CN111457385A - Plasma continuous gasification cracking treatment device for medical waste - Google Patents
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- 238000005336 cracking Methods 0.000 title claims abstract description 79
- 238000002309 gasification Methods 0.000 title claims abstract description 53
- 239000002906 medical waste Substances 0.000 title claims abstract description 32
- 230000003647 oxidation Effects 0.000 claims description 19
- 238000007254 oxidation reaction Methods 0.000 claims description 19
- 238000006722 reduction reaction Methods 0.000 claims description 19
- 238000001035 drying Methods 0.000 claims description 13
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 9
- 238000006243 chemical reaction Methods 0.000 claims description 7
- 239000011819 refractory material Substances 0.000 claims description 7
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 6
- 239000001569 carbon dioxide Substances 0.000 claims description 6
- 239000011449 brick Substances 0.000 claims description 3
- 239000011094 fiberboard Substances 0.000 claims description 3
- 239000002893 slag Substances 0.000 abstract description 6
- 230000015572 biosynthetic process Effects 0.000 abstract description 2
- 238000002485 combustion reaction Methods 0.000 abstract description 2
- 238000007599 discharging Methods 0.000 abstract description 2
- 239000002243 precursor Substances 0.000 abstract description 2
- 238000003786 synthesis reaction Methods 0.000 abstract description 2
- HGUFODBRKLSHSI-UHFFFAOYSA-N 2,3,7,8-tetrachloro-dibenzo-p-dioxin Chemical compound O1C2=CC(Cl)=C(Cl)C=C2OC2=C1C=C(Cl)C(Cl)=C2 HGUFODBRKLSHSI-UHFFFAOYSA-N 0.000 abstract 2
- 230000001502 supplementing effect Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 16
- 239000007789 gas Substances 0.000 description 9
- 239000002699 waste material Substances 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 3
- 239000003546 flue gas Substances 0.000 description 3
- 238000004659 sterilization and disinfection Methods 0.000 description 3
- KVGZZAHHUNAVKZ-UHFFFAOYSA-N 1,4-Dioxin Chemical compound O1C=COC=C1 KVGZZAHHUNAVKZ-UHFFFAOYSA-N 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 239000010815 organic waste Substances 0.000 description 2
- 230000001954 sterilising effect Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000003915 air pollution Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 150000002013 dioxins Chemical class 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000002920 hazardous waste Substances 0.000 description 1
- 235000019645 odor Nutrition 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 238000000197 pyrolysis Methods 0.000 description 1
- 239000003440 toxic substance Substances 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/02—Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment
- F23G5/027—Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment pyrolising or gasifying stage
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/44—Details; Accessories
- F23G5/442—Waste feed arrangements
- F23G5/444—Waste feed arrangements for solid waste
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/50—Control or safety arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G7/00—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
- F23G7/06—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases
- F23G7/08—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases using flares, e.g. in stacks
- F23G7/085—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases using flares, e.g. in stacks in stacks
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J1/00—Removing ash, clinker, or slag from combustion chambers
- F23J1/02—Apparatus for removing ash, clinker, or slag from ash-pits, e.g. by employing trucks or conveyors, by employing suction devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23M—CASINGS, LININGS, WALLS OR DOORS SPECIALLY ADAPTED FOR COMBUSTION CHAMBERS, e.g. FIREBRIDGES; DEVICES FOR DEFLECTING AIR, FLAMES OR COMBUSTION PRODUCTS IN COMBUSTION CHAMBERS; SAFETY ARRANGEMENTS SPECIALLY ADAPTED FOR COMBUSTION APPARATUS; DETAILS OF COMBUSTION CHAMBERS, NOT OTHERWISE PROVIDED FOR
- F23M5/00—Casings; Linings; Walls
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2204/00—Supplementary heating arrangements
- F23G2204/20—Supplementary heating arrangements using electric energy
- F23G2204/201—Plasma
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Abstract
Description
技术领域technical field
本发明涉及危险废物处理技术领域,具体为一种医疗废物的等离子体连续气化裂解处理装置。The invention relates to the technical field of hazardous waste treatment, in particular to a plasma continuous gasification and cracking treatment device for medical waste.
背景技术Background technique
当前的医疗废物处置行业,虽然获得了快速发展,但依然暴露出不少问题。目前我国已有多种医疗废物处置技术:Although the current medical waste disposal industry has achieved rapid development, it still exposes many problems. At present, my country has a variety of medical waste disposal technologies:
(1)高温焚烧法适用于各类医疗废物,焚烧后废物体积和重量明显减少,消毒灭菌及污染物去除效果好,且技术成熟,但建设和运行成本很高,会产生二恶英等剧毒物质及其它有害气体;(1) The high-temperature incineration method is suitable for all kinds of medical waste. After incineration, the volume and weight of the waste are significantly reduced, and the disinfection and sterilization and pollutant removal effects are good. The technology is mature, but the construction and operation costs are high, and dioxins, etc. Highly toxic substances and other harmful gases;
(2)高压蒸汽灭菌法投资低、操作费用低、残留物危险性较低,但易产生恶臭,可能有空气污染排放,并且必须对医疗废物进行破碎处理至小于50mm的尺寸;(2) The high-pressure steam sterilization method has low investment, low operating costs, and low risk of residues, but it is easy to produce foul odors and may have air pollution emissions, and medical waste must be crushed to a size less than 50mm;
(3)气化裂解法适用各种类型的医疗废物,其优点为产生的废气量较少,能处理不适于焚烧和填埋的难处理物,能转换成有价值的能源,减少焚烧造成的二次污染和需要填埋处置的废物量。(3) The gasification cracking method is suitable for various types of medical waste. Secondary pollution and the amount of waste that needs to be disposed of in landfills.
当前的气化裂解法多为间歇式气化裂解,存在处理量偏小、运行稳定性差及裂解效率较低高等问题,制约了气化裂解技术在医疗废物中的应用。The current gasification cracking methods are mostly intermittent gasification cracking, which has problems such as small processing capacity, poor operation stability and low cracking efficiency, which restrict the application of gasification cracking technology in medical waste.
因此,需要一种高效、稳定、连续处理医疗废物的装置,能够实现医疗废物的连续气化裂解作业,降低清炉渣的频率,降低能源消耗,废弃炉料裂解彻底,没有有机废气产生,裂解效率高,不会污染环境。Therefore, there is a need for a device for efficient, stable and continuous treatment of medical waste, which can realize continuous gasification and cracking of medical waste, reduce the frequency of cleaning slag, reduce energy consumption, complete the cracking of waste furnace materials, no organic waste gas, and high cracking efficiency. , will not pollute the environment.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种医疗废物的等离子体连续气化裂解处理装置,能够实现医疗废物的连续气化裂解作业,降低清炉渣的频率,降低能源消耗,废弃物料裂解彻底,没有有机废气产生,裂解效率高,不会污染环境,以解决上述背景技术中提及的问题。The object of the present invention is to provide a plasma continuous gasification and cracking treatment device for medical waste, which can realize the continuous gasification and cracking operation of medical waste, reduce the frequency of cleaning slag, reduce energy consumption, complete the cracking of waste materials, and produce no organic waste gas. , the cracking efficiency is high, and the environment will not be polluted, so as to solve the problems mentioned in the above background technology.
为实现上述目的,本发明提供了一种医疗废物的等离子体连续气化裂解处理装置,包括气化裂解炉,所述气化裂解炉主体垂直设置,所述气化裂解炉主体上设置第一等离子炬、进料口、出灰口和补风口,所述进料口处设置有第一推杆,所述出灰口处设置有密闭出灰装置。In order to achieve the above purpose, the present invention provides a plasma continuous gasification and cracking treatment device for medical waste, including a gasification and cracking furnace, the main body of the gasification and cracking furnace is vertically arranged, and a first gasification and cracking furnace is arranged on the main body of the gasification and cracking furnace. A plasma torch, a feeding port, an ash outlet and an air supply port are provided. The feeding port is provided with a first push rod, and the ash outlet is provided with a closed ash discharging device.
进一步地,所述气化裂解炉内的医疗废物根据距离等离子炬和进风口口的位置,包括自下而上的氧化区、还原区、裂解区及干燥区。Further, the medical waste in the gasification and cracking furnace includes bottom-up oxidation zone, reduction zone, cracking zone and drying zone according to the position from the plasma torch and the air inlet.
进一步地,所述氧化区产生大量二氧化碳,同时放出热量;所述还原区内的医疗废物借助氧化区产生的热量和二氧化碳进发生还原反应;所述氧化区和还原区为裂解区的裂解反应及干燥区的物料干燥提供热源;所述氧化区和还原区生成的热气体使裂解区内的医疗废物进行裂解反应;所述氧化区、还原区和裂解区的气体产物上升至干燥区,对医疗废物进行加热。Further, the oxidation zone produces a large amount of carbon dioxide and releases heat at the same time; the medical waste in the reduction zone undergoes a reduction reaction with the help of the heat generated by the oxidation zone and carbon dioxide; the oxidation zone and the reduction zone are the cracking reaction of the cracking zone and The drying of materials in the drying zone provides a heat source; the hot gas generated in the oxidation zone and the reduction zone causes the medical waste in the cracking zone to undergo a cracking reaction; the gas products in the oxidation zone, the reduction zone and the cracking zone rise to the drying zone, which is harmful to the medical treatment. waste is heated.
进一步地,所述出灰口处设置有第二推杆,将出灰口处的灰渣推至密闭出灰装置内。Further, a second push rod is arranged at the ash outlet to push the ash residue at the ash outlet into the airtight ash discharge device.
进一步地,所述气化裂解炉的顶部设置有紧急排放装置,所述紧急排放装置为重锤式防爆阀。Further, an emergency discharge device is provided on the top of the gasification and cracking furnace, and the emergency discharge device is a heavy hammer type explosion-proof valve.
进一步地,所述气化裂解炉的顶部设置有出气烟道,所述出气烟道处设有第二等离子炬,用于实现焦油等物质的裂解,防止其进入后续烟气处理工艺。Further, an outlet flue is arranged on the top of the gasification and cracking furnace, and a second plasma torch is arranged at the outlet flue, which is used to realize the cracking of tar and other substances and prevent them from entering the subsequent flue gas treatment process.
进一步地,所述气化裂解炉采用耐火材料,所述耐火材料由内至外为耐热层、支撑层和可压缩层,所述耐热层为砖砌结构,所述可压缩层为纤维板。Further, the gasification and cracking furnace adopts refractory material, and the refractory material is a heat-resistant layer, a support layer and a compressible layer from the inside to the outside, the heat-resistant layer is a brick structure, and the compressible layer is a fiberboard. .
与现有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
(1)本发明将间歇操作改为连续进料,连续出渣,操作方便;借助等离子炬的高温高能的特点,在空气的辅助作用下,医疗废物处置更彻底;还原气氛气化裂解,产生合成气二次燃烧,低Nox产生;等离子炬可彻底摧毁二恶英生成前驱体,避免二噁英产生。(1) In the present invention, the intermittent operation is changed to continuous feeding, continuous slag discharge, and convenient operation; with the help of the high temperature and high energy characteristics of the plasma torch, under the auxiliary action of air, the disposal of medical waste is more thorough; the gasification and cracking of the reducing atmosphere produces Syngas secondary combustion, low NOx generation; plasma torch can completely destroy dioxin generation precursors and avoid dioxin generation.
(2)本发明同等炉体容积与间歇裂解气化炉相比处理量增大,操作弹性可达120%,并根据医废来料特性选择特定的入料方式。(2) Compared with the batch pyrolysis gasifier, the volume of the same furnace body of the present invention increases the processing capacity, the operation flexibility can reach 120%, and the specific feeding method is selected according to the characteristics of the medical waste.
附图说明Description of drawings
图1为本发明的气化裂解炉的结构示意图;Fig. 1 is the structural representation of the gasification cracking furnace of the present invention;
图2为本发明的耐火材料的结构示意图;Fig. 2 is the structural representation of the refractory material of the present invention;
图中:1、第一推杆;2、气化裂解炉;3、补风口;4、密闭出渣装置;5、第二推杆;6、第一等离子炬;7、紧急排放装置;8、出气烟道;9、第二等离子炬;10、进料口;11、出灰口;21、干燥区;22、裂解区;23、还原区;24、氧化区;310、耐热层;320、支撑层;330、可压缩层。In the figure: 1, the first push rod; 2, the gasification cracking furnace; 3, the supplementary air outlet; 4, the airtight slag discharge device; 5, the second push rod; 6, the first plasma torch; 7, the emergency discharge device; 8 , outlet flue; 9, second plasma torch; 10, feed inlet; 11, ash outlet; 21, drying zone; 22, cracking zone; 23, reduction zone; 24, oxidation zone; 310, heat-resistant layer; 320, a support layer; 330, a compressible layer.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
应当说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或操作与另一个实体或操作区分开来,而不一定要求或暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, herein, relational terms such as first and second are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that these entities or operations are the same. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus. Without further limitation, an element qualified by the phrase "comprising a..." does not preclude the presence of additional identical elements in a process, method, article or apparatus that includes the element.
图1示出了本实施例的医疗废物的等离子体连续气化裂解处理装置,包括气化裂解炉2、第一推杆1、第二推杆5、第一等离子炬6、第二等离子炬9、密闭出灰装置4、紧急排放装置7;所述气化裂解炉2主体垂直设置,所述气化裂解炉2主体上设置进料口10、出灰口11和出气烟道8。FIG. 1 shows the plasma continuous gasification and cracking treatment device for medical waste in this embodiment, including a gasification and cracking
所述进料口10设置在在气化裂解炉2的上部,由第一推杆1将医疗废物推送至进料口10内,入料为全密闭过程,无异味外泄。The
所述出灰口11设置在气化裂解炉2的底部,为防止出灰温度过高、未燃尽物料排除以及出灰挂壁等工况,出灰段锥形设计并留有一段灰层结构。灰渣由第二推杆5推出出灰口11进入密闭出灰装置4;所述出气烟道8设置在气化裂解炉2的顶部,连续产生的合成气通过出气烟道8进入后续烟气处理工艺。The
所述医疗废物借助第一等离子炬6的高温高能的特点,在补气口3进入的空气辅助作用下,在炉内进行气化裂解。The medical waste is gasified and cracked in the furnace with the help of the high temperature and high energy characteristics of the
所述气化裂解炉2内的医疗废物依据距离第一等离子炬6和进风口3的位置,自下而上分为氧化区24、还原区23、裂解区22及干燥区21。The medical waste in the gasification and cracking
所述氧化区24产生大量二氧化碳,同时放出热量;所述还原区23内的医疗废物借助氧化区24产生的热量和二氧化碳进发生还原反应;所述氧化区24及还原区23总称气化区,为裂解区22的裂解反应及干燥区21的物料干燥提供了热源;所述氧化区24及还原区23生成的热气体使裂解区22内的医疗废物进行裂解反应;所述氧化区24、还原区23和裂解区22的气体产物上升至干燥区21,对医疗废物进行加热。The oxidation zone 24 generates a large amount of carbon dioxide and releases heat at the same time; the medical waste in the
随着炉内气化裂解反应的进行,堆积物料逐渐往下移动,上一区的物料进入下一区,入料口及时向炉内补充物料,实现了气化裂解的连续稳定性运行。With the progress of the gasification and cracking reaction in the furnace, the accumulated materials gradually move down, the materials in the previous zone enter the next zone, and the feeding port replenishes the materials in the furnace in time, realizing the continuous and stable operation of gasification and cracking.
所述气化裂解炉2顶部设置有紧急排放装置7,所述紧急排放装置7为重锤式防爆阀,炉内超压时,阀板靠压力自动打开,释压后,阀板靠重力自动归位。The top of the
所述气化裂解炉2顶部出口烟道8处设有等离子炬,用于实现焦油等物质的裂解,防止其进入后续烟气处理工艺。A plasma torch is provided at the
所述等气化裂解炉采用耐火材料,所述耐火材料由内至外为耐热层310、支撑层320和可压缩层330,所述耐热层310为砖砌结构,所述可压缩层330为纤维板。The above-mentioned gasification cracking furnace adopts refractory material, and the refractory material is a heat-
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, but that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments are to be regarded in all respects as illustrative and not restrictive, and the scope of the invention is to be defined by the appended claims rather than the foregoing description, which are therefore intended to fall within the scope of the claims. All changes within the meaning and range of the equivalents of , are included in the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of embodiments, not each embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.
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