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CN111421036A - A profiled steel plate arc bending machine - Google Patents

A profiled steel plate arc bending machine Download PDF

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Publication number
CN111421036A
CN111421036A CN202010390353.2A CN202010390353A CN111421036A CN 111421036 A CN111421036 A CN 111421036A CN 202010390353 A CN202010390353 A CN 202010390353A CN 111421036 A CN111421036 A CN 111421036A
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China
Prior art keywords
wheel
circular
zigzag
profiled steel
transmission
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CN202010390353.2A
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Chinese (zh)
Inventor
李慎尧
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Shanghai Jingrui Metal Building System Co ltd
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Shanghai Jingrui Metal Building System Co ltd
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Priority to CN202010390353.2A priority Critical patent/CN111421036A/en
Publication of CN111421036A publication Critical patent/CN111421036A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D13/00Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form
    • B21D13/04Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form by rolling
    • B21D13/045Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form by rolling the corrugations being parallel to the feeding movement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/04Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
    • B21D43/08Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers
    • B21D43/09Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers by one or more pairs of rollers for feeding sheet or strip material

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)

Abstract

The invention relates to the technical field of buildings, in particular to a profiled steel sheet arc bending machine which comprises an upper sawtooth-shaped rotating wheel and a lower sawtooth-shaped rotating wheel, wherein the upper sawtooth-shaped rotating wheel and the lower sawtooth-shaped rotating wheel respectively comprise a first transmission shaft and first transmission bearing seats arranged at two ends of the first transmission shaft; the advantages are that: after the profiled steel sheet is extruded by the upper sawtooth-shaped rotating wheel and the lower sawtooth-shaped rotating wheel, the surface of the profiled steel sheet is wavy, so that the curved deformation of the steel sheet is avoided after the profiled steel sheet is extruded to bend, and the profiled steel sheet is more three-dimensional and attractive in appearance.

Description

一种压型钢板弯弧机A profiled steel plate arc bending machine

技术领域technical field

本发明涉及建筑技术领域,尤其涉及一种压型钢板弯弧机。The invention relates to the technical field of construction, in particular to a profiled steel plate arc bending machine.

背景技术Background technique

目前,很多大空间公共建筑采用金属屋面,其中不乏有许多屋面摆脱传统的水平面造型,呈现弯曲、圆弧的形状,而此类建筑屋面的室内底板多采用压型钢板,该压型钢板既可作为金属屋面构造层的结构承重层,又可同时兼顾建筑室内的装饰吊顶效果。At present, many large-space public buildings use metal roofs, and many of them have broken away from the traditional horizontal plane shape, showing a curved and arc shape, and the indoor floor of such building roofs mostly use profiled steel plates, which can be used for both As the structural load-bearing layer of the metal roof structure layer, it can also take into account the decorative ceiling effect of the building interior.

而市面上的压型钢板一般都采用平底板,即使有弯弧造型要求,但由于压型钢板的材料特性,弯折形成弯弧后易发生屈曲变形,所以一般也多采用直板折线拟合,但采用直板折线拟合会直接影响建筑室内效果,丧失美观性,使整个建筑品质下降。The profiled steel plates on the market generally use flat bottom plates. Even if there is a bending arc shape requirement, due to the material properties of the profiled steel plates, buckling deformation is likely to occur after bending to form a curved arc, so the straight plate folding line fitting is generally used. However, the use of straight-board polyline fitting will directly affect the interior effect of the building, lose its aesthetics, and reduce the quality of the entire building.

故急需一种便于压型钢板形成弯弧的设备,基于此,本案由此而生。Therefore, there is an urgent need for a device that facilitates the formation of curved arcs for profiled steel plates. Based on this, this case was born.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种压型钢板弯弧机,通过滚轮的机械挤压,使压型钢板形成弯弧后不会发生屈曲变形,最终形成了较为美观的建筑效果。The purpose of the present invention is to provide a profiled steel plate arc bending machine, through the mechanical extrusion of rollers, the profiled steel plate will not undergo buckling deformation after forming an arc, and finally a more beautiful architectural effect is formed.

为了实现上述目的,本发明的技术方案如下:In order to achieve the above object, technical scheme of the present invention is as follows:

一种压型钢板弯弧机,包括上锯齿形转动轮和下锯齿形转动轮,所述上、下锯齿形转动轮均包括传动轴一和设置在传动轴一两端的传动轴承座一,传动轴一上交替布置有锯齿形大轮盘和锯齿形小轮盘,所述上锯齿形转动轮上的锯齿形大轮盘和下锯齿形转动轮上的锯齿形小轮盘相对应,上锯齿形转动轮上的锯齿形小轮盘和下锯齿形转动轮上的锯齿形大轮盘相对应,所述相对应的锯齿形小轮盘和锯齿形大轮盘之间留有空隙。A profiled steel plate arc bending machine, comprising an upper zigzag-shaped rotating wheel and a lower zigzag-shaped rotating wheel, the upper and lower zigzag-shaped rotating wheels both include a transmission shaft 1 and a transmission bearing seat 1 arranged at both ends of the transmission shaft. A large sawtooth-shaped roulette and a small sawtooth-shaped roulette are alternately arranged on the first shaft. The small sawtooth-shaped roulette on the lower zigzag-shaped rotating wheel corresponds to the large sawtooth-shaped roulette on the lower sawtooth-shaped rotating wheel, and a gap is left between the corresponding sawtooth-shaped small roulette and the large sawtooth-shaped roulette.

进一步的,包括上圆形送料轮和下圆形送料轮,所述上、下圆形送料轮均包括传动轴二和设置在传动轴二两端的传动轴承座二,传动轴二上交替布置有圆形大轮盘和圆形小轮盘,所述上圆形送料轮上的圆形大轮盘和下圆形送料轮上的圆形小轮盘相对应,上圆形送料轮上的圆形小轮盘和下圆形送料轮上的圆形大轮盘相对应,所述相对应的圆形小轮盘和圆形大轮盘之间留有空隙。Further, it includes an upper circular feeding wheel and a lower circular feeding wheel, and the upper and lower circular feeding wheels both include a second transmission shaft and a second transmission bearing seat arranged at both ends of the second transmission shaft, and the second transmission shaft is alternately arranged with The large circular wheel and the small circular wheel, the large circular wheel on the upper circular feeding wheel corresponds to the small circular wheel on the lower circular feeding wheel, and the circular wheel on the upper circular feeding wheel corresponds to the circular small wheel The small round roulettes correspond to the large round roulettes on the lower round feeding wheel, and a gap is left between the corresponding small round roulettes and the large round roulettes.

进一步的,所述上锯齿形转动轮的传动轴一和上圆形送料轮的传动轴二上均设有传动齿轮,两个传动齿轮之间连有传动链条。Further, the first transmission shaft of the upper sawtooth-shaped rotating wheel and the second transmission shaft of the upper circular feeding wheel are both provided with transmission gears, and a transmission chain is connected between the two transmission gears.

进一步的,所述下锯齿形转动轮的传动轴承座一为可调节传动轴承座。Further, the first transmission bearing seat of the lower sawtooth-shaped rotating wheel is an adjustable transmission bearing seat.

进一步的,所述下圆形送料轮的传动轴承座二为可调节传动轴承座。Further, the second transmission bearing seat of the lower circular feeding wheel is an adjustable transmission bearing seat.

本发明的优点在于:The advantages of the present invention are:

1. 压型钢板经过上、下锯齿形转动轮挤压后,其板面形成波浪形状,保证压型钢板挤压弯弧后,不发生钢板的屈曲变形,同时也使压型钢板造型上更加立体美观;1. After the profiled steel plate is extruded by the upper and lower zigzag rotating wheels, the surface of the profiled steel plate forms a wave shape, which ensures that the buckling deformation of the steel plate does not occur after the profiled steel plate is squeezed and curved, and also makes the profiled steel plate more beautiful in shape. three-dimensional beauty;

2. 通过设置上、下圆形送料轮用于夹紧压型钢板,避免上、下锯齿形转动轮挤压时发生偏移现象。2. By setting the upper and lower circular feeding wheels for clamping the profiled steel plate, it can avoid the offset phenomenon when the upper and lower zigzag rotating wheels are squeezed.

附图说明Description of drawings

图1为本发明在实施例中的构造示意图;1 is a schematic structural diagram of the present invention in an embodiment;

图2为实施例中上、下圆形送料轮的组装示意图;Fig. 2 is the assembly schematic diagram of the upper and lower circular feed wheels in the embodiment;

图3为图2的侧视示意图;Fig. 3 is the side view schematic diagram of Fig. 2;

图4为实施例中上、下锯齿形转动轮的组装示意图示意图;Fig. 4 is the schematic assembly schematic diagram of the upper and lower zigzag rotating wheels in the embodiment;

图5为图4的侧视示意图;Fig. 5 is the side view schematic diagram of Fig. 4;

图6为经实施例中弯弧机挤压后的压型钢板。Fig. 6 is the profiled steel plate after being extruded by the arc bending machine in the embodiment.

标号说明Label description

上圆形送料轮1,下圆形送料轮2,上锯齿形转动轮3,下锯齿形转动轮4,压型钢板5,传动链条6,圆形大轮盘7,圆形小轮盘8,传动齿轮9,锯齿形大轮盘10,锯齿形小轮盘11,传动轴二12,传动轴一13。Upper circular feeding wheel 1, lower circular feeding wheel 2, upper zigzag rotating wheel 3, lower zigzag rotating wheel 4, profiled steel plate 5, transmission chain 6, circular large wheel 7, circular small wheel 8 , Transmission gear 9, large sawtooth wheel 10, small sawtooth wheel 11, two transmission shafts 12, and one transmission shaft 13.

具体实施方式Detailed ways

以下结合实施例对本发明作进一步详细描述。The present invention will be described in further detail below in conjunction with the embodiments.

如图1所示,本实施例提出一种压型钢板弯弧机,包括上圆形送料轮1和上锯齿形转动轮3,上圆形送料轮1的下方设有下圆形送料轮2,上锯齿形转动轮3的下方设有下锯齿形转动轮4。As shown in FIG. 1 , this embodiment proposes a profiled steel plate arc bending machine, which includes an upper circular feeding wheel 1 and an upper zigzag rotating wheel 3 , and a lower circular feeding wheel 2 is arranged below the upper circular feeding wheel 1 . , a lower zigzag rotating wheel 4 is arranged below the upper zigzag rotating wheel 3 .

如图2和3所示,上、下锯齿形转动轮3、4均包括传动轴一13和设置在传动轴一13两端的传动轴承座一(图中未示出),传动轴一13上交替布置有锯齿形大轮盘10和锯齿形小轮盘11,所述上锯齿形转动轮3上的锯齿形大轮盘10和下锯齿形转动轮4上的锯齿形小轮盘11相对应,上锯齿形转动轮3上的锯齿形小轮盘11和下锯齿形转动轮4上的锯齿形大轮盘10相对应,相对应的锯齿形小轮盘11和锯齿形大轮盘10的锯齿大小相互吻合,所述相对应的锯齿形小轮盘11和锯齿形大轮盘10之间留有空隙,该空隙大小恰好可以插入压型钢板5。As shown in Figures 2 and 3, the upper and lower zigzag rotating wheels 3 and 4 each include a transmission shaft 13 and a transmission bearing seat 1 (not shown in the figure) arranged at both ends of the transmission shaft 13. The large serrated wheel 10 and the small serrated wheel 11 are alternately arranged, and the large serrated wheel 10 on the upper zigzag rotating wheel 3 corresponds to the small serrated wheel 11 on the lower zigzag rotating wheel 4 , the small zigzag wheel 11 on the upper zigzag rotating wheel 3 corresponds to the large zigzag wheel 10 on the lower zigzag rotating wheel 4, and the corresponding The sizes of the serrations match each other, and there is a gap between the corresponding small serrated wheel 11 and the large serrated wheel 10 , and the size of the gap is just enough to insert the profiled steel plate 5 .

如图4和5所示,上、下圆形送料轮2均包括传动轴二12和设置在传动轴二12两端的传动轴承座二(图中未示出),传动轴二12上交替布置有圆形大轮盘7和圆形小轮盘8,圆形大轮盘7和圆形小轮盘8的边缘均为光滑圆弧面。所述上圆形送料轮1上的圆形大轮盘7和下圆形送料轮2上的圆形小轮盘8相对应,上圆形送料轮1上的圆形小轮盘8和下圆形送料轮2上的圆形大轮盘7相对应,所述相对应的圆形小轮盘8和圆形大轮盘7之间留有空隙,该空隙大小恰好可以插入压型钢板5。As shown in FIGS. 4 and 5 , the upper and lower circular feed wheels 2 both include a second transmission shaft 12 and a second transmission bearing seat (not shown in the figure) disposed at both ends of the second transmission shaft 12 , and the second transmission shaft 12 is alternately arranged There are a large round roulette 7 and a small round roulette 8, and the edges of the large round roulette 7 and the small round roulette 8 are smooth arc surfaces. The circular large disc 7 on the upper circular feeding wheel 1 corresponds to the circular small disc 8 on the lower circular feeding wheel 2, and the circular small disc 8 on the upper circular feeding wheel 1 and the lower circular disc 8 correspond to each other. The circular large wheel 7 on the circular feeding wheel 2 corresponds to the corresponding, and there is a gap between the corresponding circular small wheel 8 and the circular large wheel 7, and the size of the gap is just enough to insert the profiled steel plate 5 .

本实施例以上锯齿形转动轮3的传动轴一13为主动轴,接受传动电机动力输入。为保持上锯齿形转动轮3的传动轴一13和上圆形送料轮1的上传动轴二12的同步性,本实施例在上锯齿形转动轮3的传动轴一13和上圆形送料轮1的传动轴二12上均设有传动齿轮9,两个传动齿轮9之间连有传动链条6。In this embodiment, the first transmission shaft 13 of the sawtooth-shaped rotating wheel 3 is the driving shaft, which receives the power input of the transmission motor. In order to maintain the synchronization between the transmission shaft 1 13 of the upper zigzag-shaped rotating wheel 3 and the upper transmission shaft 2 12 of the upper circular feeding wheel 1, in this embodiment, the transmission shaft 1 13 of the upper zigzag-shaped rotating wheel 3 and the upper circular feeding The second transmission shaft 12 of the wheel 1 is provided with a transmission gear 9 , and a transmission chain 6 is connected between the two transmission gears 9 .

如图1所示,使用时,压型钢板5从上、下圆形送料轮2之间输入,从上、下锯齿形转动轮4输出,其中,上、下圆形送料轮2用于夹紧压型钢板5,防止其在输入过程中发生偏移,上、下锯齿形转动轮3、4通过其锯齿形面来挤压压型钢板5,使压型钢板5板面变形波浪形,以便于压弯时不会发生弯曲应力。如图6所示,为经过挤压后的压型钢板5。As shown in Figure 1, when in use, the profiled steel plate 5 is input from between the upper and lower circular feeding wheels 2, and output from the upper and lower zigzag rotating wheels 4, wherein the upper and lower circular feeding wheels 2 are used for clamping Press the profiled steel plate 5 tightly to prevent it from shifting during the input process. The upper and lower zigzag rotating wheels 3 and 4 squeeze the profiled steel plate 5 through their zigzag surfaces, so that the profiled steel plate 5 is deformed into a wave shape. In order to facilitate bending stress will not occur. As shown in FIG. 6 , the profiled steel plate 5 is extruded.

作为进一步的改善,本实施例下圆形送料轮2的传动轴承座二为可调节传动轴承座,传动轴承座二可带动下圆形送料轮2的传动轴二12上下移动,以便适应不同厚度的压型钢板5,相应的,本实施例下锯齿形转动轮4的传动轴承座一同样为可调节传动轴承座,传动轴承座二可带动下锯齿形转动轮4的传动轴一13上下移动,以便适应不同厚度的压型钢板5。为使得压型钢板5在挤压时能够压弯到位,本实施例的传动轴承座二还可带动下锯齿形转动轮4的传动轴一13左右移动,左右移动的幅度以压型钢板5的弯弧半径为基础进行调整。本实施例中的传动轴承座一和二均为现有技术,例如传动轴承座二可采用CN201720732054.6中公开的轴承座,以便于上下调节,传动轴承座一可采用CN201710494185.X中公开的轴承座,以便于上下左右调节。As a further improvement, the second transmission bearing seat of the circular feeding wheel 2 in this embodiment is an adjustable transmission bearing seat, and the second transmission bearing seat can drive the second transmission shaft 12 of the lower circular feeding wheel 2 to move up and down, so as to adapt to different thicknesses Correspondingly, the transmission bearing seat 1 of the lower zigzag-shaped rotating wheel 4 in this embodiment is also an adjustable transmission bearing seat, and the second transmission bearing seat can drive the transmission shaft 13 of the lower zigzag-shaped rotating wheel 4 to move up and down , in order to adapt to the different thickness of the profiled steel plate 5. In order to enable the profiled steel plate 5 to be bent in place during extrusion, the transmission bearing seat 2 of this embodiment can also drive the transmission shaft 1 13 of the lower zigzag-shaped rotating wheel 4 to move left and right, and the range of left and right movement is equal to that of the profiled steel plate 5 . Adjust based on the arc radius. The first and second transmission bearing seats in this embodiment are both in the prior art. For example, the second transmission bearing seat can adopt the bearing seat disclosed in CN201720732054.6, so as to facilitate up and down adjustment, and the first transmission bearing seat can adopt the bearing seat disclosed in CN201710494185.X Bearing seat for easy up and down, left and right adjustment.

上述实施例仅用于解释说明本发明创造的构思,而非对本发明创造权利保护的限定,凡利用此构思对本发明创造进行非实质性的改动,均应落入本发明创造的保护范围。The above-mentioned embodiments are only used to explain the concept of the present invention, and are not intended to limit the protection of the invention.

Claims (5)

1.一种压型钢板弯弧机,其特征在于:包括上锯齿形转动轮和下锯齿形转动轮,所述上、下锯齿形转动轮均包括传动轴一和设置在传动轴一两端的传动轴承座一,传动轴一上交替布置有锯齿形大轮盘和锯齿形小轮盘,所述上锯齿形转动轮上的锯齿形大轮盘和下锯齿形转动轮上的锯齿形小轮盘相对应,上锯齿形转动轮上的锯齿形小轮盘和下锯齿形转动轮上的锯齿形大轮盘相对应,所述相对应的锯齿形小轮盘和锯齿形大轮盘之间留有空隙。1. A profiled steel plate arc bending machine is characterized in that: comprise an upper zigzag rotating wheel and a lower zigzag rotating wheel, and the upper and lower zigzag rotating wheels both include a transmission shaft and a The first transmission bearing seat and the first transmission shaft are alternately arranged with a large sawtooth-shaped wheel and a small sawtooth wheel, the sawtooth-shaped large wheel on the upper sawtooth-shaped rotating wheel and the sawtooth-shaped small wheel on the lower sawtooth-shaped rotating wheel. The zigzag small roulette on the upper zigzag rotating wheel corresponds to the zigzag large roulette on the lower zigzag rotating wheel, and the corresponding zigzag small roulette and the zigzag large roulette are between Leave a gap. 2.如权利要求1所述的一种压型钢板弯弧机,其特征在于:包括上圆形送料轮和下圆形送料轮,所述上、下圆形送料轮均包括传动轴二和设置在传动轴二两端的传动轴承座二,传动轴二上交替布置有圆形大轮盘和圆形小轮盘,所述上圆形送料轮上的圆形大轮盘和下圆形送料轮上的圆形小轮盘相对应,上圆形送料轮上的圆形小轮盘和下圆形送料轮上的圆形大轮盘相对应,所述相对应的圆形小轮盘和圆形大轮盘之间留有空隙。2. A profiled steel plate arc bending machine as claimed in claim 1, characterized in that: it comprises an upper circular feeding wheel and a lower circular feeding wheel, and the upper and lower circular feeding wheels both comprise a transmission shaft two and a The second transmission bearing seat is arranged at both ends of the second transmission shaft. The second transmission shaft is alternately arranged with a circular large wheel disc and a circular small wheel disc. The circular large wheel disc and the lower circular feed wheel on the upper circular feeding wheel The small circular roulettes on the wheel correspond, the small circular roulettes on the upper circular feeding wheel correspond to the large circular roulettes on the lower circular feeding wheel, and the corresponding small circular roulettes and There are gaps between the large round roulettes. 3.如权利要求2所述的一种压型钢板弯弧机,其特征在于:所述上锯齿形转动轮的传动轴一和上圆形送料轮的传动轴二上均设有传动齿轮,两个传动齿轮之间连有传动链条。3. A profiled steel plate arc bending machine as claimed in claim 2, characterized in that: the first transmission shaft of the upper zigzag rotating wheel and the second transmission shaft of the upper circular feed wheel are provided with transmission gears, A transmission chain is connected between the two transmission gears. 4.如权利要求1所述的一种压型钢板弯弧机,其特征在于:所述下锯齿形转动轮的传动轴承座一为可调节传动轴承座。4 . The profiled steel plate arc bending machine according to claim 1 , wherein the first transmission bearing seat of the lower sawtooth-shaped rotating wheel is an adjustable transmission bearing seat. 5 . 5.如权利要求2所述的一种压型钢板弯弧机,其特征在于:所述下圆形送料轮的传动轴承座二为可调节传动轴承座。5 . The profiled steel plate arc bending machine according to claim 2 , wherein the second transmission bearing seat of the lower circular feeding wheel is an adjustable transmission bearing seat. 6 .
CN202010390353.2A 2020-05-11 2020-05-11 A profiled steel plate arc bending machine Pending CN111421036A (en)

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CN113426867A (en) * 2021-07-07 2021-09-24 刘秀莲 Steel plate cold rolling system and steel plate cold rolling method

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