CN111391575A - Electrically driven wheel based on non-pneumatic tire - Google Patents
Electrically driven wheel based on non-pneumatic tire Download PDFInfo
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- CN111391575A CN111391575A CN202010200417.8A CN202010200417A CN111391575A CN 111391575 A CN111391575 A CN 111391575A CN 202010200417 A CN202010200417 A CN 202010200417A CN 111391575 A CN111391575 A CN 111391575A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B27/00—Hubs
- B60B27/0015—Hubs for driven wheels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B27/00—Hubs
- B60B27/0047—Hubs characterised by functional integration of other elements
- B60B27/0052—Hubs characterised by functional integration of other elements the element being a brake disc
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B27/00—Hubs
- B60B27/02—Hubs adapted to be rotatably arranged on axle
- B60B27/04—Hubs adapted to be rotatably arranged on axle housing driving means, e.g. sprockets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C7/00—Non-inflatable or solid tyres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C7/00—Non-inflatable or solid tyres
- B60C7/24—Non-inflatable or solid tyres characterised by means for securing tyres on rim or wheel body
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K17/00—Arrangement or mounting of transmissions in vehicles
- B60K17/04—Arrangement or mounting of transmissions in vehicles characterised by arrangement, location or kind of gearing
- B60K17/043—Transmission unit disposed in on near the vehicle wheel, or between the differential gear unit and the wheel
- B60K17/046—Transmission unit disposed in on near the vehicle wheel, or between the differential gear unit and the wheel with planetary gearing having orbital motion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K7/00—Disposition of motor in, or adjacent to, traction wheel
- B60K7/0007—Disposition of motor in, or adjacent to, traction wheel the motor being electric
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/006—Structural association of a motor or generator with the drive train of a motor vehicle
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/10—Structural association with clutches, brakes, gears, pulleys or mechanical starters
- H02K7/116—Structural association with clutches, brakes, gears, pulleys or mechanical starters with gears
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Power Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)
Abstract
本发明公开了一种基于非充气轮胎的电驱动车轮,包括:电动轮毂、非充气轮胎和紧固外罩;所述非充气轮胎为圆环状结构,所述电动轮毂为圆柱状结构,所述非充气轮胎同轴套装在电动轮毂的外周并与其过盈配合;所述紧固外罩为一端开口的圆筒状结构,其同轴嵌入所述非充气轮胎中,并通过紧固件与电动轮毂固连;本发明的车轮将电动轮毂和非充气轮胎结合为一体,既能够使得每个车轮都具有较好的独立驱动能力,又能够有效防止爆胎和脱胎等情况发生,同时有效减轻了簧下质量,从而有利于提高车辆的机动性、舒适性和运行可靠性。
The invention discloses an electric drive wheel based on a non-pneumatic tire, comprising: an electric wheel hub, a non-pneumatic tire and a fastening cover; the non-pneumatic tire is a circular structure, the electric wheel hub is a cylindrical structure, and the The non-pneumatic tire is coaxially sleeved on the outer circumference of the electric wheel hub and has an interference fit with it; the fastening cover is a cylindrical structure with one end open, which is coaxially embedded in the non-pneumatic tire and is connected to the electric wheel hub through fasteners. Fixed connection; the wheel of the present invention integrates the electric wheel hub and the non-pneumatic tire into a whole, which not only enables each wheel to have a good independent driving ability, but also can effectively prevent the occurrence of tire blowout and tire breakout, and at the same time effectively reduce the spring rate. The lower quality is beneficial to improve the mobility, comfort and operational reliability of the vehicle.
Description
技术领域technical field
本发明涉及车辆技术领域,具体涉及一种基于非充气轮胎的电驱动车轮。The present invention relates to the technical field of vehicles, in particular to an electric drive wheel based on a non-pneumatic tire.
背景技术Background technique
近20年来,随着电气化和电驱动技术的不断发展,车用电机的体积功率密度不断提高,将电机集成到轮辋内部的电驱动车轮吸引了来自国内外的密切关注和大量的研发投入。由于其车轮转矩和转速可独立精确控制,能够实现很高的机动性,并且将动力系统布置在轮辋内部,节省了车内空间,有利于车辆的模块化和整体布局,因此,从民用市场到军事领域,电驱动车轮产品纷纷涌现。在民用领域,有以Protean公司为代表的外转子方案的电驱动车轮;在军事和特种车辆领域,为了提高电驱动车轮的转矩密度,减少体积和质量,大多数都采用内转子电机匹配行星减速器的技术方案。In the past 20 years, with the continuous development of electrification and electric drive technology, the volume power density of automotive motors has been continuously improved. The electric drive wheels integrating the motor into the rim have attracted close attention and a lot of R&D investment from home and abroad. Because its wheel torque and rotational speed can be independently and precisely controlled, it can achieve high maneuverability, and the power system is arranged inside the rim, which saves space in the vehicle and is beneficial to the modularization and overall layout of the vehicle. Therefore, from the civilian market In the military field, electric drive wheel products have emerged one after another. In the civil field, there are electric drive wheels with outer rotor solutions represented by Protean; in the field of military and special vehicles, in order to improve the torque density of electric drive wheels and reduce the volume and mass, most of them use inner rotor motors to match planetary The technical scheme of the reducer.
为了摆脱爆胎的风险,提升车辆的易维护性,国内外许多轮胎厂商相继推出了基于高性能橡胶、高分子复合材料等弹性材料的非充气轮胎,大多数是基于辐板状和蜂窝状的弹性拓扑支撑结构,如米其林公司推出的Tweel和Uptis、固特异公司推出的TurfCommand等。非充气轮胎在特殊用途的车辆(如全地形车、装卸叉车等)上得到了率先应用。但这些都是基于传统内燃机驱动的车辆,且行驶速度不高,在高速电驱动车辆,尤其是高速电驱动车轮装置上,还极少见到非充气轮胎的应用。In order to get rid of the risk of tire blowout and improve the easy maintenance of vehicles, many tire manufacturers at home and abroad have successively launched non-pneumatic tires based on high-performance rubber, polymer composite materials and other elastic materials, most of which are based on web-shaped and honeycomb-shaped tires. Elastic topological support structures, such as Tweel and Uptis launched by Michelin, TurfCommand launched by Goodyear, etc. Non-pneumatic tires have been the first to be used in special-purpose vehicles (such as all-terrain vehicles, loading and unloading forklifts, etc.). However, these are all vehicles driven by traditional internal combustion engines, and the driving speed is not high. In high-speed electric drive vehicles, especially high-speed electric drive wheel devices, the application of non-pneumatic tires is rarely seen.
一方面,虽然围绕电驱动车轮的研发已经取得了广泛的进展,但是目前市场上能够见到的应用于四轮以上车辆的电驱动车轮都是基于传统充气轮胎方案的。轮毂电机、减速机构等部件带来簧下质量增加的问题,会严重影响车辆行驶的平顺性和操纵稳定性,传统充气轮胎的特性很难为簧下质量的不利影响做进一步改善。更严重的是,增加的簧下质量会带来更剧烈的路面冲击振动,从而进一步提升爆胎的风险,影响车辆行驶的安全性,这也是充气轮胎所无法避免的问题。On the one hand, although extensive progress has been made in the research and development of electric drive wheels, the electric drive wheels that can be seen on the market for vehicles with more than four wheels are all based on traditional pneumatic tire solutions. In-wheel motors, deceleration mechanisms and other components bring about the problem of increased unsprung mass, which will seriously affect the ride comfort and handling stability of the vehicle. The characteristics of traditional pneumatic tires are difficult to further improve the adverse effects of unsprung mass. More seriously, the increased unsprung mass will bring about more severe road impact vibration, which will further increase the risk of tire blowout and affect the safety of vehicle driving, which is also an unavoidable problem with pneumatic tires.
另一方面,现有的非充气轮胎并未在中、重型特种车辆和大功率电驱动车轮的应用上开展针对性的优化设计,因此存在一些问题:On the other hand, the existing non-pneumatic tires do not carry out targeted optimization design for the application of medium and heavy special vehicles and high-power electric drive wheels, so there are some problems:
1、特种车辆的行驶工况比较苛刻,尤其是在做一些复杂的高机动动作时,车轮受到的路面垂向力、纵向力、侧向力、回正力矩等的综合作用,幅值较大且变化剧烈;传统充气轮胎通过胎内高压气体的膨胀实现轮胎与轮辋之间的紧密配合,尚且容易出现意外“脱胎”的事故,非充气轮胎则更需要专门的安装紧固装置,以实现轮胎与电驱动轮毂之间的牢固、可靠的配合,并同时便于拆卸;1. The driving conditions of special vehicles are relatively harsh, especially when doing some complex high-mobility actions, the comprehensive action of the vertical force, longitudinal force, lateral force, and return moment, etc., which the wheels are subjected to, has a large amplitude. And the changes are drastic; traditional pneumatic tires realize the tight fit between the tire and the rim through the expansion of high-pressure gas in the tire, and are prone to accidental "tipping off" accidents. Non-pneumatic tires require special installation and fastening devices to achieve Firm and reliable fit between the electric drive hubs and easy disassembly at the same time;
2、在车轮转向以及遇到颠簸和路面不平时,由于车轮主销后倾角、外倾角等因素的存在,胎面很难与地面始终保持充分平行接触。在这种情况下,充气轮胎可以通过胎内“各向同性”的高压气体的自由流动性实现胎面的充分形变,从而达到与地面之间的充分良好接触;而非充气轮胎大多通过特殊拓扑结构的弹性材料实现支撑和减震,其拓扑支撑结构的“各向异性”不利于胎面与地面之间的充分良好接触,轮胎的附着性能较差;2. When the wheel turns and encounters bumps and uneven road surfaces, due to the existence of factors such as the caster angle of the wheel kingpin and the camber angle, it is difficult for the tread to maintain sufficient parallel contact with the ground at all times. In this case, pneumatic tires can fully deform the tread through the free flow of "isotropic" high-pressure gas in the tire, so as to achieve sufficient and good contact with the ground; non-pneumatic tires mostly use special topological structures The elastic material realizes support and shock absorption, and the "anisotropy" of its topological support structure is not conducive to sufficient and good contact between the tread and the ground, and the adhesion performance of the tire is poor;
3、电驱动车轮中的轮毂电机和传动机构增加了簧下质量,给车辆的行驶平顺性和车轮的附着性能带来了不利影响,现有的非充气轮胎结构并未针对这一因素开展专门的考虑和优化设计。3. The in-wheel motor and transmission mechanism in the electric drive wheel increase the unsprung mass, which adversely affects the ride comfort of the vehicle and the adhesion performance of the wheel. The existing non-pneumatic tire structure does not carry out special development for this factor. consideration and optimization design.
此外,目前的大多数非充气轮胎设计,大多数只适用于特殊行驶场景下的中低速车辆(车速低于60km/h),如单乘员的全地形车和装卸叉车等,而对于复杂路面上行驶的高速车辆(最高车速可达100km/h),如军用战术车辆和警用防暴车辆,由于非充气轮胎在减震性能、附着性能、安装牢固性等方面的限制,尚不能完全胜任。In addition, most of the current non-pneumatic tire designs are only suitable for medium and low-speed vehicles (vehicle speeds below 60km/h) in special driving scenarios, such as single-occupant all-terrain vehicles and loading and unloading forklifts. Driving high-speed vehicles (the maximum speed can reach 100km/h), such as military tactical vehicles and police anti-riot vehicles, due to the limitations of non-pneumatic tires in terms of shock absorption performance, adhesion performance, installation firmness, etc., they are not yet fully competent.
因此,为了实现非充气轮胎与电驱动车轮之间的充分匹配结合,以提高车辆的整体性能,并使其更适合在复杂路面和更高行驶车速下的应用,有必要设计一种基于非充气轮胎的电驱动车轮。Therefore, in order to achieve a sufficient matching combination between non-pneumatic tires and electric drive wheels to improve the overall performance of the vehicle and make it more suitable for applications on complex roads and higher driving speeds, it is necessary to design a non-pneumatic-based Electric drive wheels with tires.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明提供了一种基于非充气轮胎的电驱动车轮,既能够使得每个车轮都具有较好的独立驱动能力,又能够有效防止爆胎,同时有效减轻了簧下质量,从而有利于提高车辆的机动性、舒适性和运行可靠性。In view of this, the present invention provides an electric drive wheel based on non-pneumatic tires, which can not only make each wheel have better independent driving ability, but also can effectively prevent tire blowout, and at the same time effectively reduce the unsprung mass, thereby effectively reducing the unsprung mass. It is beneficial to improve the mobility, comfort and operational reliability of the vehicle.
本发明的技术方案为:一种基于非充气轮胎的电驱动车轮,包括:电动轮毂、非充气轮胎和紧固外罩;所述非充气轮胎为圆环状结构,所述电动轮毂为圆柱状结构,所述非充气轮胎同轴套装在电动轮毂的外周并与其过盈配合;所述紧固外罩为一端开口的圆筒状结构,其同轴嵌入所述非充气轮胎中,并通过紧固件与电动轮毂固连。The technical scheme of the present invention is: an electric drive wheel based on a non-pneumatic tire, comprising: an electric wheel hub, a non-pneumatic tire and a fastening cover; the non-pneumatic tire is a circular structure, and the electric wheel hub is a cylindrical structure , the non-pneumatic tire is coaxially sleeved on the outer circumference of the electric wheel hub and has an interference fit with it; the fastening cover is a cylindrical structure with one end open, which is coaxially embedded in the non-pneumatic tire, and is inserted into the non-pneumatic tire through a fastener Fixed connection with electric wheel hub.
优选地,所述电动轮毂包括:制动卡钳、盘式制动器、高速内转子永磁同步电机、行星减速机构和轮毂外圈;Preferably, the electric wheel hub comprises: brake calipers, disc brakes, high-speed inner rotor permanent magnet synchronous motor, planetary reduction mechanism and wheel hub outer ring;
所述轮毂外圈为一端开口的圆筒状结构,其轴向设有空心的中心轴;所述高速内转子永磁同步电机通过轴承B同轴支撑在中心轴外周,作为所述电动轮毂的原动机部分;所述行星减速机构同轴安装在所述高速内转子永磁同步电机和轮毂外圈之间,用于为所述电动轮毂减速增矩;所述高速内转子永磁同步电机轴向端部的周向设置一个以上制动卡钳,所述盘式制动器一端设置在制动卡钳中,另一端与中心轴内部键连接,用于为车轮提供制动作用。The outer ring of the hub is a cylindrical structure with one end open, and a hollow center shaft is provided in the axial direction; the high-speed inner rotor permanent magnet synchronous motor is coaxially supported on the outer periphery of the center shaft through the bearing B, as the motor hub. The prime mover part; the planetary reduction mechanism is coaxially installed between the high-speed inner rotor permanent magnet synchronous motor and the outer ring of the wheel hub, and is used to decelerate and increase the torque for the electric wheel hub; the high-speed inner rotor permanent magnet synchronous motor shaft More than one brake caliper is arranged in the circumferential direction of the end portion, one end of the disc brake is arranged in the brake caliper, and the other end is connected with the inner key of the central shaft to provide braking effect for the wheel.
优选地,所述高速内转子永磁同步电机包括:电机壳体、电机定子、电机转子和电机输出轴;Preferably, the high-speed inner rotor permanent magnet synchronous motor comprises: a motor housing, a motor stator, a motor rotor and a motor output shaft;
所述电机输出轴为空心轴,通过轴承B同轴支撑在中心轴的外周;所述电机壳体为环状腔体结构,其通过轴承A107同轴支撑在电机输出轴后端的外周,行星减速机构同轴固定在电机输出轴前端的外周;电机定子和电机转子分别同轴安装在电机壳体中,其中,电机定子同轴设置在电机转子之外,电机转子同轴固定在电机输出轴的外周。The motor output shaft is a hollow shaft, which is coaxially supported on the outer periphery of the central shaft by the bearing B; the motor housing is an annular cavity structure, which is coaxially supported on the outer periphery of the rear end of the motor output shaft by the bearing A107, and the planetary The deceleration mechanism is coaxially fixed on the outer periphery of the front end of the motor output shaft; the motor stator and the motor rotor are coaxially installed in the motor housing, wherein the motor stator is coaxially arranged outside the motor rotor, and the motor rotor is coaxially fixed on the motor output. the periphery of the shaft.
优选地,所述行星减速机构包括:太阳轮、行星齿轮、外齿圈和行星保持架;所述太阳轮同轴固定在电机输出轴前端的外周;所述外齿圈同轴固连在电机壳体前端端部;所述行星保持架沿周向均匀固定在轮毂外圈的前端的内端面上;每个行星保持架上同轴安装有行星齿轮,行星齿轮分别与太阳轮和外齿圈啮合。Preferably, the planetary reduction mechanism includes: a sun gear, a planetary gear, an outer ring gear and a planetary cage; the sun gear is coaxially fixed on the outer circumference of the front end of the motor output shaft; the outer ring gear is coaxially fixed on the motor the front end of the casing; the planetary cage is uniformly fixed on the inner end surface of the front end of the outer ring of the hub in the circumferential direction; each planetary cage is coaxially mounted with a planetary gear, and the planetary gear is respectively connected with the sun gear and the outer gear Ring engagement.
优选地,所述电机壳体的后端外端面上还安装有悬架接口,用于与车体悬架相连接。Preferably, a suspension interface is also installed on the outer end surface of the rear end of the motor housing for connecting with the suspension of the vehicle body.
优选地,所述非充气轮胎包括:轮胎内圈、拓扑支撑主体、缓冲减震层和高耐磨胎面;Preferably, the non-pneumatic tire comprises: a tire inner ring, a topological support body, a cushioning and shock absorption layer and a high wear-resistant tread;
所述轮胎内圈和拓扑支撑主体均由弹性材料构成且均为环状结构,拓扑支撑主体同轴固定在轮胎内圈上;所述缓冲减震层为环形高弹性腔体,其同轴固定在拓扑支撑主体的外周;所述高耐磨胎面为环形结构,其同轴固定在缓冲减震层外周。The inner ring of the tire and the topological support body are both composed of elastic materials and are annular structures, and the topological support body is coaxially fixed on the inner ring of the tire; the buffer and shock absorption layer is an annular high-elasticity cavity, which is coaxially fixed On the outer circumference of the topological support body; the high wear-resistant tread is an annular structure, which is coaxially fixed on the outer circumference of the buffering and shock-absorbing layer.
优选地,所述拓扑支撑主体采用沿周向均匀布置的辐板结构或蜂窝结构。Preferably, the topological support body adopts a web structure or a honeycomb structure uniformly arranged in the circumferential direction.
优选地,所述缓冲减震层的外壁由弹性材料构成,其内部填充有ETPU。Preferably, the outer wall of the buffering and shock absorbing layer is made of elastic material, and the inside thereof is filled with ETPU.
优选地,所述拓扑支撑主体和缓冲减震层沿径向的相对厚度可调。Preferably, the relative thicknesses of the topological support body and the buffering and damping layer in the radial direction are adjustable.
优选地,所述紧固外罩包括:端面板和爪形结构;所述端面板为圆盘形结构,所述爪形结构为锯齿状的环形结构,爪形结构与端面板垂直,二者一体成型形成一端开口的圆筒状结构;所述爪形结构穿过所述拓扑支撑主体中的镂空部分后与所述电动轮毂固连。Preferably, the fastening cover includes: an end panel and a claw-shaped structure; the end panel is a disc-shaped structure, the claw-shaped structure is a serrated annular structure, and the claw-shaped structure is perpendicular to the end panel, and the two are integrated A cylindrical structure with one end open is formed by molding; the claw structure is fixedly connected with the electric wheel hub after passing through the hollow part in the topological support body.
有益效果:Beneficial effects:
(1)本发明的车轮将电动轮毂和非充气轮胎结合为一体,既能够使得每个车轮都具有较好的独立驱动能力,又能够有效防止爆胎和脱胎等情况发生,同时有效减轻了簧下质量,从而有利于提高车辆的机动性、舒适性和运行可靠性。(1) The wheel of the present invention integrates the electric wheel hub and the non-pneumatic tire into one, which not only enables each wheel to have a good independent driving ability, but also can effectively prevent the occurrence of tire blowout and tire breakout, and at the same time effectively reduce the spring rate. The lower quality is beneficial to improve the mobility, comfort and operational reliability of the vehicle.
(2)本发明车轮的电动轮毂中的高速内转子永磁同步电机能够显著提升电动轮毂的功率密度,但电机的高速化会导致其工作转速与车轮的实际工作转速不匹配,因此在高速内转子永磁同步电机的输出轴与轮毂外圈之间加入行星减速机构,能够有效平衡电机的高速化与车轮的实际工作转速不匹配的问题。(2) The high-speed inner rotor permanent magnet synchronous motor in the electric hub of the wheel of the present invention can significantly improve the power density of the electric hub, but the high speed of the motor will cause its working speed to not match the actual working speed of the wheel. A planetary deceleration mechanism is added between the output shaft of the rotor permanent magnet synchronous motor and the outer ring of the wheel hub, which can effectively balance the mismatch between the high speed of the motor and the actual working speed of the wheel.
(3)本发明车轮电机壳体后端悬架接口的设置,有利于与车体悬架连接。(3) The arrangement of the rear suspension interface of the wheel motor housing of the present invention is beneficial to the connection with the vehicle body suspension.
(4)本发明车轮的非充气轮胎采用双结构层设计,既能够与电动轮毂较好的配合,又能够有效支撑,同时在有效降低簧下质量的情况下能够有效控制减震效果。(4) The non-pneumatic tire of the wheel of the present invention adopts a double-structure layer design, which can not only cooperate well with the electric wheel hub, but also can effectively support, and can effectively control the shock absorption effect under the condition of effectively reducing the unsprung mass.
(5)本发明的非充气轮胎中拓扑支撑主体和缓冲减震层的相对厚度可调,能够有效平衡二者的支撑功能和减震功能,同时,有利于降低簧下质量。(5) In the non-pneumatic tire of the present invention, the relative thicknesses of the topological support body and the buffer and shock absorption layer can be adjusted, which can effectively balance the support function and shock absorption function of the two, and at the same time, is conducive to reducing the unsprung mass.
(6)本发明的紧固外罩中设置的爪形结构便于穿过拓扑支撑主体中的镂空部分,有利于与电动轮毂固定后进一步紧固非充气轮胎和电动轮毂。(6) The claw-shaped structure provided in the fastening cover of the present invention is convenient to pass through the hollow part in the topological support body, and is beneficial to further fasten the non-pneumatic tire and the electric wheel hub after being fixed with the electric wheel hub.
附图说明Description of drawings
图1为本发明车轮的主视图。Figure 1 is a front view of the wheel of the present invention.
图2为本发明车轮的局部剖视图(只剖轮胎)。Fig. 2 is a partial cross-sectional view of the wheel of the present invention (only the tire is cut away).
图3为本发明车轮的爆炸图。Figure 3 is an exploded view of the wheel of the present invention.
图4为本发明车轮的剖视图。Figure 4 is a sectional view of the wheel of the present invention.
图5为本发明中非充气轮胎的主视图(采用辐板结构作为拓扑支撑主体)。FIG. 5 is a front view of the non-pneumatic tire of the present invention (using a web structure as a topological support body).
图6为本发明中非充气轮胎的主视图(采用蜂窝结构作为拓扑支撑主体)。FIG. 6 is a front view of the non-pneumatic tire in the present invention (using a honeycomb structure as a topological support body).
图7为本发明中非充气轮胎的剖视图。7 is a cross-sectional view of a non-pneumatic tire in the present invention.
其中,1-电动轮毂,101-电机壳体,102-制动卡钳,103-盘式制动器,104-电机定子,105-电机转子,106-电机输出轴,107-轴承A,108-太阳轮,109-行星齿轮,110-轮毂外圈,111-轴承B,112-外齿圈,113-行星保持架,114-中心轴,115-限位凸缘,116-悬架接口,2-非充气轮胎,201-轮胎内圈,202-拓扑支撑主体,203-缓冲减震层,204-高耐磨胎面,3-紧固外罩,301-端面板,302-爪形结构,4-紧固件,401-螺栓A,402-螺栓B。Among them, 1-electric hub, 101-motor housing, 102-brake caliper, 103-disc brake, 104-motor stator, 105-motor rotor, 106-motor output shaft, 107-bearing A, 108-sun wheel, 109-planet gear, 110-hub outer ring, 111-bearing B, 112-outer ring gear, 113-planet cage, 114-central shaft, 115-limit flange, 116-suspension interface, 2- Non-pneumatic tire, 201-Tire inner ring, 202-Topological support body, 203-Cushion shock absorption layer, 204-High abrasion tread, 3-Fixed cover, 301-End panel, 302-Claw structure, 4- Fasteners, 401 - Bolt A, 402 - Bolt B.
具体实施方式Detailed ways
下面结合附图并举实施例,对本发明进行详细描述。The present invention will be described in detail below with reference to the accompanying drawings and embodiments.
实施例1:Example 1:
本实施例提供了一种基于非充气轮胎的电驱动车轮,既能够使得每个车轮都具有较好的独立驱动能力,又能够有效防止爆胎,同时有效减轻了簧下质量,从而有利于提高车辆的机动性、舒适性和运行可靠性。This embodiment provides an electric drive wheel based on non-pneumatic tires, which not only enables each wheel to have a good independent driving capability, but also can effectively prevent tire blowouts, and at the same time effectively reduce the unsprung mass, which is conducive to improving the The mobility, comfort and operational reliability of the vehicle.
如图1-3所示,该车轮包括:电动轮毂1、非充气轮胎2和紧固外罩3;如图4-7所示,电动轮毂1包括:制动卡钳102、盘式制动器103、高速内转子永磁同步电机、行星减速机构和轮毂外圈110;高速内转子永磁同步电机包括:电机壳体101、电机定子104、电机转子105和电机输出轴106;行星减速机构包括:太阳轮108、行星齿轮109、外齿圈112和行星保持架113;非充气轮胎2包括:轮胎内圈201、拓扑支撑主体202、缓冲减震层203和高耐磨胎面204;紧固外罩3包括:端面板301和爪形结构302。As shown in Figure 1-3, the wheel includes: an
该车轮的连接关系为:非充气轮胎2整体为环状结构,拓扑支撑主体202和缓冲减震层203为非充气轮胎2的双结构层;其中,轮胎内圈201和拓扑支撑主体202均由弹性材料(如高强度橡胶材料)构成且均为环状结构,拓扑支撑主体202同轴固定在轮胎内圈201上,拓扑支撑主体202采用沿周向均匀布置的辐板结构或蜂窝结构,既能够起到支撑作用,又能够用于吸收来自地面的大幅度、低频率冲击;缓冲减震层203为环形腔体结构,其由弹性材料(如高强度橡胶材料)构成腔体外壁,其内部填充有大量细小的聚氨酯热塑发泡颗粒(ETPU),形成力学特性近似于各向同性的高弹性腔体,既能够有利于吸收来自地面小幅度、高频率的震动,又能够在车轮倾斜以及遇到颠簸和路面不平等情况下通过挤压腔体变形从而使车轮与路面之间有更充分的接触和附着,缓冲减震层203同轴固定在拓扑支撑主体202的外周;高耐磨胎面204为环形结构,其同轴固定在缓冲减震层203外周;The connection relationship of the wheel is as follows: the
轮毂外圈110为一端开口的圆筒状结构,轮胎内圈201过盈配合设置在轮毂外圈110的外周,轮毂外圈110一端(令其为轴向后端)设有限位凸缘,用于对轮胎内圈201轴向限位;The hub
端面板301为圆盘形结构,爪形结构302为锯齿状的环形结构,爪形结构302与端面板301垂直,二者一体成型形成一端开口的圆筒状结构;爪形结构302穿过拓扑支撑主体202的镂空部分从非充气轮胎2的轴向前端伸出到轴向后端,使端面板301与轮毂外圈110的轴向前端端面接触,并通过螺栓B402将二者固定,实现电动轮毂1和非充气轮胎2轴向加固;爪形结构302的内径略小于轮胎内圈201的外径,二者过盈配合,有利于将轮胎内圈201压紧在轮毂外圈110上;爪形结构302伸出非充气轮胎2轴向后端的一端设有通孔,限位凸缘115上设有与其对应的螺纹孔,二者的孔轴线均与车轮径向平行,通过螺栓A401将紧固外罩3与轮毂外圈110紧固,对电动轮毂1和非充气轮胎2径向限位,使二者之间径向充分压紧且周向充分紧固,防止大负载情况下轮胎内圈201相对轮毂外圈110旋转滑动;由于电动轮毂1和非充气轮胎2之间分别进行了径向、轴向和周向的安装紧固,能够满足车辆在高速行驶和越野行驶工况下车轮的安全可靠,且车轮各个部件便于快捷拆卸,有利于更换维修和存放;The
轮毂外圈110轴向设有中心轴114;电机输出轴106为空心轴,其通过轴承B111同轴支撑在中心轴114的外周;电机壳体101通过轴承A107同轴支撑在电机输出轴106后端的外周,太阳轮108同轴固定在电机输出轴106前端的外周;电机定子104和电机转子105分别同轴安装在电机壳体101中,其中,电机定子104同轴设置在电机转子105之外,永磁体和硅钢片组成的电机转子105同轴固定在电机输出轴106的外周,作为电动轮毂1的原动机部分;外齿圈112同轴固连在电机壳体101前端端部,其为不旋转固定件;行星保持架113沿周向均匀固定在轮毂外圈110的前端的内端面上,作为整个电动轮毂1的最终动力输出部分;每个行星保持架113上同轴安装有行星齿轮109,行星齿轮109分别与太阳轮108和外齿圈112啮合;电机壳体101的后端外端面上沿周向设置一个以上制动卡钳102,中心轴114为空心轴,盘式制动器103包括:制动轴和圆盘,圆盘固定在制动轴的轴向一端端部,制动轴同轴设置在中心轴114中,二者键连接,圆盘的外周设置在制动卡钳102中,当制动卡钳102在盘式制动器103上施加摩擦制动力时,能够通过轮毂外圈110在车轮上产生制动作用。The hub outer ring 110 is axially provided with a central shaft 114; the motor output shaft 106 is a hollow shaft, which is coaxially supported on the outer periphery of the central shaft 114 by a bearing B111; the motor housing 101 is coaxially supported on the motor output shaft 106 by a bearing A107 At the outer periphery of the rear end, the sun gear 108 is coaxially fixed on the outer periphery of the front end of the motor output shaft 106; the motor stator 104 and the motor rotor 105 are respectively coaxially installed in the motor housing 101, wherein the motor stator 104 is coaxially arranged on the motor rotor 105 In addition, the motor rotor 105 composed of permanent magnets and silicon steel sheets is coaxially fixed on the outer periphery of the motor output shaft 106 as the prime mover part of the electric hub 1; the outer gear ring 112 is coaxially fixed on the front end of the motor housing 101 , which is a non-rotating fixed part; the planetary cage 113 is uniformly fixed on the inner end face of the front end of the hub outer ring 110 in the circumferential direction, as the final power output part of the entire electric wheel hub 1; each planetary cage 113 is coaxially installed There are planetary gears 109, and the planetary gears 109 mesh with the sun gear 108 and the outer ring gear 112 respectively; more than one brake caliper 102 is circumferentially arranged on the outer end surface of the rear end of the motor housing 101, the central shaft 114 is a hollow shaft, and the disc The type brake 103 includes: a braking shaft and a disc, the disc is fixed on one end of the axial direction of the braking shaft, the braking shaft is coaxially arranged in the central shaft 114, the two are connected by a key, and the outer circumference of the disc is arranged on the brake shaft. In the
该车轮的工作原理:根据行星减速机构的各部件转速和转矩关系,若外齿圈112与太阳轮108的齿数比为k,则当外齿圈112固定时,太阳轮108的转速ωS、转矩TS与行星保持架113的转速ωC、转矩TC之间满足如下关系:ωC=ωS/(1+k),TC=TS(1+k);因此,高速内转子永磁同步电机的机械功率从太阳轮108输入,从轮毂外圈110输出,能够实现对高速内转子永磁同步电机输出的机械功率的“减速增矩”效果,有效驱动车辆行驶。The working principle of the wheel: According to the rotational speed and torque relationship of each component of the planetary reduction mechanism, if the gear ratio between the
需要说明的是,上述只是以单级行星减速机构的电动轮毂1为例进行说明,在具体的实施过程中,根据电机特性和电动轮毂的特性匹配情况,电动轮毂1还可以采用串联的多级行星减速机构、复杂行星排组成的减速机构、甚至是多档位(两档以上)的变速机构;各种电动轮毂均可适用本发明所提出的非充气轮胎及其安装结构方式。It should be noted that the above only takes the
实施例2:Example 2:
在实施例1的基础上,通过调整拓扑支撑主体202和缓冲减震层203沿径向的相对厚度,能够有效调整二者之间的匹配度以及非充气轮胎2的整体力学特性,从而便于进一步减轻该车轮的簧下质量及其影响。On the basis of Example 1, by adjusting the relative thicknesses of the
实施例3:Example 3:
在实施例1或2的基础上,电机壳体101的后端外端面上还安装有悬架接口116,用于与车体悬架连接。On the basis of
实施例4:Example 4:
在实施例1或2或3的基础上,根据具体的行驶路况对非充气轮胎2胎面的要求,高耐磨胎面204采用模具浇注或3D打印。On the basis of
实施例5:Example 5:
在实施例1或2或3或4的基础上,电机壳体101内部设置有冷却结构(如冷却水套),用于对电机轮毂1进行冷却,防止过热。On the basis of
实施例6:Example 6:
在实施例1或2或3或4或5的基础上,拓扑支撑主体202的刚度大于缓冲减震层203的刚度,即拓扑支撑主体202以支撑功能为主、减震功能为辅,缓冲减震层203以减震功能为主、支撑功能为辅;On the basis of
综上所述,以上仅为本发明的较佳实施例而已,并非用于限定本发明的保护范围。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。To sum up, the above are only preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims (10)
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