogen-to-carbon ratio of the obtained synthesis gas is about 2.2:1, which meets the requirements of synthesis gas to methanol and unconverted gas recovery.
优选地,所述沼气中的甲烷与所述水蒸气的体积比为3:1.5~2.2(优选3:2)。水蒸气的用量根据沼气中的甲烷含量而定,目的是使得沼气中的甲烷完全反应。Preferably, the volume ratio of the methane in the biogas to the water vapor is 3:1.5˜2.2 (preferably 3:2). The amount of water vapor is determined according to the methane content in the biogas, and the purpose is to make the methane in the biogas react completely.
优选地,所述脱硫处理后的沼气中H2S体积含量<1.0ppm。Preferably, the volume content of H 2 S in the biogas after the desulfurization treatment is less than 1.0 ppm.
具体地,所述沼气中CH4含量为50体积%-70体积%,CO2含量为30体积%-50体积%。Specifically, the content of CH 4 in the biogas is 50% to 70% by volume, and the content of CO 2 is 30% to 50% by volume.
优选地,当所述沼气中CO2与CH4的体积比<1/3时,向所述混合气中加入CO2至CO2与CH4的体积比≥1/3,优选地,CO2与CH4的体积比为0.43-1.0。Preferably, when the volume ratio of CO 2 to CH 4 in the biogas is less than 1/3, add CO 2 to the mixed gas until the volume ratio of CO 2 to CH 4 is ≥ 1/3, preferably, CO 2 The volume ratio to CH4 is 0.43-1.0.
优选地,当所述沼气中CO2与CH4的体积比≥1/3时,沼气中所含有的CO2已经能够使得CH4完全反应,不需要向混合气中补充CO2。Preferably, when the volume ratio of CO 2 to CH 4 in the biogas is ≥1/3, the CO 2 contained in the biogas can already make CH 4 react completely, and it is not necessary to supplement CO 2 into the mixed gas.
优选地,所述催化剂选自Ni基催化剂、铜基催化剂、铜锌催化剂中的至少一种。Preferably, the catalyst is selected from at least one of Ni-based catalysts, copper-based catalysts, and copper-zinc catalysts.
优选地,制备所述合成气时,反应温度为750℃~850℃。Preferably, when preparing the synthesis gas, the reaction temperature is 750°C to 850°C.
优选地,是和催化剂作用下,将所述合成气加热至100~300℃,制得甲醇。Preferably, methanol is prepared by heating the synthesis gas to 100-300° C. under the action of a catalyst.
优选地,所述合成气制甲醇催化剂为铜-锌催化剂,选用成熟的催化剂即可。Preferably, the synthesis gas to methanol catalyst is a copper-zinc catalyst, and a mature catalyst can be selected.
本发明还请求保护一种实现沼气全组分热催化转化热催化转化合成气制甲醇的系统,包括沼气池1,沼气预热炉2,干湿双重整反应器3,余热回收热交换器4,第一水冷却热交换器5,第一气液分离装置6,第一气体增压装7,二氧化碳分离装置8,第二气体增压装9;合成气预热炉10,甲醇合成反应炉11,热量回收热转换器12,第二水冷却热交换器13,第二气液分离装置14;沼气池1中的沼气进入沼气预热炉2,将沼气预热至所需温度;预热后的沼气进入干湿双重整反应器3中,制得合成气,该合成气进入余热回收热交换器4,余热回收热交换器4连通至第一水冷却热交换器5,第一水冷却热交换器5气体通道连通至第一气液分离装置6,分离的气体进入第一气体增压装置7,增压后的气体进入二氧化碳分离装置8,分离二氧化碳后的合成气进入第二气体增压装置9,增压后的合成气进入合成气预热炉10,预热后,进入甲醇合成反应炉11,合成气在该反应炉中反应,合成甲醇,所得含有甲醇的混合气进入热转换器12,实现热量回收,热转换器12流出的气体进入第二水冷却热交换器13,然后进入第二气液分离装置14,分离得到的液体即为甲醇。The present invention also claims to protect a system for realizing the thermal catalytic conversion of all components of biogas, including a biogas tank 1, a
优选地,第二气液分离装置14连接有输送气体的管道,该管道连通至第二气体增压装置9,将第二气液分离装置14中分离到的未反应的CO和H2输送至第二气体增压装置9,重新进入后续的合成气预热炉10,然后进入甲醇合成反应炉11再次参与反应,合成甲醇。Preferably, the second gas-
优选地,所述第一水冷却热交换器5的气体通道中会有一定量未处理的合成气,第一水冷却热交换器5的气体出口连通至甲醇合成反应炉,使得合成气参与反应,合成甲醇。Preferably, there is a certain amount of untreated synthesis gas in the gas channel of the first water cooling heat exchanger 5, and the gas outlet of the first water cooling heat exchanger 5 is connected to the methanol synthesis reactor, so that the synthesis gas participates in the reaction, Synthesis of methanol.
优选地,所述第一气液分离装置6的液体出口连通至第二气液分离装置14,使得第一气液分离装置6分离得到的水可以进入第二气液分离装置14,被再次分离。Preferably, the liquid outlet of the first gas-liquid separation device 6 is connected to the second gas-
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本发明提供了一种沼气深度利用的新方法,主要是利用沼气直接制取合成气制甲醇,利用沼气中的甲烷与二氧化碳和水蒸气反应,生产生物甲醇。本发明利用可再生的沼气为原料直接制取环保型化工产品甲醇,沼气中的甲烷、二氧化碳、水等组分均参与反应。与沼气燃烧发电利用技术相比,本发明具有显著的碳减排效果;与沼气燃料电池技术相比,本发明能源利用效率高;引入水蒸气与沼气反应,既可以避免甲烷反应不完全污染环境降低能源利用率,同时又可以抑制反应中积碳的生成;在得到高能源效率的甲醇同时,避免了反应废弃物污染环境。同时提出了一套实现沼气全组分热催化制备甲醇的系统,最大限度提高沼气转化率的前提下,能够将尾气等物质进行循环反应避免了有害物质排放,实现了资源利用最大化。The present invention provides a new method for deep utilization of biogas, which mainly comprises the following steps: using the biogas to directly produce synthetic gas to produce methanol, and using the methane in the biogas to react with carbon dioxide and water vapor to produce biomethanol. The method utilizes the renewable biogas as raw material to directly prepare the environment-friendly chemical product methanol, and components such as methane, carbon dioxide, water and the like in the biogas all participate in the reaction. Compared with the biogas combustion power generation and utilization technology, the present invention has significant carbon emission reduction effect; compared with the biogas fuel cell technology, the present invention has high energy utilization efficiency; the introduction of water vapor to react with the biogas can avoid the incomplete methane reaction to pollute the environment The utilization rate of energy is reduced, and the generation of carbon deposits in the reaction can be suppressed at the same time; the methanol with high energy efficiency can be obtained, and the environmental pollution of the reaction waste can be avoided. At the same time, a system to realize the thermal catalysis of all components of biogas to prepare methanol is proposed. Under the premise of maximizing the conversion rate of biogas, the exhaust gas and other substances can be recycled to avoid the emission of harmful substances and maximize the utilization of resources.
附图说明Description of drawings
图1显示为本发明实施例的工艺流程示意图。FIG. 1 shows a schematic diagram of a process flow of an embodiment of the present invention.
标号说明:1-沼气池;2-沼气预热炉;3-干湿双重整反应器;4-余热回收热交换器;5-第一水冷却热交换器;6-第一气液分离装置;7-第一气体增压装置;8-二氧化碳分离装置;9-第二气体增压装置;10-合成气预热炉;11-甲醇合成反应炉;12-热量回收热转换器;13-第二水冷却热交换器;14-第二气液分离装置。Numeral description: 1- biogas digester; 2- biogas preheating furnace; 3- wet and dry double reactor; 4- waste heat recovery heat exchanger; 5- first water cooling heat exchanger; 6- first gas-liquid separation device ; 7- first gas booster device; 8- carbon dioxide separation device; 9- second gas booster device; 10- syngas preheating furnace; 11- methanol synthesis reactor; 12- heat recovery heat exchanger; 13- The second water cooling heat exchanger; 14- the second gas-liquid separation device.
具体实施方式Detailed ways
以下结合说明书附图和具体实施例来进一步说明本发明,但实施例并不对本发明做任何形式的限定。除非特别说明,本发明采用的试剂、方法和设备为本技术领域常规试剂、方法和设备。The present invention is further described below with reference to the accompanying drawings and specific embodiments, but the embodiments do not limit the present invention in any form. Unless otherwise specified, the reagents, methods and equipment used in the present invention are conventional reagents, methods and equipment in the technical field.
除非特别说明,以下实施例所用试剂和材料均为市购。Unless otherwise specified, the reagents and materials used in the following examples are commercially available.
本发明实施例提供的方法如下:The method provided by the embodiment of the present invention is as follows:
沼气先经原料气净化和原料水计量输送模块处理脱硫指标达到<1.0ppm,处理后的净化沼气进入下一反应阶段,即净化气干湿双重整模块,净化气干湿双重整模块的反应流程为净化气体的干湿双重整操作,为二氧化碳-甲烷及水-甲烷的干法重整和湿法重整的联合双重整的方式。反应出的合成气进入合成气制甲醇操作模块,合成气体预热系统将反应气体预热至反应温度,预热后合成气进入合成气制甲醇反应器中进行反应得到甲醇再经水溶液带出进入收集装置得到生物甲醇。The biogas is first processed by the raw gas purification and raw water metering and conveying modules, and the desulfurization index reaches <1.0ppm, and the treated purified biogas enters the next reaction stage, that is, the purification gas dry-wet dual-integration module, and the reaction process of the purified gas dry-wet dual-integration module. It is a dry and wet double reforming operation for purified gas, and a combined double reforming method of dry reforming and wet reforming of carbon dioxide-methane and water-methane. The reacted syngas enters the syngas-to-methanol operation module, and the syngas preheating system preheats the reaction gas to the reaction temperature. After preheating, the syngas enters the syngas-to-methanol reactor for reaction to obtain methanol, which is then taken out through an aqueous solution and enters The collection device obtains biomethanol.
主要反应方程式如下:The main reaction equation is as follows:
3CH4+2H2O+CO2→4CO+8H2 3CH 4 +2H 2 O+CO 2 →4CO+8H 2
CO+2H2→CH3OHCO+2H 2 →CH 3 OH
如图1所示,本发明实施例以可再生的沼气为原料直接制取化工中间体合成气进而产液体燃料甲醇,具体包括如下步骤:As shown in Figure 1, the embodiment of the present invention uses regenerable biogas as a raw material to directly produce chemical intermediate synthesis gas and then produce liquid fuel methanol, which specifically includes the following steps:
来源于畜禽粪便、林业废物和城市污泥等的沼气先经原料气净化和原料水计量输送模块处理,沼气(具体组成为:H2S含量3000-5000ppm,CH4含量60体积%,CO2含量40体积%)经过动力设备(引风机)抽送至气体净化操作模块,经由动力设备抽送的气体进入气体干燥和脱硫塔进行气体的干燥和脱硫处理,脱硫指标达到<1.0ppm。处理后的净化沼气进入下一反应阶段,即净化气干湿双重整模块,具体地,净化气干湿双重整模块的反应流程为净化气体的干湿双重整操作,为二氧化碳-甲烷及水-甲烷的干法重整和湿法重整的联合双重整的方式,这样既提高了沼气中二氧化碳的利用率,同时又调节了反应过程中氢碳比,有利于后期合成气制甲醇的反应的进行。反应出的合成气进入合成气制甲醇操作模块,具体地,合成气体预热系统将反应气体预热至反应温度,预热后合成气进入合成气制甲醇反应器中进行反应,得到甲醇,再经水溶液带出进入收集装置,得到生物甲醇。整个过程所需的辅助工作均由辅助的公用工程操作模块,即:纯净水制备模块、冷却水储备和凉水模块、动力设备模块、供热燃烧锅炉模块、必要的供电模块完成。 Biogas from livestock and poultry manure, forestry waste and municipal sludge is first processed by the raw material gas purification and raw water metering and conveying modules . 2 content 40% by volume) is pumped to the gas purification operation module through the power equipment (induced fan), and the gas pumped through the power equipment enters the gas drying and desulfurization tower for drying and desulfurization of the gas, and the desulfurization index reaches <1.0ppm. The treated purified biogas enters the next reaction stage, that is, the double dry and wet integrated module of the purified gas. The combined double reforming method of dry reforming and wet reforming of methane not only improves the utilization rate of carbon dioxide in the biogas, but also adjusts the hydrogen-carbon ratio in the reaction process, which is beneficial to the synthesis gas to methanol in the later stage. conduct. The reacted synthesis gas enters the synthesis gas to methanol operation module. Specifically, the synthesis gas preheating system preheats the reaction gas to the reaction temperature, and after preheating, the synthesis gas enters the synthesis gas to methanol reactor for reaction to obtain methanol, and then The aqueous solution is carried out into a collection device to obtain biomethanol. The auxiliary work required for the whole process is completed by auxiliary utility operation modules, namely: pure water preparation module, cooling water reserve and cooling water module, power equipment module, heating and combustion boiler module, and necessary power supply module.
在气体净化操作模块中,经过脱水和脱硫处理后的净化沼气(CH4含量60体积%,CO2含量40体积%)分为两部分,一部分(约占总气量的50体积%)作为燃料进入供热燃烧锅炉模块,为反应提供热量;另外一部分(约占总气量的50体积%)作为干湿双重整的反应气体进入动力设备操作模块(二级压缩机)中进行增压(增压后的压力控制在0.8MPa左右),增压后的气体经过缓冲系统、流量控制和计量系统后进入干湿双重整操作模块。在反应过程中,为了调节氢碳比,该模块设置有纯净水计量和输送的模块操作,进而完成反应所需的纯净水的输送和冷却所需的纯净水的输送和计量。这样既实现了反应原料的输送的功能,同时又实现了余热回收的热量回收功能。在净化气干湿双重整模块中,沼气的干湿双重整反应时所需的热量由沼气燃烧提供,在此重整过程中约1/3体积的甲烷参与二氧化碳-甲烷的干法重整,2/3体积的甲烷参与水-甲烷的湿法重整,所得合成气的氢碳比约为2.2:1(即合成气中H2与CO的摩尔比约为2.2:1),符合合成气制甲醇及未转化气回收的需求。在合成气制甲醇操作模块中,产物经过两级冷凝换热后进行气液分离,两级冷凝换热的作用分别为:第一级冷凝换热目的是实现热量的回收,第二级冷凝换热的目的是产物的深冷,进而实现甲醇和水的回收和未反应气的分离,分离后甲醇和水作为产物自动排出;分离后未反应气进入合成气增压操作系统进行重复利用。在辅助的公用工程操作模块中,纯净水制备操作模块只要是为反应过程中提供足够量的纯净水,其中包括纯净水制备系统和纯净水储存系统。冷却水储备及凉水操作模块主要是为整套系统提供深冷必须的冷却水和换热后水的换热,保证冷却效果。动力设备操作模块主要包括,动力泵、多级增压机系统等,为装备的物料输送提供传输动力。供热燃烧锅炉操作模块主要为装备操作提供必要的热量。必要装备的供电操作模块主要为装备的控制系统、动力设备等提供必要的电能。In the gas purification operation module, the purified biogas after dehydration and desulfurization (CH 4 content 60 vol %, CO 2 content 40 vol %) is divided into two parts, one part (about 50 vol % of the total gas) enters as fuel The heating and combustion boiler module provides heat for the reaction; the other part (about 50% by volume of the total gas volume) enters the power equipment operation module (secondary compressor) as a dry and wet double-rectified reaction gas for pressurization (after pressurization) The pressure is controlled at about 0.8MPa), and the pressurized gas enters the wet and dry dual operation module after passing through the buffer system, flow control and metering system. In the reaction process, in order to adjust the hydrogen-carbon ratio, the module is equipped with a module operation for measuring and transporting pure water, so as to complete the transport and measurement of the pure water required for the reaction and the pure water required for cooling. This not only realizes the function of conveying the reaction raw materials, but also realizes the heat recovery function of waste heat recovery. In the dry and wet double reforming module of purified gas, the heat required for the dry and wet double reforming reaction of biogas is provided by the combustion of the biogas. During this reforming process, about 1/3 of the volume of methane participates in the dry reforming of carbon dioxide-methane. 2/3 volume of methane participates in the wet reforming of water-methane, and the hydrogen-to-carbon ratio of the obtained syngas is about 2.2:1 (that is, the molar ratio of H to CO in the syngas is about 2.2:1), which is in line with the syngas Demand for methanol production and unconverted gas recovery. In the synthesis gas-to-methanol operation module, the product undergoes two-stage condensation heat exchange and then gas-liquid separation. The functions of the two-stage condensation heat exchange are: the first stage condensation heat exchange The purpose of heat is the deep cooling of the product, thereby realizing the recovery of methanol and water and the separation of unreacted gas. After separation, methanol and water are automatically discharged as products; after separation, the unreacted gas enters the syngas pressurized operating system for reuse. In the auxiliary utility operation module, the pure water preparation operation module only provides a sufficient amount of pure water for the reaction process, including the pure water preparation system and the pure water storage system. The cooling water reserve and cooling water operation module is mainly to provide the cooling water necessary for cryogenic cooling and the heat exchange of the water after heat exchange for the whole system to ensure the cooling effect. The power equipment operation module mainly includes power pump, multi-stage supercharger system, etc., which provide transmission power for the material transportation of the equipment. The heating and combustion boiler operation module mainly provides the necessary heat for equipment operation. The power supply operation module of the necessary equipment mainly provides the necessary power for the control system and power equipment of the equipment.
图1所示的系统工作过程如下:沼气池1中的沼气进入沼气预热炉2,将沼气预热至所需温度(通常为750-850℃),沼气预热炉2连通有用于补充水蒸气的管道。The working process of the system shown in Figure 1 is as follows: the biogas in the biogas digester 1 enters the
预热后的沼气进入干湿双重整反应器3中,制得合成气,该合成气进入余热回收热交换器4,余热回收热交换器4连通至第一水冷却热交换器5,第一水冷却热交换器5气体通道连通至第一气液分离装置6,分离的气体进入第一气体增压装置7,增压后的气体进入二氧化碳分离装置8,分离二氧化碳后的合成气进入第二气体增压装置9,增压后的合成气进入合成气预热炉10,预热后,进入甲醇合成反应炉11,合成气在该反应炉中反应,合成甲醇,所得含有甲醇的混合气进入热转换器12,实现热量回收,热转换器12流出的气体进入第二水冷却热交换器13,然后进入第二气液分离装置14,分离得到的液体即为甲醇,可通过收集装置收集储存。The preheated biogas enters the dry and wet double reforming
第二气液分离装置14连接有输送气体的管道,该管道连通至第二气体增压装置9,第二气液分离装置14分离得到的气体中含有H2、CO等,该气体通过管道进入第二气体增压装置9,重新进入后续的合成气预热炉10,然后进入甲醇合成反应炉11再次参与反应,合成甲醇,实现对尾气的有效回收,不会排放至大气中,进而不会污染环境。The second gas-
关于新水补充系统,具体可以采取如下系统,补充新水的管道连通至第一水冷却热交换器5,利用余热回收热交换器4流出气体的余热,对新水进行第一次加热,第一水冷却热交换器5的出水口连通至余热回收热交换器4的进水通道,使得新水在余热回收热交换器4中被再次加热,余热回收热交换器4的出水口通过管道连通至沼气预热炉2,使得余热回收热交换器4中被加热的新水通过管道进入沼气预热炉2,预热后,形成蒸气,进入干湿双重整反应器3,参与反应。Regarding the fresh water replenishment system, the following system can be adopted specifically. The pipeline for replenishing fresh water is connected to the first water cooling heat exchanger 5, and the waste heat of the gas flowing out of the heat exchanger 4 is used for the waste heat recovery to heat the fresh water for the first time. The water outlet of a water cooling heat exchanger 5 is connected to the water inlet channel of the waste heat recovery heat exchanger 4, so that the new water is reheated in the waste heat recovery heat exchanger 4, and the water outlet of the waste heat recovery heat exchanger 4 is connected through a pipeline to the
第一水冷却热交换器5的气体通道中会有一定量未处理的合成气,第一水冷却热交换器5的气体出口连通至甲醇合成反应炉,使得合成气参与反应,合成甲醇。There will be a certain amount of untreated synthesis gas in the gas channel of the first water cooling heat exchanger 5, and the gas outlet of the first water cooling heat exchanger 5 is connected to the methanol synthesis reactor, so that the synthesis gas participates in the reaction to synthesize methanol.
第一气液分离装置6的液体出口连通至第二气液分离装置14,使得第一气液分离装置6分离得到的水可以进入第二气液分离装置14,被再次分离。The liquid outlet of the first gas-liquid separation device 6 is connected to the second gas-
各热交换器使得系统中的热量被充分回收利用,大约可以回收释放热量的60%。Each heat exchanger allows the heat in the system to be fully recovered, and about 60% of the released heat can be recovered.
实施例1Example 1
沼气经气体净化操作模块脱硫后,在原料水计量输送模块处理下,甲烷与水蒸气按照体积比3:2混合,在800℃环境中,使用镍基催化剂,反应以甲烷转化率约100%和二氧化碳转化率50%以上生成合成气(CO和H2),然后合成气(CO和H2)在300℃环境中,在合成气制甲醇操作模块处理下,反应达到甲醇约192.5mol/h的产量,将产物通入水溶液收集装置,即得甲醇,同时尾气再次进入合成装置进行循环反应。After the biogas is desulfurized by the gas purification operation module, under the treatment of the raw water metering and conveying module, methane and water vapor are mixed in a volume ratio of 3:2. In an environment of 800 ℃, using a nickel-based catalyst, the reaction is carried out with a methane conversion rate of about 100% and The conversion rate of carbon dioxide is more than 50% to generate synthesis gas (CO and H 2 ), and then the synthesis gas (CO and H 2 ) is processed in the synthesis gas to methanol operation module at 300 ° C, and the reaction reaches a methanol of about 192.5 mol/h. yield, the product is passed into the aqueous solution collection device, that is, methanol is obtained, and the tail gas enters the synthesis device again for cyclic reaction.
实施例2Example 2
沼气经气体净化操作模块脱硫后,在原料水计量输送模块处理下,甲烷与水蒸气按照体积比3:2混合,在850℃环境中,使用镍基催化剂,以甲烷转化率约100%和二氧化碳转化率60%以上生成合成气(CO和H2),然后合成气(CO和H2)在300℃环境中,在合成气制甲醇操作模块处理下,反应达到甲醇约211.4mol/h的产量,将产物通入水溶液收集装置,即得甲醇,同时尾气再次进入合成装置进行循环反应。After the biogas is desulfurized by the gas purification operation module, under the treatment of the raw water metering and conveying module, methane and water vapor are mixed according to the volume ratio of 3:2. In the environment of 850 ℃, using a nickel-based catalyst, the conversion rate of methane is about 100% and carbon dioxide is about 100%. The conversion rate is over 60% to generate synthesis gas (CO and H 2 ), and then the synthesis gas (CO and H 2 ) is processed in the synthesis gas to methanol operation module at a temperature of 300 ° C, and the reaction reaches a methanol yield of about 211.4 mol/h , the product is passed into the aqueous solution collection device, that is, methanol is obtained, and the tail gas enters the synthesis device again for cyclic reaction.
实施例3Example 3
沼气经气体净化操作模块脱硫后,在原料水计量输送模块处理下,甲烷与水蒸气按照体积比3:2混合,在750℃环境中,使用镍基催化剂,以甲烷转化率约80%和二氧化碳转化率40%以上生成合成气(CO和H2),然后合成气(CO和H2)在300℃环境中,在合成气制甲醇操作模块处理下,反应达到甲醇约153.7mol/h的产量,将产物通入水溶液收集装置即得甲醇,同时尾气再次进入合成装置进行循环反应。After the biogas is desulfurized by the gas purification operation module, under the treatment of the raw water metering and conveying module, the methane and water vapor are mixed according to the volume ratio of 3:2. The conversion rate is more than 40% to generate synthesis gas (CO and H 2 ), and then the synthesis gas (CO and H 2 ) is processed in the synthesis gas to methanol operation module at 300 ° C, and the reaction reaches a methanol output of about 153.7 mol/h , the product is passed into the aqueous solution collection device to obtain methanol, and the tail gas enters the synthesis device again for cyclic reaction.
实施例4Example 4
沼气经气体净化操作模块脱硫后,在原料水计量输送模块处理下,甲烷与水蒸气按照体积比3:2混合,在800℃环境中,使用镍基催化剂,反应以甲烷转化率约100%和二氧化碳转化率50%以上生成合成气(CO和H2),然后合成气(CO和H2)在100℃环境中,在合成气制甲醇操作模块处理下,反应达到甲醇约148.2mol/h的产量,将产物通入水溶液收集装置,即得甲醇,同时尾气再次进入合成装置进行循环反应。After the biogas is desulfurized by the gas purification operation module, under the treatment of the raw water metering and conveying module, methane and water vapor are mixed in a volume ratio of 3:2. In an environment of 800 ℃, using a nickel-based catalyst, the reaction is carried out with a methane conversion rate of about 100% and The conversion rate of carbon dioxide is more than 50% to generate synthesis gas (CO and H 2 ), and then the synthesis gas (CO and H 2 ) is processed in the synthesis gas-to-methanol operation module at 100 ° C, and the reaction reaches about 148.2 mol/h of methanol. yield, the product is passed into the aqueous solution collection device, that is, methanol is obtained, and the tail gas enters the synthesis device again for cyclic reaction.
实施例5Example 5
沼气经气体净化操作模块脱硫后,在原料水计量输送模块处理下,甲烷与水蒸气按照体积比3:2混合,在800℃环境中,使用镍基催化剂,反应以甲烷转化率约100%和二氧化碳转化率50%以上生成合成气(CO和H2),然后合成气(CO和H2)在200℃环境中,合成气制甲醇操作模块处理下,反应达到甲醇约159.7mol/h的产量,将产物通入水溶液收集装置,即得甲醇,同时尾气再次进入合成装置进行循环反应。After the biogas is desulfurized by the gas purification operation module, under the treatment of the raw water metering and conveying module, methane and water vapor are mixed in a volume ratio of 3:2. In an environment of 800 ℃, using a nickel-based catalyst, the reaction is carried out with a methane conversion rate of about 100% and The conversion rate of carbon dioxide is more than 50% to generate synthesis gas (CO and H 2 ), and then the synthesis gas (CO and H 2 ) is processed at 200 ° C under the synthesis gas to methanol operation module, and the reaction reaches a methanol output of about 159.7 mol/h , the product is passed into the aqueous solution collection device, that is, methanol is obtained, and the tail gas enters the synthesis device again for cyclic reaction.
综上所述,本发明实施例提供了一种沼气深度利用的新方法,主要是利用沼气直接制取合成气制甲醇,利用沼气中的甲烷与二氧化碳和水蒸气在经过原料气净化和原料水计量输送模块、净化气干湿双重整模块、合成气制甲醇模块及辅助的公用工程操作模块,即:纯净水制备模块、冷却水储备和凉水模块、动力设备模块、供热燃烧锅炉模块、必要的供电模块等4个主体操作模块,生产生物甲醇。本方法利用可再生的沼气为原料直接制取环保型化工产品甲醇。与沼气燃烧发电利用技术相比,本发明具有显著的碳减排效果;与沼气燃料电池技术相比,本发明能源利用效率高;引入水蒸气与沼气反应,既可以避免甲烷反应不完全污染环境降低能源利用率,同时又可以抑制反应中积碳的生成;在得到高能源效率的甲醇同时,避免了反应废弃物污染环境。To sum up, the embodiment of the present invention provides a new method for deep utilization of biogas, which mainly uses biogas to directly produce synthesis gas to methanol, and uses methane, carbon dioxide and water vapor in biogas to purify raw gas and raw water. Metering and conveying module, purified gas dry-wet dual integrated module, synthesis gas-to-methanol module and auxiliary utility operation modules, namely: pure water preparation module, cooling water reserve and cooling water module, power equipment module, heating and combustion boiler module, necessary 4 main operation modules, including the power supply module, produce bio-methanol. The method utilizes the renewable biogas as raw material to directly prepare the environment-friendly chemical product methanol. Compared with the biogas combustion power generation and utilization technology, the present invention has significant carbon emission reduction effect; compared with the biogas fuel cell technology, the present invention has high energy utilization efficiency; the introduction of water vapor to react with the biogas can avoid the incomplete methane reaction to pollute the environment The utilization rate of energy is reduced, and the generation of carbon deposits in the reaction can be suppressed at the same time; the methanol with high energy efficiency can be obtained, and the environmental pollution of the reaction waste can be avoided.
上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above-mentioned embodiments are preferred embodiments of the present invention, but the embodiments of the present invention are not limited by the above-mentioned embodiments, and any other changes, modifications, substitutions, combinations, The simplification should be equivalent replacement manners, which are all included in the protection scope of the present invention.
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