CN111500837A - Integrated metal processing device and method of use - Google Patents
Integrated metal processing device and method of use Download PDFInfo
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- CN111500837A CN111500837A CN202010466647.9A CN202010466647A CN111500837A CN 111500837 A CN111500837 A CN 111500837A CN 202010466647 A CN202010466647 A CN 202010466647A CN 111500837 A CN111500837 A CN 111500837A
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/74—Methods of treatment in inert gas, controlled atmosphere, vacuum or pulverulent material
- C21D1/773—Methods of treatment in inert gas, controlled atmosphere, vacuum or pulverulent material under reduced pressure or vacuum
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/06—Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars
- B22D11/0637—Accessories therefor
- B22D11/0697—Accessories therefor for casting in a protected atmosphere
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
- C21D1/63—Quenching devices for bath quenching
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
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Abstract
Description
技术领域technical field
本发明涉金属处理设备领域,具体涉及一种一体化金属处理装置及其使用方法。The invention relates to the field of metal processing equipment, in particular to an integrated metal processing device and a method for using the same.
背景技术Background technique
在实验教学中,为充分研究金属各种属性,通常会将金属制成金属带子,然后再将其进行气氛处理或淬火处理等,现有实验过程中,大多采用甩带机制成金属带子,然后再分别放入气氛处理室或淬火池中进行处理,而此处理之前,金属带子往往会与外部空气接触,导致处理结果不准确,也就直接影响到属性研究的精确性,且人工操作步骤繁琐,实验效率较低。In experimental teaching, in order to fully study various properties of metal, metal is usually made into metal belt, and then it is subjected to atmosphere treatment or quenching treatment. And then put them into the atmosphere treatment chamber or the quenching pool for treatment, and before this treatment, the metal belt is often in contact with the outside air, resulting in inaccurate treatment results, which directly affects the accuracy of attribute research, and the manual operation steps are cumbersome , the experimental efficiency is low.
发明内容SUMMARY OF THE INVENTION
为解决上述问题,本发明提供了一种一体化金属处理装置及其使用方法,能够在真空环境下完成甩带制备转移、气氛加热处理和淬火处理,保障处理结果准确性,提高实验结果精确度和实验效率。In order to solve the above problems, the present invention provides an integrated metal processing device and a method for using the same, which can complete the transfer, atmosphere heating and quenching in a vacuum environment, so as to ensure the accuracy of the processing results and improve the accuracy of the experimental results. and experimental efficiency.
为实现上述目的,本发明技术方案如下:For achieving the above object, the technical scheme of the present invention is as follows:
一种一体化金属处理装置,包括底座和固设于该底座上的甩带机,其关键在于:所述底座上还设有与所述甩带机的机筒连通的处理箱,并在该连通位置设有隔离门,所述处理箱的后部设有与其连通的真空泵连接管和供气咀,前部靠近隔离门的一端设有左真空手套操作组件;An integrated metal processing device includes a base and a belt slinger fixed on the base. The key lies in that: the base is further provided with a processing box that communicates with the barrel of the belt slinger, and is installed on the base. An isolation door is provided at the communication position, a vacuum pump connecting pipe and an air supply nozzle are provided at the rear of the processing box, and a left vacuum glove operation assembly is provided at one end of the front part close to the isolation door;
所述处理箱配置有加热机构,底座内设有淬火桶,处理箱的底部对应该淬火桶的位置具有操作口,所述处理箱内具有用于封闭所述操作口的挡板。The processing box is equipped with a heating mechanism, a quenching barrel is arranged in the base, an operation port is provided at the bottom of the processing box at a position corresponding to the quenching barrel, and a baffle plate for closing the operation port is provided in the processing box.
采用以上方案,在甩带机内可完成金属带子成型,制作过程中,可通过隔离门将处理箱与机筒内部相对隔离,然后将金属带子直接放入处理箱中,在处理箱的真空环境下进行气氛下加热处理,当然也可以进行淬火处理,将金属带子放入淬火桶中即可,并且淬火也可以在真空环境下进行,从而使处理结果更趋于实际,有利于得到更准确的金属性质。Using the above scheme, the metal belt can be formed in the belt throwing machine. During the production process, the processing box can be relatively isolated from the inside of the barrel through the isolation door, and then the metal belt can be directly put into the processing box. Under the vacuum environment of the processing box Heat treatment in the atmosphere, of course, quenching treatment can also be carried out, just put the metal strip into the quenching barrel, and quenching can also be carried out in a vacuum environment, so that the treatment results are more realistic, which is conducive to obtaining more accurate metal nature.
作为优选:所述淬火桶内设有能够上下升降的沥液架,该沥液架上分布有筛孔,所述淬火桶的内壁上具有该沥液架滑动配合的竖直导轨,所述处理箱内具有用于驱动所述沥液架升降的丝杆电机。采用以上方案,淬火时则可将所有金属带子同时倒入淬火桶内进行淬火处理,然后通过沥液架升起,将所有金属带子捞出,而不必用钳子进行摄取,有利于提高操作效率,且可确保同批次金属带子淬火条件的一致性。Preferably: the quenching barrel is provided with a leachate rack that can be lifted up and down, the sieve holes are distributed on the leachate rack, and the inner wall of the quenching barrel is provided with a vertical guide rail that slides with the drain rack. The box has a screw motor for driving the lifting and lowering of the drain rack. By adopting the above scheme, all the metal strips can be poured into the quenching barrel at the same time for quenching treatment during quenching, and then raised through the drain rack to remove all the metal strips without having to use pliers for ingestion, which is beneficial to improve the operation efficiency. And it can ensure the consistency of the quenching conditions of the same batch of metal strips.
作为优选:所述沥液架呈漏斗状,其周向侧壁上具有螺旋凹槽,所述筛孔位于沥液架底部中心位置。采用以上方案,当沥液架在上升过程中,沥液架上方的淬火液在螺旋凹槽的导向作用下形成涡流,同时又只能从中部的筛孔流出,这样当沥液架底部高于淬火液面时,金属带子则基本都沉积在沥液架的中部区域,便于快速收集取出。As a preference: the draining rack is in the shape of a funnel, with a spiral groove on its circumferential side wall, and the sieve hole is located at the center of the bottom of the draining rack. With the above scheme, when the leachate rack is rising, the quenching liquid above the leachate rack will form a vortex under the guidance of the spiral groove, and at the same time it can only flow out from the sieve hole in the middle, so that when the bottom of the leachate rack is higher than When the liquid level is quenched, the metal strips are basically deposited in the middle area of the drain rack, which is convenient for quick collection and removal.
作为优选:所述处理箱顶部具有正对沥液架设置的升降导轨,该升降导轨上具有与其滑动配合的升降滑块,以及用于驱动所述升降滑块升降的电机A,所述升降滑块上固设有竖直向下延伸的拾取杆,该拾取杆的下端端部设有电磁铁。采用以上方案,对于铁磁性金属而言,当淬火完成,沥液架上升到最高位置时,则可升降滑块带动拾取杆下降,使拾取杆下端端部的电磁铁靠近沥液架,将金属带子吸附到电磁铁上,然后再回收入处理箱内,将转运器皿放至电磁铁下方,然后将电磁铁断电,所有金属带子则回收进转运器皿内,进一步提高了金属带子回收效率。Preferably: the top of the processing box has a lifting guide rail set facing the drain rack, the lifting guide rail is provided with a lifting block slidingly matched with the lifting guide rail, and a motor A for driving the lifting block to rise and fall. A pick-up rod extending vertically downward is fixed on the block, and the lower end of the pick-up rod is provided with an electromagnet. Using the above scheme, for ferromagnetic metals, when the quenching is completed and the draining rack rises to the highest position, the lifting slider can drive the pick-up rod down, so that the electromagnet at the lower end of the pick-up rod is close to the drain rack, and the metal The tape is adsorbed to the electromagnet, and then returned to the processing box. The transfer vessel is placed under the electromagnet, and then the electromagnet is powered off. All metal tapes are recycled into the transfer vessel, which further improves the recovery efficiency of metal tapes.
作为优选:所述处理箱顶部对应升降导轨的位置具有沿其长度方向设置的平移导轨,所述平移导轨具有与其滑动配合的平移滑块,处理箱内配置有用于驱动所述平移滑块沿平移导轨滑动的电机B,所述升降导轨固设于该平移滑块上。采用以上方案,可在初始将金属带子倒入淬火桶中后,将转运器皿放置在固定位置,而当电磁铁将金属带子吸附起来之后,则可通过平移导轨将拾取杆平移到转运器皿上方,然后断电投放金属带子,有利于实现自动化操作,减少人工操作步骤。Preferably, a position corresponding to the lifting guide rail on the top of the processing box has a translation guide rail arranged along its length direction, the translation guide rail has a translation slider slidingly matched with the translation guide rail, and the processing box is equipped with a translation slider for driving the translation slider along the translation direction. The guide rail slides the motor B, and the lifting guide rail is fixed on the translation slider. With the above scheme, the transfer vessel can be placed in a fixed position after the metal belt is initially poured into the quenching barrel, and after the electromagnet has adsorbed the metal belt, the pick-up rod can be moved to the top of the transfer vessel through the translation guide rail. Then, the metal tape is put in after the power is cut off, which is beneficial to realize automatic operation and reduce manual operation steps.
作为优选:所述沥液架采用非铁磁性材料制成。采用以上方案,可避免电磁铁靠近沥液架时,沥液架对电磁铁的磁力影响,这样只需较弱的电磁即可完成金属带子吸附,且可相对降低驱动电机的功率需求。As a preference: the draining rack is made of non-ferromagnetic material. By adopting the above scheme, the influence of the magnetic force of the draining rack on the electromagnet can be avoided when the electromagnet is close to the draining rack. In this way, only a weaker electromagnetic force can be used to complete the adsorption of the metal belt, and the power requirement of the driving motor can be relatively reduced.
作为优选:所述处理箱在远离隔离门的一端设有过渡仓,该过渡仓的内侧与处理箱之间具有内密封门,过渡仓的外侧具有外密封门,且所述过渡仓通过旁通管与所述真空泵连接管贯通,所述处理箱前侧对应过渡仓的位置设有右真空手套操作组件。用过渡仓结构,在取出金属带子时,可先将装有金属带子的器皿放入过渡仓中,然后将内密封门关闭之后,再将外密封门打开,将其取出,从而避免处理箱中的处理气溢出,可重复利用,降低实验成本。Preferably: the processing box is provided with a transition bin at one end away from the isolation door, an inner sealing door is provided between the inner side of the transition bin and the processing box, an outer sealing door is provided on the outer side of the transition bin, and the transition bin passes the bypass The pipe communicates with the vacuum pump connecting pipe, and a right vacuum glove operating assembly is provided at the position corresponding to the transition chamber on the front side of the processing box. With the transition bin structure, when taking out the metal tape, you can first put the vessel with the metal tape into the transition bin, and then close the inner sealing door, then open the outer sealing door and take it out, so as to avoid the processing box. The processing gas overflows, which can be reused and reduce the experimental cost.
作为优选:所述处理箱底壁上对应挡板的位置具有与其滑动配合的横向导轨。采用以上方案,便于快速实现操作口的遮挡,且能够保证挡板位置相对固定,避免转运器皿或其他操作工具、零部件等掉入淬火桶中,也可更好的防止淬火产生蒸汽进入处理箱内。Preferably, a position corresponding to the baffle plate on the bottom wall of the processing box has a lateral guide rail that is slidingly matched with the baffle plate. The above scheme is convenient to quickly realize the shielding of the operation port, and can ensure that the position of the baffle plate is relatively fixed, so as to prevent the transfer vessel or other operating tools and parts from falling into the quenching barrel, and it can also better prevent the steam generated by quenching from entering the processing box Inside.
作为优选:所述机筒内在甩带辊轮的下方设有收集平台。采用以上方案,便于放置器皿以收集金属带子。As preferably: a collection platform is provided below the belt throwing roller in the barrel. With the above scheme, it is convenient to place the vessel to collect the metal tape.
在此基础之上,本申请还提出了针对上述一体化金属处理装置的使用方法,利用本方法最终得到的金属薄带物性更稳定,且容易保持性质均一性等,能够满足更多的实验需求,其技术方案如下:On this basis, the present application also proposes a method for using the above-mentioned integrated metal processing device. The metal strip finally obtained by this method has more stable physical properties, and is easy to maintain the uniformity of properties, etc., which can meet more experimental needs. , and its technical solutions are as follows:
一种一体化金属处理装置的使用方法,其关键在于,包括如下步骤:将准备好的合金材料放入甩带机的干锅中,关闭炉门和隔离门,然后对处理箱进行抽真空操作,并充入相应惰性气体,保持气氛;The key to a method of using an integrated metal processing device is that it includes the following steps: putting the prepared alloy material into the dry pot of the belt-spinning machine, closing the furnace door and the isolation door, and then vacuuming the processing box , and fill the corresponding inert gas to maintain the atmosphere;
打开甩带机,将合金材料甩带为非晶薄带,然后关闭甩带机,并在甩带机充入与处理箱相同的惰性气体,直至与处理箱气压平衡后打开隔离门,利用真空手套操作组件收集非晶薄带,并转移到处理箱中;Turn on the strip machine, strip the alloy material into an amorphous thin strip, then close the strip machine, and fill the strip machine with the same inert gas as the processing box until the air pressure of the processing box is balanced, open the isolation door, and use the vacuum The glove-operated assembly collects the thin amorphous ribbon and transfers it to the processing box;
非晶薄带在处理箱内进行加热保温,然后打开挡板,将非晶薄带放入淬火桶中进行淬火处理,最后将非晶薄带从淬火桶捞出,并在处理箱冷却至常温后取出。The amorphous ribbon is heated and kept warm in the processing box, then the baffle is opened, and the amorphous ribbon is put into the quenching barrel for quenching treatment. Finally, the amorphous ribbon is removed from the quenching barrel and cooled to room temperature in the processing box. then take out.
采用以上使用方法,实现金属薄带制备到指定气氛环境中加热处理、以及淬火急冷等一体化处理,有效避免处理过程与外界接触,并满足多种条件处理,大大提高本金属薄带成品物理性质的稳定性,且多批次成品同条件下性质的均一性,且整个过程操作简单便捷,有利于提高实验效率By adopting the above methods, the integrated treatment of the preparation of the thin metal strip to the designated atmosphere, heating treatment, and quenching and rapid cooling can be realized, which can effectively avoid the contact with the outside during the processing process, and can meet various conditions for processing, which greatly improves the physical properties of the finished metal thin strip. The stability of the product is stable, and the properties of multiple batches of finished products are uniform under the same conditions, and the whole process is simple and convenient to operate, which is conducive to improving the experimental efficiency.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
采用本发明提供的一体化金属处理装置及其使用方法,能够在较短的时间及真空环境下完成金属带子制备及转移,指定气氛处理、加热和淬火处理等操作,精准反应金属物性,大大提高实验结果精度和可靠性,同时有利于提高操作效率,减少操作步骤或降低操作时间,获得物性稳定精确的金属薄带成品。By adopting the integrated metal processing device and the using method provided by the present invention, the preparation and transfer of metal strips can be completed in a relatively short time and in a vacuum environment, and operations such as specified atmosphere processing, heating and quenching processing can be used, the physical properties of metals can be accurately reflected, and the greatly improved The accuracy and reliability of the experimental results are beneficial to improve the operation efficiency, reduce the operation steps or reduce the operation time, and obtain the finished metal thin strip with stable and accurate physical properties.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2为图1的剖视图;Fig. 2 is the sectional view of Fig. 1;
图3为图1的俯视图;Fig. 3 is the top view of Fig. 1;
图4为沥液架俯视图;Figure 4 is a top view of the drain rack;
图5为甩带机内部结构示意图;Fig. 5 is a schematic diagram of the internal structure of the belt throwing machine;
图6为丝杆电机安装位置结构示意图。Figure 6 is a schematic diagram of the installation position of the screw motor.
具体实施方式Detailed ways
以下结合实施例和附图对本发明作进一步说明。The present invention will be further described below with reference to the embodiments and the accompanying drawings.
参考图1至图6所示的一体化金属处理装置,其主要包括底座1,以及固设于该底座1上的甩带机2和处理箱3,如图所示,处理箱3呈中空结构,并沿底座1的长度反向设置,甩带机2的机筒20与处理箱3的一端贯通,同时在二者相互贯通位置设有与贯通口相适应的隔离门21,通过隔离门21可将机筒20内部空间与处理箱3的内部空间相对隔离,而将隔离门21打开之后,则使二者内部相互连通,处理箱3的前侧靠近甩带机2的一端设有左真空手套操作组件3c,通过左真空手套操作组件3c可进行隔离门21的开闭操作,或将机筒20内收集金属带子的器皿拿到处理箱3内。Referring to the integrated metal processing device shown in FIG. 1 to FIG. 6 , it mainly includes a base 1, a
处理箱3内配置有加热机构(图中未示出),加热机构可采用高频加热的方式,可对放入处理箱3中的材料进行加热处理,处理箱3的后侧设有与其内部连通的真空泵连接管3a和供气咀3b,通过真空泵连接管3a可与真空泵相连,对处理箱3内部进行抽真空操作,而通过供气咀3b则可向处理箱3中供入不同气体,通常为不同种类惰性气体,从而对金属带子进行气氛处理,当然为便于提高处理效果和操作性,甩带机2的机筒20也与抽真空设备以及气体充入设备相连,可对机筒20进行抽真空操作和气氛充入。The
底座1内设有淬火桶4,淬火桶4主要用于盛装淬火液,处理箱3的底部对应淬火桶4顶部敞口位置具有操作口30,通过该操作口30则可将金属带子放入淬火桶4中进行淬火处理。The base 1 is provided with a quenching
本申请中为充分提高实验的自动化程度,降低人为操作误差,提高实验结果精度,故在淬火桶4内设有与其相适应的沥液架40,沥液架40上分布有细小的筛孔400,同时,淬火桶4的内壁上具有对称设置,且与沥液架40滑动配合的竖直导轨41,而处理箱3内配置有用于驱动沥液架40相对淬火桶4升降的丝杆电机5,初始时,沥液架40位于淬火液液面之下,倒入金属带子淬火完成之后,通过丝杆电机5则可将所有金属带子一同捞出,而防止有金属带子沉积在淬火桶4的底部。In this application, in order to fully improve the degree of automation of the experiment, reduce the human operation error, and improve the accuracy of the experimental results, the quenching
考虑到金属带子在沥液架40上可能过于分散,也会相对增加收集操作时间,故本实施例中将沥液架40设计呈漏斗状,其上部具有与淬火桶4内部横截面相适应的翻边401,该翻边401具有相对较大的厚度,其上具有与竖直导轨41相适应的滑动配合部404,如图所示,滑动配合部404位于翻边401正对的两侧,翻边401另一侧上设有与所述丝杆电机5的丝杆50螺纹配合的螺母座402,丝杆电机5以可拆卸方式设置在处理箱3的底部,并通过减速机构连接丝杆50,丝杆50竖直向下伸入淬火桶4中,并与螺母座402螺纹配合。Considering that the metal strips may be too scattered on the
与此同时,在漏斗状沥液架40的内壁上设有螺旋凹槽401,螺旋凹槽401至沥液架40的上部连续蜿蜒朝下延伸,且螺旋凹槽401的宽度和深度至上而下逐渐减小,筛孔400分布在沥液架40的中心最低平台部位,这样当,沥液架40上升时,淬火液在螺旋凹槽401的导向作用下,在沥液架40的内部形成涡流,使所有金属带子更容易最终全部聚集在沥液架40中心最低部位,且螺旋凹槽401采用尺寸渐变的结构,可有效防止金属带子卡在螺旋凹槽401内,有利于提高其工作可靠性。At the same time, a
在此基础之上,为进一步减少人工操作步骤,提高实验效率,本申请中在处理箱3内还设有金属带子自动拾取结构,其主要包括正对沥液架40设置的升降导轨6,如图2所示,升降导轨6竖直设置,其上具有与其滑动配合的升降滑块60,升降导轨6的上端端部具有用于驱动该升降滑块60沿升降导轨6滑动的电机A61,升降滑块60上具竖直朝下延伸的拾取杆62,拾取杆62的下端端部设有电磁铁63,这样当沥液架40将淬火完成的金属带子捞出后,则可通过电机A61驱动升降滑块60下降到一定高度,使拾取杆62的下端的电磁铁63靠近沥液架40上的底部,从而将金属带子吸附起来,此过程中,考虑到铁磁性金属会增加电磁铁63的反作用力,故优选非铁磁性金属作为沥液架40的制造材料,这样确保工作时,只会吸附铁磁性金属带子。On this basis, in order to further reduce the manual operation steps and improve the experimental efficiency, in the present application, the
相应的,在处理箱3的顶部对应升降导轨6的位置具有沿处理箱3长度方向设置的平移导轨32,平移导轨32上具有与其滑动配合的平移滑块320,平移导轨32的一端具有用于驱动所述平移滑块320沿其平移导轨32滑动的电机B321,而升降导轨6的上端固设于该平移滑块320上,处理箱3的底部设有中转工位36,中转工位36位于操作口30与隔离门21之间,且位于平移导轨32的正下方,其主要用于放置转运器皿,并且可将加热机构设置在该位置上,可以快速对转运器皿中的金属薄带进行加热保温,这样当电磁铁63将所有金属带子吸起之后,上升至高于转运器皿,然后平移至转运器皿正上方,断开电磁铁63的电源,其磁力消失,则所有金属带子自动装入转运器皿中。Correspondingly, at the top of the
而为充分保证在进行气氛处理或淬火时的真空环境要求,本实施例中淬火桶4采取与处理箱3的底壁固定连接方式,即二者之间完全固定连接,淬火桶4内部空间与处理箱3的内部空间连城一体,这样更有利于完成真空化操作,同时在底座1上另外设置与淬火桶4相连的淬火液进液和出液口,以便于淬火液的更换等,当然也可以将淬火桶4与处理箱3单独设置,只需确保底座1内存放淬火桶4的空间具有良好的密封性即可。In order to fully ensure the vacuum environment requirements during atmosphere treatment or quenching, in this embodiment, the quenching
操作口30的存在会减少处理箱3底部有效使用面积,或者使淬火产生的蒸汽快速进入处理箱3中,对气氛环境造成影响,故本实施例中在处理箱3的底部对应操作口30的位置设有挡板31,挡板31可对操作口30形成遮挡,增加有效使用面积,同时防止零部件或工具等掉入淬火桶4中,如图2和图6所示,处理箱3的底壁上在操作口30长度方向的两侧对称设置有横向导轨34,因为需要对丝杆50及相连的减速机构进行避让,故挡板31主要包括均与横向导轨34滑动配合的左挡板311和右挡板310,同时,在二者正对的一侧上设有相互适应的嵌合结构,即当左挡板311和右挡板310相向滑动靠近时,右挡板310的前侧缘全部嵌入左挡板311的前侧缘中,此外,二者与处理箱的底板之间也相应设有密封结构,当二者靠近嵌合时,不仅能对操作口30完成遮挡,还能对其进行密封,使处理箱3内部和淬火桶4相对隔绝,有利于满足处理箱3内进行气氛处理时的真空要求,淬火时,可将挡板31封闭,尽量阻挡蒸汽进入处理箱3中,当然也可以采用在淬火桶4上设置相应的抽气设备。The existence of the operation port 30 will reduce the effective use area of the bottom of the
处理箱3在远离隔离门21的一端设有过渡仓33,过渡仓33的容积远小于处理箱3内部空间,过渡仓33的内侧与处理箱3的中空内部之间具有内密封门330,外侧具有外密封门331,同时,过渡仓33的背侧还设有与真空泵连接管3a贯通的旁通管332,这样当真空泵通过真空泵连接管3a对处理箱3内部进行抽真空时,可同时完成对过渡仓33的抽真空,处理箱3的前侧对应过渡仓33左侧位置设有右真空手套操作组件3d,通过右真空手套操作组件3d可对内侧密封门330进行开闭操作,或将转运器皿放入过渡仓33中,当然过渡仓33配置有压力平衡气管线,以便平衡内外压力,便于从外部打开外密封门331。The
从实验的可操作性和便利性角度出发,本实施例甩带机2内设有收集平台23,收集平台23位于甩带辊轮22的正下方,并在收集平台23的两侧设有侧挡板24,使用时,可将转运器皿放置在收集平台23上,而处理箱3的前侧具有倾斜朝上设置的台面37,该台面37上设有透明观察窗35,通过该透明观察窗35可更好的观察或进行内部操作,此外,底座1上相应的配置有用于控制甩带机2、以及处理箱3内电机A61、电机B321、丝杆电机5、气体供入,以及真空处理等控制按钮。From the perspective of the operability and convenience of the experiment, the
在前述装置基础之上,本申请中提出了针对本装置的使用方法,其主要包括如下步骤,第一步,将准备好的合金材料放入甩带机2的干锅中,关闭炉门和隔离门21,然后对处理箱3进行抽真空操作,并充入相应惰性气体,保持气氛。On the basis of the aforementioned device, a method for using the device is proposed in this application, which mainly includes the following steps. The first step is to put the prepared alloy material into the dry pot of the belt-spinning
第二步打开甩带机2,将合金材料甩带为非晶薄带,然后关闭甩带机2,并往甩带机2中充入与处理箱3相同的惰性气体,直至与处理箱3气压趋于平衡后打开隔离门21,利用真空手套操作组件3c收集非晶薄带,并转移到处理箱3中。The second step is to open the
最后,非晶薄带在处理箱3内进行加热保温,然后打开挡板31,将非晶薄带放入淬火桶4中进行淬火处理,最后将非晶薄带从淬火桶4捞出,并在处理箱3冷却至常温后取出。Finally, the amorphous ribbon is heated and kept warm in the
实施例一、采用本申请的装置及其使用方法进行软磁合金薄带的制备及热处理:打开甩带机2门,将Fe-Nb-Cu-B合金放入甩带机2的坩埚中,然后关闭炉门,关闭左真空手套操作组件3c和隔离门21,关闭挡板31,对处理箱3进行抽真空操作,抽真空至5×10-3Pa以下,然后关闭真空阀门,打开充气阀,通过充气咀3b向处理箱3中充入氩气,反复抽真空,充入惰性气体3次,保持箱内为氩气气氛,且气压约为0.05MPa。Embodiment 1, adopt the device of the present application and its using method to carry out the preparation and heat treatment of the soft magnetic alloy thin strip: open the 2 doors of the strip machine, and put the Fe-Nb-Cu-B alloy into the crucible of the
转运器皿7放置在机筒20内的收集平台23上,打开甩带机2的电炉及电机,将合金加热熔化,利用20m/s速度将合金甩带为非晶薄带。The
关闭甩带机2的电炉及电机,向机筒20内充入氩气,直至机筒20内气压为0.1MPa,打开左真空手套操作组件3c,利用手套打开隔离门21,并将装有金属薄带的转运器皿7送入处理箱3中,放至中转工位36处,在真空环境下对其进行加热,设置加热温度为700℃,保温时间为10min。Turn off the electric furnace and the motor of the
待保温结束,通过手套打开挡板31将转运器皿7中的薄带,倒入淬火桶4中进行急冷,通过沥液架40配合电磁铁63从淬火桶4中取出薄带放进转运器皿7中,即为Fe-Nb-Cu-B非晶纳米晶复合金属软磁薄带,成品薄带磁性稳定均一,有利于将其用于后期各种实验,最后通过右真空手套操作组件3d将装有成品薄带的转运器皿7取出即可。When the heat preservation is over, open the
实施例二、采用本申请的装置及其使用方法用于纳米晶永磁合金薄带的制备:打开甩带机2,将Nd-Fe-B合金放入甩带机2的坩埚中,然后关闭炉门,关闭左真空手套操作组件3c和隔离门21,关闭挡板31,对处理箱3进行抽真空操作,抽真空至5×10-3Pa以下,然后关闭真空阀门,打开充气阀,向处理箱3中充入氩气,反复抽真空,充入惰性气体3次,保持箱内为氩气气氛,且气压约为0.05MPa。
转运器皿7放置在机筒20内的收集平台23上,打开甩带机2的电炉及电机,将合金加热熔化,利用30m/s速度将合金甩带为非晶薄带。关闭甩带机2的电炉及电机,向机筒20内充入氩气,直至机筒20内气压为0.1MPa,打开左真空手套操作组件3c,利用手套打开隔离门21,并将装有金属薄带的转运器皿7送入处理箱3中,放至中转工位36处,在真空环境下利用加热机构对其进行加热,设置加热温度为750℃,保温时间为30min。The
待保温结束,打开挡板31,将转运器皿7中的薄带倒入淬火桶4中进行急冷,通过沥液架40配合电磁铁63从淬火桶4中取出薄带放进转运器皿7中,即可得到物性稳定的Nd-Fe-B纳米晶合金薄带,最后通过右真空手套操作组件3d将装有成品薄带的转运器皿7取出即可。When the heat preservation is over, the
上述两个实施例中成品处理完成之后,通过右真空手套操作组件3d打开内密封门330,并将转运器皿7放入过渡仓33中,然后关闭内密封门330,最后再从外部打开外密封门331,将转运器皿7从过渡仓33中取出,即可进行金属物性的检测,此步大大减少处理箱3中送入稀有惰性气体的消耗,有利于重复利用,降低实验成本。After the finished product processing in the above two embodiments is completed, the
最后需要说明的是,上述描述仅仅为本发明的优选实施例,本领域的普通技术人员在本发明的启示下,在不违背本发明宗旨及权利要求的前提下,可以做出多种类似的表示,这样的变换均落入本发明的保护范围之内。Finally, it should be noted that the above description is only a preferred embodiment of the present invention, and those of ordinary skill in the art can make a variety of similar It is indicated that such transformations fall within the protection scope of the present invention.
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Address after: No. 20, East Road, University City, Chongqing, Shapingba District, Chongqing Patentee after: Chongqing University of science and technology Country or region after: China Address before: No. 20, East Road, University City, Chongqing, Shapingba District, Chongqing Patentee before: Chongqing University of Science & Technology Country or region before: China |
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Application publication date: 20200807 Assignee: Chongqing Hengrui Jinding Induction Technology Co.,Ltd. Assignor: Chongqing University of science and technology Contract record no.: X2025980013254 Denomination of invention: Integrated metal processing equipment and its usage method Granted publication date: 20240618 License type: Common License Record date: 20250711 |
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