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CN111536507A - Low-emission type circulating fluidized bed boiler separation return regulation and control system and integration method - Google Patents

Low-emission type circulating fluidized bed boiler separation return regulation and control system and integration method Download PDF

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CN111536507A
CN111536507A CN202010432812.9A CN202010432812A CN111536507A CN 111536507 A CN111536507 A CN 111536507A CN 202010432812 A CN202010432812 A CN 202010432812A CN 111536507 A CN111536507 A CN 111536507A
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ash
furnace
slag
return
enters
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CN111536507B (en
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张福强
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Harbin Hongguang Boiler General Factory Co ltd
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Harbin Hongguang Boiler General Factory Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23CMETHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN  A CARRIER GAS OR AIR 
    • F23C10/00Fluidised bed combustion apparatus
    • F23C10/02Fluidised bed combustion apparatus with means specially adapted for achieving or promoting a circulating movement of particles within the bed or for a recirculation of particles entrained from the bed
    • F23C10/04Fluidised bed combustion apparatus with means specially adapted for achieving or promoting a circulating movement of particles within the bed or for a recirculation of particles entrained from the bed the particles being circulated to a section, e.g. a heat-exchange section or a return duct, at least partially shielded from the combustion zone, before being reintroduced into the combustion zone
    • F23C10/08Fluidised bed combustion apparatus with means specially adapted for achieving or promoting a circulating movement of particles within the bed or for a recirculation of particles entrained from the bed the particles being circulated to a section, e.g. a heat-exchange section or a return duct, at least partially shielded from the combustion zone, before being reintroduced into the combustion zone characterised by the arrangement of separation apparatus, e.g. cyclones, for separating particles from the flue gases
    • F23C10/10Fluidised bed combustion apparatus with means specially adapted for achieving or promoting a circulating movement of particles within the bed or for a recirculation of particles entrained from the bed the particles being circulated to a section, e.g. a heat-exchange section or a return duct, at least partially shielded from the combustion zone, before being reintroduced into the combustion zone characterised by the arrangement of separation apparatus, e.g. cyclones, for separating particles from the flue gases the separation apparatus being located outside the combustion chamber
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23CMETHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN  A CARRIER GAS OR AIR 
    • F23C10/00Fluidised bed combustion apparatus
    • F23C10/18Details; Accessories
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23CMETHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN  A CARRIER GAS OR AIR 
    • F23C10/00Fluidised bed combustion apparatus
    • F23C10/18Details; Accessories
    • F23C10/24Devices for removal of material from the bed
    • F23C10/26Devices for removal of material from the bed combined with devices for partial reintroduction of material into the bed, e.g. after separation of agglomerated parts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23CMETHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN  A CARRIER GAS OR AIR 
    • F23C10/00Fluidised bed combustion apparatus
    • F23C10/18Details; Accessories
    • F23C10/28Control devices specially adapted for fluidised bed, combustion apparatus
    • F23C10/30Control devices specially adapted for fluidised bed, combustion apparatus for controlling the level of the bed or the amount of material in the bed

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Fluidized-Bed Combustion And Resonant Combustion (AREA)

Abstract

The low-emission circulating fluidized bed boiler separation material returning regulation and control system comprises a hearth, a separator, a material returning device, a slag discharge pipe, a slag discharge regulating valve, a slag cooler, an ash discharge pipe, an ash discharge regulating valve, an ash cooling slag machine, an ash discharge pipe, an ash discharge regulating valve, an ash cooling machine and an ash removing machine; the inlet end of the ash discharge pipe extends into the air chamber and is communicated with the bottom of the material return valve, and the position of the movable cylinder is adjustable in the fixed cylinder; the integration method comprises the steps of fuel combustion, flue gas and ash separation and ash residue discharge under the condition of boiler load reduction or fuel heat value reduction. The invention controls the amount of separated and returned ash, ash and slag discharge, or the separated and returned ash amountAnd ash and clinker discharging and ash discharging methods, so that the ash separating amount, the ash returning amount and hearth bed material of the boiler can be adjusted when the boiler is under low load or the fuel suddenly changes, the temperature field in the hearth is reasonable and uniform, the boiler can safely, stably and efficiently run for a long time, and NO is usedXAnd SO2And (4) ultralow pollutant emission.

Description

低排放型循环流化床锅炉分离返料调控系统与集成方法Low-emission circulating fluidized bed boiler separation and return control system and integration method

技术领域technical field

本发明涉及一种锅炉分离返料调控系统及集成方法,特别涉及一种低排放型循环流化床锅炉分离返料调控系统与集成方法。The invention relates to a boiler separation and return material control system and an integration method, in particular to a low-emission circulating fluidized bed boiler separation and return material control system and an integration method.

背景技术Background technique

循环流化床锅炉是环保节能的燃烧技术,随着采用高效分离器和自平衡返料器的低排放型循环流化床锅炉应用,实现燃烧系统优化,达到流态再次构成,取得了较好的污染物低排放效果,但是燃料更换和负荷突变会影响锅炉安全稳定运行、节能燃烧和环保排放。由于锅炉分离效率提高,循环物料中细灰增多,提高了床质量降低了床存量,提高了燃烧效率、实现了低氮燃烧。但出现了锅炉低负荷运行下或燃料热值降低时循环物料中细灰过多的问题,致使炉膛下部床温过低,会发生燃烧不稳定熄火、燃料不完全燃烧和炉内脱硫效率降低等,不利于锅炉稳定运行、高效燃烧和污染物超低排放。The circulating fluidized bed boiler is an environmentally friendly and energy-saving combustion technology. With the application of the low-emission circulating fluidized bed boiler with high-efficiency separators and self-balancing return devices, the optimization of the combustion system and the reconfiguration of the fluid state have achieved good results. However, fuel replacement and load mutation will affect the safe and stable operation of boilers, energy-saving combustion and environmental protection emissions. Due to the improved separation efficiency of the boiler and the increase of fine ash in the circulating material, the bed quality is improved, the bed inventory is reduced, the combustion efficiency is improved, and low-nitrogen combustion is realized. However, there is a problem of too much fine ash in the circulating material under low load operation of the boiler or when the calorific value of the fuel is reduced, resulting in too low bed temperature in the lower part of the furnace, unstable combustion and flameout, incomplete combustion of fuel and reduction of desulfurization efficiency in the furnace, etc. , which is not conducive to the stable operation of the boiler, efficient combustion and ultra-low emission of pollutants.

发明内容SUMMARY OF THE INVENTION

本发明为解决现有低排放型循环流化床锅炉负荷下降或燃料热值降低时循环物料量过多,燃烧不稳定熄火,炉内脱硫效率下降,锅炉燃烧效率低,污染物排放高的问题,进而提供一种低排放型循环流化床锅炉分离返料调控系统与集成方法。The present invention solves the problems of excessive circulating material amount, unstable combustion and flameout, reduced desulfurization efficiency in the furnace, low boiler combustion efficiency and high pollutant discharge when the load of the existing low-emission circulating fluidized bed boiler decreases or the fuel calorific value decreases. , and further provide a low-emission circulating fluidized bed boiler separation and return material control system and integration method.

本发明的技术方案为:低排放型循环流化床锅炉分离返料调控系统包括炉膛、分离器和返料器;所述分离返料调控系统还包括排渣管、排渣调节阀、冷渣机、排灰渣管、排灰渣调节阀、冷灰渣机、排灰管、排灰调节阀、冷灰机和除灰渣机;The technical scheme of the present invention is as follows: a low-emission circulating fluidized bed boiler separation and return material control system includes a furnace, a separator and a return material; the separation and return material control system further includes a slag discharge pipe, a slag discharge control valve, and a slag-cooling control valve. machine, ash discharge pipe, ash discharge control valve, cold ash machine, ash discharge pipe, ash discharge control valve, cold ash machine and ash removal machine;

所述返料器的立料管安装在返料器的返料阀上部,返料器的返料腿安装在所述返料阀的侧面,返料器的风帽安装在所述返料阀的底部,返料器的风室安装在所述返料阀的下部,排灰管的入口端伸入所述风室与所述返料阀底部连通,所述排灰管的出口端与冷灰机连接,所述排灰调节阀安装在所述排灰管上,所述冷灰机与除灰渣机连接,所述返料腿与炉膛后下部连通,返料器的立料管上沿竖向布置有多个观察孔,所述返料腿上设置有石灰石脱硫接口;The vertical material pipe of the returner is installed on the upper part of the return valve of the returner, the return leg of the returner is installed on the side of the return valve, and the air cap of the returner is installed on the back of the return valve. At the bottom, the air chamber of the returner is installed at the lower part of the return valve, the inlet end of the ash discharge pipe extends into the air chamber and communicates with the bottom of the return valve, and the outlet end of the ash discharge pipe is connected to the cold ash The ash discharge regulating valve is installed on the ash discharge pipe, the ash cooler is connected with the ash and slag removal machine, the material return leg is communicated with the rear lower part of the furnace, and the upper edge of the vertical material pipe of the return material A plurality of observation holes are arranged vertically, and a limestone desulfurization interface is arranged on the return leg;

分离器的中心筒包括固定筒和活动筒,固定筒安装在分离器的竖直段顶部,固定筒与尾部烟道连接,活动筒壁面上沿长度方向设置有多组过孔,固定筒壁面上开有贯通的一组通孔,活动筒通过穿过一组通孔和任意一组过孔的销轴固定在固定筒内实现位置可调,所述进出口调速段的侧部均布设置有多个SNCR脱硝接口,分离器的进出口调速段安装在分离器的竖直段侧面,分离器的锥段安装在所述竖直段下部,所述进出口调速段与炉膛上部后出口连接,所述锥段与所述立料管连接;The central cylinder of the separator includes a fixed cylinder and a movable cylinder. The fixed cylinder is installed on the top of the vertical section of the separator. The fixed cylinder is connected to the tail flue. The wall of the movable cylinder is provided with a plurality of groups of through holes along the length direction. A set of through holes is opened through, the movable cylinder is fixed in the fixed cylinder by a pin shaft passing through a set of through holes and any set of through holes to realize position adjustment, and the sides of the inlet and outlet speed regulating sections are evenly arranged There are multiple SNCR denitration interfaces, the inlet and outlet speed control sections of the separator are installed on the side of the vertical section of the separator, the cone section of the separator is installed at the lower part of the vertical section, and the inlet and outlet speed control sections are behind the upper part of the furnace. The outlet is connected, and the cone section is connected with the vertical material pipe;

炉膛的底部在长度方向的两端分别安装有排渣管和排灰渣管,排渣调节阀安装在排渣管上,排渣管与冷渣机连接,排灰渣调节阀安装在排灰渣管上,排灰渣管与冷灰渣机连接,冷渣机和冷灰渣机分别与除灰渣机连接。The bottom of the furnace is respectively equipped with a slag discharge pipe and an ash discharge slag pipe at both ends of the length direction. The slag discharge control valve is installed on the slag discharge pipe. On the slag pipe, the ash discharge slag pipe is connected with the cold ash slag machine, and the cold slag machine and the cold ash slag machine are respectively connected with the ash removal machine.

本发明的低排放型循环流化床锅炉分离返料调控系统的集成方法一,它包括如下步骤:The integrated method one of the low-emission circulating fluidized bed boiler separation and return material control system of the present invention includes the following steps:

一、锅炉负荷下降或燃料热值降低下的燃料燃烧、烟气和灰分离1. Fuel combustion, flue gas and ash separation under reduced boiler load or reduced fuel calorific value

关闭排灰管上的排灰调节阀,燃料通过给料装置进入炉膛下部,被流化的高温床料加热后迅速燃烧,燃烧过程中产生的大量物料被烟气携带到炉膛上部,烟气携带细灰从炉膛上部后出口进入分离器的进出口调速段,然后,进入分离器的竖直段内围绕中心筒进行烟气与细灰的分离;The ash discharge regulating valve on the ash discharge pipe is closed, and the fuel enters the lower part of the furnace through the feeding device, and is heated by the fluidized high-temperature bed material and burns rapidly. The fine ash enters the inlet and outlet speed regulation section of the separator from the rear outlet of the upper part of the furnace, and then enters the vertical section of the separator to separate the flue gas and fine ash around the central tube;

改变中心筒的活动筒的长度,调节烟气与细灰的分离,减少或增大分离灰量,使返回炉膛1的返料灰稳定炉膛内温度在800-900℃之间,被分离的分离灰经分离器的锥体进入返料器,分离灰经返料器的立料腿进入返料阀,部分返料灰通过返料腿返回炉膛下部,加热通过给料装置进入炉膛底部的燃料,持续流化循环燃烧,经分离的烟气通过中心筒进入尾部烟道换热后排出炉外;Change the length of the movable cylinder of the central cylinder, adjust the separation of flue gas and fine ash, reduce or increase the amount of separated ash, so that the returned ash returned to the furnace 1 can stabilize the temperature in the furnace between 800-900 °C, and the separated separation The ash enters the returner through the cone of the separator, and the separated ash enters the return valve through the vertical material leg of the return material. Continuous fluidized circulation combustion, the separated flue gas enters the tail flue through the central tube for heat exchange and then is discharged out of the furnace;

二、灰渣排出2. Ash discharge

关闭安装在对应的返料腿位置的排灰渣管上的排灰渣调节阀,调节排渣管上的排渣调节阀开度,排除炉膛下部燃料燃烧后形成的大颗粒炉渣,高温大颗粒炉渣经冷渣机冷却后排至除灰渣机,输送至渣仓。Close the ash discharge control valve installed on the ash discharge slag pipe at the position of the corresponding return leg, adjust the opening of the slag discharge control valve on the slag discharge pipe, and remove the large particle slag formed by the combustion of fuel in the lower part of the furnace, high temperature large particles The slag is cooled by the slag cooler and then discharged to the ash remover and transported to the slag bin.

本发明的低排放型循环流化床锅炉分离返料调控系统的集成方法二,它包括如下步骤:The integrated method 2 of the low-emission circulating fluidized bed boiler separation and return material control system of the present invention comprises the following steps:

一、锅炉负荷下降或燃料热值降低下的燃料燃烧、烟气和灰分离1. Fuel combustion, flue gas and ash separation under reduced boiler load or reduced fuel calorific value

关闭排灰管上的排灰调节阀,燃料通过给料装置进入炉膛下部,被流化的高温床料加热后迅速燃烧,燃烧过程中产生的大量物料被烟气携带到炉膛上部,烟气携带细灰从炉膛上部后出口进入分离器的进出口调速段,然后,进入分离器的竖直段内围绕中心筒进行烟气与细灰的分离;The ash discharge regulating valve on the ash discharge pipe is closed, and the fuel enters the lower part of the furnace through the feeding device, and is heated by the fluidized high-temperature bed material and burns rapidly. The fine ash enters the inlet and outlet speed regulation section of the separator from the rear outlet of the upper part of the furnace, and then enters the vertical section of the separator to separate the flue gas and fine ash around the central tube;

被分离的分离灰经分离器的锥体进入返料器,分离灰经返料器的立料腿进入返料阀,部分返料灰通过返料腿返回炉膛下部,加热通过给料装置进入炉膛底部的燃料,持续流化循环燃烧,经分离的烟气通过中心筒进入尾部烟道换热后排出炉外;The separated separated ash enters the returner through the cone of the separator, the separated ash enters the return valve through the vertical material leg of the return material, and part of the returned material returns to the lower part of the furnace through the return leg, and enters the furnace through the feeding device The fuel at the bottom is continuously fluidized and cyclically burned, and the separated flue gas enters the tail flue through the central tube for heat exchange and then is discharged out of the furnace;

二、灰渣排出2. Ash discharge

调节排渣管上的排渣调节阀开度,排除炉膛下部燃料燃烧后形成的大颗粒炉渣,提高形成床料的质量,高温大颗粒炉渣经冷渣机冷却后排至除灰渣机,输送至渣仓;调节安装在对应的返料腿位置的排灰渣管上的排灰渣调节阀的开度,将大部分返料灰和少量炉渣排除,降低形成床料的存量,稳定炉膛内温度在800-900℃之间,高温灰渣经冷灰渣机冷却后排至除灰渣机,输送至渣仓。Adjust the opening of the slag discharge control valve on the slag discharge pipe to remove the large particle slag formed by the combustion of fuel in the lower part of the furnace, and improve the quality of the formed bed material. To the slag bin; adjust the opening of the ash discharge and slag control valve installed on the ash discharge slag pipe at the position of the corresponding return leg to remove most of the returned ash and a small amount of slag, reduce the stock of the formed bed material, and stabilize the furnace chamber. The temperature is between 800-900 ℃, and the high temperature ash is cooled by the cold ash machine and then discharged to the ash removal machine and transported to the slag bin.

本发明的低排放型循环流化床锅炉分离返料调控系统的集成方法三,它包括如下步骤:The third integrated method of the low-emission circulating fluidized bed boiler separation and return material control system of the present invention includes the following steps:

一、锅炉负荷下降或燃料热值降低下的燃料燃烧、烟气和灰分离1. Fuel combustion, flue gas and ash separation under reduced boiler load or reduced fuel calorific value

燃料通过给料装置进入炉膛下部,被流化的高温床料加热后迅速燃烧,燃烧过程中产生的大量物料被烟气携带到炉膛上部,烟气携带细灰从炉膛上部后出口进入分离器的进出口调速段,然后,进入分离器的竖直段内围绕中心筒进行烟气与细灰的分离;The fuel enters the lower part of the furnace through the feeding device, and is heated by the fluidized high-temperature bed material and burns rapidly. A large amount of materials generated during the combustion process are carried to the upper part of the furnace by the flue gas, and the fine ash is carried by the flue gas and enters the separator from the rear outlet of the upper part of the furnace. Import and export speed regulation section, and then enter the vertical section of the separator to separate the flue gas and fine ash around the central tube;

被分离的分离灰经分离器的锥体进入返料器,分离灰经返料器的立料腿进入返料阀,部分返料灰通过返料腿返回炉膛下部,加热通过给料装置进入炉膛底部的燃料,持续流化循环燃烧,经分离的烟气通过中心筒进入尾部烟道换热后排出炉外,调节排灰管上的排灰调节阀的开度,将部分返料灰排除,控制返回炉膛的返料灰量,稳定炉膛内温度在800-900℃之间;The separated separated ash enters the returner through the cone of the separator, the separated ash enters the return valve through the vertical material leg of the return material, and part of the returned material returns to the lower part of the furnace through the return leg, and enters the furnace through the feeding device The fuel at the bottom is continuously fluidized and cyclically burned. The separated flue gas enters the tail flue through the central tube for heat exchange and is discharged out of the furnace. The opening of the ash discharge regulating valve on the ash discharge pipe is adjusted to remove part of the returned ash. Control the amount of ash returned to the furnace, and stabilize the temperature in the furnace between 800-900 °C;

二、灰渣排出2. Ash discharge

关闭安装在对应的返料腿位置的排灰渣管上的排灰渣调节阀,调节排渣管上的排渣调节阀开度,排除炉膛下部燃料燃烧后形成的大颗粒炉渣,高温大颗粒炉渣经冷渣机冷却后排至除渣机,输送至渣仓,高温灰经冷灰机冷却后排至除渣机,输送至渣仓。Close the ash discharge control valve installed on the ash discharge slag pipe at the position of the corresponding return leg, adjust the opening of the slag discharge control valve on the slag discharge pipe, and remove the large particle slag formed by the combustion of fuel in the lower part of the furnace, high temperature large particles The slag is cooled by the slag cooler and then discharged to the slag remover and transported to the slag bin. The high temperature ash is cooled by the ash cooler and then discharged to the slag remover and transported to the slag bin.

本发明的低排放型循环流化床锅炉分离返料调控系统与集成方法四,它包括如下步骤:The low-emission circulating fluidized bed boiler separation and returning material control system and integration method 4 of the present invention comprises the following steps:

一、锅炉负荷下降或燃料热值降低下的燃料燃烧、烟气和灰分离1. Fuel combustion, flue gas and ash separation under reduced boiler load or reduced fuel calorific value

关闭排灰管上的排灰调节阀,燃料通过给料装置进入炉膛下部,被流化的高温床料加热后迅速燃烧,燃烧过程中产生的大量物料被烟气携带到炉膛上部,烟气携带细灰从炉膛上部后出口进入分离器的进出口调速段,然后,进入分离器的竖直段内围绕中心筒进行烟气与细灰的分离;The ash discharge regulating valve on the ash discharge pipe is closed, and the fuel enters the lower part of the furnace through the feeding device, and is heated by the fluidized high-temperature bed material and burns rapidly. The fine ash enters the inlet and outlet speed regulation section of the separator from the rear outlet of the upper part of the furnace, and then enters the vertical section of the separator to separate the flue gas and fine ash around the central tube;

改变中心筒的活动筒的长度,调节烟气与细灰的分离,减少或增大分离灰量,使返回炉膛的返料灰稳定炉膛内温度在800-900℃之间,被分离的分离灰经分离器的锥体进入返料器,分离灰经返料器的立料腿进入返料阀,部分返料灰通过返料腿返回炉膛下部,加热通过给料装置进入炉膛底部的燃料,持续流化循环燃烧,经分离的烟气通过中心筒进入尾部烟道换热后排出炉外;Change the length of the movable cylinder of the central cylinder, adjust the separation of flue gas and fine ash, reduce or increase the amount of separated ash, so that the returned ash returned to the furnace can stabilize the temperature in the furnace between 800-900 °C, and the separated ash can be separated. The cone of the separator enters the returner, and the separated ash enters the return valve through the vertical leg of the returner. Part of the returned ash returns to the lower part of the furnace through the return leg, and the fuel that enters the bottom of the furnace through the feeding device is heated for a continuous period of time. Fluidized cyclic combustion, the separated flue gas enters the tail flue through the central tube for heat exchange and then is discharged out of the furnace;

二、灰渣排出2. Ash discharge

调节排渣管上的排渣调节阀开度,排除炉膛下部燃料燃烧后形成的大颗粒炉渣,提高形成床料的质量,高温大颗粒炉渣经冷渣机冷却后排至除灰渣机,输送至渣仓;Adjust the opening of the slag discharge control valve on the slag discharge pipe to remove the large particle slag formed by the combustion of fuel in the lower part of the furnace, and improve the quality of the formed bed material. to the slag bin;

调节安装在对应的返料腿位置的排灰渣管上的排灰渣调节阀的开度,将大部分返料灰和少量炉渣排除,降低形成床料的存量,稳定炉膛内温度在800-900℃之间,高温灰渣经冷灰渣机冷却后排至除渣机,输送至渣仓。Adjust the opening of the ash discharge and slag control valve installed on the ash discharge and slag pipe at the position of the corresponding return leg to remove most of the returned ash and a small amount of slag, reduce the stock of the formed bed material, and stabilize the temperature in the furnace at 800- Between 900 ℃, the high temperature ash and slag are cooled by the cold ash slag machine and then discharged to the slag remover, and then transported to the slag bin.

本发明的低排放型循环流化床锅炉分离返料调控系统的集成方法五,它包括如下步骤:The fifth integrated method of the low-emission circulating fluidized bed boiler separation and return material control system of the present invention includes the following steps:

一、锅炉负荷下降或燃料热值降低下的燃料燃烧、烟气和灰分离1. Fuel combustion, flue gas and ash separation under reduced boiler load or reduced fuel calorific value

燃料通过给料装置进入炉膛下部,被流化的高温床料加热后迅速燃烧,燃烧过程中产生的大量物料被烟气携带到炉膛上部,烟气携带细灰从炉膛上部后出口进入分离器的进出口调速段,然后,进入分离器的竖直段内围绕中心筒进行烟气与细灰的分离;The fuel enters the lower part of the furnace through the feeding device, and is heated by the fluidized high-temperature bed material and burns rapidly. A large amount of materials generated during the combustion process are carried to the upper part of the furnace by the flue gas, and the fine ash is carried by the flue gas and enters the separator from the rear outlet of the upper part of the furnace. Import and export speed regulation section, and then enter the vertical section of the separator to separate the flue gas and fine ash around the central tube;

被分离的分离灰经分离器的锥体进入返料器,分离灰经返料器的立料腿进入返料阀,部分返料灰通过返料腿返回炉膛下部,加热通过给料装置进入炉膛底部的燃料,持续流化循环燃烧,经分离的烟气通过中心筒进入尾部烟道换热后排出炉外,调节排灰管上的排灰调节阀的开度,将部分返料灰排除,控制返回炉膛的返料灰量,稳定炉膛内温度在800-900℃之间;The separated separated ash enters the returner through the cone of the separator, the separated ash enters the return valve through the vertical material leg of the return material, and part of the returned material returns to the lower part of the furnace through the return leg, and enters the furnace through the feeding device The fuel at the bottom is continuously fluidized and cyclically burned. The separated flue gas enters the tail flue through the central tube for heat exchange and is discharged out of the furnace. The opening of the ash discharge regulating valve on the ash discharge pipe is adjusted to remove part of the returned ash. Control the amount of ash returned to the furnace, and stabilize the temperature in the furnace between 800-900 °C;

二、灰渣排出2. Ash discharge

调节排渣管上的排渣调节阀开度,排除炉膛下部燃料燃烧后形成的大颗粒炉渣,提高形成床料的质量,高温大颗粒炉渣经冷渣机冷却后排至除灰渣机,输送至渣仓;Adjust the opening of the slag discharge control valve on the slag discharge pipe to remove the large particle slag formed by the combustion of fuel in the lower part of the furnace, and improve the quality of the formed bed material. to the slag bin;

调节安装在对应的返料腿位置的排灰渣管上的排灰渣调节阀的开度,将大部分返料灰和少量炉渣排除,降低形成床料的存量,稳定炉膛内温度在800-900℃之间,高温灰渣经冷灰渣机冷却后排至除灰渣机,输送至渣仓,高温灰经冷灰机冷却后排至除灰渣机,输送至渣仓。Adjust the opening of the ash discharge and slag control valve installed on the ash discharge and slag pipe at the position of the corresponding return leg to remove most of the returned ash and a small amount of slag, reduce the stock of the formed bed material, and stabilize the temperature in the furnace at 800- Between 900°C, the high-temperature ash is cooled by the ash cooler and then discharged to the ash remover and transported to the slag bin.

上述方案中,通过在返料器3上的石灰石脱硫接口3-7集成后给入石灰石,实现炉内石灰石脱硫;通过安装在分离器2上的SNCR脱硝接口2-6集成,可实现炉内SNCR低成本脱硝,主动控制NOX生成和NOX、SO2炉内脱出,实现NOX、SO2污染物超低排放。In the above scheme, the limestone desulfurization in the furnace is realized by feeding limestone after the limestone desulfurization interfaces 3-7 on the returner 3 are integrated; SNCR is low-cost denitrification, actively controls the formation of NO X and the removal of NO X and SO 2 in the furnace, and realizes ultra-low emission of NO X and SO 2 pollutants.

本发明相比现有技术的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:

1、本发明设计的可调节的中心筒,增加或减少中心筒总长度,达到中心筒总长度灵活调节,来调节调整分离器效率,控制分离灰量,使锅炉在低负荷或燃料突变时,保证分离灰量,保证锅炉稳定运行。1. The adjustable center cylinder designed by the present invention increases or decreases the total length of the center cylinder to achieve flexible adjustment of the total length of the center cylinder, so as to adjust the efficiency of the separator and control the amount of separated ash, so that when the boiler is at low load or when the fuel suddenly changes, To ensure the separation of ash, to ensure the stable operation of the boiler.

2、本发明设计排灰管和排灰调节阀,通过控制返料灰量,实现锅炉在低负荷或燃料突变时返料灰量可控制,使炉膛内温度达到设计值,可控制在800-900℃范围内,避免发生燃烧不稳定熄火或结焦导致的停炉、炉内脱硫效率低导致的环保排放不达标、燃料不完全燃烧导致的锅炉效率降低等,使锅炉能够长期安全稳定高效运行,NOX和SO2超低排放。具有较好的社会效益和经济效益。2. The ash discharge pipe and the ash discharge regulating valve are designed in the present invention. By controlling the amount of ash returned, the amount of ash returned can be controlled when the boiler is under low load or when the fuel suddenly changes, so that the temperature in the furnace can reach the design value, which can be controlled at 800- Within the temperature range of 900°C, avoid the furnace shutdown caused by unstable combustion, flameout or coking, environmental protection emissions that are not up to standard caused by low desulfurization efficiency in the furnace, and boiler efficiency caused by incomplete combustion of fuel, etc., so that the boiler can operate safely, stably and efficiently for a long time. Ultra-low emissions of NO X and SO 2 . It has good social and economic benefits.

3、本发明的分离返料调控系统,采用高效分离器,实现分离效率可调节,同时集成备用SNCR脱硝接口,实现了流态再构后的NOX协同高效脱出。3. The separation and return material control system of the present invention adopts a high-efficiency separator to realize adjustable separation efficiency, and at the same time integrates a standby SNCR denitration interface to realize the synergistic and efficient removal of NO X after fluid state reconstruction.

4、本发明的分离返料调控系统,采用非机械式的自平衡返料器,实现了返料灰可控量,同时集成石灰石脱硫接口,实现了流态再构后的SO2协同高效脱出。4. The separation and return material control system of the present invention adopts a non-mechanical self-balancing return material device to realize the controllable amount of returned material ash, and at the same time integrates the limestone desulfurization interface to realize the synergistic and efficient removal of SO 2 after fluid state reconstruction. .

5、本发明的分离返料调控系统,实现流态再构后,炉膛下部大颗粒浓度大幅减少,从而减轻了炉膛下部浓相区防磨层的磨损,特别是防磨层与膜式壁交界处的磨损,提高锅炉可用率,实现安全运行。5. With the separation and return material control system of the present invention, after realizing the reconfiguration of the flow state, the concentration of large particles in the lower part of the furnace is greatly reduced, thereby reducing the wear of the anti-wear layer in the dense phase area in the lower part of the furnace, especially the interface between the anti-wear layer and the membrane wall wear and tear, improve boiler availability, and achieve safe operation.

6、利用本发明的分离返料调控系统,实现流态再构后,低排放型循环流化床锅炉运行时二次风区域物料浓度降低,二次风穿透扰动效果增强,炉膛上部气固混合效果得以改进,提高锅炉燃烧效率、降低煤耗量,实现节煤燃烧;炉膛下部更容易形成还原性气氛,抑制氮氧化物生成,热力型NOX生成减少,降低NOX的原始排放,实现低氮燃烧,提高了锅炉的燃烧效率,降低了污染物生成。实现流态再构后,物料流化需要的动力减小,锅炉一、二次风机压头降低,风机电耗大幅下降,实现节电运行。6. Using the separation and return material control system of the present invention, after realizing the reconfiguration of the flow state, the material concentration in the secondary air area is reduced when the low-emission circulating fluidized bed boiler is running, the secondary air penetration disturbance effect is enhanced, and the gas-solid upper part of the furnace is solidified. The mixing effect is improved, the combustion efficiency of the boiler is improved, the coal consumption is reduced, and coal-saving combustion is realized; it is easier to form a reducing atmosphere in the lower part of the furnace, suppress the formation of nitrogen oxides, reduce the generation of thermal NO X , reduce the original emission of NO X , and achieve low Nitrogen combustion improves the combustion efficiency of the boiler and reduces the generation of pollutants. After realizing the reconfiguration of the flow state, the power required for material fluidization is reduced, the pressure head of the primary and secondary fans of the boiler is reduced, the power consumption of the fans is greatly reduced, and power-saving operation is realized.

7、排渣管布置在炉膛底部两侧,通过排渣调节阀排出燃料燃烧后形成的粗渣,排灰渣管布置炉膛底部中间位置,对应返料腿连接炉膛的方向,控制排灰渣调节阀可排出返料灰和燃料燃烧后形成的细渣。7. The slag discharge pipes are arranged on both sides of the bottom of the furnace, and the coarse slag formed after fuel combustion is discharged through the slag discharge regulating valve. The ash discharge and slag pipes are arranged in the middle of the bottom of the furnace, corresponding to the direction in which the return leg is connected to the furnace to control the adjustment of the ash discharge and slag. The valve can discharge the return ash and fine slag formed after fuel combustion.

8、本发明的集成方法,通过流态再构后,炉内温度场更合理、更均匀,石灰石与SO2反应时间更长,实现低Ca/S的炉内集成脱硫,达到污染物超低排放,SO2脱出效率提高到99.8%以上。8. In the integrated method of the present invention, after the fluid state reconstruction, the temperature field in the furnace is more reasonable and uniform, the reaction time of limestone and SO 2 is longer, the integrated desulfurization in the furnace with low Ca/S is realized, and ultra-low pollutants are achieved. emission, SO 2 removal efficiency increased to more than 99.8%.

9、本发明的集成方法,通过流态再构后,尿素或氨水热解生成的NH3与烟尘中的NOX进行SNCR气相反应,脱出烟尘中的NOX,实现炉内高效集成脱硝,达到污染物超低排放。9. In the integrated method of the present invention, after the fluid state reformation, NH 3 generated by the pyrolysis of urea or ammonia water and NO X in the flue dust are subjected to SNCR gas phase reaction to remove the NO X in the flue dust, and the efficient integrated denitrification in the furnace can be achieved. Ultra-low emission of pollutants.

下面结合附图和实施方式对本发明作进一步地说明:The present invention will be further described below in conjunction with the accompanying drawings and embodiments:

附图说明Description of drawings

图1是本发明低排放型循环流化床锅炉分离返料调控系统与集成方法的整体示意图;Fig. 1 is the overall schematic diagram of the low-emission circulating fluidized bed boiler separation and return material control system and integration method of the present invention;

图2是冷渣机、冷灰渣机、冷灰机和除灰渣机相互作用关系的平面布置示意图;Figure 2 is a schematic plan layout of the interaction relationship between the slag cooler, the ash cooler, the cooler and the ash remover;

图3是冷渣机、冷灰渣机和除灰渣机相互作用关系的平面布置示意图;Fig. 3 is a schematic diagram of the plane layout of the interaction relationship between the slag cooler, the ash cooler and the ash remover;

图4是冷渣机、冷灰渣机、冷灰机和除灰渣机相互作用关系的立面布置示意图;Figure 4 is a schematic diagram of the vertical layout of the interaction between the slag cooler, the ash cooler, the cooler and the ash remover;

图5是图1的I处局部放大图;Fig. 5 is a partial enlarged view at I of Fig. 1;

图6是图1的II处局部放大图;Fig. 6 is the partial enlarged view of II place of Fig. 1;

图7是图1的K-K剖视图;Fig. 7 is the K-K sectional view of Fig. 1;

图8是利用本发明分离返料调控系统的低排放型循环流化床锅炉的总装示意图;Fig. 8 is the general assembly schematic diagram of the low-emission circulating fluidized bed boiler utilizing the separation and return material control system of the present invention;

图9是沿图8中C-C线和D-D线的剖视图。FIG. 9 is a cross-sectional view taken along lines C-C and D-D in FIG. 8 .

具体实施方式Detailed ways

参见图1-图5所示,本实施方式的低排放型循环流化床锅炉分离返料调控集成系统包括炉膛1、分离器2和返料器3;所述分离返料调控系统还包括排渣管6、排渣调节阀7、冷渣机8、排灰渣管9、排灰渣调节阀10、冷灰渣机11、排灰管12、排灰调节阀13、冷灰机14和除灰渣机15;Referring to FIGS. 1-5 , the integrated system for separating and returning materials of a low-emission circulating fluidized bed boiler of the present embodiment includes a furnace 1, a separator 2 and a return material 3; the separation and returning material control system also includes a discharge Slag pipe 6, slag discharge control valve 7, slag cooler 8, ash discharge pipe 9, ash discharge control valve 10, cold ash machine 11, ash discharge pipe 12, ash discharge control valve 13, ash cooler 14 and Ash and slag removal machine 15;

所述返料器3的立料管3-1安装在返料器3的返料阀3-2上部,返料器3的返料腿3-3安装在所述返料阀3-2的侧面,返料器3的风帽3-5安装在所述返料阀3-2的底部,返料器3的风室3-6安装在所述返料阀3-2的下部,排灰管12的入口端伸入所述风室3-6与所述返料阀3-2底部连通,所述排灰管12的出口端与冷灰机14连接,所述排灰调节阀13安装在所述排灰管12上,所述冷灰机14与除灰渣机15连接,所述返料腿3-3与炉膛1后下部连通,返料器3的立料管3-1上沿竖向布置有多个观察孔3-4,所述返料腿3-3上设置有石灰石脱硫接口3-7;The vertical material pipe 3-1 of the return device 3 is installed on the upper part of the return valve 3-2 of the return device 3, and the return leg 3-3 of the return device 3 is installed on the upper part of the return valve 3-2. On the side, the air cap 3-5 of the return device 3 is installed at the bottom of the return valve 3-2, the air chamber 3-6 of the return device 3 is installed at the lower part of the return valve 3-2, and the ash discharge pipe The inlet end of 12 extends into the air chamber 3-6 and communicates with the bottom of the return valve 3-2, the outlet end of the ash discharge pipe 12 is connected to the ash cooler 14, and the ash discharge regulating valve 13 is installed in the ash cooler 14. On the ash discharge pipe 12, the ash cooler 14 is connected with the ash removal machine 15, the material return leg 3-3 is communicated with the rear lower part of the furnace 1, and the upper edge of the vertical material pipe 3-1 of the material return device 3 A plurality of observation holes 3-4 are arranged vertically, and a limestone desulfurization interface 3-7 is arranged on the return leg 3-3;

分离器2的中心筒2-1包括固定筒2-1-1和活动筒2-1-2,固定筒2-1-1安装在分离器2的竖直段2-3顶部,固定筒2-1-1与尾部烟道4连接,活动筒2-1-2壁面上沿长度方向设置有多组过孔,固定筒2-1-1壁面上开有贯通的一组通孔,活动筒2-1-2通过穿过一组通孔和任意一组过孔的销轴固定在固定筒2-1-1内实现位置可调,中心筒2-1的长度可变,所述进出口调速段2-2的侧部均布设置有多个SNCR脱硝接口2-6,分离器2的进出口调速段2-2安装在分离器2的竖直段2-3侧面,分离器2的锥段2-4安装在所述竖直段2-3下部,所述进出口调速段2-2与炉膛1上部后出口连接,所述锥段2-4与所述立料管3-1连接;The central cylinder 2-1 of the separator 2 includes a fixed cylinder 2-1-1 and a movable cylinder 2-1-2. The fixed cylinder 2-1-1 is installed on the top of the vertical section 2-3 of the separator 2, and the fixed cylinder 2 -1-1 is connected to the tail flue 4, the wall surface of the movable cylinder 2-1-2 is provided with a plurality of groups of through holes along the length direction, the wall surface of the fixed cylinder 2-1-1 is provided with a set of through holes passing through, and the movable cylinder 2-1-2 The position can be adjusted by fixing the pin shaft through a set of through holes and any set of through holes in the fixed cylinder 2-1-1, the length of the center cylinder 2-1 is variable, the inlet and outlet A plurality of SNCR denitration interfaces 2-6 are evenly arranged on the side of the speed regulating section 2-2. The speed regulating section 2-2 of the inlet and outlet of the separator 2 is installed on the side of the vertical section 2-3 of the separator 2. The cone section 2-4 of 3-1 connection;

炉膛1的底部在长度方向的两端分别安装有排渣管6和排灰渣管9,排渣调节阀7安装在排渣管6上,排渣管6与冷渣机8连接,排灰渣调节阀10安装在排灰渣管9上,排灰渣管9与冷灰渣机11连接,冷渣机8和冷灰渣机11分别与除渣机15连接。所述风帽3-5可选用现有技术专利文献:CN205299504U。The bottom of the furnace 1 is installed with a slag discharge pipe 6 and an ash discharge slag pipe 9 at both ends in the length direction. The slag discharge control valve 7 is installed on the slag discharge pipe 6. The slag regulating valve 10 is installed on the ash and slag discharge pipe 9, and the ash and slag discharge pipe 9 is connected with the cold ash and slag machine 11, and the slag cooler 8 and the cold ash and slag machine 11 are respectively connected with the slag remover 15. The hoods 3-5 can be selected from the prior art patent document: CN205299504U.

如图6,观察孔3-4的数量为三个,三个观察孔3-4竖向呈一字形排列,相邻两个观察孔的间距H1为0.5m。进一步地,立料管3-1内的返料灰高度H可视范围为2-3m,且返料灰的顶部位于下部的观察孔3-4位置时,H为2m,返料灰的顶部位于上部的观察孔3-4位置时,H为3m。本实施例中通过宽范围控制返料灰量,保证立料管内的返料灰高度H≥2.5m,防止塌灰和烟气返窜及结焦,控制炉膛内温度在800-900℃范围内,此温度更适合炉膛内石灰石脱硫,宽范围可控量返料器提供适合的温度范围、充足反应时间等,使石灰石利用率增高,提高炉膛内脱硫效率,实现SO2污染物超低排放。本实施例通过宽范围控制返料灰量,保证立料管内的返料灰高度,控制炉膛内温度在800-900℃范围内,此温度可降低热力型NOX生成,在炉膛内实现低氮燃烧,实现NOX污染物超低排放。As shown in Figure 6, the number of observation holes 3-4 is three, the three observation holes 3-4 are vertically arranged in a line, and the distance H1 between two adjacent observation holes is 0.5m. Further, the visible range of the height H of the return ash in the vertical pipe 3-1 is 2-3m, and when the top of the return ash is located at the lower observation hole 3-4 position, H is 2m, and the top of the return ash is 2m. H is 3m at position 3-4 of the upper observation hole. In this embodiment, the amount of returned ash is controlled in a wide range to ensure that the height of the returned ash in the vertical material pipe is H ≥ 2.5m, to prevent ash fall and flue gas back-channeling and coking, and to control the temperature in the furnace within the range of 800-900 °C, This temperature is more suitable for the desulfurization of limestone in the furnace, and the wide-range controllable amount returner provides a suitable temperature range and sufficient reaction time, etc., which increases the utilization rate of limestone, improves the desulfurization efficiency in the furnace, and realizes ultra-low emission of SO 2 pollutants. In this embodiment, the amount of returned ash is controlled in a wide range to ensure the height of returned ash in the vertical material pipe, and the temperature in the furnace is controlled within the range of 800-900 °C. This temperature can reduce the generation of thermal NO X and achieve low nitrogen in the furnace. Combustion to achieve ultra-low emission of NOx pollutants.

可选地,如图1所示,所述进出口调速段2-2在高度方向上混凝土层2-5的厚度可调。进出口调速段2-2的进、出口在高度方向上的混凝土层2-5的厚度同时增加或同时减少。采用改变进出口调速段的进出口高度,来调节烟气流经速度,调节分离器效率,控制分离灰量,炉膛床温达到设计值,实现燃料燃烧完全,保证锅炉节能运行。Optionally, as shown in FIG. 1 , the thickness of the concrete layer 2-5 in the height direction of the inlet and outlet speed regulating section 2-2 is adjustable. The thickness of the concrete layer 2-5 in the height direction of the inlet and outlet of the inlet and outlet speed regulating section 2-2 increases or decreases simultaneously. By changing the height of the inlet and outlet of the inlet and outlet speed control section, the flue gas flow speed is adjusted, the efficiency of the separator is adjusted, the amount of separated ash is controlled, the furnace bed temperature reaches the design value, the complete combustion of the fuel is achieved, and the energy-saving operation of the boiler is ensured.

可选地,如图7所示,所述进出口调速段2-2的出口处在宽度方向上的混凝土层2-5的厚度变化时,出口处宽度的变化范围为B1-B2。通过调整进出口调速段2-2的出口处在宽度方向上混凝土层2-5的厚度变化,进出口调速段2-2的出口处内侧面与和竖直段2-3的轴线相垂直的水平线的夹角变化范围为β2-β1,进而进出口调速段2-2的出口宽度的变化范围为B1-B2。采用改变进出口调速段的出口处宽度,来调节烟气流经速度,调整分离器结构的分离效率,控制分离灰量,避免发生燃烧不稳定熄火或结焦导致的停炉,保证锅炉安全运行。Optionally, as shown in FIG. 7 , when the thickness of the concrete layer 2-5 in the width direction at the outlet of the inlet and outlet speed regulating section 2-2 changes, the variation range of the width at the outlet is B1-B2. By adjusting the thickness change of the concrete layer 2-5 in the width direction at the outlet of the inlet and outlet speed regulating section 2-2, the inner side of the outlet of the inlet and outlet speed regulating section 2-2 is aligned with the axis of the vertical section 2-3. The variation range of the included angle of the vertical horizontal line is β2-β1, and the variation range of the outlet width of the inlet and outlet speed regulating section 2-2 is B1-B2. By changing the width of the outlet of the inlet and outlet speed-regulating section to adjust the speed of the flue gas flow, adjust the separation efficiency of the separator structure, control the amount of separated ash, avoid the furnace shutdown caused by unstable combustion, flameout or coking, and ensure the safe operation of the boiler .

图8和图9是本发明应用于低排放型循环流化床锅炉的示例图,低排放型循环流化床锅炉主体以及炉膛1和返料器3可采用现有技术专利文献CN207146381U的。8 and 9 are exemplary diagrams of the present invention applied to a low-emission circulating fluidized bed boiler, the main body of the low-emission circulating fluidized bed boiler, the furnace 1 and the returner 3 can be those of the prior art patent document CN207146381U.

通过安装在进出口调速段2-2侧部的SNCR脱硝接口2-6,将含有NHX基的还原剂尿素溶液或氨水等喷入调速段后热分解成NH3与烟尘进入分离器,NH3与烟尘中的NOX进行SNCR气相反应,脱出烟尘中的NOX并生成N2和HO2,实现炉内脱硝。通过炉膛1进入分离器内的烟尘将石灰石主要成分CaCO3继续被加热并发生反应,生成CaO和CO2,燃料燃烧产生的SO2扩散到CaO的表面和内孔,在有氧气参与的情况下,CaO吸收烟尘中的SO2并生成CaSO4,实现炉内脱硫。通过在返料器3上的石灰石脱硫接口3-7集成后给入石灰石,实现炉内石灰石脱硫;通过安装在分离器上SNCR脱硝接口2-6集成,可实现炉内SNCR低成本脱硝,主动控制NOX生成和NOX、SO2炉内脱出,实现NOX、SO2污染物超低排放。Through the SNCR denitration interface 2-6 installed on the side of the speed control section 2-2 of the inlet and outlet, the reducing agent urea solution or ammonia water containing NH X group is sprayed into the speed control section, and then thermally decomposed into NH 3 and smoke and dust into the separator , NH 3 and NO X in the flue dust undergo SNCR gas-phase reaction to remove NO X in the flue dust and generate N 2 and HO 2 to achieve denitrification in the furnace. The soot entering the separator through the furnace 1 will continue to heat and react CaCO 3 , the main component of limestone, to generate CaO and CO 2 . , CaO absorbs SO 2 in the soot and generates CaSO 4 to achieve desulfurization in the furnace. Limestone desulfurization in the furnace is realized by integrating the limestone desulfurization interfaces 3-7 on the return feeder 3 and then feeding limestone; by integrating the SNCR denitration interfaces 2-6 installed on the separator, the SNCR denitrification in the furnace can be realized at low cost and actively. Control the formation of NO X and the removal of NO X and SO 2 in the furnace to achieve ultra-low emission of NO X and SO 2 pollutants.

通过提高锅炉床料的质量,降低床料的存量,实现流态的再构,让炉膛的温度场更加合理及均匀。使锅炉能够长期安全稳定、节能环保运行,达到锅炉负荷调节范围广、燃料适应性增强,构成分离返料调控系统。利用本发明分离返料调控集成系统,锅炉在低负荷或燃料突变时运行时,通过单独控制分离灰量、排灰渣和排灰,或者联合控制分离灰量和排灰渣以及排灰渣和排灰的方法,实现锅炉在低负荷或燃料突变时分离灰量、返料灰量及炉膛床料可调节,使炉膛内温度场合理及均匀,稳定温度控制在800-900℃范围内,避免发生燃烧不稳定熄火或结焦导致的停炉、炉内低氮燃烧环境差和脱硫效率低导致的环保排放不达标、燃料不完全燃烧导致的锅炉效率降低等,使锅炉能够长期安全稳定高效运行,NOX和SO2超低排放。By improving the quality of the boiler bed material, reducing the stock of the bed material, and realizing the reconstruction of the flow state, the temperature field of the furnace is more reasonable and uniform. It enables the boiler to operate in a long-term, safe, stable, energy-saving and environmentally friendly manner, achieves a wide range of boiler load adjustment, and enhances fuel adaptability, forming a separation and return material control system. By using the integrated system for separating and returning materials of the present invention, when the boiler operates at low load or when the fuel suddenly changes, the amount of separated ash, ash and slag, and ash can be controlled individually, or the amount of separated ash and ash and slag, and ash and slag can be controlled jointly. The method of ash discharge realizes that the amount of separated ash, the amount of returned ash and the furnace bed material can be adjusted when the boiler is at low load or when the fuel is suddenly changed, so that the temperature field in the furnace is reasonable and uniform, and the stable temperature is controlled within the range of 800-900 °C to avoid The furnace shutdown caused by unstable combustion, flameout or coking, poor low-nitrogen combustion environment in the furnace and low desulfurization efficiency lead to substandard environmental emissions, and boiler efficiency caused by incomplete combustion of fuel, etc., so that the boiler can operate safely, stably and efficiently for a long time. Ultra-low emissions of NO X and SO 2 .

具体的调控系统的集成方法如下:The specific integration method of the control system is as follows:

第一种低排放型循环流化床锅炉分离返料调控系统的集成方法,它包括如下步骤:The first integrated method of low-emission circulating fluidized bed boiler separation and return material control system, which includes the following steps:

一、锅炉负荷下降或燃料热值降低下的燃料燃烧、烟气和灰分离1. Fuel combustion, flue gas and ash separation under reduced boiler load or reduced fuel calorific value

关闭排灰管12上的排灰调节阀13,燃料通过给料装置5进入炉膛1下部,被流化的高温床料加热后迅速燃烧,燃烧过程中产生的大量物料被烟气携带到炉膛1上部,烟气携带细灰从炉膛1上部后出口进入分离器2的进出口调速段2-2,然后,进入分离器2的竖直段2-3内围绕中心筒2-1进行烟气与细灰的分离;The ash discharge regulating valve 13 on the ash discharge pipe 12 is closed, the fuel enters the lower part of the furnace 1 through the feeding device 5, is heated by the fluidized high-temperature bed material and burns rapidly, and a large amount of materials generated during the combustion process are carried to the furnace 1 by the flue gas In the upper part, the flue gas carries fine ash from the rear outlet of the upper part of the furnace 1 and enters the inlet and outlet speed regulation section 2-2 of the separator 2, and then enters the vertical section 2-3 of the separator 2 and surrounds the central tube 2-1 for flue gas. separation from fine ash;

改变中心筒2-1的活动筒2-1-2的长度,调节烟气与细灰的分离,减少或增大分离灰量,使返回炉膛1的返料灰稳定炉膛1内温度在800-900℃之间,被分离的分离灰经分离器2的锥体2-4进入返料器3,分离灰经返料器3的立料腿3-1进入返料阀3-2,部分返料灰通过返料腿3-3返回炉膛1下部,加热通过给料装置5进入炉膛1底部的燃料,持续流化循环燃烧,经分离的烟气通过中心筒2-1进入尾部烟道4换热后排出炉外;Change the length of the movable cylinder 2-1-2 of the central cylinder 2-1, adjust the separation of flue gas and fine ash, reduce or increase the amount of separated ash, and make the returned ash returned to the furnace 1 to stabilize the temperature in the furnace 1 at 800- Between 900°C, the separated ash enters the returner 3 through the cone 2-4 of the separator 2, and the separated ash enters the return valve 3-2 through the vertical leg 3-1 of the returner 3, and part of it returns. The ash is returned to the lower part of the furnace 1 through the return legs 3-3, and the fuel entering the bottom of the furnace 1 through the feeding device 5 is heated, and the fluidized and circular combustion is continued. The separated flue gas enters the tail flue 4 through the central tube 2-1 for replacement After heating, it is discharged out of the furnace;

二、灰渣排出2. Ash discharge

关闭安装在对应的返料腿3-3位置的排灰渣管9上的排灰渣调节阀10,调节排渣管6上的排渣调节阀7开度,排除炉膛1下部燃料燃烧后形成的大颗粒炉渣,提高构成床料的质量,高温大颗粒炉渣经冷渣机8冷却后排至除渣机15,输送至渣仓。Close the ash discharge control valve 10 installed on the ash discharge and slag pipe 9 at positions 3-3 of the corresponding return legs, adjust the opening degree of the slag discharge control valve 7 on the slag discharge pipe 6, and eliminate the formation of fuel combustion in the lower part of the furnace 1. The high-temperature large-particle slag is cooled by the slag cooler 8 and then discharged to the slag remover 15, and then transported to the slag bin.

锅炉负荷下降,通常是锅炉负荷在50%以下,为保证变工况下稳定燃烧、连续运行。通过改变中心筒2-1的长度,调节分离器效率,减少分离灰量,使返回炉膛的返料灰让炉膛温度场更加合理,稳定炉膛1内温度在800-900℃之间;通过SNCR脱硝接口2-6将含有NHX基的还原剂尿素溶液或氨水等喷入调速段后热分解成NH3与烟尘进入分离器,NH3与烟尘中的NOX进行SNCR气相反应,脱出烟尘中的NOX并生成N2和HO2,实现炉内脱硝。通过炉膛1进入分离器内的烟尘将石灰石主要成分CaCO3继续被加热并发生反应,生成CaO和CO2,燃料燃烧产生的SO2扩散到CaO的表面和内孔,在有氧气参与的情况下,CaO吸收烟尘中的SO2并生成CaSO4,实现炉内脱硫。通过在返料器3上的石灰石脱硫接口3-7集成后给入石灰石,实现炉内石灰石脱硫;通过安装在分离器2上的SNCR脱硝接口2-6集成,可实现炉内SNCR低成本脱硝,主动控制NOX生成和NOX、SO2炉内脱出,实现NOX、SO2污染物超低排放。The boiler load decreases, usually the boiler load is below 50%, in order to ensure stable combustion and continuous operation under variable working conditions. By changing the length of the central cylinder 2-1, the efficiency of the separator is adjusted, the amount of separated ash is reduced, and the returned ash returned to the furnace makes the furnace temperature field more reasonable, and stabilizes the temperature in the furnace 1 between 800-900 °C; denitrification through SNCR The interface 2-6 sprays the reducing agent urea solution or ammonia water containing NH X group into the speed control section, and then thermally decomposes into NH 3 and soot and enters the separator. NOx and generate N 2 and HO 2 to achieve denitrification in the furnace. The soot entering the separator through the furnace 1 will continue to heat and react CaCO 3 , the main component of limestone, to generate CaO and CO 2 . , CaO absorbs SO 2 in the soot and generates CaSO 4 to achieve desulfurization in the furnace. The limestone desulfurization in the furnace is realized by integrating the limestone desulfurization interfaces 3-7 on the return feeder 3 and then feeding limestone; through the integration of the SNCR denitration interfaces 2-6 installed on the separator 2, low-cost SNCR denitrification in the furnace can be realized , and actively control the formation of NO X and the removal of NO X and SO 2 in the furnace to achieve ultra-low emission of NO X and SO 2 pollutants.

第二种低排放型循环流化床锅炉分离返料调控系统的集成方法,它包括如下步骤:The second integrated method of the low-emission circulating fluidized bed boiler separation and return material control system, which includes the following steps:

一、锅炉负荷下降或燃料热值降低下的燃料燃烧、烟气和灰分离1. Fuel combustion, flue gas and ash separation under reduced boiler load or reduced fuel calorific value

关闭排灰管12上的排灰调节阀13,燃料通过给料装置5进入炉膛1下部,被流化的高温床料加热后迅速燃烧,燃烧过程中产生的大量物料被烟气携带到炉膛1上部,烟气携带细灰从炉膛1上部后出口进入分离器2的进出口调速段2-2,然后,进入分离器2的竖直段2-3内围绕中心筒2-1进行烟气与细灰的分离;The ash discharge regulating valve 13 on the ash discharge pipe 12 is closed, the fuel enters the lower part of the furnace 1 through the feeding device 5, is heated by the fluidized high-temperature bed material and burns rapidly, and a large amount of materials generated during the combustion process are carried to the furnace 1 by the flue gas In the upper part, the flue gas carries fine ash from the rear outlet of the upper part of the furnace 1 and enters the inlet and outlet speed regulation section 2-2 of the separator 2, and then enters the vertical section 2-3 of the separator 2 and surrounds the central tube 2-1 for flue gas. separation from fine ash;

被分离的分离灰经分离器2的锥体2-4进入返料器3,分离灰经返料器3的立料腿3-1进入返料阀3-2,部分返料灰通过返料腿3-3返回炉膛1下部,加热通过给料装置5进入炉膛1底部的燃料,持续流化循环燃烧,经分离的烟气通过中心筒2-1的固定筒2-1-1进入尾部烟道4换热后排出炉外;The separated separation ash enters the returner 3 through the cone 2-4 of the separator 2, and the separated ash enters the return valve 3-2 through the vertical leg 3-1 of the returner 3, and part of the returned ash passes through the return material. The legs 3-3 return to the lower part of the furnace chamber 1 to heat the fuel that enters the bottom of the furnace chamber 1 through the feeding device 5, and continue to be fluidized and circulated for combustion. The separated flue gas enters the tail smoke through the fixed tube 2-1-1 of the central tube 2-1 Channel 4 is discharged out of the furnace after heat exchange;

二、灰渣排出2. Ash discharge

调节排渣管6上的排渣调节阀7开度,排除炉膛1下部燃料燃烧后形成的大颗粒炉渣,提高构成床料的质量,高温大颗粒炉渣经冷渣机8冷却后排至除灰渣机15,输送至渣仓;调节安装在对应的返料腿3-3位置的排灰渣管9上的排灰渣调节阀10的开度,将大部分返料灰和少量炉渣排除,降低形成床料的存量,稳定炉膛1内温度在800-900℃之间,高温灰渣经冷灰渣机11冷却后排至除灰渣机15,输送至渣仓。Adjust the opening degree of the slag discharge control valve 7 on the slag discharge pipe 6 to remove the large particle slag formed by the combustion of the fuel in the lower part of the furnace 1, and improve the quality of the bed material. The slag machine 15 is transported to the slag bin; the opening degree of the ash discharge and slag control valve 10 installed on the ash discharge and slag pipe 9 at the position of the corresponding return leg 3-3 is adjusted to remove most of the returned ash and a small amount of slag, Reduce the stock of the formed bed material, stabilize the temperature in the furnace 1 between 800-900 ℃, the high temperature ash is cooled by the cold ash machine 11 and then discharged to the ash remover 15 and transported to the slag bin.

锅炉负荷下降,通常是锅炉负荷在50%以下,为保证变工况下稳定燃烧、连续运行。可减少返料灰量来提高炉膛内温度,通过调整排灰渣调节阀10的开度,将大部分返回炉膛的返料灰及少量炉渣排出,降低形成床料的存量,让炉膛温度场更加合理,稳定炉膛1内温度在850-900℃之间;通过SNCR脱硝接口2-6将含有NHX基的还原剂尿素溶液或氨水等喷入调速段后热分解成NH3与烟尘进入分离器,NH3与烟尘中的NOX进行SNCR气相反应,脱出烟尘中的NOX并生成N2和HO2,实现炉内脱硝。通过炉膛1进入分离器内的烟尘将石灰石主要成分CaCO3继续被加热并发生反应,生成CaO和CO2,燃料燃烧产生的SO2扩散到CaO的表面和内孔,在有氧气参与的情况下,CaO吸收烟尘中的SO2并生成CaSO4,实现炉内脱硫。通过在返料器3上的石灰石脱硫接口3-7集成后给入石灰石,实现炉内石灰石脱硫;通过安装在分离器2上的SNCR脱硝接口2-6集成,可实现炉内SNCR低成本脱硝,主动控制NOX生成和NOX、SO2炉内脱出,实现NOX、SO2污染物超低排放。The boiler load decreases, usually the boiler load is below 50%, in order to ensure stable combustion and continuous operation under variable working conditions. The amount of returned ash can be reduced to increase the temperature in the furnace. By adjusting the opening of the ash discharge and slag regulating valve 10, most of the returned ash and a small amount of slag returned to the furnace are discharged, reducing the amount of bed material and making the furnace temperature field more stable. Reasonable, the temperature in the stable furnace 1 is between 850-900 °C; through the SNCR denitration interface 2-6, the reducing agent urea solution or ammonia water containing NH X groups is sprayed into the speed control section, and then thermally decomposed into NH 3 and smoke and dust enter and separate In the furnace, NH 3 and NO X in the flue dust undergo SNCR gas phase reaction to remove NO X in the flue dust and generate N 2 and HO 2 to achieve denitrification in the furnace. The soot entering the separator through furnace 1 will continue to heat and react CaCO 3 , the main component of limestone, to generate CaO and CO 2 . SO 2 generated by fuel combustion diffuses to the surface and inner pores of CaO. , CaO absorbs SO 2 in the smoke and generates CaSO 4 to achieve desulfurization in the furnace. The limestone desulfurization in the furnace is realized by integrating the limestone desulfurization interfaces 3-7 on the return feeder 3 and then feeding limestone; through the integration of the SNCR denitration interfaces 2-6 installed on the separator 2, the low-cost SNCR denitrification in the furnace can be realized , actively control the formation of NO X and NO X and SO 2 in the furnace, and realize the ultra-low emission of NO X and SO 2 pollutants.

第三种低排放型循环流化床锅炉分离返料调控系统的集成方法,它包括如下步骤:The third integrated method of low-emission circulating fluidized bed boiler separation and return material control system, which includes the following steps:

一、锅炉负荷下降或燃料热值降低下的燃料燃烧、烟气和灰分离1. Fuel combustion, flue gas and ash separation under reduced boiler load or reduced fuel calorific value

燃料通过给料装置5进入炉膛1下部,被流化的高温床料加热后迅速燃烧,燃烧过程中产生的大量物料被烟气携带到炉膛1上部,烟气携带细灰从炉膛1上部后出口进入分离器2的进出口调速段2-2,然后,进入分离器2的竖直段2-3内围绕中心筒2-1进行烟气与细灰的分离;The fuel enters the lower part of the furnace 1 through the feeding device 5, and is heated by the fluidized high-temperature bed material and burns rapidly. A large amount of materials generated during the combustion process are carried to the upper part of the furnace 1 by the flue gas, and the flue gas carries fine ash from the upper part of the furnace 1. Exit Enter the inlet and outlet speed regulation section 2-2 of the separator 2, and then enter the vertical section 2-3 of the separator 2 to separate the flue gas and fine ash around the central tube 2-1;

被分离的分离灰经分离器2的锥体2-4进入返料器3,分离灰经返料器3的立料腿3-1进入返料阀3-2,部分返料灰通过返料腿3-3返回炉膛1下部,加热通过给料装置5进入炉膛1底部的燃料,持续流化循环燃烧,经分离的烟气通过中心筒2-1进入尾部烟道4换热后排出炉外,调节排灰管12上的排灰调节阀13的开度,将部分返料灰排除,控制返回炉膛1的返料灰量,稳定炉膛1内温度在800-900℃之间;The separated separation ash enters the returner 3 through the cone 2-4 of the separator 2, and the separated ash enters the return valve 3-2 through the vertical leg 3-1 of the returner 3, and part of the returned ash passes through the return material. The legs 3-3 return to the lower part of the furnace 1, and the fuel entering the bottom of the furnace 1 through the feeding device 5 is heated, and the fuel is continuously fluidized and circulated. , adjust the opening of the ash discharge regulating valve 13 on the ash discharge pipe 12, remove part of the returned ash, control the amount of returned ash returned to the furnace 1, and stabilize the temperature in the furnace 1 between 800-900 ° C;

二、灰渣排出2. Ash discharge

关闭安装在对应的返料腿3-3位置的排灰渣管9上的排灰渣调节阀10,调节排渣管6上的排渣调节阀7开度,排除炉膛1下部燃料燃烧后形成的大颗粒炉渣,提高构成床料的质量,高温大颗粒炉渣经冷渣机8冷却后排至除灰渣机15,输送至渣仓,高温灰经冷灰机14冷却后排至除灰渣机15,输送至渣仓。Close the ash discharge control valve 10 installed on the ash discharge and slag pipe 9 at positions 3-3 of the corresponding return legs, adjust the opening degree of the slag discharge control valve 7 on the slag discharge pipe 6, and eliminate the formation of fuel combustion in the lower part of the furnace 1. The high-temperature large-particle slag is cooled by the slag cooler 8 and then discharged to the ash removal slag machine 15, and transported to the slag bin, and the high-temperature ash is cooled by the ash cooler 14 and then discharged to the ash removal slag machine 15, and transport it to the slag bin.

锅炉负荷下降,通常是锅炉负荷在50%以下,为保证变工况下稳定燃烧、连续运行,减少返料灰量来提高炉膛内温度,通过调整排灰调节阀13的开度,将返料阀3-2内返料灰排出,降低形成床料的存量,让炉膛温度场更加合理,稳定炉膛内温度在800-900℃之间;通过SNCR脱硝接口2-6将含有NHX基的还原剂尿素溶液或氨水等喷入调速段后热分解成NH3与烟尘进入分离器,NH3与烟尘中的NOX进行SNCR气相反应,脱出烟尘中的NOX并生成N2和HO2,实现炉内脱硝。通过炉膛1进入分离器内的烟尘将石灰石主要成分CaCO3继续被加热并发生反应,生成CaO和CO2,燃料燃烧产生的SO2扩散到CaO的表面和内孔,在有氧气参与的情况下,CaO吸收烟尘中的SO2并生成CaSO4,实现炉内脱硫。通过在返料器3上的石灰石脱硫接口3-7集成后给入石灰石,实现炉内石灰石脱硫;通过安装在分离器2上的SNCR脱硝接口2-6集成,可实现炉内SNCR低成本脱硝,主动控制NOX生成和NOX、SO2炉内脱出,实现NOX、SO2污染物超低排放。The boiler load decreases, usually the boiler load is below 50%. In order to ensure stable combustion and continuous operation under variable working conditions, and reduce the amount of returned ash to increase the temperature in the furnace, adjust the opening of the ash discharge regulating valve 13 to remove the returned material. The ash returned in the valve 3-2 is discharged, reducing the stock of the formed bed material, making the furnace temperature field more reasonable, and stabilizing the temperature in the furnace between 800-900 °C; through the SNCR denitration interface 2-6, the NH X group is reduced The urea solution or ammonia water is sprayed into the speed control section and then thermally decomposed into NH 3 and soot , which enter the separator . Realize denitrification in the furnace. The soot entering the separator through the furnace 1 will continue to heat and react CaCO 3 , the main component of limestone, to generate CaO and CO 2 . , CaO absorbs SO 2 in the soot and generates CaSO 4 to achieve desulfurization in the furnace. The limestone desulfurization in the furnace is realized by integrating the limestone desulfurization interfaces 3-7 on the return feeder 3 and then feeding limestone; through the integration of the SNCR denitration interfaces 2-6 installed on the separator 2, low-cost SNCR denitrification in the furnace can be realized , and actively control the formation of NO X and the removal of NO X and SO 2 in the furnace to achieve ultra-low emission of NO X and SO 2 pollutants.

第四种低排放型循环流化床锅炉分离返料调控系统的集成方法,它包括如下步骤:The fourth integrated method of low-emission circulating fluidized bed boiler separation and return material control system, which includes the following steps:

一、锅炉负荷下降或燃料热值降低下的燃料燃烧、烟气和灰分离1. Fuel combustion, flue gas and ash separation under reduced boiler load or reduced fuel calorific value

关闭排灰管12上的排灰调节阀13,燃料通过给料装置5进入炉膛1下部,被流化的高温床料加热后迅速燃烧,燃烧过程中产生的大量物料被烟气携带到炉膛1上部,烟气携带细灰从炉膛1上部后出口进入分离器2的进出口调速段2-2,然后,进入分离器2的竖直段2-3内围绕中心筒2-1进行烟气与细灰的分离;The ash discharge regulating valve 13 on the ash discharge pipe 12 is closed, the fuel enters the lower part of the furnace 1 through the feeding device 5, is heated by the fluidized high-temperature bed material and burns rapidly, and a large amount of materials generated during the combustion process are carried to the furnace 1 by the flue gas In the upper part, the flue gas carries fine ash from the rear outlet of the upper part of the furnace 1 and enters the inlet and outlet speed regulation section 2-2 of the separator 2, and then enters the vertical section 2-3 of the separator 2 and surrounds the central tube 2-1 for flue gas. separation from fine ash;

改变中心筒2-1的活动筒2-1-2的长度,调节烟气与细灰的分离,减少或增大分离灰量,使返回炉膛1的返料灰稳定炉膛1内温度在800-900℃之间,被分离的分离灰经分离器2的锥体2-4进入返料器3,分离灰经返料器3的立料腿3-1进入返料阀3-2,部分返料灰通过返料腿3-3返回炉膛1下部,加热通过给料装置5进入炉膛1底部的燃料,持续流化循环燃烧,经分离的烟气通过中心筒2-1进入尾部烟道4换热后排出炉外;Change the length of the movable cylinder 2-1-2 of the central cylinder 2-1, adjust the separation of flue gas and fine ash, reduce or increase the amount of separated ash, and make the returned ash returned to the furnace 1 to stabilize the temperature in the furnace 1 at 800- Between 900°C, the separated ash enters the returner 3 through the cone 2-4 of the separator 2, and the separated ash enters the return valve 3-2 through the vertical leg 3-1 of the returner 3, and part of it returns. The ash is returned to the lower part of the furnace 1 through the return legs 3-3, and the fuel entering the bottom of the furnace 1 through the feeding device 5 is heated, and the fluidized and circular combustion is continued. The separated flue gas enters the tail flue 4 through the central tube 2-1 for replacement After heating, it is discharged out of the furnace;

二、灰渣排出2. Ash discharge

调节排渣管6上的排渣调节阀7开度,排除炉膛1下部燃料燃烧后形成的大颗粒炉渣,提高形成床料的质量,高温大颗粒炉渣经冷渣机8冷却后排至除灰渣机15,输送至渣仓;Adjust the opening degree of the slag discharge control valve 7 on the slag discharge pipe 6 to remove the large particle slag formed by the combustion of the fuel in the lower part of the furnace 1 and improve the quality of the formed bed material. The high temperature large particle slag is cooled by the slag cooler 8 and then discharged to ash removal The slag machine 15 is transported to the slag bin;

调节安装在对应的返料腿3-3位置的排灰渣管9上的排灰渣调节阀10的开度,将大部分返料灰和少量炉渣排除,降低形成床料的存量,稳定炉膛1内温度在800-900℃之间,高温灰渣经冷灰渣机11冷却后排至除灰渣机15,输送至渣仓。Adjust the opening of the ash discharge and slag control valve 10 installed on the ash discharge and slag pipe 9 at positions 3-3 of the corresponding return legs, to remove most of the return ash and a small amount of slag, reduce the stock of the formed bed material, and stabilize the furnace. 1. The internal temperature is between 800-900°C, and the high-temperature ash and slag are cooled by the cold ash-slag machine 11 and then discharged to the ash-removal machine 15 and transported to the slag bin.

锅炉负荷下降,通常是锅炉负荷在50%以下,为保证变工况下稳定燃烧、连续运行,通过改变中心筒2-1的长度,调节分离器效率,减少或增大分离灰量,使返回炉膛的返料灰让炉膛温度场更加合理,同时,减少返料灰量来提高炉膛内温度,通过调整排灰渣调节阀10的开度,将大部分返回炉膛的返料灰及少量炉渣排出,降低形成床料的存量,让炉膛温度场更加合理,通过联合调控中心筒2-1的长度和排灰渣量集成措施稳定炉膛内温度在850-900℃之间;通过SNCR脱硝接口2-6将含有NHX基的还原剂尿素溶液或氨水等喷入调速段后热分解成NH3与烟尘进入分离器,NH3与烟尘中的NOX进行SNCR气相反应,脱出烟尘中的NOX并生成N2和HO2,实现炉内脱硝。通过炉膛1进入分离器内的烟尘将石灰石主要成分CaCO3继续被加热并发生反应,生成CaO和CO2,燃料燃烧产生的SO2扩散到CaO的表面和内孔,在有氧气参与的情况下,CaO吸收烟尘中的SO2并生成CaSO4,实现炉内脱硫。通过在返料器3上的石灰石脱硫接口3-7集成后给入石灰石,实现炉内石灰石脱硫;通过安装在分离器2上的SNCR脱硝接口2-6集成,可实现炉内SNCR低成本脱硝,主动控制NOX生成和NOX、SO2炉内脱出,实现NOX、SO2污染物超低排放。The boiler load decreases, usually the boiler load is below 50%. In order to ensure stable combustion and continuous operation under variable working conditions, the efficiency of the separator is adjusted by changing the length of the central tube 2-1, reducing or increasing the amount of separated ash, so that the return The returned ash in the furnace makes the temperature field of the furnace more reasonable. At the same time, the amount of returned ash is reduced to increase the temperature in the furnace. By adjusting the opening of the ash discharge and slag regulating valve 10, most of the returned ash and a small amount of slag are discharged back to the furnace. , reduce the stock of the formed bed material, and make the furnace temperature field more reasonable. Through the integrated measures of controlling the length of the central tube 2-1 and the amount of ash and slag, the temperature in the furnace can be stabilized between 850-900 °C; through the SNCR denitration interface 2- 6. The reducing agent urea solution or ammonia water containing NH X group is sprayed into the speed control section, and then thermally decomposed into NH 3 and soot and enter the separator, NH 3 and NO X in the soot undergo SNCR gas-phase reaction, and the NO X in the soot is removed. And generate N 2 and HO 2 to achieve denitrification in the furnace. The soot entering the separator through the furnace 1 will continue to heat and react CaCO 3 , the main component of limestone, to generate CaO and CO 2 . , CaO absorbs SO 2 in the smoke and generates CaSO 4 to achieve desulfurization in the furnace. The limestone desulfurization in the furnace is realized by integrating the limestone desulfurization interfaces 3-7 on the return feeder 3 and then feeding limestone; through the integration of the SNCR denitration interfaces 2-6 installed on the separator 2, low-cost SNCR denitrification in the furnace can be realized , actively control the formation of NO X and NO X and SO 2 in the furnace, and realize the ultra-low emission of NO X and SO 2 pollutants.

第五种低排放型循环流化床锅炉分离返料调控系统与集成方法,它包括如下步骤:The fifth low-emission circulating fluidized bed boiler separation control system and integration method, which includes the following steps:

一、锅炉负荷下降或燃料热值降低下的燃料燃烧、烟气和灰分离1. Fuel combustion, flue gas and ash separation under reduced boiler load or reduced fuel calorific value

燃料通过给料装置5进入炉膛1下部,被流化的高温床料加热后迅速燃烧,燃烧过程中产生的大量物料被烟气携带到炉膛1上部,烟气携带细灰从炉膛1上部后出口进入分离器2的进出口调速段2-2,然后,进入分离器2的竖直段2-3内围绕中心筒2-1进行烟气与细灰的分离;被分离的分离灰经分离器2的锥体2-4进入返料器3,分离灰经返料器3的立料腿3-1进入返料阀3-2,部分返料灰通过返料腿3-3返回炉膛1下部,加热通过给料装置5进入炉膛1底部的燃料,持续流化循环燃烧,经分离的烟气通过中心筒2-1进入尾部烟道4换热后排出炉外,调节排灰管12上的排灰调节阀13的开度,将部分返料灰排除,控制返回炉膛1的返料灰量,稳定炉膛1内温度在800-900℃之间;The fuel enters the lower part of the furnace 1 through the feeding device 5, and is heated by the fluidized high-temperature bed material and burns rapidly. A large amount of materials generated during the combustion process are carried to the upper part of the furnace 1 by the flue gas, and the flue gas carries fine ash from the upper part of the furnace 1. Exit Enter the inlet and outlet speed regulation section 2-2 of the separator 2, and then enter the vertical section 2-3 of the separator 2 to separate the flue gas and fine ash around the central tube 2-1; the separated separation ash is separated The cone 2-4 of the device 2 enters the return device 3, the separated ash enters the return valve 3-2 through the vertical leg 3-1 of the return device 3, and part of the returned ash returns to the furnace 1 through the return leg 3-3 In the lower part, the fuel entering the bottom of the furnace 1 through the feeding device 5 is heated, and the fluidized and circulating combustion is continued. The separated flue gas enters the tail flue 4 through the central tube 2-1 for heat exchange and is discharged out of the furnace. The opening of the ash discharge regulating valve 13 is adjusted to remove part of the returned ash, control the amount of returned ash returned to the furnace 1, and stabilize the temperature in the furnace 1 between 800-900 °C;

二、灰渣排出2. Ash discharge

调节排渣管6上的排渣调节阀7开度,排除炉膛1下部燃料燃烧后形成的大颗粒炉渣,提高形成床料的质量,高温大颗粒炉渣经冷渣机8冷却后排至除灰渣机15,输送至渣仓;Adjust the opening degree of the slag discharge control valve 7 on the slag discharge pipe 6 to remove the large particle slag formed by the combustion of the fuel in the lower part of the furnace 1 and improve the quality of the formed bed material. The high temperature large particle slag is cooled by the slag cooler 8 and then discharged to ash removal The slag machine 15 is transported to the slag bin;

调节安装在对应的返料腿3-3位置的排灰渣管9上的排灰渣调节阀10的开度,将大部分返料灰和少量炉渣排除,降低形成床料的存量,稳定炉膛1内温度在800-900℃之间,高温灰渣经冷灰渣机11冷却后排至除灰渣机15,输送至渣仓,高温灰经冷灰机14冷却后排至除灰渣机15,输送至渣仓。Adjust the opening of the ash discharge and slag control valve 10 installed on the ash discharge and slag pipe 9 at positions 3-3 of the corresponding return legs, to remove most of the return ash and a small amount of slag, reduce the stock of the formed bed material, and stabilize the furnace. 1. The internal temperature is between 800-900°C. The high-temperature ash is cooled by the ash cooler 11 and then discharged to the ash remover 15 and transported to the slag bin. The high-temperature ash is cooled by the ash cooler 14 and then discharged to the ash remover. 15. Transport to the slag bin.

锅炉负荷下降,通常是锅炉负荷在50%以下,为保证变工况下稳定燃烧、连续运行,可减少返料灰量来提高炉膛内温度。通过调整排灰渣调节阀10的开度,将大部分返回炉膛的返料灰及少量炉渣排出,降低形成床料的存量,让炉膛温度场更加合理,同时,减少返料灰量来提高炉膛内温度,通过调整排灰调节阀13的开度,将返料阀3-2内返料灰排出,降低形成床料的存量,让炉膛温度场更加合理,通过联合调控排灰渣量和排灰量集成措施稳定炉膛内温度在800-900℃之间;通过SNCR脱硝接口2-6将含有NHX基的还原剂尿素溶液或氨水等喷入调速段后热分解成NH3与烟尘进入分离器,NH3与烟尘中的NOX进行SNCR气相反应,脱出烟尘中的NOX并生成N2和HO2,实现炉内脱硝。通过炉膛1进入分离器内的烟尘将石灰石主要成分CaCO3继续被加热并发生反应,生成CaO和CO2,燃料燃烧产生的SO2扩散到CaO的表面和内孔,在有氧气参与的情况下,CaO吸收烟尘中的SO2并生成CaSO4,实现炉内脱硫。通过在返料器3上的石灰石脱硫接口3-7集成后给入石灰石,实现炉内石灰石脱硫;通过安装在分离器2上的SNCR脱硝接口2-6集成,可实现炉内SNCR低成本脱硝,主动控制NOX生成和NOX、SO2炉内脱出,实现NOX、SO2污染物超低排放。The boiler load decreases, usually the boiler load is below 50%. In order to ensure stable combustion and continuous operation under variable working conditions, the amount of returned ash can be reduced to increase the temperature in the furnace. By adjusting the opening of the ash discharge and slag regulating valve 10, most of the returned ash and a small amount of slag returned to the furnace are discharged, so as to reduce the stock of the formed bed material and make the furnace temperature field more reasonable. At the same time, the amount of returned ash is reduced to improve the furnace chamber. Internal temperature, by adjusting the opening of the ash discharge regulating valve 13, the ash returned in the return valve 3-2 is discharged, reducing the stock of the formed bed material and making the furnace temperature field more reasonable. The integrated measures of ash amount stabilize the temperature in the furnace between 800-900 °C; through the SNCR denitration interface 2-6, the reducing agent urea solution or ammonia water containing NH X group is sprayed into the speed control section, and then thermally decomposed into NH 3 and dust entering Separator, NH 3 and NO X in flue dust carry out SNCR gas phase reaction to remove NO X in flue dust and generate N 2 and HO 2 to realize denitrification in furnace. The soot entering the separator through the furnace 1 will continue to heat and react CaCO 3 , the main component of limestone, to generate CaO and CO 2 . , CaO absorbs SO 2 in the smoke and generates CaSO 4 to achieve desulfurization in the furnace. The limestone desulfurization in the furnace is realized by integrating the limestone desulfurization interfaces 3-7 on the return feeder 3 and then feeding limestone; through the integration of the SNCR denitration interfaces 2-6 installed on the separator 2, low-cost SNCR denitrification in the furnace can be realized , actively control the formation of NO X and NO X and SO 2 in the furnace, and realize the ultra-low emission of NO X and SO 2 pollutants.

本发明已以较佳实施案例揭示如上,然而并非用以限定本发明,任何熟悉本专业的技术人员,在不脱离本发明技术方案范围内,依据本发明的技术实质对以上实施案例所做的任何简单修改、等同变化与修饰,均仍属本发明技术方案范围。The present invention has been disclosed above with preferred implementation examples, but it is not intended to limit the present invention. Any person skilled in the art, without departing from the scope of the technical solution of the present invention, can make the above implementation examples according to the technical essence of the present invention. Any simple modifications, equivalent changes and modifications still fall within the scope of the technical solution of the present invention.

Claims (10)

1.低排放型循环流化床锅炉分离返料调控系统,它包括炉膛(1)、分离器(2)和返料器(3);其特征在于:所述分离返料调控集成系统还包括排渣管(6)、排渣调节阀(7)、冷渣机(8)、排灰渣管(9)、排灰渣调节阀(10)、冷灰渣机(11)、排灰管(12)、排灰调节阀(13)、冷灰机(14)和除灰渣机(15);1. The low-emission type circulating fluidized bed boiler separation and return material control system, it comprises furnace (1), separator (2) and return material device (3); it is characterized in that: described separation return material control integrated system also includes Slag discharge pipe (6), slag discharge control valve (7), slag cooler (8), ash discharge pipe (9), ash discharge control valve (10), cold ash machine (11), ash discharge pipe (12), ash discharge regulating valve (13), ash cooler (14) and ash removal machine (15); 所述返料器(3)的立料管(3-1)安装在返料器(3)的返料阀(3-2)上部,返料器(3)的返料腿(3-3)安装在所述返料阀(3-2)的侧面,返料器(3)的风帽(3-5)安装在所述返料阀(3-2)的底部,返料器(3)的风室(3-6)安装在所述返料阀(3-2)的下部,排灰管(12)的入口端伸入所述风室(3-6)与所述返料阀(3-2)底部连通,所述排灰管(12)的出口端与冷灰机(14)连接,所述排灰调节阀(13)安装在所述排灰管(12)上,所述冷灰机(14)与除灰渣机(15)连接,所述返料腿(3-3)与炉膛(1)后下部连通,返料器(3)的立料管(3-1)上沿竖向布置有多个观察孔(3-4),所述返料腿(3-3)上设置有石灰石脱硫接口(3-7);The vertical material pipe (3-1) of the reverter (3) is installed on the upper part of the revert valve (3-2) of the reverter (3), and the reverter leg (3-3) of the reverter (3) ) is installed on the side of the return valve (3-2), the air cap (3-5) of the return device (3) is installed at the bottom of the return valve (3-2), and the return device (3) The air chamber (3-6) is installed at the lower part of the return valve (3-2), and the inlet end of the ash discharge pipe (12) extends into the air chamber (3-6) and the return valve ( 3-2) The bottom is connected, the outlet end of the ash discharge pipe (12) is connected with the ash cooler (14), the ash discharge regulating valve (13) is installed on the ash discharge pipe (12), the The ash cooler (14) is connected with the ash remover (15), the material returning leg (3-3) is communicated with the rear lower part of the furnace (1), and the vertical material pipe (3-1) of the material returning device (3) A plurality of observation holes (3-4) are arranged vertically along the upper edge, and a limestone desulfurization interface (3-7) is arranged on the return leg (3-3); 分离器(2)的中心筒(2-1)包括固定筒(2-1-1)和活动筒(2-1-2),固定筒(2-1-1)安装在分离器(2)的竖直段(2-3)顶部,固定筒(2-1-1)与尾部烟道(4)连接,活动筒(2-1-2)壁面上沿长度方向设置有多组过孔,固定筒(2-1-1)壁面上开有贯通的一组通孔,活动筒(2-1-2)通过穿过一组通孔和任意一组过孔的销轴固定在固定筒(2-1-1)内实现位置可调,中心筒(2-1)长度可变,分离器(2)的进出口调速段(2-2)安装在分离器(2)的竖直段(2-3)侧面,所述进出口调速段(2-2)的侧部均布设置有多个SNCR脱硝接口(2-6),分离器(2)的锥段(2-4)安装在所述竖直段(2-3)下部,所述进出口调速段(2-2)与炉膛(1)上部后出口连接,所述锥段(2-4)与所述立料管(3-1)连接;The central cylinder (2-1) of the separator (2) includes a fixed cylinder (2-1-1) and a movable cylinder (2-1-2), and the fixed cylinder (2-1-1) is installed on the separator (2) At the top of the vertical section (2-3) of the duct, the fixed cylinder (2-1-1) is connected to the tail flue (4), and the wall of the movable cylinder (2-1-2) is provided with a plurality of groups of through holes along the length direction, A set of through holes are formed on the wall of the fixed cylinder (2-1-1), and the movable cylinder (2-1-2) is fixed on the fixed cylinder ( 2-1-1), the position can be adjusted, the length of the center cylinder (2-1) can be changed, and the inlet and outlet speed control sections (2-2) of the separator (2) are installed in the vertical section of the separator (2). (2-3) On the side, a plurality of SNCR denitration interfaces (2-6) are evenly arranged on the side of the inlet and outlet speed regulating section (2-2), and the cone section (2-4) of the separator (2) Installed at the lower part of the vertical section (2-3), the inlet and outlet speed regulation section (2-2) is connected to the upper rear outlet of the furnace (1), and the cone section (2-4) is connected to the vertical material Pipe (3-1) connection; 炉膛(1)的底部在长度方向的两端分别安装有排渣管(6)和排灰渣管(9),排渣调节阀(7)安装在排渣管(6)上,排渣管(6)与冷渣机(8)连接,排灰渣调节阀(10)安装在排灰渣管(9)上,排灰渣管(9)与冷灰渣机(11)连接,冷渣机(8)和冷灰渣机(11)分别与除灰渣机(15)连接。A slag discharge pipe (6) and an ash discharge pipe (9) are respectively installed on the bottom of the furnace (1) at both ends in the length direction, and a slag discharge control valve (7) is installed on the slag discharge pipe (6). (6) Connected to the slag cooler (8), the ash discharge control valve (10) is installed on the ash discharge pipe (9), and the ash discharge pipe (9) is connected with the cold ash machine (11), and the slag cold The machine (8) and the cold ash machine (11) are respectively connected with the ash removal machine (15). 2.根据权利要求1所述低排放型循环流化床锅炉分离返料调控系统,其特征在于:观察孔(3-4)的数量为三个,三个观察孔(3-4)竖向呈一字形排列,相邻两个观察孔的间距H1为0.5m。2. The low-emission circulating fluidized bed boiler separation and return material control system according to claim 1 is characterized in that: the number of observation holes (3-4) is three, and the three observation holes (3-4) are vertical Arranged in a line, the distance H1 between two adjacent observation holes is 0.5m. 3.根据权利要求2所述低排放型循环流化床锅炉分离返料调控系统,其特征在于:立料管(3-1)内的返料灰高度H可视范围为2-3m,且返料灰的顶部位于下部的观察孔(3-4)位置时,H为2m,返料灰的顶部位于上部的观察孔(3-4)位置时,H为3m。3. The low-emission circulating fluidized bed boiler separation and return material control system according to claim 2, is characterized in that: the return material ash height H in the vertical material pipe (3-1) can be seen in a range of 2-3m, and When the top of the returned ash is located at the lower observation hole (3-4), H is 2m, and when the top of the returned ash is located at the upper observation hole (3-4), H is 3m. 4.根据权利要求1、2或3所述低排放型循环流化床锅炉分离返料调控系统,其特征在于:所述进出口调速段(2-2)在高度方向上混凝土层(2-5)的厚度可调。4. The low-emission circulating fluidized bed boiler separation and return material control system according to claim 1, 2 or 3, characterized in that: a concrete layer (2) in the height direction of the inlet and outlet speed regulation sections (2-2) -5) The thickness is adjustable. 5.根据权利要求4所述低排放型循环流化床锅炉分离返料调控系统,其特征在于:所述进出口调速段(2-2)的出口处在宽度方向上混凝土层(2-5)的厚度变化时,出口处宽度的变化范围为B1-B2。5. The low-emission circulating fluidized bed boiler separation and return material control system according to claim 4, characterized in that: the outlet of the inlet and outlet speed regulation sections (2-2) is located on the concrete layer (2-2) in the width direction. When the thickness of 5) changes, the variation range of the width at the outlet is B1-B2. 6.如权利要求1所述低排放型循环流化床锅炉分离返料调控系统的集成方法,其特征在于:它包括如下步骤:6. the integrated method of the low-emission circulating fluidized bed boiler separation and return material control system as claimed in claim 1, is characterized in that: it comprises the steps: 一、锅炉负荷下降或燃料热值降低下的燃料燃烧、烟气和灰分离1. Fuel combustion, flue gas and ash separation under reduced boiler load or reduced fuel calorific value 关闭排灰管(12)上的排灰调节阀(13),燃料通过给料装置(5)进入炉膛(1)下部,被流化的高温床料加热后迅速燃烧,燃烧过程中产生的大量物料被烟气携带到炉膛(1)上部,烟气携带细灰从炉膛(1)上部后出口进入分离器(2)的进出口调速段(2-2),然后,进入分离器(2)的竖直段(2-3)内围绕中心筒(2-1)进行烟气与细灰的分离;The ash discharge regulating valve (13) on the ash discharge pipe (12) is closed, and the fuel enters the lower part of the furnace (1) through the feeding device (5), and is heated by the fluidized high temperature bed material and burns rapidly. The material is carried to the upper part of the furnace (1) by the flue gas, and the fine ash is carried by the flue gas from the upper rear outlet of the furnace (1) into the inlet and outlet speed regulation section (2-2) of the separator (2), and then enters the separator (2). ) in the vertical section (2-3) around the central cylinder (2-1) to separate the flue gas and fine ash; 改变中心筒(2-1)的活动筒(2-1-2)的长度,调节烟气与细灰的分离,减少或增大分离灰量,使返回炉膛(1)的返料灰稳定炉膛(1)内温度在800-900℃之间,被分离的分离灰经分离器(2)的锥体(2-4)进入返料器(3),分离灰经返料器(3)的立料腿(3-1)进入返料阀(3-2),部分返料灰通过返料腿(3-3)返回炉膛(1)下部,加热通过给料装置(5)进入炉膛(1)底部的燃料,持续流化循环燃烧,经分离的烟气通过中心筒(2-1)进入尾部烟道(4)换热后排出炉外;Change the length of the movable cylinder (2-1-2) of the central cylinder (2-1), adjust the separation of flue gas and fine ash, reduce or increase the amount of separated ash, so that the returned ash returned to the furnace (1) can stabilize the furnace. (1) The internal temperature is between 800-900°C, the separated separated ash enters the reverter (3) through the cone (2-4) of the separator (2), and the separated ash passes through the reverter (3). The vertical feed leg (3-1) enters the return valve (3-2), and part of the returned ash returns to the lower part of the furnace (1) through the return leg (3-3), and the heating enters the furnace (1) through the feeding device (5). ) The fuel at the bottom is continuously fluidized and cyclically burned, and the separated flue gas enters the tail flue (4) through the central tube (2-1) and is discharged out of the furnace after heat exchange; 二、灰渣排出2. Ash discharge 关闭安装在对应的返料腿(3-3)位置的排灰渣管(9)上的排灰渣调节阀(10),调节排渣管(6)上的排渣调节阀(7)开度,排除炉膛(1)下部燃料燃烧后形成的大颗粒炉渣,高温大颗粒炉渣经冷渣机(8)冷却后排至除灰渣机(15),输送至渣仓。Close the ash discharge control valve (10) installed on the ash discharge pipe (9) at the position of the corresponding return leg (3-3), and adjust the slag discharge control valve (7) on the slag discharge pipe (6) to open. The high-temperature large-particle slag is cooled by the slag cooler (8) and then discharged to the ash remover (15) and transported to the slag bin. 7.如权利要求1所述低排放型循环流化床锅炉分离返料调控系统的集成方法,其特征在于:它包括如下步骤:7. The integrated method of the low-emission circulating fluidized bed boiler separation and return material control system as claimed in claim 1, it is characterized in that: it comprises the following steps: 一、锅炉负荷下降或燃料热值降低下的燃料燃烧、烟气和灰分离1. Fuel combustion, flue gas and ash separation under reduced boiler load or reduced fuel calorific value 关闭排灰管(12)上的排灰调节阀(13),燃料通过给料装置(5)进入炉膛(1)下部,被流化的高温床料加热后迅速燃烧,燃烧过程中产生的大量物料被烟气携带到炉膛(1)上部,烟气携带细灰从炉膛(1)上部后出口进入分离器(2)的进出口调速段(2-2),然后,进入分离器(2)的竖直段(2-3)内围绕中心筒(2-1)进行烟气与细灰的分离;The ash discharge regulating valve (13) on the ash discharge pipe (12) is closed, and the fuel enters the lower part of the furnace (1) through the feeding device (5), and is heated by the fluidized high temperature bed material and burns rapidly. The material is carried to the upper part of the furnace (1) by the flue gas, and the fine ash is carried by the flue gas from the upper rear outlet of the furnace (1) into the inlet and outlet speed regulation section (2-2) of the separator (2), and then enters the separator (2). ) in the vertical section (2-3) around the central cylinder (2-1) to separate the flue gas and fine ash; 被分离的分离灰经分离器(2)的锥体(2-4)进入返料器(3),分离灰经返料器(3)的立料腿(3-1)进入返料阀(3-2),部分返料灰通过返料腿(3-3)返回炉膛(1)下部,加热通过给料装置(5)进入炉膛(1)底部的燃料,持续流化循环燃烧,经分离的烟气通过中心筒(2-1)进入尾部烟道(4)换热后排出炉外;The separated separation ash enters the returner (3) through the cone (2-4) of the separator (2), and the separated ash enters the return valve (3-1) through the vertical material leg (3-1) of the returner (3). 3-2), part of the returning ash is returned to the lower part of the furnace (1) through the returning legs (3-3), and the fuel entering the bottom of the furnace (1) through the feeding device (5) is heated, and the fluidized and circulating combustion is continued. The flue gas passed through the central tube (2-1) enters the tail flue (4) after heat exchange and is discharged out of the furnace; 二、灰渣排出2. Ash discharge 调节排渣管(6)上的排渣调节阀(7)开度,排除炉膛(1)下部燃料燃烧后形成的大颗粒炉渣,高温大颗粒炉渣经冷渣机(8)冷却后排至除灰渣机(15),输送至渣仓;调节安装在对应的返料腿(3-3)位置的排灰渣管(9)上的排灰渣调节阀(10)的开度,将大部分返料灰和少量炉渣排除,降低形成床料的存量,稳定炉膛(1)内温度在800-900℃之间,高温灰渣经冷灰渣机(11)冷却后排至除灰渣机(15),输送至渣仓。Adjust the opening of the slag discharge regulating valve (7) on the slag discharge pipe (6) to remove the large particle slag formed by the combustion of the fuel in the lower part of the furnace (1). The ash and slag machine (15) is transported to the slag bin; the opening of the ash-discharge and slag control valve (10) installed on the ash-discharge and slag pipe (9) at the position of the corresponding return leg (3-3) is adjusted to increase the Part of the returned ash and a small amount of slag are removed to reduce the stock of the formed bed material and stabilize the temperature in the furnace (1) between 800-900 °C. (15), transported to the slag bin. 8.如权利要求1所述低排放型循环流化床锅炉分离返料调控系统的集成方法,其特征在于:它包括如下步骤:8. The integrated method of the low-emission circulating fluidized bed boiler separation and return material control system according to claim 1, characterized in that: it comprises the following steps: 一、锅炉负荷下降或燃料热值降低下的燃料燃烧、烟气和灰分离1. Fuel combustion, flue gas and ash separation under reduced boiler load or reduced fuel calorific value 燃料通过给料装置(5)进入炉膛(1)下部,被流化的高温床料加热后迅速燃烧,燃烧过程中产生的大量物料被烟气携带到炉膛(1)上部,烟气携带细灰从炉膛(1)上部后出口进入分离器(2)的进出口调速段(2-2),然后,进入分离器(2)的竖直段(2-3)内围绕中心筒(2-1)进行烟气与细灰的分离;The fuel enters the lower part of the furnace (1) through the feeding device (5), and is heated by the fluidized high-temperature bed material and burns rapidly. A large amount of materials generated during the combustion process are carried to the upper part of the furnace (1) by the flue gas, and the fine ash is carried by the flue gas. From the upper rear outlet of the furnace (1), it enters the inlet and outlet speed regulating section (2-2) of the separator (2), and then enters the vertical section (2-3) of the separator (2) to surround the central cylinder (2-2). 1) Separation of flue gas and fine ash; 被分离的分离灰经分离器(2)的锥体(2-4)进入返料器(3),分离灰经返料器(3)的立料腿(3-1)进入返料阀(3-2),部分返料灰通过返料腿(3-3)返回炉膛(1)下部,加热通过给料装置(5)进入炉膛(1)底部的燃料,持续流化循环燃烧,经分离的烟气通过中心筒(2-1)进入尾部烟道(4)换热后排出炉外,调节排灰管(12)上的排灰调节阀(13)的开度,将部分返料灰排除,控制返回炉膛(1)的返料灰量,稳定炉膛(1)内温度在800-900℃之间;The separated separation ash enters the returner (3) through the cone (2-4) of the separator (2), and the separated ash enters the return valve (3-1) through the vertical material leg (3-1) of the returner (3). 3-2), part of the returning ash is returned to the lower part of the furnace (1) through the returning legs (3-3), and the fuel entering the bottom of the furnace (1) through the feeding device (5) is heated, and the fluidized and circulating combustion is continued. The flue gas from the central tube (2-1) enters the tail flue (4) after heat exchange and is discharged out of the furnace. The opening of the ash discharge regulating valve (13) on the ash discharge pipe (12) is adjusted, and part of the returned ash is discharged. Eliminate and control the amount of ash returned to the furnace (1), and stabilize the temperature in the furnace (1) between 800-900 °C; 二、灰渣排出2. Ash discharge 关闭安装在对应的返料腿(3-3)位置的排灰渣管(9)上的排灰渣调节阀(10),调节排渣管(6)上的排渣调节阀(7)开度,排除炉膛(1)下部燃料燃烧后形成的大颗粒炉渣,高温大颗粒炉渣经冷渣机(8)冷却后排至除灰渣机(15),输送至渣仓,高温灰经冷灰机(14)冷却后排至除灰渣机(15),输送至渣仓。Close the ash discharge control valve (10) installed on the ash discharge pipe (9) at the position of the corresponding return leg (3-3), and adjust the slag discharge control valve (7) on the slag discharge pipe (6) to open. The high-temperature large-particle slag is cooled by the slag cooler (8) and then discharged to the ash remover (15), and then transported to the slag bin, where the high-temperature ash is cooled by the slag cooler (8). The machine (14) is cooled and then discharged to the ash removal machine (15) and transported to the slag bin. 9.如权利要求1所述低排放型循环流化床锅炉分离返料调控系统的集成方法,其特征在于:它包括如下步骤:9. The integrated method of the low-emission circulating fluidized bed boiler separation and return material control system as claimed in claim 1, characterized in that: it comprises the steps: 一、锅炉负荷下降或燃料热值降低下的燃料燃烧、烟气和灰分离1. Fuel combustion, flue gas and ash separation under reduced boiler load or reduced fuel calorific value 关闭排灰管(12)上的排灰调节阀(13),燃料通过给料装置(5)进入炉膛(1)下部,被流化的高温床料加热后迅速燃烧,燃烧过程中产生的大量物料被烟气携带到炉膛(1)上部,烟气携带细灰从炉膛(1)上部后出口进入分离器(2)的进出口调速段(2-2),然后,进入分离器(2)的竖直段(2-3)内围绕中心筒(2-1)进行烟气与细灰的分离;The ash discharge regulating valve (13) on the ash discharge pipe (12) is closed, and the fuel enters the lower part of the furnace (1) through the feeding device (5), and is heated by the fluidized high temperature bed material and burns rapidly. The material is carried to the upper part of the furnace (1) by the flue gas, and the fine ash is carried by the flue gas from the upper rear outlet of the furnace (1) into the inlet and outlet speed regulation section (2-2) of the separator (2), and then enters the separator (2). ) in the vertical section (2-3) around the central cylinder (2-1) to separate the flue gas and fine ash; 改变中心筒(2-1)的活动筒(2-1-2)的长度,调节烟气与细灰的分离,减少或增大分离灰量,使返回炉膛(1)的返料灰稳定炉膛(1)内温度在800-900℃之间,被分离的分离灰经分离器(2)的锥体(2-4)进入返料器(3),分离灰经返料器(3)的立料腿(3-1)进入返料阀(3-2),部分返料灰通过返料腿(3-3)返回炉膛(1)下部,加热通过给料装置(5)进入炉膛(1)底部的燃料,持续流化循环燃烧,经分离的烟气通过中心筒(2-1)进入尾部烟道(4)换热后排出炉外;Change the length of the movable cylinder (2-1-2) of the central cylinder (2-1), adjust the separation of flue gas and fine ash, reduce or increase the amount of separated ash, and make the returned ash returned to the furnace (1) to stabilize the furnace. (1) The internal temperature is between 800-900°C, the separated separated ash enters the reverter (3) through the cone (2-4) of the separator (2), and the separated ash passes through the reverter (3). The vertical feed leg (3-1) enters the return valve (3-2), and part of the returned ash returns to the lower part of the furnace (1) through the return leg (3-3), and the heating enters the furnace (1) through the feeding device (5). ) The fuel at the bottom is continuously fluidized and cyclically burned, and the separated flue gas enters the tail flue (4) through the central tube (2-1) and is discharged out of the furnace after heat exchange; 二、灰渣排出2. Ash discharge 调节排渣管(6)上的排渣调节阀(7)开度,排除炉膛(1)下部燃料燃烧后形成的大颗粒炉渣,高温大颗粒炉渣经冷渣机(8)冷却后排至除灰渣机(15),输送至渣仓;Adjust the opening of the slag discharge control valve (7) on the slag discharge pipe (6) to remove the large particle slag formed by the combustion of the fuel in the lower part of the furnace (1). The ash machine (15) is transported to the slag bin; 调节安装在对应的返料腿(3-3)位置的排灰渣管(9)上的排灰渣调节阀(10)的开度,将大部分返料灰和少量炉渣排除,降低形成床料的存量,稳定炉膛(1)内温度在800-900℃之间,高温灰渣经冷灰渣机(11)冷却后排至除灰渣机(15),输送至渣仓。Adjust the opening of the ash discharge and slag control valve (10) installed on the ash discharge and slag pipe (9) at the position of the corresponding return leg (3-3) to remove most of the return ash and a small amount of slag, and reduce the formation of bed In order to stabilize the temperature in the furnace (1) between 800-900 °C, the high temperature ash is cooled by the cold ash machine (11) and then discharged to the ash remover (15) and transported to the slag bin. 10.如权利要求1所述低排放型循环流化床锅炉分离返料调控系统的集成方法,其特征在于:它包括如下步骤:10. The integrated method of the low-emission circulating fluidized bed boiler separation and return material control system according to claim 1, characterized in that: it comprises the following steps: 一、锅炉负荷下降或燃料热值降低下的燃料燃烧、烟气和灰分离1. Fuel combustion, flue gas and ash separation under reduced boiler load or reduced fuel calorific value 燃料通过给料装置(5)进入炉膛(1)下部,被流化的高温床料加热后迅速燃烧,燃烧过程中产生的大量物料被烟气携带到炉膛(1)上部,烟气携带细灰从炉膛(1)上部后出口进入分离器(2)的进出口调速段(2-2),然后,进入分离器(2)的竖直段(2-3)内围绕中心筒(2-1)进行烟气与细灰的分离;The fuel enters the lower part of the furnace (1) through the feeding device (5), is heated by the fluidized high-temperature bed material and burns rapidly, and a large amount of materials generated during the combustion process are carried to the upper part of the furnace (1) by the flue gas, and the fine ash is carried by the flue gas. From the upper rear outlet of the furnace (1), it enters the inlet and outlet speed regulating section (2-2) of the separator (2), and then enters the vertical section (2-3) of the separator (2) to surround the central cylinder (2-2). 1) Separation of flue gas and fine ash; 被分离的分离灰经分离器(2)的锥体(2-4)进入返料器(3),分离灰经返料器(3)的立料腿(3-1)进入返料阀(3-2),部分返料灰通过返料腿(3-3)返回炉膛(1)下部,加热通过给料装置(5)进入炉膛(1)底部的燃料,持续流化循环燃烧,经分离的烟气通过中心筒(2-1)进入尾部烟道(4)换热后排出炉外,调节排灰管(12)上的排灰调节阀(13)的开度,将部分返料灰排除,控制返回炉膛(1)的返料灰量,稳定炉膛(1)内温度在800-900℃之间;The separated separation ash enters the returner (3) through the cone (2-4) of the separator (2), and the separated ash enters the return valve (3-1) through the vertical material leg (3-1) of the returner (3). 3-2), part of the returning ash is returned to the lower part of the furnace (1) through the returning legs (3-3), and the fuel entering the bottom of the furnace (1) through the feeding device (5) is heated, and the fluidized and circulating combustion is continued. The flue gas from the central tube (2-1) enters the tail flue (4) after heat exchange and is discharged out of the furnace. The opening of the ash discharge regulating valve (13) on the ash discharge pipe (12) is adjusted, and part of the returned ash is discharged. Eliminate and control the amount of ash returned to the furnace (1), and stabilize the temperature in the furnace (1) between 800-900 °C; 二、灰渣排出2. Ash discharge 调节排渣管(6)上的排渣调节阀(7)开度,排除炉膛(1)下部燃料燃烧后形成的大颗粒炉渣,高温大颗粒炉渣经冷渣机(8)冷却后排至除灰渣机(15),输送至渣仓;Adjust the opening of the slag discharge control valve (7) on the slag discharge pipe (6) to remove the large particle slag formed by the combustion of the fuel in the lower part of the furnace (1). The ash machine (15) is transported to the slag bin; 调节安装在对应的返料腿(3-3)位置的排灰渣管(9)上的排灰渣调节阀(10)的开度,将大部分返料灰和少量炉渣排除,降低形成床料的存量,稳定炉膛(1)内温度在800-900℃之间,高温灰渣经冷灰渣机(11)冷却后排至除灰渣机(15),输送至渣仓,高温灰经冷灰机(14)冷却后排至除灰渣机(15),输送至渣仓。Adjust the opening of the ash discharge and slag control valve (10) installed on the ash discharge and slag pipe (9) at the position of the corresponding return leg (3-3) to remove most of the return ash and a small amount of slag, and reduce the formation of bed The temperature in the stable furnace (1) is between 800-900 °C, the high temperature ash is cooled by the cold ash machine (11) and then discharged to the ash remover (15), and then transported to the slag bin. The ash cooler (14) is cooled and then discharged to the ash remover (15) and transported to the slag bin.
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Denomination of invention: Low emission circulating fluidized bed boiler separation and material return control system and integrated method

Granted publication date: 20241101

Pledgee: China Merchants Bank Co.,Ltd. Harbin Branch

Pledgor: HARBIN HONGGUANG BOILER GENERAL FACTORY Co.,Ltd.

Registration number: Y2025230000027