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CN111534697A - Selection-smelting combined comprehensive recovery method and device for waste lithium ion batteries - Google Patents

Selection-smelting combined comprehensive recovery method and device for waste lithium ion batteries Download PDF

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CN111534697A
CN111534697A CN202010520232.5A CN202010520232A CN111534697A CN 111534697 A CN111534697 A CN 111534697A CN 202010520232 A CN202010520232 A CN 202010520232A CN 111534697 A CN111534697 A CN 111534697A
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lithium
solution
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CN111534697B (en
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陈学刚
付云枫
苟海鹏
王传龙
余跃
陈宋璇
于传兵
孙宁磊
王玮玮
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China ENFI Engineering Corp
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    • C22B3/38Treatment or purification of solutions, e.g. obtained by leaching by liquid-liquid extraction using organic compounds containing phosphorus
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    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
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Abstract

本发明提供了一种废旧锂离子电池的选冶联合综合回收方法及装置。该方法包括:S1,电池火法预处理;S2,预处理产物洗矿分级,得到粗粒级颗粒、中细粒级颗粒、细粒级颗粒和第一部分含锂溶液;S3,磁选各颗粒,得到的磁选精矿为镍钴锰中间产物,粗和中细粒级颗粒的磁选尾矿为铜铝产物,细粒级颗粒的磁选尾即为石墨和黑粉产物;石墨和黑粉产物进行调浆、石墨浮选,得到石墨产品和黑粉;S4,镍钴锰中间产物和黑粉进行还原焙烧,得到焙烧渣;焙烧渣提锂,得到第二部分含锂溶液和水浸渣;S5,合并第一和第二部分含锂溶液,制备锂产品;S6,水浸渣酸浸、除杂。本发明能有效回收废旧锂离子电池中的锂元素和其他各金属及石墨。

Figure 202010520232

The invention provides a method and a device for the combined comprehensive recovery of waste lithium ion batteries by beneficiation and metallurgy. The method includes: S1, pretreatment of the battery by fire method; S2, washing and classifying the pretreated product to obtain coarse-grained particles, medium-fine-sized particles, fine-sized particles and a first part of the lithium-containing solution; S3, magnetic separation of each particle , the obtained magnetic separation concentrate is nickel, cobalt and manganese intermediate products, the magnetic separation tailings of coarse and medium and fine particles are copper and aluminum products, and the magnetic separation tails of fine particles are graphite and black powder products; The powder product is subjected to slurry mixing and graphite flotation to obtain graphite product and black powder; S4, nickel-cobalt-manganese intermediate product and black powder are subjected to reduction roasting to obtain roasting slag; the roasting slag extracts lithium to obtain the second part of lithium-containing solution and water leaching slag; S5, combine the first and second parts of the lithium-containing solution to prepare a lithium product; S6, pickle and remove impurities from the water leaching slag. The invention can effectively recover the lithium element, other metals and graphite in the waste lithium ion battery.

Figure 202010520232

Description

废旧锂离子电池的选冶联合综合回收方法及装置Method and device for combined comprehensive recovery of waste lithium-ion batteries

技术领域technical field

本发明涉及废旧锂离子电池资源回收,具体而言,涉及一种废旧锂离子电池的选冶联合综合回收方法及装置。The invention relates to resource recovery of waste and used lithium ion batteries, in particular, to a method and device for combined comprehensive recovery of waste and used lithium ion batteries by beneficiation and smelting.

背景技术Background technique

随着锂离子电池报废潮的来临,一时间大量的回收工艺被开发应用。目前,废旧锂离子电池回收工艺存在的主要问题有:一、工艺大多关注的是废旧锂离子电池中含量多、市场价格高的镍钴的回收,对于含量低的锂元素的回收关注度较低,因此,多数回收工艺中镍钴锰的回收率较高,锂的回收率较低。二、目前对于电池回收领域产生的固体废弃物的定义尚不完善,大量含氟,含磷的隔膜塑料件的处理工艺还不完善,但随着回收产业的成熟,大量的固体废弃物面临必须无害化处理。With the advent of the scrapping tide of lithium-ion batteries, a large number of recycling processes have been developed and applied for a while. At present, the main problems in the recycling process of waste lithium-ion batteries are: 1. Most of the processes focus on the recovery of nickel-cobalt with high content and high market price in waste lithium-ion batteries, and less attention is paid to the recycling of low-content lithium elements , therefore, the recovery rate of nickel, cobalt, and manganese in most recovery processes is high, and the recovery rate of lithium is low. 2. At present, the definition of solid waste generated in the field of battery recycling is not perfect, and the treatment process for a large number of fluorine-containing and phosphorus-containing diaphragm plastic parts is not perfect. However, with the maturity of the recycling industry, a large amount of solid waste is facing Harmless treatment.

CN 109935922A公开了一种从废旧锂离子电池正极材料回收有价金属的方法,使用硫磺、硫化物等低价硫酸盐混合物作为还原剂还原正极材料中的高价化合物,之后使用水或弱酸浸出还原焙烧渣,浸出液回收锂,浸出渣酸浸后回收镍钴。该方法的核心是使用的低价硫化物作为还原剂进行还原焙烧,经过还原后优先提锂能够提高锂的回收率,但不论是硫磺还是硫化物的还原焙烧难以控制还原程度,容易出现过度硫化的情况,使得镍钴焙烧成低价硫酸盐,从而增加锂与镍钴分离的难度。CN 109935922A discloses a method for recovering valuable metals from waste lithium ion battery positive electrode materials, using low-price sulfate mixtures such as sulfur and sulfide as reducing agents to reduce high-value compounds in positive electrode materials, and then using water or weak acid leaching reduction roasting slag, the leaching solution recovers lithium, and the leaching residue recovers nickel and cobalt after acid leaching. The core of this method is to use low-valent sulfide as a reducing agent for reduction roasting. After reduction, the lithium recovery can be improved by preferentially extracting lithium. However, it is difficult to control the degree of reduction whether it is sulfur or sulfide reduction roasting, and it is prone to excessive sulfidation. In this case, nickel-cobalt is calcined into low-price sulfate, which increases the difficulty of separating lithium and nickel-cobalt.

CN 108264068A公开了电化学法处理废旧锂离子动力电池正极材料的方法,使用硫酸盐和/或硫酸氢盐为溶液电解质的电解装置中进行反应,反应的实质是利用电解水分解的酸性溶液浸出正极材料中的锂,该方法新颖,且优先回收正极材料中的锂,能够提高锂的回收率,但反应过程受制于水的电解效率,且电解过程的液固比大,效率较低。CN 108264068A discloses a method for electrochemically treating waste lithium ion power battery positive electrode materials, using sulfate and/or hydrogen sulfate as solution electrolyte to carry out the reaction, the essence of the reaction is to utilize the acid solution decomposed by electrolytic water to leach the positive electrode Lithium in the material, this method is novel, and the lithium in the positive electrode material is preferentially recovered, which can improve the recovery rate of lithium, but the reaction process is limited by the electrolysis efficiency of water, and the liquid-solid ratio of the electrolysis process is large and the efficiency is low.

CN 108767354A公开了一种使用铵盐焙烧工艺处理废旧锂离子电池正极材料的方法,铵盐焙烧后采用水浸,有价金属Ni,Co,Mn,Li全部转移至溶液中,再从溶液中回收的工艺,该工艺循环利用铵盐,能够降低生产成本,但依然存在回收工艺长,锂分散,回收率低的缺点。CN 108767354A discloses a method for treating waste and old lithium ion battery positive electrode materials by using ammonium salt roasting process. After ammonium salt roasting, water immersion is adopted, and valuable metals Ni, Co, Mn and Li are all transferred into solution, and then recovered from the solution This process recycles ammonium salt, which can reduce production costs, but still has the shortcomings of long recovery process, dispersed lithium and low recovery rate.

CN 106505270A同样公开了一种铵盐焙烧法处理废旧三元锂离子电池正极材料的工艺,铵盐焙烧后的焙烧渣去除铝箔后,采用酸浸,将钴和锂溶液化,再采用沉淀法将钴以氢氧化钴形式沉淀,最后回收锂。该种方法避免萃取过程,能够有效降低锂的损失,但该方法对组成复杂,型号零散难分的废旧锂离子电池适用性有限。CN 106505270A also discloses a process for treating waste and old ternary lithium ion battery positive electrode material by ammonium salt roasting method. After the aluminum foil is removed from the roasting slag after ammonium salt roasting, the cobalt and lithium are solutionized by acid leaching, and then the precipitation method is used to dissolve the cobalt and lithium into solution. Cobalt is precipitated as cobalt hydroxide, and lithium is finally recovered. This method avoids the extraction process and can effectively reduce the loss of lithium, but the method has limited applicability to waste lithium-ion batteries with complex compositions and scattered models.

可见,现有技术中在回收废旧锂离子电池中的锂元素时整体存在回收率低的问题。此外,目前也缺乏综合回收废旧锂离子电池中锂、镍、钴、锰、铜、铝等各金属、以及石墨的方法,且对于电池中含磷含氟隔膜和塑料件的处理也不够有效。It can be seen that in the prior art, the overall recovery rate is low when recovering the lithium element in the waste lithium-ion battery. In addition, there is currently a lack of comprehensive recovery methods for metals such as lithium, nickel, cobalt, manganese, copper, aluminum, and graphite in waste lithium-ion batteries, and the treatment of phosphorus-containing and fluorine-containing separators and plastic parts in batteries is not effective enough.

发明内容SUMMARY OF THE INVENTION

本发明的主要目的在于提供一种废旧锂离子电池的选冶联合综合回收方法及装置,以提高废旧锂离子电池中的锂元素的回收率,同时对废旧锂离子电池中锂、镍、钴、锰、铜、铝等各金属、以及石墨进行综合回收,并有效处理电池中的含磷含氟隔膜和塑料件。The main purpose of the present invention is to provide a method and device for the combined comprehensive recovery of waste and used lithium ion batteries, so as to improve the recovery rate of lithium elements in waste and used lithium ion batteries. Various metals such as manganese, copper, aluminum, and graphite are comprehensively recycled, and the phosphorus-containing and fluorine-containing separators and plastic parts in the battery are effectively treated.

为了实现上述目的,根据本发明的一个方面,提供了一种废旧锂离子电池的选冶联合综合回收方法,其包括以下步骤:S1,对废旧锂离子电池进行火法预处理,得到预处理产物;S2,将预处理产物进行洗矿分级处理,得到粗粒级颗粒、中细粒级颗粒、细粒级颗粒和第一部分含锂溶液,且粗粒级颗粒的粒径大于中细粒级颗粒的粒径,中细粒级颗粒的粒径大于细粒级颗粒的粒径;S3,分别对粗粒级颗粒、中细粒级颗粒和细粒级颗粒进行磁选,得到的磁选精矿作为镍钴锰中间产物,粗粒级颗粒和中细粒级颗粒的磁选尾矿作为铜铝产物,细粒级颗粒的磁选尾矿即为石墨和黑粉产物;将石墨和黑粉产物依次进行调浆、石墨浮选,得到石墨产品和黑粉;S4,将镍钴锰中间产物和黑粉进行还原焙烧,得到焙烧渣;将焙烧渣进行水浸提锂,得到第二部分含锂溶液和水浸渣;S5,合并第一部分含锂溶液和第二部分含锂溶液,得到合并溶液;采用合并溶液制备得到锂产品;S6,将水浸渣进行酸浸、除杂,得到含镍钴锰的溶液产品。In order to achieve the above object, according to one aspect of the present invention, a method for combined and comprehensive recovery of waste and used lithium ion batteries is provided, which comprises the following steps: S1, performing pyroprocessing on waste and used lithium ion batteries to obtain a pretreatment product ; S2, the pretreatment product is washed and classified to obtain coarse-grained particles, medium- and fine-grained particles, fine-grained particles and the first part of the lithium-containing solution, and the particle size of the coarse-grained particles is larger than that of the medium and fine-grained particles. The particle size of medium and fine-grained particles is larger than that of fine-grained particles; S3, magnetic separation of coarse-grained particles, medium- and fine-grained particles and fine-grained particles is carried out, respectively, and the magnetic separation concentrate is obtained. As nickel-cobalt-manganese intermediate products, the magnetic separation tailings of coarse-grained particles and medium-fine particles are used as copper-aluminum products, and the magnetic separation tailings of fine-grained particles are graphite and black powder products; Sizing and graphite flotation are carried out in sequence to obtain graphite products and black powder; S4, the nickel-cobalt-manganese intermediate product and black powder are subjected to reduction roasting to obtain roasting slag; the roasting residue is subjected to water leaching to extract lithium to obtain the second part containing lithium solution and water leaching residue; S5, combining the first part of the lithium-containing solution and the second part of the lithium-containing solution to obtain a combined solution; using the combined solution to prepare a lithium product; S6, performing acid leaching and impurity removal on the water leaching residue to obtain a nickel-containing solution Solution product of cobalt and manganese.

进一步地,步骤S1中,火法预处理过程包括:将废旧锂离子电池进行拆解破碎,得到破碎料;优选地,破碎料的粒径在50mm以下;将破碎料在保护性气氛、400~700℃温度条件下进行低温热解,得到预处理产物;优选地,低温热解的温度为600~650℃,更优选为610~640℃;优选地,低温热解的时间为0.5~6h;优选地,将废旧锂离子电池进行拆解破碎的步骤之前,步骤S1中还包括将废旧锂离子电池进行放电的步骤。Further, in step S1, the fire pretreatment process includes: dismantling and crushing waste lithium-ion batteries to obtain crushed materials; preferably, the particle size of the crushed materials is below 50 mm; Low-temperature pyrolysis is carried out at a temperature of 700°C to obtain a pretreated product; preferably, the temperature of low-temperature pyrolysis is 600-650°C, more preferably 610-640°C; preferably, the time of low-temperature pyrolysis is 0.5-6h; Preferably, before the step of dismantling and crushing the waste lithium ion battery, step S1 further includes the step of discharging the waste lithium ion battery.

进一步地,步骤S2中,粗粒级颗粒的粒径大于2mm,细粒级颗粒的粒径小于0.2mm,中细粒级颗粒的粒径处于粗粒级颗粒和细粒级颗粒的粒径之间;优选地,步骤S3中,对粗粒级颗粒、中细粒级颗粒和细粒级颗粒的磁选磁场强度分别为40~280kA/m。Further, in step S2, the particle diameter of the coarse-grained particle is greater than 2 mm, the particle diameter of the fine-grained particle is less than 0.2 mm, and the particle diameter of the medium and fine-grained particle is between the particle diameter of the coarse-grained particle and the fine-grained particle. Preferably, in step S3, the magnetic separation magnetic field strengths for the coarse-grained particles, the medium-fine-sized particles and the fine-grained particles are respectively 40-280 kA/m.

进一步地,将石墨和黑粉产物依次进行调浆、石墨浮选的步骤包括:用水将石墨和黑粉产物调配成浓度5~35wt%的浮选矿浆;向浮选矿浆中加入调整剂、石墨捕收剂和起泡剂,以进行石墨浮选,得到石墨产品和黑粉。Further, the steps of sequentially performing slurry mixing and graphite flotation on the graphite and black powder products include: preparing the graphite and black powder products with water to form a flotation slurry with a concentration of 5-35wt%; adding a regulator, graphite to the flotation slurry Collector and foaming agent for graphite flotation to obtain graphite product and black powder.

进一步地,步骤S4中,还原焙烧过程中采用的还原剂为步骤S3中得到的石墨产品,或者还原焙烧过程在还原性气氛下进行;优选地,还原性气氛由还原性气体和可选的惰性气体组成,还原性气体为氢气,氨气,甲烷和二氧化硫中的一种或几种,惰性气体为氮气和/或氩气;优选地,还原焙烧过程的温度为400~700℃,反应时间为0.5~6h。Further, in step S4, the reducing agent used in the reduction roasting process is the graphite product obtained in step S3, or the reduction roasting process is carried out under a reducing atmosphere; preferably, the reducing atmosphere is composed of a reducing gas and an optional inert gas. Gas composition, the reducing gas is one or more of hydrogen, ammonia, methane and sulfur dioxide, and the inert gas is nitrogen and/or argon; 0.5~6h.

进一步地,步骤S5中,将合并溶液中的锂以氢氧化锂的形式蒸发结晶出来,或向合并溶液中通入二氧化碳或加入可溶性碳酸盐将锂以碳酸锂形式沉淀出来,得到锂产品;优选地,采用合并溶液制备锂产品的步骤之前,步骤S5还包括采用化学沉淀或离子交换树脂去除合并溶液中的杂质离子的步骤。Further, in step S5, the lithium in the combined solution is evaporated and crystallized in the form of lithium hydroxide, or carbon dioxide is passed into the combined solution or soluble carbonate is added to precipitate lithium in the form of lithium carbonate to obtain a lithium product; Preferably, before the step of using the combined solution to prepare the lithium product, step S5 further includes the step of removing impurity ions in the combined solution by chemical precipitation or ion exchange resin.

进一步地,步骤S6中,将水浸渣进行酸浸,得到酸浸液;除杂步骤包括:将酸浸液的pH值调节至4.2以上,除去铁杂质和铝杂质,得到除铁铝溶液;向除铁铝溶液中加入氟化物,除去镁杂质,得到除镁溶液;优选地,氟化物为氟化钠;向除镁溶液中加入硫化盐和/或硫化氢,除去铜杂质和锌杂质,得到含镍钴锰的溶液产品;优选地,硫化盐为硫化钠;或者,除杂步骤包括:采用萃取剂萃取酸浸液,得到含镍钴锰的溶液产品;优选地,萃取剂为P204萃取剂。Further, in step S6, acid leaching is performed on the water leaching residue to obtain an acid leaching solution; the impurity removal step includes: adjusting the pH value of the acid leaching solution to above 4.2, removing iron impurities and aluminum impurities, and obtaining an iron-removing aluminum solution; Adding fluoride to the iron-removing aluminum solution to remove magnesium impurities to obtain a magnesium-removing solution; preferably, the fluoride is sodium fluoride; adding sulfide salt and/or hydrogen sulfide to the magnesium-removing solution to remove copper impurities and zinc impurities, A solution product containing nickel, cobalt and manganese is obtained; preferably, the sulfide salt is sodium sulfide; or, the step of removing impurities includes: using an extractant to extract the acid leaching solution to obtain a solution product containing nickel, cobalt and manganese; preferably, the extractant is P204 extraction agent.

进一步地,将水浸渣进行酸浸的步骤之前,步骤S6还包括对水浸渣进行还原熔炼的步骤;优选地,将水浸渣在1200~1600℃温度条件下还原熔炼0.5~5h,得到镍钴锰合金,然后依次对镍钴锰合金进行酸浸、除杂,得到含镍钴锰的溶液产品。Further, before the step of acid leaching the water leaching slag, step S6 further includes the step of reducing and smelting the water leaching slag; nickel-cobalt-manganese alloy, and then performing acid leaching and impurity removal on the nickel-cobalt-manganese alloy in turn to obtain a solution product containing nickel, cobalt and manganese.

进一步地,火法预处理步骤中得到了第一烟气,还原熔炼步骤中得到了第二烟气,回收方法还包括对第一烟气和第二烟气依次进行二次燃烧、表面冷却、除尘、尾气净化的步骤。Further, the first flue gas is obtained in the fire pretreatment step, the second flue gas is obtained in the reduction smelting step, and the recovery method further includes sequentially performing secondary combustion, surface cooling, The steps of dust removal and exhaust gas purification.

进一步地,废旧锂离子电池为废旧的钴酸锂电池、锰酸锂电池、镍锰二元复合锂离子电池、镍钴二元复合锂离子电池、钴锰二元复合锂离子电池、镍钴锰三元复合锂离子电池、镍钴铝三元复合锂离子电池中的一种或多种。Further, waste lithium-ion batteries are waste lithium cobalt oxide batteries, lithium manganate batteries, nickel-manganese binary composite lithium-ion batteries, nickel-cobalt binary composite lithium-ion batteries, cobalt-manganese binary composite lithium-ion batteries, nickel-cobalt-manganese binary composite lithium-ion batteries One or more of ternary composite lithium-ion batteries and nickel-cobalt-aluminum ternary composite lithium-ion batteries.

根据本发明的另一方面,还提供了一种废旧锂离子电池的选冶联合综合回收装置,其包括:火法预处理单元,具有废旧锂离子电池进口和预处理产物出口,火法预处理单元用于对废旧锂离子电池进行火法预处理以得到预处理产物;洗矿分级单元,具有预处理产物进口和第一进水口,预处理产物进口与预处理产物进口相连,洗矿分级单元用于将预处理产物进行洗矿分级处理以得到粗粒级颗粒、中细粒级颗粒、细粒级颗粒和第一部分含锂溶液,且粗粒级颗粒的粒径大于中细粒级颗粒的粒径,中细粒级颗粒的粒径大于细粒级颗粒的粒径;磁选单元,与洗矿分级单元的出口相连,磁选单元用于分别对粗粒级颗粒、中细粒级颗粒和细粒级颗粒进行磁选以得到镍钴锰中间产物、粗粒级颗粒磁选尾矿、中细粒级颗粒磁选尾矿和细粒级颗粒磁选尾矿,粗粒级颗粒磁选尾矿和中细粒级颗粒磁选尾矿作为铜铝产品,细粒级颗粒磁选尾矿即为石墨和黑粉产物;石墨回收单元,与磁选单元的出口相连,石墨回收单元包括顺次相连的调浆单元和浮选单元,调浆单元用于对石墨和黑粉产物进行调浆,浮选单元用于进行石墨浮选以得到石墨产品和黑粉;还原焙烧单元,分别与磁选单元的出口和浮选单元的出口相连,还原焙烧单元用于将镍钴锰中间产物和黑粉进行还原焙烧以得到焙烧渣;水浸单元,具有焙烧渣进口和第二进水口,焙烧渣进口与还原焙烧单元的出口相连,水浸单元用于对焙烧渣进行水浸提锂以得到第二部分含锂溶液和水浸渣;锂回收单元,其进口分别与水浸单元的出口和洗矿分级单元的出口相连,锂回收单元用于采用第一部分含锂溶液和第二部分含锂溶液的合并溶液制备锂产品;酸浸单元,具有水浸渣进口、酸进口和酸浸液出口,水浸渣进口与水浸单元的出口相连,酸浸单元用于对水浸渣进行酸浸以得到酸浸液;除杂单元,与酸浸液出口相连,除杂单元用于对酸浸液进行除杂以得到含镍钴锰的溶液产品。According to another aspect of the present invention, there is also provided a combined comprehensive recovery device for waste lithium ion batteries, which includes: a pyroprocessing unit, which has an inlet for spent lithium ion batteries and an outlet for pretreatment products, and a pyroprocessing unit. The unit is used for pyroprocessing waste lithium-ion batteries to obtain pretreated products; the ore washing and grading unit has a pretreatment product inlet and a first water inlet, the pretreatment product inlet is connected to the pretreatment product inlet, and the ore washing and grading unit is It is used for washing and classifying the pretreated product to obtain coarse-grained particles, medium and fine-grained particles, fine-grained particles and the first part of the lithium-containing solution, and the particle size of the coarse-grained particles is larger than that of the medium and fine-grained particles. Particle size, the particle size of the medium and fine particles is larger than the particle size of the fine particles; the magnetic separation unit is connected to the outlet of the washing and grading unit, and the magnetic separation unit is used to separate the coarse particles and the medium and fine particles respectively. Magnetic separation with fine-grained particles to obtain nickel-cobalt-manganese intermediates, coarse-grained magnetic separation tailings, medium and fine-grained magnetic separation tailings, fine-grained magnetic separation of tailings, and coarse-grained magnetic separation of tailings Tailings and tailings of medium and fine particle magnetic separation are used as copper and aluminum products, and tailings of fine particle magnetic separation are graphite and black powder products; the graphite recovery unit is connected to the outlet of the magnetic separation unit, and the graphite recovery unit includes the Sub-connected pulping unit and flotation unit, pulping unit is used for pulping graphite and black powder products, and flotation unit is used for graphite flotation to obtain graphite products and black powder; reduction roasting unit, respectively with magnetic The outlet of the selection unit is connected to the outlet of the flotation unit, and the reduction roasting unit is used for reducing and roasting the nickel cobalt manganese intermediate product and black powder to obtain roasting slag; the water leaching unit has a roasting slag inlet and a second water inlet, and the roasting The inlet is connected to the outlet of the reduction roasting unit, and the water leaching unit is used to extract lithium from the roasting slag to obtain the second part of the lithium-containing solution and the water leaching residue; The outlet of the ore classification unit is connected, and the lithium recovery unit is used to prepare lithium products by using the combined solution of the first part of the lithium-containing solution and the second part of the lithium-containing solution; the acid leaching unit has a water leaching slag inlet, an acid inlet and an acid leaching liquid outlet, The inlet of the water leaching slag is connected with the outlet of the water leaching unit, and the acid leaching unit is used for acid leaching the water leaching slag to obtain the acid leaching solution; Impurity removal is carried out to obtain a nickel-cobalt-manganese-containing solution product.

进一步地,火法预处理单元包括:拆解破碎单元,具有废旧锂离子电池进口和破碎料出口;低温热解单元,具有破碎料进口、惰性气体进口和预处理产物出口,破碎料进口与破碎料出口相连。Further, the pyrolysis pretreatment unit includes: a dismantling and crushing unit, which has an inlet for waste lithium-ion batteries and an outlet for crushed materials; a low-temperature pyrolysis unit, which has an inlet for crushed materials, an inlet for inert gas, and an outlet for pretreatment products, and an inlet for crushed materials and an outlet for crushing materials. The material outlet is connected.

进一步地,火法预处理单元还包括放电单元,放电单元位于拆解破碎单元的上游且与废旧锂离子电池进口相连,放电单元用于对废旧锂离子电池进行放电处理。Further, the pyroprocessing unit further includes a discharge unit, the discharge unit is located upstream of the dismantling and crushing unit and connected to the inlet of the waste lithium ion battery, and the discharge unit is used for discharging the waste lithium ion battery.

进一步地,石墨回收单元还包括:调整剂供应单元,与浮选单元相连,用于向其供应调整剂;石墨捕收剂供应单元,与浮选单元相连,用于向其供应石墨捕收剂;起泡剂供应单元,与浮选单元相连,用于向其供应起泡剂。Further, the graphite recovery unit further includes: a regulator supply unit, connected to the flotation unit, for supplying the regulator; a graphite collector supply unit, connected to the flotation unit, for supplying the graphite collector to it ; a frother supply unit, connected to the flotation unit, for supplying frother to it.

进一步地,还原焙烧单元还具有第一还原剂入口,第一还原剂入口与浮选单元的出口相连,用于将石墨浮选过程中得到的石墨产品作为还原焙烧过程中的还原剂;或者,还原焙烧单元还具有还原性气体入口,回收装置还包括还原性气体供应单元,还原性气体供应单元与还原性气体入口相连。Further, the reduction roasting unit also has a first reducing agent inlet, and the first reducing agent inlet is connected to the outlet of the flotation unit, and is used to use the graphite product obtained in the graphite flotation process as the reducing agent in the reduction roasting process; Or, The reduction roasting unit also has a reducing gas inlet, the recovery device further includes a reducing gas supply unit, and the reducing gas supply unit is connected to the reducing gas inlet.

进一步地,回收装置还包括惰性气体供应单元,惰性气体供应单元分别与还原性气体入口和低温热解单元的惰性气体进口相连。Further, the recovery device further includes an inert gas supply unit, and the inert gas supply unit is respectively connected to the reducing gas inlet and the inert gas inlet of the low temperature pyrolysis unit.

进一步地,锂回收单元包括:除杂剂供应单元,用于供应杂质去除剂;除杂净化单元,其进口分别与水浸单元的出口、洗矿分级单元的出口及除杂剂供应单元相连,除杂净化单元用于使第一部分含锂溶液和第二部分含锂溶液的合并溶液进行除杂反应以得到除杂锂溶液;锂产品制备单元,与除杂净化单元的出口相连,锂产品制备单元用于对除杂锂溶液进行蒸发结晶或沉碳酸锂以得到锂产品。Further, the lithium recovery unit includes: an impurity removal agent supply unit for supplying an impurity remover; an impurity removal purification unit, the inlet of which is respectively connected with the outlet of the water leaching unit, the outlet of the washing and grading unit, and the impurity removal agent supply unit, The impurity removal and purification unit is used for performing the impurity removal reaction on the combined solution of the first part of the lithium-containing solution and the second part of the lithium-containing solution to obtain the impurity removal lithium solution; the lithium product preparation unit is connected to the outlet of the impurity removal and purification unit, and the lithium product is prepared The unit is used for evaporative crystallization or precipitation of lithium carbonate on the impurity-removing lithium solution to obtain lithium products.

进一步地,除杂单元包括:pH调节单元,与酸浸液出口相连,pH调节单元用于调节酸浸液的pH值至4.2以上,以得到除铁铝溶液;除镁单元,具有氟化物进口和除铁铝溶液进口,除铁铝溶液进口与pH调节单元的出口相连,除镁单元用于除去除铁铝溶液中的镁杂质以得到除镁溶液;除铜锌单元,具有除镁溶液进口和硫化物进口,除镁溶液进口与除镁单元的出口相连,硫化物进口用于通入硫化盐和/或硫化氢,除铜锌单元用于除去除镁溶液中的铜杂质和锌杂质,得到含镍钴锰的溶液产品;或者,除杂单元为萃取除杂单元。Further, the impurity removal unit includes: a pH adjustment unit, which is connected to the outlet of the acid leaching solution, and the pH adjustment unit is used to adjust the pH value of the acid leaching solution to above 4.2 to obtain an iron and aluminum removal solution; the magnesium removal unit has a fluoride inlet. And the inlet of iron and aluminum solution, the inlet of iron and aluminum solution is connected with the outlet of pH adjustment unit, and the magnesium removal unit is used to remove magnesium impurities in iron and aluminum solution to obtain magnesium removal solution; copper and zinc removal unit, with magnesium removal solution inlet and the sulfide inlet, the magnesium removal solution inlet is connected to the outlet of the magnesium removal unit, the sulfide inlet is used to introduce sulfide salt and/or hydrogen sulfide, and the copper and zinc removal unit is used to remove copper impurities and zinc impurities in the magnesium solution, A solution product containing nickel, cobalt and manganese is obtained; or, the impurity removal unit is an extraction impurity removal unit.

进一步地,回收装置还包括还原熔炼单元,还原熔炼单元设置在水浸渣进口与水浸单元相连的流路上,且还原熔炼单元还具有熔剂进口,还原熔炼单元用于对水浸渣进行还原熔炼以得到镍钴锰合金,且酸浸单元用于对镍钴锰合金进行酸浸以得到酸浸液。Further, the recovery device also includes a reduction smelting unit, the reduction smelting unit is arranged on the flow path connecting the water leaching slag inlet and the water leaching unit, and the reduction smelting unit also has a flux inlet, and the reduction smelting unit is used for reducing the water leaching smelting smelting. to obtain a nickel-cobalt-manganese alloy, and the acid leaching unit is used for acid-leaching the nickel-cobalt-manganese alloy to obtain an acid leaching solution.

进一步地,火法预处理单元还具有第一烟气出口,还原熔炼单元还具有第二烟气出口,回收装置还包括烟气处理单元,烟气处理单元分别与第一烟气出口和第二烟气出口相连。Further, the pyroprocessing unit also has a first flue gas outlet, the reduction smelting unit also has a second flue gas outlet, and the recovery device further includes a flue gas processing unit, which is respectively connected with the first flue gas outlet and the second flue gas outlet. The flue gas outlet is connected.

本发明提供了一种废旧锂离子电池的选冶联合综合回收方法,能够在较短流程下更有效回收废旧锂离子电池中的锂元素,且能够综合回收其中的锂、镍、钴、锰、铜、铝等各金属、以及石墨,并对电池中的含磷含氟隔膜和塑料件进行了火法有效去除。The present invention provides a method for combined comprehensive recovery of waste and used lithium ion batteries, which can more effectively recover lithium elements in waste and used lithium ion batteries in a shorter process, and can comprehensively recover lithium, nickel, cobalt, manganese, Copper, aluminum and other metals, as well as graphite, and the phosphorus-containing and fluorine-containing diaphragms and plastic parts in the battery are effectively removed by fire.

附图说明Description of drawings

构成本申请的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings forming a part of the present application are used to provide further understanding of the present invention, and the exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the attached image:

图1示出了根据本发明一种实施例的废旧锂离子电池的选冶联合综合回收方法的流程图;以及FIG. 1 shows a flow chart of a method for combined and comprehensive recovery of waste lithium-ion batteries according to an embodiment of the present invention; and

图2示出了根据本发明一种实施例的废旧锂离子电池的选冶联合综合回收装置的结构框图。FIG. 2 shows a structural block diagram of a combined beneficiation and metallurgical comprehensive recovery device for waste lithium-ion batteries according to an embodiment of the present invention.

其中,上述附图包括以下附图标记:Wherein, the above-mentioned drawings include the following reference signs:

10、火法预处理单元;11、拆解破碎单元;12、低温热解单元;13、放电单元;20、洗矿分级单元;30、磁选单元;40、石墨回收单元;41、调浆单元;42、浮选单元;43、调整剂供应单元;44、石墨捕收剂供应单元;45、起泡剂供应单元;50、还原焙烧单元;60、水浸单元;70、锂回收单元;71、除杂剂供应单元;72、除杂净化单元;73、锂产品制备单元;80、酸浸单元;90、除杂单元;91、pH调节单元;92、除镁单元;93、除铜锌单元;100、惰性气体供应单元;110、还原熔炼单元;120、烟气处理单元。10. Fire pretreatment unit; 11. Dismantling and crushing unit; 12. Low temperature pyrolysis unit; 13. Discharging unit; 20. Ore washing and classification unit; 30. Magnetic separation unit; 40. Graphite recovery unit; 41. Sizing unit; 42, flotation unit; 43, regulator supply unit; 44, graphite collector supply unit; 45, frother supply unit; 50, reduction roasting unit; 60, water immersion unit; 70, lithium recovery unit; 71, impurity removal agent supply unit; 72, impurity removal purification unit; 73, lithium product preparation unit; 80, acid leaching unit; 90, impurity removal unit; 91, pH adjustment unit; 92, magnesium removal unit; 93, copper removal Zinc unit; 100, inert gas supply unit; 110, reduction smelting unit; 120, flue gas treatment unit.

具体实施方式Detailed ways

需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本发明。It should be noted that the embodiments in the present application and the features of the embodiments may be combined with each other in the case of no conflict. The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.

正如背景技术部分所描述的,现有技术中在回收废旧锂离子电池中的锂元素时整体存在回收率低的问题。此外,目前也缺乏综合回收废旧锂离子电池中锂、镍、钴、锰、铜、铝等各金属、以及石墨的方法,且对于电池中含磷含氟隔膜和塑料件的处理也不够有效。As described in the background art section, in the prior art, there is a problem of low recovery rate as a whole when recovering lithium elements in spent lithium-ion batteries. In addition, there is currently a lack of comprehensive recovery methods for metals such as lithium, nickel, cobalt, manganese, copper, aluminum, and graphite in waste lithium-ion batteries, and the treatment of phosphorus-containing and fluorine-containing separators and plastic parts in batteries is not effective enough.

为了解决上述问题,本发明提供了一种废旧锂离子电池的选冶联合综合回收方法,如图1所示,该回收方法包括以下步骤:S1,对废旧锂离子电池进行火法预处理,得到预处理产物;S2,将预处理产物进行洗矿分级处理,得到粗粒级颗粒、中细粒级颗粒、细粒级颗粒和第一部分含锂溶液,且粗粒级颗粒的粒径大于中细粒级颗粒的粒径,中细粒级颗粒的粒径大于细粒级颗粒的粒径;S3,分别对粗粒级颗粒、中细粒级颗粒和细粒级颗粒进行磁选,得到的磁选精矿作为镍钴锰中间产物,粗粒级颗粒和中细粒级颗粒的磁选尾矿作为铜铝产物,细粒级颗粒的磁选尾矿即为石墨和黑粉产物;将石墨和黑粉产物依次进行调浆、石墨浮选,得到石墨产品和黑粉;S4,将镍钴锰中间产物和黑粉进行还原焙烧,得到焙烧渣;将焙烧渣进行水浸提锂,得到第二部分含锂溶液和水浸渣;S5,合并第一部分含锂溶液和第二部分含锂溶液,得到合并溶液;采用合并溶液制备得到锂产品;S6,将水浸渣进行酸浸、除杂,得到含镍钴锰的溶液产品。In order to solve the above problems, the present invention provides a combined comprehensive recovery method for waste lithium ion batteries. As shown in FIG. 1 , the recovery method includes the following steps: S1, performing pyroprocessing on waste lithium ion batteries to obtain Pretreatment product; S2, washing and classifying the pretreated product to obtain coarse-grained particles, medium-fine-grained particles, fine-grained particles and the first part of the lithium-containing solution, and the particle size of the coarse-grained particles is larger than that of the medium-fine particles The particle size of the particle size, the particle size of the medium and fine particles is larger than the particle size of the fine particle; S3, the magnetic separation of the coarse particle, the medium and fine particles and the fine particle are carried out respectively, and the obtained magnetic The concentrate is used as the intermediate product of nickel, cobalt and manganese, the magnetic separation tailings of coarse particles and medium and fine particles are used as copper and aluminum products, and the magnetic separation tailings of fine particles are graphite and black powder products; The black powder product is subjected to slurry mixing and graphite flotation in sequence to obtain graphite product and black powder; S4, the nickel-cobalt-manganese intermediate product and black powder are subjected to reduction roasting to obtain roasting slag; Part of the lithium-containing solution and the water leaching residue; S5, combining the first part of the lithium-containing solution and the second part of the lithium-containing solution to obtain a combined solution; using the combined solution to prepare a lithium product; S6, performing acid leaching and impurity removal on the water leaching residue, A solution product containing nickel, cobalt and manganese is obtained.

利用上述工艺处理废旧锂离子电池,通过火法预处理可以有效分解废旧锂离子电池中的塑料外壳以及含磷含氟隔膜,同时能够将镍钴锰由非磁性转变为磁性。火法预处理后的锂离子电池材料主要包括镍钴锰、铜、铝、铁、黑粉(黑粉包括电池原本的负极材料石墨、火法预处理过程中产生的碳,以及一部分的锂)。通过洗矿分级将预处理产物分为粗粒级颗粒、中细粒级颗粒、细粒级颗粒,且其中一部分可溶性锂盐能够进入水中形成第一部分含锂溶液。由于黑粉粒径较小,主要富集在细粒级颗粒中,其余成分的粒径较大,富集在粗粒级颗粒和中细粒级颗粒中。通过磁选可以将各粒级颗粒中的具有磁性的镍钴锰分离,且其中会夹带一部分锂元素,得到镍钴锰中间产物,粗粒级颗粒和中细粒级颗粒的磁选尾矿主要成分为铜、铝,可以作为铜铝产物,而细粒级颗粒的磁选尾矿即为石墨和黑粉产物。石墨和黑粉产物依次进行调浆、石墨浮选后,可以将石墨富集出来得到石墨产品,浮选尾矿即为黑粉。其次,本发明对镍钴锰中间产物和黑粉进行了还原焙烧,然后进行了水浸提锂,由于锂镍钴锰的还原性不同,利用还原焙烧-水浸可以优选提锂,以使锂得到富集,形成第二部分含锂溶液。合并第一部分含锂溶液和第二部分含锂溶液后通过化学沉淀、蒸发结晶等方法即可将锂提取出来形成锂产品。水浸后剩余的水浸渣通过酸浸、除杂,即可得到含镍钴锰的溶液产品。Using the above process to treat waste lithium-ion batteries, through fire pretreatment, the plastic casing and phosphorus-containing and fluorine-containing separators in waste lithium-ion batteries can be effectively decomposed, and at the same time, nickel, cobalt, and manganese can be converted from non-magnetic to magnetic. The lithium-ion battery materials after fire pretreatment mainly include nickel, cobalt, manganese, copper, aluminum, iron, and black powder (black powder includes graphite, the original negative electrode material of the battery, carbon generated during the fire pretreatment process, and a part of lithium) . The pretreated product is divided into coarse-grained particles, medium-fine-sized particles, and fine-sized particles through ore washing and classification, and a part of the soluble lithium salts can enter the water to form the first part of the lithium-containing solution. Due to the small particle size of black powder, it is mainly concentrated in fine-grained particles, and the other components have larger particle sizes and are enriched in coarse-grained particles and medium-fine-sized particles. Magnetic separation can separate the magnetic nickel-cobalt-manganese in the particles of each particle size, and a part of lithium element will be entrained in it to obtain intermediate products of nickel-cobalt-manganese. The magnetic separation tailings of coarse particles and medium and fine particles are mainly The components are copper and aluminum, which can be used as copper-aluminum products, and the magnetic separation tailings of fine-grained particles are graphite and black powder products. After the graphite and black powder products are subjected to slurry mixing and graphite flotation in sequence, graphite can be enriched to obtain graphite products, and the flotation tailings are black powder. Secondly, in the present invention, the nickel-cobalt-manganese intermediate product and the black powder are reduced and roasted, and then lithium is extracted by water. An enrichment is obtained to form a second portion of the lithium-containing solution. After combining the first part of the lithium-containing solution and the second part of the lithium-containing solution, the lithium can be extracted by methods such as chemical precipitation, evaporative crystallization and the like to form a lithium product. After the water leaching, the remaining water leaching slag is subjected to acid leaching and impurity removal to obtain a solution product containing nickel, cobalt, and manganese.

从锂回收过程来看,传统废锂离子电池是先回收镍钴锰后回收锂工艺,锂损严重(锂回收率<90%甚至更低),萃取分离工艺流程长,物料通量大。而本发明根据锂镍钴锰的还原性不同,采取还原焙烧-浸出优先提锂,能够有效提高废电池中锂的回收率(>98%),降低萃取通量,工艺优势明显。从整体来看,本发明采用选矿-冶矿联合工艺综合回收了废旧锂离子电池中的电池中锂、镍、钴、锰、铜、铝等各金属、以及石墨。由于选矿工艺自身特点,采用选矿工艺分离废旧电池中的有价组分,综合成本低,分离效果显著。另外,对于电池中的塑料外壳以及含磷含氟隔膜,本发明也能够通过火法预处理将其分解,得到的烟气进行后处理即可。From the perspective of lithium recovery process, the traditional waste lithium-ion battery is to recover nickel, cobalt and manganese first and then recover lithium. The lithium loss is serious (lithium recovery rate is less than 90% or even lower), the extraction and separation process is long, and the material flux is large. According to the different reducibility of lithium, nickel, cobalt and manganese, the invention adopts reduction roasting-leaching to preferentially extract lithium, which can effectively improve the recovery rate of lithium in waste batteries (>98%), reduce the extraction flux, and has obvious technological advantages. On the whole, the present invention comprehensively recovers various metals such as lithium, nickel, cobalt, manganese, copper, aluminum and graphite in the battery in the waste lithium ion battery by adopting the combined process of beneficiation and metallurgy. Due to the characteristics of the beneficiation process itself, the use of the beneficiation process to separate the valuable components in the waste battery has low comprehensive cost and remarkable separation effect. In addition, for the plastic casing and the phosphorus-containing and fluorine-containing separator in the battery, the present invention can also decompose them by fire pretreatment, and the obtained flue gas can be subjected to post-treatment.

在一种优选的实施方式中,步骤S1中,火法预处理过程包括:将废旧锂离子电池进行拆解破碎,得到破碎料;优选地,破碎料的粒径在50mm以下;将破碎料在保护性气氛、400~700℃温度条件下进行低温热解,得到预处理产物;优选地,低温热解的温度为600~650℃,更优选为610~640℃;优选地,低温热解的时间为0.5~6h。采用上述工艺,一方面能够提高塑料外壳以及含磷含氟隔膜的热解效果,另一方面也能够更充分地将镍钴锰转化为磁性,使其在后续的磁选过程中得到更有效地分离。上述拆解、破碎的具体方法采用本领域的常用方法即可,优选地,上述拆解、破碎过程中通入氮气作为保护气,防止电芯在破碎过程中起火;破碎过程中产生的尾气可以通过尾气净化系统进行处理,尾气达标后排放。In a preferred embodiment, in step S1, the fire pretreatment process includes: dismantling and crushing waste lithium-ion batteries to obtain crushed materials; preferably, the particle size of the crushed materials is below 50 mm; In a protective atmosphere and a temperature of 400-700°C, low-temperature pyrolysis is performed to obtain a pretreated product; preferably, the temperature of low-temperature pyrolysis is 600-650°C, more preferably 610-640°C; The time is 0.5~6h. Using the above process, on the one hand, the pyrolysis effect of the plastic casing and the phosphorus-containing and fluorine-containing diaphragm can be improved, and on the other hand, the nickel-cobalt-manganese can be more fully converted into magnetism, so that it can be more effectively obtained in the subsequent magnetic separation process. separation. The specific method of the above-mentioned dismantling and crushing can be carried out by a common method in the field. Preferably, nitrogen gas is introduced into the above-mentioned dismantling and crushing process as a protective gas to prevent the electric core from catching fire during the crushing process; the tail gas generated in the crushing process can be It is processed through the exhaust gas purification system, and the exhaust gas is discharged after reaching the standard.

优选地,将废旧锂离子电池进行拆解破碎的步骤之前,步骤S1中还包括将废旧锂离子电池进行放电的步骤。电池报废时,残余的电量在仓储、破碎过程中有爆炸危险,利用放电步骤可以降低该爆炸危险,同时避免拆解破碎过程中残余电量易导致的起火等问题。Preferably, before the step of dismantling and crushing the waste lithium ion battery, step S1 further includes the step of discharging the waste lithium ion battery. When the battery is scrapped, the residual power will have an explosion hazard during storage and crushing. The discharge step can reduce the explosion risk, and at the same time avoid problems such as fire caused by the residual power during the dismantling and crushing process.

在一种优选的实施方式中,步骤S2中,粗粒级颗粒的粒径大于2mm,细粒级颗粒的粒径小于0.2mm,中细粒级颗粒的粒径处于粗粒级颗粒和细粒级颗粒的粒径之间。将各级别颗粒的尺寸控制在上述范围内,更有利于将黑粉和金属成分(铜、铝、镍钴锰等)分离,石墨会尽量处于细粒级颗粒,铜、铝、镍钴锰等在粗粒级颗粒和中细粒级颗粒富集。In a preferred embodiment, in step S2, the particle size of the coarse-grade particles is greater than 2 mm, the particle size of the fine-grade particles is less than 0.2 mm, and the particle size of the medium-fine-grade particles is between the coarse-grade particles and the fine-grade particles. between the particle sizes of the grade particles. Controlling the size of each grade of particles within the above range is more conducive to the separation of black powder and metal components (copper, aluminum, nickel-cobalt-manganese, etc.) Enriched in coarse and fine-grained particles.

为了更充分地去除镍钴锰等磁性杂质,在一种优选的实施方式中,步骤S3中,对粗粒级颗粒、中细粒级颗粒和细粒级颗粒的磁选磁场强度分别为40~280kA/m。In order to more fully remove magnetic impurities such as nickel, cobalt, manganese, etc., in a preferred embodiment, in step S3, the magnetic separation magnetic field intensity for coarse-grained particles, medium-fine-grained particles and fine-grained particles is respectively 40~ 280kA/m.

为了进一步提高石墨的回收效果,在一种优选的实施方式中,将石墨和黑粉产物依次进行调浆、石墨浮选的步骤包括:用水将石墨和黑粉产物调配成浓度5~35wt%的浮选矿浆;向浮选矿浆中依次加入调整剂、石墨捕收剂和起泡剂,以进行石墨浮选,得到石墨产品和黑粉。优选地,石墨捕收剂为烃油类捕收剂,烃油类捕收剂为煤油和/或柴油;优选地,起泡剂为松醇油和/或甲基异丁基甲醇;优选地,调整剂为硫氢化钠、硫化钠、硫化铵中的一种或多种。选用上述几种试剂,石墨的回收效果更佳。In order to further improve the recovery effect of graphite, in a preferred embodiment, the steps of sequentially performing slurry mixing and graphite flotation on graphite and black powder products include: preparing the graphite and black powder products with water to a concentration of 5-35wt% Flotation pulp; adding regulator, graphite collector and foaming agent to the flotation pulp in turn to conduct graphite flotation to obtain graphite products and black powder. Preferably, the graphite collector is a hydrocarbon oil collector, and the hydrocarbon oil collector is kerosene and/or diesel; preferably, the foaming agent is terpineol and/or methyl isobutyl methanol; preferably , and the adjusting agent is one or more of sodium hydrosulfide, sodium sulfide and ammonium sulfide. Using the above reagents, the recovery effect of graphite is better.

优选地,步骤S4中,还原焙烧过程中采用的还原剂为步骤S3中得到的石墨产品,这样有利于资源的充分利用。或者还原焙烧过程在还原性气氛下进行。优选地,还原性气氛由还原性气体和可选的惰性气体组成,还原性气体为氢气,氨气,甲烷和二氧化硫中的一种或几种,惰性气体为氮气和/或氩气;优选地,还原焙烧过程的温度为400~700℃,反应时间为0.5~6h。Preferably, in step S4, the reducing agent used in the reduction roasting process is the graphite product obtained in step S3, which is conducive to the full utilization of resources. Alternatively, the reduction calcination process is carried out in a reducing atmosphere. Preferably, the reducing atmosphere is composed of reducing gas and optional inert gas, the reducing gas is one or more of hydrogen, ammonia, methane and sulfur dioxide, and the inert gas is nitrogen and/or argon; preferably , the temperature of the reduction roasting process is 400~700℃, and the reaction time is 0.5~6h.

在一种优选的实施方式中,步骤S5中,将合并溶液中的锂以氢氧化锂或碳酸锂的形式回收,得到锂产品;具体操作过程中,可以向合并溶中通入二氧化碳或可溶性碳酸盐(比如碳酸钠等),将锂元素以碳酸锂形式沉淀出来。或者也可以通过蒸发结晶方式制备氢氧化锂产品,锂的回收率更高,且处理效率更高。In a preferred embodiment, in step S5, the lithium in the combined solution is recovered in the form of lithium hydroxide or lithium carbonate to obtain a lithium product; in the specific operation process, carbon dioxide or soluble carbon can be introduced into the combined solution acid salts (such as sodium carbonate, etc.), the lithium element is precipitated in the form of lithium carbonate. Alternatively, the lithium hydroxide product can also be prepared by evaporative crystallization, the recovery rate of lithium is higher, and the treatment efficiency is higher.

此外,为了得到较为纯净的锂产品,可以先分析合并溶液中的杂质(Al、Cu、F、P等)含量,如果杂质含量合格,则从浸出液制备氢氧化锂或碳酸锂产品,杂质含量不合格则经过净化工序后制备氢氧化锂或碳酸锂产品,净化过程可以为化学沉淀法或离子交换树脂法除杂。In addition, in order to obtain a relatively pure lithium product, the impurity (Al, Cu, F, P, etc.) content in the combined solution can be analyzed first. If the impurity content is qualified, lithium hydroxide or lithium carbonate products are prepared from the leaching solution. The impurity content is not If qualified, lithium hydroxide or lithium carbonate products are prepared after the purification process. The purification process can be chemical precipitation method or ion exchange resin method to remove impurities.

在一种优选的实施方式中,步骤S6中,将水浸渣进行酸浸,得到酸浸液;除杂步骤包括:将酸浸液的pH值调节至4.2以上,除去铁杂质和铝杂质,得到除铁铝溶液;向除铁铝溶液中加入氟化物,除去镁杂质,得到除镁溶液;优选地,氟化物为氟化钠;向除镁溶液中加入硫化盐和/或硫化氢,除去铜杂质和锌杂质,得到含镍钴锰的溶液产品;优选地,硫化盐为硫化钠;或者,除杂步骤包括:采用萃取剂萃取酸浸液,得到含镍钴锰的溶液产品;优选地,萃取剂为P204萃取剂。In a preferred embodiment, in step S6, the water leaching residue is subjected to acid leaching to obtain an acid leaching solution; the impurity removal step includes: adjusting the pH value of the acid leaching solution to above 4.2, removing iron impurities and aluminum impurities, Obtain the iron-removing aluminum solution; add fluoride to the iron-removing aluminum solution to remove magnesium impurities to obtain a magnesium-removing solution; preferably, the fluoride is sodium fluoride; add sulfide and/or hydrogen sulfide to the magnesium-removing solution, remove Copper impurities and zinc impurities to obtain a solution product containing nickel, cobalt, and manganese; preferably, the sulfide salt is sodium sulfide; or, the step of removing impurities includes: using an extractant to extract an acid leaching solution to obtain a solution product containing nickel, cobalt, and manganese; preferably , the extractant is P204 extractant.

在一种优选的实施方式中,将水浸渣进行酸浸的步骤之前,步骤S6还包括对水浸渣进行还原熔炼的步骤。这样,还原熔炼过程能够将水浸渣中的镍钴锰更充分的还原富集,且利用还原熔炼过程还解决了困扰动力电池回收过程中氟的分散和难以开路问题,可以得到含F的冶炼渣,实现F元素的部分开路,在回收资源的同时,也兼顾了有害物质的处置。优选地,上述火法预处理过程中产生的第一烟气经过后处理可以得到含氟石膏渣,将其一并送入还原熔炼过程也可以进行协同处理,更有利于提高工艺的环保性。优选地,将水浸渣在1200~1600℃温度条件下还原熔炼0.5~5h,得到镍钴锰合金,然后依次对镍钴锰合金进行酸浸、除杂,得到含镍钴锰的溶液产品。In a preferred embodiment, before the step of acid leaching the water leaching slag, step S6 further includes the step of reducing and smelting the water leaching slag. In this way, the reduction smelting process can more fully reduce and enrich the nickel, cobalt, and manganese in the water leaching slag, and the reduction smelting process also solves the problems of fluorine dispersion and difficulty in opening the circuit during the recovery process of power batteries, and can obtain F-containing smelting. slag, to achieve partial open circuit of F element, while recycling resources, it also takes into account the disposal of harmful substances. Preferably, the first flue gas generated in the above fire pretreatment process can be post-processed to obtain fluorine-containing gypsum slag, which can also be sent to the reduction smelting process for synergistic treatment, which is more conducive to improving the environmental protection of the process. Preferably, the water leaching slag is reduced and smelted at a temperature of 1200-1600° C. for 0.5-5 hours to obtain a nickel-cobalt-manganese alloy, and then the nickel-cobalt-manganese alloy is subjected to acid leaching and impurity removal to obtain a solution product containing nickel, cobalt, and manganese.

在实际的还原熔炼过程中,将水浸渣、熔剂、还原剂混合后,在熔炼炉中进行还原熔炼,具体的熔剂优选采用石英砂、石灰石、白云石、方解石等,具体的还原剂优选采用煤炭、焦炭、石油焦、活性炭等。各试剂具体的用量可以根据水浸渣的量等实际情况进行调节,在此不再赘述。In the actual reduction smelting process, after mixing water leaching slag, flux and reducing agent, reduction smelting is carried out in a smelting furnace. The specific flux is preferably quartz sand, limestone, dolomite, calcite, etc. The specific reducing agent is preferably selected from Coal, coke, petroleum coke, activated carbon, etc. The specific dosage of each reagent can be adjusted according to the actual situation such as the amount of water leaching slag, which will not be repeated here.

在一种优选的实施方式中,火法预处理步骤中得到了第一烟气,还原熔炼步骤中得到了第二烟气,回收方法还包括对第一烟气和第二烟气依次进行二次燃烧、表面冷却、除尘、尾气净化的步骤,尾气净化达标后排放即可。除尘过程可以采用高温布袋除尘器,具体的尾气净化步骤可以是采用碱吸收装置、活性炭装置、UV光解装置、生物过滤净化装置等常见废气处理装置中的一种或多种组合。In a preferred embodiment, the first flue gas is obtained in the fire pretreatment step, the second flue gas is obtained in the reduction smelting step, and the recovery method further includes sequentially performing two steps on the first flue gas and the second flue gas. The steps of secondary combustion, surface cooling, dust removal and exhaust gas purification can be discharged after the exhaust gas purification reaches the standard. The dust removal process can use a high-temperature bag filter, and the specific exhaust gas purification steps can be one or more combinations of common waste gas treatment devices such as alkali absorption device, activated carbon device, UV photolysis device, and biological filtration purification device.

优选地,在得到含镍钴锰的溶液产品,可以进一步通过湿法处理将镍钴锰元素分开。Preferably, after obtaining the nickel-cobalt-manganese-containing solution product, the nickel-cobalt-manganese elements can be further separated by wet processing.

上述废旧锂离子电池是指经过安全放电后得到的废旧锂离子电池,和/或锂离子电池生产过程中产生的废品。在一种优选的实施方式中,废旧锂离子电池为废旧的钴酸锂电池、锰酸锂电池、镍锰二元复合锂离子电池、镍钴二元复合锂离子电池、钴锰二元复合锂离子电池、镍钴锰三元复合锂离子电池、镍钴铝三元复合锂离子电池中的一种或多种。The above-mentioned waste lithium-ion batteries refer to waste lithium-ion batteries obtained after safe discharge, and/or waste products generated in the production process of lithium-ion batteries. In a preferred embodiment, the waste lithium ion battery is a waste lithium cobalt oxide battery, a lithium manganate battery, a nickel-manganese binary composite lithium-ion battery, a nickel-cobalt binary composite lithium ion battery, a cobalt-manganese binary composite lithium ion battery One or more of ion batteries, nickel-cobalt-manganese ternary composite lithium-ion batteries, and nickel-cobalt-aluminum ternary composite lithium-ion batteries.

根据本发明的另一方面,还提供了一种废旧锂离子电池的选冶联合综合回收装置,如图2所示,该回收装置包括火法预处理单元10、洗矿分级单元20、磁选单元30、石墨回收单元40、还原焙烧单元50、水浸单元60、锂回收单元70、酸浸单元80、除杂单元90,火法预处理单元10具有废旧锂离子电池进口和预处理产物出口,火法预处理单元10用于对废旧锂离子电池进行火法预处理以得到预处理产物;洗矿分级单元20具有预处理产物进口和第一进水口,预处理产物进口与预处理产物进口相连,洗矿分级单元20用于将预处理产物进行洗矿分级处理以得到粗粒级颗粒A、中细粒级颗粒B、细粒级颗粒C和第一部分含锂溶液D,且粗粒级颗粒A的粒径大于中细粒级颗粒B的粒径,中细粒级颗粒B的粒径大于细粒级颗粒C的粒径;磁选单元30与洗矿分级单元20的出口相连,磁选单元30用于分别对粗粒级颗粒A、中细粒级颗粒B和细粒级颗粒C进行磁选以得到镍钴锰中间产物G、粗粒级颗粒磁选尾矿、中细粒级颗粒磁选尾矿和细粒级颗粒磁选尾矿,粗粒级颗粒磁选尾矿和中细粒级颗粒磁选尾矿作为铜铝产品E,细粒级颗粒磁选尾矿即为石墨和黑粉产物F;石墨回收单元40与磁选单元30的出口相连,石墨回收单元40包括顺次相连的调浆单元41和浮选单元42,调浆单元41用于对石墨和黑粉产物F进行调浆,浮选单元42用于进行石墨浮选以得到石墨产品H和黑粉J;还原焙烧单元50分别与磁选单元30的出口和浮选单元42的出口相连,还原焙烧单元50用于将镍钴锰中间产物G和黑粉J进行还原焙烧以得到焙烧渣;水浸单元60具有焙烧渣进口和第二进水口,焙烧渣进口与还原焙烧单元50的出口相连,水浸单元60用于对焙烧渣进行水浸提锂以得到第二部分含锂溶液K和水浸渣L;锂回收单元70其进口分别与水浸单元60的出口和洗矿分级单元20的出口相连,锂回收单元70用于对第一部分含锂溶液D和第二部分含锂溶液K的合并溶液进行锂回收处理以得到锂产品M;酸浸单元80具有水浸渣进口、酸进口和酸浸液出口,水浸渣进口与水浸单元60的出口相连,酸浸单元80用于对水浸渣进行酸浸以得到酸浸液;除杂单元90与酸浸液出口相连,除杂单元90用于对酸浸液进行除杂以得到含镍钴锰的溶液产品N。According to another aspect of the present invention, a combined comprehensive recovery device for beneficiation and smelting of waste lithium ion batteries is also provided. As shown in FIG. 2 , the recovery device includes a pyroprocessing unit 10 , a ore washing and grading unit 20 , and a magnetic separation unit 10 . Unit 30, graphite recovery unit 40, reduction roasting unit 50, water leaching unit 60, lithium recovery unit 70, acid leaching unit 80, impurity removal unit 90, fire pretreatment unit 10 with waste lithium ion battery inlet and pretreatment product outlet , the pyroprocessing unit 10 is used for pyroprocessing waste lithium-ion batteries to obtain a pretreated product; the ore washing and classification unit 20 has a preprocessing product inlet and a first water inlet, a preprocessing product inlet and a preprocessing product inlet In connection, the washing and classifying unit 20 is used for washing and classifying the pretreated product to obtain coarse-grained particles A, medium and fine-grained particles B, fine-grained particles C and the first part of the lithium-containing solution D, and the coarse-grained The particle size of particle A is larger than the particle size of medium and fine particle B, and the particle size of medium and fine particle B is larger than that of fine particle C; the magnetic separation unit 30 is connected to the outlet of the ore washing and classification unit 20, The separation unit 30 is used for magnetic separation of coarse-grained particles A, medium and fine-grained particles B, and fine-grained particles C to obtain nickel-cobalt-manganese intermediate products G, coarse-grained particles magnetic separation tailings, and medium- and fine-grained particles Granular magnetic separation tailings and fine-grained magnetic separation tailings, coarse-grained magnetic separation tailings and medium and fine-grained magnetic separation tailings are used as copper and aluminum products E, and fine-grained magnetic separation tailings are graphite and the black powder product F; the graphite recovery unit 40 is connected to the outlet of the magnetic separation unit 30, and the graphite recovery unit 40 includes a slurry conditioning unit 41 and a flotation unit 42 connected in sequence, and the slurry conditioning unit 41 is used for the graphite and black powder products. F is for slurry mixing, and the flotation unit 42 is used for graphite flotation to obtain graphite products H and black powder J; the reduction roasting unit 50 is respectively connected to the outlet of the magnetic separation unit 30 and the outlet of the flotation unit 42, and the reduction roasting unit 50 For reducing and roasting the nickel-cobalt-manganese intermediate product G and the black powder J to obtain roasting slag; 60 is used to carry out water leaching lithium to the roasting slag to obtain the second part of lithium-containing solution K and water leaching slag L; the inlet of lithium recovery unit 70 is respectively connected with the outlet of water leaching unit 60 and the outlet of ore washing and grading unit 20, The lithium recovery unit 70 is used to perform lithium recovery processing on the combined solution of the first part of the lithium-containing solution D and the second part of the lithium-containing solution K to obtain a lithium product M; the acid leaching unit 80 has a water leaching slag inlet, an acid inlet and an acid leaching solution The outlet, the water leaching slag inlet is connected with the outlet of the water leaching unit 60, and the acid leaching unit 80 is used for acid leaching the water leaching slag to obtain acid leaching liquid; the impurity removing unit 90 is connected with the acid leaching liquid outlet, and the impurity removing unit 90 is used for For removing impurities from the acid leaching solution to obtain a solution product N containing nickel, cobalt and manganese.

利用上述装置处理废旧锂离子电池,通过火法预处理可以有效分解废旧锂离子电池中的塑料外壳以及含磷含氟隔膜,同时能够将镍钴锰由非磁性转变为磁性。火法预处理后的锂离子电池材料主要包括镍钴锰、铜、铝、铁、黑粉(黑粉包括电池原本的负极材料石墨、火法预处理过程中产生的碳,以及一部分的锂)。通过洗矿分级将预处理产物分为粗粒级颗粒、中细粒级颗粒、细粒级颗粒,且其中一部分可溶性锂盐能够进入水中形成第一部分含锂溶液。由于黑粉粒径较小,主要富集在细粒级颗粒中,其余成分的粒径较大,富集在粗粒级颗粒和中细粒级颗粒中。通过磁选可以将各粒级颗粒中的具有磁性的镍钴锰分离,且其中会夹带一部分锂元素,得到镍钴锰中间产物,粗粒级颗粒和中细粒级颗粒的磁选尾矿主要成分为铜、铝,可以作为铜铝产物,而细粒级颗粒的磁选尾矿即为石墨和黑粉产物。石墨和黑粉产物依次进行调浆、石墨浮选后,可以将石墨富集出来得到石墨产品,浮选尾矿即为黑粉。其次,本发明对镍钴锰中间产物和黑粉进行了还原焙烧,然后进行了水浸提锂,由于锂镍钴锰的还原性不同,利用还原焙烧-水浸可以优选提锂,以使锂得到富集,形成第二部分含锂溶液。合并第一部分含锂溶液和第二部分含锂溶液后通过化学沉淀或蒸发结晶的方法即可将锂提取出来形成锂产品。水浸后剩余的水浸渣通过酸浸、除杂,即可得到含镍钴锰的溶液产品。Using the above-mentioned device to treat waste lithium-ion batteries can effectively decompose the plastic casing and phosphorus-containing and fluorine-containing separators in the waste lithium-ion batteries through fire pretreatment, and at the same time, nickel, cobalt, and manganese can be converted from non-magnetic to magnetic. The lithium-ion battery materials after fire pretreatment mainly include nickel, cobalt, manganese, copper, aluminum, iron, and black powder (black powder includes graphite, the original negative electrode material of the battery, carbon generated during the fire pretreatment process, and a part of lithium) . The pretreated product is divided into coarse-grained particles, medium-fine-sized particles, and fine-sized particles through ore washing and classification, and a part of the soluble lithium salts can enter the water to form the first part of the lithium-containing solution. Due to the small particle size of black powder, it is mainly concentrated in fine-grained particles, and the other components have larger particle sizes and are enriched in coarse-grained particles and medium-fine-sized particles. Magnetic separation can separate the magnetic nickel-cobalt-manganese in the particles of each particle size, and a part of lithium element will be entrained in it to obtain intermediate products of nickel-cobalt-manganese. The magnetic separation tailings of coarse particles and medium and fine particles are mainly The components are copper and aluminum, which can be used as copper-aluminum products, and the magnetic separation tailings of fine-grained particles are graphite and black powder products. After the graphite and black powder products are subjected to slurry mixing and graphite flotation in sequence, graphite can be enriched to obtain graphite products, and the flotation tailings are black powder. Secondly, in the present invention, the nickel-cobalt-manganese intermediate product and the black powder are reduced and roasted, and then lithium is extracted by water. An enrichment is obtained to form a second portion of the lithium-containing solution. After combining the first part of the lithium-containing solution and the second part of the lithium-containing solution, the lithium can be extracted by chemical precipitation or evaporative crystallization to form a lithium product. After the water leaching, the remaining water leaching slag is subjected to acid leaching and impurity removal to obtain a solution product containing nickel, cobalt, and manganese.

从锂回收过程来看,传统废锂离子电池是先回收镍钴锰后回收锂工艺,锂损严重(锂回收率<90%甚至更低),萃取分离工艺流程长,物料通量大。而本发明根据锂镍钴锰的还原性不同,采取还原焙烧-浸出优先提锂,能够有效提高废电池中锂的回收率(>98%),降低萃取通量,工艺优势明显。从整体来看,本发明采用选矿-冶矿联合工艺综合回收了废旧锂离子电池中的电池中锂、镍、钴、锰、铜、铝等各金属、以及石墨。由于选矿工艺自身特点,采用选矿工艺分离废旧电池中的有价组分,综合成本低,分离效果显著。另外,对于电池中的塑料外壳以及含磷含氟隔膜,本发明也能够通过火法预处理将其分解,得到的烟气进行后处理即可。From the perspective of lithium recovery process, the traditional waste lithium-ion battery is to recover nickel, cobalt and manganese first and then recover lithium. The lithium loss is serious (lithium recovery rate is less than 90% or even lower), the extraction and separation process is long, and the material flux is large. According to the different reducibility of lithium, nickel, cobalt and manganese, the invention adopts reduction roasting-leaching to preferentially extract lithium, which can effectively improve the recovery rate of lithium in waste batteries (>98%), reduce the extraction flux, and has obvious technological advantages. On the whole, the present invention comprehensively recovers various metals such as lithium, nickel, cobalt, manganese, copper, aluminum and graphite in the battery in the waste lithium ion battery by adopting the combined process of beneficiation and metallurgy. Due to the characteristics of the beneficiation process itself, the use of the beneficiation process to separate the valuable components in the waste battery has low comprehensive cost and remarkable separation effect. In addition, for the plastic casing and the phosphorus-containing and fluorine-containing separator in the battery, the present invention can also decompose them by fire pretreatment, and the obtained flue gas can be subjected to post-treatment.

在一种优选的实施方式中,火法预处理单元10包括拆解破碎单元11和低温热解单元12,拆解破碎单元11具有废旧锂离子电池进口和破碎料出口;低温热解单元12,具有破碎料进口、惰性气体进口和预处理产物出口,破碎料进口与破碎料出口相连。这样,将废旧锂离子电池拆解破碎后进行低温热解,能够使电池中的塑料外壳以及含磷含氟隔膜热解去除,优选上述低温热解单元12用于使所述拆解破碎单元11排出的破碎料在400~700℃温度下进行低温热解以得到预处理产物。In a preferred embodiment, the pyroprocessing unit 10 includes a dismantling and crushing unit 11 and a low-temperature pyrolysis unit 12. The dismantling and crushing unit 11 has an inlet for waste lithium-ion batteries and an outlet for crushed materials; the low-temperature pyrolysis unit 12, It has a crushed material inlet, an inert gas inlet and an outlet of pretreatment products, and the crushed material inlet is connected with the crushed material outlet. In this way, the waste lithium-ion battery is disassembled and broken and then pyrolyzed at a low temperature, so that the plastic casing and the phosphorus-containing and fluorine-containing separator in the battery can be pyrolyzed and removed. The discharged crushed material is subjected to low temperature pyrolysis at a temperature of 400-700°C to obtain a pretreated product.

在一种优选的实施方式中,火法预处理单元10还包括放电单元13,放电单元13位于拆解破碎单元11的上游且与废旧锂离子电池进口相连,放电单元13用于对废旧锂离子电池进行放电处理。电池报废时,残余的电量在仓储、破碎过程中有爆炸危险,利用放电步骤可以降低该爆炸危险,同时避免拆解破碎过程中残余电量易导致的起火等问题。In a preferred embodiment, the pyroprocessing unit 10 further includes a discharge unit 13, the discharge unit 13 is located upstream of the dismantling and crushing unit 11 and is connected to the inlet of the waste lithium ion battery, and the discharge unit 13 is used for the waste lithium ion battery. The battery is discharged. When the battery is scrapped, the residual power will have an explosion hazard during storage and crushing. The discharge step can reduce the explosion risk, and at the same time avoid problems such as fire caused by the residual power during the dismantling and crushing process.

在一种优选的实施方式中,如图1所示,石墨回收单元40还包括调整剂供应单元43、石墨捕收剂供应单元44和起泡剂供应单元45;调整剂供应单元43与浮选单元42相连,用于向其供应石墨调整剂;石墨捕收剂供应单元44与浮选单元42相连,用于向其供应捕收剂;起泡剂供应单元45与浮选单元42相连,用于向其供应起泡剂。这样,可以使调浆后的石墨产品和黑粉在石墨捕收剂、起泡剂和调整剂的作用下进行石墨浮选,以更充分地回收分离石墨。In a preferred embodiment, as shown in FIG. 1 , the graphite recovery unit 40 further includes a conditioning agent supply unit 43, a graphite collector supply unit 44 and a foaming agent supply unit 45; the conditioning agent supply unit 43 and the flotation The unit 42 is connected to supply the graphite conditioner; the graphite collector supply unit 44 is connected to the flotation unit 42 and is used to supply the collector; the frother supply unit 45 is connected to the flotation unit 42 to use to supply it with a blowing agent. In this way, the graphite product and black powder after sizing can be subjected to graphite flotation under the action of graphite collector, foaming agent and regulator, so as to recover and separate graphite more fully.

在一种优选的实施方式中,还原焙烧单元50还具有第一还原剂入口,第一还原剂入口与浮选单元42的出口相连,用于将石墨浮选过程中得到的石墨产品作为还原焙烧过程中的还原剂;或者,还原焙烧单元50还具有还原性气体入口,回收装置还包括还原性气体供应单元,还原性气体供应单元与还原性气体入口相连。优选地,回收装置还包括惰性气体供应单元100,惰性气体供应单元100分别与还原性气体入口和低温热解单元12的惰性气体进口相连。这样,可以将惰性气体通入还原焙烧单元50中,与第一还原性气体一起形成还原氛围,使黑粉和镍钴锰中间产物进行还原焙烧。In a preferred embodiment, the reduction and roasting unit 50 also has a first reducing agent inlet, and the first reducing agent inlet is connected to the outlet of the flotation unit 42 for using the graphite product obtained in the graphite flotation process as the reduction roasting or, the reduction roasting unit 50 further has a reducing gas inlet, and the recovery device further includes a reducing gas supply unit, and the reducing gas supply unit is connected to the reducing gas inlet. Preferably, the recovery device further includes an inert gas supply unit 100, and the inert gas supply unit 100 is connected to the reducing gas inlet and the inert gas inlet of the low temperature pyrolysis unit 12, respectively. In this way, the inert gas can be introduced into the reducing and roasting unit 50 to form a reducing atmosphere together with the first reducing gas, so that the black powder and the nickel-cobalt-manganese intermediate product can be reduced and roasted.

在一种优选的实施方式中,锂回收单元70包括:除杂剂供应单元71,用于供应杂质去除剂;除杂净化单元72,其进口分别与水浸单元60的出口、洗矿分级单元20的出口及除杂剂供应单元71相连,除杂净化单元72用于使第一部分含锂溶液和第二部分含锂溶液的合并溶液进行除杂净化反应以得到除杂锂溶液;锂产品制备单元73,与除杂净化单元72的出口相连,锂产品制备单元73用于对除杂锂溶液进行蒸发结晶或沉碳酸锂以得到锂产品。优选除镁试剂为氢氧化钠、氢氧化钙、氟化钠,优选除钙试剂碳酸钠、氟化钠。In a preferred embodiment, the lithium recovery unit 70 includes: an impurity removal agent supply unit 71 for supplying an impurity removal agent; an impurity removal and purification unit 72, the inlet of which is respectively connected with the outlet of the water leaching unit 60 and the ore washing and grading unit. The outlet of 20 is connected with the impurity-removing agent supply unit 71, and the impurity-removing purification unit 72 is used to make the combined solution of the first part of the lithium-containing solution and the second part of the lithium-containing solution carry out the impurity-removing purification reaction to obtain the impurity-removing lithium solution; lithium product preparation The unit 73 is connected to the outlet of the impurity removal and purification unit 72, and the lithium product preparation unit 73 is used for evaporating and crystallizing the impurity removal lithium solution or precipitating lithium carbonate to obtain a lithium product. Preferably, the magnesium removing agent is sodium hydroxide, calcium hydroxide, and sodium fluoride, and preferably the calcium removing agent is sodium carbonate and sodium fluoride.

在一种优选的实施方式中,除杂单元90包括:pH调节单元91,与酸浸液出口相连,pH调节单元91用于调节酸浸液的pH值至4.2以上,以得到除铁铝溶液;除镁单元92,具有氟化物进口和除铁铝溶液进口,除铁铝溶液进口与pH调节单元91的出口相连,除镁单元92用于除去除铁铝溶液中的镁杂质以得到除镁溶液;除铜锌单元93,具有除镁溶液进口和硫化物进口,除镁溶液进口与除镁单元92的出口相连,硫化物进口用于通入硫化盐和/或硫化氢,除铜锌单元93用于除去除镁溶液中的铜杂质和锌杂质,得到含镍钴锰的溶液产品。或者,除杂单元90为萃取除杂单元。当采用萃取除杂单元时,萃取剂优选为P204萃取剂。In a preferred embodiment, the impurity removal unit 90 includes: a pH adjustment unit 91, which is connected to the outlet of the acid leaching solution, and the pH adjustment unit 91 is used to adjust the pH value of the acid leaching solution to above 4.2, so as to obtain an iron-removing aluminum solution ; Magnesium removal unit 92 has a fluoride inlet and an iron removal aluminum solution inlet, and the iron removal aluminum solution inlet is connected to the outlet of the pH adjustment unit 91, and the magnesium removal unit 92 is used to remove the magnesium impurities in the iron and aluminum solution to obtain the removal of magnesium. solution; copper and zinc removal unit 93, with magnesium removal solution inlet and sulfide inlet, the magnesium removal solution inlet is connected with the outlet of magnesium removal unit 92, the sulfide inlet is used to pass sulfide salt and/or hydrogen sulfide, copper and zinc removal unit 93 is used to remove copper impurities and zinc impurities in the magnesium solution to obtain a solution product containing nickel, cobalt, and manganese. Alternatively, the impurity removal unit 90 is an extraction impurity removal unit. When an extraction and impurity removal unit is used, the extractant is preferably a P204 extractant.

在一种优选的实施方式中,回收装置还包括还原熔炼单元110,还原熔炼单元110设置在水浸渣进口与水浸单元60相连的流路上,且还原熔炼单元110还具有熔剂进口,还原熔炼单元110用于对水浸渣进行还原熔炼以得到镍钴锰合金,且酸浸单元80用于对镍钴锰合金进行酸浸以得到酸浸液。这样,还原熔炼过程能够将水浸渣中的镍钴锰更充分的还原富集,且利用还原熔炼过程还解决了困扰动力电池回收过程中氟的分散和难以开路问题,可以得到含F的冶炼渣,实现F元素的部分开路,在回收资源的同时,也兼顾了有害物质的处置。优选地,上述火法预处理过程中产生的第一烟气经过后处理可以得到含氟石膏渣,将其一并送入还原熔炼过程也可以进行协同处理,更有利于提高工艺的环保性。In a preferred embodiment, the recovery device further includes a reduction smelting unit 110, the reduction smelting unit 110 is arranged on the flow path connecting the water leaching slag inlet and the water leaching unit 60, and the reduction smelting unit 110 also has a flux inlet, and the reduction smelting unit 110 also has a flux inlet. The unit 110 is used for reducing and smelting the water leaching slag to obtain a nickel-cobalt-manganese alloy, and the acid leaching unit 80 is used for acid leaching the nickel-cobalt-manganese alloy to obtain an acid leaching solution. In this way, the reduction smelting process can more fully reduce and enrich the nickel, cobalt, and manganese in the water leaching slag, and the reduction smelting process also solves the problems of fluorine dispersion and difficulty in opening the circuit during the recovery process of power batteries, and can obtain F-containing smelting. slag, to achieve partial open circuit of F element, while recycling resources, it also takes into account the disposal of harmful substances. Preferably, the first flue gas generated in the above fire pretreatment process can be post-processed to obtain fluorine-containing gypsum slag, which can also be sent to the reduction smelting process for synergistic treatment, which is more conducive to improving the environmental protection of the process.

更优选地,上述还原熔炼单元110还具有第二还原剂进口,用于向还原熔炼单元110中通入还原剂以完成水浸渣的还原熔炼。More preferably, the above reduction smelting unit 110 further has a second reducing agent inlet for introducing a reducing agent into the reduction smelting unit 110 to complete the reduction smelting of the water-leaching slag.

为了进一步提高工艺的无害化程度,在一种优选的实施方式中,火法预处理单元10还具有第一烟气出口,还原熔炼单元110还具有第二烟气出口,回收装置还包括烟气处理单元120,烟气处理单元120分别与第一烟气出口和第二烟气出口相连。优选地,上述烟气处理单元120包括依次相连的二次燃烧单元、表面冷却单元、除尘单元、尾气净化单元,二次燃烧单元分别与第一烟气出口和第二烟气出口相连。In order to further improve the degree of innocence of the process, in a preferred embodiment, the pyroprocessing unit 10 further has a first flue gas outlet, the reduction smelting unit 110 also has a second flue gas outlet, and the recovery device further includes a flue gas outlet. The gas processing unit 120, the flue gas processing unit 120 is respectively connected with the first flue gas outlet and the second flue gas outlet. Preferably, the above-mentioned flue gas treatment unit 120 includes a secondary combustion unit, a surface cooling unit, a dust removal unit, and an exhaust gas purification unit connected in sequence, and the secondary combustion unit is respectively connected to the first flue gas outlet and the second flue gas outlet.

以下结合具体实施例对本申请作进一步详细描述,这些实施例不能理解为限制本申请所要求保护的范围。The present application will be described in further detail below with reference to specific embodiments, which should not be construed as limiting the scope of protection claimed by the present application.

实施例1Example 1

实施例采用的电池为湖南某厂的方形三元锂离子电池。The battery used in the embodiment is a square ternary lithium-ion battery from a factory in Hunan.

(1)将废旧三元锂离子电池采用化学放电进行处理,放电后的电池在氮气气氛下进行多级破碎至50mm以下。破碎后的电池在500℃氮气气氛下进行热解预处理2h,得到热解产物,产生的热解烟气通过二次燃烧、表面冷却、高温布袋收尘、尾气净化处理后排放。(1) The waste ternary lithium-ion battery is treated by chemical discharge, and the discharged battery is multi-stage crushed to less than 50mm in a nitrogen atmosphere. The crushed battery was subjected to pyrolysis pretreatment under a nitrogen atmosphere at 500°C for 2 hours to obtain pyrolysis products. The generated pyrolysis flue gas was discharged after secondary combustion, surface cooling, high temperature cloth bag dust collection, and exhaust gas purification.

(2)热解产物进行洗矿分级成>2mm、0.15~2mm、0.15mm以下三个粒级和富锂溶液,三个粒级分别在磁场强度为240kA/m,磁选获得镍钴锰中间产物。>2mm、0.15~2mm两个粒级的磁选尾矿作为铜铝产品,回收率分别为90.41%、89.51%。0.15mm以下粒级的磁选尾矿为黑粉和石墨产品,将其用水调浆形成浓度30wt%的浮选浆料,在该浮选浆料中加入硫化钠500g/t、柴油200g/t、松醇油40g/t以进行石墨浮选,经过浮选获得C品位为91.36%、回收率为88.59%的石墨,浮选尾矿为黑粉。(2) The pyrolysis product is washed and classified into three grades >2mm, 0.15~2mm, and below 0.15mm and lithium-rich solution. The three grades are respectively in the magnetic field strength of 240kA/m. product. The magnetic separation tailings with two particle sizes >2mm and 0.15-2mm were used as copper and aluminum products, and the recovery rates were 90.41% and 89.51%, respectively. The magnetic separation tailings with a particle size below 0.15mm are black powder and graphite products, which are slurried with water to form a flotation slurry with a concentration of 30wt%, and 500g/t of sodium sulfide and 200g/t of diesel oil are added to the flotation slurry. , 40g/t of pine alcohol oil is used for graphite flotation. After flotation, graphite with a C grade of 91.36% and a recovery rate of 88.59% is obtained, and the flotation tailings are black powder.

(3)黑粉和镍钴锰中间产物在500℃氢气还原气氛下还原焙烧1h,得到还原焙烧渣。水作为浸出剂,在液固比3:1,80℃,浸出1h条件下浸出焙烧渣,经固液分离处理得到水浸渣和含锂浸出液。将选矿工序得到的含锂溶液和水浸出得到的含锂浸出液合并,通入CO2进行蒸发结晶得到碳酸锂产品,锂的综合回收率为98.6%。(3) The black powder and the nickel-cobalt-manganese intermediate product were reduced and roasted under a hydrogen reducing atmosphere at 500 °C for 1 h to obtain a reduced roasting slag. Water was used as a leaching agent, and the roasting slag was leached at a liquid-solid ratio of 3:1 at 80 °C for 1 h, and the water leaching slag and lithium-containing leaching solution were obtained by solid-liquid separation treatment. The lithium-containing solution obtained in the beneficiation process and the lithium-containing leaching solution obtained by water leaching are combined, and CO2 is introduced to carry out evaporative crystallization to obtain a lithium carbonate product, and the comprehensive recovery rate of lithium is 98.6%.

(4)将水浸渣、熔剂石英砂和石灰石、还原剂焦炭在1600℃下进行还原熔炼2h,可以得到镍钴锰合金和冶炼渣,该冶炼渣经高温固化处理后属于无害渣,可直接填埋处理。还原熔炼产生的烟气经过二次燃烧、余热锅炉、表面冷却、高温布袋收尘和尾气净化吸收后排放。(4) Reductive smelting of water leaching slag, flux quartz sand and limestone, and reducing agent coke at 1600°C for 2 hours to obtain nickel-cobalt-manganese alloy and smelting slag. Direct landfill disposal. The flue gas produced by reduction smelting is discharged after secondary combustion, waste heat boiler, surface cooling, high temperature bag dust collection and exhaust gas purification and absorption.

(5)采用5.5mol/L硫酸、液固比5:1、温度90℃、1h条件浸出镍钴锰合金,浸出得到的酸浸液采用P204萃取除杂,得到镍钴锰的净化液可以作为下游锂离子电池材料生产企业的原料。(5) The nickel-cobalt-manganese alloy was leached with 5.5mol/L sulfuric acid, liquid-solid ratio of 5:1, temperature of 90 °C, and 1 h. The acid leaching solution obtained by leaching was extracted with P204 to remove impurities, and the purified solution of nickel-cobalt-manganese obtained can be used as Raw materials for downstream lithium-ion battery material manufacturers.

(6)经选冶联合综合回收处理后,得到的产品纯度如下所示:铜铝产品中铜铝的回收率可以达到90.41%、89.51%,石墨回收率达到88.59%,湿法提锂得到的碳酸锂纯度为99.7%,锂、镍、钴、锰的回收率分别为98.6%、99.1%、99.3%、98.7%。(6) After the combined comprehensive recovery and treatment of beneficiation and smelting, the obtained product purity is as follows: the recovery rate of copper and aluminum in copper and aluminum products can reach 90.41% and 89.51%, and the recovery rate of graphite can reach 88.59%. The purity of lithium carbonate was 99.7%, and the recoveries of lithium, nickel, cobalt, and manganese were 98.6%, 99.1%, 99.3%, and 98.7%, respectively.

实施例2Example 2

实施例采用的电池为江苏某厂的圆柱18650三元锂离子电池。The battery used in the embodiment is a cylindrical 18650 ternary lithium-ion battery from a factory in Jiangsu.

(1)将废旧三元锂离子电池采用化学放电进行处理,放电后的电池在氮气气氛下进行多级破碎至50mm以下。破碎后的电池在600℃氮气气氛下进行热解预处理3h,得到热解产物,产生的热解烟气通过二次燃烧、表面冷却、高温布袋收尘、尾气净化处理后排放。(1) The waste ternary lithium-ion battery is treated by chemical discharge, and the discharged battery is multi-stage crushed to less than 50mm in a nitrogen atmosphere. The crushed battery is subjected to pyrolysis pretreatment at 600°C for 3 hours to obtain pyrolysis products. The generated pyrolysis flue gas is discharged through secondary combustion, surface cooling, high temperature cloth bag dust collection, and exhaust gas purification.

(2)热解产物进行洗矿分级成>3mm、0.2~3mm、0.2mm以下三个粒级和富锂溶液,三个粒级分别在磁场强度为200kA/m,磁选获得镍钴锰中间产物。>3mm、0.2~3mm两个粒级的磁选尾矿作为铜铝产品,回收率分别为89.29%、90.88%。0.2mm以下粒级的磁选尾矿为黑粉和石墨产品,将其用水调浆形成浓度15wt%的浮选浆料,在该浮选浆料中加入硫化钠400g/t、柴油150g/t、松醇油45g/t以进行石墨浮选,经过浮选获得碳品位为92.87%,回收率为87.46%的石墨,浮选尾矿为黑粉。(2) The pyrolysis product is washed and classified into three grades >3mm, 0.2~3mm, and below 0.2mm and a lithium-rich solution. The three grades are respectively in the magnetic field strength of 200kA/m. product. The magnetic separation tailings with two particle sizes >3mm and 0.2~3mm were used as copper and aluminum products, and the recovery rates were 89.29% and 90.88%, respectively. The magnetic separation tailings with a particle size below 0.2mm are black powder and graphite products. They are slurried with water to form a flotation slurry with a concentration of 15wt%, and 400g/t of sodium sulfide and 150g/t of diesel oil are added to the flotation slurry. , 45g/t of pine alcohol oil for graphite flotation, through flotation, graphite with carbon grade of 92.87% and recovery rate of 87.46% was obtained, and the flotation tailings were black powder.

(3)黑粉和镍钴锰中间产物在450℃氢气还原气氛下还原焙烧1.5h,得到还原焙烧渣。水作为浸出剂,在液固比5:1,60℃,浸出1h条件下浸出氢气还原焙烧渣,经固液分离处理得到水浸渣和含锂浸出液。将选矿工序得到的含锂溶液和水浸出得到的含锂浸出液合并,通入CO2进行蒸发结晶得到碳酸锂产品,锂的综合回收率为99.6%。(3) The black powder and the nickel-cobalt-manganese intermediate product were reduced and roasted under a hydrogen reducing atmosphere at 450°C for 1.5 h to obtain a reduced roasting slag. Water was used as a leaching agent, and the hydrogen reduction roasting slag was leached at a liquid-solid ratio of 5:1 at 60 °C for 1 h. The lithium-containing solution obtained in the beneficiation process and the lithium-containing leaching solution obtained by water leaching were combined, and CO 2 was introduced to carry out evaporative crystallization to obtain a lithium carbonate product, and the comprehensive recovery rate of lithium was 99.6%.

(4)将水浸渣、熔剂石英砂和石灰石、还原剂煤炭在1500℃下进行还原熔炼3h,可以得到镍钴合金和冶炼渣,该冶炼渣经高温固化处理后属于无害渣,可直接填埋处理。还原熔炼产生的烟气经过二次燃烧、余热锅炉、表面冷却、高温布袋收尘和尾气净化吸收后排放。(4) Reductive smelting of water leaching slag, flux quartz sand and limestone, and reducing agent coal at 1500 °C for 3 hours to obtain nickel-cobalt alloy and smelting slag. The smelting slag is harmless slag after high temperature solidification treatment, and can be landfill disposal. The flue gas produced by reduction smelting is discharged after secondary combustion, waste heat boiler, surface cooling, high temperature bag dust collection and exhaust gas purification and absorption.

(5)采用5mol/L硫酸、液固比6:1、温度90℃、1h条件浸出镍钴合金,浸出得到的酸性浸出液采用P204萃取除杂,得到镍钴锰的净化液可以作为下游锂离子电池材料生产企业的原料。(5) Using 5mol/L sulfuric acid, liquid-solid ratio 6:1, temperature 90℃, 1h to leaching nickel-cobalt alloy, the acid leaching solution obtained by leaching is extracted with P204 to remove impurities, and the purified solution of nickel-cobalt-manganese can be used as downstream lithium ion Raw materials for battery material manufacturers.

(6)经选冶联合综合回收处理后,得到的产品纯度如下所示:铜铝产品中铜铝的回收率可以达到89.29%、90.88%,石墨回收率达到87.46%,湿法提锂得到的碳酸锂纯度为99.8%,锂、镍、钴、锰的回收率分别为99.6%、99.3%、99.4%、98.9%。(6) After the combined comprehensive recovery and treatment of beneficiation and smelting, the obtained product purity is as follows: the recovery rate of copper and aluminum in copper and aluminum products can reach 89.29% and 90.88%, and the recovery rate of graphite can reach 87.46%. The purity of lithium carbonate was 99.8%, and the recoveries of lithium, nickel, cobalt, and manganese were 99.6%, 99.3%, 99.4%, and 98.9%, respectively.

实施例3Example 3

和实施例1的不同之处在于:没有还原熔炼步骤,具体工艺如下,The difference with embodiment 1 is: there is no reduction smelting step, and the concrete process is as follows,

(1)将废旧三元锂离子电池采用化学放电进行处理,放电后的电池在氮气气氛下进行多级破碎至50mm以下。破碎后的电池在500℃氮气气氛下进行热解预处理2h,得到热解产物,产生的热解烟气通过二次燃烧、表面冷却、高温布袋收尘、尾气净化处理后排放。(1) The waste ternary lithium-ion battery is treated by chemical discharge, and the discharged battery is multi-stage crushed to less than 50mm in a nitrogen atmosphere. The crushed battery was subjected to pyrolysis pretreatment under a nitrogen atmosphere at 500°C for 2 hours to obtain pyrolysis products. The generated pyrolysis flue gas was discharged after secondary combustion, surface cooling, high temperature cloth bag dust collection, and exhaust gas purification.

(2)热解产物进行洗矿分级成>2mm、0.15~2mm、0.15mm以下三个粒级和富锂溶液,三个粒级分别在磁场强度为240kA/m,磁选获得镍钴锰中间产物。>2mm、0.15~2mm两个粒级的磁选尾矿作为铜铝产品,回收率分别为90.37%、89.15%。0.15mm以下粒级的磁选尾矿为黑粉和石墨产品,将其用水调浆形成浓度30wt%的浮选浆料,在该浮选浆料中加入硫化钠200g/t、柴油200g/t、松醇油40g/t以进行石墨浮选,经过浮选获得C品位为91.42%、回收率为88.93%的石墨,浮选尾矿为黑粉。(2) The pyrolysis product is washed and classified into three grades >2mm, 0.15~2mm, and below 0.15mm and lithium-rich solution. The three grades are respectively in the magnetic field strength of 240kA/m. product. The magnetic separation tailings with two particle sizes >2mm and 0.15-2mm were used as copper and aluminum products, and the recovery rates were 90.37% and 89.15%, respectively. The magnetic separation tailings with a particle size below 0.15mm are black powder and graphite products. They are slurried with water to form a flotation slurry with a concentration of 30wt%, and 200g/t of sodium sulfide and 200g/t of diesel oil are added to the flotation slurry. , 40g/t of pine alcohol oil is used for graphite flotation. After flotation, graphite with a C grade of 91.42% and a recovery rate of 88.93% is obtained, and the flotation tailings are black powder.

(3)黑粉和镍钴锰中间产物在500℃氢气还原气氛下还原焙烧1h,得到还原焙烧渣。水作为浸出剂,在液固比3:1,80℃,浸出1h条件下浸出焙烧渣,经固液分离处理得到水浸渣和含锂浸出液。将选矿工序得到的含锂溶液和水浸出得到的含锂浸出液合并,通入CO2进行蒸发结晶得到碳酸锂产品,锂的综合回收率为98.6%。(3) The black powder and the nickel-cobalt-manganese intermediate product were reduced and roasted under a hydrogen reducing atmosphere at 500 °C for 1 h to obtain a reduced roasting slag. Water was used as a leaching agent, and the roasting slag was leached at a liquid-solid ratio of 3:1 at 80 °C for 1 h, and the water leaching slag and lithium-containing leaching solution were obtained by solid-liquid separation treatment. The lithium-containing solution obtained in the beneficiation process and the lithium-containing leaching solution obtained by water leaching are combined, and CO2 is introduced to carry out evaporative crystallization to obtain a lithium carbonate product, and the comprehensive recovery rate of lithium is 98.6%.

(4)使用浓度为4.6mol/L的硫酸浸出步骤(3)得到的水浸渣,得到含镍钴锰的浸出液。采用中和沉淀除铁铝(pH值为4.4),硫化钠除铜锌,氟化钠除镁后,得到净化液,净化液即为含镍钴锰的溶液产品。(4) The water leaching residue obtained in step (3) is leached with sulfuric acid having a concentration of 4.6 mol/L to obtain a leaching solution containing nickel, cobalt, and manganese. Iron and aluminum are removed by neutralization and precipitation (pH value is 4.4), copper and zinc are removed by sodium sulfide, and magnesium is removed by sodium fluoride to obtain a purified solution, which is a solution product containing nickel, cobalt, and manganese.

(5)经选冶联合综合回收处理后,得到的产品纯度如下所示:铜铝产品中铜铝的回收率可以达到90.37%、89.15%,石墨回收率达到88.93%,湿法提锂得到的碳酸锂纯度为99.7%,锂、镍、钴、锰的回收率分别为98.5%、98.9%、98.2%、98.1%。(5) After the combined comprehensive recovery and treatment of beneficiation and smelting, the obtained product purity is as follows: the recovery rate of copper and aluminum in copper and aluminum products can reach 90.37% and 89.15%, and the recovery rate of graphite can reach 88.93%. The purity of lithium carbonate was 99.7%, and the recoveries of lithium, nickel, cobalt, and manganese were 98.5%, 98.9%, 98.2%, and 98.1%, respectively.

实施例4Example 4

实施例采用的电池为浙江某厂的圆柱18650三元锂离子电池。The battery used in the embodiment is a cylindrical 18650 ternary lithium-ion battery from a factory in Zhejiang.

(1)将废旧三元锂离子电池采用化学放电进行处理,放电后的电池在氮气气氛下进行多级破碎。破碎后的电池在600℃氮气气氛下进行热解预处理3h,得到热解产物,产生的热解烟气通过二次燃烧、表面冷却、高温布袋收尘、尾气净化处理后排放。(1) The waste ternary lithium-ion battery is treated by chemical discharge, and the discharged battery is subjected to multi-stage crushing in a nitrogen atmosphere. The crushed battery is subjected to pyrolysis pretreatment at 600°C for 3 hours to obtain pyrolysis products. The generated pyrolysis flue gas is discharged through secondary combustion, surface cooling, high temperature cloth bag dust collection, and exhaust gas purification.

(2)热解产物进行洗矿分级成>5mm、0.45~5mm、0.45mm以下三个粒级和富锂溶液,三个粒级分别在磁场强度为220kA/m,磁选获得镍钴锰中间产物,>5mm、0.45~5mm两个粒级的磁选尾矿作为铜铝产品,回收率分别为92.47%、90.37%。0.45mm以下粒级的磁选尾矿为黑粉和石墨产品,将其用水调浆形成浓度10wt%的浮选浆料,在该浮选浆料中加入硫化钠1000g/t、柴油200g/t、松醇油40g/t以进行石墨浮选,经过浮选获得碳品位为91.17%,回收率为88.10%的石墨,浮选尾矿为黑粉和镍钴锰中间产物进入后续还原焙烧工艺。(2) The pyrolysis product is washed and classified into three grades >5mm, 0.45~5mm, and below 0.45mm and lithium-rich solution. The three grades are respectively in the magnetic field strength of 220kA/m. The product, magnetic separation tailings with two particle sizes >5mm and 0.45-5mm were used as copper and aluminum products, and the recovery rates were 92.47% and 90.37%, respectively. The magnetic separation tailings with a particle size below 0.45mm are black powder and graphite products. They are slurried with water to form a flotation slurry with a concentration of 10wt%, and 1000g/t of sodium sulfide and 200g/t of diesel oil are added to the flotation slurry. , 40g/t of pine alcohol oil for graphite flotation. After flotation, graphite with carbon grade of 91.17% and recovery rate of 88.10% was obtained.

(3)黑粉镍钴锰中间产物在450℃氢气还原气氛下还原焙烧1.5h,得到还原焙烧渣。水作为浸出剂,在液固比4:1,80℃,浸出1h条件下浸出氢气还原焙烧渣,经固液分离处理得到水浸渣和含锂浸出液。将富锂溶液和含锂浸出液合并,通入CO2进行蒸发结晶得到碳酸锂产品,锂的综合回收率为99.6%。(3) The black powder nickel-cobalt-manganese intermediate product was reduced and roasted under a hydrogen reducing atmosphere at 450°C for 1.5 hours to obtain a reduced roasting slag. Water was used as a leaching agent, and the hydrogen reduction roasting slag was leached at a liquid-solid ratio of 4:1 at 80 °C for 1 h. The lithium-rich solution and the lithium-containing leaching solution are combined, and CO2 is introduced for evaporation and crystallization to obtain a lithium carbonate product. The comprehensive recovery rate of lithium is 99.6%.

(4)使用浓度为5mol/L的硫酸浸出步骤(3)得到的水浸渣,得到含镍钴锰的浸出液。采用中和沉淀除铁铝(pH值为4.6),硫化钠除铜锌,氟化钠除镁后,得到净化液,净化液即为含镍钴锰的溶液产品。(4) leaching the water leaching residue obtained in step (3) with sulfuric acid having a concentration of 5 mol/L to obtain a leaching solution containing nickel, cobalt, and manganese. Iron and aluminum are removed by neutralization and precipitation (pH value is 4.6), copper and zinc are removed by sodium sulfide, and magnesium is removed by sodium fluoride to obtain a purified solution, which is a solution product containing nickel, cobalt, and manganese.

(5)经选冶联合综合回收处理后,得到的产品纯度如下所示:铜铝产品中铜铝的回收率可以达到92.47%、90.37%,石墨回收率达到88.10%,湿法提锂得到的碳酸锂纯度为99.8%,锂、镍、钴、锰的回收率分别为98.6%、99.3%、99.5%、99.2%。(5) After the combined comprehensive recovery and treatment of beneficiation and smelting, the obtained product purity is as follows: the recovery rate of copper and aluminum in copper and aluminum products can reach 92.47% and 90.37%, and the recovery rate of graphite can reach 88.10%. The purity of lithium carbonate was 99.8%, and the recoveries of lithium, nickel, cobalt, and manganese were 98.6%, 99.3%, 99.5%, and 99.2%, respectively.

实施例5Example 5

实施例采用的电池为浙江某厂的圆柱18650三元锂离子电池。The battery used in the embodiment is a cylindrical 18650 ternary lithium-ion battery from a factory in Zhejiang.

(1)将废旧三元锂离子电池采用化学放电进行处理,放电后的电池在氮气气氛下进行多级破碎。破碎后的电池在400℃氮气气氛下进行热解预处理6h,得到热解产物,产生的热解烟气通过二次燃烧、表面冷却、高温布袋收尘、尾气净化处理后排放。(1) The waste ternary lithium-ion battery is treated by chemical discharge, and the discharged battery is subjected to multi-stage crushing in a nitrogen atmosphere. The broken battery is subjected to pyrolysis pretreatment under a nitrogen atmosphere at 400°C for 6 hours to obtain pyrolysis products. The generated pyrolysis flue gas is discharged through secondary combustion, surface cooling, high temperature cloth bag dust collection, and exhaust gas purification.

(2)热解产物进行洗矿分级成>5mm、0.2~5mm、0.20mm以下三个粒级和富锂溶液,三个粒级分别在磁场强度为280kA/m,磁选获得镍钴锰中间产物,>20mm、0.2~5mm两个粒级的磁选尾矿作为铜铝产品,回收率分别为93.19%、91.42%。0.20mm以下粒级的磁选尾矿为黑粉和石墨产品,将其用水调浆形成浓度5wt%的浮选浆料,在该浮选浆料中加入硫化钠1000g/t、柴油200g/t、松醇油40g/t以进行石墨浮选,经过浮选获得碳品位为92.82%,回收率为87.36%的石墨,浮选尾矿为黑粉和镍钴锰中间产物进入后续还原焙烧工艺。(2) The pyrolysis product is washed and classified into three grades >5mm, 0.2~5mm, and below 0.20mm and lithium-rich solution. The three grades are respectively in the magnetic field strength of 280kA/m. The product, magnetic separation tailings with two particle sizes >20mm and 0.2-5mm were used as copper and aluminum products, and the recovery rates were 93.19% and 91.42%, respectively. The magnetic separation tailings with a particle size below 0.20mm are black powder and graphite products. They are slurried with water to form a flotation slurry with a concentration of 5wt%, and 1000g/t of sodium sulfide and 200g/t of diesel oil are added to the flotation slurry. , 40g/t of pine alcohol oil for graphite flotation. After flotation, graphite with carbon grade of 92.82% and recovery rate of 87.36% was obtained.

(3)黑粉镍钴锰中间产物在750℃氢气还原气氛下还原焙烧1.5h,得到还原焙烧渣。水作为浸出剂,在液固比4:1,80℃,浸出1h条件下浸出氢气还原焙烧渣,经固液分离处理得到水浸渣和含锂浸出液。将富锂溶液和含锂浸出液合并,通入CO2进行蒸发结晶得到碳酸锂产品,锂的综合回收率为69.6%。(3) The black powder nickel-cobalt-manganese intermediate product was reduced and roasted under a hydrogen reducing atmosphere at 750°C for 1.5 h to obtain a reduced roasting slag. Water was used as a leaching agent, and the hydrogen reduction roasting slag was leached at a liquid-solid ratio of 4:1 at 80 °C for 1 h. The lithium-rich solution and the lithium-containing leaching solution were combined, and CO2 was introduced for evaporation and crystallization to obtain a lithium carbonate product. The comprehensive recovery rate of lithium was 69.6%.

(4)使用浓度为5mol/L的硫酸浸出步骤(3)得到的水浸渣,得到含镍钴锰的浸出液。采用中和沉淀除铁铝(pH值为4.6),硫化钠除铜锌,氟化钠除镁后,得到净化液,净化液即为含镍钴锰的溶液产品。(4) leaching the water leaching residue obtained in step (3) with sulfuric acid having a concentration of 5 mol/L to obtain a leaching solution containing nickel, cobalt, and manganese. Iron and aluminum are removed by neutralization and precipitation (pH value is 4.6), copper and zinc are removed by sodium sulfide, and magnesium is removed by sodium fluoride to obtain a purified solution, which is a solution product containing nickel, cobalt, and manganese.

(5)经选冶联合综合回收处理后,得到的产品纯度如下所示:铜铝产品中铜铝的回收率可以达到92.47%、90.37%,石墨回收率达到88.10%,湿法提锂得到的碳酸锂纯度为99.8%,锂、镍、钴、锰的回收率分别为69.6%、99.3%、99.5%、99.2%。(5) After the combined comprehensive recovery and treatment of beneficiation and smelting, the obtained product purity is as follows: the recovery rate of copper and aluminum in copper and aluminum products can reach 92.47% and 90.37%, and the recovery rate of graphite can reach 88.10%. The purity of lithium carbonate was 99.8%, and the recoveries of lithium, nickel, cobalt, and manganese were 69.6%, 99.3%, 99.5%, and 99.2%, respectively.

实施例6Example 6

实施例采用的电池为浙江某厂的圆柱18650三元锂离子电池。The battery used in the embodiment is a cylindrical 18650 ternary lithium-ion battery from a factory in Zhejiang.

(1)将废旧三元锂离子电池采用化学放电进行处理,放电后的电池在氮气气氛下进行多级破碎。破碎后的电池在700℃氮气气氛下进行热解预处理0.5h,得到热解产物,产生的热解烟气通过二次燃烧、表面冷却、高温布袋收尘、尾气净化处理后排放。(1) The waste ternary lithium-ion battery is treated by chemical discharge, and the discharged battery is subjected to multi-stage crushing in a nitrogen atmosphere. The crushed battery is subjected to pyrolysis pretreatment at 700℃ for 0.5h to obtain pyrolysis products. The generated pyrolysis flue gas is discharged after secondary combustion, surface cooling, high temperature cloth bag dust collection, and exhaust gas purification.

(2)热解产物进行洗矿分级成>3mm、0.20~3mm、0.20mm以下三个粒级和富锂溶液,三个粒级分别在磁场强度为40kA/m,磁选获得镍钴锰中间产物,>3mm、0.20~3mm两个粒级的磁选尾矿作为铜铝产品,回收率分别为93.98%、92.13%。0.20mm以下粒级的磁选尾矿为黑粉和石墨产品,将其用水调浆形成浓度35wt%的浮选浆料,在该浮选浆料中加入硫化钠1000g/t、柴油200g/t、松醇油40g/t以进行石墨浮选,经过浮选获得碳品位为87.05%,回收率为87.29%的石墨,浮选尾矿为黑粉和镍钴锰中间产物进入后续还原焙烧工艺。(2) The pyrolysis product is washed and classified into three grades >3mm, 0.20~3mm, and below 0.20mm and a lithium-rich solution. The three grades are respectively at a magnetic field strength of 40kA/m. The product, magnetic separation tailings with two particle sizes >3mm and 0.20-3mm were used as copper and aluminum products, and the recovery rates were 93.98% and 92.13%, respectively. The magnetic separation tailings with a particle size of less than 0.20mm are black powder and graphite products. They are slurried with water to form a flotation slurry with a concentration of 35wt%, and 1000g/t of sodium sulfide and 200g/t of diesel oil are added to the flotation slurry. , 40g/t of pine alcohol oil for graphite flotation. After flotation, graphite with carbon grade of 87.05% and recovery rate of 87.29% is obtained.

(3)黑粉镍钴锰中间产物在650℃氢气还原气氛下还原焙烧7h,得到还原焙烧渣。水作为浸出剂,在液固比4:1,80℃,浸出1h条件下浸出氢气还原焙烧渣,经固液分离处理得到水浸渣和含锂浸出液。将富锂溶液和含锂浸出液合并,通入CO2进行蒸发结晶得到碳酸锂产品,锂的综合回收率为77.6%。(3) The black powder nickel-cobalt-manganese intermediate product was reduced and roasted at 650°C in a hydrogen reducing atmosphere for 7 hours to obtain a reduced roasting slag. Water was used as a leaching agent, and the hydrogen reduction roasting slag was leached at a liquid-solid ratio of 4:1 at 80 °C for 1 h. The lithium-rich solution and the lithium-containing leaching solution were combined, and CO2 was introduced for evaporation and crystallization to obtain a lithium carbonate product. The comprehensive recovery rate of lithium was 77.6%.

(4)使用浓度为5mol/L的硫酸浸出步骤(3)得到的水浸渣,得到含镍钴锰的浸出液。采用中和沉淀除铁铝(pH值为4.6),硫化钠除铜锌,氟化钠除镁后,得到净化液,净化液即为含镍钴锰的溶液产品。(4) leaching the water leaching residue obtained in step (3) with sulfuric acid having a concentration of 5 mol/L to obtain a leaching solution containing nickel, cobalt, and manganese. Iron and aluminum are removed by neutralization and precipitation (pH value is 4.6), copper and zinc are removed by sodium sulfide, and magnesium is removed by sodium fluoride to obtain a purified solution, which is a solution product containing nickel, cobalt, and manganese.

(5)经选冶联合综合回收处理后,得到的产品纯度如下所示:铜铝产品中铜铝的回收率可以达到92.47%、90.37%,石墨回收率达到88.10%,湿法提锂得到的碳酸锂纯度为98.8%,锂、镍、钴、锰的回收率分别为77.6%、99.3%、99.5%、99.2%。(5) After the combined comprehensive recovery and treatment of beneficiation and smelting, the obtained product purity is as follows: the recovery rate of copper and aluminum in copper and aluminum products can reach 92.47% and 90.37%, and the recovery rate of graphite can reach 88.10%. The purity of lithium carbonate was 98.8%, and the recoveries of lithium, nickel, cobalt, and manganese were 77.6%, 99.3%, 99.5%, and 99.2%, respectively.

实施例7Example 7

实施例采用的电池为浙江某厂的圆柱18650三元锂离子电池。The battery used in the embodiment is a cylindrical 18650 ternary lithium-ion battery from a factory in Zhejiang.

(1)将废旧三元锂离子电池采用化学放电进行处理,放电后的电池在氮气气氛下进行多级破碎。破碎后的电池在640℃氮气气氛下进行热解预处理2h,得到热解产物,产生的热解烟气通过二次燃烧、表面冷却、高温布袋收尘、尾气净化处理后排放。(1) The waste ternary lithium-ion battery is treated by chemical discharge, and the discharged battery is subjected to multi-stage crushing in a nitrogen atmosphere. The crushed battery was subjected to pyrolysis pretreatment at 640°C for 2 hours to obtain pyrolysis products. The generated pyrolysis flue gas was discharged through secondary combustion, surface cooling, high temperature bag dust collection, and exhaust gas purification.

(2)热解产物进行洗矿分级成>2mm、0.15~2mm、0.15mm以下三个粒级和富锂溶液,三个粒级分别在磁场强度为180kA/m,磁选获得镍钴锰中间产物,>2mm、0.15~2mm两个粒级的磁选尾矿作为铜铝产品,回收率分别为92.89%、91.22%。0.15mm以下粒级的磁选尾矿为黑粉和石墨产品,将其用水调浆形成浓度20wt%的浮选浆料,在该浮选浆料中加入硫化钠1000g/t、柴油200g/t、松醇油40g/t以进行石墨浮选,经过浮选获得碳品位为90.33%,回收率为87.11%的石墨,浮选尾矿为黑粉和镍钴锰中间产物进入后续还原焙烧工艺。(2) The pyrolysis product is washed and classified into three grades >2mm, 0.15-2mm, and below 0.15mm and lithium-rich solution. The three grades are respectively in the magnetic field strength of 180kA/m. The product, magnetic separation tailings with two particle sizes >2mm and 0.15-2mm were used as copper and aluminum products, and the recovery rates were 92.89% and 91.22%, respectively. The magnetic separation tailings with a particle size below 0.15mm are black powder and graphite products. They are slurried with water to form a flotation slurry with a concentration of 20wt%, and 1000g/t of sodium sulfide and 200g/t of diesel oil are added to the flotation slurry. , 40g/t of pine alcohol oil for graphite flotation. After flotation, graphite with carbon grade of 90.33% and recovery rate of 87.11% was obtained.

(3)黑粉镍钴锰中间产物在350℃氢气还原气氛下还原焙烧5h,得到还原焙烧渣。水作为浸出剂,在液固比4:1,80℃,浸出1h条件下浸出氢气还原焙烧渣,经固液分离处理得到水浸渣和含锂浸出液。将富锂溶液和含锂浸出液合并,通入CO2进行蒸发结晶得到碳酸锂产品,锂的综合回收率为23.5%。(3) The black powder nickel-cobalt-manganese intermediate product was reduced and roasted under a hydrogen reducing atmosphere at 350°C for 5 hours to obtain a reduced roasting slag. Water was used as a leaching agent, and the hydrogen reduction roasting slag was leached at a liquid-solid ratio of 4:1 at 80 °C for 1 h. The lithium-rich solution and the lithium-containing leaching solution are combined, and CO2 is introduced for evaporation and crystallization to obtain a lithium carbonate product, and the comprehensive recovery rate of lithium is 23.5%.

(4)使用浓度为5mol/L的硫酸浸出步骤(3)得到的水浸渣,得到含镍钴锰的浸出液。采用中和沉淀除铁铝(pH值为4.6),硫化钠除铜锌,氟化钠除镁后,得到净化液,净化液即为含镍钴锰的溶液产品。(4) leaching the water leaching residue obtained in step (3) with sulfuric acid having a concentration of 5 mol/L to obtain a leaching solution containing nickel, cobalt, and manganese. Iron and aluminum are removed by neutralization and precipitation (pH value is 4.6), copper and zinc are removed by sodium sulfide, and magnesium is removed by sodium fluoride to obtain a purified solution, which is a solution product containing nickel, cobalt, and manganese.

(5)经选冶联合综合回收处理后,得到的产品纯度如下所示:铜铝产品中铜铝的回收率可以达到92.47%、90.37%,石墨回收率达到88.10%,湿法提锂得到的碳酸锂纯度为99.8%,锂、镍、钴、锰的回收率分别为23.5%、99.3%、99.5%、99.2%。(5) After the combined comprehensive recovery and treatment of beneficiation and smelting, the obtained product purity is as follows: the recovery rate of copper and aluminum in copper and aluminum products can reach 92.47% and 90.37%, and the recovery rate of graphite can reach 88.10%. The purity of lithium carbonate was 99.8%, and the recoveries of lithium, nickel, cobalt, and manganese were 23.5%, 99.3%, 99.5%, and 99.2%, respectively.

实施例8Example 8

实施例采用的电池为浙江某厂的圆柱18650三元锂离子电池。The battery used in the embodiment is a cylindrical 18650 ternary lithium-ion battery from a factory in Zhejiang.

(1)将废旧三元锂离子电池采用化学放电进行处理,放电后的电池在氮气气氛下进行多级破碎。破碎后的电池在610℃氮气气氛下进行热解预处理3h,得到热解产物,产生的热解烟气通过二次燃烧、表面冷却、高温布袋收尘、尾气净化处理后排放。(1) The waste ternary lithium-ion battery is treated by chemical discharge, and the discharged battery is subjected to multi-stage crushing in a nitrogen atmosphere. The broken battery was subjected to pyrolysis pretreatment under a nitrogen atmosphere at 610°C for 3 hours to obtain a pyrolysis product. The generated pyrolysis flue gas was discharged after secondary combustion, surface cooling, high temperature cloth bag dust collection, and exhaust gas purification.

(2)热解产物进行洗矿分级成>2mm、0.15~2mm、0.15mm以下三个粒级和富锂溶液,三个粒级分别在磁场强度为180kA/m,磁选获得镍钴锰中间产物,>2mm、0.15~2mm两个粒级的磁选尾矿作为铜铝产品,回收率分别为89.04%、89.12%。0.15mm以下粒级的磁选尾矿为黑粉和石墨产品,将其用水调浆形成浓度15wt%的浮选浆料,在该浮选浆料中加入硫化钠1000g/t、柴油200g/t、松醇油40g/t以进行石墨浮选,经过浮选获得碳品位为89.59%,回收率为88.40%的石墨,浮选尾矿为黑粉和镍钴锰中间产物进入后续还原焙烧工艺。(2) The pyrolysis product is washed and classified into three grades >2mm, 0.15-2mm, and below 0.15mm and lithium-rich solution. The three grades are respectively in the magnetic field strength of 180kA/m. The product, magnetic separation tailings with two particle sizes >2mm and 0.15-2mm were used as copper and aluminum products, and the recovery rates were 89.04% and 89.12%, respectively. The magnetic separation tailings with a particle size below 0.15mm are black powder and graphite products. They are slurried with water to form a flotation slurry with a concentration of 15wt%, and 1000g/t of sodium sulfide and 200g/t of diesel oil are added to the flotation slurry. , 40g/t of pine alcohol oil is used for graphite flotation. After flotation, graphite with carbon grade of 89.59% and recovery rate of 88.40% is obtained.

(3)黑粉镍钴锰中间产物在480℃氢气还原气氛下还原焙烧2h,得到还原焙烧渣。水作为浸出剂,在液固比4.5:1,80℃,浸出1h条件下浸出氢气还原焙烧渣,经固液分离处理得到水浸渣和含锂浸出液。将富锂溶液和含锂浸出液合并,通入CO2进行蒸发结晶得到碳酸锂产品,锂的综合回收率为99.1%。(3) The black powder nickel-cobalt-manganese intermediate product was reduced and roasted under a hydrogen reducing atmosphere at 480°C for 2 hours to obtain a reduced roasting slag. Water was used as a leaching agent, and the hydrogen reduction roasting slag was leached at a liquid-solid ratio of 4.5:1 at 80 °C for 1 h. The lithium-rich solution and the lithium-containing leaching solution are combined, and CO2 is introduced for evaporation and crystallization to obtain a lithium carbonate product. The comprehensive recovery rate of lithium is 99.1%.

(4)将水浸渣、熔剂石英砂和石灰石、还原剂煤炭在1200℃下进行还原熔炼5h,可以得到镍钴合金和冶炼渣,该冶炼渣经高温固化处理后属于无害渣,可直接填埋处理。还原熔炼产生的烟气经过二次燃烧、余热锅炉、表面冷却、高温布袋收尘和尾气净化吸收后排放。(4) Reductive smelting of water leaching slag, flux quartz sand and limestone, and reducing agent coal at 1200 °C for 5 hours to obtain nickel-cobalt alloy and smelting slag. The smelting slag is harmless slag after high temperature solidification treatment landfill disposal. The flue gas produced by reduction smelting is discharged after secondary combustion, waste heat boiler, surface cooling, high temperature bag dust collection and exhaust gas purification and absorption.

(5)经选冶联合综合回收处理后,得到的产品纯度如下所示:铜铝产品中铜铝的回收率可以达到92.47%、90.37%,石墨回收率达到88.10%,湿法提锂得到的氢氧化锂纯度为99.8%,锂、镍、钴、锰的回收率分别为99.1%、99.3%、99.5%、99.2%。(5) After the combined comprehensive recovery and treatment of beneficiation and smelting, the obtained product purity is as follows: the recovery rate of copper and aluminum in copper and aluminum products can reach 92.47% and 90.37%, and the recovery rate of graphite can reach 88.10%. The purity of lithium hydroxide was 99.8%, and the recoveries of lithium, nickel, cobalt, and manganese were 99.1%, 99.3%, 99.5%, and 99.2%, respectively.

以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims (20)

1.一种废旧锂离子电池的选冶联合综合回收方法,其特征在于,所述回收方法包括以下步骤:1. a beneficiation combined comprehensive recovery method of waste and old lithium ion batteries, is characterized in that, described recovery method comprises the following steps: S1,对所述废旧锂离子电池进行火法预处理,得到预处理产物;S1, the waste lithium ion battery is subjected to pyroprocessing to obtain a pretreated product; S2,将所述预处理产物进行洗矿分级处理,得到粗粒级颗粒、中细粒级颗粒、细粒级颗粒和第一部分含锂溶液,且所述粗粒级颗粒的粒径大于所述中细粒级颗粒的粒径,所述中细粒级颗粒的粒径大于所述细粒级颗粒的粒径;S2, washing and classifying the pretreated product to obtain coarse-grained particles, medium- and fine-grained particles, fine-grained particles and a first part of the lithium-containing solution, and the particle size of the coarse-grained particles is larger than that of the The particle diameter of the medium and fine-grained particles, the particle diameter of the medium and fine-grained particles being larger than the particle diameter of the fine-grained particles; S3,分别对所述粗粒级颗粒、所述中细粒级颗粒和所述细粒级颗粒进行磁选,得到的磁选精矿作为镍钴锰中间产物,所述粗粒级颗粒和所述中细粒级颗粒的磁选尾矿作为铜铝产物,所述细粒级颗粒的磁选尾矿即为石墨和黑粉产物;将所述石墨和黑粉产物依次进行调浆、石墨浮选,得到石墨产品和黑粉;S3, magnetic separation is performed on the coarse-grained particles, the medium-fine-grained particles, and the fine-grained particles, respectively, and the obtained magnetic separation concentrate is used as an intermediate product of nickel, cobalt, and manganese, and the coarse-grained particles and the The magnetic separation tailings of the medium and fine-grained particles are used as copper-aluminum products, and the magnetic separation tailings of the fine-grained particles are graphite and black powder products; Select to obtain graphite products and black powder; S4,将所述镍钴锰中间产物和所述黑粉进行还原焙烧,得到焙烧渣;将所述焙烧渣进行水浸提锂,得到第二部分含锂溶液和水浸渣;S4, reducing and roasting the nickel-cobalt-manganese intermediate product and the black powder to obtain a roasting slag; extracting lithium with water from the roasting slag to obtain a second part of a lithium-containing solution and a water-leaching slag; S5,合并所述第一部分含锂溶液和所述第二部分含锂溶液,得到合并溶液;采用所述合并溶液制备得到锂产品;S5, combining the first part of the lithium-containing solution and the second part of the lithium-containing solution to obtain a combined solution; using the combined solution to prepare a lithium product; S6,将所述水浸渣进行酸浸、除杂,得到含镍钴锰的溶液产品。S6, the water leaching residue is subjected to acid leaching and impurity removal to obtain a solution product containing nickel, cobalt and manganese. 2.根据权利要求1所述的回收方法,其特征在于,所述步骤S1中,所述火法预处理过程包括:2. recovery method according to claim 1, is characterized in that, in described step S1, described fire method pretreatment process comprises: 将所述废旧锂离子电池进行拆解破碎,得到破碎料;优选地,所述破碎料的粒径在50mm以下;Dismantling and crushing the waste lithium-ion battery to obtain crushed material; preferably, the particle size of the crushed material is below 50 mm; 将所述破碎料在保护性气氛、400~700℃温度条件下进行低温热解,得到所述预处理产物;优选地,所述低温热解的温度为600~650℃,更优选为610~640℃;优选地,所述低温热解的时间为0.5~6h;The crushed material is subjected to low-temperature pyrolysis in a protective atmosphere at a temperature of 400-700° C. to obtain the pretreated product; preferably, the temperature of the low-temperature pyrolysis is 600-650° C., more preferably 610- 640°C; preferably, the low-temperature pyrolysis time is 0.5-6h; 优选地,将所述废旧锂离子电池进行拆解破碎的步骤之前,所述步骤S1中还包括将所述废旧锂离子电池进行放电的步骤。Preferably, before the step of dismantling and crushing the waste lithium ion battery, the step S1 further includes the step of discharging the waste lithium ion battery. 3.根据权利要求1或2所述的回收方法,其特征在于,所述步骤S2中,所述粗粒级颗粒的粒径大于2mm,所述细粒级颗粒的粒径小于0.2mm,所述中细粒级颗粒的粒径处于所述粗粒级颗粒和所述细粒级颗粒的粒径之间;3. recovery method according to claim 1 and 2 is characterized in that, in described step S2, the particle diameter of described coarse-grained particle is greater than 2mm, and the particle diameter of described fine-grained particle is less than 0.2mm, so The particle diameter of the medium and fine-grained particles is between the particle diameters of the coarse-grained and fine-grained particles; 优选地,所述步骤S3中,对所述粗粒级颗粒、所述中细粒级颗粒和所述细粒级颗粒的磁选磁场强度分别为40~280kA/m。Preferably, in the step S3, the magnetic separation magnetic field strengths for the coarse-grained particles, the medium-fine-grained particles and the fine-grained particles are respectively 40-280 kA/m. 4.根据权利要求3所述的回收方法,其特征在于,将所述石墨和黑粉产物依次进行调浆、石墨浮选的步骤包括:4. recovery method according to claim 3 is characterized in that, the step of carrying out slurry mixing and graphite flotation successively by described graphite and black powder product comprises: 用水将所述石墨和黑粉产物调配成浓度5~35wt%的浮选矿浆;The graphite and black powder products are prepared into flotation pulp with a concentration of 5-35wt% with water; 向所述浮选矿浆中加入调整剂、石墨捕收剂和起泡剂,以进行石墨浮选,得到所述石墨产品和所述黑粉。A modifier, a graphite collector and a foaming agent are added to the flotation pulp to conduct graphite flotation to obtain the graphite product and the black powder. 5.根据权利要求1至4中任一项所述的回收方法,其特征在于,所述步骤S4中,所述还原焙烧过程中采用的还原剂为所述步骤S3中得到的所述石墨产品,或者所述还原焙烧过程在还原性气氛下进行;5. the recovery method according to any one of claims 1 to 4, is characterized in that, in the described step S4, the reducing agent that adopts in the described reduction roasting process is the described graphite product obtained in the described step S3 , or the reduction roasting process is carried out under a reducing atmosphere; 优选地,所述还原性气氛由还原性气体和可选的惰性气体组成,所述还原性气体为氢气,氨气,甲烷和二氧化硫中的一种或几种,所述惰性气体为氮气和/或氩气;Preferably, the reducing atmosphere is composed of a reducing gas and an optional inert gas, the reducing gas is one or more of hydrogen, ammonia, methane and sulfur dioxide, and the inert gas is nitrogen and/or or argon; 优选地,所述还原焙烧过程的温度为400~700℃,反应时间为0.5~6h。Preferably, the temperature of the reduction roasting process is 400-700° C., and the reaction time is 0.5-6 h. 6.根据权利要求1至4中任一项所述的回收方法,其特征在于,所述步骤S5中,将所述合并溶液中的锂以氢氧化锂的形式蒸发结晶出来,或向所述合并溶液中通入二氧化碳或加入可溶性碳酸盐将锂以碳酸锂形式沉淀出来,得到所述锂产品;6. according to the recovery method described in any one of claim 1 to 4, it is characterized in that, in described step S5, the lithium in described combined solution is evaporated and crystallized in the form of lithium hydroxide, or to described Carbon dioxide is introduced into the combined solution or soluble carbonate is added to precipitate lithium in the form of lithium carbonate to obtain the lithium product; 优选地,采用所述合并溶液制备所述锂产品的步骤之前,所述步骤S5还包括采用化学沉淀或离子交换树脂去除所述合并溶液中的杂质离子的步骤。Preferably, before the step of using the combined solution to prepare the lithium product, the step S5 further includes the step of removing impurity ions in the combined solution by chemical precipitation or ion exchange resin. 7.根据权利要求1至4中任一项所述的回收方法,其特征在于,所述步骤S6中,将所述水浸渣进行酸浸,得到酸浸液;7. The recovery method according to any one of claims 1 to 4, wherein in the step S6, the water leaching residue is subjected to acid leaching to obtain an acid leaching solution; 所述除杂步骤包括:Described impurity removal step comprises: 将所述酸浸液的pH值调节至4.2以上,除去铁杂质和铝杂质,得到除铁铝溶液;The pH value of the acid leaching solution is adjusted to more than 4.2, and iron impurities and aluminum impurities are removed to obtain an iron-removing aluminum solution; 向所述除铁铝溶液中加入氟化物,除去镁杂质,得到除镁溶液;优选地,所述氟化物为氟化钠;Adding fluoride to the iron-removing aluminum solution to remove magnesium impurities to obtain a magnesium-removing solution; preferably, the fluoride is sodium fluoride; 向所述除镁溶液中加入硫化盐和/或硫化氢,除去铜杂质和锌杂质,得到所述含镍钴锰的溶液产品;优选地,所述硫化盐为硫化钠;或者,所述除杂步骤包括:Add sulfide salt and/or hydrogen sulfide to the magnesium removal solution to remove copper impurities and zinc impurities to obtain the solution product containing nickel, cobalt and manganese; preferably, the sulfide salt is sodium sulfide; Miscellaneous steps include: 采用萃取剂萃取所述酸浸液,得到所述含镍钴锰的溶液产品;优选地,所述萃取剂为P204萃取剂。The acid leaching solution is extracted with an extractant to obtain the solution product containing nickel, cobalt and manganese; preferably, the extractant is a P204 extractant. 8.根据权利要求1至5中任一项所述的回收方法,其特征在于,将所述水浸渣进行酸浸的步骤之前,所述步骤S6还包括对所述水浸渣进行还原熔炼的步骤;优选地,将所述水浸渣在1200~1600℃温度条件下还原熔炼0.5~5h,得到镍钴锰合金,然后依次对所述镍钴锰合金进行所述酸浸、所述除杂,得到所述含镍钴锰的溶液产品。8. The recovery method according to any one of claims 1 to 5, wherein before the step of acid leaching the water leaching slag, the step S6 further comprises reducing smelting the water leaching slag Preferably, the water leaching slag is reduced and smelted at a temperature of 1200-1600 ℃ for 0.5-5 h to obtain a nickel-cobalt-manganese alloy, and then the nickel-cobalt-manganese alloy is sequentially subjected to the acid leaching, the removal to obtain the solution product containing nickel, cobalt and manganese. 9.根据权利要求8所述的回收方法,其特征在于,所述火法预处理步骤中得到了第一烟气,所述还原熔炼步骤中得到了第二烟气,所述回收方法还包括对所述第一烟气和所述第二烟气依次进行二次燃烧、表面冷却、除尘、尾气净化的步骤。9. The recovery method according to claim 8, characterized in that, the first flue gas is obtained in the pyroprocessing step, the second flue gas is obtained in the reduction smelting step, and the recovery method further comprises: The steps of secondary combustion, surface cooling, dust removal, and exhaust gas purification are sequentially performed on the first flue gas and the second flue gas. 10.根据权利要求1所述的回收方法,其特征在于,所述废旧锂离子电池为废旧的钴酸锂电池、锰酸锂电池、镍锰二元复合锂离子电池、镍钴二元复合锂离子电池、钴锰二元复合锂离子电池、镍钴锰三元复合锂离子电池、镍钴铝三元复合锂离子电池中的一种或多种。10. The recovery method according to claim 1, wherein the waste lithium ion battery is a waste lithium cobalt oxide battery, a lithium manganate battery, a nickel-manganese binary composite lithium ion battery, and a nickel-cobalt binary composite lithium battery. One or more of ion batteries, cobalt-manganese binary composite lithium-ion batteries, nickel-cobalt-manganese ternary composite lithium-ion batteries, and nickel-cobalt-aluminum ternary composite lithium-ion batteries. 11.一种废旧锂离子电池的选冶联合综合回收装置,其特征在于,所述回收装置包括:11. A beneficiation and smelting combined comprehensive recovery device for waste and used lithium ion batteries, characterized in that the recovery device comprises: 火法预处理单元(10),具有废旧锂离子电池进口和预处理产物出口,所述火法预处理单元(10)用于对所述废旧锂离子电池进行火法预处理以得到预处理产物;A pyroprocessing unit (10), having an inlet for waste lithium ion batteries and an outlet for a pretreatment product, the pyroprocessing unit (10) is used for pyroprocessing the waste lithium ion battery to obtain a pretreatment product ; 洗矿分级单元(20),具有预处理产物进口和第一进水口,所述预处理产物进口与所述预处理产物进口相连,所述洗矿分级单元(20)用于将所述预处理产物进行洗矿分级处理以得到粗粒级颗粒、中细粒级颗粒、细粒级颗粒和第一部分含锂溶液,且所述粗粒级颗粒的粒径大于所述中细粒级颗粒的粒径,所述中细粒级颗粒的粒径大于所述细粒级颗粒的粒径;The ore washing and grading unit (20) is provided with a pretreatment product inlet and a first water inlet, the pretreatment product inlet is connected to the pretreatment product inlet, and the ore washing and grading unit (20) is used for the pretreatment product The product is subjected to ore washing and classification treatment to obtain coarse-grained particles, medium and fine-grained particles, fine-grained particles and a first part of the lithium-containing solution, and the particle size of the coarse-grained particles is larger than that of the medium and fine-grained particles. diameter, the particle diameter of the medium and fine-grained particles is greater than that of the fine-grained particles; 磁选单元(30),与所述洗矿分级单元(20)的出口相连,所述磁选单元(30)用于分别对所述粗粒级颗粒、所述中细粒级颗粒和所述细粒级颗粒进行磁选以得到镍钴锰中间产物、粗粒级颗粒磁选尾矿、中细粒级颗粒磁选尾矿和细粒级颗粒磁选尾矿,所述粗粒级颗粒磁选尾矿和所述中细粒级颗粒磁选尾矿作为铜铝产品,所述细粒级颗粒磁选尾矿即为石墨和黑粉产物;A magnetic separation unit (30), connected to the outlet of the ore washing and classifying unit (20), the magnetic separation unit (30) is used to separate the coarse particles, the medium and fine particles and the The fine-grained particles are subjected to magnetic separation to obtain nickel-cobalt-manganese intermediate products, coarse-grained particle magnetic separation tailings, medium-fine particle magnetic separation tailings, and fine-grained magnetic separation tailings, the coarse-grained particle magnetic separation tailings. The tailings and the medium-fine particle magnetic separation tailings are used as copper and aluminum products, and the fine-grain magnetic separation tailings are graphite and black powder products; 石墨回收单元(40),与所述磁选单元(30)的出口相连,所述石墨回收单元(40)包括顺次相连的调浆单元(41)和浮选单元(42),所述调浆单元(41)用于对所述石墨和黑粉产物进行调浆,所述浮选单元(42)用于进行石墨浮选以得到石墨产品和黑粉;A graphite recovery unit (40) is connected to the outlet of the magnetic separation unit (30), the graphite recovery unit (40) includes a slurry conditioning unit (41) and a flotation unit (42) connected in sequence, and the conditioning The slurry unit (41) is used for slurrying the graphite and black powder products, and the flotation unit (42) is used for graphite flotation to obtain graphite products and black powder; 还原焙烧单元(50),分别与所述磁选单元(30)的出口和所述浮选单元(42)的出口相连,所述还原焙烧单元(50)用于将所述镍钴锰中间产物和所述黑粉进行还原焙烧以得到焙烧渣;A reduction roasting unit (50) is respectively connected with the outlet of the magnetic separation unit (30) and the outlet of the flotation unit (42), and the reduction roasting unit (50) is used to convert the nickel-cobalt-manganese intermediate product Carry out reduction roasting with the black powder to obtain roasting slag; 水浸单元(60),具有焙烧渣进口和第二进水口,所述焙烧渣进口与所述还原焙烧单元(50)的出口相连,所述水浸单元(60)用于对所述焙烧渣进行水浸提锂以得到第二部分含锂溶液和水浸渣;A water immersion unit (60) is provided with a roasting slag inlet and a second water inlet, the roasting slag inlet is connected to the outlet of the reduction roasting unit (50), and the water immersion unit (60) is used for treating the roasting slag Carry out water leaching of lithium to obtain the second part of lithium-containing solution and water leaching residue; 锂回收单元(70),其进口分别与所述水浸单元(60)的出口和所述洗矿分级单元(20)的出口相连,所述锂回收单元(70)用于采用所述第一部分含锂溶液和所述第二部分含锂溶液的合并溶液制备锂产品;A lithium recovery unit (70), the inlet of which is respectively connected with the outlet of the water leaching unit (60) and the outlet of the ore washing and classification unit (20), the lithium recovery unit (70) is used for using the first part The lithium-containing solution and the combined solution of the second part of the lithium-containing solution prepare a lithium product; 酸浸单元(80),具有水浸渣进口、酸进口和酸浸液出口,所述水浸渣进口与所述水浸单元(60)的出口相连,所述酸浸单元(80)用于对所述水浸渣进行酸浸以得到酸浸液;The acid leaching unit (80) has a water leaching slag inlet, an acid inlet and an acid leaching liquid outlet, the water leaching slag inlet is connected to the outlet of the water leaching unit (60), and the acid leaching unit (80) is used for Acid leaching is performed on the water leaching residue to obtain an acid leaching solution; 除杂单元(90),与所述酸浸液出口相连,所述除杂单元(90)用于对所述酸浸液进行除杂以得到含镍钴锰的溶液产品。The impurity removal unit (90) is connected to the outlet of the acid leaching solution, and the impurity removal unit (90) is used for removing impurities from the acid leaching solution to obtain a solution product containing nickel, cobalt, and manganese. 12.根据权利要求11所述的回收装置,其特征在于,所述火法预处理单元(10)包括:12. The recovery device according to claim 11, characterized in that, the pyroprocessing unit (10) comprises: 拆解破碎单元(11),具有所述废旧锂离子电池进口和破碎料出口;Dismantling the crushing unit (11), which has the waste lithium-ion battery inlet and the crushing material outlet; 低温热解单元(12),具有破碎料进口、惰性气体进口和所述预处理产物出口,所述破碎料进口与所述破碎料出口相连。The low-temperature pyrolysis unit (12) has a crushed material inlet, an inert gas inlet and an outlet of the pretreated product, and the crushed material inlet is connected to the crushed material outlet. 13.根据权利要求12所述的回收装置,其特征在于,所述火法预处理单元(10)还包括放电单元(13),所述放电单元(13)位于所述拆解破碎单元(11)的上游且与所述废旧锂离子电池进口相连,所述放电单元(13)用于对所述废旧锂离子电池进行放电处理。13. The recovery device according to claim 12, characterized in that, the pyroprocessing unit (10) further comprises a discharge unit (13), and the discharge unit (13) is located in the dismantling and crushing unit (11) ) and connected to the inlet of the waste lithium ion battery, the discharge unit (13) is used for discharging the waste lithium ion battery. 14.根据权利要求11至13中任一项所述的回收装置,其特征在于,所述石墨回收单元(40)还包括:14. The recovery device according to any one of claims 11 to 13, wherein the graphite recovery unit (40) further comprises: 调整剂供应单元(43),与所述浮选单元(42)相连,用于向其供应调整剂;a conditioning agent supply unit (43), connected to the flotation unit (42), for supplying conditioning agent thereto; 石墨捕收剂供应单元(44),与所述浮选单元(42)相连,用于向其供应石墨捕收剂;a graphite collector supply unit (44), connected to the flotation unit (42), for supplying the graphite collector thereto; 起泡剂供应单元(45),与所述浮选单元(42)相连,用于向其供应起泡剂。A frother supply unit (45) is connected to the flotation unit (42) for supplying frother to it. 15.根据权利要求12或13所述的回收装置,其特征在于,15. The recovery device according to claim 12 or 13, characterized in that, 所述还原焙烧单元(50)还具有第一还原剂入口,所述第一还原剂入口与所述浮选单元(42)的出口相连,用于将所述石墨浮选过程中得到的所述石墨产品作为所述还原焙烧过程中的还原剂;或者,The reduction and roasting unit (50) also has a first reducing agent inlet, and the first reducing agent inlet is connected to the outlet of the flotation unit (42), and is used for the The graphite product is used as the reducing agent in the reduction roasting process; or, 所述还原焙烧单元(50)还具有还原性气体入口,所述回收装置还包括还原性气体供应单元,所述还原性气体供应单元与所述还原性气体入口相连。The reduction roasting unit (50) further has a reducing gas inlet, and the recovery device further includes a reducing gas supply unit, and the reducing gas supply unit is connected to the reducing gas inlet. 16.根据权利要求15所述的回收装置,其特征在于,所述回收装置还包括惰性气体供应单元(100),所述惰性气体供应单元(100)分别与所述还原性气体入口和所述低温热解单元(12)的所述惰性气体进口相连。16. The recovery device according to claim 15, characterized in that, the recovery device further comprises an inert gas supply unit (100), the inert gas supply unit (100) being respectively connected to the reducing gas inlet and the The inert gas inlet of the low temperature pyrolysis unit (12) is connected. 17.根据权利要求11至13中任一项所述的回收装置,其特征在于,所述锂回收单元(70)包括:17. The recovery device according to any one of claims 11 to 13, wherein the lithium recovery unit (70) comprises: 除杂剂供应单元(71),用于供应杂质去除剂;Impurity removing agent supply unit (71) for supplying impurity removing agent; 除杂净化单元(72),其进口分别与所述水浸单元(60)的出口、所述洗矿分级单元(20)的出口及所述除杂剂供应单元(71)相连,所述除杂净化单元(72)用于使所述第一部分含锂溶液和所述第二部分含锂溶液的合并溶液进行除杂反应以得到除杂锂溶液;The impurity removal and purification unit (72), the inlet of which is respectively connected with the outlet of the water leaching unit (60), the outlet of the ore washing and classification unit (20), and the impurity removal agent supply unit (71). The impurity purification unit (72) is configured to perform an impurity removal reaction on the combined solution of the first part of the lithium-containing solution and the second part of the lithium-containing solution to obtain an impurity-removed lithium solution; 锂产品制备单元(73),与所述除杂净化单元(72)的出口相连,所述锂产品制备单元(73)用于对所述除杂锂溶液进行蒸发结晶或沉碳酸锂以得到所述锂产品。The lithium product preparation unit (73) is connected to the outlet of the impurity removal and purification unit (72), and the lithium product preparation unit (73) is used for evaporative crystallization or precipitation of lithium carbonate to obtain the impurity removal lithium solution. Lithium products. 18.根据权利要求11至13中任一项所述的回收装置,其特征在于,18. The recovery device according to any one of claims 11 to 13, characterized in that, 所述除杂单元(90)包括:The impurity removal unit (90) includes: pH调节单元(91),与所述酸浸液出口相连,所述pH调节单元(91)用于调节所述酸浸液的pH值至4.2以上,以得到除铁铝溶液;A pH adjusting unit (91) is connected to the outlet of the acid leaching solution, and the pH adjusting unit (91) is used to adjust the pH value of the acid leaching solution to be above 4.2 to obtain an iron-removing aluminum solution; 除镁单元(92),具有氟化物进口和除铁铝溶液进口,所述除铁铝溶液进口与所述pH调节单元(91)的出口相连,所述除镁单元(92)用于除去所述除铁铝溶液中的镁杂质以得到除镁溶液;The magnesium removal unit (92) has a fluoride inlet and an iron removal aluminum solution inlet, the iron removal aluminum solution inlet is connected to the outlet of the pH adjustment unit (91), and the magnesium removal unit (92) is used to remove all Describe the magnesium impurity in the iron-removing aluminum solution to obtain the magnesium-removing solution; 除铜锌单元(93),具有除镁溶液进口和硫化物进口,所述除镁溶液进口与所述除镁单元(92)的出口相连,所述硫化物进口用于通入硫化盐和/或硫化氢,所述除铜锌单元(93)用于除去所述除镁溶液中的铜杂质和锌杂质,得到所述含镍钴锰的溶液产品;The copper and zinc removal unit (93) has a magnesium removal solution inlet and a sulfide inlet, the magnesium removal solution inlet is connected to the outlet of the magnesium removal unit (92), and the sulfide inlet is used for introducing sulfide salt and/or sulfide. or hydrogen sulfide, the copper-removing zinc unit (93) is used to remove copper impurities and zinc impurities in the magnesium-removing solution to obtain the solution product containing nickel, cobalt, and manganese; 或者,所述除杂单元(90)为萃取除杂单元。Alternatively, the impurity removal unit (90) is an extraction impurity removal unit. 19.根据权利要求18所述的回收装置,其特征在于,所述回收装置还包括还原熔炼单元(110),19. The recovery device according to claim 18, characterized in that, the recovery device further comprises a reduction smelting unit (110), 所述还原熔炼单元(110)设置在所述水浸渣进口与所述水浸单元(60)相连的流路上,且所述还原熔炼单元(110)还具有熔剂进口,所述还原熔炼单元(110)用于对所述水浸渣进行还原熔炼以得到镍钴锰合金,且所述酸浸单元(80)用于对所述镍钴锰合金进行酸浸以得到所述酸浸液。The reduction smelting unit (110) is arranged on a flow path where the water leaching slag inlet is connected to the water leaching unit (60), and the reduction smelting unit (110) further has a flux inlet, and the reduction smelting unit ( 110) is used for reducing and smelting the water leaching slag to obtain a nickel-cobalt-manganese alloy, and the acid leaching unit (80) is used for acid-leaching the nickel-cobalt-manganese alloy to obtain the acid leaching solution. 20.根据权利要求19所述的回收装置,其特征在于,所述火法预处理单元(10)还具有第一烟气出口,所述还原熔炼单元(110)还具有第二烟气出口,所述回收装置还包括烟气处理单元(120),所述烟气处理单元(120)分别与所述第一烟气出口和所述第二烟气出口相连。20. The recovery device according to claim 19, characterized in that, the pyroprocessing unit (10) further has a first flue gas outlet, and the reduction smelting unit (110) further has a second flue gas outlet, The recovery device further includes a flue gas processing unit (120), and the flue gas processing unit (120) is respectively connected with the first flue gas outlet and the second flue gas outlet.
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